EP2894132A1 - Mineral fibre composition - Google Patents
Mineral fibre composition Download PDFInfo
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- EP2894132A1 EP2894132A1 EP14194657.4A EP14194657A EP2894132A1 EP 2894132 A1 EP2894132 A1 EP 2894132A1 EP 14194657 A EP14194657 A EP 14194657A EP 2894132 A1 EP2894132 A1 EP 2894132A1
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- Prior art keywords
- composition according
- mineral fiber
- fiber composition
- mass
- mineral
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Classifications
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C13/00—Fibre or filament compositions
- C03C13/06—Mineral fibres, e.g. slag wool, mineral wool, rock wool
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/11—Glass compositions containing silica with 40% to 90% silica, by weight containing halogen or nitrogen
- C03C3/112—Glass compositions containing silica with 40% to 90% silica, by weight containing halogen or nitrogen containing fluorine
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2213/00—Glass fibres or filaments
- C03C2213/02—Biodegradable glass fibres
Definitions
- the present invention relates to a mineral fiber composition and produced therefrom mineral fibers, the u. a. as an insulating material and as a material for fire protection or sound insulation is applicable.
- a decisive criterion of fiber production by means of the combined draw-blow process represents the viscometric behavior of the chemical composition and in particular the working range of the composition, in particular a defibration of the melt can take place.
- This working range is defined by the temperature range of the melt between a viscosity of about 104 dPas and the liquidus temperature. This difference range should be at least 100 ° and in particular over 120 °.
- in vitro tests wherein the dissolution rate of the fibers in a model liquid, a so-called Gamble's solution, is examined in the laboratory.
- This Gamble's fluid is adapted to a biological environment.
- model liquids with a pH of 7.5 and with a pH of 4.5 are used. The results of these tests are given as the reduction in fiber diameter in ng / day.
- macrophages promote the removal of the fibers from the lung by promoting the local dissolution of the surrounding fibrous surface, resulting in a reduction in the size of the fibers Weakening and breaking the fibers, thus reducing the average fiber length, thereby enabling the macrophages to wrap around and transport the shorter fibers out of the lungs.
- the fiberization device is the continuous load at 1200 ° C and above.
- specially new metal alloys with a high content of cobalt had to be developed, as they are eg in the U.S. Patent No. 6068814 and U.S. Patent No. 6,266,979 , of the EP 0968314 A1 , of the WO 2005052208 Aloder the WO 2009071847 A1 are disclosed.
- the service life of the defibering devices is very limited despite these new developments in the metal alloys used and is with a service life of 3-4 days. As a result, the production of mineral fibers with such chemical compositions moves economically in the border area.
- the invention is based on the above-described prior art, the task of designing a mineral fiber composition with a chemical composition of mineral fibers, in which a fiber melt by means of the combined spin-blow process is economically shredded, without precluding the possibility of other defibrillation technology.
- the mineral fiber composition according to the invention has the following chemical composition, in% by mass: Si0 2 37-44% Al 2 0 3 16-24% CaO 8-14% MgO 2-7% Na 2 0 5-12% K 2 0 2-7% Fe 2 0 3 3-8% F 2 1-5% ZnO 0.4-3% TiO 2 0.1-3%.
- the mineral fiber composition according to the invention may have the following chemical composition, in% by mass and also contain additional components: Si0 2 39-42% Al 2 0 3 19-22% CaO 10-12% MgO 3-5% Na 2 0 8-11% K 2 0 3-6% Fe 2 0 3 4-6% F 2 2-4% ZnO 0.4-2% Ti0 2 0.5-1% S0 3 0, 1 - 0.5%, preferably 0.2-0.4% MnO 0.1 - 1%, preferably 0.1-0.4% BaO ⁇ 0.2%, preferably ⁇ 0.1%.
- the mineral fiber composition of the present invention is a chemical composition located in the "gray zone" between previous standard chemical compositions of stone fibers and glass fibers, the fibers produced therefrom absorbing and indicating the particular specific advantages of stone fibers and glass fibers.
- SiO 2 is the primary glass-forming component.
- silicon dioxide is given in the ranges 37-44% by mass and in particular between 39-42% by mass.
- the proportion of aluminum oxide according to the invention ensures the desired high-temperature resistance and application limit temperature of the mineral fibers according to the invention.
- a content of at least 4% by mass or even at least 5% by mass, in particular between 5 and 8% by mass in order to control the high-temperature resistance of the fibers while at the same time having a positive effect on the biosolubility of the fibers and, secondly, the metal parts of the defibering devices To protect corrosion.
- alkali oxides R 2 0
- alkaline earth oxides RO
- the content of alkaline oxides R 2 0, ie, substantially Na 2 0 and K 2 0 is preferably at least 11% by weight and in particular is maintained in a range between about 11 to 14 mass%.
- the preferred Na 2 O content in the composition according to the invention is at least 7% by mass, in particular between 7 and 9% by mass, while the content of K 2 O is at least 2% by mass, in particular between 4 and 5% by mass.
- K 2 O can thus be present in a very low content content for a given total amount of alkali oxides. Nevertheless, it is possible within the scope of the invention also to provide a higher K 2 O content, for example of the order of magnitude of 6 to 7% by mass, which may represent, for example, more than half of the total amount of alkali oxides in the composition.
- the ratio of Na 2 0 and K 2 0 determined in the composition of the invention by the use of inexpensive minerals as a raw material carrier.
- the preferred proportion of CaO in the composition according to the invention is advantageously between 8 and 14% by weight.
- the preferred amount of MgO is selected between 2 and 7% by mass, but especially between 3 and 6% by mass.
- MgO is a glass oxide of great technical importance.
- Magnesium oxide like calcium oxide, is a typical network converter and glass stabilizer. MgO improves the crystallinity and improves the fiberizing properties such that there are desirable minima of viscosity in the present inventive composition.
- the chemical composition of the invention also contains a proportion of Ti0 2 in a range of 0.1-3% by mass, preferably from 0.5 to 1.0% by mass.
- the titanium dioxide like the calcium oxide already described, leads to a substantial lowering of the high-temperature viscosity and an increase in the low-temperature viscosity and the associated advantages.
- the essential advantages and innovations with regard to the chemical composition according to the invention are achieved by the combined use of zinc oxide and fluorine, which so that both in combination become indispensable components of the composition according to the invention.
- the chemical composition of the present invention preferably has a content of ZnO of at least 0.4 mass% or at least 1.0 mass%, and more preferably from 0.4 to 2.0 mass%.
- This relatively low content has an advantageous effect on biodegradability in interaction with the other constituents according to the invention, without leading to economic disadvantages.
- the pulping viscosity necessary for the spin-blow process is achieved at lower temperatures. This is a decisive criterion for the service life and life of the fiberization device and thus a essential aspect for a cost-effective economic production of mineral fibers.
- the fluorides used according to the invention occupy a special position.
- the glass formation is due to increase the thermal conductivity of the batch by the fluorides faster before him. At high temperatures, the surface of the crystal lattice is destroyed by the resulting fluorine vapor and significantly increases the reactivity of the batch.
- the preferred proportion of fluorine in the composition according to the invention is advantageously between 1 and 5% by mass and preferably between 2 and 4% by mass.
- the presence of most of the amount of fluorine in the molten glass introduced into the glass is directly related to the bond ratios of the glass structure in the composition of the present invention together, with much of the F 2 ions remaining in the glass structure.
- the proportion of manganese oxide provided in the chemical composition according to the invention plays a not insignificant role in a manner similar to the presence of iron oxide for the lifetime of the fiberizer in the spin-blow process.
- the MnO content has a positive effect on a lower corrosion of the rotational parts of the fiberization device.
- the percentage of MnO can be up to 1% by mass, but advantageously between 0.1 to 0.4% by mass.
- S0 3 may still be present in the composition according to the invention, which forms in the melt of the raw materials or is already present in the raw materials. But this has, as well as other trace elements or impurities such.
- B. BaO and Cr 2 0 3 which pass through the raw materials in the smallest amounts in the melt, neither one Influence on the melting of raw materials, nor on the properties of mineral fibers.
