EP1103645A2 - Method and device for producing coloured patterns on a fabric by hydrodynamic treatment - Google Patents
Method and device for producing coloured patterns on a fabric by hydrodynamic treatment Download PDFInfo
- Publication number
- EP1103645A2 EP1103645A2 EP00119533A EP00119533A EP1103645A2 EP 1103645 A2 EP1103645 A2 EP 1103645A2 EP 00119533 A EP00119533 A EP 00119533A EP 00119533 A EP00119533 A EP 00119533A EP 1103645 A2 EP1103645 A2 EP 1103645A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- layer
- nonwoven
- pattern
- fibers
- web
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H18/00—Needling machines
- D04H18/04—Needling machines with water jets
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B11/00—Treatment of selected parts of textile materials, e.g. partial dyeing
- D06B11/0056—Treatment of selected parts of textile materials, e.g. partial dyeing of fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C23/00—Making patterns or designs on fabrics
Definitions
- the invention relates to a method for color patterning a web Nonwoven or a composite of a nonwoven and a fabric or Knitted fabric by means of hydrodynamic needling, which is why the web is on a base lying past a nozzle bar arranged transversely to the transport direction and is hit by the water jets.
- a method of this type is known from WO 89/09850. According to this writing a colored web over a plane with a three-dimensional pattern guided and thereby subjected to water jets to a washout effect on the to achieve false color first.
- a pattern without coloring is possible using the hydrodynamic treatment, when according to US Pat. No. 4,691,417 or EP-A-0 400 349 the water jets over a sheet with a perforated pattern on the web like nonwoven reach.
- the water jets hit only partially over their surface onto the fibers of the material web and only move them there in a pattern similar a watermark.
- the invention has for its object a method for achieving a color To find samples of a web in which by means of a hydrodynamic Treatment creates a pattern that has any colors, pattern types and sizes, without having to pay attention to washout effects.
- the invention provides a solution the task presented that as an upper layer of two layers one with one or multi-colored, optionally colored or printed nonwoven selected, this on a second, possibly a different color nonwoven or woven laid and both layers subjected to the water jets shifting the fibers with the colored fibers of the first layer being shifted to the second layer are used to achieve a pattern on the underside of the second layer.
- the nonwoven of the first layer can come directly from a card and has fine fibers of one or different colors.
- This Fibers with the water jets move them into and through the second layer. So it is not only the well-known consolidation of the tracks that takes place alone and together instead, but the fibers of the first nonwoven are down to the bottom of the second Goods web arrive and there by their own color a kind of pattern produce. This pattern can be influenced in many different ways.
- a color pattern according to the invention can also be generated in that instead of dyed fibers of the first fleece the second web with z. B. produces dyed fibers is and then z. B. white fibers of the first fleece by water needling penetrate to the back of the colored second fleece and thus there on the Create a pattern of some kind on the underside. This pattern can also be applied to the different kinds of be influenced.
- the fibers of the first fleece are very important for the fibers of the first fleece to pass through the water jets easy to move, that is to say with a fine titer like 1 - 6 dtex in diameter and one have a finite length of 20 to 100 mm.
- the first nonwoven is still unsolidified, it is a light carding fleece.
- the second course can also a nonwoven, which is already pre-consolidated - possibly by mechanical needling can be, or a woven or knitted fabric, which by its inner thread structure imposing a definable direction on the fibers penetrating from the first nonwoven, which is then typical of the pattern that can be achieved on the underside. It is also from The meaning of the threads from which the second path is made depends on their path Thickness, on their properties and also on the strength of the thread structure of the second lane.
- a device for performing the method according to the invention is in the Drawing shown as an example. It consists only of device details known per se. The figure shows a continuous system for producing a patterned Nonwoven with final drying.
- the light nonwoven on top is made of polyester fibers and / or Manufacture polypropylene fibers and / or from natural fibers. It serves here a fleece laying device 1 - 4.
- the card consists of a Box feeder 1 with a shaker chute 2 arranged underneath, which the evenly Fibers spread out across the width with the scraper and tear rollers 3 passes.
- the following endless belt 4 passes the loosely formed nonwoven 5 the endless belt 6.
- the needling station 10 thus becomes a composite of two superimposed Lanes 5 and 8 fed.
