EP0208541A2 - Lubricant compositions - Google Patents

Lubricant compositions Download PDF

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Publication number
EP0208541A2
EP0208541A2 EP86305275A EP86305275A EP0208541A2 EP 0208541 A2 EP0208541 A2 EP 0208541A2 EP 86305275 A EP86305275 A EP 86305275A EP 86305275 A EP86305275 A EP 86305275A EP 0208541 A2 EP0208541 A2 EP 0208541A2
Authority
EP
European Patent Office
Prior art keywords
sulfide
molybdenum
oxymolybdenum
carbon atoms
amount
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP86305275A
Other languages
German (de)
French (fr)
Other versions
EP0208541B1 (en
EP0208541A3 (en
Inventor
Osamu Iizuka
Yuji Ikemoto
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Eneos Corp
Original Assignee
Nippon Oil Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP14963185A external-priority patent/JPS6210194A/en
Priority claimed from JP14963085A external-priority patent/JPS6210193A/en
Application filed by Nippon Oil Corp filed Critical Nippon Oil Corp
Publication of EP0208541A2 publication Critical patent/EP0208541A2/en
Publication of EP0208541A3 publication Critical patent/EP0208541A3/en
Application granted granted Critical
Publication of EP0208541B1 publication Critical patent/EP0208541B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M141/00Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential
    • C10M141/10Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential at least one of them being an organic phosphorus-containing compound
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M105/00Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
    • C10M105/02Well-defined hydrocarbons
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M129/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen
    • C10M129/02Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of less than 30 atoms
    • C10M129/68Esters
    • C10M129/76Esters containing free hydroxy or carboxyl groups
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M133/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen
    • C10M133/52Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen having a carbon chain of 30 or more atoms
    • C10M133/56Amides; Imides
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M135/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing sulfur, selenium or tellurium
    • C10M135/12Thio-acids; Thiocyanates; Derivatives thereof
    • C10M135/14Thio-acids; Thiocyanates; Derivatives thereof having a carbon-to-sulfur double bond
    • C10M135/18Thio-acids; Thiocyanates; Derivatives thereof having a carbon-to-sulfur double bond thiocarbamic type, e.g. containing the groups
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M137/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing phosphorus
    • C10M137/02Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing phosphorus having no phosphorus-to-carbon bond
    • C10M137/04Phosphate esters
    • C10M137/10Thio derivatives
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    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M143/00Lubricating compositions characterised by the additive being a macromolecular hydrocarbon or such hydrocarbon modified by oxidation
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    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M169/00Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
    • C10M169/04Mixtures of base-materials and additives
    • C10M169/044Mixtures of base-materials and additives the additives being a mixture of non-macromolecular and macromolecular compounds
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    • C10M2203/00Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
    • C10M2203/02Well-defined aliphatic compounds
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    • C10M2203/00Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
    • C10M2203/02Well-defined aliphatic compounds
    • C10M2203/0206Well-defined aliphatic compounds used as base material
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    • C10M2203/00Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
    • C10M2203/02Well-defined aliphatic compounds
    • C10M2203/022Well-defined aliphatic compounds saturated
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    • C10M2203/00Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
    • C10M2203/02Well-defined aliphatic compounds
    • C10M2203/024Well-defined aliphatic compounds unsaturated
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    • C10M2203/00Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
    • C10M2203/04Well-defined cycloaliphatic compounds
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    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2205/00Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2205/00Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
    • C10M2205/02Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2205/00Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
    • C10M2205/02Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
    • C10M2205/026Butene
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    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/28Esters
    • C10M2207/287Partial esters
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/28Esters
    • C10M2207/287Partial esters
    • C10M2207/288Partial esters containing free carboxyl groups
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/28Esters
    • C10M2207/287Partial esters
    • C10M2207/289Partial esters containing free hydroxy groups
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/02Amines, e.g. polyalkylene polyamines; Quaternary amines
    • C10M2215/04Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms
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    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/02Amines, e.g. polyalkylene polyamines; Quaternary amines
    • C10M2215/04Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2215/042Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms containing hydroxy groups; Alkoxylated derivatives thereof
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    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/086Imides
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/22Heterocyclic nitrogen compounds
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    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/22Heterocyclic nitrogen compounds
    • C10M2215/221Six-membered rings containing nitrogen and carbon only
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    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/22Heterocyclic nitrogen compounds
    • C10M2215/225Heterocyclic nitrogen compounds the rings containing both nitrogen and oxygen
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    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/22Heterocyclic nitrogen compounds
    • C10M2215/225Heterocyclic nitrogen compounds the rings containing both nitrogen and oxygen
    • C10M2215/226Morpholines
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    • C10M2215/26Amines
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    • C10M2215/28Amides; Imides
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    • C10M2215/30Heterocyclic compounds
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    • C10M2217/00Organic macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2217/04Macromolecular compounds from nitrogen-containing monomers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2217/046Polyamines, i.e. macromoleculars obtained by condensation of more than eleven amine monomers
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    • C10M2217/00Organic macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2217/06Macromolecular compounds obtained by functionalisation op polymers with a nitrogen containing compound
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    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/06Thio-acids; Thiocyanates; Derivatives thereof
    • C10M2219/062Thio-acids; Thiocyanates; Derivatives thereof having carbon-to-sulfur double bonds
    • C10M2219/066Thiocarbamic type compounds
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    • C10M2219/06Thio-acids; Thiocyanates; Derivatives thereof
    • C10M2219/062Thio-acids; Thiocyanates; Derivatives thereof having carbon-to-sulfur double bonds
    • C10M2219/066Thiocarbamic type compounds
    • C10M2219/068Thiocarbamate metal salts
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    • C10M2223/00Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
    • C10M2223/02Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
    • C10M2223/04Phosphate esters
    • C10M2223/045Metal containing thio derivatives
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    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2010/00Metal present as such or in compounds
    • C10N2010/04Groups 2 or 12
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    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2010/00Metal present as such or in compounds
    • C10N2010/12Groups 6 or 16
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    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/04Oil-bath; Gear-boxes; Automatic transmissions; Traction drives
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    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/04Oil-bath; Gear-boxes; Automatic transmissions; Traction drives
    • C10N2040/042Oil-bath; Gear-boxes; Automatic transmissions; Traction drives for automatic transmissions
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    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/04Oil-bath; Gear-boxes; Automatic transmissions; Traction drives
    • C10N2040/044Oil-bath; Gear-boxes; Automatic transmissions; Traction drives for manual transmissions
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    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/04Oil-bath; Gear-boxes; Automatic transmissions; Traction drives
    • C10N2040/046Oil-bath; Gear-boxes; Automatic transmissions; Traction drives for traction drives
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    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/08Hydraulic fluids, e.g. brake-fluids

Definitions

  • This invention relates to fluid compositions suitable for use in traction drives.
  • Traction drive devices such as of ball-cone, cone-ring, wheel-disc, chain-sieve, toroidal and planetary roll types are designed to operate with power transmission that takes advantage of the rolling friction which develops as a result of a film of oil being hardened at the contacting surfaces.
