DE4340150A1 - Automatic loading system using european standard-sized pallets - involves insertion of removable rolling tracks into container base before moving in pallets. - Google Patents

Automatic loading system using european standard-sized pallets - involves insertion of removable rolling tracks into container base before moving in pallets.

Info

Publication number
DE4340150A1
DE4340150A1 DE19934340150 DE4340150A DE4340150A1 DE 4340150 A1 DE4340150 A1 DE 4340150A1 DE 19934340150 DE19934340150 DE 19934340150 DE 4340150 A DE4340150 A DE 4340150A DE 4340150 A1 DE4340150 A1 DE 4340150A1
Authority
DE
Germany
Prior art keywords
pallets
tracks
roller tracks
loading
roller
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
DE19934340150
Other languages
German (de)
Inventor
Berthold Dipl Ing Stelzer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to DE19934340150 priority Critical patent/DE4340150A1/en
Publication of DE4340150A1 publication Critical patent/DE4340150A1/en
Ceased legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G67/00—Loading or unloading vehicles
    • B65G67/02—Loading or unloading land vehicles
    • B65G67/04—Loading land vehicles
    • B65G67/20—Loading covered vehicles

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  • Engineering & Computer Science (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Stacking Of Articles And Auxiliary Devices (AREA)

Abstract

Before the actual loading process roller tracks are set up on the goods vehicle to allow continuous loading. Once loading is complete the roller tracks are lowered and removed from underneath the load. The roller tracks are built up from segments comprising transport rollers, casters and lift mechanisms. The unit can be converted for pallets of different sizes. A chain conveyor (1) and drive station (16) can be used to move the pallets onto the roller tracks. The pallets can be tensioned and moved between two toothed belts. The pallet in the vehicle can be moved along by the incoming pallet. USE/ADVANTAGE - Easier loading of europallets without the need for fixed guide rails or rolling tracks inside the vehicle.

Description

Bei dieser neuartigen Erfindung handelt es sich um ein automatisch arbeitendes Fördersystem, mit dem in einer Zeitspanne von etwa fünf Minuten ein Lkw komplett beladen werden kann.This new invention is a automatically operating conveyor system with which in one Load a truck completely for a period of about five minutes can be.

Der Zugriff auf die Lkw-Ladefläche erfolgt von hinten. In dem Lkw müssen keine zusätzlichen Einbauten vorgenommen werden. Es sind weder fest installierte Führungsschienen noch Rollenbahnen oder ähnliches erforderlich.Access to the truck bed is from the rear. No additional installations have to be made in the truck become. There are neither permanently installed guide rails nor Roller conveyors or the like required.

Das Neuartige an dieser Erfindung besteht darin, daß vor dem eigentlichen Beladevorgang Röllchenbahnen in den Lkw eingebracht und zu dessen seitlichen Bordwänden ausgerichtet werden. Auf diesen nicht angetriebenen Bahnen, werden die bepackten Paletten in den Lkw hineingeschoben.The novelty of this invention is that before actual loading process of roller conveyors in the truck introduced and aligned to the side walls become. On these non-powered trains, the packed pallets pushed into the truck.

Nachdem sich alle zu verladenen Paletten im Lkw befinden, werden die Röllchenbahnen abgesenkt und unter der Ladung herausgezogen.After all the pallets to be loaded are in the truck, the roller conveyors are lowered and under the load pulled out.

Das gesamte System arbeitet automatisch und besteht im wesentlichen aus den folgenden Komponenten:The entire system works automatically and consists of essentially from the following components:

  • - einem Kettenförderer, der in der Halle installiert ist und zur Bereitstellung der Europaletten dient- a chain conveyor installed in the hall and serves to provide the euro pallets
  • - Röllchenbahnen, die als Transportmittel für die Paletten dienen- Roller conveyors used as a means of transport for the pallets serve
  • - einer Vorrichtung, die die Röllchenbahnen ausrichtet- A device that aligns the roller tracks
  • - einer Antriebsstation, die die bepackten Paletten in den Lkw hineinschiebt.- a drive station that places the packed pallets in the truck pushes in.

Die Gestaltung in vorteilhafter Ausführung ist im einzelnen in den Fig. 1 bis Fig. 3 dargestellt.The design in an advantageous embodiment is shown in detail in FIGS. 1 to FIG. 3.

Die hier dargestellte Anlage ist für einen vollautomatischen Beladevorgang mit max. dreißig Europaletten und einem Gesamtgewicht von 24 t ausgelegt.The system shown here is for a fully automatic Loading with max. thirty euro pallets and one Designed for a total weight of 24 t.

