EP0259692A2 - Method for making consolidated fibre fleeces, and consolidated fibre fleeces - Google Patents
Method for making consolidated fibre fleeces, and consolidated fibre fleeces Download PDFInfo
- Publication number
- EP0259692A2 EP0259692A2 EP87112311A EP87112311A EP0259692A2 EP 0259692 A2 EP0259692 A2 EP 0259692A2 EP 87112311 A EP87112311 A EP 87112311A EP 87112311 A EP87112311 A EP 87112311A EP 0259692 A2 EP0259692 A2 EP 0259692A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- fleece
- water
- filaments
- nonwovens
- fabric
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
- D04H3/10—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically
- D04H3/11—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically by fluid jet
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/005—Synthetic yarns or filaments
- D04H3/009—Condensation or reaction polymers
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/005—Synthetic yarns or filaments
- D04H3/009—Condensation or reaction polymers
- D04H3/011—Polyesters
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
- D04H3/10—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
- D04H3/16—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between thermoplastic filaments produced in association with filament formation, e.g. immediately following extrusion
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S428/00—Stock material or miscellaneous articles
- Y10S428/913—Material designed to be responsive to temperature, light, moisture
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/20—Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
- Y10T442/2508—Coating or impregnation absorbs chemical material other than water
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/20—Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
- Y10T442/2861—Coated or impregnated synthetic organic fiber fabric
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/20—Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
- Y10T442/2861—Coated or impregnated synthetic organic fiber fabric
- Y10T442/2893—Coated or impregnated polyamide fiber fabric
Definitions
- the invention relates to a process for the production of consolidated nonwovens for the absorption of water and / or substances with oleophilic and / or lipophilic properties by blow spinning a melt or a solution of a spinnable polymeric material with the aid of a nozzle head which has one nozzle opening or several nozzle openings. to staple fibers and / or filaments, forming these staple fibers and / or filaments into a fleece by placing them on a receiving device, solidifying this fleece and applying a wetting agent to the fleece.
- the invention also relates to consolidated nonwovens for the absorption of water and / or substances with oleophilic and / or lipophilic properties.
- the known nonwovens of this type have the following disadvantages: -
- the pattern binding with pins significantly reduces the surface of the nonwovens that is effective for absorbing water and / or oil. - Since the pattern binding with pins cannot be carried out over the entire surface, because otherwise the surface of the nonwovens that is effective for absorbing water and / or oil will be completely lost, such nonwoven webs that have been bound to part of the pattern have only relatively low strengths, such as maximum tensile strength, tear strength and tear resistance, and a relative strength high abrasion.
- the pattern binding cannot change the original two-dimensional arrangement of the fibers, ie the arrangement of the fibers in the transverse and longitudinal directions, in the fleece; not only is it not possible for the nonwovens to improve in terms of the - textile - case and feel and softness, but there is even a significant deterioration in this regard.
- the invention has for its object to provide a method of the type described above with which nonwovens can be obtained have a larger effective surface for absorbing water and / or oils, fats and the like compared to the known nonwovens of this type, -
- they have improved strength properties, such as an improved maximum tensile force, tear resistance and tear resistance, as well as less abrasion and - have a better textile case and handle and improved softness compared to the known nonwovens of this type.
- the embodiments according to claims 2 and 3 offer the following advantages: -
- the nonwovens obtained can be dried at high temperatures, for example significantly above 150 ° C., and can also be used to absorb water and / or substances with oleophilic and / or lipophilic properties even at such high temperatures.
- the nonwovens obtained show very high strengths, in particular a high maximum tensile strength, tear resistance and tear resistance.
- the embodiment according to claim 4 has the advantage that the nonwovens obtained have a very large effective surface for the absorption of water and / or substances with oleophilic and because of the fineness of the staple fibers and filaments, that is because of their small diameter and thus high specific surface area / or have lipophilic properties.
- the embodiment according to claim 5 offers the advantage that the surfactants used are biodegradable and very well tolerated by the skin.
- the embodiment according to claim 6 offers the advantage that the surfactants used can solve special tasks, for example in metal treatment, where corrosion protection and rapid drying are important.
- the invention is also based on the object to provide consolidated nonwovens of the type described at the outset have a larger effective surface for absorbing water and / or oils, fats and the like compared to the known nonwovens of this type, - Compared to the known nonwovens of this type, they have improved strength properties, such as an improved maximum tensile force, tear resistance and tear resistance, as well as less abrasion and - have a better textile case and handle and improved softness compared to the known nonwovens of this type.
- spinnable polymeric materials include polyesters, such as polyethylene terephthalate, and polyamides, such as polyamide-66, but also, for example, polyolefins, such as polyethylene and polypropylene, cellulose esters, such as cellulose-2,5-acetate and triacetate, and acrylic polymers, such as polyacrylonitrile.