- To by the water jets from the beam 11 To be able to produce color samples on the underside of the web 8 is either that Nonwoven 5 from dyed fibers and / or the web 8 from such, but then should have a different color.
- the pattern can be white or colored, depending on the the colors in lanes 5 or 8 must be selected.
- the first train is definitely a nonwoven 5, the second web 8 can be one, but it can also be a woven fabric or knitted.
- the fibers of the Nonwoven moved by the second web 8, up to that on the belt 6 lying back.
- the design is particularly good of the pattern if an element is used for this, which is the water jets directs.
- This can be the illustrated endless belt 12, which is arranged accordingly Drum, the design of the endless belt 6 or a layer that is inside of the composite remains.
- the endless belt 12 or the corresponding drum can be a braided fabric or formed from a sheet metal with a desired Pattern is perforated.
Abstract
Description
Die Erfindung bezieht sich auf ein Verfahren zum farblichen Mustern eines bahnförmigen Nonwoven oder einem Komposit aus einem Nonwoven und einem Gewebe oder Gewirke mittels hydrodynamischer Vernadelung, wozu die Bahn auf einer Unterlage liegend an einem quer zur Transportrichtung angeordneten Düsenbalken vorbeibewegt und von den Wasserstrahlen beaufschlagt wird.The invention relates to a method for color patterning a web Nonwoven or a composite of a nonwoven and a fabric or Knitted fabric by means of hydrodynamic needling, which is why the web is on a base lying past a nozzle bar arranged transversely to the transport direction and is hit by the water jets.
Ein Verfahren dieser Art ist aus der WO 89/09850 bekannt. Nach dieser Schrift wird eine gefärbte Bahn über eine mit einem dreidimensionalen Muster versehene Ebene geführt und dabei mit Wasserstrahlen beaufschlagt, um einen Auswascheffekt an der noch zunächst farbunechten Einfärbung zu erzielen.A method of this type is known from WO 89/09850. According to this writing a colored web over a plane with a three-dimensional pattern guided and thereby subjected to water jets to a washout effect on the to achieve false color first.
Ein Muster ohne Einfärbung ist mittels der hydrodynamischen Behandlung möglich, wenn gemäß der US-PS 4 691 417 oder der EP-A-0 400 349 die Wasserstrahlen über ein mit einem perforierten Muster versehenes Blech auf die Warenbahn wie Nonwoven gelangen. Die Wasserstrahlen treffen dabei über deren Fläche gesehen nur teilweise auf die Fasern der Warenbahn und verschieben sie nur dort zu einem Muster ähnlich einem Wasserzeichen.A pattern without coloring is possible using the hydrodynamic treatment, when according to US Pat. No. 4,691,417 or EP-A-0 400 349 the water jets over a sheet with a perforated pattern on the web like nonwoven reach. The water jets hit only partially over their surface onto the fibers of the material web and only move them there in a pattern similar a watermark.
Der Erfindung liegt die Aufgabe zugrunde, ein Verfahren zur Erzielung einer farblichen Bemusterung einer Warenbahn zu finden, bei dem mittels einer hydrodynamischen Behandlung ein Muster entsteht, das beliebige Farben, Musterarten und -größen aufweist, ohne auf Auswascheffekte achten zu müssen.The invention has for its object a method for achieving a color To find samples of a web in which by means of a hydrodynamic Treatment creates a pattern that has any colors, pattern types and sizes, without having to pay attention to washout effects.
Ausgehend von dem Verfahren anfangs genannter Art sieht die Erfindung zur Lösung der gestellten Aufgabe vor, dass als Oberschicht von zwei Schichten ein mit einer oder mehreren Farben versehenes, ggf. eingefärbtes oder bedrucktes Nonwoven gewählt, dieses auf ein zweites, ggf. eine andere Farbe aufweisendes Nonwoven oder Woven gelegt und beide Schichten den die Fasern verlagernden Wasserstrahlen unterworfen werden, wobei die gefärbten Fasern der ersten Schicht in die zweite Schicht verlagert werden zur Erzielung eines Musters auf der Unterseite der zweiten Schicht.Based on the method initially mentioned, the invention provides a solution the task presented that as an upper layer of two layers one with one or multi-colored, optionally colored or printed nonwoven selected, this on a second, possibly a different color nonwoven or woven laid and both layers subjected to the water jets shifting the fibers with the colored fibers of the first layer being shifted to the second layer are used to achieve a pattern on the underside of the second layer.