Der Kettenförderer (1) dient zur Bereitstellung der kommissionierten Ware (2). Auf ihm finden in zehn Reihen jeweils drei Paletten nebeneinander Platz.The chain conveyor ( 1 ) is used to provide the picked goods ( 2 ). There is space for three pallets next to each other in ten rows.

Der Kettenförderer (1) ist fest in der Halle installiert und besteht aus neun Fördersträngen (3), die über einen gemeinsamen Antrieb verfügen.The chain conveyor ( 1 ) is permanently installed in the hall and consists of nine conveyor lines ( 3 ) that have a common drive.

Zwischen den Kettensträngen (3) sind insgesamt sechs Röllchenbahnen (4) angeordnet. Alle Bahnen (4) sind mechanisch miteinander gekoppelt und können über einen gemeinsamen Antrieb in den Lkw (5) hineingeschoben bzw. herausgezogen werden. Jede dieser Bahnen (4) ist aus Segmenten (6) aufgebaut, die durch jeweils eine Gelenkstelle (7) horizontal wie auch vertikal beweglich miteinander verbunden sind. Jedes Segment (6) besitzt auf seiner Oberseite eine für den Paletten­ transport ausreichende Anzahl von Transportrollen (8). An der Unterseite befinden sich Laufrollen (9), auf denen die Röllchenbahnen (4) in Längsrichtung verfahren werden. Ferner verfügt jedes Segment (6) über eine pneumatische Hub­ einrichtung (10), die ein Anheben der Röllchenbahnen (4) ermöglicht.A total of six roller tracks ( 4 ) are arranged between the chain strands ( 3 ). All tracks ( 4 ) are mechanically coupled to each other and can be pushed or pulled into the truck ( 5 ) via a common drive. Each of these tracks ( 4 ) is made up of segments ( 6 ), each of which is connected to one another by an articulation point ( 7 ) so that it can move horizontally and vertically. Each segment ( 6 ) has on its upper side a sufficient number of transport rollers ( 8 ) for transporting the pallets. On the underside there are rollers ( 9 ) on which the roller tracks ( 4 ) are moved in the longitudinal direction. Furthermore, each segment ( 6 ) has a pneumatic lifting device ( 10 ) which enables the roller tracks ( 4 ) to be raised.

Die Bahnen (4) werden, wie bereits oben erwähnt, vor dem eigentlichen Beladevorgang in den Lkw (5) hineingeschoben und ausgerichtet. Eine Ausrichtung ist erforderlich, um eine Berührung der Ladung (2) mit den seitlichen Bordwänden (11) zu vermeiden. Die hierfür konzipierte Vorrichtung (12), wird gemeinsam mit den Röllchenbahnen (4) bis zur stirnseitigen Bordwand (13) des Lkw (5) vorgefahren. As already mentioned above, the tracks ( 4 ) are pushed into the truck ( 5 ) and aligned before the actual loading process. Alignment is necessary to avoid the cargo ( 2 ) coming into contact with the side walls ( 11 ). The device ( 12 ) designed for this purpose is moved together with the roller conveyors ( 4 ) to the front side wall ( 13 ) of the truck ( 5 ).

Beim automatischen Herausziehen der Vorrichtung (12) sorgen die Abstandhalter (14) für eine Ausrichtung der Röllchenbahnen (4) zueinander. Die Führungsrollen (15) übernehmen die Ausrichtung der Bahnen (4) zu den seitlichen Bordwänden (11).When the device ( 12 ) is pulled out automatically, the spacers ( 14 ) ensure that the roller tracks ( 4 ) are aligned with one another. The guide rollers ( 15 ) take over the alignment of the tracks ( 4 ) to the side drop sides ( 11 ).

Sobald dieser Vorgang abgeschlossen ist, wird die Hubeinrichtung (10) aktiviert. Die Laufrollen (9) werden hierbei um einige Zentimeter angehoben, wodurch die Röllchenbahnen (4) einen festen Stand auf der Ladefläche erhalten. Gleichzeitig wird durch das Anheben der Transportrollen (8) Bodenfreiheit gewonnen, die für das Einschieben der Paletten (2) benötigt wird.As soon as this process is completed, the lifting device ( 10 ) is activated. The rollers ( 9 ) are raised by a few centimeters, which gives the roller tracks ( 4 ) a firm footing on the loading area. At the same time, lifting the transport rollers ( 8 ) frees up the ground clearance required for the insertion of the pallets ( 2 ).

Die Anlage ist nun für den eigentlichen Beladevorgang bereit.The system is now ready for the actual loading process.