- polyesters such as polyethylene terephthalate
- polyamides such as polyamide-66
- polyolefins such as polyethylene and polypropylene
- cellulose esters such as cellulose-2,5-acetate and triacetate
- acrylic polymers such as polyacrylonitrile
- a melt or a solution of a spinnable polymeric material is blow-spun into staple fibers and / or filaments.
- Such blow-spinning is described, for example, in "Industrial and Engineering Chemistry", volume 48, no. 8 (1956), pages 1342 to 1346, and in German Patent 19 64 060.
- Substances with oleophilic and / or lipophilic properties are e.g. Oils, such as mineral oils or silicone oils, and fats or mixtures thereof.
- the fleece is solidified with the help of water jets.
- water jet consolidation is described, for example, in German Offenlegungsschrift 17 10 989 and in German Auslegeschrift 16 35 577.
- the water jet consolidation causes a swirling and post-stretching of the staple fibers and / or filaments within the fleece, thereby additional effective surface for the absorption of water and / or substances with oleophilic and / or lipophilic properties is obtained, -
- the fleece receives improved strength properties and has less abrasion and -
- the fleece experiences an improvement in the textile fall and feel and softness.
- a zwitterionic or a cationic surfactant is applied to the nonwoven as a wetting agent.
- Suitable zwitterionic surfactants are in particular amine oxides and betaines, but also imidazoline carboxylates and aminocarboxylic acids.
- Suitable cationic surfactants are, for example, primary, secondary, tertiary or quaternary ammonium salts, benzylammonium salts, alkanolammonium salts, pyridinium salts, imidazolinium salts, oxazolinium salts, thiazolinium salts, sulfonium salts, quinolium salts, salts of amine oxides, tropinium salts and isochlorine salts. If necessary, mixtures of the same can also be used.
- the nonwovens according to the invention can be used, for example, as roll goods or in pieces adapted therefrom in industrial or non-industrial areas for cleaning purposes; it is essential that both water and substances with oleophilic and / or lipophilic properties can be absorbed by the nonwovens.
- Polyethylene terephthalate with an intrinsic viscosity of 0.67 (measured in tetrachloroethane phenol 1: 1), a melt viscosity of 2,400 dPa.s and a water content of 0.1 percent by weight was melted at 323 ° C and using a spinning head (nozzle head) similar to that according to German Patent 25 50 463 to staple fibers and filaments, the one had an average diameter of 1.8 ⁇ m, melt-blow-spun.
- the staple fibers and filaments were formed into a fleece with a basis weight of 100 g / m 2 by being placed on a holding device which consisted of a rotating drum. The nozzle head was above the rotating drum and it was spun vertically downwards.
- the fleece which had a width of 200 mm, was guided over guide rollers onto a continuous endless sieve belt, which was part of a water jet consolidation device, which in principle corresponded to that in accordance with German patent specification 16 35 577.
- the water jet consolidation device had eight rows of water nozzles, which were arranged above the fleece and at an angle of 90 ° to the running direction of the fleece.
- Each row of water nozzles had a length (effective jet width) of 200 mm and each had 100 nozzle bores.
- the distance between the nozzles and the fleece was 10 mm and there was a water pressure of 120 bar in front of each nozzle.
- the water jets formed an angle of 90 ° with the fleece.
- the process water was then removed to a residual moisture content of the fleece of 100% by subsequently passing the fleece through squeeze rolls.
- the wetting agent was applied by passing the fleece over a structured net roll.
- the wetting agent was 1-alkoylamino-3-dimethylamino-propane-3-N-oxide.
- the wet absorption (liquid absorption) of the fleece was 100% of the initial dry weight of this fleece.
- the wetting agent bath had a concentration of 0.5 weight percent of the aforementioned wetting agent; this gave the fleece a content of 0.5% by weight of wetting agent, based on the dry weight of the fleece.
- the fleece was guided from the netting roller through a drying oven, where it was dried to a residual moisture content of approximately 1%, and then wound onto tubes.
- the process speed that is to say the speed at which the nonwoven ran continuously through the process steps mentioned, was 2 m / min.
- the solidified nonwoven obtained had a maximum tensile force (measured according to DIN 53857) in the longitudinal direction of 8.3 daN and in the transverse direction of 4.5 daN.
- the specific spun fiber / filament surface of this fleece effective for the absorption of water and / or oils and / or fats and the like was 1.6 m2 / g (measured according to the BET method), corresponding to 160 m2 surface per m2 fleece.
- the oil absorption capacity of this fleece was 4.3 g of oil per g of fleece.
- the water absorption capacity of this fleece was 5.8 g of water per g of fleece. Furthermore, the solidified nonwoven obtained had a pleasant soft textile feel and a good fall.
