EP0023880A1 - Crimping sleeve for a pre-fabricated cable fitting - Google Patents
Crimping sleeve for a pre-fabricated cable fitting Download PDFInfo
- Publication number
- EP0023880A1 EP0023880A1 EP80730046A EP80730046A EP0023880A1 EP 0023880 A1 EP0023880 A1 EP 0023880A1 EP 80730046 A EP80730046 A EP 80730046A EP 80730046 A EP80730046 A EP 80730046A EP 0023880 A1 EP0023880 A1 EP 0023880A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- sleeve
- layer
- plug
- cable
- plug part
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
- H01R4/20—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping using a crimping sleeve
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/58—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members
- H01R4/62—Connections between conductors of different materials; Connections between or with aluminium or steel-core aluminium conductors
- H01R4/625—Soldered or welded connections
Definitions
- outer sleeve layer pressure sleeve
- it can be provided with a thin-walled coating of metal or plastic.
Abstract
Description
Die Erfindung bezieht sich auf eine Kabelgarnitur mit einem Steckelement, das aus einem Steckerteil und einem Verbindungselement besteht.The invention relates to a cable assembly with a plug element, which consists of a plug part and a connecting element.
Um die Montage von Garnituren an Mittel- und Hochspannungskabeln zu vereinfachen, ist man bemüht, vorgefertigte Bauteile einzusetzen. Dies gilt nicht nur für den das Kabelende oder die Kabelverbindungsstelle umgebenden Isolierkörper, sondern auch für die Herstellung der Leiterverbindung.In order to simplify the assembly of sets on medium and high voltage cables, efforts are made to use prefabricated components. This applies not only to the insulating body surrounding the cable end or the cable connection point, but also to the manufacture of the conductor connection.
Der Erfindung liegt die Aufgabe zugrunde, geeignet ausgebildete Steckelemente für Garnituren zu schaffen. Zur Lösung dieser Aufgabe wird gemäß der Erfindung vorgeschlagen, daß das Steckerteil mit einer Preßhülse zu einem Steckelement kombiniert ist. Durch die Kombination eines Steckerteiles mit einer Preßhülse werden die Montagearbeiten zur Befestigung des Steckerteiles am Leiter des Kabels und die Arbeiten zur Herstellung der Garnitur als Ganzes vereinfacht.The invention has for its object to provide suitably designed plug elements for sets. To achieve this object, it is proposed according to the invention that the plug part is combined with a compression sleeve to form a plug element. The combination of a plug part with a pressure sleeve, the assembly work for mounting the S teckerteiles the conductor of the cable and the work will be simplified for the preparation of the clothing as a whole.
Das Steckerteil des Steckelementes besteht stets aus einem elektrisch gut leitenden Material, z. B. aus Kupfer oder Aluminium, während die Preßhülse aus einem Material besteht, das einen guten Kontakt zum jeweiligen Leiter gewährleistet. Für Kupferleiter ist die Preßhülse vorzugsweise aus Kupfer bzw. mit Kupfer überzogen, für Aluminiumleiter aus Aluminium bzw. mit Aluminium überzogen.The plug part of the plug element always consists of an electrically highly conductive material, e.g. B. made of copper or aluminum, while the compression sleeve consists of a material that ensures good contact with the respective conductor. For copper conductors, the ferrule is preferably made of copper or coated with copper, for aluminum conductors made of aluminum or coated with aluminum.
Sofern Steckerteil und Preßhülse aus unterschiedlichen Werkstoffen bestehen, wird man das Steckerteil und die Preßhülse stoffschlüssig, z. B. mittels einer Reib-oder Kaltpreßschweißung, miteinander verbinden.If the plug part and the press sleeve are made of different materials, the plug part and the press sleeve become cohesive, e.g. B. by means of a friction or cold pressure welding.
