EP1044645A2 - Liquid extraction machine and method for cleaning floor surfaces - Google Patents
Liquid extraction machine and method for cleaning floor surfaces Download PDFInfo
- Publication number
- EP1044645A2 EP1044645A2 EP00302995A EP00302995A EP1044645A2 EP 1044645 A2 EP1044645 A2 EP 1044645A2 EP 00302995 A EP00302995 A EP 00302995A EP 00302995 A EP00302995 A EP 00302995A EP 1044645 A2 EP1044645 A2 EP 1044645A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- solution
- floor surface
- cleaning
- diluting
- extraction machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L11/00—Machines for cleaning floors, carpets, furniture, walls, or wall coverings
- A47L11/02—Floor surfacing or polishing machines
- A47L11/03—Floor surfacing or polishing machines characterised by having provisions for supplying cleaning or polishing agents
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L11/00—Machines for cleaning floors, carpets, furniture, walls, or wall coverings
- A47L11/29—Floor-scrubbing machines characterised by means for taking-up dirty liquid
- A47L11/30—Floor-scrubbing machines characterised by means for taking-up dirty liquid by suction
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L11/00—Machines for cleaning floors, carpets, furniture, walls, or wall coverings
- A47L11/34—Machines for treating carpets in position by liquid, foam, or vapour, e.g. by steam
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L11/00—Machines for cleaning floors, carpets, furniture, walls, or wall coverings
- A47L11/40—Parts or details of machines not provided for in groups A47L11/02 - A47L11/38, or not restricted to one of these groups, e.g. handles, arrangements of switches, skirts, buffers, levers
- A47L11/4011—Regulation of the cleaning machine by electric means; Control systems and remote control systems therefor
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L11/00—Machines for cleaning floors, carpets, furniture, walls, or wall coverings
- A47L11/40—Parts or details of machines not provided for in groups A47L11/02 - A47L11/38, or not restricted to one of these groups, e.g. handles, arrangements of switches, skirts, buffers, levers
- A47L11/4036—Parts or details of the surface treating tools
- A47L11/4044—Vacuuming or pick-up tools; Squeegees
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L11/00—Machines for cleaning floors, carpets, furniture, walls, or wall coverings
- A47L11/40—Parts or details of machines not provided for in groups A47L11/02 - A47L11/38, or not restricted to one of these groups, e.g. handles, arrangements of switches, skirts, buffers, levers
- A47L11/408—Means for supplying cleaning or surface treating agents
- A47L11/4083—Liquid supply reservoirs; Preparation of the agents, e.g. mixing devices
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L11/00—Machines for cleaning floors, carpets, furniture, walls, or wall coverings
- A47L11/40—Parts or details of machines not provided for in groups A47L11/02 - A47L11/38, or not restricted to one of these groups, e.g. handles, arrangements of switches, skirts, buffers, levers
- A47L11/408—Means for supplying cleaning or surface treating agents
- A47L11/4088—Supply pumps; Spraying devices; Supply conduits
Definitions
- This invention relates generally to an extraction machine used for cleaning floor surfaces with a cleaning liquid and then extracting the liquid from the floor, and more particularly to such an extraction machine having an improved cleaning system.
- a solution tank contained within the machine housing releases a cleaning solution onto the surface to be cleaned, such as a carpet.
- the cleaning solution is a pre-mixed solution comprised of water and a liquid or powder cleaning agent.
- the solution is sprayed onto the carpet through one or more spray nozzles located in front of a scrub brush of the extraction machine.
- the scrub brush driven by a brush motor, works the cleaning solution into the carpet to effect cleaning of the carpet, leaving a dirty solution within the carpet.
- the machine is self propelled or moved manually to pass over the dirty solution so that a vacuum shoe attached to the machine remains in contact with the carpet and collects the dirty solution.
- a vacuum pump driven by a vacuum motor creates a vacuum within a recovery tank which communicates with the shoe by means of a recovery line extending between the recovery tank and the shoe. Suction created by the vacuum pump extracts the dirty cleaning solution from the carpet, resulting in a cleaned carpet. The dirty solution is suctioned through the shoe and recovery line into the recovery tank carried by the machine.
- an extraction machine of the present invention for cleaning a floor surface comprises a cleaning solution dispenser capable of dispensing a cleaning solution onto the surface being cleaned and a diluting solution dispenser capable of dispensing a diluting solution onto the floor surface.
- the diluting solution is substantially different from the chemical cleaning solution.
- the extraction machine further comprises a recovery system for extracting a dirty solution from the floor surface.
- the cleaning solution dispenser, diluting solution dispenser and recovery system are arranged on the extraction machine relative to each other such that as the extraction machine is moved over a segment of the floor surface in a forward direction of travel of the machine, the cleaning solution dispenser passes over the segment prior to the diluting solution dispenser whereby cleaning solution is dispensed onto the floor surface to promote the removal of dirt from the floor surface segment.
- the diluting solution dispenser passes over the segment of floor surface prior to the recovery system to promote suspension of the chemical solution and dirt in the diluting solution thereby forming the dirty solution.
- the recovery system passes over the segment of floor surface to extract the dirty solution from the floor surface thereby leaving a cleaned floor surface.
- a method of the present invention for cleaning a floor surface generally comprises dispensing a chemical cleaning solution onto the floor surface to promote the removal of dirt from the floor surface. Then, a diluting solution is dispensed onto the floor surface. The diluting solution is substantially different from the cleaning solution whereby chemical cleaning solution and dirt removed from the floor surface become suspended in the diluting solution to form a dirty solution. Finally, the dirty solution is recovered from the floor surface to leave a cleaned surface.
