CN106653175A - Combined cable for remote monitoring and fabrication method thereof - Google Patents

Combined cable for remote monitoring and fabrication method thereof Download PDF

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Publication number
CN106653175A
CN106653175A CN201611100739.5A CN201611100739A CN106653175A CN 106653175 A CN106653175 A CN 106653175A CN 201611100739 A CN201611100739 A CN 201611100739A CN 106653175 A CN106653175 A CN 106653175A
Authority
CN
China
Prior art keywords
cable
copper
sheath
layer
insulation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201611100739.5A
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Chinese (zh)
Inventor
陈志平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHENZHEN RED BANNER ELECTRICIAN TECHNOLOGY Co Ltd
Original Assignee
SHENZHEN RED BANNER ELECTRICIAN TECHNOLOGY Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SHENZHEN RED BANNER ELECTRICIAN TECHNOLOGY Co Ltd filed Critical SHENZHEN RED BANNER ELECTRICIAN TECHNOLOGY Co Ltd
Priority to CN201611100739.5A priority Critical patent/CN106653175A/en
Publication of CN106653175A publication Critical patent/CN106653175A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/04Flexible cables, conductors, or cords, e.g. trailing cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B11/00Communication cables or conductors
    • H01B11/02Cables with twisted pairs or quads
    • H01B11/06Cables with twisted pairs or quads with means for reducing effects of electromagnetic or electrostatic disturbances, e.g. screens
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • H01B7/1895Internal space filling-up means
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/28Protection against damage caused by moisture, corrosion, chemical attack or weather
    • H01B7/282Preventing penetration of fluid, e.g. water or humidity, into conductor or cable

Abstract

The invention is applicable for the technical field of a communication cable, and provides a combined cable for remote monitoring and a fabrication method thereof. The combined cable comprises an outer sheath, wherein the outer sheath wraps insulation soft copper wires, network cables, a sheath shielding copper core soft cable and a nylon wire, the nylon wire is filled among the insulation soft copper wires, the network cables and the sheath shielding copper core soft cable, each insulation soft copper wire comprises a conductor and an insulation layer, the conductor is a flexible oxygen-free copper filament formed by twisting multiple strands of fine copper wires and copper foils into bundles, each network cable comprises a sheath, a copper wire mesh shielding layer, an aluminum foil shielding layer and two groups of network cable core lines which are sequentially wrapped, the network cable core lines are formed by twisting the insulation soft copper wires, and the sheath shielding copper core soft cable comprises a sheath, a copper wire mesh shielding layer, an aluminum foil shielding layer and two insulation soft copper wires which are sequentially wrapped. The combined cable has the advantages of favorable waterproof performance, bending resistance, high tensile capability and long service lifetime of a product, the intelligent control and installation problem is solved, the combined cable is convenient to use, and people can detect shooting and detect an unknown world in the wild or at a standing point under water for a long time.