Preßhülsen aus Kupfer oder Aluminium müssen, um die erforderlichen Kontaktkräfte auf dem Leiter zu erhalten, eine bestimmte Wandstärke aufweisen. Bei Aluminiumleitern ist diese wegen der gegenüber Kupfer geringeren Festigkeit größer als bei Kupferhülsen. Bei der Verwendung von aus Steckerteil und Preßhülse bestehenden Steckelementen zur Montage von vorgefertigten Garnituren kommt es darauf an, daß der äußere Durchmesser der Preßhülse nicht größer, vorzugsweise kleiner ist als die Bohrung des vorgefertigten Garniturenteiles (Isolierkörper), in welches das mit dem Steckelement versehene Ende einer Kabelader eingeführt wird. Dabei ist die Bohrung des Garniturenteiles im Durchmesser etwas kleiner als der Aderdurchmesser, um einen festen Sitz des elastischen Isolierkörpers auf der Kabelader zu gewährleisten. Um nun bei Kabeladern mit großem Leiterquerschnitt sicherzustellen, daß der äußere Durchmesser der Preßhülse kleiner als der äußere Durchmesser der Kabelader und damit kleiner als die Bohrung des elastischen Isolierkörpers ist, ist in Weiterbildung der Erfindung vorgesehen, die Preßhülse mehrschichtig auszubilden. Die verschiedenen Metallschichten der mehrschichtig ausgebildeten Preßhülse übernehmen dann einerseits im wesentlichen die mechanische Funktion der Preßhülse, andererseits im wesentlichen die elektrische Funktion. So kann man beispielsweise als Preßhülse eine Stahlhülse verwenden, die mit einem Überzug aus dem Material des Steckerteiles (Aluminium, Kupfer) versehen ist. Die Preßhülse kann aber auch aus mindestens zwei koaxial angeordneten Teilhülsen aus unterschiedlichen Metallen bestehen. Von besonderem Vorteil ist eine Ausführung, bei der die innere Hülsenschicht (Leiterhülse) aus einem Material relativ hoher elektrischer Leitfähigkeit (Kupfer, Aluminium) besteht, während die äußere Hülsenschicht (Druckhülse) aus einem Material hoher mechanischer Festigkeit (Stahl) besteht.Press sleeves made of copper or aluminum must have a certain wall thickness in order to obtain the necessary contact forces on the conductor. With aluminum conductors, this is greater than with copper sleeves because of the lower strength compared to copper. When using plug elements consisting of plug part and press sleeve for the assembly of prefabricated sets, it is important that the outer diameter of the press sleeve is not larger, preferably smaller than the bore of the prefabricated set part (insulating body), into which the end provided with the plug element a cable wire is inserted. The bore of the clothing part is slightly smaller in diameter than the core diameter in order to ensure a firm fit of the elastic insulating body on the cable core. In order now to ensure in cable cores with a large conductor cross section that the outer diameter of the compression sleeve is smaller than the outer diameter of the cable core and thus smaller than the bore of the elastic insulating body, it is provided in a further development of the invention to design the compression sleeve in multiple layers. The various metal layers of the multi-layer press sleeve then take on the one hand essentially the mechanical function of the press sleeve, on the other hand essentially the electrical function. For example, a steel sleeve can be used as the press sleeve, which is provided with a coating of the material of the plug part (aluminum, copper). The press sleeve can also consist of at least two coaxially arranged partial sleeves made of different metals. An off is particularly advantageous leadership in which the inner sleeve layer (conductor sleeve) consists of a material of relatively high electrical conductivity (copper, aluminum), while the outer sleeve layer (pressure sleeve) consists of a material of high mechanical strength (steel).
Mit Hilfe dieser Lösung wird erreicht, daß der äußere Durchmesser des Steckelementes auch bei größeren Leiterquerschnitten kleiner als der äußere Durchmesser der Aderisolierung ist. Dies wird dadurch erreicht, daß die Funktionen der Verbindungshülse auf die beiden Teile der neuen Verbindungshülse aufgeteilt sind. Die innere Hülsenschicht, die Leiterhülse, übernimmt die eigentliche Stromleitung, während die äußere Hülsenschicht, die Druckhülse, aus einem Material wesentlich höherer Festigkeit besteht und die notwendigen hohen Anpreßkräfte ermöglicht.With the help of this solution it is achieved that the outer diameter of the plug element is smaller than the outer diameter of the wire insulation even with larger conductor cross sections. This is achieved in that the functions of the connecting sleeve are divided between the two parts of the new connecting sleeve. The inner sleeve layer, the conductor sleeve, takes over the actual power conduction, while the outer sleeve layer, the pressure sleeve, consists of a material of considerably higher strength and enables the necessary high contact forces.