Der Kettenförderer (1) und die Antriebsstation (16) werden eingeschaltet. Jeweils die ersten drei nebeneinander stehenden Paletten (2) werden von der Antriebsstation (16) übernommen und auf den Röllchenbahnen (4) in den Lkw (5) geschoben. Als Antriebselemente dienen zwei Zahnriemen, zwischen denen die Paletten (2) eingespannt und weitertransportiert werden. Der Palettentransport im Lkw (5) erfolgt durch die nachfolgenden Paletten (2).The chain conveyor ( 1 ) and the drive station ( 16 ) are switched on. The first three pallets ( 2 ) standing next to each other are taken over by the drive station ( 16 ) and pushed into the truck ( 5 ) on the roller conveyors ( 4 ). Two toothed belts serve as drive elements, between which the pallets ( 2 ) are clamped and transported. The pallets are transported in the truck ( 5 ) using the following pallets ( 2 ).

Sobald der Lkw (5) vollständig beladen ist, werden die Röllchenbahnen (4) abgesenkt und unter der Ladung herausgezogen.As soon as the truck ( 5 ) is fully loaded, the roller conveyors ( 4 ) are lowered and pulled out from under the load.

Claims (5)

1. System zur automatischen Beladung von Lkw′s mit Europaletten; dadurch gekennzeichnet, daß vor dem eigentlichen Beladevorgang Röllchenbahnen in den Lkw eingebracht und ausgerichtet werden,
gekennzeichnet dadurch, daß im Anschluß hieran die Ladung kontinuierlich in den Lkw hineingeschoben wird,
gekennzeichnet dadurch, daß zum Abschluß des Beladevorganges die Röllchenbahnen abgesenkt und unter der Ladung herausgezogen werden.1. System for automatic loading of trucks with Euro pallets; characterized in that roller conveyors are introduced and aligned in the truck before the actual loading process,
characterized in that the load is then pushed continuously into the truck,
characterized in that at the end of the loading process, the roller conveyors are lowered and pulled out under the load. 2. System nach Anspruch 1 gekennzeichnet dadurch, daß die Röllchenbahnen aus Segmenten aufgebaut sind und über Transportrollen, Laufrollen und Hubeinrichtungen verfügen.2. System according to claim 1, characterized in that the Roller tracks are made up of segments and over Transport rollers, rollers and lifting devices. 3. System nach Anspruch 1 gekennzeichnet dadurch, daß eine Vorrichtung eingesetzt wird, die beim Herausziehen aus dem Lkw mittels Abstandhalter und Führungsrollen eine Ausrichtung der Röllchenbahnen bewirkt.3. System according to claim 1, characterized in that a Device is used, which when pulling out of the Trucks using spacers and guide rollers Alignment of the roller tracks causes. 4. System nach Anspruch 3 gekennzeichnet dadurch, daß anstelle von Führungsrollen auch Zahn- oder Flachriemen eingesetzt werden können.4. System according to claim 3, characterized in that instead timing or flat belts are also used for guide rollers can be. 5. System nach Anspruch 1, 2, 3 und 4 gekennzeichnet dadurch, daß bei entsprechender Auslegung der Anlage, anstelle von Europaletten auch Paletten mit anderen Abmessungen verladen werden können.5. System according to claim 1, 2, 3 and 4, characterized in that that with appropriate design of the system, instead of Euro pallets also load pallets with other dimensions can be.
DE19934340150 1993-11-25 1993-11-25 Automatic loading system using european standard-sized pallets - involves insertion of removable rolling tracks into container base before moving in pallets. Ceased DE4340150A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
DE19934340150 DE4340150A1 (en) 1993-11-25 1993-11-25 Automatic loading system using european standard-sized pallets - involves insertion of removable rolling tracks into container base before moving in pallets.

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE19934340150 DE4340150A1 (en) 1993-11-25 1993-11-25 Automatic loading system using european standard-sized pallets - involves insertion of removable rolling tracks into container base before moving in pallets.

Publications (1)

Publication Number Publication Date
DE4340150A1 true DE4340150A1 (en) 1994-04-14

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DE19934340150 Ceased DE4340150A1 (en) 1993-11-25 1993-11-25 Automatic loading system using european standard-sized pallets - involves insertion of removable rolling tracks into container base before moving in pallets.

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19856571A1 (en) * 1998-12-08 2000-06-15 Indumat Gmbh & Co Kg Mechanical handling conveyer system can accept pallets of different weight and size presented in any direction
DE102015208192A1 (en) * 2015-05-04 2016-11-10 Heinz Buse Transfer station for quick loading of goods pallets, and logistics system with selbiger
WO2020239883A1 (en) * 2019-05-28 2020-12-03 Heinz Buse Transfer station for loading goods pallets in a logistics system and logistics system
CN115535650A (en) * 2022-10-27 2022-12-30 大连海事大学 Control system and method suitable for unloading device of container with tray