- the fibers produced from the composition according to the invention can be produced at low cost in two respects.
- the melt of the mixture according to the invention by mixing different minerals, favorable melting temperatures are achieved, which can be further enhanced by a use proportion of waste glass shards.
- the melting-promoting effect of waste glass shards is based on the fact that no heat energy is required for the degradation of crystal lattices for their melting.
- the glass shards which are preferably ground to a size corresponding to the grain size of the other components, loosen the mixture and melt much easier than pure mixture.
- the fibers made from the chemical composition of this invention have a good biodegradability, with the in vitro method of determining biobaleableness implying a neutral, slightly basic, or acidic pH.
- the mineral fibers according to the invention generally have a dissolution rate of at least 30, preferably at least 40 to 50 ng / cm per at a pH of 4.5, and of at least 30, preferably at least 40 to 50 ng / cm 2 per hour measured at a pH of Value of 7.5.
- the fibers produced with the composition according to the invention have an intratracheal test within the in vivo procedure a half-life of ⁇ 40 days. This complies with the generally accepted conventions of the Heilmé Mineralwooie eV (GGM) and the European Certification Board (EUCEB).
- the mineral fiber composition according to the invention or the mineral fibers produced can be used, for example, as insulating material for thermal, cold, sound and fire protection. So in building construction, in industrial construction, as well as in vehicle construction or shipbuilding.
- the mineral fibers can be processed into shaped bodies (preferably elastically) in different shapes, in particular in the form of felts, mats, rolls, plates, shells, strips, webs or even in the form of loose wool.
- a suitable starting mixture (batch) was prepared and this mixture melted in an electrically heated melting tank at about 1420 ° C.
- a molten glass jet having a temperature of 1330 ° C was fed to the rotating part (spinner) of a combined centrifugal-blowing plant and passed through the spin basket, which had a temperature of 1160 to 1170 ° C, to mineral fibers with a mean diameter of 7, 6 microns and an average fiber length of 9.7 mm shredded.
- the shot content of the mineral fibers was 1.8% by mass.
- the chamfer produced was tested for biodegradability by means of a Gamble's solution at pH 4.5 and pH 7.5, in the first case the dissolution rate being 42 ng / cm 2 per hour and at 1 min pH of 7.5 at 53 ng / cm 2 per hour.
- the above chemical composition meets the requirements for temperature resistance> 1000 ° C according to DIN 4102, Part 17, whereby the application limit temperature as determined according to ISO 8142, DIN EN 14706 and DIN EN 14707 is above 600 ° C.
- the interaction of all the features of the chemical composition according to the invention results in a high level of economy in terms of both melting and defibration.
- the melting of the raw materials can be done faster and at lower temperatures than usual.
- the fiberization can also be done at lower temperatures compared to the prior art, resulting in a significantly longer life and life of the fiberizer of up to 14 days.
Abstract
Die Erfindung betrifft eine Mineralfaserkomposition und daraus herstellbare Mineralfasern, die u. a. als Dämmstoff sowie als Material zum Brandschutz oder Schallschutz anwendbar sind.The invention relates to a mineral fiber composition and mineral fibers produced therefrom, the u. a. as an insulating material and as a material for fire protection or sound insulation are applicable.
Die Mineralfaserkomposition soll eine chemische Zusammensetzung von Mineralfasern aufweisen, mittels der eine Faserschmelze mit einem kombinierten Schleuder-BlasVerfahren wirtschaftlich zerfaserbar ist.The mineral fiber composition should have a chemical composition of mineral fibers, by means of which a fiber melt with a combined centrifugal blown process is economically defibred.
Erfindungsgemäss lautet die chemische Zusammensetzung
Description
Die vorliegende Erfindung betrifft eine Mineralfaserkomposition und daraus herstellbare Mineralfasern, die u. a. als Dämmstoff sowie als Material zum Brandschutz oder Schallschutz anwendbar ist.The present invention relates to a mineral fiber composition and produced therefrom mineral fibers, the u. a. as an insulating material and as a material for fire protection or sound insulation is applicable.
Die Verwendung von Mineralfasern oder Glaswolle als Material in unterschiedlicher Formgebung zur Wärmedämmung oder zum Brandschutz ist bekannt.
Es wird wird seit vielen Jahren in der Forschung und Entwicklung intensiv daran gearbeitet, Mineralfasern mit einem umfassenden Eigenschaftsprofil zu entwickeln und zu produzieren.The use of mineral fibers or glass wool as a material in different shapes for thermal insulation or fire protection is known.
For many years, intensive research and development is being done to develop and produce mineral fibers with a comprehensive property profile.
Eine effiziente und kosteneffektive Schmelze der Gemengekomponenten im Ofen oder der Schmelzwanne und die Herstellung der Fasern aus der Schmelze erfordert, dass die chemische Zusammensetzung eine geeignete Liquidus-Temperatur aufweist und während eines Zerfaserungsverfahrens eine geeignete Viskosität besitzen muss.
Diese Erfordernisse sowie die Probleme der Biobeständigkeit der Fasern beschränken die Wahl der zu schmelzenden chemischen Zusammensetzung erheblich.
Ein entscheidendes Kriterium der Faserherstellung mittels des kombinierten Zieh-Blas-Verfahrens, das in verschiedenen Varianten und Darstellungen auch mit den Bezeichnungen TEL-Verfahren, Rotary-Verfahren, Rotaflex-Verfahren, Nittobo-Verfahren, CAT-Verfahren
genannt, oder auch interne oder innere Zentrifugierung bezeichnet wird, stellt das viskosimetrische Verhalten der chemischen Zusammensetzung dar und dabei insbesondere der Arbeitsbereich der Zusammensetzung, in dem insbesondere eine Zerfaserung der Schmelze stattfinden kann.
Dieser Arbeitsbereich ist definiert durch den Temperaturbereich der Schmelze zwischen einer Viskosität von etwa 104-dPas und der Liquidus-Temperatur.
Dieser Differenzbereich sollte mindestens 100° betragen und insbesondere über 120° liegen.
Auch die biologische Abbaubarkeit der Fasern, nämlich die Fähigkeit, sich in einen physiologischen Milieu schnell aufzulösen, um jegliches potentielles pathogenes Risiko in Verbindung mit einer gegebenenfalls stattfindenden Ansammlung von feinsten Fasern im Organismus vermittels Einatmen zu vermeiden, ist in den letzten Jahren in den Fokus gerückt.
Über die Problematik der Biobeständigkeit und Biopersistenz wird z. B. in einem Artikel
Als Indikator für diese Problematik werden sogenannte In-vitro-Tests herangezogen, wobei die Auflösungsgeschwindigkeit der Fasern in einer Modellflüssigkeit, einer sogenannten Gamble'schen Lösung, im Labor untersucht wird. Diese Gamble'sche Flüssigkeit ist einem biologischen Milieu angepasst.
Für diese Untersuchungen werden sowohl Modellflüssigkeiten mit einen pH-Wert von 7,5 als auch mit einen pH-Wert von 4,5 verwendet. Die Ergebnisse dieser Tests werden als Reduzierung des Faserdurchmessers in ng/Tag angegeben.An efficient and cost effective melt of the batch components in the furnace or the melting furnace and the production of the fibers from the melt requires that the chemical composition has a suitable liquidus temperature and must have a suitable viscosity during a defibration process.
These requirements as well as the problems of bio-resistance of the fibers considerably limit the choice of the chemical composition to be melted.
A decisive criterion of fiber production by means of the combined draw-blow process, which in various variants and representations also with the designations TEL method, Rotary method, Rotaflex method, Nittobo method, CAT method
or internal or internal centrifuging is called, represents the viscometric behavior of the chemical composition and in particular the working range of the composition, in particular a defibration of the melt can take place.
This working range is defined by the temperature range of the melt between a viscosity of about 104 dPas and the liquidus temperature.
This difference range should be at least 100 ° and in particular over 120 °.
