CN1373740A - 耐高温的可溶于盐水的纤维 - Google Patents
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Abstract
本发明涉及一种最高使用温度为1200℃或更高的纤维,它包含:SiO2>64.25重量%、CaO>18重量%、MgO<17重量%,其中,MgO按摩尔%计大于按摩尔%的CaO。这类纤维具有高溶解度和低含尘率。
Description
本发明涉及高温可溶于盐水的纤维,特别涉及钙镁硅酸盐纤维。
钙镁硅酸盐纤维例如从WO89/12032、WO93/15028和WO94/15883中是已知的。
WO89/12032首先公开了宽范围类型的耐火可溶于水的纤维。
WO93/15028表明,WO89/12032的一类纤维可以在高达1000℃或更高的温度下使用。
WO94/15883表明,部分WO93/15028的纤维仍然具有更高的使用温度,即高达1260℃或更高,并且表明这类纤维需要大于21.8摩尔%的SiO2过量(定义为在CaO、MgO和任何ZrO2以硅酸盐形式结晶后残余的SiO2量)。
WO97/16386虽然落在钙镁硅酸盐纤维的一般类型范围内,但是注意到低钙纤维表现出1260℃或更高的使用温度。
明显的是,存在CaO-MgO-SiO2和CaO-MgO-SiO2-ZrO2组成范围的区域,在该区域内可以制造高温性能的纤维,而在其它区域不能制造。
本申请人现在已经发现一种新型且窄范围的组合物,它可以在1200℃或更高的温度使用,甚至1250℃或1260℃或更高的温度使用,但是在WO94/15883和WO97/16386的范围之外。这些组合物优选的是含有少量或不含氧化锆。
因此,本发明提供一种最高使用温度为1200℃或更高的纤维,其中,用摩尔%表示的MgO量大于大于用摩尔%表示的CaO量,并且它包含:
SiO2>64.25重量%
CaO>18重量%
MgO<17重量%
但是,对所说明的SiO2过量大于21.8摩尔%的纤维没有提出权利要求。
本发明的其它特征由所附权利要求是明显的。
通过把全部CaO按结合成CaO·MgO·2SiO2处理,全部ZrO2按结合成ZrO2·SiO2处理,其余的MgO按结合成MgO·SiO2处理,来计算过量的SiO2数。本申请人还假定,任何Al2O3以Al2O3·SiO2结晶。任何残余的SiO2称为过量SiO2。
本发明在下列描述中参考附图通过实施例说明,其中:
图1是表示包含下表1的纤维A4-2和A4-3的纤维毡的线收缩率随温度的变化图。
图2是表示包含下表1的纤维A4-2和A4-3的纤维毡的高度方向的收缩率的图。
图3是表示由下表1的纤维A4-1、A4-2和A4-3生产的预成形体的收缩率的图。
表1表示从WO89/12032、WO93/15028、WO94/15883和WO97/16386中摘录的组成以及A4,A4是目标组合物纤维,其组成为:
SiO2 65重量%
CaO 19.5重量%
MgO 15.5重量%
并且表示了所分析的纤维样品A4-1、A4-2和A4-3。
从WO89/12032(称为Manville纤维)、WO93/15.28、WO94/15883和WO97/16386(称为Unifrax纤维)的数据摘录的纤维是所说明的SiO2过量小于21.8摩尔%并且按摩尔%计的MgO量大于按摩尔%计的CaO量的纤维。
A4-1以散纤维形式生产,A4-2以针刺纤维毡形式生产,其密度约96kg·m-3,A4-3以针刺纤维毡形式生产,其密度约128kg·m-3。
在表1中,由所涉及的文件,或者对于A4-1、A4-2和A4-3,通过测量所涉及的纤维的真空成型预成型体的收缩率表示了收缩率。
表1 | |||||||||||||||
纤维 | 在1260℃的收缩率 | 组成wt% | 组成mol% | SiO2过量 | |||||||||||
CaO | MgO | ZrO2 | Al2O3 | TiO2 | SiO2 | 其它 | CaO | MgO | ZrO2 | Al2O3 | TiO2 | SiO2 | |||
924 | 19.78 | 14.54 | 0.66 | 2.57 | 61.32 | 19.99 | 20.44 | 0.30 | 1.43 | 57.84 | 15.68 | ||||
SW-A1 | 20.50 | 15.20 | 1.10 | 63.70 | 20.16 | 20.79 | 0.00 | 0.59 | 58.46 | 16.92 | |||||
B5 | 6.00 | 19.90 | 15.10 | 0.10 | 0.20 | 64.20 | 0.40 | 19.71 | 20.80 | 0.05 | 0.11 | 59.34 | 18.68 | ||
757 | 20.92 | 15.22 | 0.00 | 0.20 | 62.60 | 20.79 | 21.04 | 0.00 | 0.11 | 58.06 | 16.13 | ||||