Das Nonwoven der ersten Schicht kann unmittelbar von einer Krempel kommen und weist feine Fasern einer oder verschiedener Farben auf. Bei der Beaufschlagung dieser Fasern mit den Wasserstrahlen werden sie in und durch die zweite Schicht bewegt. Es findet also nicht nur die bekannte Verfestigung der Bahnen allein und miteinander statt, sondern die Fasern des ersten Nonwoven werden bis zur Unterseite der zweiten Warenbahn gelangen und dort durch ihre eigene Farbe ein irgendwie geartetes Muster erzeugen. Dieses Muster kann auf die unterschiedlichste Art beeinflusst werden.The nonwoven of the first layer can come directly from a card and has fine fibers of one or different colors. When applying this Fibers with the water jets move them into and through the second layer. So it is not only the well-known consolidation of the tracks that takes place alone and together instead, but the fibers of the first nonwoven are down to the bottom of the second Goods web arrive and there by their own color a kind of pattern produce. This pattern can be influenced in many different ways.
Ein Farbmuster nach der Erfindung kann auch dadurch erzeugt werden, dass statt der gefärbten Fasern des ersten Vlieses die zweite Bahn mit z. B. gefärbten Fasern produziert ist und dann z. B. weiße Fasern des ersten Vlieses durch die Wasservernadelung bis zur Rückseite des farbigen zweiten Vlieses dringen und damit dort auf der Unterseite ein irgendwie geartetes Muster erzeugen. Auch dieses Muster kann auf die unterschiedlichste Art beeinflusst werden.A color pattern according to the invention can also be generated in that instead of dyed fibers of the first fleece the second web with z. B. produces dyed fibers is and then z. B. white fibers of the first fleece by water needling penetrate to the back of the colored second fleece and thus there on the Create a pattern of some kind on the underside. This pattern can also be applied to the different kinds of be influenced.
Für die Erzeugung eines Musters auf der Rückseite der zweiten Warenbahn mit den Fasern des ersten Vlieses ist es zunächst wichtig, dass diese durch die Wasserstrahlen leicht bewegbar, also feintitrig wie 1 - 6 dtex in ihrem Durchmesser sind und eine endliche Länge von 20 bis 100 mm aufweisen. Jedenfalls ist das erste Nonwoven noch unverfestigt, es ist ein leichtes Krempelvlies. Die zweite Bahn dagegen kann ebenfalls ein Nonwoven, das aber bereits - ggf. durch mechanische Vernadelung - vorverfestigt sein kann, oder ein Gewebe oder Gewirke sein, das durch seine innere Fadenstruktur den vom ersten Nonwoven eindringenden Fasern eine definierbare Richtung aufzwingt, die dann typisch für das auf der Unterseite erzielbare Muster ist. Dabei ist es auch von Bedeutung, aus welchen Fäden die zweite Bahn erzeugt ist, es kommt auf deren Dicke, auf deren Eigenschaften und auch auf die Festigkeit der Fadenstruktur der zweiten Bahn an.For creating a pattern on the back of the second web with the First of all, it is important for the fibers of the first fleece to pass through the water jets easy to move, that is to say with a fine titer like 1 - 6 dtex in diameter and one have a finite length of 20 to 100 mm. In any case, the first nonwoven is still unsolidified, it is a light carding fleece. The second course, however, can also a nonwoven, which is already pre-consolidated - possibly by mechanical needling can be, or a woven or knitted fabric, which by its inner thread structure imposing a definable direction on the fibers penetrating from the first nonwoven, which is then typical of the pattern that can be achieved on the underside. It is also from The meaning of the threads from which the second path is made depends on their path Thickness, on their properties and also on the strength of the thread structure of the second lane.