- an extraction machine with an improved cleaning system which leaves carpets cleaner than conventional extraction machines; the provision of such an extraction machine which leaves less cleaning chemical residue in the carpet after cleaning; the provision of such an extraction machine which reduces solution waste; and the provision of such an improved leaning system which can be incorporated into existing extraction machines.
- a conventional extraction machine for cleaning floor surfaces, such as carpeting is indicated in its entirety by the reference numeral 21.
- the extraction machine comprises a main housing, indicated generally at 23, mounted on wheels 35 so the machine can readily be moved by an operator.
- the wheels may also be driven by a motor (not shown) to self-propel the extraction machine.
- a handle 39 mounted at the rear of the machine 21 provides the operator with a convenient means for guiding and maneuvering the extraction machine during operation. Suitable controls (not shown) on the handle 39 are provided for activating various operating components of the machine.
- the main housing 23 has a top wall 25, a bottom wall 27, a front wall 29, a rear wall 31 and side walls (not shown), portions of which define a solution tank 41.
- the main housing 23 also defines a cavity 33 which contains the operating components of the extraction machine 21.
- the bottom wall 27 of the main housing 23 is partially defined by plates 28 (one of which is shown in Fig. 1).
- the plates 28 are spaced apart in close relationship with each other to define interstices (not shown) between the plates. The interstices allow ambient air external to the main housing 23 to enter the cavity 33.
- the solution tank 41 holds a supply of cleaning solution 43 for cleaning the floor surface.
- a solution pump 44 communicates with the solution tank 41 to deliver cleaning solution from the tank to a feed line 45.
- a brush housing 46 is attached to the underside of the main housing 23.
- a locator pin 52 is provided for releasably securing the brush housing 46 at a predetermined height above the floor and for adjusting the height of the brush housing depending on the depth of the carpet to be cleaned.
- the feed line 45 extends through the brush housing 46 to a manifold (not shown) to direct cleaning solution to one or more spray nozzles 51 spaced laterally across the bottom of the brush housing for delivering cleaning solution onto the surface to be cleaned.
- a second set of nozzles 54 is located beneath the front of the main housing 23 for directing additional cleaning solution onto the surface to be cleaned.
- a rotary scrub brush 47 mounted for rotation within the brush housing 46 has bristles 49 which contact the surface to be cleaned.
- the scrub brush 47 is located close to the spray nozzles 51 to encourage interaction between the scrub brush and the cleaning solution 43.
- the scrub brush 47 is driven by a brush motor 53 located in a compartment 55 in the brush housing 46 to effect a scrubbing action with the cleaning solution 43 to remove dirt on or within the floor surface. As dirt is removed from the surface, it attaches itself to the cleaning solution 43 to leave a dirty solution 57 on the surface of the floor. Additional cleaning solution is dispensed onto the surface through the second set of nozzles 54 after the brush has passed over a particular portion of the surface to further attract dirt prior to suctioning of the dirty solution from the surface.
- a vacuum pump 59 is mounted within the cavity 33 directly below a solution recovery tank 61 seated in an opening 63 in the top wall 25 of the housing 23.
- the vacuum pump 59 and an associated suction fan (not shown) are driven by a vacuum motor 65, such as an electric drive motor, mounted beneath the pump.
- the vacuum pump 59 has an intake (not shown) which communicates with the inside of a hollow air cap 69 sealingly attached to or integrally formed with the bottom wall of the recovery tank.
- a suction pipe 73 extends up from this cap 69 to a location adjacent the top of the recovery tank 61. The arrangement is such that operation of the vacuum pump 59 and associated suction fan draws air from the recovery tank to create a vacuum in the tank.
- the vacuum pump 59 has an exhaust 75 through which air from the suction fan is exhausted.
- a liquid level sensor 77 is provided for sensing the level of dirty solution 57 within the recovery tank 61. This sensor 77 is operable to shut off the extraction machine 21 before the solution level reaches the upper end of the suction pipe 73.
- a vacuum shoe 79 is attached to the underside of the main housing 23 and extends between the housing and the floor surface so that the shoe and wheels 35 combine to support the extraction machine 21 in an upright position.
- the shoe 79 has a centrally located opening (not shown) extending upwardly therethrough. This opening is connected by means of a flexible recovery line or hose 81 to a rigid fill tube 83 extending up into the recovery tank 61, the upper end of the tube being at a level higher than that of the aforementioned level sensor 77.
- a drain line 85 with a closure 87 is provided for draining dirty solution 57 from the recovery tank 61 as needed.
- a cleaning system of the present invention for replacing the cleaning system of the conventional extraction machine 21 described above is generally indicated at 101.
- the various components of the cleaning system are shown separated from the extraction machine 21 and instead mounted on a test fixture T used for testing operation of the cleaning system.
- the cleaning system is described herein in accordance with a forward direction of travel of the extraction machine as indicated by the direction tine in Fig. 2.
- the forward direction of travel of the extraction machine 21 of Fig. 1 in order to clean a carpet would be movement toward the rear of the machine.
- the cleaning system 101 is similar to that of the conventional extraction machine 21 described above in that it includes a solution tank 141, pump 144, feed line 145, brush housing 146, brush (not shown but similar to brush 47 of Fig. 1) and vacuum shoe 179.
- the solution tank 141 of the present invention is filled only with water instead of a pre-mixed cleaning solution so that the pump 144 directs water under pressure from the solution tank through the fluid line 145.
- the water in the solution tank 141 broadly serves as a diluting solution for use in forming a cleaning solution within the cleaning system 101 during operation of the extraction machine as will be described later.
- a pressure gauge is disposed in the feed line 145 for measuring the fluid pressure of water pumped through the feed line.
- the fluid pressure in the feed line 145 is preferably at least about 45 psi (310.26 kPa). However, the fluid pressure in the feed line 145 may vary without departing from the scope of this invention. It is also understood that the pressure gauge 107 may be omitted from the cleaning system 101.
