EP1273357A1 - Process for coating body parts of vehicles - Google Patents
Process for coating body parts of vehicles Download PDFInfo
- Publication number
- EP1273357A1 EP1273357A1 EP02291686A EP02291686A EP1273357A1 EP 1273357 A1 EP1273357 A1 EP 1273357A1 EP 02291686 A EP02291686 A EP 02291686A EP 02291686 A EP02291686 A EP 02291686A EP 1273357 A1 EP1273357 A1 EP 1273357A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- primary coating
- composite material
- coating
- type
- paint
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/50—Multilayers
- B05D7/52—Two layers
- B05D7/54—No clear coat specified
- B05D7/546—No clear coat specified each layer being cured, at least partially, separately
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
- B05D3/061—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
- B05D3/062—Pretreatment
- B05D3/063—Pretreatment of polymeric substrates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
- B05D3/061—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
- B05D3/065—After-treatment
- B05D3/067—Curing or cross-linking the coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/02—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to macromolecular substances, e.g. rubber
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/02—Processes for applying liquids or other fluent materials performed by spraying
- B05D1/04—Processes for applying liquids or other fluent materials performed by spraying involving the use of an electrostatic field
- B05D1/045—Processes for applying liquids or other fluent materials performed by spraying involving the use of an electrostatic field on non-conductive substrates
Definitions
- the present invention relates to a method of painting parts made of polyester composite material such as, for example, motor vehicle body parts.
- SMC type polyester composite parts sheet molding compound
- BMC bulk molding compound
- these formed parts conventionally by molding a polyester resin reinforced with fibers of various kinds find application in the production of bumpers, doors, hoods or roofs for example.
- their use directly out of the mold cannot be envisaged on a vehicle because these polyester composite materials generally have surface surfaces imperfections that do not guarantee these parts once painted a surface quality known as class A.
- the present invention therefore provides a method of setting paint that provides a flawless surface appearance, without imperfections, similar to that which can be obtained on parts metal.
- An object of the invention is a simple process which can be implemented. implemented at relatively low temperature (especially at temperature ambient) and at atmospheric pressure. Another goal is to offer a process that can easily be integrated into conventional processes for manufacturing industrial equipment and in particular vehicles automobiles.
- This composite material is preferably a polyester composite material of type SMC LP (Sheet Molding Compound Low Profile).
- This process which implements UV curing at low temperature eliminates thermal stresses (deformation, expansion, etc.) that composite materials undergo with processes painting of the prior art.
- the cooking time very short of the process of the invention compared to those necessary for cooking in traditional ovens generates a significant increase in productivity like processing capabilities.
- the primary coating with a low organic solvent content is polyester acrylic type.
- the low viscosity of this type of primary coating allows obtain a penetration and recovery rate in the material very high composite.
- the rapid crosslinking kinetics of the primary coating gives the composite material a seal perfect as well as a very strong reduction in degassing phenomena during or after the deposition of the paint layers.
- This material is a polyester composite material which can come in different forms including that of a material molded into plates (SMC sheet molding compound).
- SMC sheet molding compound a material molded into plates
- SMC LP sheet molding compound low profile
- the support material 10 having been freed of impurities resulting from its initial manufacturing process by degreasing first, the first step of this process (Figure 1) consists of first, from a heat source of wavelength, power and determined surface energy, to activate the surface of this support by a first ultraviolet radiation (UV 12) to facilitate adhesion upper layers of the support by opening its chemical bonds, then in a second step (figure 2) to cover the surface of this support by a primary coating 14 with a low organic solvent content (representing less than 50% by mass of the primary coating).
- This primary coating which acts as a sealer is a varnish called "to high dry extract ", ie the dry matter remaining after solvent removal is greater than 50% of the initial mass of the primary coating.
- This specific composition with low viscosity allows a high penetration and recovery rate in micro-pores carrier material.
- This type of primary coating is by example available from products in the acrylic family polyesters from the Dutch company AKZOVERILAC.
- the primary coating 14 is process in a third step of the process of the invention ( Figure 3) to the firing of this primary coating by subjecting it to a second ultraviolet radiation (UV 16) from previous heat source subject to wavelength, power and surface energy determined.
