EP2467558A4 - Method of forming polystalline diamond elements, polycrystalline diamond elements, and earth boring tools carrying such polycrystalline diamond elements - Google Patents

Method of forming polystalline diamond elements, polycrystalline diamond elements, and earth boring tools carrying such polycrystalline diamond elements

Info

Publication number
EP2467558A4
EP2467558A4 EP10810541.2A EP10810541A EP2467558A4 EP 2467558 A4 EP2467558 A4 EP 2467558A4 EP 10810541 A EP10810541 A EP 10810541A EP 2467558 A4 EP2467558 A4 EP 2467558A4
Authority
EP
European Patent Office
Prior art keywords
diamond elements
polycrystalline diamond
polystalline
forming
earth boring
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP10810541.2A
Other languages
German (de)
French (fr)
Other versions
EP2467558A2 (en
Inventor
Danny E Scott
L Allen Sinor
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Baker Hughes Holdings LLC
Original Assignee
Baker Hughes Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Baker Hughes Inc filed Critical Baker Hughes Inc
Publication of EP2467558A2 publication Critical patent/EP2467558A2/en
Publication of EP2467558A4 publication Critical patent/EP2467558A4/en
Withdrawn legal-status Critical Current

Links

Classifications

    • E—FIXED CONSTRUCTIONS
    • E21—EARTH DRILLING; MINING
    • E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B10/00—Drill bits
    • E21B10/46—Drill bits characterised by wear resisting parts, e.g. diamond inserts
    • E21B10/56—Button-type inserts
    • E21B10/567—Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J3/00—Processes of utilising sub-atmospheric or super-atmospheric pressure to effect chemical or physical change of matter; Apparatus therefor
    • B01J3/06—Processes using ultra-high pressure, e.g. for the formation of diamonds; Apparatus therefor, e.g. moulds or dies
    • B01J3/062—Processes using ultra-high pressure, e.g. for the formation of diamonds; Apparatus therefor, e.g. moulds or dies characterised by the composition of the materials to be processed
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/12—Both compacting and sintering
    • B22F3/14—Both compacting and sintering simultaneously
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D99/00—Subject matter not provided for in other groups of this subclass
    • B24D99/005—Segments of abrasive wheels
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C26/00—Alloys containing diamond or cubic or wurtzitic boron nitride, fullerenes or carbon nanotubes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2203/00—Processes utilising sub- or super atmospheric pressure
    • B01J2203/06—High pressure synthesis
    • B01J2203/0605—Composition of the material to be processed
    • B01J2203/062—Diamond
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2203/00—Processes utilising sub- or super atmospheric pressure
    • B01J2203/06—High pressure synthesis
    • B01J2203/065—Composition of the material produced
    • B01J2203/0655—Diamond
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2203/00—Processes utilising sub- or super atmospheric pressure
    • B01J2203/06—High pressure synthesis
    • B01J2203/0675—Structural or physico-chemical features of the materials processed
    • B01J2203/0685—Crystal sintering
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/30—Self-sustaining carbon mass or layer with impregnant or other layer
EP10810541.2A 2009-08-18 2010-08-18 Method of forming polystalline diamond elements, polycrystalline diamond elements, and earth boring tools carrying such polycrystalline diamond elements Withdrawn EP2467558A4 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US23477609P 2009-08-18 2009-08-18
PCT/US2010/045878 WO2011022474A2 (en) 2009-08-18 2010-08-18 Method of forming polystalline diamond elements, polycrystalline diamond elements, and earth boring tools carrying such polycrystalline diamond elements

Publications (2)

Publication Number Publication Date
EP2467558A2 EP2467558A2 (en) 2012-06-27
EP2467558A4 true EP2467558A4 (en) 2015-12-02

Family

ID=43604405

Family Applications (1)

Application Number Title Priority Date Filing Date
EP10810541.2A Withdrawn EP2467558A4 (en) 2009-08-18 2010-08-18 Method of forming polystalline diamond elements, polycrystalline diamond elements, and earth boring tools carrying such polycrystalline diamond elements

Country Status (5)

Country Link
US (1) US20110042149A1 (en)
EP (1) EP2467558A4 (en)
CA (1) CA2770847A1 (en)
WO (1) WO2011022474A2 (en)
ZA (1) ZA201201225B (en)