- the feed line 145 leading from the solution tank 141 has a T-connector 121 for directing water pumped through the feed line into a pair of delivery lines 123, 125.
- One delivery line 123 extends forward from the T-connector and is connected to a forward manifold 103 positioned above the brush housing 146 slightly forward of the brush 47.
- Spray nozzles 105 are connected to the manifold 103 and extend through the brush housing 146 in spaced relationship above the floor surface for dispensing cleaning solution from the manifold onto the carpet forward of the brush before the brush is moved over that segment of the carpet.
- the spray nozzles 105 may be disposed outside of the brush housing 146, or both inside and outside of the brush housing, without departing from the scope of this invention, as long as the nozzles are positioned forward of the brush such that fluid is dispensed onto an area of the carpet prior to the brush being moved over that area of the carpet.
- the delivery line 123, manifold 103 and nozzles 105 together define a cleaning solution dispenser for dispensing cleaning solution onto the floor surface being cleaned.
- the other delivery line 125 extends rearward from the T-connector 121 and is connected to a rear manifold 113 positioned slightly forward of the vacuum shoe 179 for delivering water from the feed line 145 to the rear manifold.
- Spray nozzles 115 are connected to the rear manifold 113 in spaced relationship above the floor surface for dispensing water (e.g., diluting solution) onto a segment of the carpet slightly forward of the vacuum shoe 179 before the vacuum shoe is moved over that segment of the carpet to suction dirty solution from the carpet.
- there are four rear nozzles 115 although the number of rear nozzles may vary depending on the volume of water to be dispensed from these nozzles.
- the delivery line 125, rear manifold 113 and nozzles 115 together broadly define a diluting solution dispenser for dispensing dilution solution (e.g., water) onto the floor surface being cleaned. It is understood that a third set of spray nozzles (not shown) and second vacuum shoe (not shown) may be added to the extraction machine rearward of the spray nozzles 115 and vacuum shoe 179 without departing from the scope of this invention.
- dilution solution e.g., water
- a chemical container 131 is sized for carriage onboard the extraction machine and contains a chemical cleaning agent for cleaning the carpet.
- the cleaning agent may be soap or other cleaning composition and is preferably in a concentrated liquid form to minimize the size of the container carried by the extraction machine.
- the container 131 may be disposed within the main housing (e.g., the main housing 23 of the conventional extraction machine shown in Fig. 1) or carried by the machine external of the main housing by a suitable container holder (not shown) mounted on the extraction machine.
- a chemical delivery line 133 leads from the container 131 and is connected to the delivery line 123 extending forward from the T-connector 121 generally intermediate the T-connector and the forward manifold 103 by a conventional venturi injector 135 disposed in the forward extending delivery line.
- the venturi injector 135 permits fluid pressure in the forward extending delivery line 123 to draw the cleaning agent from the chemical container 131 through the chemical delivery line 133 and into the forward extending delivery line for admixture with the water in the delivery line. A cleaning solution is thus formed within the forward extending delivery line 123 for dispensing onto the carpet via the forward manifold 103 and spray nozzles 105.
- the venturi injector 135 preferably includes a metering tip (not shown) in communication with the chemical delivery line to meter the flow rate of the chemical cleaning agent from the chemical container into the venturi injector.
- the metering tip is preferably releasably connected to the venturi injector 135 to permit metering tips having different sized metering orifices to be used depending on the desired flow rate of chemical cleaning agent. It is understood, however, that the venturi injector may include means other than a metering tip to control the flow rate of cleaning agent from the cleaning container, such as a metering screw or other suitable metering device, without departing from the scope of this invention.
- the means for metering the flow rate of chemical cleaning agent from the chemical container may be disposed external of the main housing of the extraction machine to permit adjustment of the flow rate by the operator during operation of the extraction machine.
- a one-way check valve 137 such as a solenoid operated valve, is disposed in the forward extending delivery line 123 intermediate the T-connector 121 and the venturi injector 135 to inhibit cleaning chemical against flowing into the rearward extending delivery line 125 (e.g., the diluting solution dispenser).
- the check valve 137 is closed when the cleaning system 101 is inoperative to seal the forward extending delivery line 123 against water flowing to the forward spray nozzles 105.
- a second solenoid operated valve 138 is disposed in the rearward extending delivery line 125 downstream of the T-connector 121 to seal the rearward extending delivery line against water flowing to the rear spray nozzles 115 when the cleaning system 101 is inoperative.
- the pump 144 is operated to direct water from the solution tank 141 through the feed line 145.
- a volume of the water in the feed line 145 is directed into the forward extending delivery line 123 while the remaining volume of water is directed into the rearward extending delivery line 125.
- the volumetric flow of water from the feed line 145 to the forward and rearward extending delivery lines 123, 125 depends on the number of forward and rearward nozzles 105, 115 and the size of the nozzle openings. In the preferred embodiment, a greater volume of water is directed to the four rear nozzles 115 for rinsing the carpet. Water flowing through the forward extending delivery line 123 passes through the one-way check valve 137 and then the venturi injector 135, causing a substantial drop in pressure and increased flow velocity of the water through the injector.
- the pressure differential between the upstream and downstream ends of the venturi injector 135 causes chemical cleaning agent in the chemical container to be drawn through the chemical delivery line 133 into the injector for admixture with water flowing through the injector to form a cleaning solution in the forward extending delivery line 123 downstream of the injector.
- the cleaning solution is directed through the forward manifold 103 and dispensed onto the carpet through the spray nozzles 105.
- Water flowing through the rearward extending delivery line 125 is directed into the rear manifold 113 and dispensed onto the carpet through the rear spray nozzles 115.