  • lubricating oils for use in those traction drives should meet the following requirements.
  • fluid compositions of superior characteristics can be obtained for use in traction drives which incorporate a selected class of hydrocarbon compounds combined with certain dialkyldithio-zinc phosphates, alkenyl succinimides or their boron derivatives, and carboxylates of polyalcohols.
  • a lubricant composition for use in traction drives comprising: a base oil represented by the formula where R1, R2 and R3 are alkyl groups of 1 - 4 carbon atoms, R4 and R5 are methylene, ethylene or trimethylene groups which may be substituted at the hydrogen atoms with an alkyl group of 1 - 4 carbon atoms, a, b and c are integers of 0 - 2, and x is an integer of 0 or 1; [I] a zinc dialkyldithio phosphate in an amount of 0.1 - 5 wt.
  • a lubricant composition for use in traction drives comprising: a base oil represented by the formula where R1, R2 and R3 are alkyl groups of 1 - 4 carbon atoms, R4 and R5 are methylene, ethylene or trimethylene groups which may be substituted at the hydrogen atoms with an alkyl group of 1 - 4 carbon atoms, a, b and c are integers of 0 - 2, and x is an integer of 0 or 1; [I] a zinc dialkyldithio phosphate in an amount of 0.1 - 5 wt.
  • a lubricant composition for use in traction drives comprising: a base oil represented by the formula where R1, R2 and R3 are alkyl groups of 1 - 4 carbon atoms, R4 and R5 are methylene, ethylene or trimethylene groups which may be substituted at the hydrogen atoms with an alkyl group of 1 - 4 carbon atoms, a, b and c are integers of 0 - 2, and x is an integer of 0 or 1; [I] a zinc dialkyldithio phosphate in an amount of 0.1 - 5 wt.
  • a lubricant composition for use in traction drives comprising: a base oil represented by the formula where R1, R2 and R3 are alkyl groups of 1 - 4 carbon atoms, R4 and R5 are methylene, ethylene or trimethylene groups which may be substituted at the hydrogen atoms with an alkyl group of 1 - 4 carbon atoms, a, b and c are integers of 0 - 2, and x is an integer of 0 or 1; [I] a zinc dialkyldithio phosphate is an amount of 0.1 - 5 wt.
  • the polyolefin resulting from the homo- or co-polymerization of olefins of 2 - 8 carbon atoms and having an average molecular weight of 200 - 10,000; and [V] at least one of molybdenum dithiophosphates and molybdenum dithiocarbamates in an amount of 0.1 - 10 wt. %, each of the amounts being based on the total composition.
  • Base oils suitable for the purpose of the present invention are hydrocarbon compounds represented by the formula where R1, R2 and R3 are alkyl groups of 1 - 4 carbon atoms, R4 and R5 are methylene, ethylene or trimethylene groups which may be substituted at the hydrogen atoms with an alkyl group of 1 - 4 carbon atoms, a, b and c are integers of 0 - 2, and x is an integer of 0 or 1.
  • Eligible substituting groups for R1, R2 and R3 are methyl, ethyl, propyl and butyl, amongst which methyl and ethyl are particularly preferred.
  • Eligible R4 and R5 groups are methylene, methylmethylene (ethylidene), dimethylmethylene, ethylene, methylethylene, 1,1-dimethylethylene, 1,2-dimethylethylene, 1,1,2-trimethylethylene, tetramethylethylene, trimethylene, 1-methyltrimethylene, 2-methyltrimethylene, 1,1-dimethyltrimethylene, 1,2-dimethyltrimethylene, 1,3-dimethyltrimethylene, 2,2-dimethyltrimethylene, 1,1,2-trimethyltrimethylene, 1,1,3-trimethyltrimethylene, 1,2,2-trimethyltrimethylene, 1,2,3-trimethyltrimethylene, 1,1,2,2-tetramethyltrimethylene, 1,1,2,3-tetramethyltrimethylene, 1,1,3,3-tetramethyltrimethylene and 1,2,2,3-tetra
  • base oils include dicyclohexylmethane, 1,1-dicyclohexylethane, 1,2-dicyclohexylethane, 1,2-dicyclohexylpropane, 1,3-dicyclohexylpropane, 2,2-dicyclohexylpropane, 1,2-dicyclohexyl-2methylpropane, 1,3-dicyclohexylbutane, 1,3-dicyclohexyl-3-methylbutane, 1,3-dicyclohexyl-2,3-dimethylbutane, 2,3-dicyclohexyl-2,3-dimethylbutane, 2,4-dicyclohexylpentane, 2,4-dicyclohexyl-2-methylpentane, bis(cyclohexylmethyl)cyclohexane, bis(1-cyclohexylethyl)cyclohexane and bis(1-methyl-2- cyclohexy
  • base oils are 1-cyclohexyl-1-methylcyclohexylethane, 1-cyclohexyl-1-ethylcyclohexylethane, 1-cyclohexyl-1-dimethylcyclohe xylethane, bis(1-cyclohexylethy)methylcyclohexane, bis(1-cyclohexylethyl)ethylcyclohexane, bis(1-cyclohexylethyl)dimethylcyclohexane and 2,4-dicyclohexyl-2-methylpentane, and combinations thereof.
  • Zinc dialkyldithio phosphates useful as component [I] hereunder are compounds represented by the formula where R6, R7, R8 and R9 are alkyl or alkylaryl groups having a carbon number of 3 - 22, preferably 3 - 15, and may be the same or different. Particularly preferred alkyl and alkylaryl groups are isopropyl, sec-butyl, isobutyl, n-amyl, isoamyl, 4-methylpentyl, 2-ethylhexyl, decyl, isodecyl, nonylphenyl and dodecylphenyl.
  • the amount of component [I] to be added should be in the range of 0.1 - 5 wt. %, preferably 0.5 - 3 wt. %, based on the total composition. Smaller amounts than 0.1 wt. % would fail to give sufficient wear resistance and oxidation stability. Greater amounts than 5 wt. % would result in reduced rolling fatigue life and traction coefficient.
  • Alkenyl succinimides and their boron derivatives are useful as component [II[ in the invention.
  • the alkenyl succinimides may be obtained by reaction of polyolefins with maleic anhydride and by subsequent conversion of the resulting intermediates into the form of imides by reaction with amines.
  • polystyrene examples include those resulting from the homo- and co-polymerization of olefins of 2 - 30 carbon atoms such as ethylene, propylene, butene, pentene, hexene, heptene, octene, nonene, decene and dodecene, and also from the co-polymerization of those olefins with aromatic olefins such as styrene.
  • the molecular weight of the polyolefins is between 300 and 5,000.
