EP0549494B1 - Process for spinning solutions of polyamide-imides based on metaphenylene diisocyanate and fibres made thereof - Google Patents

Process for spinning solutions of polyamide-imides based on metaphenylene diisocyanate and fibres made thereof Download PDF

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Publication number
EP0549494B1
EP0549494B1 EP92420475A EP92420475A EP0549494B1 EP 0549494 B1 EP0549494 B1 EP 0549494B1 EP 92420475 A EP92420475 A EP 92420475A EP 92420475 A EP92420475 A EP 92420475A EP 0549494 B1 EP0549494 B1 EP 0549494B1
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Prior art keywords
chain sequences
proportion
yarns
formula
denotes
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French (fr)
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EP0549494A1 (en
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Philippe Michaud
Marie-Eve Perier
Jean Russo
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kermel SAS20 Rue Amp?re F 658027 Colmar Cedex
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Rhone Poulenc Fibres SA
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/58Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products
    • D01F6/74Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polycondensates of cyclic compounds, e.g. polyimides, polybenzimidazoles
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/58Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products
    • D01F6/60Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyamides

Definitions

  • the present invention relates to a process for obtaining fibers thermostable by spinning in polyamide-imide solution and the fibers as well obtained.
  • thermomechanical resistance for certain applications.
  • polyamide-imides To improve the mechanical properties of polyamide-imides it has also prepared, according to FR 2 643 084 fibers based on polyamide-imides preferably derived from diphenyl ether-4,4 'diisocyanate. But such fibers have a low stretchability which does not allow access to low strand titles.
  • 4,4 'diphenyl ether diisocyanate is a product with difficulty commercially accessible and expensive.
  • the polyamide-imide used has a viscosity inherent ⁇ 0.8 dl / g.
  • the dimethylalkylene urea used is preferably dimethylethylene urea or dimethylpropylene urea.
  • the yarns and fibers according to the present invention can also be prepared by dry spinning of a solution of concentration 15 to 35%, preferably 20 to 30% in the dimethylalkylene urea of a polyamide-imide containing the chains of a copolymer A, B, C and D of the formula described above, with Ar 1 , Ar 2 , Ar 3 , R and M having the same meaning, in an evaporative atmosphere maintained at a temperature close to or above the boiling point of the solvent, the filaments at the outlet of the evaporative enclosure being freed of their residual solvent.
  • they can be washed with water, optionally boiling and under pressure, dried in the usual way, preferably at a temperature above 80 ° C.
  • They can also be heat treated at a temperature ⁇ 160 ° C under reduced pressure, and / or under an inert atmosphere. After being freed from their residual solvent, they are drawn at a temperature above 250 ° C, preferably above 300 ° C, preferably in the absence of oxygen.
  • the total drawing rate practiced is at least 5 X, preferably at minus 6 X.
  • Such polymers can be obtained by reaction (a), in substantially stoichiometric proportions and in the absence of catalyst, in an anhydrous polar solvent of metaphenylene diisocyanate, with at least minus an acid reagent comprising an aromatic anhydride-acid optionally an aromatic dianhydride, optionally a 3,5-dicarboxy alkali or alkaline earth benzene sulfonate, and optionally a diacid aromatic under the operating conditions described in the patent application French 1,600,067 filed on December 30, 1968.
  • polymers can also be obtained by reaction (b) of diisocyanate indicated above and an acid reagent comprising a dianhydride aromatic, and an aromatic diacid, optionally of a dicarboxy-3,5-benzene sulfonate alkali or alkaline earth, in the absence aromatic acid anhydride, in stoichiometric proportions and in the absence of catalyst.
  • an acid reagent comprising a dianhydride aromatic, and an aromatic diacid, optionally of a dicarboxy-3,5-benzene sulfonate alkali or alkaline earth, in the absence aromatic acid anhydride, in stoichiometric proportions and in the absence of catalyst.
  • metaphenylenediisocyanate a minor proportion of another aromatic, aliphatic diisocyanate, or cycloaliphatic in order to improve certain properties of articles consistent; for example it can be useful for improving the properties fibers obtained from substituting up to 30% m-PDI with paraphenylenediisocyanate (p-PDI).
  • p-PDI paraphenylenediisocyanate
  • anhydride is preferably used trimellic and as aromatic dianhydride mention may be made of dianhydrides pyromellic acid, diphenyl acid 3,3 '4,4'-tetracarboxylic acid naphthalene-2,3,6,7-tetracarboxylic acid, diphenyl ether acid-3,3 ', 4,4' tetracarboxylic, 3,3 'diphenylsulfone, 4,4' tetracarboxylic and preferably, diphenylketone-3,3'4,4'-tetracarboxylic acid dianhydride.
  • dianhydrides can be used as a mixture; and among the aromatic diacids, terephthalic and isophthalic acids are often used and, although terephthalic acid is preferred, other diacids may suitable, such as biphenyl-dicarboxylic acids or naphthalene-dicarboxylic acids.
  • the trimellic anhydride used must be pure and in particular should not not contain more than 5 mol% of trimellic acid.
  • the alkali metal dicarboxy-3,5-benzene sulfonate or alkaline earth is preferably sodium or potassium sulfonate.
  • dimethylalkylene urea for example dimethylethylene urea or dimethylpropylene urea
  • polyamide-imide spinning solutions have the advantage of being lightly colored. They must also have a viscosity allowing their spinning, generally between 40 and 100, preferably 50 and 80 Pa.s (between 400 and 1000, preferably 500 and 800 poises) measured using a viscometer known in the trade under the brand EPPRECHT RHEOMAT 15 for wet spinning, and 150 to 300 Pa.s (1,500 to 3,000 poises) for dry spinning.
  • the spinning solution may have a polymer concentration between 10 and 35%, preferably between 15 and 25%. It can contain various additives intended to modify the appearance or the final properties of the yarns obtained such as, dyes, matifiers, stabilizers.
  • the temperature of the spinning solution can vary within large limits depending on the viscosity of the spinning solution.
  • a solution having a low viscosity can easily be extruded at temperature ordinary, while it is preferable to hot extrude, for example at 120 ° C or even more, a solution of high viscosity to avoid using too large sector pressures.
  • the coagulating bath used in the process according to the invention is an aqueous solution containing from 30 to 80% by weight of dimethylalkylene urea (DMAU) although it is often beneficial to use a bath containing more than 50% by weight of DMAU to obtain filaments of better stretchability, therefore better final properties.
  • DMAU dimethylalkylene urea
  • the speed of passage of the filaments in the coagulating bath can vary within wide limits, depending on its solvent concentration and the distance of travel of the filaments in this bath.
  • This passage speed filaments in the coagulating bath can easily be chosen between 10 and 60 m / min, for example, although higher speeds can be reached. There is generally no advantage in spinning at lower speeds for reasons of profitability of the process. In addition, excessively high speeds of passage of the filaments in the coagulating bath reduces the stretchability of the filaments in the air. The speed of passage of the filaments in the coagulating bath will therefore chosen to take into account both profitability and desired qualities on the thread finished.
  • the temperature of the coagulating bath can be chosen between 15 and 40 ° C. for example, it is generally between 20 and 30 ° C.
  • the filaments thus obtained are then drawn, preferably in air, at a rate of at least 2 X or more.
  • the residual solvent is removed from the filaments by known means, generally by washing with water running against the current or on washing rollers, at room temperature.
  • the wires obtained by dry spinning are pre-stretched in the spinning and then the residual solvent is removed, either by heat treatment at a temperature above 100 ° C, either by washing with water, preferably with water boiling under pressure.
  • the washed filaments are then dried by known means, for example in a dryer or on rollers.
  • the temperature of this drying can vary within wide limits as well as the speed which is all the greater the higher the temperature high. It is generally advantageous to carry out drying with elevation progressive temperature, this temperature can reach and even exceed 200 ° C for example.
  • the filaments from which the solvent and water have been removed undergo a second stretching to improve their mechanical qualities and to allow reach fine stranded titles, which may be less than 1 dtex / strand.
  • the overstretching can be carried out by any known means: oven, plate, rollers, at a temperature of at least 250 ° C, preferably at least 300 ° C up to 400 ° C, preferably in the absence of oxygen.
  • Over-drawing generally carried out at a rate of at least 2 X, of preferably at least 3 X, up to 4 or 5 X, so that the overall rate stretching is at least 5 X, preferably at least 6 X.
  • the PAI yarns derived from metaphenylene diisocyanate has the unexpected characteristic of exhibiting excellent stretchability and therefore allow access to titles that are thinner than those polyamide-imides from other diisocyanates such as 4,4 'diphenylmethane diisocyanate or 4,4 'diphenyl ether diisocyanate described previously in French patents 2,079,785 and 2,643,084. They also have the advantage less coloring and above all better thermomechanical behavior, as will be seen later in the description.
  • the yarns and fibers according to the invention preferably have a inherent viscosity ⁇ 0.8 dl / g, preferably 0.9 dl / g.
  • thermomechanical behavior is highlighted by the retention of the level of the modulus of elasticity by linear rise in temperature with a temperature increase from 50 to 400 ° C approximately.
  • the retention of modulus of elasticity is ⁇ 40% at 310 ° C.
  • PAI-based wires from m-PDI have a very low initial coloration, allowing them to be dyed in very light shades, unusual for these types of product.
  • They also have tenacity retention after exposure 1000 hours at 200 ° C of at least 75%, preferably at least 80%, and after 5,000 hours exposure to 200 ° C of at least 65%, preferably at minus 70%.
  • the yarns according to the invention also have excellent stretchability, making it possible to reach very low strands, less than 1 dtex / strand, which is quite unusual for thermostable wires and their gives a very soft textile feel. They also have excellent mechanical properties, toughness at break, modulus of elasticity, and a low elongation. Thus they combine a textile touch and good characteristics mechanical and thermomechanical. They can be dyed easily with basic dyes.
  • wires When the wires are free of units (B), they can also enter in the composition of many composites, especially for applications dielectric.
  • metaphenylene diisocyanate is known for its accessibility and its price of low market, which represents a significant industrial advantage; this is particularly significant compared to yarn from polyamide-imides prepared from 4,4 'diphenyl ether diisocyanate.
  • Mn and Mw are determined by gel exclusion chromatography (GPC) in NMP at 80 ° C and 0.1 mole / liter of lithium bromide, the masses being expressed relative to a polystyrene calibration.
  • Polydispersity index 1 corresponds to the ratio Mw / Mn
  • a 21% solution in dimethylethylene urea of a sulfonated copolyamide-imide is prepared by reaction, in the absence of catalyst, of: - DMEU 257.1 g 244 ml - toluylene diisocyanate 87.0 g 0.5 mole - trimellic anhydride 76.8 g 0.4 mole (80 mol%) - terephthalic acid (AT) 13.28 g 0.08 mole (16 mol%) - dicarboxy-3,5 benzene - sodium sulfonate 5.36 g 0.02 mole (4 mol%) - DMEU of dilution 236.7 g 250 ml Molar mass Mn 50,020 Polydispersity I 1.78 Inherent viscosity 0.97 dl / g
  • a 21% concentration solution with a viscosity of 60.3 Pa.s is obtained. (603 poises) measured on an EPPRECHT RHEOMAT 15 viscometer. D + E tank at 25 ° C.
  • the solution maintained at a temperature of 70 ° C. is extruded at through a die with 62 orifices, 0.06 mm in diameter, into a bath DMEU / water coagulant containing 62% by weight of DMEU and 38% by weight of water, maintained at 27 ° C., the length of the path of the filaments in this bath being approximately 1 meter.
  • the filaments are taken up by a first train of rollers and drawn into the air between the first and second train of rollers at a rate of 2 X. They are then washed with water against the current in a washing tub, dried in an oven maintained at around 150 ° C, then over-stretched in an oven maintained at a temperature of around 350 ° C.
  • Example 1 Is prepared in the manner indicated in Example 1 a polyamide-imide by replacing the TDI with metaphenylene diisocyanate in identical molar proportion.
  • the PAI obtained has a molar mass Mn : 36,560 and a polydispersity index: 2.05 and has an inherent viscosity of 0.86 dl / g.
  • the viscosity of the solution measured on an EPPRECHT viscometer RHEOMAT is: 56.6 Pa.s (566 poises).
  • the polyamide-imide solution thus obtained, concentration: 21% is spun and processed as shown in Example 1, the air-drawing being performed at a rate of 2.3 X and overstretching also at a rate of 2.3 X, the rate overall stretch being 5.29 X.
  • a solution with a concentration of 21% in DMPU is obtained, with a viscosity of 81.0 Pa.s (810 poises) measured as indicated in Example 1.
  • Example 1 The solution thus obtained is spun as indicated in Example 1 and the filaments obtained are drawn at a drawing rate of 2 X, washed and dried, then over-stretched in an oven maintained at 335 ° C at a rate of 3 X.
  • the filaments obtained have the following characteristics: Strand title (dtex) 2 Breaking toughness 30 g / tex Elongation% 15 Thermomechanical behavior - Retention of the elastic modulus: at 310 ° C: conservation of 43% of the initial modulus.