- Example 1 was repeated, with the difference that the wetting agent was not applied by passing the nonwoven over a structured network roller, but rather by applying this agent to the nonwoven via the water jet consolidation device - contained in the process water at 0.3 percent by weight - the wetting agent used was not the one mentioned in Example 1 but a mixture of alkyldimethylbenzylammonium chlorides, which is marketed by Hoechst AG, Frankfurt / Main, Federal Republic of Germany, under the Dodigen 226 brand, the process water was removed after the water jet consolidation by passing the fleece through squeeze rollers to a residual moisture content of the fleece of 200%, whereby the fleece obtained a content of 0.6% by weight of wetting agent, based on the dry weight of the fleece, - The fleece was dried to a residual moisture content of approximately 1% immediately after removal of the process water by passing it through a drying oven.
- the wetting agent was not applied by passing the nonwoven over a structured network roller, but rather by applying this agent to the nonwoven via the water jet consolidation device - contained in
- the consolidated nonwovens produced according to the invention have - a larger effective surface for the absorption of water and / or oils, fats and the like, - Improved strength properties and less abrasion and - a better textile case and grip and an improved softness compared to the known consolidated nonwovens for the absorption of water and / or substances with oleophilic and / or lipophilic properties.
Abstract
Description
Die Erfindung betrifft ein Verfahren zur Herstellung von verfestigten Vliesen für die Aufnahme von Wasser und/oder Substanzen mit oleophilen und/oder lipophilen Eigenschaften durch Blasspinnen einer Schmelze oder einer Lösung eines spinnbaren polymeren Materials mit Hilfe eines Düdenkopfs, der eine Düsenöffnung oder mehrere Düsenöffnungen aufweist, zu Spinnfasern und/oder Filamenten, Umformen dieser Spinnfasern und/oder Filamente zu einem Vlies durch Ablage auf einer Aufnahmevorrichtung, Verfestigen dieses Vlieses und Aufbringen eines Benetzungsmittels auf das Vlies. Die Erfindung betrifft auch verfestigte Vliese für die Aufnahme von Wasser und/oder Substanzen mit oleophilen und/oder lipophilen Eigenschaften.The invention relates to a process for the production of consolidated nonwovens for the absorption of water and / or substances with oleophilic and / or lipophilic properties by blow spinning a melt or a solution of a spinnable polymeric material with the aid of a nozzle head which has one nozzle opening or several nozzle openings. to staple fibers and / or filaments, forming these staple fibers and / or filaments into a fleece by placing them on a receiving device, solidifying this fleece and applying a wetting agent to the fleece. The invention also relates to consolidated nonwovens for the absorption of water and / or substances with oleophilic and / or lipophilic properties.
Es ist bekannt, verfestigte Vliese für die Aufnahme von Wasser und/oder Öl durch Schmelz-Blas-Spinnen von Polypropylen zu Faserbahnen, deren Fasern einen mittleren Durchmesser bis zu 10 µm aufweisen, Musterbinden mit Stiften der Faserbahnen und Aufsprühen einer anionischen oder nichtionischen oberflächenaktiven Substanz auf die Faserbahnen herzustellen.It is known to consolidate nonwovens for the absorption of water and / or oil by melt-blow spinning polypropylene into fiber webs, the fibers of which have an average diameter of up to 10 μm, pattern binding with pins of the fiber webs and spraying on an anionic or nonionic surface-active substance to produce on the fiber webs.
Die bekannten Vliese dieser Art zeigen jedoch folgende Nachteile:
- Durch das Musterbinden mit Stiften wird die für die Aufnahme von Wasser und/oder Öl wirksame Oberfläche der Vliese erheblich verringert.
- Da die Musterbindung mit Stiften nicht vollflächig erfolgen kann, weil sonst die für die Aufnahme von Wasser und/oder Öl wirksame Oberfläche der Vliese vollständig verloren geht, weisen solche teilmustergebundenen Vliese nur relativ geringe Festigkeiten, wie Höchstzugkraft, Einreißfestigkeit und Weiterreißfestigkeit, sowie einen relativ hohen Abrieb auf.
- Durch das Musterbinden kann die ursprüngliche zweidimensionale Anordnung der Fasern, d.h. die Anordnung der Fasern in Quer- und Längsrichtung, im Vlies nicht verändert werden; dadurch ist nicht nur keine Verbesserung der Vliese in Bezug auf den - textilen - Fall und Griff und die Weichheit möglich, sondern es tritt sogar diesbezüglich eine deutliche Verschlechterung ein.However, the known nonwovens of this type have the following disadvantages:
- The pattern binding with pins significantly reduces the surface of the nonwovens that is effective for absorbing water and / or oil.
- Since the pattern binding with pins cannot be carried out over the entire surface, because otherwise the surface of the nonwovens that is effective for absorbing water and / or oil will be completely lost, such nonwoven webs that have been bound to part of the pattern have only relatively low strengths, such as maximum tensile strength, tear strength and tear resistance, and a relative strength high abrasion.
- The pattern binding cannot change the original two-dimensional arrangement of the fibers, ie the arrangement of the fibers in the transverse and longitudinal directions, in the fleece; not only is it not possible for the nonwovens to improve in terms of the - textile - case and feel and softness, but there is even a significant deterioration in this regard.