A4-1 | 1.86 | 20.20 | 15.50 | 0.26 | 64.60 | 0.07 | 19.76 | 21.10 | 0.00 | 0.14 | 59.00 | 18.00 | |||
A4-2 | 3.25 | 20.20 | 15.50 | 0.30 | 64.50 | 0.06 | 19.78 | 21.11 | 0.00 | 0.16 | 58.95 | 17.89 | |||
A4-3 | 2.76 | 20.20 | 15.60 | 0.28 | 64.70 | 0.07 | 19.72 | 21.18 | 0.00 | 0.15 | 58.95 | 17.9 | |||
A4目标 | 19.50 | 15.50 | 65.00 | 19.17 | 21.20 | 0.00 | 0.00 | 59.64 | 19.27 | ||||||
SW-A2 | 21.40 | 15.40 | 0.80 | 60.80 | 21.40 | 21.42 | 0.00 | 0.44 | 56.74 | 13.49 | |||||
SW-A | 20.50 | 15.50 | 3.30 | 59.30 | 20.66 | 21.73 | 0.00 | 1.83 | 55.78 | 11.56 | |||||
932 | 21.60 | 15.65 | 0.11 | 1.50 | 59.85 | 21.58 | 21.75 | 0.05 | 0.82 | 55.80 | 11.60 | ||||
Manville104 | 17.70 | 16.30 | 1.83 | 64.10 | 17.49 | 22.40 | 0.00 | 0.99 | 0.00 | 59.11 | 18.23 | ||||
B9 | 5.00 | 18.10 | 17.10 | 0.10 | 0.20 | 64.40 | 0.20 | 17.72 | 23.29 | 0.04 | 0.11 | 58.84 | 17.69 | ||
971 | 23.92 | 17.36 | 0.05 | 0.74 | 56.82 | 23.56 | 23.79 | 0.02 | 0.40 | 52.23 | 4.47 | ||||
B8 | 6.90 | 18.80 | 17.90 | 0.30 | 0.20 | 63.00 | 0.20 | 18.30 | 24.24 | 0.13 | 0.11 | 57.23 | 14.46 | ||
B16 | 4.30 | 15.10 | 18.10 | 0.30 | 0.10 | 0.10 | 66.00 | 0.20 | 14.78 | 24.65 | 0.13 | 0.05 | 0.07 | 60.31 | 20.69 |
A2-12 | 16.55 | 18.00 | 0.05 | 0.33 | 63.56 | 16.37 | 24.76 | 0.02 | 0.18 | 58.67 | 17.34 | ||||
A2-30 | 16.06 | 18.21 | 0.00 | 0.40 | 63.68 | 15.89 | 25.07 | 0.00 | 0.22 | 58.82 | 17.64 |
表1 | |||||||||||||||
纤维 | 在1260℃的收缩率 | 组成wt% | 组成mol% | SiO2过量 | |||||||||||
CaO | MgO | ZrO2 | Al2O3 | TiO2 | SiO2 | 其它 | CaO | MgO | ZrO2 | Al2O3 | TiO2 | SiO2 | |||
A2-23 | 18.59 | 18.78 | 0.05 | 0.48 | 60.20 | 18.37 | 25.82 | 0.02 | 0.26 | 55.53 | 11.06 | ||||
71 | 24.04 | 19.66 | 0.00 | 0.20 | 54.68 | 23.44 | 26.67 | 0.00 | 0.11 | 49.77 | -0.45 | ||||
A2-19 | 18.48 | 19.74 | 0.00 | 0.54 | 58.71 | 18.29 | 27.18 | 0.00 | 0.29 | 54.24 | 8.47 | ||||
A2-21 | 13.74 | 19.98 | 0.13 | 0.34 | 64.16 | 13.51 | 27.34 | 0.06 | 0.18 | 58.90 | 17.81 | ||||
Unifrax comp13 | 13.10 | 0.77 | 16.90 | 34.10 | 0.97 | 46.40 | 0.92 | 28.11 | 18.55 | 0.64 | 51.78 | 3.56 | |||