- the extraction machine in which the present cleaning system 101 is incorporated is used in accordance with a method of the present invention for cleaning floor surfaces. More particularly, the extraction machine is moved across the carpet in the forward direction of travel indicated in Fig. 2. Cleaning solution is dispensed from the forward spray nozzles 105 and the scrub brush works the cleaning solution into the carpet to lift dirt from the carpet. As the extraction machine is moved further in the direction of travel, water dispensed from the rear spray nozzles 115 rinses the segment of carpet worked by the scrub brush. Cleaning solution and dirt lifted from the carpet become suspended in the water, thereby forming a dirty solution. The vacuum shoe 179 then passes over the dirty solution and suctions dirty solution from the carpet and into the recovery tank of the extraction machine, leaving a cleaned carpet.
- the cleaning system 101 of the present invention is shown and described herein as being configured for incorporation into a conventional extraction machine such as that shown in Fig. 1. However, it is understood that the present cleaning system 101 may be incorporated in various types and models of extraction machines without departing from the scope of this invention.
- Dispensing water from the rear spray nozzles 115 to rinse the carpet prior to recovering dirty solution from the carpet leaves a cleaner carpet. This also reduces the amount of chemical residue remaining in the carpet after cleaning, thereby inhibiting re-soiling of the carpet and requiring less frequent cleaning of the carpet.
Abstract
Description
- This invention relates generally to an extraction machine used for cleaning floor surfaces with a cleaning liquid and then extracting the liquid from the floor, and more particularly to such an extraction machine having an improved cleaning system.
- In extraction machines of conventional design, a solution tank contained within the machine housing releases a cleaning solution onto the surface to be cleaned, such as a carpet. The cleaning solution is a pre-mixed solution comprised of water and a liquid or powder cleaning agent. The solution is sprayed onto the carpet through one or more spray nozzles located in front of a scrub brush of the extraction machine. The scrub brush, driven by a brush motor, works the cleaning solution into the carpet to effect cleaning of the carpet, leaving a dirty solution within the carpet.
- During operation, the machine is self propelled or moved manually to pass over the dirty solution so that a vacuum shoe attached to the machine remains in contact with the carpet and collects the dirty solution. A vacuum pump driven by a vacuum motor creates a vacuum within a recovery tank which communicates with the shoe by means of a recovery line extending between the recovery tank and the shoe. Suction created by the vacuum pump extracts the dirty cleaning solution from the carpet, resulting in a cleaned carpet. The dirty solution is suctioned through the shoe and recovery line into the recovery tank carried by the machine.
- It is also known to provide an additional set of spray nozzles intermediate the brush and the vacuum shoe to dispense additional cleaning solution, drawn from the same solution tank, onto the carpet to rinse the carpet prior to the dirty solution being suctioned from the floor.
- One drawback associated with the conventional extraction machines described above is that a residue of cleaning chemical often remains in the carpet after cleaning. This typically results in quicker re-soiling of the carpet. Another drawback is that the pre-mixed cleaning solution in the tank must be drained from the solution tank when the extraction machine is being stored, such as when cleaning for the day is completed. This prevents settling or separation of the cleaning chemical and water in the tank. However, this also results in wasted solution where the contents of the tank are not completely used during cleaning.
- In general, an extraction machine of the present invention for cleaning a floor surface, such as carpeting, comprises a cleaning solution dispenser capable of dispensing a cleaning solution onto the surface being cleaned and a diluting solution dispenser capable of dispensing a diluting solution onto the floor surface. The diluting solution is substantially different from the chemical cleaning solution. The extraction machine further comprises a recovery system for extracting a dirty solution from the floor surface. The cleaning solution dispenser, diluting solution dispenser and recovery system are arranged on the extraction machine relative to each other such that as the extraction machine is moved over a segment of the floor surface in a forward direction of travel of the machine, the cleaning solution dispenser passes over the segment prior to the diluting solution dispenser whereby cleaning solution is dispensed onto the floor surface to promote the removal of dirt from the floor surface segment. The diluting solution dispenser passes over the segment of floor surface prior to the recovery system to promote suspension of the chemical solution and dirt in the diluting solution thereby forming the dirty solution. Finally, the recovery system passes over the segment of floor surface to extract the dirty solution from the floor surface thereby leaving a cleaned floor surface.
- A method of the present invention for cleaning a floor surface, such as carpeting, generally comprises dispensing a chemical cleaning solution onto the floor surface to promote the removal of dirt from the floor surface. Then, a diluting solution is dispensed onto the floor surface. The diluting solution is substantially different from the cleaning solution whereby chemical cleaning solution and dirt removed from the floor surface become suspended in the diluting solution to form a dirty solution. Finally, the dirty solution is recovered from the floor surface to leave a cleaned surface.
- Among the several objects of this invention may be noted the provision of an extraction machine with an improved cleaning system which leaves carpets cleaner than conventional extraction machines; the provision of such an extraction machine which leaves less cleaning chemical residue in the carpet after cleaning; the provision of such an extraction machine which reduces solution waste; and the provision of such an improved leaning system which can be incorporated into existing extraction machines.
- Other objects and features will become in part apparent and in part pointed out hereinafter.
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- Fig. 1 is a side view of a conventional extraction machine with parts removed to show details;
- Fig. 2 is a schematic top view of a cleaning system of the present invention shown mounted on a test fixture; and
- Fig. 3 is a schematic perspective of the cleaning system of Fig. 2.
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- Corresponding parts are designated by corresponding reference characters and numerals throughout the several views of the drawings.