Der Erfindung liegt die Aufgabe zugrunde, ein Verfahren der eingangs beschriebenen Gattung zu schaffen, mit dem Vliese gewonnen werden können, die
- gegenüber den bekannten Vliesen dieser Art eine größere wirksame Oberfläche für die Aufnahme von Wasser und/oder Ölen, Fetten und dergleichen besitzen,
- gegenüber den bekannten Vliesen dieser Art verbesserte Festigkeitseigenschaften, wie eine verbesserte Höchstzugkraft, Einreißfestigkeit und Weiterreißfestigkeit, sowie einen geringeren Abrieb aufweisen und
- gegenüber den bekannten Vliesen dieser Art einen besseren textilen Fall und Griff und eine verbesserte Weichheit besitzen.The invention has for its object to provide a method of the type described above with which nonwovens can be obtained
have a larger effective surface for absorbing water and / or oils, fats and the like compared to the known nonwovens of this type,
- Compared to the known nonwovens of this type, they have improved strength properties, such as an improved maximum tensile force, tear resistance and tear resistance, as well as less abrasion and
- have a better textile case and handle and improved softness compared to the known nonwovens of this type.
Diese Aufgabe wird erfindungsgemäß bei einem Verfahren der eingangs genannten Art durch die im Kennzeichen des Anspruchs 1 angegebenen Merkmale gelöst.This object is achieved in a method of the type mentioned by the features specified in the characterizing part of claim 1.
Vorteilhaft Ausführungsformen des erfindungsgemäßen Verfahrens sind in den Ansprüchen 2, 3, 4, 5 und 6 angegeben.Advantageous embodiments of the method according to the invention are specified in claims 2, 3, 4, 5 and 6.
Die Ausführungsformen gemäß den Ansprüchen 2 und 3 bieten folgende Vorteile:
- Die erhaltenen Vliese können bei hohen Temperaturen,z.B. deutlich über 150° C, getrocknet werden und sind für die Aufnahme von Wasser und/oder Substanzen mit oleophilen und/oder lipophilen Eingenschaften auch bei solchen hohen Temperaturen einsetzbar.
- Die erhaltenen Vliese zeigen sehr hohe Festigkeiten, insbesondere eine hohe Höchstzugkraft, Einreißfestigkeit und Weiterreißfestigkeit.The embodiments according to claims 2 and 3 offer the following advantages:
- The nonwovens obtained can be dried at high temperatures, for example significantly above 150 ° C., and can also be used to absorb water and / or substances with oleophilic and / or lipophilic properties even at such high temperatures.
- The nonwovens obtained show very high strengths, in particular a high maximum tensile strength, tear resistance and tear resistance.
Die Ausführungensform gemäß Anspruch 4 bietet den Vorteil, daß die erhaltenen Vliese auf Grund der Feinheit der Spinnfasern und Filamente, also wegen ihres geringen Durchmessers und damit hoher spezifischer Oberfläche, eine sehr große wirksame Oberfläche für die Aufnahme von Wasser und/oder Substanzen mit oleophilen und/oder lipophilen Eigenschaften aufweisen.The embodiment according to claim 4 has the advantage that the nonwovens obtained have a very large effective surface for the absorption of water and / or substances with oleophilic and because of the fineness of the staple fibers and filaments, that is because of their small diameter and thus high specific surface area / or have lipophilic properties.
Die Ausführungsform gemäß Anspruch 5 bietet den Vorteil, daß die eingesetzten Tenside biologisch abbaubar und sehr gut hautverträglich sind.The embodiment according to claim 5 offers the advantage that the surfactants used are biodegradable and very well tolerated by the skin.
Die Ausführungsform gemäß Anspruch 6 bietet den Vorteil, daß die eingesetzten Tenside spezielle Aufgaben lösen können, beispielsweise in der Metallbehandlung, wo Korrosionsschutz und rasche Trocknung wichtig sind.The embodiment according to claim 6 offers the advantage that the surfactants used can solve special tasks, for example in metal treatment, where corrosion protection and rapid drying are important.
Der Erfindung liegt auch die Aufgabe zugrunde, verfestigte Vliese der eingangs beschriebenen Gattung zur Verfügung zu stellen, die
- gegenüber den bekannten Vliesen dieser Art eine größere wirksame Oberfläche für die Aufnahme von Wasser und/oder Ölen, Fetten und dergleichen besitzen,
- gegenüber den bekannten Vliesen dieser Art verbesserte Festigkeitseigenschaften, wie eine verbesserte Höchstzugkraft, Einreißfestigkeit und Weiterreißfestigkeit, sowie einen geringeren Abrieb aufweisen und
- gegenüber den bekannten Vliesen dieser Art einen besseren textilen Fall und Griff und eine verbesserte Weichheit besitzen.The invention is also based on the object to provide consolidated nonwovens of the type described at the outset
have a larger effective surface for absorbing water and / or oils, fats and the like compared to the known nonwovens of this type,
- Compared to the known nonwovens of this type, they have improved strength properties, such as an improved maximum tensile force, tear resistance and tear resistance, as well as less abrasion and
- have a better textile case and handle and improved softness compared to the known nonwovens of this type.