Abstract

Process for obtaining PAI fibres by spinning PAI in solution and the fibres thus obtained. They are obtained by dry or wet spinning in dimethylalkyleneurea, followed by removal of the solvent and overdrawing at elevated temperature. The yarns and fibres obtained originate from PAI based on tolylene or meta-phenylene diisocyanate and on an aromatic acid anhydride and/or an aromatic dianhydride, and optionally on one or a number of diacidic compounds. They exhibit an excellent thermomechanical behaviour and allow access to very low filament counts.

Description

La présente invention concerne un procédé pour l'obtention de fibres thermostables par filage en solution de polyamides-imides et les fibres ainsi obtenues.The present invention relates to a process for obtaining fibers thermostable by spinning in polyamide-imide solution and the fibers as well obtained.

Il est connu selon le FR 2 079 785 de fabriquer des fils brillants à base de polyamides-imides contenant au moins 3 % d'enchaínements issus de dicarboxy-3,5 benzène sulfonate de métal alcalin ou alcalino-terreux par filage humide d'une solution de polymère dans la N-méthyl-pyrrolidone, dans un bain aqueux contenant également de la N-méthyl-pyrrolidone puis étirage, lavage, séchage.It is known according to FR 2 079 785 to manufacture shiny wires with base of polyamide-imides containing at least 3% of sequences originating from 3,5-dicarboxy alkali or alkaline earth metal benzene sulfonate by spinning wet of a solution of polymer in N-methyl-pyrrolidone, in a bath aqueous also containing N-methyl-pyrrolidone then drawing, washing, drying.

Mais de tels fils possèdent outre une coloration jaune importante, une tenue thermomécanique insuffisante pour certaines applications.But such threads have, in addition to an important yellow coloring, a insufficient thermomechanical resistance for certain applications.

Pour améliorer les propriétés mécaniques des polyamides-imides il a également été préparé, selon le FR 2 643 084 des fibres à base de polyamides-imides préférentiellement issus de diphényl éther-4,4' diisocyanate. Mais de telles fibres présentent une faible étirabilité ne permettant pas d'accéder à de faibles titres au brin.To improve the mechanical properties of polyamide-imides it has also prepared, according to FR 2 643 084 fibers based on polyamide-imides preferably derived from diphenyl ether-4,4 'diisocyanate. But such fibers have a low stretchability which does not allow access to low strand titles.

De plus, le diphényléther-4,4' diisocyanate est un produit difficilement accessible commercialement et coûteux.In addition, 4,4 'diphenyl ether diisocyanate is a product with difficulty commercially accessible and expensive.