Description

A kind of combination cable and its manufacture method for remote monitoring
Technical field
The invention belongs to communication cable technical field, more particularly to a kind of combination cable and its manufacture for remote monitoring Method.
Background technology
Sea floor world regards a magical country as by people always, and many films work as subject matter all by abyssal environment, because Be that piece marine site also have many unknown things mankind also without reference to.Transmitted by the link of cable, can be taken the photograph on the coast As exploring magical sea floor world!
With the raising of the abundant degree of people's material life, developing ecology green cultivation agricultural is to establish China environmental protection The needs of international new image.Edible safety, pollution-free food, are the changes of human diet culture, advocate pollution-free food, are a kind of new Cooking culture, a kind of new consumption idea, a kind of new life style, a kind of new dependence with environment coexistence is The important behaviour of human civilization progress, ecological ideas cultivation is imperative!By the link of cable, field and water can be observed The lower monitoring aquaculture organism environment of an activation and emergency case.
Sea floor world, ecological ideas cultivation, the development space in following market at home and abroad is very wide, and newly-built at present is big Type plant, aquaculture, Ecological Park Wetlands Monitoring etc. have all used Intelligent weak current wiring system, and automation and intelligentification Production is also being developed rapidly, and the application development prospect of field or undersea detection shooting long distance control system is wide.
Cable is combined in current field or detection shooting remote monitoring under water, and poor waterproof properties, resist bending stretching resistance are not Long, transfer rate is not slow for enough, service life, it is difficult to ensure quality, it is impossible to which remote comprehensive is controlled, cause the user inconvenience and Puzzlement.
The content of the invention
The technical problem to be solved is to provide a kind of combination cable and its manufacturer for remote monitoring Method, it is intended to solve poor waterproof properties, the resist bending stretching resistance existing for the combination cable for remote monitoring of the prior art Not enough, the problem that service life is not grown and transfer rate is slow.
The present invention is achieved in that a kind of combination cable for remote monitoring, including oversheath, the oversheath bag It is wrapped with insulation soft copper wire, network cable and sheath shielding copper core flexible cable;The network cable, insulation soft copper wire and Space between sheath shielding copper core flexible cable is filled with nylon wire;The insulation soft copper wire includes conductor and parcel conductor Insulating barrier, the conductor is using the stranded bundles of flexible oxygen-free copper of multiply thin copper wire and copper foil wire;The network cable Line includes sheath, copper mesh screen layer, foil shielding layer and the two groups of network cores for wrapping up successively from outside to inside, per group of institute The network core stated is formed by two insulation soft copper wires are mutually stranded;The sheath shielding copper core flexible cable includes The sheath that wraps up successively from outside to inside, copper mesh screen layer, foil shielding layer and the insulation soft copper wire described in two.
Further, the oversheath is enclosed with eight bar insulation soft copper wires, two groups of network cables and a sheath screen Cover copper core flexible cable.
Further, the eight bar insulations soft copper wire includes that the insulation that three conductor diameters are 0.5 square millimeter is soft Copper conductor, conductor diameter are 1.0 square millimeters of insulation soft copper wire and four conductor diameters are 1.5 square millimeters Insulation soft copper wire.
Further, the insulating layer material of the conductor is PE.
Further, the sheath material of the network cable is modified PVC.
Further, the material of the oversheath is modified PVC.
The present invention additionally provides the manufacture method of combinations thereof cable, including following step to solve above-mentioned technical problem Suddenly:
S11, process conductor:Pressed from inside to outside after layer arrangement, by each layer by same using multiply thin copper wire and multiply copper foil wire One twists to being stranding into a branch of flexible anaerobic copper conductor;
S12, insulation extruding:A plurality of conductor is obtained using the method for step S11, by extrusion molding production line pressing and wrapping One layer insulating, is obtained many bar insulation soft copper wires;
S13, heart yearn pair twist:Four sections of insulation soft copper wires are obtained after a wherein bar insulation soft copper wire is segmented, by four sections Insulation soft copper wire is divided into two groups, by per group of two sections of insulation soft copper wires by high-speed pair twister according to technological requirement Lay distinguishes pair twist, makes two groups of network cores;
S14, stranding:By two groups of network cores by twisting cable-former stranding again into a semi-finished product network cable;
S15, braiding:By high-speed knitter, one layer of foil shielding layer and copper wire are woven in semi-finished product network cable Net screen layer;
S16, extrusion molding out of jacket:By extrusion molding production line, in the outer peripheral edge of semi-finished product network cable obtained in step S15 Upper extruding one layer of sheath of pressing and wrapping, that is, be obtained the network cable;
S17, another bar insulation soft copper wire is divided into two sections, by two sections of insulation soft copper wires side by side after, compiled by high speed Loom, on two sections of insulation soft copper wire outer peripheral edges one layer of foil shielding layer and copper mesh screen layer are woven;
S18, by extrusion molding production line, on the outer peripheral edge of semi-finished product cable obtained in step S17 extruding compacting bag One layer of sheath is covered, the sheath is obtained and is shielded copper core flexible cable;
S19, total stranding:The network cable, sheath shielding copper core flexible cable and some insulation soft coppers are led Line, intersects stranding and combines cable into a semi-finished product by multiple strand cable-former with filled nylon line;
S20, oversheath are extruded:By extrusion molding production line, along with the mould of customization, outside semi-finished product combination cable Periphery extruding one layer of oversheath of compacting, is obtained combination cable.
Compared with prior art, beneficial effect is the present invention:The combination cable of the present invention, its internal insulation soft copper is led The Structure Combination Design of line, network cable, sheath shielding copper core flexible cable and nylon wire, has can combination cable good Water resistance, resist bending, resistance to tension are strong, and the service life of product can be greatly improved, and solve intelligentized control method installation Problem, easy to use, people can in the wild or under water long-time stationary point detects shooting and explores outfield.