Diese Aufgabe wird erfindungsgemäß bei den eingangs genannten verfestigten Vliesen durch die im Kennzeichen des Anspruchs 7 angegebenen Merkmale gelöst.This object is achieved according to the invention in the consolidated nonwovens mentioned above by the features specified in the characterizing part of claim 7.
Für die Zwecke der Erfindung können als spinnbare polymere Materialien alle die, die durch Schmelzspinnen oder Lösungsspinnen (Trockenspinnen) verarbeitbar sind, eingesetzt werden; geeignet sind insbesondere Polyester, wie Polyethylenterephthalat, sowie Polyamide, wie Polyamid-66, aber auch beispielswiese Polyolefine, wie Polyethylen und Polypropylen, Celluloseester, wie Cellulose-2,5-Acetat und -Triacetat, und Acrylpolymeren, wie Polyacrylnitril.For the purposes of the invention, all those which can be processed by melt spinning or solution spinning (dry spinning) can be used as spinnable polymeric materials; Particularly suitable are polyesters, such as polyethylene terephthalate, and polyamides, such as polyamide-66, but also, for example, polyolefins, such as polyethylene and polypropylene, cellulose esters, such as cellulose-2,5-acetate and triacetate, and acrylic polymers, such as polyacrylonitrile.
Nach dem erfindungsgemäßen Verfahren wird eine Schmelze oder eine Lösung eines spinnbaren polymeren Materials zu Spinnfasern und/oder Filamenten blas-versponnen. Ein solches Blas-Spinnen ist beispielsweise in "Industrial and Engineering Chemistry", Band 48, No. 8 (1956), Seiten 1342 bis 1346, und in der deutschen Patentschrift 19 64 060 beschrieben.According to the method according to the invention, a melt or a solution of a spinnable polymeric material is blow-spun into staple fibers and / or filaments. Such blow-spinning is described, for example, in "Industrial and Engineering Chemistry", volume 48, no. 8 (1956), pages 1342 to 1346, and in German Patent 19 64 060.
Substanzen mit oleophilen und/oder lipophilen Eigenschaften sind z.B. Öle, wie Mineralöle oder Silikonöle, und Fette oder deren Gemische.Substances with oleophilic and / or lipophilic properties are e.g. Oils, such as mineral oils or silicone oils, and fats or mixtures thereof.
Nach der Erfindung erfolgt das Verfestigen des Vlieses mit Hilfe von Wasserstrahlen. Eine solche Wasserstrahlverfestigung ist beispielsweise in der deutschen Offenlegungsschrift 17 10 989 und in der deutschen Auslegeschrift 16 35 577 beschrieben.According to the invention, the fleece is solidified with the help of water jets. Such water jet consolidation is described, for example, in German Offenlegungsschrift 17 10 989 and in German Auslegeschrift 16 35 577.
Die Wasserstrahlverfestigung bewirkt eine Verwirbelung und Nachverstreckung der Spinnfasern und/oder Filamente innerhalb des Vlieses, wodurch
- zusätzliche wirksame Oberfläche für die Aufnahme von Wasser und/oder Substanzen mit oleophilen und/oder lipophilen Eigenschaften gewonnen wird,
- das Vlies verbesserte Festigkeitseigenschaften erhält und einem geringeren Abrieb aufweist und
- das Vlies eine Verbesserung des textilen Falls und Griffs und der Weichheit erfährt.The water jet consolidation causes a swirling and post-stretching of the staple fibers and / or filaments within the fleece, thereby
additional effective surface for the absorption of water and / or substances with oleophilic and / or lipophilic properties is obtained,
- The fleece receives improved strength properties and has less abrasion and
- The fleece experiences an improvement in the textile fall and feel and softness.
Gemäß der Erfindung wird als Benetzungsmittel ein zwitterionisches oder ein kationisches Tensid auf das Vlies aufgebracht. Geeignete zwitterionische Tenside sind insbesondere Aminoxide und Betaine, aber auch Imidazolincarboxylate und Aminocarbonsäuren. Geeignete kationische Tenside sind beispielsweise primäre, sekundäre, tertiäre oder quarternäre Ammoniumsalze, Benzylammoniumsalze, Alkanolammoniumsalze, Pyridiniumsalze, Imidazoliniumsalze, Oxazoliniumsalze, Thiazoliniumsalze, Sulfoniumsalze, Chinoliumsalze, Salze von Aminoxiden, Tropyliumsalze und Isochinoliniumsalze. Gegebenenfalls können auch Mischungen derselben verwendet werden.According to the invention, a zwitterionic or a cationic surfactant is applied to the nonwoven as a wetting agent. Suitable zwitterionic surfactants are in particular amine oxides and betaines, but also imidazoline carboxylates and aminocarboxylic acids. Suitable cationic surfactants are, for example, primary, secondary, tertiary or quaternary ammonium salts, benzylammonium salts, alkanolammonium salts, pyridinium salts, imidazolinium salts, oxazolinium salts, thiazolinium salts, sulfonium salts, quinolium salts, salts of amine oxides, tropinium salts and isochlorine salts. If necessary, mixtures of the same can also be used.