La présente invention concerne un procédé pour l'obtention de fils et fibres à base de polyamides-imides par filage d'une solution dans la diméthylalkylène urée d'un polymère comportant :

  • des enchaínements amides-imides (A) de formule :
    Figure 00010001
  • éventuellement des enchaínements amides (B) de formule :
    Figure 00010002
  • éventuellement des enchaínements amides (C) de formule : -NH-Ar1-NH-CO-R-CO-
  • des enchaínements imides (D) de formule :
    Figure 00010003
    dans lesquels:
    • Ar1 représente un radical aromatique divalent métaphénylène,
    • Ar2 représente un radical aromatique trivalent,
    • Ar3 représente un radical aromatique tétravalent,
    • R représente un radical aromatique divalent,
    • M représente un métal alcalin ou alcalino-terreux.
  • les enchaínements (A) étant présents à raison de 0 à 100 %, de préférence 20 à 100 %,
  • les enchaínements (B) étant présents à raison de 0 à 5 %,
  • les enchaínements (C) étant présents à raison de 0 à 80 %,
  • les enchaínements (D) étant présents à raison de 0 à 80 %, la somme des enchaínements (A) + (B) + (C) + (D) étant égale à 100 %, dans un milieu coagulant aqueux contenant 30 à 80 % en poids de diméthylalkylène urée (DMAU), de préférence 50 à 65 %,
  • étirage des filaments obtenus à un taux d'au moins 2 X,
  • élimination du solvant résiduel,
  • séchage par tout moyen connu,
  • surétirage à un taux de 2 X au moins, de préférence au moins 3 X, à une température d'au moins 250 °C, généralement au moins 300 °C ou même plus, le taux d'étirage total étant d'au moins 5 X, de préférence au moins 6 X.
The present invention relates to a process for obtaining yarns and fibers based on polyamide-imides by spinning a solution in dimethylalkylene urea of a polymer comprising:
  • amide-imide sequences (A) of formula:
    Figure 00010001
  • optionally amide sequences (B) of formula:
    Figure 00010002
  • optionally amide sequences (C) of formula: -NH-Ar 1 -NH-CO-R-CO-
  • imide sequences (D) of formula:
    Figure 00010003
    wherein:
    • Ar 1 represents a divalent metaphenylene aromatic radical,
    • Ar 2 represents a trivalent aromatic radical,
    • Ar 3 represents a tetravalent aromatic radical,
    • R represents a divalent aromatic radical,
    • M represents an alkali or alkaline earth metal.
  • the sequences (A) being present at a rate of 0 to 100%, preferably 20 to 100%,
  • the sequences (B) being present at a rate of 0 to 5%,
  • the sequences (C) being present at a rate of 0 to 80%,
  • the sequences (D) being present at a rate of 0 to 80%, the sum of the sequences (A) + (B) + (C) + (D) being equal to 100%, in an aqueous coagulating medium containing 30 to 80% by weight of dimethylalkylene urea (DMAU), preferably 50 to 65%,
  • drawing of the filaments obtained at a rate of at least 2 X,
  • elimination of the residual solvent,
  • drying by any known means,
  • over-drawing at a rate of at least 2 X, preferably at least 3 X, at a temperature of at least 250 ° C, generally at least 300 ° C or even more, the total drawing rate being at least 5 X, preferably at least 6 X.

De préférence le polyamide-imide utilisé possède une viscosité inhérente ≥ 0,8 dl/g.Preferably the polyamide-imide used has a viscosity inherent ≥ 0.8 dl / g.

La diméthylalkylène urée utilisée est de préférence la diméthyléthylène urée ou la diméthylpropylène urée.The dimethylalkylene urea used is preferably dimethylethylene urea or dimethylpropylene urea.

Les fils et fibres selon la présente invention peuvent également être préparés par filage à sec d'une solution de concentration 15 à 35 %, de préférence 20 à 30 % dans la diméthylalkylène urée d'un polyamide-imide contenant les enchaínements d'un copolymère A, B, C et D de formule décrite ci-dessus, avec Ar1, Ar2, Ar3, R et M ayant la même signification, dans une atmosphère évaporatoire maintenue à température voisine ou supérieure au point d'ébullition du solvant, les filaments à la sortie de l'enceinte évaporatoire étant débarrassés de leur solvant résiduel. Pour cela il peuvent être lavés avec de l'eau, éventuellement bouillante et sous pression, séchés de manière habituelle, de préférence à une température supérieure à 80 °C. Ils peuvent aussi être traités thermiquement à une température ≥ 160 °C sous pression réduite, et/ou sous atmosphère inerte. Après être débarrassés de leur solvant résiduel ils sont étirés à une température supérieure à 250 °C, de préférence supérieure à 300 °C, de préférence en absence d'oxygène.The yarns and fibers according to the present invention can also be prepared by dry spinning of a solution of concentration 15 to 35%, preferably 20 to 30% in the dimethylalkylene urea of a polyamide-imide containing the chains of a copolymer A, B, C and D of the formula described above, with Ar 1 , Ar 2 , Ar 3 , R and M having the same meaning, in an evaporative atmosphere maintained at a temperature close to or above the boiling point of the solvent, the filaments at the outlet of the evaporative enclosure being freed of their residual solvent. For this they can be washed with water, optionally boiling and under pressure, dried in the usual way, preferably at a temperature above 80 ° C. They can also be heat treated at a temperature ≥ 160 ° C under reduced pressure, and / or under an inert atmosphere. After being freed from their residual solvent, they are drawn at a temperature above 250 ° C, preferably above 300 ° C, preferably in the absence of oxygen.

Le taux d'étirage total pratiqué est d'au moins 5 X, de préférence au moins 6 X.The total drawing rate practiced is at least 5 X, preferably at minus 6 X.

De tels polymères peuvent être obtenus par réaction (a), en proportions sensiblement stoechiométriques et en absence de catalyseur, dans un solvant polaire anhydre de métaphénylène diisocyanate, avec au moins un réactif acide comprenant un anhydride-acide aromatique éventuellement un dianhydride aromatique, éventuellement un dicarboxy-3,5 benzène sulfonate alcalin ou alcalino-terreux, et éventuellement un diacide aromatique dans les conditions opératoires décrites dans la demande de brevet français 1 600 067 déposée le 30 décembre 1968.Such polymers can be obtained by reaction (a), in substantially stoichiometric proportions and in the absence of catalyst, in an anhydrous polar solvent of metaphenylene diisocyanate, with at least minus an acid reagent comprising an aromatic anhydride-acid optionally an aromatic dianhydride, optionally a 3,5-dicarboxy alkali or alkaline earth benzene sulfonate, and optionally a diacid aromatic under the operating conditions described in the patent application French 1,600,067 filed on December 30, 1968.

Ces polymères peuvent également être obtenus par réaction (b) du diisocyanate indiqué ci-dessus et d'un réactif acide comprenant un dianhydride aromatique, et un diacide aromatique, éventuellement d'un dicarboxy-3,5-benzène sulfonate alcalin ou alcalino terreux, en absence d'anhydride acide aromatique, en proportions stoechiométriques et en absence de catalyseur.These polymers can also be obtained by reaction (b) of diisocyanate indicated above and an acid reagent comprising a dianhydride aromatic, and an aromatic diacid, optionally of a dicarboxy-3,5-benzene sulfonate alkali or alkaline earth, in the absence aromatic acid anhydride, in stoichiometric proportions and in the absence of catalyst.

Lorsque l'on utilise la réaction (a) les proportions des différents enchaínements sont les suivantes :

  • enchaínements (A) : 20 à 100 %
  • enchaínements (B) : 0 à 5 %
  • enchaínements (C) : 0 à 80 %
  • enchaínements (D) : 0 à 80 %
When using reaction (a) the proportions of the different sequences are as follows:
  • sequences (A): 20 to 100%
  • sequences (B): 0 to 5%
  • sequences (C): 0 to 80%
  • sequences (D): 0 to 80%

Lorsque l'on utilise la réaction (b) les proportions des enchaínements sont les suivantes :

  • enchaínements (A) : 0 %
  • enchaínements (B) : 0 à 5 %
  • enchaínements (C) : 0 à 80 %
  • enchaínements (D) : 0 à 80 %.
La somme des enchaínements (A) + (B) + (C) + (D) = 100 %.When using reaction (b) the proportions of the sequences are as follows:
  • sequences (A): 0%
  • sequences (B): 0 to 5%
  • sequences (C): 0 to 80%
  • sequences (D): 0 to 80%.
The sum of the sequences (A) + (B) + (C) + (D) = 100%.