Description of the drawings
One or more embodiments are illustrative by the picture in corresponding accompanying drawing, these exemplary theorys Bright not constitute the restriction to embodiment, the element with same reference numbers label is expressed as similar element in accompanying drawing, removes Non- to have especially statement, composition is not limited the figure in accompanying drawing.
Fig. 1 is a kind of horizontal cross-sectional schematic of combination cable for remote monitoring provided in an embodiment of the present invention.
Fig. 2 is the horizontal cross-sectional schematic of the network cable in Fig. 1.
Fig. 3 is the horizontal cross-sectional schematic that the sheath in Fig. 1 shields copper core flexible cable.
Specific embodiment
In order that the technical problem to be solved, technical scheme and beneficial effect become more apparent, below tie Drawings and Examples are closed, the present invention will be described in further detail.It should be appreciated that specific embodiment described herein is only To explain the present invention, it is not intended to limit the present invention.
As shown in Figure 1 to Figure 3, it is a preferred embodiment of the present invention, there is provided a kind of combination line for remote monitoring Cable, including oversheath 1, oversheath 1 is enclosed with insulation soft copper wire 2, network cable 3 and sheath shielding copper core flexible cable 4.And And, in order to improve the tensile property of product, between insulation soft copper wire 2, network cable 3 and sheath shielding copper core flexible cable 4 Space be filled with nylon wire 5.
Insulation soft copper wire 2 includes the insulating barrier 22 of conductor 21 and parcel conductor 21.Conductor 21 is using the thin copper of multiply Silk and the stranded bundles of flexible oxygen-free copper of copper foil wire.
Network cable 3 include wrap up successively from outside to inside sheath 31, copper mesh screen layer 32, foil shielding layer 33 and Two groups of network cores 34.Every group of network core 34 is formed by two bar insulation soft copper wires 2 are mutually stranded.
Sheath shielding copper core flexible cable 4 includes sheath 41, the copper mesh screen layer 42, aluminum foil screen for wrapping up successively from outside to inside Cover the bar insulation soft copper wire 2 of layer 43 and two.
The present embodiment does not limit the quantity of insulation soft copper wire, network cable 3 and sheath shielding copper core flexible cable 4.It is excellent Selection of land, oversheath 1 is enclosed with eight bar insulation soft copper wires, 2, two groups of network cables 3 and a sheath shielding copper core flexible cable 4.
In above-mentioned eight bar insulations soft copper wire 2, wherein 21 a diameter of 0.5 squares of millis of the conductor of three bar insulation soft copper wires 2 Rice, 21 a diameter of 1.0 square millimeters of the conductor of a bar insulation soft copper wire 2, the conductor 21 of four bar insulation soft copper wires 2 is a diameter of 1.5 square millimeters.
The combination cable of this enforcement, its internal insulation soft copper wire 2, network cable 3, sheath shielding copper core flexible cable 4 And the Structure Combination Design of nylon wire 5, combination cable can be made to have good water resistance, resist bending, resistance to tension strong, produce The service life of product can be greatly improved, solve the problems, such as intelligentized control method install, it is easy to use, people can in the wild or Person's shooting of long-time stationary point detection under water and exploration outfield.
The material of above-mentioned insulating barrier 22 is PE (polyethylene, polyethylene), and the material of sheath 31 of network cable 3 is modified PVC (Polyvinyl chloride, polyvinyl chloride);The material of oversheath 1 is modified PVC.By using modified composite PVC material The oversheath 1 of material, can make oversheath 1 have oil resistant, water-fast, corrosion-resistant, wear-resisting, cold-resistant, block-water effect water, high mechanical strength with And using it is safe the advantages of.
The manufacturing step of the combination cable of the present embodiment is as follows:
S11, process conductor 21:Pressed from inside to outside after layer arrangement using multiply thin copper wire and multiply copper foil wire, each layer is pressed It is same to twist to being stranding into a branch of flexible anaerobic copper conductor 21;
S12, insulation extruding:A plurality of conductor 21 is obtained using the method for step S11, is wrapped by the compacting of extrusion molding production line The insulating barrier 22 of one layer of PE material is covered, many bar insulation soft copper wires 2 are obtained;
S13, heart yearn pair twist:A wherein bar insulation soft copper wire 2 is obtained into four sections of insulation soft copper wires 2 after being segmented, by four Section insulation soft copper wire 2 is divided into two groups, will according to technique by high-speed pair twister by per group of two sections of insulation soft copper wires 2 The lay difference pair twist asked, makes two groups of network cores 24;
S14, stranding:By two groups of network cores 24 by twisting cable-former stranding again into a semi-finished product network cable;
S15, braiding:By high-speed knitter, one layer of foil shielding layer 33 and copper are woven in semi-finished product network cable Silk screen screen layer 32;
S16, extrusion molding out of jacket:By extrusion molding production line, in the outer peripheral edge of semi-finished product network cable obtained in step S15 The sheath 31 of upper extruding one layer of PVC material of pressing and wrapping, that is, be obtained the network cable 3;
S17, another bar insulation soft copper wire 2 is divided into two sections, by two sections of insulation soft copper wires 2 side by side after, by a high speed Braider, on two sections of outer peripheral edges of insulation soft copper wire 2 one layer of foil shielding layer 43 and copper mesh screen layer 42 are woven;
S18, by extrusion molding production line, on the outer peripheral edge of semi-finished product cable obtained in step S17 extruding compacting bag One layer of sheath 41 is covered, the sheath shielding copper core flexible cable 4 is obtained;
S19, total stranding:By the network cable 3, sheath shielding copper core flexible cable 4 and some insulation soft coppers Wire 2, intersects stranding and combines cable into a semi-finished product by multiple strand cable-former with filled nylon line 5;
S20, oversheath are extruded:By extrusion molding production line, along with the mould of customization, outside semi-finished product combination cable The oversheath 1 of periphery extruding one layer of PVC material of compacting, is obtained combination cable.
Presently preferred embodiments of the present invention is the foregoing is only, not to limit the present invention, all essences in the present invention Any modification, equivalent and improvement made within god and principle etc., should be included within the scope of the present invention.