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US7036611B2 (en) 2002-07-30 2006-05-02 Baker Hughes Incorporated Expandable reamer apparatus for enlarging boreholes while drilling and methods of use
US9017438B1 (en) 2006-10-10 2015-04-28 Us Synthetic Corporation Polycrystalline diamond compact including a polycrystalline diamond table with a thermally-stable region having at least one low-carbon-solubility material and applications therefor
US8236074B1 (en) 2006-10-10 2012-08-07 Us Synthetic Corporation Superabrasive elements, methods of manufacturing, and drill bits including same
US8080074B2 (en) 2006-11-20 2011-12-20 Us Synthetic Corporation Polycrystalline diamond compacts, and related methods and applications
US8034136B2 (en) 2006-11-20 2011-10-11 Us Synthetic Corporation Methods of fabricating superabrasive articles
US8999025B1 (en) 2008-03-03 2015-04-07 Us Synthetic Corporation Methods of fabricating a polycrystalline diamond body with a sintering aid/infiltrant at least saturated with non-diamond carbon and resultant products such as compacts
US8911521B1 (en) 2008-03-03 2014-12-16 Us Synthetic Corporation Methods of fabricating a polycrystalline diamond body with a sintering aid/infiltrant at least saturated with non-diamond carbon and resultant products such as compacts
US9315881B2 (en) 2008-10-03 2016-04-19 Us Synthetic Corporation Polycrystalline diamond, polycrystalline diamond compacts, methods of making same, and applications
US7866418B2 (en) 2008-10-03 2011-01-11 Us Synthetic Corporation Rotary drill bit including polycrystalline diamond cutting elements
US8297382B2 (en) 2008-10-03 2012-10-30 Us Synthetic Corporation Polycrystalline diamond compacts, method of fabricating same, and various applications
US8071173B1 (en) 2009-01-30 2011-12-06 Us Synthetic Corporation Methods of fabricating a polycrystalline diamond compact including a pre-sintered polycrystalline diamond table having a thermally-stable region
EP2432963B1 (en) 2009-05-20 2017-10-11 Smith International, Inc. Cutting elements, methods for manufacturing such cutting elements, and tools incorporating such cutting elements
US10309158B2 (en) * 2010-12-07 2019-06-04 Us Synthetic Corporation Method of partially infiltrating an at least partially leached polycrystalline diamond table and resultant polycrystalline diamond compacts
US9027675B1 (en) 2011-02-15 2015-05-12 Us Synthetic Corporation Polycrystalline diamond compact including a polycrystalline diamond table containing aluminum carbide therein and applications therefor
US10099347B2 (en) * 2011-03-04 2018-10-16 Baker Hughes Incorporated Polycrystalline tables, polycrystalline elements, and related methods
US8882869B2 (en) 2011-03-04 2014-11-11 Baker Hughes Incorporated Methods of forming polycrystalline elements and structures formed by such methods
US8727046B2 (en) 2011-04-15 2014-05-20 Us Synthetic Corporation Polycrystalline diamond compacts including at least one transition layer and methods for stress management in polycrsystalline diamond compacts
US9493991B2 (en) 2012-04-02 2016-11-15 Baker Hughes Incorporated Cutting structures, tools for use in subterranean boreholes including cutting structures and related methods
US8961630B2 (en) 2012-05-04 2015-02-24 Baker Hughes Incorporated Methods of forming cutting elements by removing metal from interstitial spaces in polycrystalline diamond
GB2507568A (en) * 2012-11-05 2014-05-07 Element Six Abrasives Sa A chamfered pcd cutter or shear bit
US9534450B2 (en) 2013-07-22 2017-01-03 Baker Hughes Incorporated Thermally stable polycrystalline compacts for reduced spalling, earth-boring tools including such compacts, and related methods
US10047567B2 (en) 2013-07-29 2018-08-14 Baker Hughes Incorporated Cutting elements, related methods of forming a cutting element, and related earth-boring tools
SG11201605215YA (en) 2013-12-25 2016-08-30 Daiichi Sankyo Co Ltd Anti-trop2 antibody-drug conjugate
WO2015115091A1 (en) 2014-01-31 2015-08-06 第一三共株式会社 Anti-her2 antibody-drug conjugate
US9845642B2 (en) 2014-03-17 2017-12-19 Baker Hughes Incorporated Cutting elements having non-planar cutting faces with selectively leached regions, earth-boring tools including such cutting elements, and related methods
US9605488B2 (en) 2014-04-08 2017-03-28 Baker Hughes Incorporated Cutting elements including undulating boundaries between catalyst-containing and catalyst-free regions of polycrystalline superabrasive materials and related earth-boring tools and methods
US9714545B2 (en) 2014-04-08 2017-07-25 Baker Hughes Incorporated Cutting elements having a non-uniform annulus leach depth, earth-boring tools including such cutting elements, and related methods
US9863189B2 (en) 2014-07-11 2018-01-09 Baker Hughes Incorporated Cutting elements comprising partially leached polycrystalline material, tools comprising such cutting elements, and methods of forming wellbores using such cutting elements
US10633928B2 (en) 2015-07-31 2020-04-28 Baker Hughes, A Ge Company, Llc Polycrystalline diamond compacts having leach depths selected to control physical properties and methods of forming such compacts

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Publication number Priority date Publication date Assignee Title
US5127923A (en) * 1985-01-10 1992-07-07 U.S. Synthetic Corporation Composite abrasive compact having high thermal stability
US5335738A (en) * 1990-06-15 1994-08-09 Sandvik Ab Tools for percussive and rotary crushing rock drilling provided with a diamond layer
WO2005110648A2 (en) * 2004-05-12 2005-11-24 Element Six (Pty) Ltd Cutting tool insert
US20090152018A1 (en) * 2006-11-20 2009-06-18 Us Synthetic Corporation Polycrystalline diamond compacts, and related methods and applications
US20090173015A1 (en) * 2007-02-06 2009-07-09 Smith International, Inc. Polycrystalline Diamond Constructions Having Improved Thermal Stability
EP2262600A1 (en) * 2008-04-08 2010-12-22 Element Six (Production) (Pty) Ltd. Cutting tool insert