Eventuellement, on peut ajouter au métaphénylènediisocyanate, une proportion mineure d'un autre diisocyanate aromatique, aliphatique, ou cycloaliphatique dans le but d'améliorer certaines propriétés des articles conformés; par exemple il peut être intéressant pour améliorer les propriétés mécaniques des fibres obtenues de substituer jusqu'à 30 % de m-PDI par du paraphénylènediisocyanate (p-PDI). Optionally, to the metaphenylenediisocyanate, a minor proportion of another aromatic, aliphatic diisocyanate, or cycloaliphatic in order to improve certain properties of articles consistent; for example it can be useful for improving the properties fibers obtained from substituting up to 30% m-PDI with paraphenylenediisocyanate (p-PDI).

Comme anhydride acide on utilise de préférence l'anhydride trimellique et comme dianhydride aromatique on peut citer les dianhydrides d'acide pyromellique, d'acide diphényl 3,3' 4,4'-tétracarboxylique, d'acide naphtalène-2,3,6,7-tétracarboxylique, d'acide diphényléther-3,3',4,4' tétracarboxylique, d'acide diphénylsulfone-3,3',4,4' tétracarboxylique et de préférence, le dianhydride d'acide diphénylcétone-3,3'4,4'-tétracarboxylique. Plusieurs de ces dianhydrides peuvent être utilisés en mélange ; et, parmi les diacides aromatiques, les acides téréphtalique et isophtalique sont souvent utilisés et, quoique l'acide téréphtalique soit préféré, d'autres diacides peuvent convenir, tels que les acides biphényl-dicarboxyliques ou naphtalène-dicarboxyliques. L'anhydride trimellique utilisé doit être pur et en particulier ne pas contenir plus de 5 % en mole d'acide trimellique.As the acid anhydride, anhydride is preferably used trimellic and as aromatic dianhydride mention may be made of dianhydrides pyromellic acid, diphenyl acid 3,3 '4,4'-tetracarboxylic acid naphthalene-2,3,6,7-tetracarboxylic acid, diphenyl ether acid-3,3 ', 4,4' tetracarboxylic, 3,3 'diphenylsulfone, 4,4' tetracarboxylic and preferably, diphenylketone-3,3'4,4'-tetracarboxylic acid dianhydride. Several of these dianhydrides can be used as a mixture; and among the aromatic diacids, terephthalic and isophthalic acids are often used and, although terephthalic acid is preferred, other diacids may suitable, such as biphenyl-dicarboxylic acids or naphthalene-dicarboxylic acids. The trimellic anhydride used must be pure and in particular should not not contain more than 5 mol% of trimellic acid.

Le dicarboxy-3,5-benzène sulfonate de métal alcalin ou alcalino-terreux est de préférence le sulfonate de sodium ou de potassium.The alkali metal dicarboxy-3,5-benzene sulfonate or alkaline earth is preferably sodium or potassium sulfonate.

Les différents composés acides ou anhydrides-acides et dianhydride sont présents dans les proportions molaires suivantes :

  • anhydride-acide aromatique : de 0 à 100 % par rapport à l'ensemble des réactifs acides, de préférence 20 à 100 %,
  • diacide aromatique : de 0 à 80 %,
  • dicarboxy-benzène sulfonate en proportion de 0 à 5 %
  • dianhydride aromatique : de 0 à 80 % par rapport à l'ensemble des réactifs acides. Les polymères ainsi obtenus possèdent de préférence une viscosité inhérente d'au moins 0,8 dl/g, de préférence au moins 0,9 dl/g, pour pouvoir être filés et donner des fils présentant de bonnes propriétés mécaniques.
The various acid or anhydride-acid and dianhydride compounds are present in the following molar proportions:
  • anhydride-aromatic acid: from 0 to 100% relative to all of the acid reactants, preferably 20 to 100%,
  • aromatic diacid: from 0 to 80%,
  • dicarboxy-benzene sulfonate in proportion from 0 to 5%
  • aromatic dianhydride: from 0 to 80% relative to all of the acid reactants. The polymers thus obtained preferably have an inherent viscosity of at least 0.8 dl / g, preferably at least 0.9 dl / g, in order to be able to be spun and to give strands having good mechanical properties.

En dessous de ces valeurs de viscosité, les masses moléculaires sont insuffisantes et les fils obtenus sont difficilement utilisables.Below these viscosity values, the molecular weights are insufficient and the son obtained are difficult to use.

Les polyamide-imides possèdent également une température de transition vitreuse d'au moins 290 °C, généralement supérieure à 300 °C, ce qui contribue à accéder à des fils de bonne tenue thermomécanique. La viscosité inhérente représente la mesure du temps d'écoulement d'une solution de polymère à 0,5 % (poids/volume) dans la DMEU à 25 % dans un capillaire de 0,8 mm de diamètre. η = 4,6 (log t1 - log t0)

  • t0 (en secondes) étant le temps d'écoulement du solvant pur
  • t1 (en secondes) étant le temps d'écoulement de la solution.
  • Polyamide-imides also have a glass transition temperature of at least 290 ° C, generally higher than 300 ° C, which contributes to gaining wires with good thermomechanical resistance. The inherent viscosity represents the measurement of the flow time of a 0.5% (weight / volume) polymer solution in the 25% DMEU in a 0.8 mm diameter capillary. η = 4.6 (log t1 - log t0)
  • t0 (in seconds) being the flow time of the pure solvent
  • t1 (in seconds) being the solution flow time.
  • On utilise une diméthylalkylène urée, par exemple la diméthyléthylène urée ou la diméthylpropylène urée, et les solutions de polyamides-imides à filer possèdent l'avantage d'être peu colorées. Elles doivent de plus présenter une viscosité permettant leur filage, généralement comprise entre 40 et 100, de préférence 50 et 80 Pa.s (entre 400 et 1 000, de préférence 500 et 800 poises) mesurées au moyen d'un viscosimètre connu dans le commerce sous la marque EPPRECHT RHEOMAT 15 pour le filage humide, et 150 à 300 Pa.s (1 500 à 3 000 poises) pour le filage à sec.We use a dimethylalkylene urea, for example dimethylethylene urea or dimethylpropylene urea, and polyamide-imide spinning solutions have the advantage of being lightly colored. They must also have a viscosity allowing their spinning, generally between 40 and 100, preferably 50 and 80 Pa.s (between 400 and 1000, preferably 500 and 800 poises) measured using a viscometer known in the trade under the brand EPPRECHT RHEOMAT 15 for wet spinning, and 150 to 300 Pa.s (1,500 to 3,000 poises) for dry spinning.

    La solution à filer peut posséder une concentration en polymère comprise entre 10 et 35 %, de préférence entre 15 et 25 %. Elle peut contenir divers adjuvants destinés à modifier l'aspect ou les propriétés finales des fils obtenus tels que, colorants, matifiants, stabilisants.The spinning solution may have a polymer concentration between 10 and 35%, preferably between 15 and 25%. It can contain various additives intended to modify the appearance or the final properties of the yarns obtained such as, dyes, matifiers, stabilizers.

    La température de la solution de filage peut varier dans de grandes limites selon la viscosité de la solution à filer. Par exemple une solution présentant une faible viscosité peut facilement être extrudée à température ordinaire, tandis qu'il est préférable d'extruder à chaud, par exemple à 120 °C ou même plus, une solution de viscosité élevée pour éviter d'utiliser de trop grandes pressions à la filière.The temperature of the spinning solution can vary within large limits depending on the viscosity of the spinning solution. For example a solution having a low viscosity can easily be extruded at temperature ordinary, while it is preferable to hot extrude, for example at 120 ° C or even more, a solution of high viscosity to avoid using too large sector pressures.