Claims (7)

1. a kind of combination cable for remote monitoring, including oversheath, it is characterised in that it is soft that the oversheath is enclosed with insulation Copper conductor, network cable and sheath shielding copper core flexible cable;The network cable, insulation soft copper wire and sheath shielding copper Space between core flexible cable is filled with nylon wire;The insulation soft copper wire includes the insulating barrier of conductor and parcel conductor, The conductor is using the stranded bundles of flexible oxygen-free copper of multiply thin copper wire and copper foil wire;The network cable is included by outer Sheath, copper mesh screen layer, foil shielding layer and the two groups of network cores wrapped up successively in, the network cable described in per group Heart yearn is formed by two insulation soft copper wires are mutually stranded;Sheath shielding copper core flexible cable include from outside to inside according to The sheath of secondary parcel, copper mesh screen layer, foil shielding layer and the insulation soft copper wire described in two.
2. the combination cable of remote monitoring is used for as claimed in claim 1, it is characterised in that the oversheath is enclosed with eight Insulation soft copper wire, two groups of network cables and a sheath shield copper core flexible cable.
3. the combination cable of remote monitoring is used for as claimed in claim 2, it is characterised in that the eight bar insulations soft copper wire Include the insulation that insulation soft copper wire that three conductor diameters are 0.5 square millimeter, conductor diameter are 1.0 square millimeters Soft copper wire and four conductor diameters are 1.5 square millimeters of insulation soft copper wire.
4. the combination cable for remote monitoring as described in any one in claims 1 to 3, it is characterised in that described to lead The insulating layer material of body is PE.
5. the combination cable for remote monitoring as described in any one in claims 1 to 3, it is characterised in that the net The sheath material of network cable is modified PVC.
6. the combination cable for remote monitoring as described in any one in claims 1 to 3, it is characterised in that described outer The material of sheath is modified PVC.
7. it is a kind of as described in any one in claim 1 to 6 combination cable manufacture method, it is characterised in that include with Under step:
S11, process conductor:Pressed from inside to outside after layer arrangement, by each layer by same using multiply thin copper wire and multiply copper foil wire Twist to being stranding into a branch of flexible anaerobic copper conductor;
S12, insulation extruding:A plurality of conductor is obtained using the method for step S11, by one layer of extrusion molding production line pressing and wrapping Insulating barrier, is obtained many bar insulation soft copper wires;
S13, heart yearn pair twist:Four sections of insulation soft copper wires are obtained after a wherein bar insulation soft copper wire is segmented, by four sections of insulation Soft copper wire is divided into two groups, and per group of two sections of insulation soft copper wires are passed through into lay of the high-speed pair twister according to technological requirement Respectively pair twist, makes two groups of network cores;
S14, stranding:By two groups of network cores by twisting cable-former stranding again into a semi-finished product network cable;
S15, braiding:By high-speed knitter, one layer of foil shielding layer and copper wire screen are woven in semi-finished product network cable Cover layer;
S16, extrusion molding out of jacket:By extrusion molding production line, squeeze on the outer peripheral edge of semi-finished product network cable obtained in step S15 Pressure one layer of sheath of pressing and wrapping, that is, be obtained the network cable;
S17, another bar insulation soft copper wire is divided into two sections, by two sections of insulation soft copper wires side by side after, by high-speed knitter, One layer of foil shielding layer and copper mesh screen layer are woven on insulating soft copper wire outer peripheral edge in two sections;
S18, by extrusion molding production line, on the outer peripheral edge of semi-finished product cable obtained in step S17 extrude pressing and wrapping one Layer sheath, is obtained the sheath and shields copper core flexible cable;
S19, total stranding:By the network cable, sheath shielding copper core flexible cable and some insulation soft copper wires, lead to Cross and twist again cable-former and intersect stranding with filled nylon line and combine cable into a semi-finished product;
S20, oversheath are extruded:By extrusion molding production line, along with the mould of customization, in semi-finished product combination cable outer peripheral edge Extruding one layer of oversheath of compacting, is obtained combination cable.
CN201611100739.5A 2016-12-05 2016-12-05 Combined cable for remote monitoring and fabrication method thereof Pending CN106653175A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201611100739.5A CN106653175A (en) 2016-12-05 2016-12-05 Combined cable for remote monitoring and fabrication method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201611100739.5A CN106653175A (en) 2016-12-05 2016-12-05 Combined cable for remote monitoring and fabrication method thereof