Also, the biodegradability of the fibers, namely the ability to rapidly dissolve into a physiological environment to avoid any potential pathogenic risk associated with the eventual accumulation of the finest fibers in the organism by inhalation, has come into focus in recent years ,
About the problem of bio-resistance and biopersistence z. In an article
As an indicator of this problem so-called in vitro tests are used, wherein the dissolution rate of the fibers in a model liquid, a so-called Gamble's solution, is examined in the laboratory. This Gamble's fluid is adapted to a biological environment.
For these investigations, both model liquids with a pH of 7.5 and with a pH of 4.5 are used. The results of these tests are given as the reduction in fiber diameter in ng / day.
Der Hintergrund der Verwendung von zwei verschiedenen pH-Werten bei den In-vitro-Tests wird u. a. im BIA-Report 2 /98 aufgezeigt. Danach sind an der Reinigung der Lungen von Fasern zwei Grundmechanismen beteiligt, nämlich die Auflösung in der nahezu neutralen Lungenflüssigkeit und die Auflösung der Fasern in einer sauren Umgebung bei pH 4,5, die in der Lunge um Fasern herum erzeugt wird, die von Makrophagen umgeben sind.The background of the use of two different pH values in the in vitro tests is u. a. shown in BIA Report 2/98. Thereafter, two basic mechanisms involved in the purification of the lungs of fibers are dissolution in the near-neutral lung fluid and dissolution of the fibers in an acid environment at pH 4.5, which is generated in the lungs around fibers surrounded by macrophages are.
Es wird angenommen, dass Makrophagen die Entfernung der Fasern aus der Lunge dadurch fördern, dass sie die lokale Auflösung der umgebenden Faserfläche fördern, was zu einer Schwächung und einem Brechen der Fasern führt und so die durchschnittliche Faserlänge vermindert, wodurch die Makrophagen in die Lage versetzt werden, die kürzeren Fasern zu umschlingen und aus der Lunge heraus zu transportieren.It is believed that macrophages promote the removal of the fibers from the lung by promoting the local dissolution of the surrounding fibrous surface, resulting in a reduction in the size of the fibers Weakening and breaking the fibers, thus reducing the average fiber length, thereby enabling the macrophages to wrap around and transport the shorter fibers out of the lungs.
Zahlreiche Lösungen beschreiben Fasern, die eine verbesserte Auflösungsgeschwindigkeit bei In-vitro-Tests ergeben sollen, beispielsweise in der
Ein Charakteristikum vieler dieser in den Patentanmeldungen beschriebenen Fasern, von denen behauptet wird, dass sie in In-vitro-Tests eine verbesserte Auflösungsgeschwindigkeit zeigen würden, besteht darin, dass sie entweder nur mit Hilfe der bekannten Kaskaden-Verfahren bzw. Silan-Verfahren herstellbar sind, oder, falls doch mit dem kombinierten Schleuder-Blas-Verfahren, dass auf Grund der erforderlichen hohen Temperaturen bei der zur Zerfaserung erforderlichen Viskosität von log ή= 2,5 Poise mit einer sehr kurzen Lebensdauer der Zerfaserungseinrichtungen gerechnet werden muss.A characteristic of many of these fibers described in the patent applications, which are said to show an improved dissolution rate in in vitro tests, is that they can be prepared either by the known cascade or silane method only , or, if so, with the combined spin-blow process, it is necessary to expect a very short life of the fiberizers due to the required high temperatures at the viscosity of log ή = 2.5 poise required for fiberization.
In der
Die chemische Zusammensetzung dieser Faser ist dabei mit 38-52% Si02,16-23 % A1203, RO 4-15 % in Form von CaO und/oder MgO, R203 16-25 % in Form von Na20 und/oder K20, 0-10 % B203, 0-3 % P205, 0-3 % Fe203 und 0-2 % Ti02 angegeben.
Ähnliche Rezepturen finden sich in den darauf aufbauenden
Die Zerfaserung dieser Mineralfaserzusammensetzungen mittels Schleuder-Blas-Verfahren erfordert sehr hohe Temperaturen von ca. 1380°C bei einer Viskosität von log ή = 2,2 Poise.The chemical composition of this fiber is 38-52% SiO 2, 16-23% A1203, RO 4-15% in the form of CaO and / or MgO, R203 16-25% in the form of Na 2 O and / or K 2 O, O-. 10% B203, 0-3% P205, 0-3% Fe203 and 0-2% TiO2.
Similar recipes can be found in the subsequent
The fiberization of these mineral fiber compositions by means of a spin-blow process requires very high temperatures of about 1380 ° C. with a viscosity of log = 2.2 poise.
Für die Zerfaserungseinrichtung liegt dabei die Dauerbelastung bei 1200°C und darüber.
Dafür mussten jedoch eigens neue Metalllegierungen mit einem hohen Anteil an Kobalt entwickelt werden, wie sie z. b. in den
Die Standzeit der Zerfaserungseinrichtungen ist dabei trotz dieser neuen Entwicklungen bei den eingesetzten Metalllegierungen sehr begrenzt und liegt bei einer Einsatzzeit von 3-4 Tagen. Dadurch bewegt sich die Herstellung von Mineralfasern mit derartigen chemischen Zusammensetzungen wirtschaftlich im Grenzbereich.For the fiberization device is the continuous load at 1200 ° C and above.
However, specially new metal alloys with a high content of cobalt had to be developed, as they are eg in the
The service life of the defibering devices is very limited despite these new developments in the metal alloys used and is with a service life of 3-4 days. As a result, the production of mineral fibers with such chemical compositions moves economically in the border area.
Aufgrund der teilweise mangelhaften Korrelation von In-vitro-Testergebnissen zu In-vivo- Untersuchungen wird der regulatorische und somit verbindliche Nachweis der gesundheitlichen Unbedenklichkeit der Fasern ausschließlich auf die Versuchsergebnisse aus In-vivo-Tests bezogen (F. Pott).Due to the inadequate correlation between in vitro test results and in vivo studies, the regulatory and therefore binding proof of the health safety of the fibers is based exclusively on the test results from in vivo tests (F. Pott).
Die entsprechenden regulatorischen Anforderungen sind z. B. in der EU-Richtlinie 97/69 oder in Deutschland in der Gefahrenverordnung Anhang IV Nr. 22 definiert.
Von den verschiedenen In-vivo-Testverfahren gilt mittlerweile der sogenannte Intrahealth-Test (I.T.-Test) als allgemein akzeptierter Standard, der sich in beiden vorgenannten Regelungen wiederfindet. Dieser Test ist in einem Protokoll der EU (Methods for the Determination of the Hazardous Properties for Human Health of Man made Mineral Fibres-MMMF-of the European Commission Joint Research Center, Institute for Health and ConsumerThe corresponding regulatory requirements are for. As defined in the EU Directive 97/69 or in Germany in the Hazardous Regulation Annex IV No. 22.
Of the various in-vivo test procedures, the so-called Intrahealth Test (IT Test) is now regarded as a generally accepted standard, which can be found in both the above-mentioned regulations. This test is described in an EU Protocol (Methods for the Determination of Hazardous Properties for Human Health of Man Made Mineral Fibers-MMMF-of the European Commission's Joint Research Center, Institute for Health and Consumer
Biopersistence of Fibres. Intertracheal Installation (ECB/ TM/27 rev.7)) definiert.
Biopersistence of Fibers. Intertracheal installation (ECB / TM / 27 rev.7)).
Als Ergebnis eines solchen I.T.-Tests resultiert eine für die Mineralfaserauflösung charakteristische Halbwertszeit, die in Tagen angegeben wird.As a result of such an I.T. test, a half-life characteristic of mineral fiber dissolution results, which is expressed in days.
Die in Deutschland geltenden Anforderungen an den Nachweis der gesundheitlichen Unbedenklichkeit, welche sich auf den I.T.-Test beziehen, greifen auf dieses Protokoll mit leichten Abweichungen zurück, welche in der TRGS 905,2.3.(4) beschrieben sind.The requirements for proof of health safety valid in Germany, which refer to the I.T. test, are based on this protocol with slight deviations, which are described in TRGS 905,2.3. (4).