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US5151107A (en) * 1988-07-29 1992-09-29 Norton Company Cemented and cemented/sintered superabrasive polycrystalline bodies and methods of manufacture thereof
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US6248447B1 (en) * 1999-09-03 2001-06-19 Camco International (Uk) Limited Cutting elements and methods of manufacture thereof
US6592985B2 (en) * 2000-09-20 2003-07-15 Camco International (Uk) Limited Polycrystalline diamond partially depleted of catalyzing material
DE60140617D1 (en) * 2000-09-20 2010-01-07 Camco Int Uk Ltd POLYCRYSTALLINE DIAMOND WITH A SURFACE ENRICHED ON CATALYST MATERIAL
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ZA200504494B (en) * 2004-06-01 2006-04-26 Smith International Methods for manufacturing ultrahard cutting elements
US7754333B2 (en) * 2004-09-21 2010-07-13 Smith International, Inc. Thermally stable diamond polycrystalline diamond constructions
US7608333B2 (en) * 2004-09-21 2009-10-27 Smith International, Inc. Thermally stable diamond polycrystalline diamond constructions
GB0423597D0 (en) * 2004-10-23 2004-11-24 Reedhycalog Uk Ltd Dual-edge working surfaces for polycrystalline diamond cutting elements
US7493973B2 (en) * 2005-05-26 2009-02-24 Smith International, Inc. Polycrystalline diamond materials having improved abrasion resistance, thermal stability and impact resistance
US7726421B2 (en) * 2005-10-12 2010-06-01 Smith International, Inc. Diamond-bonded bodies and compacts with improved thermal stability and mechanical strength
US7628234B2 (en) * 2006-02-09 2009-12-08 Smith International, Inc. Thermally stable ultra-hard polycrystalline materials and compacts
US8328891B2 (en) * 2006-05-09 2012-12-11 Smith International, Inc. Methods of forming thermally stable polycrystalline diamond cutters
CN101583450B (en) * 2007-01-19 2014-01-08 住友电气工业株式会社 Cutting tool
US8349040B2 (en) * 2008-07-08 2013-01-08 Smith International, Inc. Method for making composite abrasive compacts
WO2010009416A2 (en) * 2008-07-17 2010-01-21 Smith International, Inc. Methods of forming polycrystalline diamond cutters
US8083012B2 (en) * 2008-10-03 2011-12-27 Smith International, Inc. Diamond bonded construction with thermally stable region
US7866418B2 (en) * 2008-10-03 2011-01-11 Us Synthetic Corporation Rotary drill bit including polycrystalline diamond cutting elements
US20100104874A1 (en) * 2008-10-29 2010-04-29 Smith International, Inc. High pressure sintering with carbon additives
US8663349B2 (en) * 2008-10-30 2014-03-04 Us Synthetic Corporation Polycrystalline diamond compacts, and related methods and applications
CA2749776C (en) * 2009-01-16 2016-01-05 Baker Hughes Incorporated Methods of forming polycrystalline diamond cutting elements, cutting elements so formed and drill bits so equipped
EP2462308A4 (en) * 2009-08-07 2014-04-09 Smith International Thermally stable polycrystalline diamond constructions
CA2770502C (en) * 2009-08-07 2014-10-07 Baker Hughes Incorporated Polycrystalline compacts including in-situ nucleated grains, earth-boring tools including such compacts, and methods of forming such compacts and tools
EP2462310A4 (en) * 2009-08-07 2014-04-02 Smith International Method of forming a thermally stable diamond cutting element

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5127923A (en) * 1985-01-10 1992-07-07 U.S. Synthetic Corporation Composite abrasive compact having high thermal stability
US5335738A (en) * 1990-06-15 1994-08-09 Sandvik Ab Tools for percussive and rotary crushing rock drilling provided with a diamond layer
WO2005110648A2 (en) * 2004-05-12 2005-11-24 Element Six (Pty) Ltd Cutting tool insert
US20090152018A1 (en) * 2006-11-20 2009-06-18 Us Synthetic Corporation Polycrystalline diamond compacts, and related methods and applications
US20090173015A1 (en) * 2007-02-06 2009-07-09 Smith International, Inc. Polycrystalline Diamond Constructions Having Improved Thermal Stability
EP2262600A1 (en) * 2008-04-08 2010-12-22 Element Six (Production) (Pty) Ltd. Cutting tool insert

Also Published As

Publication number Publication date
WO2011022474A4 (en) 2011-08-11
WO2011022474A3 (en) 2011-06-30
ZA201201225B (en) 2012-10-31
CA2770847A1 (en) 2011-02-24
US20110042149A1 (en) 2011-02-24
EP2467558A2 (en) 2012-06-27
WO2011022474A2 (en) 2011-02-24

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