- Referring now to Fig. 1, a conventional extraction machine for cleaning floor surfaces, such as carpeting, is indicated in its entirety by the
reference numeral 21. The extraction machine comprises a main housing, indicated generally at 23, mounted onwheels 35 so the machine can readily be moved by an operator. The wheels may also be driven by a motor (not shown) to self-propel the extraction machine. Ahandle 39 mounted at the rear of themachine 21 provides the operator with a convenient means for guiding and maneuvering the extraction machine during operation. Suitable controls (not shown) on thehandle 39 are provided for activating various operating components of the machine. - The
main housing 23 has atop wall 25, abottom wall 27, afront wall 29, arear wall 31 and side walls (not shown), portions of which define asolution tank 41. Themain housing 23 also defines acavity 33 which contains the operating components of theextraction machine 21. Thebottom wall 27 of themain housing 23 is partially defined by plates 28 (one of which is shown in Fig. 1). Theplates 28 are spaced apart in close relationship with each other to define interstices (not shown) between the plates. The interstices allow ambient air external to themain housing 23 to enter thecavity 33. - The
solution tank 41 holds a supply ofcleaning solution 43 for cleaning the floor surface. Asolution pump 44 communicates with thesolution tank 41 to deliver cleaning solution from the tank to afeed line 45. Abrush housing 46 is attached to the underside of themain housing 23. Alocator pin 52 is provided for releasably securing thebrush housing 46 at a predetermined height above the floor and for adjusting the height of the brush housing depending on the depth of the carpet to be cleaned. Thefeed line 45 extends through thebrush housing 46 to a manifold (not shown) to direct cleaning solution to one ormore spray nozzles 51 spaced laterally across the bottom of the brush housing for delivering cleaning solution onto the surface to be cleaned. A second set of nozzles 54 is located beneath the front of themain housing 23 for directing additional cleaning solution onto the surface to be cleaned. - A
rotary scrub brush 47 mounted for rotation within thebrush housing 46 hasbristles 49 which contact the surface to be cleaned. Thescrub brush 47 is located close to thespray nozzles 51 to encourage interaction between the scrub brush and thecleaning solution 43. Thescrub brush 47 is driven by abrush motor 53 located in acompartment 55 in thebrush housing 46 to effect a scrubbing action with thecleaning solution 43 to remove dirt on or within the floor surface. As dirt is removed from the surface, it attaches itself to thecleaning solution 43 to leave a dirty solution 57 on the surface of the floor. Additional cleaning solution is dispensed onto the surface through the second set of nozzles 54 after the brush has passed over a particular portion of the surface to further attract dirt prior to suctioning of the dirty solution from the surface. - A vacuum pump 59 is mounted within the
cavity 33 directly below asolution recovery tank 61 seated in an opening 63 in thetop wall 25 of thehousing 23. The vacuum pump 59 and an associated suction fan (not shown) are driven by avacuum motor 65, such as an electric drive motor, mounted beneath the pump. The vacuum pump 59 has an intake (not shown) which communicates with the inside of a hollow air cap 69 sealingly attached to or integrally formed with the bottom wall of the recovery tank. Asuction pipe 73 extends up from this cap 69 to a location adjacent the top of therecovery tank 61. The arrangement is such that operation of the vacuum pump 59 and associated suction fan draws air from the recovery tank to create a vacuum in the tank. The vacuum pump 59 has an exhaust 75 through which air from the suction fan is exhausted. A liquid level sensor 77 is provided for sensing the level of dirty solution 57 within therecovery tank 61. This sensor 77 is operable to shut off theextraction machine 21 before the solution level reaches the upper end of thesuction pipe 73. - A
vacuum shoe 79 is attached to the underside of themain housing 23 and extends between the housing and the floor surface so that the shoe andwheels 35 combine to support theextraction machine 21 in an upright position. Theshoe 79 has a centrally located opening (not shown) extending upwardly therethrough. This opening is connected by means of a flexible recovery line orhose 81 to a rigid fill tube 83 extending up into therecovery tank 61, the upper end of the tube being at a level higher than that of the aforementioned level sensor 77. As theshoe 79 passes over the surface being cleaned the vacuum in therecovery tank 61 is sufficient to extract the dirty solution 57 from the floor surface through the opening in the shoe and up through thehose 81 and the fill tube 83 for delivery to therecovery tank 61. Adrain line 85 with aclosure 87 is provided for draining dirty solution 57 from therecovery tank 61 as needed. - Now referring to Figs. 2 and 3, a cleaning system of the present invention for replacing the cleaning system of the
conventional extraction machine 21 described above is generally indicated at 101. For purposes of illustrating and describing thenew cleaning system 101, the various components of the cleaning system are shown separated from theextraction machine 21 and instead mounted on a test fixture T used for testing operation of the cleaning system. The cleaning system is described herein in accordance with a forward direction of travel of the extraction machine as indicated by the direction tine in Fig. 2. As an example, the forward direction of travel of theextraction machine 21 of Fig. 1 in order to clean a carpet would be movement toward the rear of the machine. - The
cleaning system 101 is similar to that of theconventional extraction machine 21 described above in that it includes asolution tank 141, pump 144,feed line 145,brush housing 146, brush (not shown but similar tobrush 47 of Fig. 1) andvacuum shoe 179. However, thesolution tank 141 of the present invention is filled only with water instead of a pre-mixed cleaning solution so that thepump 144 directs water under pressure from the solution tank through thefluid line 145. The water in thesolution tank 141 broadly serves as a diluting solution for use in forming a cleaning solution within thecleaning system 101 during operation of the extraction machine as will be described later. A pressure gauge is disposed in thefeed line 145 for measuring the fluid pressure of water pumped through the feed line. The fluid pressure in thefeed line 145 is preferably at least about 45 psi (310.26 kPa). However, the fluid pressure in thefeed line 145 may vary without departing from the scope of this invention. It is also understood that thepressure gauge 107 may be omitted from thecleaning system 101. - As shown in Fig. 3, the