A2-24 | 13.62 | 22.74 | 0.08 | 0.31 | 61.38 | 13.25 | 30.79 | 0.04 | 0.17 | 55.76 | 11.51 | ||||
Manville105 | 9.74 | 23.10 | 2.15 | 65.10 | 9.38 | 30.95 | 0.00 | 1.14 | 0.00 | 58.53 | 17.05 | ||||
Manville79 | 8.67 | 24.00 | 0.02 | 67.20 | 8.27 | 31.86 | 0.00 | 0.01 | 0.00 | 59.86 | 19.71 | ||||
A2-25 | 10.99 | 24.18 | 0.07 | 0.33 | 62.36 | 10.66 | 32.64 | 0.03 | 0.18 | 56.48 | 12.97 | ||||
Unifrax comp14 | 23.40 | 0.89 | 21.70 | 24.10 | 0.90 | 51.90 | 0.98 | 33.18 | 12.05 | 0.54 | 53.24 | 6.49 | |||
A2-35 | 8.88 | 24.88 | 0.47 | 0.29 | 64.12 | 8.56 | 33.37 | 0.21 | 0.15 | 57.71 | 15.41 | ||||
Manville78 | 6.43 | 26.50 | 67.10 | 6.07 | 34.80 | 0.00 | 0.00 | 0.00 | 59.13 | 18.25 | |||||
A2-34 | 6.63 | 26.20 | 0.80 | 0.23 | 64.85 | 6.37 | 35.01 | 0.35 | 0.12 | 58.15 | 16.29 | ||||
Unifrax comp15 | 25.00 | 0.77 | 25.50 | 16.90 | 0.76 | 55.70 | 0.80 | 36.82 | 7.98 | 0.43 | 53.96 | 7.93 | |||
Manville77 | 4.02 | 28.70 | 0.59 | 66.10 | 3.79 | 37.68 | 0.00 | 0.31 | 0.00 | 58.22 | 16.44 | ||||
Unifrax 42 | 2.00 | 0.30 | 29.75 | 0.58 | 0.62 | 68.63 | 0.28 | 38.92 | 0.25 | 0.32 | 60.23 | 20.47 |
表1 | |||||||||||||||
纤维 | 在1260℃的收缩率 | 组成wt% | 组成mol% | SiO2过量 | |||||||||||
CaO | MgO | ZrO2 | Al2O3 | TiO2 | SiO2 | 其它 | CaO | MgO | ZrO2 | Al2O3 | TiO2 | SiO2 | |||
Manville106 | 2.70 | 29.70 | 1.56 | 65.60 | 2.54 | 38.94 | 0.00 | 0.81 | 0.00 | 57.71 | 15.41 | ||||
Manville80 | 1.60 | 30.10 | 68.40 | 1.49 | 39.02 | 0.00 | 0.00 | 0.00 | 59.49 | 18.98 | |||||
Manville71 | 3.12 | 30.10 | 1.15 | 65.40 | 2.92 | 39.26 | 0.00 | 0.59 | 0.00 | 57.23 | 14.45 | ||||
Manville76 | 3.12 | 30.10 | 1.15 | 65.40 | 2.92 | 39.26 | 0.00 | 0.59 | 0.00 | 57.23 | 14.45 | ||||
Unifrax 47 | 7.70 | 0.25 | 30.26 | 0.01 | 1.86 | 67.53 | 0.23 | 39.56 | 0.00 | 0.96 | 59.24 | 18.48 | |||
Unifrax 40 | 9.20 | 0.27 | 30.57 | 0.58 | 0.92 | 67.52 | 0.25 | 39.90 | 0.25 | 0.47 | 59.13 | 18.25 | |||
765 | 3.90 | 35.07 | 0.00 | 2.12 | 57.78 | 3.62 | 45.26 | 0.00 | 1.08 | 50.04 | 0.07 |
可以看出,除了具有根本不同的组成的纤维Unifrax 42以外,根据本发明的纤维在1260℃的收缩率比所摘录的纤维收缩率低。
在图1-3中,图形表示了纤维A4-1、A4-2和A4-3在对所示温度暴露24小时后的收缩特性。可以看出这些纤维容易在1200℃或更高的温度下使用。