    Dans le cas du filage humide le bain coagulant utilisé dans le procédé selon l'invention est une solution aqueuse contenant de 30 à 80 % en poids de diméthylalkylène urée (DMAU) quoique l'on ait souvent avantage à utiliser un bain contenant plus de 50 % en poids de DMAU pour obtenir des filaments de meilleure étirabilité, donc de meilleures propriétés finales.In the case of wet spinning the coagulating bath used in the process according to the invention is an aqueous solution containing from 30 to 80% by weight of dimethylalkylene urea (DMAU) although it is often beneficial to use a bath containing more than 50% by weight of DMAU to obtain filaments of better stretchability, therefore better final properties.

    La vitesse de passage des filaments dans le bain coagulant peut varier dans de grandes limites, en fonction de sa concentration en solvant et de la distance de parcours des filaments dans ce bain. Cette vitesse de passage des filaments dans le bain coagulant peut être choisie aisément entre 10 et 60 m/mn, par exemple, quoique des vitesses plus élevées puissent être atteintes. On n'a généralement pas avantage à filer à des vitesses inférieures pour des raisons de rentabilité du procédé. Par ailleurs, des vitesses trop élevées de passage des filaments dans le bain coagulant diminuent l'étirabilité des filaments dans l'air. La vitesse de passage des filaments dans le bain coagulant sera donc choisie pour tenir compte à la fois de la rentabilité et des qualités désirées sur le fil terminé.The speed of passage of the filaments in the coagulating bath can vary within wide limits, depending on its solvent concentration and the distance of travel of the filaments in this bath. This passage speed filaments in the coagulating bath can easily be chosen between 10 and 60 m / min, for example, although higher speeds can be reached. There is generally no advantage in spinning at lower speeds for reasons of profitability of the process. In addition, excessively high speeds of passage of the filaments in the coagulating bath reduces the stretchability of the filaments in the air. The speed of passage of the filaments in the coagulating bath will therefore chosen to take into account both profitability and desired qualities on the thread finished.

    La température du bain coagulant peut être choisie entre 15 et 40 °C par exemple, elle est généralement comprise entre 20 et 30 °C.The temperature of the coagulating bath can be chosen between 15 and 40 ° C. for example, it is generally between 20 and 30 ° C.

    Les filaments ainsi obtenus sont alors étirés, de préférence dans l'air, à un taux d'au moins 2 X ou plus. The filaments thus obtained are then drawn, preferably in air, at a rate of at least 2 X or more.

    Après étirage, de préférence dans l'air, généralement réalisé par passage entre deux séries de rouleaux, on élimine le solvant résiduel des filaments par des moyens connus, généralement au moyen d'un lavage à l'eau circulant à contre-courant ou sur des rouleaux laveurs, à température ambiante.After stretching, preferably in air, generally carried out by passage between two series of rollers, the residual solvent is removed from the filaments by known means, generally by washing with water running against the current or on washing rollers, at room temperature.

    Les fils obtenus par filage à sec sont pré-étirés dans la cellule de filage puis le solvant résiduel est éliminé, soit par traitement thermique à une température supérieure à 100 °C, soit par lavage à l'eau, de préférence à l'eau bouillante sous pression.The wires obtained by dry spinning are pre-stretched in the spinning and then the residual solvent is removed, either by heat treatment at a temperature above 100 ° C, either by washing with water, preferably with water boiling under pressure.

    Dans les deux procédés de filage, les filaments lavés sont alors séchés par des moyens connus, par exemple dans un sèchoir ou sur des rouleaux. La température de ce séchage peut varier dans de grandes limites ainsi que la vitesse qui est d'autant plus grande que la température est plus élevée. On a généralement avantage à effectuer un séchage avec élévation progressive de la température, cette température pouvant atteindre et même dépasser 200 °C par exemple.In both spinning processes, the washed filaments are then dried by known means, for example in a dryer or on rollers. The temperature of this drying can vary within wide limits as well as the speed which is all the greater the higher the temperature high. It is generally advantageous to carry out drying with elevation progressive temperature, this temperature can reach and even exceed 200 ° C for example.

    Les filaments dont on a éliminé le solvant et l'eau subissent un second étirage pour améliorer leurs qualités mécaniques et pour permettre d'atteindre des titres au brin fins, pouvant être inférieurs à 1 dtex/brin.The filaments from which the solvent and water have been removed undergo a second stretching to improve their mechanical qualities and to allow reach fine stranded titles, which may be less than 1 dtex / strand.

    Le surétirage peut être effectué par tout moyen connu : four, plaque, rouleaux, à une température d'au moins 250 °C, de préférence au moins 300 °C pouvant aller jusqu'à 400 °C, de préférence en absence d'oxygène.The overstretching can be carried out by any known means: oven, plate, rollers, at a temperature of at least 250 ° C, preferably at least 300 ° C up to 400 ° C, preferably in the absence of oxygen.

    Le surétirage, généralement réalisé à un taux d'au moins 2 X, de préférence au moins 3 X, pouvant atteindre 4 ou 5 X, de sorte que le taux global d'étirage soit d'au moins 5 X, de préférence au moins 6 X.Over-drawing, generally carried out at a rate of at least 2 X, of preferably at least 3 X, up to 4 or 5 X, so that the overall rate stretching is at least 5 X, preferably at least 6 X.

    Selon la présente invention, les fils de PAI issus de métaphénylène diisocyanate possédent la caractéristique inattendue de présenter une excellente étirabilité et donc de permettre d'accéder à des titres au brin plus fins que les polyamides-imides issus d'autres diisocyanates tels que le diphénylméthane-4,4' diisocyanate ou le diphényléther-4,4' diisocyanate décrits précédemment dans les brevets français 2 079 785 et 2 643 084. Ils possèdent également l'avantage d'une moindre coloration et surtout d'une meilleure tenue thermomécanique, comme on le verra plus loin dans la description.According to the present invention, the PAI yarns derived from metaphenylene diisocyanate has the unexpected characteristic of exhibiting excellent stretchability and therefore allow access to titles that are thinner than those polyamide-imides from other diisocyanates such as 4,4 'diphenylmethane diisocyanate or 4,4 'diphenyl ether diisocyanate described previously in French patents 2,079,785 and 2,643,084. They also have the advantage less coloring and above all better thermomechanical behavior, as will be seen later in the description.

    La présente invention concerne également des fils et fibres à base de polyamides-imides constitués de :

    • enchaínements amides-imides (A) de formule :
      Figure 00060001
    • éventuellement des enchaínements amides (B) de formule :
      Figure 00070001
    • éventuellement des enchaínements amides (C) de formule : -NH-Ar1-NH-CO-R-CO-
    • des enchaínements imides (D) de formule :
      Figure 00070002
      dans lesquels :
      • Ar1 représente un radical aromatique métaphénylène,
      • Ar2 représente un radical aromatique trivalent,
      • Ar3 représente un radical aromatique tétravalent
      • R représente un radical aromatique, divalent,
      • M un métal alcalin ou alcalino-terreux,
    • les enchaínements (A) étant présents à raison de 20 à 100 %, de préférence de 50 à100 %,
    • les enchaínements (B) étant présents à raison de 0 à 5 %,
    • les enchaínements (C) étant présents à raison de 0 à 50 %,
    • les enchaínements (D) étant présents à raison de 0 à 80 %, de préférence 20 à 80%,
    • la somme des enchaínements A + B + C + D étant égale à 100 %,
    possédant une excellente tenue thermomécanique et une faible coloration.The present invention also relates to yarns and fibers based on polyamide-imides consisting of:
    • amide-imide sequences (A) of formula:
      Figure 00060001
    • optionally amide sequences (B) of formula:
      Figure 00070001
    • optionally amide sequences (C) of formula: -NH-Ar 1 -NH-CO-R-CO-
    • imide sequences (D) of formula:
      Figure 00070002
      wherein :
      • Ar 1 represents a metaphenylene aromatic radical,
      • Ar 2 represents a trivalent aromatic radical,
      • Ar 3 represents a tetravalent aromatic radical
      • R represents a divalent aromatic radical,
      • M an alkali or alkaline earth metal,
    • the sequences (A) being present in an amount of 20 to 100%, preferably from 50 to 100%,
    • the sequences (B) being present at a rate of 0 to 5%,
    • the sequences (C) being present at a rate of 0 to 50%,
    • the sequences (D) being present at a rate of 0 to 80%, preferably 20 to 80%,
    • the sum of the sequences A + B + C + D being equal to 100%,
    with excellent thermomechanical resistance and low coloring.