  • amines to be here used include monoamines such as methylamine, ethylamine, propylamine, butylamine, pentylamine, hexylamine, heptylamine and octylamine, polyamines such as ethylenediamine, propylenediamine, N,N'-dimethylpropylenediamine, trimethylenediamine, N,N-dihexyltrimethylenediamine, decamethylenediamine, di(trimethylene)triamine, di(heptamethylene)triamine, triethylenetetraamine, tripropylenetetraamine, tetraethylenepentaamine, pentaethylenehexaamine, imidazoline, methylimidazoline, bis(aminoethyl)imidazoline, pyrimidine, aminopropylpiperazine and bis(aminoethyl)piperazine, and hydroxy-substituted amines such as N-mono(hydroxy)
  • the borides or boron derivatives of the above alkenyl succinimides are obtainable by reaction of such succinimides with boron compounds selected for example from boron oxide, boron oxide hydrates, boron trifluoride, boron trichloride, boron tribromide, alkyl or aryl borons, boric acid, metaboric acid and tetraboric acid, esters of these boric acids with alcohols and phenols and ammonium salts thereof.
  • the boron derivatives may be synthesized by numerous methods disclosed for example in U. S. Patent Nos.
  • the amount of component [II] to be added should be in the range of 0.1 - 5 wt. %, preferably 0.5 - 3 wt. %, based on the total composition. Smaller amounts than 0.1 wt. % would invite insufficient oxidation stability. Greater amounts than 5 wt. % would result in reduced rolling fatigue life, traction coefficient and wear resistance.
  • Carboxylic acid partial esters of polyalcohols of 3 - 6 carbon atoms are useful as component [III] in the invention.
  • the polyalcohols include glycerine [C3H5(OH)3], pentaerythritol [C4H8(OH)4], sorbitol [C6H8(OH)6] and sorbitan [C6H8O(OH)4].
  • carboxylic acids are those having a carbon number of 8 - 22, preferably 12 - 18, and in cluding decanoic acid (capric acid), undecanoic acid, dodecanoic acid (lauric acid), tridecanoic acid, tetradecanoic acid (myristic acid), pentadecanoic acid, hexadecanoic acid (palmitic acid), heptadecanoic acid (margaric acid), octadecanoic acid (stearic acid), nonadecanoic acid, eicosanoic acid (arachidic acid), heneicosanoic acid, decosanoic acid (behenic acid), dodecenoic acid, tetradecenoic acid, hexadecenoic acid, octadecenoic acid (oleic acid), dodecadienoic acid, tetradecadienoic acid, hexadecadienoic acid and octt
  • component [III] include glycerine dodecanoic acid monoester (monoglyceride laurate), glycerine hexadecanoic acid monoester (monoglyceride palmitate), glycerine octadecanoic acid monoester (monoglyceride stearate), glycerine octadecenoic acid monoester (monoglyceride oleate), pentaerythritol dodecanoic acid monoester (pentaerythritol monolaurate), pentaerythritol hexadecanoic acid monoester (pentaerythritol monopalmitate), pentaerythritol octadecanoic acid monoester (pentaerythritol monostearate), pentaerythritol octadecanoic acid monoester (pentaerythrito
  • the amount of component [III] to be added should be in the range of 0.01 - 5 wt. %, preferably 0.1 - 3 wt. %, based on the total composition. Smaller amounts than 0.01 wt. % would be insufficient for rust-proofness. Greater amounts than 5 wt. % would induce reduced rolling fatigue life and traction coefficient.
  • a first embodiment of the invention provides lubircant compositions in which components [I] to [III] are combined with base oils.
  • selected polyolefins are further incorporated to build dynamic viscosity and shear stability.
  • Polyolefins eligible as component [IV] hereunder are those having an average molecular weight of 200 -10,000, preferably 1,000 - 4,000, and obtained by the homo- and co-polymerization of olefins selected for example from ethylene, propylene, 1-butene and isobutylene with use of a Friedel-Crafts catalyst such as aluminum chloride, magnesium chloride, boron fluoride or titanium tetrachloride, or a complex compound thereof, if necessary in combination with a co-catalyst such as an organic halide or hydrochloric acid.
  • a Friedel-Crafts catalyst such as aluminum chloride, magnesium chloride, boron fluoride or titanium tetrachloride, or a complex compound thereof, if necessary in combination with a co-catalyst such as an organic halide or hydrochloric acid.
  • the amount of component [IV] to be added should be in the range of 0.1 - 20 wt. %, preferably 1 - 10 wt. %, based on the total composition. Smaller amounts than 0.1 wt. % would be ineffective for viscosity buildup. Greater amounts than 20 wt. % would lead to reduced traction coefficient.
  • Third and fourth embodiments of the invention are intended to make the resulting compositions more highly resistant to wear and longer in rolling fatigue life by further addition of selected molybdenum compounds.
  • Eligible R10 to R13 groups are methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl, decyl, dodecyl, tetradecyl, hexadecyl, octadecyl, eicosyl, docosyl, tetracosyl, cyclopentyl, cyclohexyl, methylcyclohexyl, ethylcyclohexyl, dimethylcyclohexyl, cycloheptyl, phenyl, tolyl, xylyl, ethylphenyl, propylphenyl, butylphenyl, pentylphenyl, hexylphenyl, heptylphenyl, octylphenyl, nonylphenyl, decylphenyl, dode
  • component [V] include molybdenum diethyldithiophosphate sulfide, molybdenum dipropyldithiophosphate sulfide, molybdenum dipropyldithiophosphate sulfide, molybdenum dibutyldithiophosphate sulfide, molybdenum dipentyldithiophosphate sulfide, molybdenum dihexyldithiophosphate sulfide, molybdenum dioctyldithiophosphate sulfide, molybdenum didecyldithiophosphate sulfide, molybdenum didecyldithiophosphate sulfide, molybdenum didecyldithiophosphate sulfide, molybdenum di(butylphenyl)dithiophosphate sulfide, molybdenum(n
  • the amount of component [V] to be added should be in the range of 0.1 - 10 wt. %, preferably 0.3 - 5 wt. %, based on the total composition. Smaller amounts than 0.1 wt. % would fail to produce sufficient wear resistance and rolling fatigue life. Greater amounts than 10 wt. % would result in reduced traction coefficient and rolling fatigue life.
  • additives such as metallic cleaning agents including alkali metal sulfonates and alkaline earth metal sulfonates, anticorrosive agents, extreme pressure agents, viscosity index improvers, rust preventives and the like.
  • JIS K 2514 (Testing Method for Oxidation Stability of Lubricants for Internal Combustion Engine Oils) was followed with temperature 165.5°C and time 72 hours. Viscosity ratio at 40°C was determined.
  • Test was made in accordance with ASTM D 2603 (Standard Test Method for Sonic Shear Stability of Polymer-Containing Oils) with sonic radiation 10 KH2, temperature 40°C and time 30 minutes. Viscosity reduction at 40°C was determined.
  • ASTM D 2266 was followed with speed 1,500 ppm, load 40 kgf and time 2 hours, using four balls. Wear scar diameter was measured.
  • IP 305 (Testing Method for Uni-Steel Rolling Fatigue) was followed. Length of time required for L10:90 % life was measured.
  • compositions representing Inventive Examples 1 - 8 are highly satisfactory in respect of all the performance characteristics tested.