Der Erfindung liegen ausgehend vom eingangs beschriebenen Stand der Technik die Aufgabe zugrunde, eine Mineralfaserkomposition mit einer chemischen Zusammensetzung von Mineralfasern zu gestalten, bei der eine Faserschmelze mittels des kombinierten Schleuder-Blas-Verfahrens wirtschaftlich zerfaserbar ist, ohne dabei die Möglichkeit einer anderen Zerfaserungstechnologie auszuschließen.The invention is based on the above-described prior art, the task of designing a mineral fiber composition with a chemical composition of mineral fibers, in which a fiber melt by means of the combined spin-blow process is economically shredded, without precluding the possibility of other defibrillation technology.
Dies unter Beachtung dessen, dass die aus der Schmelze hergestellten Fasern und Produkte, die als technische Isolierungsmaterialien eine Hochtemperaturbeständigkeit von 1000°C nach der DIN 4102, Teil 17 ermöglichen und nach der ISO 8142, der DIN EN 14706 und der DIN EN 14707 eine Anwendungstemperatur > 600°C aufweisen. Zudem sollen sie über ein hohes Mass an physiologischer Abbaubarkeit verfügen.This, taking into account that the fibers and products produced from the melt, which allow a high temperature resistance of 1000 ° C according to DIN 4102, Part 17 as technical insulation materials and an application temperature according to ISO 8142, DIN EN 14706 and DIN EN 14707 > 600 ° C have. In addition, they should have a high degree of physiological degradability.
Die Lösung dieser Aufgabe erfolgen durch die Merkmale des Patentanspruchs 1, gemäss dem die erfindungsgemässe Mineralfaserkomposition folgende chemische Zusammensetzung, in Masse-% aufweist:
In bevorzugter Ausführung kann die erfindungsgemässe Mineralfaserkomposition folgende chemische Zusammensetzung, in Masse-% aufweisen und dabei auch zusätzliche Komponenten enthalten:
MnO 0,1 - 1 %, bevorzugt 0,1-0,4%
BaO ≤ 0,2%, bevorzugt ≤ 0,1 %.In a preferred embodiment, the mineral fiber composition according to the invention may have the following chemical composition, in% by mass and also contain additional components:
MnO 0.1 - 1%, preferably 0.1-0.4%
BaO ≦ 0.2%, preferably ≦ 0.1%.
Die Entwicklung einer solchen chemischen Zusammensetzung gestattet es, Vorteile zu schaffen, insbesondere unter Nutzung der mehrfach komplexen Zusammenhänge, die bei der Auswahl ihrer spezifischen Bestandteile wirken.The development of such a chemical composition makes it possible to create advantages, in particular by exploiting the multiple complexities involved in selecting their specific constituents.
Es hat sich im Rahmen der Forschung und Entwicklung bereits gezeigt, dass es teilweise möglich ist, Mineralfasern zu fertigen, die die modernen Anforderungen erfüllen können. Dabei ist aber festzuhalten, dass die bislang vorgestellten Lösungen, z. B. gemäss
Sie stellen vielmehr auf nur eine bestimmte Prozesstechnik ab und sind nicht auf einen anderen Schmelz- und Zerfaserungsprozess, insbesondere das kombinierte Schleuder-Blas-Verfahren übertragbar.Rather, they are based on only one specific process technology and are not transferable to another melting and defibration process, in particular the combined spin-blow process.
Im Stand der Technik hat es daher nicht an Versuchen gefehlt, durch Veränderung der chemischen Zusammensetzungen von Mineralfasern mit multifaktoriellen Gemischen der Rohstoffe zufriedenstellende Lösungen zu schaffen, die als hochtemperaturbeständig zu bezeichnen sind, zugleich biologisch abbaubar sind und die mittels des kombinierten Schleuder-Blas-Verfahrens unter günstigen wirtschaftlichen Bedingungen als qualitativ hochwertige Fasern hergestellt werden können.There has therefore been no lack of attempts in the prior art, by changing the chemical compositions of mineral fibers with multifactorial mixtures of raw materials to provide satisfactory solutions which are to be described as high temperature resistant, are also biodegradable and by means of the combined spin-blow process can be produced under favorable economic conditions as high quality fibers.
Bis jetzt ist es aber nicht gelungen, alle diese Forderungen zufriedenstellend mittels einer Mineralfaserkomposition prinzipiell zu lösen.So far, however, it has not been possible to solve all these requirements satisfactorily by means of a mineral fiber composition in principle.
Die erfindungsgemäße Mineralfaserzusammensetzung stellt eine chemische Zusammensetzung dar, die in der "Grauzone" zwischen bisherigen chemischen Standard-Zusammensetzungen von Steinfasern und Glasfasern angesiedelt ist, wobei die daraus erzeugten Fasern die jeweiligen spezifischen Vorteile von Steinfasern und Glasfasern in sich aufnehmen und ausweisen.The mineral fiber composition of the present invention is a chemical composition located in the "gray zone" between previous standard chemical compositions of stone fibers and glass fibers, the fibers produced therefrom absorbing and indicating the particular specific advantages of stone fibers and glass fibers.
Wie bei Silikatgläsern üblich, ist in der erfindungsgemäßen chemischen Zusammensetzung Si02 der primäre glasbildende Bestandteil. In Verbindung mit allen anderen erfindungsgemäßen Bestandteilen dieser Zusammensetzung hat sich gezeigt, dass ein optimale Anteil an Siliziumdioxid in den Bereichen 37-44 Masse-% und ins- besondere zwischen 39-42 Masse-% gegeben ist.As is usual with silicate glasses, in the chemical composition according to the invention SiO 2 is the primary glass-forming component. In conjunction with all other ingredients of this composition according to the invention It has been shown that an optimum proportion of silicon dioxide is given in the ranges 37-44% by mass and in particular between 39-42% by mass.
Die Einführung von Al203 bewirkt eine Schliessung von Trennstellen im Glasgefüge, was sich in einer Erhöhung der Viskosität bei allen Temperaturen bemerkbar macht. Es konnte festgestellt werden, dass die Zuordnung eines erhöhten Aluminiumoxidanteiles von 16 bis 24 Masse-%, bevorzugt mehr als 18 Masse-% und/oder bevorzugt weniger als 23 Masse-%, insbesondere weniger als 22 Masse-%, bei einer Summe der Bestandteile Siliziumdioxid und Aluminiumoxid zwischen 56 und 65 Masse-%, bevorzugt mehr als 58 Masse-% und/oder bevorzugt weniger als 64 Masse-%, insbesondere weniger als 63 Masse-%, im Einklang mit den anderen erfindungsgemäßen Bestandteilen, die Herstellung von Mineralfaserzusammensetzungen ermöglicht, welche die bemerkenswerten Eigenschaften besitzen. D.h., dass sie in einem genügend breiten Temperaturbereich zerfaserbar sind und den hergestellten Fasern eine biolösliche Beschaffenheit verleihen.The introduction of Al 2 0 3 causes a closure of separation points in the glass structure, which manifests itself in an increase in the viscosity at all temperatures. It has been found that the assignment of an increased alumina content of 16 to 24% by mass, preferably more than 18% by mass and / or preferably less than 23% by mass, in particular less than 22% by mass, with a sum of the constituents Silica and alumina between 56 and 65 mass%, preferably more than 58 mass% and / or preferably less than 64 mass%, in particular less than 63 mass%, in accordance with the other ingredients of the invention, enabling production of mineral fiber compositions which possess the remarkable properties. That is, they are fiberizable in a sufficiently wide temperature range and give the fibers produced a bio-solubility.
Durch den erfindungsgemäßen Anteil an Aluminiumoxid wird die gewünschte Hochtemperaturbeständigkeit und Anwendungsgrenztemperatur der erfindungsgemässen Mineralfasern gewährleistet.