Die erfindungsgemäßen Vliese können beispielsweise als Rollenware oder in davon abgepaßten Stücken in industriellen oder nicht-industriellen Bereichen für Reinigungszwecke eingesetzt werden; wesentlich ist, daß sowohl Wasser als auch Substanzen mit oleophilen und/oder lipophilen Eigenschaften von den Vliesen aufgenommen werden können.The nonwovens according to the invention can be used, for example, as roll goods or in pieces adapted therefrom in industrial or non-industrial areas for cleaning purposes; it is essential that both water and substances with oleophilic and / or lipophilic properties can be absorbed by the nonwovens.
Die Erfindung wird nachstehend anhand der Beispiele näher erläutert:The invention is explained in more detail below with the aid of the examples:
Polyethylenterephthalat mit einer Intrinsic-Viskosität von 0,67 (gemessen in Tetrachlorethan-Phenol 1:1), einer Schmelzviskosität von 2.400 dPa.s und einem Wassergehalt von 0,1 Gewichtsprozent wurde bei 323°C geschmolzen und mit Hilfe eines Spinnkopfs (Düsenkopfs) ähnlich dem gemäß der deutschen Patentschrift 25 50 463 zu Spinnfasern und Filamenten, die einen mittleren Durchmesser von 1,8 µm aufwiesen, schmelz-blas-versponnen. Die Spinnfasern und Filamente wurden durch Ablage auf einer Aufnahmevorrichtung, die aus einer rotierenden Trommel bestand, zu einem Vlies mit einem Flächengewicht von 100 g/m² umgeformt. Der Düsenkopf befand sich oberhalb der rotierenden Trommel, und es wurde senkrecht nach unten gesponnen.Polyethylene terephthalate with an intrinsic viscosity of 0.67 (measured in tetrachloroethane phenol 1: 1), a melt viscosity of 2,400 dPa.s and a water content of 0.1 percent by weight was melted at 323 ° C and using a spinning head (nozzle head) similar to that according to German Patent 25 50 463 to staple fibers and filaments, the one had an average diameter of 1.8 µm, melt-blow-spun. The staple fibers and filaments were formed into a fleece with a basis weight of 100 g / m 2 by being placed on a holding device which consisted of a rotating drum. The nozzle head was above the rotating drum and it was spun vertically downwards.
Über Führungswalzen wurde das Vlies, das eine Breite von 200 mm hatte, auf ein umlaufendes Endlossiebband geführt, das Teil einer Wasserstrahlverfestigungsvorrichtung war, die im Prinzip der gemäß der deutschen Auslegeschrift 16 35 577 entsprach.The fleece, which had a width of 200 mm, was guided over guide rollers onto a continuous endless sieve belt, which was part of a water jet consolidation device, which in principle corresponded to that in accordance with German patent specification 16 35 577.
Die Wasserstrahlverfestigungsvorrichtung verfügte über acht Wasserdüsenreihen, die oberhalb des Vlieses und in einem Winkel von 90° zur Laufrichtung des Vlieses angeordnet waren. Jede Wasserdüsenreihe hatte eine Länge (wirksame Strahlbreite) von 200 mm und verfügte jeweils über 100 Düsenbohrungen. Der Abstand der Düsen zum Vlies betrug 10 mm und vor jeder Düse herrschte ein Wasserdruck von 120 bar. Die Wasserstrahlen bildeten einen Winkel von 90° mit dem Vlies.The water jet consolidation device had eight rows of water nozzles, which were arranged above the fleece and at an angle of 90 ° to the running direction of the fleece. Each row of water nozzles had a length (effective jet width) of 200 mm and each had 100 nozzle bores. The distance between the nozzles and the fleece was 10 mm and there was a water pressure of 120 bar in front of each nozzle. The water jets formed an angle of 90 ° with the fleece.
Durch anschließendes Hindurchführen des Vlieses durch Quetschwalzen wurde das Prozeßwasser bis auf einen Restfeuchtegehalt des Vlieses von 100 % entfernt.The process water was then removed to a residual moisture content of the fleece of 100% by subsequently passing the fleece through squeeze rolls.
Unmittelbar danach erfolgte das Aufbringen des Benetzungsmittels durch Führen des Vlieses über eine strukturierte Netzwalze.Immediately afterwards, the wetting agent was applied by passing the fleece over a structured net roll.