Ganz andere Farbmuster sind erzielbar, wenn man ein drittes Mittel zur Lenkung der Wasserstrahlen in eine gewünschte Richtung hinzunimmt. Dieses Mittel kann vor, zwischen den beiden Schichten oder auch unterhalb der zweiten Bahn angeordnet sein. Im Falle der Anordnung des Elementes zwischen den Bahnen ist es selbstverständlich, dass es in dem Gesamtprodukt auf Dauer verbleibt. Anders ist es, wenn z. B. mittels eines mit einem Muster durchlässigen Endlosbandes oder Trommel, die unmittelbar auf dem Nonwoven abrollt, die Wasserstrahlen auf das erste Vlies gelenkt werden. Damit werden nur partiell die z. B. gefärbten Fasern des ersten Vlieses durch die zweite Bahn befördert, so dass nur an diesen Stellen eine Verfärbung der Rückseite der zweiten Bahn, eine Mustergebung erfolgt.Completely different color patterns can be achieved if you use a third means to control the Water jets in a desired direction. This means can be between be arranged in the two layers or below the second track. If the element is arranged between the sheets, it goes without saying that it remains in the overall product in the long run. It is different if, for. B. means one with a pattern permeable endless belt or drum that opens immediately the nonwoven rolls off, the water jets are directed onto the first fleece. In order to are only partially the z. B. dyed fibers of the first fleece through the second Conveyed so that only at these points discoloration of the back of the second lane, a patterning takes place.
Eine Vorrichtung zur Durchführung des erfindungsgemäßen Verfahrens ist in der Zeichnung beispielhaft dargestellt. Sie besteht nur aus an sich bekannten Vorrichtungsdetails. Die Figur zeigt eine Kontinueanlage zur Herstellung eines gemusterten Nonwoven mit abschließender Trocknung.A device for performing the method according to the invention is in the Drawing shown as an example. It consists only of device details known per se. The figure shows a continuous system for producing a patterned Nonwoven with final drying.
Zunächst ist das oben aufliegende, leichte Nonwoven aus Polyesterfasern und/oder
Polypropylenfasern und/oder auch aus natürlichen Fasern herzustellen. Dazu dient
hier als Vlieslegeeinrichtung eine Krempel 1 - 4. Die Krempel besteht aus einem
Kastenspeiser 1 mit einer darunter angeordneten Schüttelrutsche 2, die die gleichmäßig
über die Breite ausgebreiteten Fasern der Krempel mit den Kratz- und Reißwalzen
3 übergibt. Das folgende Endlosband 4 übergibt das locker gebildete Nonwoven 5 an
das Endlosband 6. Auf diesem liegt bereits ein von der Rolle 7 abgezogenes, mit 8
bezeichnetes Nonwoven oder Gewebe oder Gewirke, das sich zusammen mit dem
Endlosband 6 in Richtung des Pfeils 9 zur Vernadelungsstation 10 bewegt.First of all, the light nonwoven on top is made of polyester fibers and / or
Manufacture polypropylene fibers and / or from natural fibers. It serves
here a fleece laying device 1 - 4. The card consists of a
Box feeder 1 with a shaker chute 2 arranged underneath, which the evenly
Fibers spread out across the width with the scraper and
Der Vernadelungsstation 10 wird also ein Komposit aus zwei übereinander liegenden
Bahnen 5 und 8 zugeführt. Um durch die Wasserstrahlen von dem Balken 11 ein
Farbmuster auf der Unterseite der Bahn 8 erzeugen zu können, besteht entweder das
Nonwoven 5 aus gefärbten Fasern und/oder die Bahn 8 aus solchen, die dann aber
eine andere Farbe haben sollten. Das Muster kann weiß oder farbig sein, je nach dem
sind die Farben in den Bahnen 5 oder 8 auszuwählen. Die erste Bahn ist auf jeden Fall
ein Nonwoven 5, die zweite Bahn 8 kann ein solches sein, sie kann aber auch ein Gewebe
oder Gewirke sein.The
Durch die Wasserstrahlen vom Balken 11, die mit größerer Energie wie z. B. über 200
bar, vorzugsweise 350 bar, auf das Nonwoven 5 treffen sollten, werden die Fasern des
Nonwoven durch die zweite Bahn 8 bewegt, und zwar bis zu deren auf dem Band 6