Bezüglich des Gehalts an Eisenoxiden ist es gemäß der vorgenannten Ausführungen vorteilhaft, einen Gehalt von wenigstens 4 Masse-% oder gar von wenigstens 5 Masse-%, insbesondere zwischen 5 und 8 Masse-% vorzusehen, um zum einen die Hochtemperaturbeständigkeit der Fasern bei gleichzeitiger positiver Auswirkung auf die Biolöslichkeit der Fasern zu steuern und zum anderen die Metallteile der Zerfaserungseirichtungen vor Korrosion zu schützen.The proportion of aluminum oxide according to the invention ensures the desired high-temperature resistance and application limit temperature of the mineral fibers according to the invention.
With respect to the content of iron oxides, it is advantageous according to the aforementioned embodiments, a content of at least 4% by mass or even at least 5% by mass, in particular between 5 and 8% by mass in order to control the high-temperature resistance of the fibers while at the same time having a positive effect on the biosolubility of the fibers and, secondly, the metal parts of the defibering devices To protect corrosion.
Die in Bezug auf die Anteilsmengen von Siliziumdioxid, Aluminiumoxid und Eisenoxid dargestellten Erkenntnisse stehen im Einklang mit den erforderlichen Anteilen an Alkalieoxiden (R20) und Erdalkalieoxiden (RO) in der erfindungsgemässen Mineralfaserzusammensetzung.
Der Gehalt an alkalischen Oxiden R20, d.h., im Wesentlichen Na20 und K20 beträgt vorzugsweise wenigstens 11 Masse-% und ist insbesondere in einem Bereich zwischen etwa 11 bis 14 Masse-% gehalten.The findings presented in relation to the proportions of silica, alumina and iron oxide are consistent with the required proportions of alkali oxides (R 2 0) and alkaline earth oxides (RO) in the inventive mineral fiber composition.
The content of alkaline oxides R 2 0, ie, substantially Na 2 0 and K 2 0 is preferably at least 11% by weight and in particular is maintained in a range between about 11 to 14 mass%.
Der bevorzugte Na20-Anteil in der erfindungsgemässen Zusammensetzung beträgt mindestens 7 Masse-%, insbesondere zwischen 7 und 9 Masse-%, während der Anteil an K20 mindestens 2 Masse-% beträgt, insbesondere zwischen 4 und 5 Masse-%.The preferred Na 2 O content in the composition according to the invention is at least 7% by mass, in particular between 7 and 9% by mass, while the content of K 2 O is at least 2% by mass, in particular between 4 and 5% by mass.
Bei den Alkalioxiden liegt üblicherweise ein deutlich höherer Gehalt an Na20 als an K20 vor.
K20 kann somit bei einem gegebenen Gesamtanteil an Alkalioxiden in einem sehr geringen Gehaltsanteil vorliegen. Dennoch ist es im Rahmen der Erfindung möglich, auch einen höheren K20-Anteil z.B. in der Größenordnung von 6 bis 7 Masse-% vorzusehen, was beispielsweise mehr als die Hälfte der Gesamtsumme der Alkalioxide in der Zusammensetzung darstellen kann.In the case of the alkali oxides, there is usually a significantly higher content of Na 2 O than of K 2 O.
K 2 O can thus be present in a very low content content for a given total amount of alkali oxides. Nevertheless, it is possible within the scope of the invention also to provide a higher K 2 O content, for example of the order of magnitude of 6 to 7% by mass, which may represent, for example, more than half of the total amount of alkali oxides in the composition.
Letztendlich bestimmt sich das Verhältnis von Na20 und K20 in der erfindungsgemäßen Zusammensetzung durch den Einsatz kostengünstiger Mineralien als Rohstoffträger.Ultimately, the ratio of Na 2 0 and K 2 0 determined in the composition of the invention by the use of inexpensive minerals as a raw material carrier.
Der bevorzugte Anteil an CaO an der erfindungsgemäßen Zusammensetzung liegt vorteilhaft zwischen 8 und 14 Masse %. Parallel dazu ist der bevorzugte Anteil an MgO zwischen 2 und 7 Masse-%, insbesondere aber zwischen 3 und 6 Masse-% gewählt.The preferred proportion of CaO in the composition according to the invention is advantageously between 8 and 14% by weight. In parallel, the preferred amount of MgO is selected between 2 and 7% by mass, but especially between 3 and 6% by mass.
Es ist üblich, einen CaO-Gehalt zu wählen, der bei einem gegebenen Gesamtgehalt an Erdalkalieoxiden höher als derjenige an MgO ist, insbesondere aufgrund der Kosten der Ausgangsmaterialien.It is common to choose a CaO content which, for a given total content of alkaline earth oxides, is higher than that of MgO, especially due to the cost of the starting materials.
Aber es sprechen auch chemisch-physikalische Gründe dafür, indem so auf das viskosimetrische Verhalten der Gesamtzusammensetzung und auf das Kristallisationsverhalten ein erheblicher Einfluss genommen werden kann.
Bei der Einführung von CaO wird bei hohen Temperaturen die Viskosität erniedrigt, bei tiefen Temperaturen dagegen erhöht. Dies führt zu einer steileren Temperatur-Viskositäts-Kurve, das Glas wird kürzer. Diese Tatsache hat sowohl für die Zerfaserung der Schmelze, als auch für die Eigenschaften der entstehenden Fasern erheblich positive Auswirkungen.But there are also chemical-physical reasons for doing so, as can be made on the viscometric behavior of the overall composition and on the crystallization behavior, a significant influence.
When CaO is introduced, the viscosity is lowered at high temperatures, but at low temperatures elevated. This leads to a steeper temperature-viscosity curve, which makes glass shorter. This fact has considerable positive effects both on the fiberization of the melt and on the properties of the resulting fibers.
Neben CaO ist das MgO als Glasoxid von großer technischer Bedeutung. Magnesiumoxid ist wie Calziumoxid ein typischer Netzwerkwandler und Glasstabilisator.
MgO verbessert die Kristallisationsfestigkeit und verbessert die Zerfaserungseigenschaften derart, dass in der vorliegenden erfindungsgemässen Zusammensetzung ausgesprochene erwünschte Minima der Viskosität vorliegen.In addition to CaO, the MgO is a glass oxide of great technical importance. Magnesium oxide, like calcium oxide, is a typical network converter and glass stabilizer.
MgO improves the crystallinity and improves the fiberizing properties such that there are desirable minima of viscosity in the present inventive composition.
Neben den bereits beschriebenen Oxiden beinhaltet die erfindungsgemäße chemische Zusammensetzung auch einen Anteil an Ti02 in einem Bereich von 0,1-3 Masse-%, vorteilhaft von 0,5 bis 1,0 Masse-%.In addition to the oxides already described, the chemical composition of the invention also contains a proportion of Ti0 2 in a range of 0.1-3% by mass, preferably from 0.5 to 1.0% by mass.
Das Titandioxid führt ebenso wie das bereits beschriebene Calziumoxid zu einer wesentlichen Erniedrigung der Hochtemperaturviskosität und einer Zunahme der Niedertemperaturviskosität und zu den damit verbundenen Vorteilen. Die wesentlichen Vorteile und Neuerungen in Bezug auf die erfindungsgemässe chemischen Zusammensetzung werden durch den kombinierten Einsatz von Zinkoxid und Fluor erreicht, die damit beide im Verbund zu unabdingbaren Bestandteilen der erfindungsgemässen Zusammensetzung werden.The titanium dioxide, like the calcium oxide already described, leads to a substantial lowering of the high-temperature viscosity and an increase in the low-temperature viscosity and the associated advantages. The essential advantages and innovations with regard to the chemical composition according to the invention are achieved by the combined use of zinc oxide and fluorine, which so that both in combination become indispensable components of the composition according to the invention.
Der Einbau von ZnO in das durch die anderen erfindungsgemässen Bestandteile vorgegebene Gefüge bewirkt im Zusammenspiel mit den erfindungsgemässen Anteilen von
CaO und Ti02 eine starke Herabsetzung der Hochtemperaturviskosität und eine Zunahme der Viskosität in niedrigen Temperaturbereichen. Zusätzlich verbessert der Einsatz von Zinkoxid das Einschmelzverhalten des Gemenges erheblich.The incorporation of ZnO into the structure predetermined by the other constituents according to the invention produces, in interaction with the proportions according to the invention of
CaO and TiO 2 greatly reduce the high temperature viscosity and increase the viscosity in low temperature ranges. In addition, the use of zinc oxide significantly improves the melting behavior of the batch.