- UV 16 ultraviolet radiation
- This cooking by UV irradiation at low temperature and atmospheric pressure will cause, in just a few seconds, crosslinking of the primary coating (i.e. an association between them to form a network of macromolecules constituting the coating primer) favoring its grip in the support (coating adhesion Primary / support).
- the micro-pores of the composite material which could have contained volatile components from the initial production (gaseous residues), are then found automatically plugged avoiding the degassing phenomena of the prior art.
- this cooking at low temperature also allows constraints to be removed thermal (expansion, deformation, etc.) usually experienced by the support material in traditional oven baking processes.
- thermal expansion, deformation, etc.
- the last step of the process then consists in applying conventionally on the support thus covered by the coating primary one or more layers of paint 18.
- This paint is of preferably a two-component polyurethane paint or even single-component melamine "oven-baked” applied by spraying electrostatic under temperature conditions between 80 ° to 200 ° C depending on the type of paint. Note that the application of these layers of paint is made easier by the presence of conductive particles (carbon in graphite form) at the very level of the composite support.
Abstract
Description
La présente invention se rapporte à un procédé de mise en peinture de pièces en matériau composite polyester comme, par exemple, des pièces de carrosserie de véhicule automobile.The present invention relates to a method of painting parts made of polyester composite material such as, for example, motor vehicle body parts.
Les pièces en matériau composite polyester de type SMC (sheet molding compound) ou BMC (bulk molding compound) sont de plus en plus utilisées en remplacement de pièces métalliques dans la fabrication de tous types d'équipements du fait de leur faible coût de fabrication, de leur absence de corrosion et de leur résistance aux chocs notamment.SMC type polyester composite parts (sheet molding compound) or BMC (bulk molding compound) are increasingly no longer used to replace metal parts in manufacturing all types of equipment due to their low manufacturing cost, their absence of corrosion and their impact resistance in particular.
En particulier, dans le domaine automobile, ces pièces formées classiquement par moulage d'une résine polyester renforcée par des fibres de diverses natures trouvent application dans la réalisation de pare-chocs, de portes, de capots ou de toits par exemple. Toutefois, leur utilisation directement en sortie de moule ne peut être envisagée sur un véhicule car ces matériaux composites polyesters présentent en général en surface des imperfections qui ne permettent pas de garantir à ces pièces une fois peintes une qualité de surface connue sous l'appellation de classe A.In particular, in the automotive field, these formed parts conventionally by molding a polyester resin reinforced with fibers of various kinds find application in the production of bumpers, doors, hoods or roofs for example. However, their use directly out of the mold cannot be envisaged on a vehicle because these polyester composite materials generally have surface surfaces imperfections that do not guarantee these parts once painted a surface quality known as class A.
Aussi, actuellement, il est connu pour obtenir cette surface parfaitement lisse de mise en peinture de grande qualité d'appliquer sur le matériau en sortie de moule un apprêt bouche-pores qui sera poncé avant de recevoir un surfaceur (sealer) puis une ou plusieurs couches de peinture pour cacher les imperfections restantes. Toutefois, c'est un processus particulièrement long (chaque opération de dépôt pouvant durer plusieurs dizaines de minutes) et coûteux (il nécessite des étapes de cuisson en four). On peut aussi recourir au procédé connu sous le nom de « revêtement en moule (in-mold coating)» dans lequel la couche d'apprêt (voire la couche de peinture) est introduite directement dans le moule avant que la pièce ne soit complètement formée. Malheureusement, ce procédé est limité à la réalisation de pièces de forme simple du fait de la nécessité d'obtenir un recouvrement total de la surface à traiter.Also, currently, he is known to get this surface perfectly smooth high quality paint to apply on material leaving the mold a sealer primer which will be sanded before receive a sealer and then one or more layers of paint to hide remaining imperfections. However, it is a particularly long process (each deposit operation can last several tens of minutes) and expensive (it requires steps of baking). We can also use the process known as "In-mold coating" in which the primer layer (see the paint layer) is introduced directly into the mold before the part is completely formed. Unfortunately, this process is limited to the production of parts of simple shape due to the need to obtain a total covering of the surface to be treated.