下表2表示对纤维在生理盐水中的溶解度试验的结果,表明这些纤维在体液中是可溶解的。(对于测量溶解度方法的讨论,见WO94/15882)。对于每种样品的单独的试验,表示了成对的结果,以及平均总溶解度。
表2 | |||||
纤维类型 | 溶解度(ppm) | ||||
CaO | MgO | SiO2 | 总量 | 平均总量 | |
A4-1 | 102 | 115 | 171 | 388 | 383 |
105 | 110 | 162 | 377 | ||
A4-2 | 105 | 116 | 172 | 393 | 395 |
114 | 117 | 166 | 397 | ||
A4-3 | 114 | 123 | 166 | 403 | 411 |
114 | 128 | 177 | 419 |
本发明的纤维的典型组成范围内:
SiO2 65±0.5重量%
CaO 20±0.5重量%
MgO 15±0.5重量%
与Superwoll 607TM,公称成分(按重量计)为SiO2 65%、CaO29.5%、MgO 5.5%、Al2O3<1%;Superwoll 612TM,公称成分(按重量计)为SiO2 64.5%、CaO 17%、MgO 13.5%、ZrO2 5%;耐火陶瓷纤维,公称成分为SiO2 56%、Al2O3 44%比较,对具有本发明组成SiO2 65%、CaO 19.5%、MgO 15.5%的纤维进行了其它试验。
第一种试验目的在于说明在处理时可能释放的粉尘量。试验包括确定在由各种纤维制造的纤维毡样品中存在的粉尘量。使纤维毡在Fritsch Analysette3010型振动筛振荡器上振动,振荡器设定为频率3000Hz、垂直振幅0.5毫米。该设备装有1.6毫米的筛网和底盘。在该试验方法中,把135毫米×135毫米的纤维毡样品放在筛网上并振动10分钟。把在底盘上收集的物料称重并表示为样品原始重量的百分数。结果如下所示:
纤维材料 所释放的粉尘百分数
Superwoll 607TM 0.16%
本发明的材料 0.18%
耐火陶瓷纤维 0.25%
Superwoll 612TM 0.36%
从这里可以看出,本发明的纤维具有比得上Superwoll 607TM的低含尘量。
所做的第二种试验是研究由本发明的纤维和两种SuperwoolTM纤维形成的纤维毡在高温下的收缩行为。把纤维毡样品在所指明的温度下暴露24小时,并测量它们的线收缩率。结果表示在下表3中:
表3 | ||||||
温度 | ||||||
样品 | 1050℃ | 1110℃ | 1150℃ | 1200℃ | 1250℃ | 1300℃ |
本发明的纤维 | 0.8 | 0.6 | 1.0 | 1.0 | 1.5 | 4.2 |
Superwool 612TM | 0.7 | 1.0 | 1.1 | 1.7 | 1.8 | 12.1 |
Superwool 607TM | 0.4 | 0.4 | 0.5 | 0.6 | 4.8 | 7.8 |
这表明最高到1200℃,本发明的纤维在性能上可与两种SuperwoolTM纤维相比。在1250℃,Superwool 607TM纤维呈现4.8%的收缩率(对于大多数用途,这被认为是太高的收缩率)。在1300℃,本发明的纤维虽然表现出4.2%的高收缩率,但是,它是所试验的三种纤维中最好的。
还进行了另一个系列的试验,以便大规模生产纤维,所得的纤维组成列于下表4中。所有的纤维在1250℃表现出低收缩率(收缩率通过与表1不同的方法测量,不能直接比较)。与表1的结果结合,这表明具有可用特性的样品的组成基本由下列成分组成(用重量%表示):
CaO 18.7-20.2
MgO 14.47-15.9
SiO2 64.5-65.1
Al2O3 0-0.56
所以,本发明的纤维具有高溶解度(允许纤维从人体迅速清除所希望的)、低含尘率(降低可能被吸入的纤维量所希望的)和良好的高温特性。
表4 | |||||||||||||||
纤维 | 在1250℃的线收缩率(%) | 组成wt% | 组成mol% | SiO2过量 | |||||||||||
CaO | MgO | ZrO2 | Al2O3 | TiO2 | SiO2 | 其它 | CaO | MgO | ZrO2 | Al2O3 | TiO2 | SiO2 | |||
SM | 0.80 | 20.10 | 15.00 | 0.06 | 65.00 | 19.77 | 20.52 | 0.00 | 0.03 | 59.67 | 19.35 | ||||
TCI | 0.78 | 18.90 | 15.50 | 0.38 | 65.10 | 18.63 | 21.26 | 0.00 | 0.21 | 59.90 | 19.81 | ||||