Die erfindungsgemässe chemische Zusammensetzung besitzt vorzugsweise einen Gehalt an ZnO von wenigstens 0,4 Masse-% oder wenigstens 1,0 Masse-% und insbesondere von 0,4 bis 2,0 Masse %.The chemical composition of the present invention preferably has a content of ZnO of at least 0.4 mass% or at least 1.0 mass%, and more preferably from 0.4 to 2.0 mass%.
Dieser relativ geringe Gehalt wirkt sich im Zusammenspiel mit den anderen erfindungsgemässen Bestandteilen vorteilhaft auf die biologische Abbaubarkeit aus, ohne zu wirtschaftlichen Nachteilen zu führen.This relatively low content has an advantageous effect on biodegradability in interaction with the other constituents according to the invention, without leading to economic disadvantages.
Die für das Schleuder-Blas-Verfahren notwendige ZerfaserungsViskosität wird bei tieferen Temperaturen erreicht. Dies ist ein entscheidendes Kriterium für die Standzeit und Lebensdauer der Zerfaserungseinrichtung und damit ein wesentlicher Aspekt für eine kostengünstige wirtschaftliche Herstellung der Mineralfasern.The pulping viscosity necessary for the spin-blow process is achieved at lower temperatures. This is a decisive criterion for the service life and life of the fiberization device and thus a essential aspect for a cost-effective economic production of mineral fibers.
Zur Erreichung der Ziele der Erfindung nehmen die erfindungsgemäss eingesetzten Fluoride eine besondere Stellung ein.To achieve the objectives of the invention, the fluorides used according to the invention occupy a special position.
Bei der Erschmelzung des Gemenges ruft die Gegenwart von Fluor bereits bei tiefen Temperaturen das Auftreten einer flüssigen Phase hervor und die Geschwindigkeit der Silikatbildung nimmt stark zu. Durch das Fluor wird die Temperatur, bei der die Silikatbildung beendet ist, erheblich gesenkt.When the mixture is melted, the presence of fluorine already at low temperatures causes the appearance of a liquid phase and the rate of silicate formation increases sharply. Due to the fluorine, the temperature at which the silicate formation is completed, significantly reduced.
Weiterhin geht die Glasbildung infolge Erhöhung der Wärmeleitfähigkeit des Gemenges durch die Fluoride schneller vor sich. Bei hohen Temperaturen werden durch die entstehenden Fluordämpfe die Oberflächen der Kristallgitter zerstört und erhöhen wesentlich die Reaktionsfähigkeit des Gemenges.Furthermore, the glass formation is due to increase the thermal conductivity of the batch by the fluorides faster before him. At high temperatures, the surface of the crystal lattice is destroyed by the resulting fluorine vapor and significantly increases the reactivity of the batch.
Letztlich wird die Verarbeitungsfahigkeit des flüssigen Glases bei der Zerfaserung entscheidend verbessert.Ultimately, the processing ability of the liquid glass in the defibration is significantly improved.
Der bevorzugte Anteil an Fluor bei der erfindungsgemäßen Zusammensetzung liegt vorteilhaft zwischen 1 und 5 Masse-% und vorzugsweise zwischen 2 und 4 Masse-%.The preferred proportion of fluorine in the composition according to the invention is advantageously between 1 and 5% by mass and preferably between 2 and 4% by mass.
Der Einsatz der Fluoride im Gemenge bewirkt einerseits eine sehr günstige Kostenstruktur durch eine erhebliche Einsparung an Energie und zum anderen eine schnellere Erreichung der notwendigen Zerfaserungsviskosität bei tieferen Temperaturen. Nach der Lehre der DEOS 2351105 ist eine fluorfreie Glaszusammensetzung mit hohen Kosten bei Herstellung und Verwendung der Fasern verbunden. Um dennoch Umweltschutzforderungen erfüllen zu können, soll Flour offenbarungsgemäss ausgeschieden und vollständig durch Bariumoxid ersetzt werden.The use of fluorides in the mixture causes on the one hand a very favorable cost structure by a considerable saving of energy and on the other hand a faster achievement of the necessary fiberization viscosity at lower temperatures. According to the teaching of DEOS 2351105, a fluorine-free glass composition is associated with high costs in the production and use of the fibers. In order nevertheless to be able to meet environmental protection requirements, Flour should, according to the disclosure, be precipitated and completely replaced by barium oxide.
Bei den bekannten Glaszusammensetzungen, die Fluor enthalten, entweicht bei der Schmelze ein Großteil des Fluors als SiF2, und verliert dadurch einen wesentlichen Teil seiner Wirkung im Glas.In the case of the known glass compositions containing fluorine, a large part of the fluorine escapes as SiF 2 during the melt, thereby losing a substantial part of its effect in the glass.
Überraschenderweise hat sich in den durchgeführten Versuchen gezeigt, dass bei der erfindungsgemässen chemischen Zusammensetzung auch noch sehr hoher Anteil an der ins Gemenge eingebrachten Menge an Fluor im geschmolzenen Glas vorliegt.Surprisingly, it has been shown in the tests carried out that in the chemical composition according to the invention, there is also still a very high proportion of the amount of fluorine introduced into the mixture in the molten glass.
Das Vorhandensein eines Großteils der in das Glas eingebrachten Menge an Fluor im geschmolzenen Glas hängt direkt mit den vorhandenen Bindungsverhältnissen der Glasstruktur in der erfindungsgemäßen Zusammensetzung zusammen, wobei ein Großteil der F2-Ionen im Glasgefüge verbleibt.The presence of most of the amount of fluorine in the molten glass introduced into the glass is directly related to the bond ratios of the glass structure in the composition of the present invention together, with much of the F 2 ions remaining in the glass structure.
Dieses hat bei einer möglichen 2-Stufen-Verarbeitung des Glases, also einer Verarbeitung mit Abkühlung des Glases und einer nachfolgenden Wiedererhitzung erhebliche positive Folgen, da dann noch genügend Fluor im Glas vorhanden ist, um die bereits geschilderten Viskositätsvorteile erneut voll auszunutzen.This has in a possible two-stage processing of the glass, so processing with cooling of the glass and subsequent reheating significant positive consequences, since then enough fluorine in the glass is present to fully exploit the already described viscosity advantages again.
Der in der erfindungsgemässen chemischen Zusammensetzung vorgesehene Anteil an Manganoxid spielt in ähnlicher Weise wie das Vorhandensein von Eisenoxid für die Standzeit der Zerfaserungseinrichtung beim Schleuder-Blas-Verfahren eine nicht unbedeutende Rolle. Im Zusammenspiel mit Fe203 wirkt sich der MnO-Anteil positiv auf eine geringere Korrosion der Rotationsteile der Zerfaserungseinrichtung aus.The proportion of manganese oxide provided in the chemical composition according to the invention plays a not insignificant role in a manner similar to the presence of iron oxide for the lifetime of the fiberizer in the spin-blow process. In interaction with Fe 2 0 3 , the MnO content has a positive effect on a lower corrosion of the rotational parts of the fiberization device.
Der prozentuale Anteil an MnO kann dabei bis zu 1 Masse-% betragen, vorteilhafterweise aber zwischen 0,1 bis 0,4-Masse % liegen.
Daneben kann sich in der erfindungsgemässen Zusammensetzung noch S03 befinden, welches sich in der Schmelze der Rohstoffe bildet bzw. in den Rohstoffen bereits vorhanden ist. Dies hat aber, wie auch andere Spurenelemente bzw. Verunreinigungen wie z. B. BaO und Cr203, die durch die Rohstoffe in geringsten Mengen in die Schmelze gelangen, weder einen Einfluss bei der Schmelzung der Rohstoffe, noch auf die Eigenschaften der Mineralfasern.The percentage of MnO can be up to 1% by mass, but advantageously between 0.1 to 0.4% by mass.