  • the controls of Comparative Examples 1 - 2 were inadequate in wear resistance, fatigue life, shear stability and rust-proofness.

Abstract

Lubricant compositions for u se in traction drives are disclosed which incorporate a selected hydrocarbon type of base oils combined with specified amounts of selected zinc dialkyldithio phosphates, alkenyl succinimides or their boron derivatives, carboxylic acid esters of polyalcohols. These compositions provide traction drive apparatus with prolonged fatigue life, high oxidation stability, high shear stability, high traction coeffeicient, high wear resistance and rust-proofness.

Description

  • This invention relates to fluid compositions suitable for use in traction drives.
  • Traction drive devices such as of ball-cone, cone-ring, wheel-disc, chain-sieve, toroidal and planetary roll types are designed to operate with power transmission that takes advantage of the rolling friction which develops as a result of a film of oil being hardened at the contacting surfaces. In general, lubricating oils for use in those traction drives should meet the following requirements.
    • 1. High coefficient of traction.
    • 2. Enhanced oxidation stability, hence freedom from sludge formation and high shear stability.
    • 3. Rust-proofness to prevent pitching and flaking at the contacting surfaces of the traction wheel.
    • 4. High wear resistance to permit sufficient lubrication of bearings, wheels and actuators.
  • Known traction fluids are satisfactory in part, not in whole of the above requirements. Various additives have been proposed to compensate for the missing qualities. However, the use of such additives has in many instances resulted in reduced fatigue life of traction wheels, bearings and gears and also reduced traction coefficient.
  • It has now been found that fluid compositions of superior characteristics can be obtained for use in traction drives which incorporate a selected class of hydrocarbon compounds combined with certain dialkyldithio-zinc phosphates, alkenyl succinimides or their boron derivatives, and carboxylates of polyalcohols.
  • It is therefore the primary object of the present invention to provide improved traction fluid compositions which are capable of providing traction drive apparatus with prolonged fatigue life, high wear resistance, high traction coefficient, high oxidation and shear stability, rust-proofness and other characteristics desired to attain best traction performance.
  • According to a first aspect of the invention, there is provided a lubricant composition for use in traction drives comprising: a base oil represented by the formula
    Figure imgb0001
    where R₁, R₂ and R₃ are alkyl groups of 1 - 4 carbon atoms, R₄ and R₅ are methylene, ethylene or trimethylene groups which may be substituted at the hydrogen atoms with an alkyl group of 1 - 4 carbon atoms, a, b and c are integers of 0 - 2, and x is an integer of 0 or 1; [I] a zinc dialkyldithio phosphate in an amount of 0.1 - 5 wt. %; [II] an alkenyl succinimide or its boron derivative in an amount of 0.1 - 5 wt. %; and [III] a carboxylic acid partial ester of a polyalcohol of 3 - 6 carbon atoms in an amount of 0.01 - 5 wt. %, each of the amounts being based on the total composition.
  • According to a second aspect of the invention, there is provided a lubricant composition for use in traction drives comprising: a base oil represented by the formula
    Figure imgb0002
    where R₁, R₂ and R₃ are alkyl groups of 1 - 4 carbon atoms, R₄ and R₅ are methylene, ethylene or trimethylene groups which may be substituted at the hydrogen atoms with an alkyl group of 1 - 4 carbon atoms, a, b and c are integers of 0 - 2, and x is an integer of 0 or 1; [I] a zinc dialkyldithio phosphate in an amount of 0.1 - 5 wt. %; [II] an alkenyl succinimide or its boron derivative in an amount of 0.1 - 5 wt. %; [III] a carboxylic acid partial ester of a polyalcohol of 3 - 6 carbon atoms in an amount of 0.01 - 5 wt. %; and [IV] a polyolefin in an amount of 0.1 -20 wt. %, the polyolefin resulting from the homo- or co-polymerization of olefins of 2 - 8 carbon atoms and having an average molecular weight of 200 - 10,000, each of the amounts being based on the total composition.
  • According to a third aspect of the invention, there is provided a lubricant composition for use in traction drives comprising: a base oil represented by the formula
    Figure imgb0003
    where R₁, R₂ and R₃ are alkyl groups of 1 - 4 carbon atoms, R₄ and R₅ are methylene, ethylene or trimethylene groups which may be substituted at the hydrogen atoms with an alkyl group of 1 - 4 carbon atoms, a, b and c are integers of 0 - 2, and x is an integer of 0 or 1; [I] a zinc dialkyldithio phosphate in an amount of 0.1 - 5 wt. %; [II] an alkenyl succinimide or its boron derivative in an amount of 0.1 - 5 wt. %; [III] a carboxylic acid partial ester of a polyalcohol of 3 - 6 carbon atoms in an amount of 0.01 - 5 wt. %; and [V] at least one of molybdenum dithiophosphates and molybdenum dithiocarbamates in an amount of 0.1 - 10 wt. %, each of the amounts being based on the total composition.
  • According to a fourth aspect of the invention, there is provided a lubricant composition for use in traction drives comprising: a base oil represented by the formula
    Figure imgb0004
    where R₁, R₂ and R₃ are alkyl groups of 1 - 4 carbon atoms, R₄ and R₅ are methylene, ethylene or trimethylene groups which may be substituted at the hydrogen atoms with an alkyl group of 1 - 4 carbon atoms, a, b and c are integers of 0 - 2, and x is an integer of 0 or 1; [I] a zinc dialkyldithio phosphate is an amount of 0.1 - 5 wt. %; [II] an alkenyl succinimide or its boron derivative in an amount of 0.1 - 5 wt. %;[III] a carboxylic acid partial ester of a polyalcohol of 3 - 6 carbon atoms in an amount of 0.01 - 5 wt. %; and [IV] a polyolefin in an amount of 0.1 -20 wt. %, the polyolefin resulting from the homo- or co-polymerization of olefins of 2 - 8 carbon atoms and having an average molecular weight of 200 - 10,000; and [V] at least one of molybdenum dithiophosphates and molybdenum dithiocarbamates in an amount of 0.1 - 10 wt. %, each of the amounts being based on the total composition.
  • Base oils suitable for the purpose of the present invention are hydrocarbon compounds represented by the formula
    Figure imgb0005
    where R₁, R₂ and R₃ are alkyl groups of 1 - 4 carbon atoms, R₄ and R₅ are methylene, ethylene or trimethylene groups which may be substituted at the hydrogen atoms with an alkyl group of 1 - 4 carbon atoms, a, b and c are integers of 0 - 2, and x is an integer of 0 or 1.