Das Benetzungsmittel war 1-Alkoylamino-3-dimethylamino-propan-3-N-oxid. Die Naßaufnahme (Flüssigkeitsaufnahme) des Vlieses betrug dabei 100 % des Ausgangs-Trockengewichts dieses Vlieses. Das Bad des Benetzungsmittels hatte eine Konzentration von 0,5 Gewichtsprozent des zuvor genannten Benetzungsmittels; dadurch erhielt das Vlies einen Gehalt von 0,5 Gewichtsprozent an Benetzungsmittel, bezogen auf das Trockengewicht des Vlieses.The wetting agent was 1-alkoylamino-3-dimethylamino-propane-3-N-oxide. The wet absorption (liquid absorption) of the fleece was 100% of the initial dry weight of this fleece. The wetting agent bath had a concentration of 0.5 weight percent of the aforementioned wetting agent; this gave the fleece a content of 0.5% by weight of wetting agent, based on the dry weight of the fleece.
Von der Netzwalze wurde das Vlies durch einen Trokkenofen, wo es bis auf einen Restfeuchtegehalt von circa 1 % getrocknet wurde, geführt und anschließend auf Hülsen aufgewickelt.The fleece was guided from the netting roller through a drying oven, where it was dried to a residual moisture content of approximately 1%, and then wound onto tubes.
Die Verfahrensgeschwindigkeit, also die Geschwindigkeit, mit der das Vlies die genannten Verfahrensstufen kontinuierlich durchlief, betrug 2 m/min. Das erhaltene verfestigte Vlies wies ein Höchstzugkraft (gemessen nach DIN 53857) in Längsrichtung von 8,3 daN und in Querrichtung von 4,5 daN auf.The process speed, that is to say the speed at which the nonwoven ran continuously through the process steps mentioned, was 2 m / min. The solidified nonwoven obtained had a maximum tensile force (measured according to DIN 53857) in the longitudinal direction of 8.3 daN and in the transverse direction of 4.5 daN.
Die für die Aufnahme von Wasser und/oder Ölen und/oder Fetten und dergleichen wirksame spezifische Spinnfaser-/Filamentoberfläche dieses Vlieses betrug 1,6 m²/g (gemessen nach der BET-Methode) entsprechend 160 m² Oberfläche pro m² Vlies. Die Ölaufnahmefähigkeit dieses Vlieses (gemessen nach der Ölbinderrichtlinie des Bundesministeriums des Inneren in der Fassung von 31. Dezember 1985) betrug 4,3 g Öl pro g Vlies.The specific spun fiber / filament surface of this fleece effective for the absorption of water and / or oils and / or fats and the like was 1.6 m² / g (measured according to the BET method), corresponding to 160 m² surface per m² fleece. The oil absorption capacity of this fleece (measured according to the oil binding directive of the Federal Ministry of the Interior as amended on December 31, 1985) was 4.3 g of oil per g of fleece.
Die Wasseraufnahmefähigkeit dieses Vlieses (gemessen in Anlehnung an die zuvor genannte Ölbinderrichtlinie) betrug 5,8 g Wasser pro g Vlies. Ferner hatte das erhaltene verfestigte Vlies einen angenehmen weichen textilen Griff und einen guten Fall.The water absorption capacity of this fleece (measured in accordance with the aforementioned oil binder directive) was 5.8 g of water per g of fleece. Furthermore, the solidified nonwoven obtained had a pleasant soft textile feel and a good fall.
Das Beispiel 1 wurde wiederholt, allerdings mit dem Unterschied, daß
- das Aufbringen des Benetzungsmittels nicht durch Führen des Vlieses über eine strukturierte Netzwalze erfolgte, sondern dadurch, daß dieses Mittel über die Wasserstrahlverfestigungsvorrichtung - im Prozeßwasser zu 0,3 Gewichtsprozent gelöst enthalten - auf das Vlies aufgebracht wurde,
- als Benetzungsmittel nicht das im Beispiel 1 genannte, sondern ein Gemisch von Alkyl-dimethyl-benzyl-ammoniumchloriden, das von der Firma Hoechst AG, Frankfurt/Main, Bundesrepublik Deutschland, unter der Marke Dodigen 226 vertrieben wird, eingesetzt wurde,
- das Prozeßwasser nach der Wasserstrahlverfestigung durch Hindurchführen des Vlieses durch Quetschwalzen bis auf einen Restfeuchtegehalt des Vlieses von 200 % entfernt wurde, wodurch das Vlies einen Gehalt von 0,6 Gewichtsprozent an Benetzungsmittel, bezogen auf das Trockengewicht des Vlieses, erhielt,
- das Vlies unmittelbar nach dem Entfernen des Prozeßwassers durch Führen durch einen Trockenofen bis auf einen Restfeuchtegehalt von circa 1 % getrocknet wurde.Example 1 was repeated, with the difference that
the wetting agent was not applied by passing the nonwoven over a structured network roller, but rather by applying this agent to the nonwoven via the water jet consolidation device - contained in the process water at 0.3 percent by weight -
the wetting agent used was not the one mentioned in Example 1 but a mixture of alkyldimethylbenzylammonium chlorides, which is marketed by Hoechst AG, Frankfurt / Main, Federal Republic of Germany, under the Dodigen 226 brand,
the process water was removed after the water jet consolidation by passing the fleece through squeeze rollers to a residual moisture content of the fleece of 200%, whereby the fleece obtained a content of 0.6% by weight of wetting agent, based on the dry weight of the fleece,
- The fleece was dried to a residual moisture content of approximately 1% immediately after removal of the process water by passing it through a drying oven.