    Les fils et fibres selon l'invention possèdent de préférence une viscosité inhérente ≥ 0,8 dl/g, de préférence 0,9 dl/g.The yarns and fibers according to the invention preferably have a inherent viscosity ≥ 0.8 dl / g, preferably 0.9 dl / g.

    La tenue thermomécanique est mise en évidence par la rétention du niveau du module d'élasticité par élévation linéaire de la température avec une progression des températures allant de 50 à 400 °C environ. La rétention du module d'élasticité est ≥ 40 % à 310 °C. Les fils à base de PAI issu de m-PDI présentent une très faible coloration initiale, permettant leur teinture dans des teintes très claires, inhabituelles pour ces types de produit.The thermomechanical behavior is highlighted by the retention of the level of the modulus of elasticity by linear rise in temperature with a temperature increase from 50 to 400 ° C approximately. The retention of modulus of elasticity is ≥ 40% at 310 ° C. PAI-based wires from m-PDI have a very low initial coloration, allowing them to be dyed in very light shades, unusual for these types of product.

    Ils possèdent, en outre une rétention de la ténacité après exposition de 1 000 heures à 200 °C d'au moins 75 %, de préférence au moins 80 %, et après exposition de 5 000 heures à 200 °C d'au moins 65 %, de préférence au moins 70 %.They also have tenacity retention after exposure 1000 hours at 200 ° C of at least 75%, preferably at least 80%, and after 5,000 hours exposure to 200 ° C of at least 65%, preferably at minus 70%.

    Les fils selon l'invention présentent également une excellente étirabilité, permettant d'atteindre des titres au brin très faibles, inférieurs à 1 dtex/brin, ce qui est tout à fait inhabituel pour des fils thermostables et leur confère un toucher textile très doux. Ils possèdent également d'excellentes propriétés mécaniques, ténacité à la rupture, module d'élasticité, et un faible allongement. Ainsi ils allient un toucher textile et de bonnes caractéristiques mécaniques et thermomécaniques. Ils peuvent être teints aisément avec des colorants basiques.The yarns according to the invention also have excellent stretchability, making it possible to reach very low strands, less than 1 dtex / strand, which is quite unusual for thermostable wires and their gives a very soft textile feel. They also have excellent mechanical properties, toughness at break, modulus of elasticity, and a low elongation. Thus they combine a textile touch and good characteristics mechanical and thermomechanical. They can be dyed easily with basic dyes.

    Ils peuvent être utilisés seuls ou en mélanges avec des fils naturels ou synthétiques dans le but d'améliorer ou modifier certaines propriétés. Ils trouvent leur utilisation dans une large gamme d'applications, en particulier les vêtements de travail et de protection.They can be used alone or in mixtures with natural threads or synthetic in order to improve or modify certain properties. They find their use in a wide range of applications, especially work and protective clothing.

    Quand les fils sont exempts d'unités (B), ils peuvent également entrer dans la composition de nombreux composites, notamment pour des applications diélectriques.When the wires are free of units (B), they can also enter in the composition of many composites, especially for applications dielectric.

    Enfin ils possèdent un avantage économique important car le métaphénylène diisocyanate est connu pour son accessibilité et son prix du marché peu élevé, ce qui représente un avantage industriel important; ceci est particulièrement significatif par rapport au fils issus de polyamides-imides préparés à partir de diphényléther-4,4' diisocyanate.Finally, they have an important economic advantage because the metaphenylene diisocyanate is known for its accessibility and its price of low market, which represents a significant industrial advantage; this is particularly significant compared to yarn from polyamide-imides prepared from 4,4 'diphenyl ether diisocyanate.

    Dans les exemples qui suivent les valeurs de Mn et Mw sont déterminées par chromatographie d'exclusion sur gel (GPC) dans la NMP à 80°C et 0,1 mole/litre de bromure de lithium, les masses étant exprimées par rapport à un étalonnage polystyrène.In the examples that follow the values of Mn and Mw are determined by gel exclusion chromatography (GPC) in NMP at 80 ° C and 0.1 mole / liter of lithium bromide, the masses being expressed relative to a polystyrene calibration.

    L'indice de polydispersité 1 correspond au rapport Mw / Mn Polydispersity index 1 corresponds to the ratio Mw / Mn

    - EXEMPLES 1 A 4 (TDI) (comparatifs)- EXAMPLES 1 TO 4 (TDI) (comparative)

    On prépare une solution à 21 % dans la diméthyléthylène urée d'un copolyamide-imide sulfoné par réaction, en absence de catalyseur, de : - DMEU 257,1 g 244 ml - toluylène diisocyanate 87,0 g 0,5 mole - anhydride trimellique 76,8 g 0,4 mole (80 mol %) - acide téréphtalique (AT) 13,28 g 0,08 mole (16 mol %) - dicarboxy-3,5 benzène - sulfonate de sodium 5,36 g 0,02 mole ( 4 mol %) - DMEU de dilution 236,7 g 250 ml Masse molaire Mn 50 020 Polydispersité I 1,78 Viscosité inhérente 0,97 dl/g A 21% solution in dimethylethylene urea of a sulfonated copolyamide-imide is prepared by reaction, in the absence of catalyst, of: - DMEU 257.1 g 244 ml - toluylene diisocyanate 87.0 g 0.5 mole - trimellic anhydride 76.8 g 0.4 mole (80 mol%) - terephthalic acid (AT) 13.28 g 0.08 mole (16 mol%) - dicarboxy-3,5 benzene - sodium sulfonate 5.36 g 0.02 mole (4 mol%) - DMEU of dilution 236.7 g 250 ml Molar mass Mn 50,020 Polydispersity I 1.78 Inherent viscosity 0.97 dl / g

    On obtient une solution de concentration 21 %, de viscosité 60,3 Pa.s (603 poises) mesurée sur un viscosimètre EPPRECHT RHEOMAT 15. Cuve D + E à 25 °C.A 21% concentration solution with a viscosity of 60.3 Pa.s is obtained. (603 poises) measured on an EPPRECHT RHEOMAT 15 viscometer. D + E tank at 25 ° C.

    La solution maintenue à une température de 70 °C, est extrudée à travers une filière comportant 62 orifices, de diamètre 0,06 mm, dans un bain coagulant DMEU/eau contenant 62 % en poids de DMEU et 38 % en poids d'eau, maintenu à 27 °C, la longueur du trajet des filaments dans ce bain étant d'environ 1 mètre. A la sortie du bain coagulant les filaments sont repris par un premier train de rouleaux et étirés dans l'air entre le premier et le second train de rouleaux à un taux de 2 X. Ils sont ensuite lavés à l'eau à contre-courant dans un bac de lavage, séchés dans un four maintenu à 150 °C environ, puis surétirés dans un four maintenu à une température de 350 °C environ.The solution maintained at a temperature of 70 ° C. is extruded at through a die with 62 orifices, 0.06 mm in diameter, into a bath DMEU / water coagulant containing 62% by weight of DMEU and 38% by weight of water, maintained at 27 ° C., the length of the path of the filaments in this bath being approximately 1 meter. At the end of the coagulating bath the filaments are taken up by a first train of rollers and drawn into the air between the first and second train of rollers at a rate of 2 X. They are then washed with water against the current in a washing tub, dried in an oven maintained at around 150 ° C, then over-stretched in an oven maintained at a temperature of around 350 ° C.