Um die äußere Hülsenschicht (Druckhülse) gegen Korrosion zu schützen, kann sie mit einem dünnwandigen Überzug aus Metall oder Kunststoff versehen sein.To protect the outer sleeve layer (pressure sleeve) against corrosion, it can be provided with a thin-walled coating of metal or plastic.
Die mehrschichtige Hülse kann auf zwei Wegen hergestellt werden. Manjjkann die einzelnen Schichten als selbständige Bauteile herstellen und sie aufeinander aufziehen. Man kann aber auch mehrschichtiges Material verwenden, beispielsweise plattiertes, gerolltes oder geschweißtes Bandmaterial. Um die Preßkräfte beim Verformen der Hülse zu reduzieren, können im übrigen in der äußeren Hülsenschicht (Druckhülse) Ausnehmungen vorgesehen sein. Beim Verpressen der Preßhülse kann dann das weiche Kontaktierungsmaterial der inneren Hülsenschicht unter dem Druck der Werkzeugbacken in die Ausnehmungen der äußeren Hülsenschicht hineinfließen und auf diese Weise noch die gesamte Preßhülse versteifen.The multilayer sleeve can be manufactured in two ways. The individual layers can be produced as independent components and assembled on top of one another. However, multi-layer material can also be used, for example clad, rolled or welded strip material. In order to reduce the pressing forces when the sleeve is deformed, recesses can also be provided in the outer sleeve layer (pressure sleeve). When pressing the compression sleeve, the soft contacting material of the inner sleeve layer can then flow into the recesses of the outer sleeve layer under the pressure of the tool jaws and in this way still stiffen the entire compression sleeve.
Soll ein Steckerteil aus Kupfer oder Aluminium mit einer Preßhülse aus Stahl vorzugsweise stoffschlüssig verbunden und dazu die Stahlpreßhülse mit eiern Überzug aus dem Material des Steckerteiles versehen werden, wird man dies in erster Linie durch ein galvanisches Verfahren bewirken. Für Kupferleiter wird vorgeschlagen, die Preßhülse zu versilbern, für Aluminiumleiter, die Preßhülse zu verzinnen.If a plug part made of copper or aluminum is preferably connected to a steel press sleeve and the steel press sleeve is provided with a coating of the material of the plug part, this will primarily be achieved by a galvanic process. For copper conductors it is proposed to silver-plate the ferrule, for aluminum conductors to tin-plate the ferrule.
Beim Verpressen des Preßhülsen-Steckelementes mittels Sechskantpressung atstehen scharfe Kanten, die die Innenwandung einer aufschiebbaren Garnitur verletzen können. Um eine solche Verletzung zu vermeiden, empfiehlt es sich, die Preßhülse nach dem Verpressen durch einen Schrumpfschlauch abzudecken.When pressing the compression sleeve plug-in element using hexagon pressing, there are sharp edges that can damage the inner wall of a slide-on set. In order to avoid such an injury, it is advisable to cover the compression sleeve with a shrink tube after pressing.
Die Erfindung wird anhand der in der Zeichnung dargestellten Ausführungsbeispiele im einzelnen erläutert. In der Zeichnung zeigt:
- Fig. 1 einen senkrechten Längsschnitt eines Preßhülsensteckers, der aus einem Kupferstecker und einer Aluminiumpreßhülse besteht,
- Fig. 2 einen senkrechten Längsschnitt einer Preßhülsenbuchse, die aus der Kupferbuchse und einer doppelwandigen Aluminium-Stahl-Preßhülse besteht,
- Fig. 3 einen senkrechten Längsschnitt eines Preßhülsensteckers mit einer Preßhülse aus Stahl.
- 1 is a vertical longitudinal section of a compression sleeve connector, which consists of a copper connector and an aluminum compression sleeve,
- 2 shows a vertical longitudinal section of a compression sleeve bushing which consists of the copper bushing and a double-walled aluminum-steel compression sleeve,
- Fig. 3 is a vertical longitudinal section of a ferrule connector with a ferrule made of steel.
