US20040001738A1 - Tube fastener apparatus - Google Patents
Tube fastener apparatus Download PDFInfo
- Publication number
- US20040001738A1 US20040001738A1 US10/184,682 US18468202A US2004001738A1 US 20040001738 A1 US20040001738 A1 US 20040001738A1 US 18468202 A US18468202 A US 18468202A US 2004001738 A1 US2004001738 A1 US 2004001738A1
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- United States
- Prior art keywords
- tube
- fastener
- arm portions
- safety marking
- protuberances
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 230000008901 benefit Effects 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 229910000639 Spring steel Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000010960 cold rolled steel Substances 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B7/00—Connections of rods or tubes, e.g. of non-circular section, mutually, including resilient connections
- F16B7/04—Clamping or clipping connections
- F16B7/0406—Clamping or clipping connections for rods or tubes being coaxial
- F16B7/0413—Clamping or clipping connections for rods or tubes being coaxial for tubes using the innerside thereof
- F16B7/042—Clamping or clipping connections for rods or tubes being coaxial for tubes using the innerside thereof with a locking element, e.g. pin, ball or pushbutton, engaging in a hole in the wall of at least one tube
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T403/00—Joints and connections
- Y10T403/20—Joints and connections with indicator or inspection means
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T403/00—Joints and connections
- Y10T403/30—Laterally related members connected by latch means, e.g., scaffold connectors
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T403/00—Joints and connections
- Y10T403/55—Member ends joined by inserted section
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T403/00—Joints and connections
- Y10T403/59—Manually releaseable latch type
- Y10T403/591—Manually releaseable latch type having operating mechanism
- Y10T403/595—Lever
Definitions
- the present invention is directed generally to fasteners and, more particularly, to apparatus for connecting hollow tubes end-to-end with an insert.
- the present invention is directed to the problem of bringing tubes together along a longitudinal or axial direction and connecting them together.
- fastening devices which function after first moving the tubes in a transverse direction relative to one another.
- Many applications do not allow for such movement.
- the connecting or fastening devices usually include end members having a larger transverse dimension than the transverse dimension of the tubes.
- Such bulky devices may not be desirable for either functional or aesthetic reasons.
- the present invention is directed to a fastener for connecting a hollow tube and an insert member.
- a connecting assembly for connecting a hollow cylindrical tube.
- the tube includes a tube wall, having a pair of aligned openings.
- the connecting assembly includes an insert member with an outer surface formed to slide into the tube. The outer surface of the insert member has a cavity space alignable with the openings of the tube.
- the connecting assembly also includes a rotating fastener with a pair of plate-like arm portions each having an end with a curved edge.
- Each of the arm portions is formed with a profile shaped to curve around some portion of the tube.
- Each of the arm portions includes a protuberance fitting into one of the openings of the tube and into the cavity space of the insert member to fasten the tube and insert member together.
- the rotating fastener further includes a handle member connected between the arm portions.
- the handle member is generally arcuate in shape and protrudes above an outer surface of the tube to form an access gap between the tube and the handle member.
- the handle member allows rotation of the arm portions between an engagement and a disengagement position.
- the engagement position is defined where the profile of the arm substantially conforms to the outer surface of the tube.
- the disengagement position is defined where a portion of the curved edge of the arm portions ride against the outer surface of the tube and moves the protuberances outward from the cavity space thereby substantially releasing the insert member.
- the access gap may include a gap dimension defined as the radial distance between the handle member and the outer surface of the tube when the rotating fastener is in the engagement position.
- the gap dimension measures from 3 to 6 percent of an outer diameter of the tube, and in some cases typically about the thickness of an average human fingernail.
- Each of the arm portions of the rotating fastener may further include a first and second seam located at a first and second edge of the partially circular perimeter of the arm portions.
- the seams are oriented generally parallel to a longitudinal axis of the tube when the rotating fastener is in the engagement position to provide an unbroken engagement surface between the tube and the arm portions.
- the connecting assembly may further include a safety marking on the connector.
- the rotating fastener is adapted to obscure the safety marking in the engagement position.
- the safety marking is visible in the disengagement position.
- the safety marking can include a reflective element and/or a laser identifiable reflector.
- the safety marking can be located on the tube so that the safety marking is obscured by the handle member and/or one or more arm portions when the rotating fastener is in the engagement position.