    Plusieurs taux de surétirage ont été réalisés. Les caractéristiques des fils sont réunies dans le tableau I suivant : Ex. 1 Ex. 2 Ex. 3 Ex. 4 - taux de surétirage 4,5 3,5 4 4,2 - taux global 9 7 8 8,4 - titre au brin (dtex) 1,03 1,03 1,21 0,87 - ténacité rupture g/tex 21,6 24,7 18,7 23,3 - allongement rupture % 16,2 15,7 17,8 17,6

    • Tenue thermique :
      Rétention de la ténacité après exposition de 1 000 heures à 200 °C : 80 % et après 5 000 heures à 200 ° C = 70 %. Un fil obtenu selon le FR 2 643 084 constitué d'un polyamide-imide issu des mêmes monomères que ci-dessus excepté le toluylène diisocyanate qui a été remplacé par le diphénylméthane-4,4' diisocyanate, possède une rétention de la tenacité après exposition pendant 1 000 heures à 200 °C : 38 %.Tenue thermomécanique : rétention du module d'élasticité en fonction de la température :
    • la fibre conserve 50 % de son module à 310 °C,
    • une fibre préparée selon le FR 2 643 084 à base de diphénylméthane-4,4' diisocyanate conserve seulement 22,5 % de son module à 310 °C
    Several rates of over-drawing have been achieved. The characteristics of the wires are gathered in the following table I: Ex. 1 Ex. 2 Ex. 3 Ex. 4 - over-stretching rate 4.5 3.5 4 4.2 - overall rate 9 7 8 8.4 - stranded title (dtex) 1.03 1.03 1.21 0.87 - fracture toughness g / tex 21.6 24.7 18.7 23.3 - elongation at break% 16.2 15.7 17.8 17.6
    • Thermal resistance:
      Tenacity retention after 1000 hours exposure to 200 ° C: 80% and after 5000 hours at 200 ° C = 70%. A wire obtained according to FR 2 643 084 consisting of a polyamide-imide derived from the same monomers as above except the toluylene diisocyanate which has been replaced by diphenylmethane-4,4 'diisocyanate, has a retention of tenacity after exposure for 1000 hours at 200 ° C: 38%. Thermomechanical resistance: retention of the elastic modulus as a function of the temperature:
    • the fiber retains 50% of its modulus at 310 ° C,
    • a fiber prepared according to FR 2 643 084 based on 4,4 'diphenylmethane diisocyanate retains only 22.5% of its modulus at 310 ° C

    - EXEMPLE 5 (mPDI):- EXAMPLE 5 (mPDI):

    On prépare de la manière indiquée dans l'exemple 1 un polyamide-imide en remplaçant le TDI par le métaphénylène diisocyanate en proportion molaire identique.Is prepared in the manner indicated in Example 1 a polyamide-imide by replacing the TDI with metaphenylene diisocyanate in identical molar proportion.

    Le PAI obtenu a une masse molaire Mn : 36 560 et un indice de polydispersité : 2,05 et possède une viscosité inhérente de 0,86 dl/g.The PAI obtained has a molar mass Mn : 36,560 and a polydispersity index: 2.05 and has an inherent viscosity of 0.86 dl / g.

    La viscosité de la solution mesurée sur un viscosimètre EPPRECHT RHEOMAT est de : 56,6 Pa.s (566 poises).The viscosity of the solution measured on an EPPRECHT viscometer RHEOMAT is: 56.6 Pa.s (566 poises).

    La solution de polyamide-imide ainsi obtenue, de concentration : 21 % est filée et traitée de la manière indiquée dans l'exemple 1, l'étirage-air étant réalisé à un taux de 2,3 X et le surétirage également à un taux de 2,3 X, le taux d'étirage global étant de 5,29 X.The polyamide-imide solution thus obtained, concentration: 21% is spun and processed as shown in Example 1, the air-drawing being performed at a rate of 2.3 X and overstretching also at a rate of 2.3 X, the rate overall stretch being 5.29 X.

    Les fils obtenus présentent les caractéristiques suivantes :

    • titre au brin (dtex) : 2,3
    • Ténacité rupture : 26 g/tex
    • Allongement rupture : 18 %
    • Rétention de la ténacité après vieillissement thermique pendant 1 000 heures à 250 °C : 75 %
    • Tenue thermomécanique : rétention du module d'élasticité à 310 °C : 40 %.
    The yarns obtained have the following characteristics:
    • strand title (dtex): 2.3
    • Breaking toughness: 26 g / tex
    • Elongation at break: 18%
    • Tenacity retention after thermal aging for 1000 hours at 250 ° C: 75%
    • Thermomechanical behavior: retention of the modulus of elasticity at 310 ° C: 40%.

    - EXEMPLE 6 (mPDI) :- EXAMPLE 6 (mPDI):

    On prépare une solution à 21 % dans la diméthylpropylène urée d'un copolyamide-imide sulfoné par réaction, en absence de catalyseur, de : - Diméthylpropylène urée (DMPU) 279,8 g (d = 1,064) = 263,0 ml - anhydride trimellique 61,44 g (0,32 mole) - acide téréphtalique 13,28 g (0,08 mole) - Phénylène diisocyanate-1,3 (mPDi) 64 g (0,04 Mole) - DMPU de dilution 109,6 g (103 ml) A 21% solution in dimethylpropylene urea of a sulfonated copolyamide-imide is prepared by reaction, in the absence of catalyst, of: - Dimethylpropylene urea (DMPU) 279.8 g (d = 1.064) = 263.0 ml - trimellic anhydride 61.44 g (0.32 mole) - terephthalic acid 13.28 g (0.08 mole) - Phenylene diisocyanate-1,3 (mPDi) 64 g (0.04 Mole) - DMPU of dilution 109.6 g (103 ml)

    On obtient une solution de concentration 21 % dans la DMPU, de viscosité 81,0 Pa.s (810 poises) mesurée de la manière indiquée dans l'exemple 1. Le PAI ainsi obtenu présente une masse molaire Mn = 37 840, une polydispersité de 2,34 et une viscosité inhérente de 0,89 dl/g.A solution with a concentration of 21% in DMPU is obtained, with a viscosity of 81.0 Pa.s (810 poises) measured as indicated in Example 1. The PAI thus obtained has a molar mass Mn = 37,840, a polydispersity of 2.34 and an inherent viscosity of 0.89 dl / g.

    La solution ainsi obtenue est filée de la manière indiquée dans l'exemple 1 et les filaments obtenus sont étirés à un taux d'étirage de 2 X, lavés et séchés, puis surétirés dans un four maintenu à 335 °C à un taux de 3 X.The solution thus obtained is spun as indicated in Example 1 and the filaments obtained are drawn at a drawing rate of 2 X, washed and dried, then over-stretched in an oven maintained at 335 ° C at a rate of 3 X.

    Les filaments obtenus possédent les caractéristiques suivantes : Titre au brin (dtex) 2 Ténacité rupture 30 g/tex Allongement % 15 Tenue thermomécanique - Rétention du module d'élasticité : à 310 °C : conservation de 43 % du module initial. The filaments obtained have the following characteristics: Strand title (dtex) 2 Breaking toughness 30 g / tex Elongation% 15 Thermomechanical behavior - Retention of the elastic modulus: at 310 ° C: conservation of 43% of the initial modulus.

    Claims (16)