Fig. 1 zeigt einen Stecker 10 aus Kupfer, der mit einer Aluminium-Preßhülse 11 mittels Reibschweißen verbunden ist.Fig. 1 shows a
In Fig. 2 ist eine Buchse 20 aus Kupfer dargestellt, die mit einer mehrschichtigen Preßhülse 21 durch Kaltpreßschweißen verbunden ist. Die Preßhülse besteht dabei aus einer inneren Leiterhülse 22 aus Aluminium und einer darauf aufgezogenen Druckhülse 23 aus Stahl. Schließlich zeigt Fig. 3 in Analogie zu Fig. 1 ein Steckerteil 30 aus Kupfer, das mit einer Preßhülse 31 aus Stahl mittels Löten verbunden ist. Dabei ist die eigentliche Stahlhülse 34 mit einem dünnen galvanischen Überzug 35 aus Kupfer überzogen. Der Überzug auf der Innenseite dient dabei der Verbesserung der Kontakteigenschaften, während der Überzug auf der Außenseite einen Korrosionsschutz darstellt.In Fig. 2, a
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT80730046T ATE5286T1 (en) | 1979-08-01 | 1980-07-03 | PRESSING SLEEVE FOR A PREFABRICATED CABLE SET. |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE2931642 | 1979-08-01 | ||
DE19792931642 DE2931642A1 (en) | 1979-08-01 | 1979-08-01 | Joint sleeve for electrical cables - has inner sleeve of high electrical conductivity material and outer-sleeve of high mechanical strength |
DE2938133 | 1979-09-20 | ||
DE19792938133 DE2938133A1 (en) | 1979-09-20 | 1979-09-20 | Plug connector for medium and high voltage cables - has plug at end of crimp-fit sleeve having inner copper layer and outer steel layer |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0023880A1 true EP0023880A1 (en) | 1981-02-11 |
EP0023880B1 EP0023880B1 (en) | 1983-11-09 |
Family
ID=25780357
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP80730046A Expired EP0023880B1 (en) | 1979-08-01 | 1980-07-03 | Crimping sleeve for a pre-fabricated cable fitting |
Country Status (7)
Country | Link |
---|---|
EP (1) | EP0023880B1 (en) |
AR (1) | AR223540A1 (en) |
BR (1) | BR8004812A (en) |
DE (1) | DE3065518D1 (en) |
HU (1) | HU180160B (en) |
IN (1) | IN152436B (en) |
TR (1) | TR20813A (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4442182A (en) * | 1982-05-26 | 1984-04-10 | Teledyne Penn-Union | One-piece, composite electrical connector |
AU613471B2 (en) * | 1988-04-15 | 1991-08-01 | Von Roll Ag | Ground water drain |
DE4108755A1 (en) * | 1991-03-18 | 1992-09-24 | Rose Walter Gmbh & Co Kg | DEVICE FOR CONNECTING A COAXIAL CABLE EQUIPPED WITH A COAXIAL CABLE PLUG TO A CONTACT SLEEVE |
WO2016034166A3 (en) * | 2014-09-03 | 2016-07-21 | Harting Electric Gmbh & Co. Kg | Crimp contact |
Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2638367A (en) * | 1947-07-05 | 1953-05-12 | Thomas & Betts Corp | Case hardened cable connector and method |
US2654873A (en) * | 1951-10-16 | 1953-10-06 | Aircraft Marine Prod Inc | Insulated electric connector |
US2806215A (en) * | 1953-11-04 | 1957-09-10 | Aircraft Marine Prod Inc | Aluminum ferrule-copper tongue terminal and method of making |
DE1072671B (en) * | 1960-01-07 | AMP Incorporated, Harrisburg, 'Pa. (V.St.A.) | Press sleeve zium connecting two electrical conductors | |
US3241098A (en) * | 1965-04-02 | 1966-03-15 | Amp Inc | Pre-insulated electrical connector and dies for applying same |
DE1465234A1 (en) * | 1964-12-16 | 1969-02-13 | Amp Inc | Contact socket |
US3876280A (en) * | 1973-10-02 | 1975-04-08 | Coatings Inc | Electric terminator comprising one-piece bimetallic connector and method for making such connector |