liegenden Rückseite. Je nach der Struktur der Bahn 8 oder des Endlosbandes 6 oder
der Lenkung der Wasserstrahlen oberhalb der Bahn 8 oder Bahn 5 entsteht ein anderes
Farbmuster auf der Rückseite der Bahn 8. Besonders gut kann man die Gestaltung
des Musters beeinflussen, wenn dazu ein Element benutzt wird, das die Wasserstrahlen
lenkt. Dies kann das dargestellte Endlosband 12, eine entsprechend angeordnete
Trommel, die Gestaltung des Endlosbandes 6 oder auch eine Schicht sein, die innerhalb
des Komposits verbleibt. Das Endlosband 12 oder die entsprechende Trommel
kann ein geflochtenes Gewebe oder aus einem Blech gebildet sein, das mit einem gewünschten
Muster perforiert ist. Nur an den für den Durchtritt des Wassers offenen
Löchern im Endlosband 12 oder in der Trommel wird eine Bewegung der Fasern des
Nonwoven 5 in die Bahn 8 erfolgen. Folglich wird auch nur an diesen Stellen auf der
Rückseite der Bahn 8 eine Veränderung der Faserzusammensetzung erfolgen, die das
gewünschte Muster bringt.By the water jets from the
Nach einer Entwässerung durch die Absaugung 13, die auch hinter der Vernadelungsstation
10 erfolgen kann, wird die Bahn durch das Endlosband 14 in den Siebtrommeltrockner
15 geführt.After drainage through the
Claims (13)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19956571A DE19956571A1 (en) | 1999-11-24 | 1999-11-24 | Method and device for color patterning a web by means of hydrodynamic treatment |
DE19956571 | 1999-11-24 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1103645A2 true EP1103645A2 (en) | 2001-05-30 |
EP1103645A3 EP1103645A3 (en) | 2002-12-18 |
EP1103645B1 EP1103645B1 (en) | 2005-03-30 |
Family
ID=7930196
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP00119533A Expired - Lifetime EP1103645B1 (en) | 1999-11-24 | 2000-09-07 | Method for producing coloured patterns on a fabric by hydrodynamic treatment |
Country Status (3)
Country | Link |
---|---|
US (3) | US6487762B1 (en) |
EP (1) | EP1103645B1 (en) |
DE (2) | DE19956571A1 (en) |
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1999
- 1999-11-24 DE DE19956571A patent/DE19956571A1/en not_active Withdrawn
-
2000
- 2000-09-07 EP EP00119533A patent/EP1103645B1/en not_active Expired - Lifetime
- 2000-09-07 DE DE50009908T patent/DE50009908D1/en not_active Expired - Lifetime
- 2000-11-21 US US09/716,281 patent/US6487762B1/en not_active Expired - Fee Related
-
2002
- 2002-06-13 US US10/167,453 patent/US6557224B2/en not_active Expired - Fee Related
-
2003
- 2003-01-03 US US10/336,015 patent/US6735834B2/en not_active Expired - Fee Related
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US3493462A (en) * | 1962-07-06 | 1970-02-03 | Du Pont | Nonpatterned,nonwoven fabric |
US4691417A (en) * | 1982-11-19 | 1987-09-08 | Andre Vuillaume | Device for the manufacture of non-woven fabrics with impressed or embossed designs |
EP0337451A2 (en) * | 1988-04-14 | 1989-10-18 | International Paper Company | Apparatus for producing symmetrical fluid entangled non-woven fabrics and related method |
WO1989009850A1 (en) * | 1988-04-14 | 1989-10-19 | Veratec Inc. | Apparatus and method for hydropatterning fabric |
US5144729A (en) * | 1989-10-13 | 1992-09-08 | Fiberweb North America, Inc. | Wiping fabric and method of manufacture |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2007042302A1 (en) * | 2005-10-13 | 2007-04-19 | Lindenfarb Textilveredelung Julius Probst Gmbh & Co. Kg | Multilayer fabric |
Also Published As
Publication number | Publication date |
---|---|
US6557224B2 (en) | 2003-05-06 |
DE50009908D1 (en) | 2005-05-04 |
US20030101557A1 (en) | 2003-06-05 |
DE19956571A1 (en) | 2001-05-31 |
US6735834B2 (en) | 2004-05-18 |
EP1103645B1 (en) | 2005-03-30 |
US6487762B1 (en) | 2002-12-03 |
EP1103645A3 (en) | 2002-12-18 |
US20020148085A1 (en) | 2002-10-17 |
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