  • Eligible substituting groups for R₁, R₂ and R₃ are methyl, ethyl, propyl and butyl, amongst which methyl and ethyl are particularly preferred. Eligible R₄ and R₅ groups are methylene, methylmethylene (ethylidene), dimethylmethylene, ethylene, methylethylene, 1,1-dimethylethylene, 1,2-dimethylethylene, 1,1,2-trimethylethylene, tetramethylethylene, trimethylene, 1-methyltrimethylene, 2-methyltrimethylene, 1,1-dimethyltrimethylene, 1,2-dimethyltrimethylene, 1,3-dimethyltrimethylene, 2,2-dimethyltrimethylene, 1,1,2-trimethyltrimethylene, 1,1,3-trimethyltrimethylene, 1,2,2-trimethyltrimethylene, 1,2,3-trimethyltrimethylene, 1,1,2,2-tetramethyltrimethylene, 1,1,2,3-tetramethyltrimethylene, 1,1,3,3-tetramethyltrimethylene and 1,2,2,3-tetramethyltrimethylene.
  • Specific examples of the base oils include dicyclohexylmethane, 1,1-dicyclohexylethane, 1,2-dicyclohexylethane, 1,2-dicyclohexylpropane, 1,3-dicyclohexylpropane, 2,2-dicyclohexylpropane, 1,2-dicyclohexyl-2methylpropane, 1,3-dicyclohexylbutane, 1,3-dicyclohexyl-3-methylbutane, 1,3-dicyclohexyl-2,3-dimethylbutane, 2,3-dicyclohexyl-2,3-dimethylbutane, 2,4-dicyclohexylpentane, 2,4-dicyclohexyl-2-methylpentane, bis(cyclohexylmethyl)cyclohexane, bis(1-cyclohexylethyl)cyclohexane and bis(1-methyl-2- cyclohexylethyl)cyclohexane, substituted compounds thereof in which one or two methyl or ethyl groups are bonded to the hydrogen atoms of the cyclohexyl ring, and combinations thereof. Particularly preferred among those base oils are 1-cyclohexyl-1-methylcyclohexylethane, 1-cyclohexyl-1-ethylcyclohexylethane, 1-cyclohexyl-1-dimethylcyclohe xylethane, bis(1-cyclohexylethy)methylcyclohexane, bis(1-cyclohexylethyl)ethylcyclohexane, bis(1-cyclohexylethyl)dimethylcyclohexane and 2,4-dicyclohexyl-2-methylpentane, and combinations thereof.
  • Zinc dialkyldithio phosphates useful as component [I] hereunder are compounds represented by the formula
    Figure imgb0006
    where R₆, R₇, R₈ and R₉ are alkyl or alkylaryl groups having a carbon number of 3 - 22, preferably 3 - 15, and may be the same or different. Particularly preferred alkyl and alkylaryl groups are isopropyl, sec-butyl, isobutyl, n-amyl, isoamyl, 4-methylpentyl, 2-ethylhexyl, decyl, isodecyl, nonylphenyl and dodecylphenyl.
  • The amount of component [I] to be added should be in the range of 0.1 - 5 wt. %, preferably 0.5 - 3 wt. %, based on the total composition. Smaller amounts than 0.1 wt. % would fail to give sufficient wear resistance and oxidation stability. Greater amounts than 5 wt. % would result in reduced rolling fatigue life and traction coefficient.
  • Alkenyl succinimides and their boron derivatives are useful as component [II[ in the invention. The alkenyl succinimides may be obtained by reaction of polyolefins with maleic anhydride and by subsequent conversion of the resulting intermediates into the form of imides by reaction with amines. Examples of the polyolefins are those resulting from the homo- and co-polymerization of olefins of 2 - 30 carbon atoms such as ethylene, propylene, butene, pentene, hexene, heptene, octene, nonene, decene and dodecene, and also from the co-polymerization of those olefins with aromatic olefins such as styrene. The molecular weight of the polyolefins is between 300 and 5,000. Examples of the amines to be here used include monoamines such as methylamine, ethylamine, propylamine, butylamine, pentylamine, hexylamine, heptylamine and octylamine, polyamines such as ethylenediamine, propylenediamine, N,N'-dimethylpropylenediamine, trimethylenediamine, N,N-dihexyltrimethylenediamine, decamethylenediamine, di(trimethylene)triamine, di(heptamethylene)triamine, triethylenetetraamine, tripropylenetetraamine, tetraethylenepentaamine, pentaethylenehexaamine, imidazoline, methylimidazoline, bis(aminoethyl)imidazoline, pyrimidine, aminopropylpiperazine and bis(aminoethyl)piperazine, and hydroxy-substituted amines such as N-mono(hydroxyethyl)ethylenediamine, N,N'-bis(hydroxyethyl)ethylenediamine, N-mono(hydroxypropyl)diethylenetriamine and N,N'-bis(hydroxypropyl)tetraethylenepentaamine.
  • The borides or boron derivatives of the above alkenyl succinimides are obtainable by reaction of such succinimides with boron compounds selected for example from boron oxide, boron oxide hydrates, boron trifluoride, boron trichloride, boron tribromide, alkyl or aryl borons, boric acid, metaboric acid and tetraboric acid, esters of these boric acids with alcohols and phenols and ammonium salts thereof. The boron derivatives may be synthesized by numerous methods disclosed for example in U. S. Patent Nos. 3,281,428, 3,282,955, 3,284,410, 3,284,409, 3,344,069 and 3,533,945, Japanese Patent Publication Nos. 42-8013, 42-8014, 47-45161 and 47-45162, and Japanese Patent Application (Kokai) Nos. 51-52381, 51-130408 and 54-87705.
  • The amount of component [II] to be added should be in the range of 0.1 - 5 wt. %, preferably 0.5 - 3 wt. %, based on the total composition. Smaller amounts than 0.1 wt. % would invite insufficient oxidation stability. Greater amounts than 5 wt. % would result in reduced rolling fatigue life, traction coefficient and wear resistance.
  • Carboxylic acid partial esters of polyalcohols of 3 - 6 carbon atoms are useful as component [III] in the invention. Examples of the polyalcohols include glycerine [C₃H₅(OH)₃], pentaerythritol [C₄H₈(OH)₄], sorbitol [C₆H₈(OH)₆] and sorbitan [C₆H₈O(OH)₄]. Examples of the carboxylic acids are those having a carbon number of 8 - 22, preferably 12 - 18, and in cluding decanoic acid (capric acid), undecanoic acid, dodecanoic acid (lauric acid), tridecanoic acid, tetradecanoic acid (myristic acid), pentadecanoic acid, hexadecanoic acid (palmitic acid), heptadecanoic acid (margaric acid), octadecanoic acid (stearic acid), nonadecanoic acid, eicosanoic acid (arachidic acid), heneicosanoic acid, decosanoic acid (behenic acid), dodecenoic acid, tetradecenoic acid, hexadecenoic acid, octadecenoic acid (oleic acid), dodecadienoic acid, tetradecadienoic acid, hexadecadienoic acid and octadecadienoic acid (linoleic acid).