TCUK | 未制造预成型体 | 18.70 | 15.90 | 0.44 | 64.80 | 18.41 | 21.78 | 0.00 | 0.24 | 59.56 | 19.13 | ||||
TCUK2 | 2.6(在1300℃测量) | 19.30 | 14.47 | 0.56 | 0.03 | 64.54 | 0.40 | 19.30 | 20.13 | 0.00 | 0.31 | 60.24 | 20.50 |
Claims (13)
1.一种最高使用温度为1200℃或更高的纤维,它包含:
SiO2>64.25重量%
CaO>18重量%
MgO<17重量%
其中,按摩尔%计的MgO量大于按摩尔%计的CaO量并且其中所指明的SiO2过量不大于21.8摩尔%。
2.根据权利要求1的纤维,并且包含:
CaO<21重量%。
3.根据权利要求2的纤维,并且包含:
CaO<20.5重量%。
4.根据权利要求1-3的任一项的纤维,并且包含:
CaO>19重量%。
5.根据权利要求4的纤维,并且包含:
CaO>19.5重量%。
6.根据权利要求1-4的任一项的纤维,并且包含:
MgO>14.25重量%。
7.根据权利要求6的纤维,并且包含:
MgO>14.75重量%。
8.根据权利要求7的纤维,并且包含:
MgO>15.25重量%。
9.根据前面的权利要求的任一项的纤维,并且包含:
MgO<16重量%。
10.根据前面的权利要求的任一项的纤维,并且包含:
SiO2 65±0.5重量%
CaO 20±0.5重量%
MgO 15±0.5重量%。
11.根据权利要求1-9的任一项的纤维,并且包含:
SiO2 64.5-64.7重量%
CaO 19.5-20.2重量%
MgO 15.5-15.6重量%。
12.根据前面的权利要求的任一项的纤维,并且包含:
SiO2 约65重量%
CaO 约19.5重量%
MgO 约15.5重量%。
13.根据前面的权利要求的任一项的纤维,并且基本由下列成分组成:
CaO 18.7-20.2重量%
MgO 14.47-15.9重量%。
SiO2 64.5-65.1重量%
Al2O3 0-0.56重量%。
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Application Number | Priority Date | Filing Date | Title |
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GB9921504.8 | 1999-09-10 | ||
GBGB9921504.8A GB9921504D0 (en) | 1999-09-10 | 1999-09-10 | High temperatures resistant saline soluble fibres |
GB9924867.6 | 1999-10-20 | ||
GB9924867A GB2348640B (en) | 1999-09-10 | 1999-10-20 | High temperature resistant saline soluble fibres |
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US (1) | US6861381B1 (zh) |
EP (1) | EP1212265B1 (zh) |
JP (1) | JP4066138B2 (zh) |
CN (1) | CN1373740A (zh) |
AT (1) | ATE243665T1 (zh) |
AU (1) | AU769172B2 (zh) |
BR (1) | BR0013868B1 (zh) |
CA (1) | CA2383440C (zh) |
CZ (1) | CZ296627B6 (zh) |
DE (1) | DE60003569T2 (zh) |
ES (1) | ES2202162T3 (zh) |
MX (1) | MXPA02002380A (zh) |
PL (1) | PL354487A1 (zh) |
RU (1) | RU2247085C2 (zh) |
WO (1) | WO2001019744A1 (zh) |
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- 2000-08-24 RU RU2002109226/03A patent/RU2247085C2/ru not_active IP Right Cessation
- 2000-08-24 AU AU67132/00A patent/AU769172B2/en not_active Ceased
- 2000-08-24 CN CN00812697A patent/CN1373740A/zh active Pending