    1. Thermally stable yarns and fibres based on polyamide-imides, characterized in that they have:
      amide-imide chain sequences (A) of formula:
      Figure 00200001
      optionally, amide chain sequences (B) of formula:
      Figure 00200002
      amide chain sequences (C) of formula: -NH-Ar1-NH-CO-R-CO-
      imide chain sequences (D) of formula:
      Figure 00200003
      in which:
      Ar1 denotes a meta-phenylene divalent aromatic radical,
      Ar2 denotes a trivalent aromatic radical,
      Ar3 denotes a tetravalent aromatic radical,
      R denotes a divalent aromatic radical,
      M denotes an alkali metal or alkaline earth metal,
      the chain sequences (A) being present in a proportion of 20 to 100 %,
      the chain sequences (B) being present in a proportion of 0 to 5 %,
      the chain sequences (C) being present in a proportion of 0 to < 80 %,
      the chain sequences (D) being present in a proportion of 0 to < 80 %
      the sum of the chain sequences (A) + (B) + (C) + (D) being equal to 100 %,
      and in that they have an at least 40% retention of the modulus of elasticity at 310°C.
    2. Yarns and fibres according to Claim 1, characterized in that the polyamide-imide has an inherent viscosity ≥ 0.8 dl/g, preferably ≥ 0.9 dl/g.
    3. Yarns and fibres according to Claim 1, characterized in that the chain sequences (A) are present in a proportion of 50 to 100 %, the chain sequences (B) in a proportion of 0 to 3 %, the chain sequences (C) in a proportion of 0 to 50 % and the chain sequences (D) in a proportion of 0 to 50 %.
    4. Yarns and fibres according to Claim 1, characterized in that Ar2 is a radical of formula
      Figure 00210001
    5. Yarns and fibres according to Claim 1, characterized in that R is a radical of formula
      Figure 00210002
    6. Yarns and fibres according to Claim 1, characterized in that M is an alkali metal.
    7. Yarns and fibres according to Claim 1, characterized in that the retention of the modulus of elasticity at 310°C is at least 50 %.
    8. Yarns and fibres according to Claim 1, characterized in that they have a linear density ≤ 1 dtex.
    9. Process for obtaining yarns and fibres based on polyamide-imide, which are of improved thermomechanical behaviour, according to one of Claims 1 to 8, characterized in that:
      a) - a solution of a polymer in dimethylalkyleneurea (DMAU) is spun, the polymer comprising:
      amide-imide chain sequences (A) of formula:
      Figure 00220001
      optionally, amide chain sequences (B) of formula:
      Figure 00220002
      amide chain sequences (C) of formula: -NH-Ar1-NH-CO-R-CO-
      imide chain sequences (D) of formula:
      Figure 00220003
      in which:
      Ar1 denotes a meta-phenylene divalent aromatic radical,
      Ar2 denotes a trivalent aromatic radical,
      Ar3 denotes a tetravalent aromatic radical,
      R denotes a divalent aromatic radical,
      M denotes an alkali metal or alkaline-earth metal,
      the chain sequences (A) being present in a proportion of 20 to 100 %,
      the chain sequences (B) being present in a proportion of 0 to 5 %,
      the chain sequences (C) being present in a proportion of 0 to 80 %,
      the chain sequences (D) being present in a proportion of 0 to 80 %,
      the sum of the chain sequences (A) + (B) + (C) + (D) being equal to 100 %, in an aqueous coagulating medium containing 30 to 80 % by weight of dimethylalkyleneurea (DMAU) and from 20 to 70 % by weight of water,
      b) - the filaments obtained are drawn to a ratio of at least 2x,
      c) - the residual solvent is removed from the filaments and they are dried by any known means,
      d) - they are overdrawn at a temperature of at least 250°C, to a ratio of at least 2×, with the result that the total draw ratio is at least 5×.
    10. Process according to Claim 9, characterized in that the solvent is removed by washing.
    11. Process according to Claim 9, characterized in that the coagulating bath contains 50 to 65 % by weight of solvent.
    12. Process according to Claim 9, characterized in that the overdrawing is performed to a ratio of at least 3×, with the result that the total draw is 6×.
    13. Process according to Claim 9, characterized in that the overdrawing is performed at a temperature of at least 300°C, in the absence of oxygen.
    14. Process for obtaining yarns and fibres based on polyamide-imide, which are of improved thermomechanical behaviour, characterized in that a solution of a polyamide-imide polymer according to Claim 1 in dimethylalkyleneurea (DMAU) is spun, into an evaporation atmosphere maintained at a temperature close to or higher than the boiling point of the solvent, the residual solvent being removed from the filaments, the latter being then drawn at a temperature above 250°C, with the result that the total draw ratio is at least 5×.
    15. Process according to Claim 14, characterized in that the residual solvent is removed from the filaments by heat treatment at a temperature ≥ 160°C.
    16. Thermally stable articles comprising yarns and fibres according to Claim 1.
    EP92420475A 1991-12-24 1992-12-21 Process for spinning solutions of polyamide-imides based on metaphenylene diisocyanate and fibres made thereof Expired - Lifetime EP0549494B1 (en)

    Applications Claiming Priority (2)

    Application Number Priority Date Filing Date Title
    FR9116339A FR2685354B1 (en) 1991-12-24 1991-12-24 PROCESS FOR SPINNING POLYAMIDE-IMIDE (PAI) SOLUTIONS BASED ON TOLUYLENE OR METAPHENYLENE DIISOCYANATES AND FIBERS THUS OBTAINED.
    FR9116339 1991-12-24

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    EP0549494B1 true EP0549494B1 (en) 1998-04-01

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    US8710152B2 (en) 2006-07-27 2014-04-29 L'oreal Block polymers and their process of preparation
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    US7923002B2 (en) 2002-09-06 2011-04-12 L'oreal S.A. Composition for coating keratin fibres comprising a tacky wax
    ATE367142T1 (en) 2002-09-06 2007-08-15 Oreal METHOD FOR THE DECORATIVE TREATMENT OF EYELASHES USING A COATING AGENT CONTAINING A STICKY WAX
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    FR1600067A (en) * 1968-12-30 1970-07-20
    FR2045566A6 (en) * 1969-05-23 1971-03-05 Rhodiaceta Thermostable filaments fibres from co-poly - amides
    FR2079785A5 (en) * 1970-02-12 1971-11-12 Rhodiaceta Lustrous polyamide-imide based fibres by new process
    BE787500A (en) * 1971-08-12 1973-02-12 Rhone Poulenc Textile PROCESS FOR OBTAINING SHINY WIRES
    FR2643089B1 (en) * 1988-09-21 1991-05-10 Rhone Poulenc Fibres POLYAMIDE-IMIDE-BASED YARNS AND PROCESS FOR OBTAINING SAME
    FR2636635B1 (en) * 1988-09-21 1992-11-06 Rhone Poulenc Sa POLYAMIDE-IMIDE SOLUTIONS AND PROCESS FOR OBTAINING SAME

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    US7915347B2 (en) 2002-09-26 2011-03-29 L'oreal S.A. Block polymers and cosmetic compositions and processes comprising them
    US7932324B2 (en) 2002-09-26 2011-04-26 L'oreal Block polymers and cosmetic compositions and processes comprising them
    US7803877B2 (en) 2002-09-26 2010-09-28 L'oreal S.A. Block polymers and cosmetic compositions and processes comprising them
    US8992903B2 (en) 2002-09-26 2015-03-31 L'oreal Composition comprising at least one block polymer and at least one gelling agent
    US8119110B2 (en) 2003-09-26 2012-02-21 L'oreal S.A. Cosmetic composition comprising a block polymer and a non-volatile silicone oil
    US7820151B2 (en) 2004-02-13 2010-10-26 L'oreal S.A. Composition for coating keratin fibers, comprising at least one tacky wax and fibers
    US8728451B2 (en) 2004-03-25 2014-05-20 L'oreal Styling composition comprising, in a predominantly aqueous medium, a pseudo-block polymer, processes employing same and uses thereof
    US8710152B2 (en) 2006-07-27 2014-04-29 L'oreal Block polymers and their process of preparation
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    US9237992B2 (en) 2009-10-27 2016-01-19 The Procter & Gamble Company Two-step mascara product
    US9004791B2 (en) 2010-04-30 2015-04-14 The Procter & Gamble Company Package for multiple personal care compositions
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    JP2607816B2 (en) 1997-05-07
    KR100198184B1 (en) 1999-06-15
    FR2685354A1 (en) 1993-06-25
    ATE164640T1 (en) 1998-04-15
    IL104198A (en) 1995-12-08
    KR930013263A (en) 1993-07-21
    TW218898B (en) 1994-01-11
    DE69224974D1 (en) 1998-05-07
    IL104198A0 (en) 1993-05-13
    ES2113934T3 (en) 1998-05-16
    EP0549494A1 (en) 1993-06-30
    CN1077760A (en) 1993-10-27
    CN1053235C (en) 2000-06-07
    JPH06200413A (en) 1994-07-19
    JP2726812B2 (en) 1998-03-11
    ZA929951B (en) 1993-06-28
    DE69224974T2 (en) 1998-09-24
    FR2685354B1 (en) 1996-03-29
    MX9207511A (en) 1994-05-31

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