  • Specific examples of component [III] include glycerine dodecanoic acid monoester (monoglyceride laurate), glycerine hexadecanoic acid monoester (monoglyceride palmitate), glycerine octadecanoic acid monoester (monoglyceride stearate), glycerine octadecenoic acid monoester (monoglyceride oleate), pentaerythritol dodecanoic acid monoester (pentaerythritol monolaurate), pentaerythritol hexadecanoic acid monoester (pentaerythritol monopalmitate), pentaerythritol octadecanoic acid monoester (pentaerythritol monostearate), pentaerythritol octadecenoic acid monoester (pentaerythritol monooleate), sorbitol dodecanoic acid monoester (sorbitol monolaurate), sorbitol hexadecanoic acid monoester (sorbitol monopalmitate), sorbitol octadecanoic acid monoester (sorbitol monostearate), sorbitol octadecenoic acid monoester (sorbitol monooleate), sorbitan dodecanoic acid monoester (sorbitan monolaurate), sorbitan hexadecanoic acid monoester (sorbitan monopalmitate), sorbitan octadecanoic acid monoester (sorbitan monostearate), sorbitan octadecenoic acid monoester (sorbitan monooleate), sorbitan octadecanoic acid triester (sorbitan tristearate) and sorbitan octadecenoic acid triester (sorbitan trioleate), and combinations thereof.
  • The amount of component [III] to be added should be in the range of 0.01 - 5 wt. %, preferably 0.1 - 3 wt. %, based on the total composition. Smaller amounts than 0.01 wt. % would be insufficient for rust-proofness. Greater amounts than 5 wt. % would induce reduced rolling fatigue life and traction coefficient.
  • A first embodiment of the invention provides lubircant compositions in which components [I] to [III] are combined with base oils. According to a second embodiment of the invention, selected polyolefins are further incorporated to build dynamic viscosity and shear stability.
  • Polyolefins eligible as component [IV] hereunder are those having an average molecular weight of 200 -10,000, preferably 1,000 - 4,000, and obtained by the homo- and co-polymerization of olefins selected for example from ethylene, propylene, 1-butene and isobutylene with use of a Friedel-Crafts catalyst such as aluminum chloride, magnesium chloride, boron fluoride or titanium tetrachloride, or a complex compound thereof, if necessary in combination with a co-catalyst such as an organic halide or hydrochloric acid. Polybutene, polyisobutylene, ethylene-propylene copolymer, ethylene-1-butene copolymer and ethylene-propylene-1-butene copolymer are particularly preferred.
  • The amount of component [IV] to be added should be in the range of 0.1 - 20 wt. %, preferably 1 - 10 wt. %, based on the total composition. Smaller amounts than 0.1 wt. % would be ineffective for viscosity buildup. Greater amounts than 20 wt. % would lead to reduced traction coefficient.
  • Third and fourth embodiments of the invention are intended to make the resulting compositions more highly resistant to wear and longer in rolling fatigue life by further addition of selected molybdenum compounds.
  • Molybdenum compounds suitable as component [V] in the invention are one or more of molybdenum dithiophosphates and molybdenum dithiocarbamates represented respectively by the formulae
    Figure imgb0007
    where R₁₀ and R₁₁ are alkyl, cycloalkyl, alkylcycloalkyl, aryl, alkylaryl or arylalkyl groups of 1 - 24 carbon atoms, d is 0 < d ≦αµρ¨ 4, and e is 0 ≦αµρ¨ hich d + e = 4, and
    Figure imgb0008
    where R₁₂ and R₁₃ are as defined above, f is 0 < f ≦αµρ¨ 4, and g is 0 ≦αµρ¨ g < 4 in which f + g = 4.
  • Eligible R₁₀ to R₁₃ groups are methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl, decyl, dodecyl, tetradecyl, hexadecyl, octadecyl, eicosyl, docosyl, tetracosyl, cyclopentyl, cyclohexyl, methylcyclohexyl, ethylcyclohexyl, dimethylcyclohexyl, cycloheptyl, phenyl, tolyl, xylyl, ethylphenyl, propylphenyl, butylphenyl, pentylphenyl, hexylphenyl, heptylphenyl, octylphenyl, nonylphenyl, decylphenyl, dodecylphenyl, tetradecylphenyl, hexadecylphenyl, octadecylphenyl, benzyl and phenethyl.
  • Specific examples of component [V] include molybdenum diethyldithiophosphate sulfide, molybdenum dipropyldithiophosphate sulfide, molybdenum dipropyldithiophosphate sulfide, molybdenum dibutyldithiophosphate sulfide, molybdenum dipentyldithiophosphate sulfide, molybdenum dihexyldithiophosphate sulfide, molybdenum dioctyldithiophosphate sulfide, molybdenum didecyldithiophosphate sulfide, molybdenum didecyldithiophosphate sulfide, molybdenum di(butylphenyl)dithiophosphate sulfide, molybdenum(nonylphenyl)dithiophosphate sulfide, oxymolybdenum diethyldithiophosphate sulfide, oxymolybdenum dipropyldithiophosphate sulfide, oxymolybdenum dibutyldithiophosphate sulfide, oxymolybdenum dipentyldithiophosphate sulfide, oxymolybdenum dihexyldithiophosphate sulfide, oxymolybdenum dioctyldithiophosphate sulfide, oxymolybdenum didecyldithiophosphate sulfide, oxymolybdenum didodecyldithiophosphate sulfide, oxymolybdenum di(butylphenyl)dithiophosphate sulfide, oxymolybdenum di(nonylphenyl)dithiophosphate sulfide, molydbenum diethyldithiocarbamate sulfide, molybdenum dipropyldithiocaramate sulfide, molybdenum dibutyldithiocarbamate sulfide, molybdenum dihexyldithiocarbamate sulfide, molybdenum dioctyldithiocarbamate sulfide, molybdenum didecyldithiocarbamate sulfide, molybdenum didodecyldithiocarbamate sulfide, molybdenum di(butylphenyl)dithiocarbamate sulfide, molybdenum di(nonylphenyl)dithiocarbamate sulfide, oxymolybdenum diethyldithiocarbamate sulfide, oxymolybdenum dipropyldithiocarbamate sulfide, oxymolybdenum dibutyldithiocarbamate sulfide, oxymolybdenum dipentyldithiocarbamate sulfide, oxymolybdenum dihexyldithiocarbamate sulfide, oxymolybdenum dioctyldithiocarbamate sulfide, oxymolybdenum dioctyldithiocarbamate sulfide, oxymolybdenum didecyldithiocarbamate sulfide, oxymolybdenum didodecyldithiocarbamate sulfide, oxymolybdenum di(butylphenyl)dithiocarbamate sulfide and oxymolybdenum di(nonylphenyl)dithiocarbamate, and combinations thereof. Particularly preferred are combinations of phosphates, molybdenum dithiophosphates and molybdenum dithiocarbamates.
  • The amount of component [V] to be added should be in the range of 0.1 - 10 wt. %, preferably 0.3 - 5 wt. %, based on the total composition. Smaller amounts than 0.1 wt. % would fail to produce sufficient wear resistance and rolling fatigue life. Greater amounts than 10 wt. % would result in reduced traction coefficient and rolling fatigue life.