In addition, S0 3 may still be present in the composition according to the invention, which forms in the melt of the raw materials or is already present in the raw materials. But this has, as well as other trace elements or impurities such. B. BaO and Cr 2 0 3 , which pass through the raw materials in the smallest amounts in the melt, neither one Influence on the melting of raw materials, nor on the properties of mineral fibers.
Vor allem wegen einer guten Einschmelzbarkeit des Gemenges, doch ebenso aus Kostengründen wird als Hauptträger der einzelnen Elementoxide auf in der Natur vorkommende Mineralien zurückgegriffen, die in ihrer Struktur die zum Einsatz kommenden Elemente teilweise oder in ihrer Gänze beinhalten, so dass ausser dem erfindungsgemässen Anteil an Zinkoxid und geringen Anteilen an Läuterungsmitteln keine auf chemischen Wege hergestellten Rohstoffe zum Einsatz kommen müssen.Mainly because of a good fusibility of the mixture, but also for reasons of cost is used as the main carrier of the individual element oxides on naturally occurring minerals, which in their structure include the elements used in part or in their entirety, so that except the novel proportion of Zinc oxide and small amounts of purgatives must be used on any chemical raw materials produced.
Auf diese Art und Weise können die aus der erfindungsgemässen Zusammensetzung hergestellten Fasern gleich in zweierlei Hinsicht kostengünstig produziert werden.
Zum einen werden bei der Schmelze des erfindungsgemässen Gemenges durch Mischung verschiedener Mineralien günstige Schmelztemperaturen erreicht, die durch einen Einsatzanteil von Altglasscherben noch verstärkt werden können.
Die schmelzfördernde Wirkung der Altglasscherben beruht darauf, dass für ihre Einschmelzung keine Wärmeenergie für den Abbau von Kristallgittern benötigt wird. Die Glasscherben, die bevorzugt zu einer Grösse entsprechend der Korngrösse der anderen Komponenten vermahlen werden, lockern das Gemenge auf und schmelzen viel leichter ein als reines Gemenge.In this way, the fibers produced from the composition according to the invention can be produced at low cost in two respects.
On the one hand, in the melt of the mixture according to the invention, by mixing different minerals, favorable melting temperatures are achieved, which can be further enhanced by a use proportion of waste glass shards.
The melting-promoting effect of waste glass shards is based on the fact that no heat energy is required for the degradation of crystal lattices for their melting. The glass shards, which are preferably ground to a size corresponding to the grain size of the other components, loosen the mixture and melt much easier than pure mixture.
Eine wichtige Rolle bei Einsatz der Glasscherben als Schmelzbeschleuniger spielt auch ferner ihr Gasgehalt.
In der erfindungsgemässen Zusammensetzung können bis zu 50 Masse-% an Altglasscherben eingesetzt werden, vorzugsweise aber mit einem Anteil von 15 bis 25 Masse-%.An important role in the use of broken glass as a melt accelerator also plays their gas content.
In the composition according to the invention, up to 50% by mass of waste glass shards can be used, but preferably with a proportion of 15 to 25% by mass.
Durch das nahezu vollständige Vorhandensein der Elementoxide in fast allen zum Einsatz kommenden Rohstoffen ist zum anderen eine homogene Schmelzung bei einer relativ niedrigen Schmelz temperatur im Vergleich zu einer Gemengeschmelze, die aus Rohstoffen besteht, deren Elementoxide einzeln oder vorwiegend einzeln vorliegen.Due to the almost complete presence of the elemental oxides in almost all raw materials used is on the other hand, a homogeneous melting at a relatively low melting temperature compared to a batch melt, consisting of raw materials whose elemental oxides are present individually or predominantly individually.
Die aus der erfindungsgemässen chemischen Zusammensetzung hergestellten Fasern besitzen ein gutes Mass an biologischer Abbaubarkeit, wobei das In-vitro-Verfahren zur Bestimmung der biologischen Biobeständigkeit einen neutralen, leicht basischen, oder einen pH-Wert im sauren Bereich impliziert.The fibers made from the chemical composition of this invention have a good biodegradability, with the in vitro method of determining biobaleableness implying a neutral, slightly basic, or acidic pH.
Die erfindungsgemässen Mineralfasern besitzen allgemein eine Auflösungsgeschwindigkeit von wenigstens 30, vorzugsweise wenigstens 40 bis 50 ng/cm pro bei einen pH-Wert von 4,5, und von wenigstens 30, vorzugsweise wenigstens 40 bis 50 ng/cm2 pro Stunde gemessen bei einen pH-Wert von 7,5.The mineral fibers according to the invention generally have a dissolution rate of at least 30, preferably at least 40 to 50 ng / cm per at a pH of 4.5, and of at least 30, preferably at least 40 to 50 ng / cm 2 per hour measured at a pH of Value of 7.5.
Weiterhin weisen die mit der erfindungsgemässen Zusammensetzung hergestellten Fasern im Intratrachealtest innerhalb des In-vivo-Verfahrens eine Halbwertszeit <40 Tagen auf. Damit werden die allgemein akzeptierten Konventionen der Gütegemeinschaft Mineralwooie e.V. (GGM) und des European Certification Boards (EUCEB) erfüllt.Furthermore, the fibers produced with the composition according to the invention have an intratracheal test within the in vivo procedure a half-life of <40 days. This complies with the generally accepted conventions of the Gütegemeinschaft Mineralwooie eV (GGM) and the European Certification Board (EUCEB).
Es hat sich gezeigt, dass neben der biologischen Abbaubarkeit der erfindungsgemäss hergestellten Mineralfasern die Forderungen nach einer hohen Temperaturbeständigkeit von 1000°C nach DIN 4102, Teil 17, erfüllt sind. Ferner liegt die Anwendungs- grenztemperatur über 600°C und erfüllt die Bestimmungen der früheren AGI Q 132 und der ISO 8142, der DIN EN 14706 und der DIN EN 14707 für den Industriesektor.It has been shown that in addition to the biodegradability of the mineral fibers produced according to the invention, the requirements for a high temperature resistance of 1000 ° C. according to DIN 4102, Part 17, are met. Furthermore, the application limit temperature is above 600 ° C and complies with the requirements of the previous AGI Q 132 and ISO 8142, DIN EN 14706 and DIN EN 14707 for the industrial sector.
Die technischen Anforderungen an die Zerfaserung mittels des kombinierten Schleuder-Blas-Verfahrens können erfüllt werden. Dies ist vor allem darauf zurückzuführen, dass mittels der erfindungsgemässen spezifischen chemischen Zusammensetzung im Bereich der Viskositätswerte zwischen log 102 und log 104 ein steiler Anstieg der Temperatur-Viskositätskurve gegeben ist, wobei für diese Viskositäten überraschend relativ niedrige Temperaturen zu verzeichnen sind.The technical requirements for defibration by means of the combined spin-blow process can be met. This is attributable above all to the fact that, by means of the specific chemical composition according to the invention, a steep rise in the temperature-viscosity curve is given in the region of the viscosity values between log 10 2 and log 10 4 , surprisingly relatively low temperatures being recorded for these viscosities.
Aus den relativ niedrigen Temperaturen resultierend, wird bei den erforderlichen Zerfaserungsviskositäten die Lebensdauer der Rotationsteile der Zerfaserungseinrichtung wesentlich erhöht und somit ist eine hohe Wirtschaftlichkeit gegeben. Resultierend aus der erfindungsgemässen chemischen Zusammensetzung ergibt sich eine Liquidustemperatur die mehr als 120° unter der Zerfaserungsviskosität liegt.As a result of the relatively low temperatures, with the required fiberizing viscosities, the life of the rotating parts of the fiberization device is substantially increased, and thus a high economy is given. As a result of the chemical composition according to the invention, a liquidus temperature which is more than 120 ° below the fiberization viscosity results.