- 2000-08-24 JP JP2001523329A patent/JP4066138B2/ja not_active Expired - Fee Related
- 2000-08-24 PL PL00354487A patent/PL354487A1/xx not_active IP Right Cessation
- 2000-08-24 ES ES00954777T patent/ES2202162T3/es not_active Expired - Lifetime
- 2000-08-24 BR BRPI0013868-1A patent/BR0013868B1/pt not_active IP Right Cessation
- 2000-08-24 AT AT00954777T patent/ATE243665T1/de active
- 2000-08-24 EP EP00954777A patent/EP1212265B1/en not_active Expired - Lifetime
- 2000-08-24 WO PCT/GB2000/003275 patent/WO2001019744A1/en active IP Right Grant
- 2000-08-24 DE DE60003569T patent/DE60003569T2/de not_active Expired - Lifetime
- 2000-08-24 MX MXPA02002380A patent/MXPA02002380A/es active IP Right Grant
- 2000-08-24 CZ CZ20020862A patent/CZ296627B6/cs not_active IP Right Cessation
- 2000-08-24 US US10/070,595 patent/US6861381B1/en not_active Expired - Lifetime
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102686843A (zh) * | 2009-08-14 | 2012-09-19 | 尤尼弗瑞克斯I有限责任公司 | 多层基底支承体和排气处理装置 |
CN102686843B (zh) * | 2009-08-14 | 2015-04-01 | 尤尼弗瑞克斯I有限责任公司 | 多层基底支承体和排气处理装置 |
CN103339323A (zh) * | 2011-03-30 | 2013-10-02 | 霓佳斯株式会社 | 无机纤维质纸及其制造方法和设备 |
CN108677272A (zh) * | 2018-05-15 | 2018-10-19 | 华南理工大学 | 一种微米级无机抗菌纤维及其制备方法 |
CN108677272B (zh) * | 2018-05-15 | 2020-09-22 | 华南理工大学 | 一种微米级无机抗菌纤维及其制备方法 |
Also Published As
Publication number | Publication date |
---|---|
JP2003509320A (ja) | 2003-03-11 |
AU6713200A (en) | 2001-04-17 |
BR0013868B1 (pt) | 2010-01-26 |
DE60003569D1 (de) | 2003-07-31 |
CZ2002862A3 (cs) | 2003-12-17 |
CA2383440C (en) | 2008-06-17 |
ATE243665T1 (de) | 2003-07-15 |
JP4066138B2 (ja) | 2008-03-26 |
DE60003569T2 (de) | 2004-04-29 |
BR0013868A (pt) | 2002-05-28 |
CA2383440A1 (en) | 2001-03-22 |
CZ296627B6 (cs) | 2006-05-17 |
MXPA02002380A (es) | 2002-08-20 |
AU769172B2 (en) | 2004-01-15 |
US6861381B1 (en) | 2005-03-01 |
EP1212265A1 (en) | 2002-06-12 |
EP1212265B1 (en) | 2003-06-25 |
PL354487A1 (en) | 2004-01-26 |
RU2247085C2 (ru) | 2005-02-27 |
ES2202162T3 (es) | 2004-04-01 |
WO2001019744A1 (en) | 2001-03-22 |
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