  • There may be used additives such as metallic cleaning agents including alkali metal sulfonates and alkaline earth metal sulfonates, anticorrosive agents, extreme pressure agents, viscosity index improvers, rust preventives and the like.
  • The invention will be further described by way of the following examples.
  • Inventive Examples 1 - 8
  • Numerous tractive fluid compositions according to the invention were formulated and prepared as per Table 1.
  • Comparative Examples 1 - 2
  • Two controls were prepared, one control using only a base oil of the invention, and the other being commercially available.
  • Performance test was made with the results shown in Table 2.
  • Dynamic Viscosity
  • Measurement was made in accordance with ASTM D 445 (Standard Test Method for Kinematic Visco arent and Opaque Liquids).
  • Traction Coefficient
  • Four-cylinder rolling friction tester was used with rolling speed 310 cm/second, load 90 kg/mm² and slip rate 2 %.
  • Oxidation Stability
  • JIS K 2514 (Testing Method for Oxidation Stability of Lubricants for Internal Combustion Engine Oils) was followed with temperature 165.5°C and time 72 hours. Viscosity ratio at 40°C was determined.
  • Shear Stability
  • Test was made in accordance with ASTM D 2603 (Standard Test Method for Sonic Shear Stability of Polymer-Containing Oils) with sonic radiation 10 KH₂, temperature 40°C and time 30 minutes. Viscosity reduction at 40°C was determined.
  • Wear Resistance
  • ASTM D 2266 was followed with speed 1,500 ppm, load 40 kgf and time 2 hours, using four balls. Wear scar diameter was measured.
  • Fatigue Life
  • IP 305 (Testing Method for Uni-Steel Rolling Fatigue) was followed. Length of time required for L₁₀:90 % life was measured.
  • Rust Prevention
  • This test was made in accordance with ASTM D 665 (Standard Test Method for Rust-Preventing Characteristics of Inhibited Mineral Oil in the Presence of Water).
  • It is to be noted that the compositions representing Inventive Examples 1 - 8 are highly satisfactory in respect of all the performance characteristics tested. The controls of Comparative Examples 1 - 2 were inadequate in wear resistance, fatigue life, shear stability and rust-proofness.
    Figure imgb0009
    Figure imgb0010
    Figure imgb0011

Claims (13)

1. A lubricant composition for use in traction drives comprising: a base oil represented by the formula
Figure imgb0012
where R₁, R₂ and R₃ are alkyl groups of 1 - 4 carbon atoms, R₄ and R₅ are methylene, ethylene or trimethylene groups which may be substituted at the carbon atoms with an alkyl group of 1 - 4 carbon atoms, a, b and c are integers of 0 - 2, and x is an integer of 0 or 1; [I] a zinc dialkyldithio phosphate in an amount of 0.1 - 5 wt. %; [II] an alkenyl succinimide or its boron derivatives in an amount of 0.1 - 5 wt. %; and [III] a carboxylic acid partial ester of a polyalcohol of 3 - 6 carbon atoms in an amount of 0.01 - 5 wt. %, each said amount being based on the total composition.
2. The lubricant composition according to claim 1 wherein said base oil is selected from the group consisting of dicyclohexylmethane 1,1-dicyclohexylethane, 1,2-dicyclohexylethane, 1,2-dicyclohexyl propane, 1,3-dicyclohexylpropane, 2,2-dicyclohexylpropane, 1,2-dicyclohexyl-2-methylpropane, 1,3-dicyclohexylbutane, 1,3-dicyclohexyl-3-methylbutane, 1,3-dicyclohexyl-2,3-dimethylbutane, 2,3-dicyclohexyl2,3-dimethylbutane, 2,4-dicyclohexyl-pentane, 2,4-dicyclohexyl-2-methylpentane, bis(cyclohexylmethyl)cyclohexane, bis(1-cyclohexylethyl)cyclohexane and bis(1-methyl-2-cyclohexylethyl)cyclohexane, substituted compounds thereof in which one or two methyl or ethyl groups are bonded to the carbon atoms of the cyclohexyl ring, and combinations thereof.
3. The lubricant composition according to claim 1 wherein said component [I] is a compound represented by the formula
Figure imgb0013
where R₆, R₇, R₈ and R₉ are alkyl or alkylaryl groups of 3 - 22 carbon atoms, and may be the same or different.
4. The lubricant composition according to claim 1 wherein said component [II] is an alkenyl succinimide resulting from the reaction of a polyolefin of 2 - 30 carbon atoms with maleic anhydride, followed by conversion of the resulting reaction product into an imide form by reaction with an amine.
5. The lubricant composition according to claim 4 wherein said polyolefin is selected from the group consisting of homopo lymers and copolymers of ethylene, propylene, butene, pentene, hexene, heptene, octene, nonene, decene and dodecene, and copolymers thereof with styrene, and said amine is selected from the group consisting of methylamine, ethylamine, propylamine, butylamine, pentylamine, hexylamine, heptylamine, octylamine, ethylenediamine, propylenediamine, N,N'-dimethylpropylenediamine, trimethylenediamine, N,N'-dihexyltrimethylenediamine, decamethylenediamine, di(trimethylene)triamine, di(heptamethylene)triamine, triethylenetetraamine, tripropylenetraamine, tetraethylenepentaamine, pentaethylenehexaamine, imidazoline, methylimidazoline, bis(aminoethyl)imidazoline, pyrimidine, aminopropylpiperazine, bis(aminoethyl)piperazine, N-mono(hydroxyethyl)ethylenediamine, N,N'-bis(hydroxyethyl)ethylenediamine, N-mono(hydroxypropyl)diethylenetriamine and N,N'-bis(hydroxypropyl)tetraethylenepentaamine.
6. The lubricant composition according to claim 4 wherein said component [II] is a compound derived by reaction of said alkenyl succinimide with a boron compound selected from the group consisting of boron oxide, boron oxide hydrates, boron trifluoride, boron trichloride, boron tribromide, alkyl borons, aryl borons, boric acid, metaboric acid and tetraboric acid, and esters of said boric acids with alcohols and phenols and ammonium salts thereof.
7. The lubricant composition according to claim 1 wherein said component [III] is selected from the group consisting of glycerine dodecanoic acid monoester, glycerine hexadecanoic acid monoester, glycerine octadecanoic acid monoester, glycerine octadecenoic acid monoester, pentaerythritol dodecanoic acid monoester, pentaerythritol hexadecanoic acid monoester, pentaerythritol octadecanoic acid monoester, pentaerythritol octadecenoic acid monoester, sorbitol dodecanoic acid monoester, sorbitol hexadecanoic acid monoester, sorbitol octadecanoic acid monoester, sorbitol octadecenoic acid monoester, sorbitan dodecanoic acid monoester, sorbitan hexadecanoic acid monoester, sorbitan octadecanoic acid monoester, sorbitan octadecenoic acid monoester, sorbitan octadecanoic acid triester and sorbitan octadecenoic acid triester and combinations thereof.