- the handle member of the rotating fastener further includes a leading edge generally perpendicular to a longitudinal centerline of the tube, the leading edge sloping towards the tube in the engagement position, a radial distance between the leading edge and the outer surface of the tube defining the access gap.
- a connecting apparatus in another embodiment, includes first and second longitudinally-extending, hollow tubes.
- the tubes have first walls and first open ends, and each of the first walls has a pair of openings.
- the connecting apparatus further includes a pair of fastener members.
- Each fastener member includes protuberances fitting in one of the pairs of openings in one of the first walls in an engagement position of the fastener members.
- the fastener members are rotatable about the protuberances.
- a pair of plate-like arm portions straddles the pair of openings and are connected to the protuberances.
- a lifting means is connected between the arm portions. The lifting means protrudes above an outer surface of the tubes to form an access gap.
- a disengagement means moves the protuberances outward from the openings when the fastener members are rotated about the protuberances to a disengagement position of the fastener members.
- the connecting apparatus further includes an insert member having a second wall formed to slide longitudinally into the first open ends of the tubes.
- the insert member includes means for moving the pair of connected protuberances of each of the fastener members and means for receiving the protuberances so that the protuberances can engage the tubes and the insert member.
- the moving means of the insert member may include a tapered end on the insert member.
- the insert member may also include first and second parts, and holding means for holding the first and second parts together.
- the holding means includes means for supporting an accessory extending transversely from the insert member.
- the holding means includes threaded openings in facing ends of the first and second parts and a threaded rod received in each of the openings.
- the accessory is a plate having openings for receiving the threaded rods in regions between the first and second parts.
- the connecting apparatus may further include a safety marking, the safety marking obscured by the fastener members in the engagement position.
- the safety markings may include a reflective element and/or a laser identifiable reflector.
- the safety marking can be located on at least one of the tubes so that the safety marking is obscured by one or more arm portions and/or the lifting means of the fastener members in the engagement position.
- the lifting means of the fastener members may include a leading edge generally perpendicular to a longitudinal centerline of the tube, the leading edge sloping towards the tube when the protuberances engage the tubes and the insert member, a radial distance between the leading edge and the outer surface of the tube defining the access gap.
- FIG. 1 is a perspective view of a first tube fastened to an insert in accordance with the present invention and of a second tube ready to be fastened to the insert;
- FIG. 2 is a cross-sectional view taken along line 1 - 1 of FIG. 2;
- FIG. 3 is a cross-sectional view taken generally along lines 2 - 2 of FIG. 1, with the insert shown to be inserted in the tube;
- FIG. 4 is a side view of the engaged fastener of FIG. 1;
- FIG. 4A is a perspective view of a fastener incorporating safety features according to the present invention.
- FIG. 4B is a side view of a fastener incorporating safety features according to the present invention.
- FIG. 5 is an exploded perspective view of a pair of triangular trusses which may be fastened together in accordance with the present invention.
- FIG. 6 is similar to FIG. 5 except the inserts are formed in two parts so as to receive a plate therebetween.
- FIG. 1 a connecting assembly in accordance with the present invention is designated generally by the numeral 100 .
- the connecting assembly 100 includes a fastener 102 which releasably fastens one end of an insert 104 to a tube 106 .
- the assembly 100 is typically used to connect the tube 106 to a second tube 108 .
- the second tube 108 includes a fastener 102 that engages another end of the insert 104 .
- the fasteners 102 are rotatable about an axis to engage and disengage the insert 104 from the tube 106 .
- the fastener 102 on tube 106 is in the engagement position, and fastener 102 on tube 108 is in the disengagement position.
- rotating the fastener 102 for engagement/disengagement of the connecting assembly 100 can be beneficially accomplished without the use of tools.
- the tubes 106 , 108 are longitudinal members which may have a variety of cross-sectional shapes, such as square, cylindrical, etc. It is also not necessary that the tubes 106 , 108 be completely enclosed. In this embodiment, however, tubes 106 , 108 are cylindrical and are hollow at least at open ends 110 and 112 . A pair of openings 204 (see FIG. 2) are spaced a short distance from open ends 110 , 112 . Openings 204 are preferably centered on a line passing through the longitudinal axis of tubes 106 , 112 .