La présente invention propose donc un procédé de mise en peinture qui procure un aspect de surface irréprochable, sans imperfections, semblable à celui pouvant être obtenu sur des pièces métalliques. Un but de l'invention est un procédé simple qui peut être mis en oeuvre à relativement basse température (notamment à température ambiante) et à pression atmosphérique. Un autre but est de proposer un procédé qui puisse facilement s'intégrer dans les processus conventionnels de fabrication d'équipements industriels et en particulier de véhicules automobiles.The present invention therefore provides a method of setting paint that provides a flawless surface appearance, without imperfections, similar to that which can be obtained on parts metal. An object of the invention is a simple process which can be implemented. implemented at relatively low temperature (especially at temperature ambient) and at atmospheric pressure. Another goal is to offer a process that can easily be integrated into conventional processes for manufacturing industrial equipment and in particular vehicles automobiles.
Ces buts sont atteints par un procédé de mise en peinture de pièces en matériau composite dans lequel on active tout d'abord ladite pièce par un rayonnement ultraviolet, ensuite on recouvre ladite pièce d'un revêtement primaire à faible taux de solvant organique, puis on expose pendant quelques secondes celui-ci à un rayonnement ultraviolet, et enfin on applique au moins une couche de peinture sur ledit revêtement primaire ainsi exposé. Ce matériau composite est de préférence un matériau composite polyester du type SMC LP (Sheet Molding Compound Low Profile).These goals are achieved by a process of painting parts made of composite material in which said part is first activated by ultraviolet radiation, then we cover said part with a primary coating with low organic solvent content, then exposed for a few seconds this one has an ultraviolet radiation, and finally at least one layer of paint is applied to said coating primary thus exposed. This composite material is preferably a polyester composite material of type SMC LP (Sheet Molding Compound Low Profile).
Ce procédé qui met en oeuvre une cuisson UV à basse température permet de supprimer les contraintes thermiques (déformation, dilatation, etc.) habituelles que subissent les matériaux composites avec les procédés de mise en peinture de l'art antérieur. En outre, le temps de cuisson très court du procédé de l'invention comparé à ceux nécessaires aux cuissons en four traditionnelles engendre un accroissement notable de la productivité comme des capacités de traitement.This process which implements UV curing at low temperature eliminates thermal stresses (deformation, expansion, etc.) that composite materials undergo with processes painting of the prior art. In addition, the cooking time very short of the process of the invention compared to those necessary for cooking in traditional ovens generates a significant increase in productivity like processing capabilities.
Le revêtement primaire à faible taux de solvant organique est du type acrylique polyester. The primary coating with a low organic solvent content is polyester acrylic type.
La faible viscosité de ce type de revêtement primaire permet d'obtenir un taux de pénétration et de recouvrement dans le matériau composite très élevé. En outre, la cinétique de réticulation rapide du revêtement primaire confère au matériau composite une étanchéité parfaite ainsi qu'une très forte diminution des phénomènes de dégazage pendant ou après le dépôt des couches de peinture.The low viscosity of this type of primary coating allows obtain a penetration and recovery rate in the material very high composite. In addition, the rapid crosslinking kinetics of the primary coating gives the composite material a seal perfect as well as a very strong reduction in degassing phenomena during or after the deposition of the paint layers.
Les caractéristiques et avantages de la présente invention ressortiront mieux de la description suivante, faite à titre indicatif et non limitatif, en regard des dessins annexés sur lesquels :
- la figure 1 illustre la première étape du procédé selon l'invention de mise en peinture d'un matériau support de type SMC,
- la figure 2 illustre la deuxième étape du procédé selon l'invention de mise en peinture d'un matériau support de type SMC,
- la figure 3 illustre la troisième étape du procédé selon l'invention de mise en peinture d'un matériau support de type SMC, et
- la figure 4 montre la structure finale du matériau.
- FIG. 1 illustrates the first step of the method according to the invention of painting a support material of SMC type,
- FIG. 2 illustrates the second step of the method according to the invention of painting a support material of SMC type,
- FIG. 3 illustrates the third step of the method according to the invention of painting a support material of SMC type, and
- Figure 4 shows the final structure of the material.