feed line 145 leading from thesolution tank 141 has a T-connector 121 for directing water pumped through the feed line into a pair ofdelivery lines delivery line 123 extends forward from the T-connector and is connected to aforward manifold 103 positioned above thebrush housing 146 slightly forward of thebrush 47. Spraynozzles 105 are connected to the manifold 103 and extend through thebrush housing 146 in spaced relationship above the floor surface for dispensing cleaning solution from the manifold onto the carpet forward of the brush before the brush is moved over that segment of the carpet. In the preferred embodiment, there are twoforward nozzles 105, although the number of nozzles may vary depending on the volume of cleaning solution to be dispensed onto the floor surface during operation of the extraction machine. It is also understood that thespray nozzles 105 may be disposed outside of thebrush housing 146, or both inside and outside of the brush housing, without departing from the scope of this invention, as long as the nozzles are positioned forward of the brush such that fluid is dispensed onto an area of the carpet prior to the brush being moved over that area of the carpet. Thedelivery line 123,manifold 103 andnozzles 105 together define a cleaning solution dispenser for dispensing cleaning solution onto the floor surface being cleaned. - The
other delivery line 125 extends rearward from the T-connector 121 and is connected to arear manifold 113 positioned slightly forward of thevacuum shoe 179 for delivering water from thefeed line 145 to the rear manifold. Spraynozzles 115 are connected to therear manifold 113 in spaced relationship above the floor surface for dispensing water (e.g., diluting solution) onto a segment of the carpet slightly forward of thevacuum shoe 179 before the vacuum shoe is moved over that segment of the carpet to suction dirty solution from the carpet. In the preferred embodiment, there are fourrear nozzles 115, although the number of rear nozzles may vary depending on the volume of water to be dispensed from these nozzles. Thedelivery line 125,rear manifold 113 andnozzles 115 together broadly define a diluting solution dispenser for dispensing dilution solution (e.g., water) onto the floor surface being cleaned. It is understood that a third set of spray nozzles (not shown) and second vacuum shoe (not shown) may be added to the extraction machine rearward of thespray nozzles 115 andvacuum shoe 179 without departing from the scope of this invention. - A
chemical container 131 is sized for carriage onboard the extraction machine and contains a chemical cleaning agent for cleaning the carpet. The cleaning agent may be soap or other cleaning composition and is preferably in a concentrated liquid form to minimize the size of the container carried by the extraction machine. Thecontainer 131 may be disposed within the main housing (e.g., themain housing 23 of the conventional extraction machine shown in Fig. 1) or carried by the machine external of the main housing by a suitable container holder (not shown) mounted on the extraction machine. Achemical delivery line 133 leads from thecontainer 131 and is connected to thedelivery line 123 extending forward from the T-connector 121 generally intermediate the T-connector and theforward manifold 103 by aconventional venturi injector 135 disposed in the forward extending delivery line. Theventuri injector 135 permits fluid pressure in the forward extendingdelivery line 123 to draw the cleaning agent from thechemical container 131 through thechemical delivery line 133 and into the forward extending delivery line for admixture with the water in the delivery line. A cleaning solution is thus formed within the forward extendingdelivery line 123 for dispensing onto the carpet via theforward manifold 103 andspray nozzles 105. - The
venturi injector 135 preferably includes a metering tip (not shown) in communication with the chemical delivery line to meter the flow rate of the chemical cleaning agent from the chemical container into the venturi injector. The metering tip is preferably releasably connected to theventuri injector 135 to permit metering tips having different sized metering orifices to be used depending on the desired flow rate of chemical cleaning agent. It is understood, however, that the venturi injector may include means other than a metering tip to control the flow rate of cleaning agent from the cleaning container, such as a metering screw or other suitable metering device, without departing from the scope of this invention. It is also contemplated that the means for metering the flow rate of chemical cleaning agent from the chemical container may be disposed external of the main housing of the extraction machine to permit adjustment of the flow rate by the operator during operation of the extraction machine. A one-way check valve 137, such as a solenoid operated valve, is disposed in the forward extendingdelivery line 123 intermediate the T-connector 121 and theventuri injector 135 to inhibit cleaning chemical against flowing into the rearward extending delivery line 125 (e.g., the diluting solution dispenser). Thecheck valve 137 is closed when thecleaning system 101 is inoperative to seal the forward extendingdelivery line 123 against water flowing to theforward spray nozzles 105. A second solenoid operatedvalve 138 is disposed in the rearward extendingdelivery line 125 downstream of the T-connector 121 to seal the rearward extending delivery line against water flowing to therear spray nozzles 115 when thecleaning system 101 is inoperative. - In operation, the
pump 144 is operated to direct water from thesolution tank 141 through thefeed line 145. Upon reaching the T-connector 121, a volume of the water in thefeed line 145 is directed into the forward extendingdelivery line 123 while the remaining volume of water is directed into the rearward extendingdelivery line 125. The volumetric flow of water from thefeed line 145 to the forward and rearward extendingdelivery lines rearward nozzles rear nozzles 115 for rinsing the carpet. Water flowing through the forward extendingdelivery line 123 passes through the one-way check valve 137 and then theventuri injector 135, causing a substantial drop in pressure and increased flow velocity of the water through the injector. - The pressure differential between the upstream and downstream ends of the
venturi injector 135 causes chemical cleaning agent in the chemical container to be drawn through thechemical delivery line 133 into the injector for admixture with water flowing through the injector to form a cleaning solution in the forward extendingdelivery line 123 downstream of the injector. The cleaning solution is directed through theforward manifold 103 and dispensed onto the carpet through thespray nozzles 105. Water flowing through the rearward extendingdelivery line 125 is directed into therear manifold 113 and dispensed onto the carpet through therear spray nozzles 115. - To clean a carpet, the extraction machine in which the