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Publication number Priority date Publication date Assignee Title
US3337066A (en) * 1965-01-18 1967-08-22 Star Iron & Steel Co Vehicle loading and unloading apparatus
US3437219A (en) * 1966-09-12 1969-04-08 Clarence H Stevenson Load handling apparatus
DE2029636A1 (en) * 1969-06-17 1970-12-23 Etablissements J. Berthelat & FiIs, Paris Transfer device
US3727777A (en) * 1971-05-07 1973-04-17 D Hanson Loader for trucks
DE2205505B2 (en) * 1972-02-05 1974-10-17 Foerdertechnische Forschungsgesellschaft Mbh, 2000 Hamburg Device for loading containers with piece goods, preferably loaded pallets
DE2424392A1 (en) * 1974-05-20 1975-12-04 Demag Ag Piece goods loading mechanism - has conveyor chains thrust onto vehicle and device retaining goods on withdrawal
DE2516455B2 (en) * 1974-04-16 1978-09-07 David Edward Carlisle Pa. Lutz (V.St.A.) Device for loading and unloading piece goods
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DE3135990C2 (en) * 1980-09-17 1987-11-05 Alfred 7064 Remshalden De Eisgruber
SU1411243A1 (en) * 1987-01-12 1988-07-23 Болдерайский Комбинат Комплексной Переработки Древесины Arrangement for loading forwarding containers
EP0297905A1 (en) * 1987-07-01 1989-01-04 Alutrans Holdings (Proprietary) Limited Load handling system
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DE3905641A1 (en) * 1989-02-21 1990-08-30 Mannesmann Ag Device for loading and unloading lorries with pallets
EP0401777A1 (en) * 1989-06-09 1990-12-12 SPACE S.r.l. A system for the rapid loading and unloading of trucks, containers and the like
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US3337066A (en) * 1965-01-18 1967-08-22 Star Iron & Steel Co Vehicle loading and unloading apparatus
US3437219A (en) * 1966-09-12 1969-04-08 Clarence H Stevenson Load handling apparatus
DE2029636A1 (en) * 1969-06-17 1970-12-23 Etablissements J. Berthelat & FiIs, Paris Transfer device
US3710961A (en) * 1969-06-17 1973-01-16 Establissements J Berthelat Et Transfer device
US3727777A (en) * 1971-05-07 1973-04-17 D Hanson Loader for trucks
DE2205505B2 (en) * 1972-02-05 1974-10-17 Foerdertechnische Forschungsgesellschaft Mbh, 2000 Hamburg Device for loading containers with piece goods, preferably loaded pallets
DE2516455B2 (en) * 1974-04-16 1978-09-07 David Edward Carlisle Pa. Lutz (V.St.A.) Device for loading and unloading piece goods
DE2424392A1 (en) * 1974-05-20 1975-12-04 Demag Ag Piece goods loading mechanism - has conveyor chains thrust onto vehicle and device retaining goods on withdrawal
CH624639A5 (en) * 1977-08-31 1981-08-14 Oehler Wyhlen Lagertechnik Ag
DE2840214A1 (en) * 1977-10-03 1979-04-05 Eisgruber Foerderanlagen TRUCK
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US5054987A (en) * 1985-05-29 1991-10-08 Valcomatic Systems, Inc. Load transfer device
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SU1342845A1 (en) * 1986-07-09 1987-10-07 Ворошиловградский Экспериментальный Ремонтно-Монтажный Комбинат Vehicle loading arrangement
SU1411243A1 (en) * 1987-01-12 1988-07-23 Болдерайский Комбинат Комплексной Переработки Древесины Arrangement for loading forwarding containers
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EP0401777A1 (en) * 1989-06-09 1990-12-12 SPACE S.r.l. A system for the rapid loading and unloading of trucks, containers and the like
GB2248822A (en) * 1990-07-14 1992-04-22 Robin Matthews Loading and unloading containers
US5186596A (en) * 1991-10-04 1993-02-16 Paul Boucher Loading and unloading apparatus

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19856571A1 (en) * 1998-12-08 2000-06-15 Indumat Gmbh & Co Kg Mechanical handling conveyer system can accept pallets of different weight and size presented in any direction
DE19856571C2 (en) * 1998-12-08 2003-01-09 Indumat Gmbh & Co Kg Transport device for pallets
DE102015208192A1 (en) * 2015-05-04 2016-11-10 Heinz Buse Transfer station for quick loading of goods pallets, and logistics system with selbiger
WO2020239883A1 (en) * 2019-05-28 2020-12-03 Heinz Buse Transfer station for loading goods pallets in a logistics system and logistics system
CN115535650A (en) * 2022-10-27 2022-12-30 大连海事大学 Control system and method suitable for unloading device of container with tray
CN115535650B (en) * 2022-10-27 2023-08-29 大连海事大学 Control system and method suitable for unloading device of container with tray

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