La structure d'un matériau support 10 auquel est appliqué le
procédé de mise en peinture de l'invention est la suivante. Ce matériau est
un matériau composite polyester qui peut se présenter sous différentes
formes dont celle d'un matériau moulé en plaques (SMC sheet molding
compound). Dans cette catégorie, on s'intéressera plus particulièrement
au SMC LP (sheet molding compound low profile) qui présente l'avantage
de comporter un bon aspect de surface à l'issu de son processus de
fabrication, même si, comme tous ces matériaux composites moulés, il
présente naturellement dans sa structure et au niveau de sa surface des
porosités (micro-pores) pouvant renfermer des résidus gazeux de ce
processus sources potentiel de dégazage (notamment en cas de
réchauffage ultérieur du support).The structure of a
Il peut toutefois être noté que si l'invention est appliquée préférentiellement à des matériaux de type SMC, elle peut être mise en oeuvre avec d'autres types de matériaux tels que ceux connus sous les appellations BMC (bulk molding compound), ZMC (Zanella molding compound), DMC (dough molding compound) ou encore TMC (thick molding compound).It may however be noted that if the invention is applied preferentially to SMC type materials, it can be used works with other types of materials such as those known under BMC (bulk molding compound), ZMC (Zanella molding) compound), DMC (dough molding compound) or even TMC (thick molding compound).
Ces matériaux sont utilisés dans tous types d'industrie pour la fabrication d'équipements les plus divers. Dans le domaine automobile, ils trouvent particulièrement application pour la réalisation des pare-chocs, des portes, des capots ou des toits des véhicules ou ils remplacent avantageusement les pièces métalliques antérieures.These materials are used in all types of industry for the manufacture of the most diverse equipment. In the automotive field, they find particular application for the production of bumpers, doors, hoods or roofs of vehicles or they replace advantageously the anterior metal parts.
Le procédé de mise en peinture de pièces en matériau composite de la structure précitée est explicité en regard des figures 1 à 4.The process of painting parts made of composite material of the above structure is explained with reference to FIGS. 1 to 4.
Le matériau support 10 ayant été débarrassé des impuretés
résultant de son processus de fabrication initial par un dégraissage
préalable, la première étape de ce procédé (figure 1) consiste tout
d'abord, à partir d'une source de chaleur de longueur d'onde, de puissance
et d'énergie de surface déterminées, à activer la surface de ce support par
un premier rayonnement ultraviolet (UV 12) afin de faciliter l'adhérence
des couches supérieures du support en ouvrant ses liaisons chimiques,
puis dans une deuxième étape (figure 2) à recouvrir la surface de ce
support par un revêtement primaire 14 à faible taux de solvant organique
(représentant moins de 50% en masse du revêtement primaire). Ce
revêtement primaire qui fait fonction de bouche-pores est un vernis dit « à
haut extrait sec » c'est à dire dont la matière sèche restante après
élimination des solvants est supérieure à 50% de la masse initiale du
revêtement primaire. Cette composition spécifique à faible viscosité
permet un taux de pénétration et de recouvrement élevé dans les micro-pores
du matériau support. Ce type de revêtement primaire est par
exemple disponible parmi les produits de la famille des acryliques
polyesters de la société hollandaise AKZOVERILAC.The
Une fois le revêtement primaire 14 déposé sur le support 10, il est
procédé dans une troisième étape du procédé de l'invention (figure 3) à la
cuisson de ce revêtement primaire en soumettant celui-ci à un second
rayonnement ultraviolet (UV 16) à partir de source de chaleur précédente
soumise à une longueur d'onde, une puissance et une énergie de surface
déterminées. Cette cuisson par irradiation UV à basse température et à
pression atmosphérique va provoquer, en quelques secondes seulement,
une réticulation du revêtement primaire (c'est à dire une association entre
elles pour former un réseau des macromolécules constituant le revêtement
primaire) favorisant sa prise dans le support (l'adhérence revêtement
primaire/support). En surface, les micro-pores du matériau composite, qui
auraient pu contenir des composants volatils issus du processus de