present cleaning system 101 is incorporated, such as theconventional extraction machine 21 described above, is used in accordance with a method of the present invention for cleaning floor surfaces. More particularly, the extraction machine is moved across the carpet in the forward direction of travel indicated in Fig. 2. Cleaning solution is dispensed from theforward spray nozzles 105 and the scrub brush works the cleaning solution into the carpet to lift dirt from the carpet. As the extraction machine is moved further in the direction of travel, water dispensed from therear spray nozzles 115 rinses the segment of carpet worked by the scrub brush. Cleaning solution and dirt lifted from the carpet become suspended in the water, thereby forming a dirty solution. Thevacuum shoe 179 then passes over the dirty solution and suctions dirty solution from the carpet and into the recovery tank of the extraction machine, leaving a cleaned carpet. - The
cleaning system 101 of the present invention is shown and described herein as being configured for incorporation into a conventional extraction machine such as that shown in Fig. 1. However, it is understood that thepresent cleaning system 101 may be incorporated in various types and models of extraction machines without departing from the scope of this invention. - In view of the above, it will be seen that the several objects of the invention are achieved and other advantageous results attained. Dispensing water from the
rear spray nozzles 115 to rinse the carpet prior to recovering dirty solution from the carpet leaves a cleaner carpet. This also reduces the amount of chemical residue remaining in the carpet after cleaning, thereby inhibiting re-soiling of the carpet and requiring less frequent cleaning of the carpet. - Mixing the water and chemical cleaning agent in the forward extending
delivery line 123 eliminates the need for carrying a pre-mixed solution in the tank. Rather, only water is carried in thesolution tank 141. As such, thesolution tank 141 does not need draining during storage, thereby reducing servicing requirements. Mixing the cleaning solution in this manner also eliminates waste since the cleaning agent is used only in accordance with the volume of water used in cleaning the carpet. There is no pre-mixed cleaning solution that needs to be drained from the solution tank and disposed of. - As various changes could be made in the above constructions without departing from the scope of the invention, it is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.
Claims (17)
- An extraction machine (101) for cleaning a floor surface, such as carpeting, the extraction machine (101) being movable relative to the floor surface in a desired direction of travel to clean the floor surface, said extraction machine (101) comprising,a cleaning solution dispenser (103, 105, 123, 131, 133, 135) capable of dispensing a cleaning solution onto the surface being cleaned;a diluting solution dispenser (113, 115, 125) capable of dispensing a diluting solution onto the surface, the diluting solution being substantially different from the chemical cleaning solution; anda recovery system (179) for extracting a dirty solution from the floor surface;the cleaning solution dispenser (103, 105, 123, 131, 133, 135), diluting solution dispenser (113, 115, 125) and recovery system (179) being arranged on the extraction machine (101) relative to each other such that as the extraction machine (101) is moved over a segment of the floor surface in the direction of travel of the machine (101), the cleaning solution dispenser (103, 105, 123, 131, 133, 135) passes over the segment prior to the diluting solution dispenser (113, 115, 125) whereby cleaning solution is dispensed onto the floor surface to promote the removal of dirt from the floor surface segment, the diluting solution dispenser (113, 115, 125) passing over the segment of floor surface prior to the recovery system (179) to promote suspension of the chemical solution and dirt in the diluting solution thereby forming the dirty solution, and the recovery system (179) subsequently passing over the segment of floor surface to extract the dirty solution from the floor surface thereby leaving a cleaned floor surface.
- An extraction machine (101) according to claim 1, wherein the cleaning solution comprises a mixture of chemical cleaning agent and diluting solution, the cleaning agent and diluting solution being mixed in the extraction machine (101) during operation of the machine (101).
- An extraction machine (101) according to claim 2, wherein the cleaning solution is formed by mixing the cleaning agent and diluting solution in the cleaning solution dispenser (103, 105, 123, 131, 133, 135) prior to the cleaning solution being dispensed onto the floor surface.
- An extraction machine (101) according to any one of claims 1 to 3, wherein the cleaning solution dispenser (103, 105, 123, 131, 133, 135) comprises a delivery line (123) in fluid communication with a source of diluting solution (141) for directing diluting solution through the cleaning solution dispenser (103, 105, 123, 131, 133), the delivery line (123) further being in fluid communication with a source of cleaning agent (131) for receiving cleaning agent into the cleaning solution dispenser (103, 105, 123, 131, 133) for admixture with the diluting solution in the delivery line (123) to form a cleaning solution in the delivery line (123) for dispensing onto the floor surface.
- An extraction machine (101) according to claim 4, wherein the delivery line (123) is a first delivery line, the diluting solution dispenser (113, 115, 125) comprising a second delivery line (125) in fluid communication with a source of diluting solution (141) for directing diluting solution through the diluting solution dispenser (113, 115, 125) for dispensing onto the floor surface.
- An extraction machine (101) according to claim 5, wherein the first delivery line (123) and the second (125) delivery line are in fluid communication with a common source of diluting solution (141).
- An extraction machine (101) according to claim 5, wherein the first delivery line (123) has a venturi injector (135) disposed therein to permit throughpassage of the diluting solution, the venturi injector (135) being in fluid communication with the source of chemical cleaning agent (131) for drawing cleaning agent into the first delivery line (123) for admixture with diluting solution flowing through the venturi injector (135) to form the cleaning solution in the first delivery line (123).
- An extraction machine (101) according to any one of claims 5 to 7, wherein the cleaning solution dispenser (103, 105, 123, 131, 133) further comprises at least one nozzle (105) in fluid communication with the first delivery line (123) for jetting the cleaning solution onto the floor surface, the diluting solution dispenser (113, 115, 125) further comprising at least one nozzle (115) in fluid communication with the second delivery line (125) for jetting diluting solution onto the floor surface.