8. A lubricant composition for traction drives comprising: a base oil represented by the formula
Figure imgb0014
where R₁, R₂ and R₃ are alkyl groups of 1 - 4 carbon atoms, R₄ and R₅ are methylene, ethylene or trimethylene groups which may be substituted at the hydrogen atoms with an alkyl group of 1 - 4 carbon atoms, a, b and c are integers of 0 - 2, and x is an integer of 0 or 1; [I] a zinc dialkyldithio phosphate in an amount of 0.1 - 5 wt. %; [II] an alkenyl succinimide or its boron derivative in an amount of 0.1 - 5 wt. %; [III] a carboxylic acid partial ester of a polyalcohol of 3 - 6 carbon atoms in an amount of 0.01 - 5 wt. %; and [IV] a polyolefin in an amount of 0.1 -20 wt. %, said polyolefin resulting from the homo- or co-polymerization of olefins of 2 - 8 carbon atoms and having an average molecular weight of 200 - 10,000, each said amount being based on the total composition.
9. The lubricant composition according to claim 8 wherein said component [IV] is selected from the group consisting of polybutene, polyisobutylene, ethylenepropylene copolymer, ethylene-1-butene copolymer and ethylene-propylene-1-butene copolymer.
10. A lubricant composition for traction drives comprising: a base oil represented by the formula
Figure imgb0015
where R₁, R₂ and R₃ are alkyl groups of 1 - 4 carbon atoms, R₄ and R₅ are methylene, ethylene or trimethylene groups which may be substituted at the hydrogen atoms with an alkyl group of 1 - 4 carbon atoms, a, b and c and integers of 0 - 2, and x is an integer of 0 or 1; [I] a zinc dialkyldithio phosphate in an amount of 0.1 - 5 wt. %; [II] an alkenyl succinimide or its boron derivative in an amount of 0.1 - 5 wt. %; [III] a carboxylic aci d partial ester of a polyalcohol of 3 - 6 carbon atoms in an amount of 0.01 - 5 wt. %; and [V] at least one of molybdenum dithiophosphates and molybdenum dithiocarbamates in an amount of 0.1 - 10 wt. %, each said amount being based on the total composition.
11. The lubricant composition according to claim 11 wherein said component [V] is a molybdenum dithiophosphate represented by the formula
Figure imgb0016
where R₁₀ and R₁₁ are alkyl, cycloalkyl, alkylcycloalkyl, aryl, alkylaryl or arylalkyl groups of 1 - 24 carbon atoms, d is 0 d 4, and e is 0 e 4 in which d + e = 4, and/or a molybdenum dithiocarbamate represented by the formula
Figure imgb0017
where R₁₂ and R₁₃ are as defined above, f is 0 f 4, and g is 0 g 4 in which f + g = 4.
12. The lubricant composition according to claim 11 wherein said component [V] is selected from the group consisting of molybdenum diethyldithiophosphate sulfide, molybdenum dipropyldithiophosphate sulfide, molybdenum dipropyldithiophosphate sulfide, molybdenum dibuthyldithiophosphate sulfide, molybdenum dipentyldithiophosphate surfide, molybdenum dihexyldithiophosphate sulfide, molybdenum dioctyldithiophospohate sulfide, molybdenum didecyldithiophosphate sulfide, molybdenum didodecyldithiophosphate sulfide, molybdenum di(butylphenyl)dithiophosphate sulfide, molybdenum (nonylphenyl)dithiophosphate sulfide, oxymolybdenum diethyldithiophosphate sulfide, oxymolybdenum dipropyldithiophosphate sulfide, oxymolybdenum dibutyldithiophosphate sulfide, oxymolybdenum dipentyldithiophosphate sulfide, oxymolybdenum dihexyldithiophosphate sulfide, oxymolybdenum dioctyldithiophosphate sulfide, oxymolybdenum didecyldithiophosphate sulfide, oxymolybdenum didodecyldithiophosphate sulfide, oxymolybdenum di(butylphenyl)dithiophosphate sulfide, oxymolybdenum di(nonylphenyl)dithiophosphate sulfide, molybdenum diethyldithiocarbamate sulfide, molybdenum dipropyldithiocarbamate sulfide, molybdenum dibutyldithiocarbamate sulfide, molybdenum dihexyldithiocarbamate sulfide, molybdenum dioctyldithiocarbamate sulfide, molybdenum didecyldithiocarbamate sulfide, molybdenum didodecyldithiocarbamate sulfide, molybdenum di(butylphenyl)dithiocarbamate sulfide, molybdenum di(nonylphenyl)dithiocarbamate sulfide, oxymolybdenum diethyldithiocarbamate sulfide, oxymolybdenum dipropyldithiocarbamate sulfide, oxymolybdenum dibutyldithiocarbamate sulfide, oxymolybdenum dipentyldithiocarbamate sulfide, oxymolybdenum dihexyldithiocarbamate sulfide, oxymolybdenum dioctyldithiocarbamate sulfide, oxymolybdenum dioctyldithiocarbamate sulfide, oxymolybdenum didecyldithiocarbamate sulfide, oxymolybdenum didodecyldithiocarbamate sulfide, oxymolybdenum di(butylphenyl)dithiocarbamate sulfide and oxymolybdenum di(nonylphenyl)dithiocarbamate, and combinations thereof.
13. A lubricant composition for traction drives comprising: a base oil represented by the formula
Figure imgb0018
where R₁, R₂ and R₃ are alkyl groups or 1 - 4 carbon atoms, R₄ and R₅ are methylene, ethylene or trimethylene groups which may be substituted at the hydrogen atoms with an alkyl group of 1 - 4 carbon atoms, a, b and c are integers of 0 - 2, and x is an integer of 0 or 1; [I] a zinc dialkyldithio phosphate in an amount of 0.1 - 5 wt. %; [II] an alkenyl succinimide or its boron derivative in an amount of 0.1 - 5 wt. %; [III] a carboxylic acid partial ester of a polyalcohol of 3 - 6 carbon atoms in an amount of 0.01 - 5 wt. %; [IV] a polyolefin in an amount of 0.1 - 20 wt. %, said polyolefin resulting from the homo- or co-polymerization of olefins of 2 - 8 carbon atoms and having an average molecular weight of 200 - 10,000; and [V] at least one of molybdenum dithiophosphates and molybdenum dithiocarbamates in an amount of 0.1 - 10 wt. %, each said amount being based on the total composition.
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WO2003064569A1 (en) * 2002-01-31 2003-08-07 Exxonmobil Research And Engineering Company Lubricating oil compositions for internal combustion engines with improved wear performance
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GB2582502B (en) * 2017-11-30 2022-09-21 Axalta Coating Systems Gmbh Systems for applying coating compositions utilizing a high transfer efficiency applicator and corresponding methods
KR102455293B1 (en) * 2021-06-15 2022-10-18 주식회사 비에스텍 Method of manufacturing combusition improving composition having metaborate fineparticle

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EP0208541B1 (en) 1991-12-04
EP0208541A3 (en) 1988-05-18
DE3682715D1 (en) 1992-01-16

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