DE2651108A1 (en) * | 1976-03-01 | 1977-09-08 | Bendix Corp | ELECTRICAL CONTACT ARRANGEMENT |
DE2833755A1 (en) * | 1977-08-03 | 1979-02-22 | Bunker Ramo | TWO-PIECE CONTACT ARRANGEMENT FOR ELECTRIC CONNECTORS |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3571783A (en) * | 1969-06-05 | 1971-03-23 | G & W Electric Speciality Co | Cable joining device for plastic and elastomeric insulated cables |
EP0018863A1 (en) * | 1979-05-07 | 1980-11-12 | The Bendix Corporation | Electrical crimp type termination for aluminium wire |
-
1980
- 1980-07-03 EP EP80730046A patent/EP0023880B1/en not_active Expired
- 1980-07-03 DE DE8080730046T patent/DE3065518D1/en not_active Expired
- 1980-07-25 HU HU801878A patent/HU180160B/en unknown
- 1980-07-25 IN IN859/CAL/80A patent/IN152436B/en unknown
- 1980-07-29 AR AR281975A patent/AR223540A1/en active
- 1980-07-29 TR TR20813A patent/TR20813A/en unknown
- 1980-07-31 BR BR8004812A patent/BR8004812A/en unknown
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1072671B (en) * | 1960-01-07 | AMP Incorporated, Harrisburg, 'Pa. (V.St.A.) | Press sleeve zium connecting two electrical conductors | |
US2638367A (en) * | 1947-07-05 | 1953-05-12 | Thomas & Betts Corp | Case hardened cable connector and method |
US2654873A (en) * | 1951-10-16 | 1953-10-06 | Aircraft Marine Prod Inc | Insulated electric connector |
US2806215A (en) * | 1953-11-04 | 1957-09-10 | Aircraft Marine Prod Inc | Aluminum ferrule-copper tongue terminal and method of making |
DE1465234A1 (en) * | 1964-12-16 | 1969-02-13 | Amp Inc | Contact socket |
US3241098A (en) * | 1965-04-02 | 1966-03-15 | Amp Inc | Pre-insulated electrical connector and dies for applying same |
US3876280A (en) * | 1973-10-02 | 1975-04-08 | Coatings Inc | Electric terminator comprising one-piece bimetallic connector and method for making such connector |
DE2651108A1 (en) * | 1976-03-01 | 1977-09-08 | Bendix Corp | ELECTRICAL CONTACT ARRANGEMENT |
DE2833755A1 (en) * | 1977-08-03 | 1979-02-22 | Bunker Ramo | TWO-PIECE CONTACT ARRANGEMENT FOR ELECTRIC CONNECTORS |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4442182A (en) * | 1982-05-26 | 1984-04-10 | Teledyne Penn-Union | One-piece, composite electrical connector |
AU613471B2 (en) * | 1988-04-15 | 1991-08-01 | Von Roll Ag | Ground water drain |
DE4108755A1 (en) * | 1991-03-18 | 1992-09-24 | Rose Walter Gmbh & Co Kg | DEVICE FOR CONNECTING A COAXIAL CABLE EQUIPPED WITH A COAXIAL CABLE PLUG TO A CONTACT SLEEVE |
US5435751A (en) * | 1991-03-18 | 1995-07-25 | Raychem Gmbh | Device for connecting a coaxial cable end to a contact socket |
WO2016034166A3 (en) * | 2014-09-03 | 2016-07-21 | Harting Electric Gmbh & Co. Kg | Crimp contact |
CN106797076A (en) * | 2014-09-03 | 2017-05-31 | 哈廷电子有限公司及两合公司 | Crimping contact |
US20170229793A1 (en) * | 2014-09-03 | 2017-08-10 | Harting Electric Gmbh & Co. Kg | Crimp contact |
RU2670955C2 (en) * | 2014-09-03 | 2018-10-26 | Хартинг Электрик Гмбх Унд Ко. Кг | Crimp contact |
RU2670955C9 (en) * | 2014-09-03 | 2018-11-21 | Хартинг Электрик Гмбх Унд Ко. Кг | Crimp contact |
Also Published As
Publication number | Publication date |
---|---|
DE3065518D1 (en) | 1983-12-15 |
BR8004812A (en) | 1981-02-10 |
HU180160B (en) | 1983-02-28 |
EP0023880B1 (en) | 1983-11-09 |
AR223540A1 (en) | 1981-08-31 |
TR20813A (en) | 1982-09-15 |
IN152436B (en) | 1984-01-14 |
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