- An extraction machine (101) according to claim 7 or claim 8, wherein the first delivery line (123) further has a one-way check valve (137) disposed therein upstream of the venturi injector (135) to inhibit chemical cleaning agent from the source of chemical cleaning agent (131) against flowing upstream of the check valve (137).
- An extraction machine (101) according to claim 9, further comprising a feed line (145) in fluid communication with the source of diluting solution (141), a pump (144) for pumping diluting solution from the source of diluting solution (141) through the feed line (145), and a connector (121) for connecting the first (123) and second (125) delivery lines to the feed fluid line (145) such that diluting solution pumped through the feed line (145) is directed through the first (123) and second (125) delivery lines, the check valve (137) being disposed intermediate the venturi injector (135) and the connector (121) to inhibit chemical cleaning agent flowing into the first delivery line (123) against flowing into the second delivery line (125).
- An extraction machine (101) according to any one of claims 1 to 10, further comprising an agitator arranged on the machine (101) to pass over the segment of floor surface subsequent to the cleaning solution dispenser (103, 105, 123, 131, 133, 135) and prior to the diluting solution dispenser (113, 115, 125), the agitator being adapted for working the cleaning solution into the floor surface to promote dirt removal from the floor surface prior to dispensing of the diluting solution onto the floor surface.
- An extraction machine (101) according to any one of claims 1 to 11, further comprising a frame (T), the chemical cleaning solution dispenser (103, 105, 123, 131, 133, 135), the diluting solution dispenser (113, 115, 125) and the recovery system (179) being carried on the frame (T), the extraction machine (101) further comprising a solution tank (141) carried on the frame (T) for containing said diluting solution, a chemical cleaning agent container (131) carried on the frame (T) for containing a chemical cleaning agent, and a recovery tank supported on the frame (T) in fluid communication with the recovery system (179) for containing dirty solution extracted from the floor surface by the recovery system (179).
- An extraction machine (101) according to any one of claims 1 to 12, wherein the diluting solution is water.
- A method of cleaning a floor surface, such as carpeting, comprising the steps, in order, of:dispensing a chemical cleaning solution onto the floor surface to promote the removal of dirt from the floor surface;dispensing a diluting solution onto the floor surface, the diluting solution being substantially different from the cleaning solution whereby chemical cleaning solution and dirt removed from the floor surface become suspended in the diluting solution to form a dirty solution; andrecovering the dirty solution from the floor surface to leave a cleaned surface.
- A method according to claim 14, further comprising the step of agitating the chemical cleaning solution dispensed onto the floor surface prior to dispensing the diluting solution onto the floor surface to work the cleaning solution into the floor surface to promote removal of dirt from the floor surface prior to dispensing of the diluting solution onto the floor surface.
- A method according to claim 14 or claim 15, wherein the steps of dispensing cleaning solution onto the floor surface, dispensing diluting solution onto the floor surface and recovering dirty solution from the floor surface are carried out by moving a frame along the floor surface in a desired direction of travel, the frame carrying means for dispensing the chemical cleaning solution, means for dispensing a diluting solution and means for recovering the dirty solution from the floor surface.
- A method according to claim 16, wherein said means for dispensing chemical cleaning solution onto the floor surface comprises a cleaning solution dispenser carried by the frame, the cleaning solution comprising a mixture of chemical cleaning agent and diluting solution, the method further comprising the step of mixing the cleaning agent and the diluting solution in the cleaning solution dispenser to form the cleaning solution prior to the step of dispensing the cleaning solution onto the floor surface.
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
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US12949999P | 1999-04-15 | 1999-04-15 | |
US49639500A | 2000-02-02 | 2000-02-02 | |
US496395 | 2000-02-02 | ||
US129499P | 2008-07-01 |
Publications (2)
Publication Number | Publication Date |
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EP1044645A2 true EP1044645A2 (en) | 2000-10-18 |
EP1044645A3 EP1044645A3 (en) | 2002-12-04 |
Family
ID=26827625
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP00302995A Withdrawn EP1044645A3 (en) | 1999-04-15 | 2000-04-10 | Liquid extraction machine and method for cleaning floor surfaces |
Country Status (1)
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EP (1) | EP1044645A3 (en) |
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WO2003011100A1 (en) * | 2001-07-30 | 2003-02-13 | Tennant Company | Cleaning liquid dispensing system for a hard floor surface cleaner |
WO2003011097A3 (en) * | 2001-07-30 | 2003-09-25 | Tennant Co | Chemical dispenser for a hard floor surface cleaner |
US6662600B1 (en) | 2002-08-07 | 2003-12-16 | Tennant Company | Foamed cleaning liquid dispensing system |
US7665174B2 (en) | 2005-05-05 | 2010-02-23 | Tennant Company | Cleaning head for use in a floor cleaning machine |
US8028365B2 (en) | 2003-09-02 | 2011-10-04 | Tennant Company | Hard and soft floor cleaning tool and machine |
US8051861B2 (en) | 2001-07-30 | 2011-11-08 | Tennant Company | Cleaning system utilizing purified water |
US8584294B2 (en) | 2005-10-21 | 2013-11-19 | Tennant Company | Floor cleaner scrub head having a movable disc scrub member |
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WO2003011100A1 (en) * | 2001-07-30 | 2003-02-13 | Tennant Company | Cleaning liquid dispensing system for a hard floor surface cleaner |
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US8028365B2 (en) | 2003-09-02 | 2011-10-04 | Tennant Company | Hard and soft floor cleaning tool and machine |
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US8584294B2 (en) | 2005-10-21 | 2013-11-19 | Tennant Company | Floor cleaner scrub head having a movable disc scrub member |
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