- the fastener 102 includes a pair of protuberances 200 that are connected to arm portions 202 , the arm portions 202 straddling either side of the tubes 106 , 108 .
- Each arm portion 202 has a curved (e.g. circular) edge 203 , the curved edges 203 centered about the protuberances.
- the protuberances 200 fit within the pair of openings 204 in the tube walls.
- the protuberances 200 are locatable within a cavity space 206 in the insert 104 . The interference of the protuberances 200 with the openings 204 and cavity space 206 prevent the insert from moving past the protuberances 200 .
- the disengagement position of the fastener 102 is shown in the right side of FIG. 2.
- the arm portions 202 have an arcuate shape that conforms to the shape of the tube outer surface when the connector is in the engagement position.
- the arcuate arm portions 102 are oriented against the tube 106 , 108 such that the curvature of the arm portion 202 is rotated approximately 90 degrees relative to the curvature of the tube's outer surface.
- a portion of the curved edge of the arm portions 202 rides against the outer surface of the tube 108 .
- Rotating the arm portions 202 to the disengagement position from the engagement position causes the arm portions 202 to “cam” away from the tube walls, thereby withdrawing the protuberances 200 out of the cavity spaces 206 .
- the insert 104 advantageously includes tapered ends 208 that allow the insert to be inserted in a tube 106 , 108 without moving the fastener 102 to the disengagement position. It may be desirable that the protuberances 200 extend into the interior of the tube 106 , 108 even when the fastener 102 is in the disengagement position, as it can prevent inserting the insert 104 too far into the tube 106 , 108 .
- the tapered ends 208 of the insert 104 preferably have a diameter smaller than the diameter of the center portion of the insert 104 . The larger diameter of the center portion cannot pass the protuberances 200 , thereby preventing the insert 104 from being pushed too far into the tube.
- the amount of protrusion of protuberances 200 into the tube in the disengagement position can be adjusted such the smaller diameter of the tapered ends 208 can be easily be pulled past the protuberances 200 , while the center of the insert 104 is prevented from being accidentally pushed into the center of the tube 106 , 108 .
- the protuberances 200 may be formed as cup-shaped indentations with rounded edges 300 .
- the rounded edges 300 allow easier insertion of the insert 104 when the fasteners 102 are in the engagement position.
- the arm portions 202 are shaped to conform with the outer curvature of the tube 106 . It is appreciated that the arcuate shape of the arm portions 202 serves to cam the arm portions 202 outward from the tube 106 when the fastener 102 is rotated to the disengagement position.
- arm portions 202 preferably include an curved edge 203 with more than 180 degrees of an arc, the curved edge 203 centered about the protuberances 200 .
- a handle member 302 connects to the arm portions 202 and facilitates rotating the fastener 102 between engaged and disengagement positions.
- a gap 304 is preferably included between the handle member 302 and the tube 106 .
- the gap 304 has a gap distance 305 defined as the radial distance between the handle member 302 and the tube's outer surface.
- One benefit provided by the gap 304 is in allowing the handle member 302 to be more easily lifted from the engagement position, creating, in effect, a thumbnail lift point. Without the gap 304 (i.e. the handle member 302 is flush against the tube), it is more difficult to grasp and edge of the handle member 302 using hands or fingernails.
- the gap 304 should not be spaced so large, however, that it can be engaged by other objects which might snag and inadvertently lift it.
- a gap 304 having a gap distance 305 between 3% and 6% of the tube's outer diameter is sufficient in most cases, the gap generally not exceeding 0.25 inches (6.4 mm) in size.
- the gap distance is 4% of the tube's outer diameter. So, for example, for a tube 106 with outer diameter if 0.625 inches (15.9 mm), the gap is between 0.0188 and 0.0375 inches (0.478 and 0.953 mm), and preferably 0.0250 inches (.635 mm).
- the gap size should scale with the outer tube diameter, because the larger the tube 106 , the larger the fastener 102 and therefore more force is likely needed to initiate rotating the fastener 102 .
- making the gap distance 305 generally about the thickness of an average human fingernail or thumbnail will provide sufficient lifting access to initiate rotation of the fastener 102 .