Publications (1)

Publication Number Publication Date
CN106653175A true CN106653175A (en) 2017-05-10

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107464637A (en) * 2017-08-02 2017-12-12 安徽宜德电子有限公司 A kind of preparation method of moistureproof and waterproof composite cable
CN107910116A (en) * 2017-11-22 2018-04-13 深圳市红旗电工科技有限公司 The elevator network synthesis line and preparation method of a kind of powered source signal

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20080255435A1 (en) * 2007-04-16 2008-10-16 Masimo Corporation Low noise oximetry cable including conductive cords
CN202217518U (en) * 2011-07-29 2012-05-09 东莞市胜怡电器有限公司 Ultra-strong swing-resisting DC wire used for mobile communication
CN203150315U (en) * 2013-04-12 2013-08-21 上海熊猫线缆股份有限公司 Composite cable for underwater wire arrangement by smart power grid terminal user
CN103762023A (en) * 2013-12-27 2014-04-30 江苏帝华线缆有限公司 Comprehensive control cable
CN105489285A (en) * 2016-01-14 2016-04-13 深圳市红旗电工科技有限公司 High-flexibility double-sheath towline cable and manufacturing method thereof
CN206194401U (en) * 2016-12-05 2017-05-24 深圳市红旗电工科技有限公司 A combination cable for remote monitoring

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20080255435A1 (en) * 2007-04-16 2008-10-16 Masimo Corporation Low noise oximetry cable including conductive cords
CN202217518U (en) * 2011-07-29 2012-05-09 东莞市胜怡电器有限公司 Ultra-strong swing-resisting DC wire used for mobile communication
CN203150315U (en) * 2013-04-12 2013-08-21 上海熊猫线缆股份有限公司 Composite cable for underwater wire arrangement by smart power grid terminal user
CN103762023A (en) * 2013-12-27 2014-04-30 江苏帝华线缆有限公司 Comprehensive control cable
CN105489285A (en) * 2016-01-14 2016-04-13 深圳市红旗电工科技有限公司 High-flexibility double-sheath towline cable and manufacturing method thereof
CN206194401U (en) * 2016-12-05 2017-05-24 深圳市红旗电工科技有限公司 A combination cable for remote monitoring

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107464637A (en) * 2017-08-02 2017-12-12 安徽宜德电子有限公司 A kind of preparation method of moistureproof and waterproof composite cable
CN107910116A (en) * 2017-11-22 2018-04-13 深圳市红旗电工科技有限公司 The elevator network synthesis line and preparation method of a kind of powered source signal

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