Die erfindungsgemässe Mineralfaserkomposition bzw. die hergestellten Mineralfasern sind zum Beispiel als Dämmwerkstoff für den Wärme-, Kälte-, Schall- und Brandschutz verwendbar. So im Hochbau, im Industriebau, wie auch im Fahrzeugbau oder Schiffbau. Die Mineralfasern können zu Formkörper (bevorzugt elastisch) in unterschiedlicher Formgebung verarbeitet werden, insbesondere in Form von Filzen, Matten, Rollen, Platten, Schalen, Streifen, Bahnen oder auch in Form loser Wolle verwendet werden.The mineral fiber composition according to the invention or the mineral fibers produced can be used, for example, as insulating material for thermal, cold, sound and fire protection. So in building construction, in industrial construction, as well as in vehicle construction or shipbuilding. The mineral fibers can be processed into shaped bodies (preferably elastically) in different shapes, in particular in the form of felts, mats, rolls, plates, shells, strips, webs or even in the form of loose wool.
Weitere Vorteile und Merkmale der Erfindung ergeben sich anhand des nachfolgenden Ausführungsbeispieles.Further advantages and features of the invention will become apparent from the following embodiment.
Aus den Rohstoffen Nephelin, Kaolin, Bauxit, Dolomit, Altglas, Flussspat, Zinkoxid, Natriumsulfat und Kaliumnitrat wurde eine geeignete Ausgangsmischung (Gemenge) hergestellt und dieses Gemenge in einer elektrisch beheizten Schmelzwanne bei ca. 1420 ° C erschmolzen.From the raw materials nepheline, kaolin, bauxite, dolomite, glass, fluorspar, zinc oxide, sodium sulfate and potassium nitrate, a suitable starting mixture (batch) was prepared and this mixture melted in an electrically heated melting tank at about 1420 ° C.
Die ermittelten Werte der Temperatur-Viskositäts-Kurve des Glases betrugen dabei wie folgt:
Ein schmelzflüssiger Glasstrahl mit einer Temperatur von 1330 °C wurde dem rotierenden Teil (Schleuder) einer kombinierten Schleuder-Blas-Anlage zugeführt und durch den Schleuderkorb, der eine Temperatur von 1160 bis 1170 °C aufwies, zu Mineralfasem mit einem mittleren Durchmesser von 7,6 µm und einer durchschnittlichen Faserlänge von 9,7 mm zerfasert. Der Shot-Anteil der Mineralfasern betrug dabei 1,8 Masse-%.A molten glass jet having a temperature of 1330 ° C was fed to the rotating part (spinner) of a combined centrifugal-blowing plant and passed through the spin basket, which had a temperature of 1160 to 1170 ° C, to mineral fibers with a mean diameter of 7, 6 microns and an average fiber length of 9.7 mm shredded. The shot content of the mineral fibers was 1.8% by mass.
Die Analyse der chemischen Zusammensetzung ergab (in Masse-%) :
Zudem wurden noch Anteile von Ba0 und Cr203, jeweils weniger als 0,07 Masse-% analysiert, die als Verunreinigungen der Einsatzrohstoffe in das Ausgangsgemenge gelangten, aber keinerlei Einfluss auf die chemischen und physikalischen Eigenschaften des erfindungsgemässen Glases und der daraus hergestellten Dämmstofffasern ausüben.In addition, shares of Ba0 and Cr 2 0 3 , each less than 0.07% by mass were analyzed, which came as impurities of feedstock in the starting mixture, but no effect on the chemical and physical properties of the inventive glass and the insulating fibers produced therefrom exercise.
Die produzierten Fasen wurden mittels einer Gamble'schen Lösung bei einen pH-Wert von 4,5 und einen pH-Wert von 7,5 bezüglich ihrer biologischen Abbaubarkeit getestet, wobei im ersten Fall die Auflösungsgeschwindigkeit bei 42 ng/cm2 pro Stunde und bei einen pH-Wert von 7,5 bei 53 ng/cm2 pro Stunde lag.The chamfer produced was tested for biodegradability by means of a Gamble's solution at pH 4.5 and pH 7.5, in the first case the dissolution rate being 42 ng / cm 2 per hour and at 1 min pH of 7.5 at 53 ng / cm 2 per hour.
Nach der
Mittels des ln-vivo-Intratrachealtest erbrachten die Testungen eine Halbwertszeit von weniger als 40 Tagen, was bedeutet, dass der Nachweis der gesundheitlichen Unbedenklichkeit für die erfindungsgemässe Zusammensetzung erbracht wurde.After
By means of the in-vivo intratracheal test, the tests yielded a half-life of less than 40 days, which means that the evidence of health safety for the composition according to the invention was provided.
Die vorstehende chemische Zusammensetzung erfüllt darüber hinaus die Anforderungen an die Temperaturbeständigkeit > 1000 °C nach der DIN 4102, Teil 17, wobei die Anwendungsgrenztemperatur gemäß Bestimmung nach der ISO 8142, der DIN EN 14706 und der DIN EN 14707 über 600 °C liegt.In addition, the above chemical composition meets the requirements for temperature resistance> 1000 ° C according to DIN 4102, Part 17, whereby the application limit temperature as determined according to ISO 8142, DIN EN 14706 and DIN EN 14707 is above 600 ° C.
Das Zusammenspiel aller Merkmale der erfindungsgemässen chemischen Zusammensetzung hat eine hohe Wirtschaftlichkeit sowohl bei der Schmelzung als auch bei der Zerfaserung zur Folge.
Die Schmelzung der Rohstoffe kann schneller und bei tieferen Temperaturen als gewöhnlich erfolgen. Die Zerfaserung kann ebenfalls bei niedrigeren Temperaturen gegenüber dem Stand der Technik erfolgen, was zu einer wesentlich höheren Standzeit und Lebensdauer der Zerfaserungseinrichtung von bis zu 14 Tagen führt.The interaction of all the features of the chemical composition according to the invention results in a high level of economy in terms of both melting and defibration.
The melting of the raw materials can be done faster and at lower temperatures than usual. The fiberization can also be done at lower temperatures compared to the prior art, resulting in a significantly longer life and life of the fiberizer of up to 14 days.
Claims (18)
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PL14194657T PL2894132T3 (en) | 2014-01-14 | 2014-11-25 | Mineral fibre composition |
HRP20170635TT HRP20170635T1 (en) | 2014-01-14 | 2017-04-24 | Mineral fibre composition |
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CH00037/14A CH709112A8 (en) | 2014-01-14 | 2014-01-14 | Mineral fiber composition. |
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CH (1) | CH709112A8 (en) |
DK (1) | DK2894132T3 (en) |
ES (1) | ES2623892T3 (en) |
HR (1) | HRP20170635T1 (en) |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3572385A1 (en) | 2018-05-22 | 2019-11-27 | Sager AG | Mineral fibre composition |
EP3694823A4 (en) * | 2017-10-10 | 2021-06-23 | Unifrax I LLC | Crystalline silica free low biopersistence inorganic fiber |
JP7354232B2 (en) | 2018-09-26 | 2023-10-02 | サン-ゴバン イゾベール | mineral wool |
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EP3694823A4 (en) * | 2017-10-10 | 2021-06-23 | Unifrax I LLC | Crystalline silica free low biopersistence inorganic fiber |
US11203551B2 (en) | 2017-10-10 | 2021-12-21 | Unifrax I Llc | Low biopersistence inorganic fiber free of crystalline silica |
EP3572385A1 (en) | 2018-05-22 | 2019-11-27 | Sager AG | Mineral fibre composition |
JP7354232B2 (en) | 2018-09-26 | 2023-10-02 | サン-ゴバン イゾベール | mineral wool |
Also Published As
Publication number | Publication date |
---|---|
HRP20170635T1 (en) | 2017-06-30 |
PL2894132T3 (en) | 2017-07-31 |
LT2894132T (en) | 2017-06-12 |
ES2623892T3 (en) | 2017-07-12 |
CH709112A1 (en) | 2015-07-15 |
CH709112A8 (en) | 2015-09-15 |
PT2894132T (en) | 2017-05-12 |
DK2894132T3 (en) | 2017-05-08 |
EP2894132B1 (en) | 2017-02-01 |
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