fabrication initial (des résidus gazeux), se trouvent alors automatiquement
bouchés évitant les phénomènes de dégazage de l'art antérieur. On
notera, et ceci est un aspect important de l'invention, que cette cuisson à
basse température permet en outre une suppression des contraintes
thermiques (dilatation, déformation, etc.) subis habituellement par le
matériau support dans les procédés traditionnels de cuisson au four. De
plus, la durée particulièrement réduite de l'étape de cuisson UV par
rapport à celle d'une cuisson au four traditionnelle qui peut atteindre
quelques dizaines de minutes, permet d'augmenter de façon notable la
productivité.Once the
La dernière étape du procédé (figure 4) consiste ensuite à appliquer
de façon conventionnelle sur le support ainsi recouvert par le revêtement
primaire une ou plusieurs couches de peinture 18. Cette peinture est de
préférence une peinture polyuréthanne bi-composants ou bien encore
monocomposant mélaminée « à cuisson four » appliquée par pulvérisation
électrostatique dans les conditions de température comprise entre 80° à
200°C selon le type de peinture. On notera que l'application de ces
couches de peinture est facilitée par la présence de particules conductrices
(carbone sous forme graphite) au niveau même du support composite.The last step of the process (figure 4) then consists in applying
conventionally on the support thus covered by the coating
primary one or more layers of
Claims (6)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR0109001 | 2001-07-06 | ||
FR0109001A FR2826883B1 (en) | 2001-07-06 | 2001-07-06 | PROCESS FOR PAINTING BODY PARTS |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1273357A1 true EP1273357A1 (en) | 2003-01-08 |
EP1273357B1 EP1273357B1 (en) | 2006-09-06 |
Family
ID=8865207
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02291686A Expired - Lifetime EP1273357B1 (en) | 2001-07-06 | 2002-07-05 | Process for coating body parts of vehicles |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1273357B1 (en) |
AT (1) | ATE338588T1 (en) |
DE (1) | DE60214478T2 (en) |
FR (1) | FR2826883B1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2006010845A1 (en) * | 2004-06-28 | 2006-02-02 | Centre National De La Recherche Scientifique (Cnrs) | Method and device for depositing thin films by electrohydrodynamic, in particular post-discharge, spraying |
EP3825014A1 (en) * | 2019-11-21 | 2021-05-26 | REHAU AG + Co | Process for coating a polymeric component, and polymeric component |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0487323A1 (en) * | 1990-11-20 | 1992-05-27 | Sumitomo Chemical Company Limited | Precoating of polypropylene moldings |
EP0575798A1 (en) * | 1992-06-19 | 1993-12-29 | Fuji Polymertech Co., Ltd | Process for producing finger-touch key for manipulation switch |
-
2001
- 2001-07-06 FR FR0109001A patent/FR2826883B1/en not_active Expired - Fee Related
-
2002
- 2002-07-05 EP EP02291686A patent/EP1273357B1/en not_active Expired - Lifetime
- 2002-07-05 AT AT02291686T patent/ATE338588T1/en not_active IP Right Cessation
- 2002-07-05 DE DE60214478T patent/DE60214478T2/en not_active Expired - Fee Related
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0487323A1 (en) * | 1990-11-20 | 1992-05-27 | Sumitomo Chemical Company Limited | Precoating of polypropylene moldings |
EP0575798A1 (en) * | 1992-06-19 | 1993-12-29 | Fuji Polymertech Co., Ltd | Process for producing finger-touch key for manipulation switch |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2006010845A1 (en) * | 2004-06-28 | 2006-02-02 | Centre National De La Recherche Scientifique (Cnrs) | Method and device for depositing thin films by electrohydrodynamic, in particular post-discharge, spraying |
US7799389B2 (en) | 2004-06-28 | 2010-09-21 | Centre National De La Recherche Scientifique | Method and device for depositing thin films by electrohydrodynamic, in particular post-discharge, spraying |
EP3825014A1 (en) * | 2019-11-21 | 2021-05-26 | REHAU AG + Co | Process for coating a polymeric component, and polymeric component |
Also Published As
Publication number | Publication date |
---|---|
FR2826883A1 (en) | 2003-01-10 |
FR2826883B1 (en) | 2003-12-12 |
EP1273357B1 (en) | 2006-09-06 |
DE60214478D1 (en) | 2006-10-19 |
ATE338588T1 (en) | 2006-09-15 |
DE60214478T2 (en) | 2007-05-31 |
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