Das erhaltene verfestigte Vlies entsprach in seinen übrigen Eigenschaften denjenigen des Vlieses nach Beispiel 1.The other properties of the solidified nonwoven obtained corresponded to those of the nonwoven according to Example 1.
Die Erfindung weist folgende Vorteile auf:The invention has the following advantages:
Die erfindungsgemäß hergestellten verfestigten Vliese besitzen
- eine größere wirksame Oberfläche für die Aufnahme von Wasser und/oder Ölen, Fetten und dergleichen,
- verbesserte Festigkeitseigenschaften und einen geringeren Abrieb und
- einen besseren textilen Fall und Griff und eine verbesserte Weichheit
im Vergleich zu den bekannten verfestigten Vliesen für die Aufnahme von Wasser und/oder Substanzen mit oleophilen und/oder lipophilen Eigenschaften.The consolidated nonwovens produced according to the invention have
- a larger effective surface for the absorption of water and / or oils, fats and the like,
- Improved strength properties and less abrasion and
- a better textile case and grip and an improved softness
compared to the known consolidated nonwovens for the absorption of water and / or substances with oleophilic and / or lipophilic properties.
Claims (7)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT87112311T ATE69073T1 (en) | 1986-09-06 | 1987-08-25 | PROCESS FOR PRODUCTION OF CONSOLIDATED NON-WOVEN AND CONSOLIDATED NON-WOVEN. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3630392A DE3630392C1 (en) | 1986-09-06 | 1986-09-06 | Process for the production of consolidated nonwovens |
DE3630392 | 1986-09-06 |
Publications (3)
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EP0259692A2 true EP0259692A2 (en) | 1988-03-16 |
EP0259692A3 EP0259692A3 (en) | 1989-09-06 |
EP0259692B1 EP0259692B1 (en) | 1991-10-30 |
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Application Number | Title | Priority Date | Filing Date |
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EP87112311A Expired - Lifetime EP0259692B1 (en) | 1986-09-06 | 1987-08-25 | Method for making consolidated fibre fleeces, and consolidated fibre fleeces |
Country Status (7)
Country | Link |
---|---|
US (1) | US4818594A (en) |
EP (1) | EP0259692B1 (en) |
AT (1) | ATE69073T1 (en) |
CA (1) | CA1311889C (en) |
DE (2) | DE3630392C1 (en) |
ES (1) | ES2026501T3 (en) |
NO (1) | NO162625C (en) |
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EP0491383A1 (en) * | 1990-12-19 | 1992-06-24 | Mitsubishi Paper Mills, Ltd. | Nonwoven fabric and production method thereof |
EP0602881A1 (en) * | 1992-12-15 | 1994-06-22 | The Dexter Corporation | Wet wipe |
EP0900869A2 (en) * | 1997-09-05 | 1999-03-10 | Fleissner GmbH & Co. Maschinenfabrik | Process of manufacturing a hydroentangled nonwoven web, fabric and linning made therefrom |
DE19739049A1 (en) * | 1997-09-05 | 1999-03-11 | Fleissner Maschf Gmbh Co | Process for producing a hydrodynamically strengthened nonwoven, nonwoven after this production and carrier fleece after this production |
EP0900869A3 (en) * | 1997-09-05 | 1999-09-15 | Fleissner GmbH & Co. Maschinenfabrik | Process of manufacturing a hydroentangled nonwoven web, fabric and linning made therefrom |
WO2014150434A1 (en) * | 2013-03-15 | 2014-09-25 | The Procter & Gamble Company | Nonwoven substrates |
RU2637100C2 (en) * | 2013-03-15 | 2017-11-29 | Дзе Проктер Энд Гэмбл Компани | Nonwoven base |
Also Published As
Publication number | Publication date |
---|---|
NO162625C (en) | 1990-01-24 |
EP0259692A3 (en) | 1989-09-06 |
ATE69073T1 (en) | 1991-11-15 |
US4818594A (en) | 1989-04-04 |
DE3774218D1 (en) | 1991-12-05 |
NO873713D0 (en) | 1987-09-04 |
NO873713L (en) | 1988-03-07 |
DE3630392C1 (en) | 1988-02-11 |
EP0259692B1 (en) | 1991-10-30 |
CA1311889C (en) | 1992-12-29 |
ES2026501T3 (en) | 1992-05-01 |
NO162625B (en) | 1989-10-16 |
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