- the shape of the handle member 302 is preferably smooth along the outside surface to lessen the likelihood of snagging during use. As shown in FIG. 3, the handle member 302 is preferably arcuate and encompassing an arc angle between 60 and 100 degrees. A benefit of this arcuate shape of the handle member 302 is that it, along with other enhancements described herein, tends to provide greater strength to the fastener 102 , thereby increasing the fastener's effectiveness.
- the side portions 202 include curved edges 203 and seams 400 .
- the curved edges 203 are approximately centered on the protuberances 200 and facilitate a smooth camming action of the side portions 202 on the tube surface when the fastener 102 is rotated.
- the seams 400 are typically an artifact of manufacture when the fastener 102 is formed by bending or stamping.
- the seams 400 are preferably oriented generally parallel to a centerline of the tube 106 when the fastener 102 is in the engagement position.
- This parallel-to-centerline seam orientation has a number of benefits.
- the intersections 404 between the seams 400 and the curved edges 203 of the side portion 202 contain transitions with small radii and may cause excessive wear on the tube if these intersections 404 contacts the tube during rotation of the fastener 102 .
- the maximum force between the curved edge 203 and tube 106 typically occurs at the fully disengagement position of the fastener 102 , i.e. rotated approximately 90 degrees clockwise from the position shown in FIG. 4.
- the edge-to-seam intersections 404 are oriented vertically and are not in contact with the tube 106 (best seen in the right side of FIG. 1). The only time the edge-to-seam intersections 404 can contact the tube 106 is in the engagement position, when forces between the side portions 202 and tube 106 are minimal.
- the seams 400 also tend to locally weaken the side portions 202 at the edge-to-seam intersection 404 . Therefore, it is advantageous to have the seams 400 located as far as possible from the contact between the curved edge 203 and tube surface when forces are maximum, e.g. when the fastener 102 is in the disengagement position.
- the parallel-to-centerline orientation of the seams 400 as shown in FIG. 4 accomplishes this, and thereby provides positive and reliable disengagement of the side portion protuberances 200 when the fastener 102 is rotated into the appropriate position. Because of the more effective disengagement of the protuberances 200 , the connecting assembly 100 is made much easier to disassemble.
- the components of the connecting assembly 100 can be formed from any appropriate material, the components are typically formed from steel.
- the fastener 102 can be formed from a spring steel such as .022 inch thick C1050 annealed.
- the insert 104 is typically formed from a solid rod of cold rolled steel.
- the tubes 106 , 108 are preferably formed from a material not significantly softer than the fastener 102 to reduce wear on the tubes 106 , 108 caused by repeated engagement and disengagement of the fastener 102 .
- the various embodiments include forming the fastener 102 by extruding the protuberance, drawing the protuberance, forming the protuberance with a rivet, and making the fastener 102 from plastic.
- Features which are common to various embodiments include the handle member 302 with a gap 304 , as well as the arm portions 202 having curved edges 203 and a profile conforming to the tubes 106 , 108 .
- the aforementioned shape features of the arm portions 202 provide moving fulcrums along camming surfaces that act to withdraw the protuberances from engagement with a cavity space in the insert 104 when the fastener 102 is moved from an engagement position to a disengagement position.
- FIG. 4A safety markings 420 and 424 are applied to the outer surface of the tube 108 .
- a safety marking 422 can also be applied to the fastener 102 , preferably located at an inner surface of the handle member 302 .
- the locations of the safety markings 420 , 422 , 424 are such that the markings are visible when the fastener 102 is in the disengagement position, but are obscured (see FIG. 4B) when the fastener 102 is in the engagement position.
- the safety markings 420 , 422 , 424 provide visual confirmation that the fastener 102 is engaged, thereby providing a visual cue of unsafe conditions and making inspections easier. It is appreciated that any of the marking locations shown can be used separately or in combination. Applying safety markings 420 , 422 , 424 at all the indicated locations ensures that unsafe conditions can be detected from various view angles.
- the safety markings 420 , 422 , 424 can be applied in any number of ways, typically as paint or adhesive strips. Laser reflective tagging can also be employed so that a laser scan of a large or complex lattice structure could provide and electronic warning if any connectors are improperly left in an unlatched position. Any recognized tag reflection would indicate an installation error.
- the generally accepted color for safety markings 420 , 422 , 424 is red, thereby indicating an unsafe condition.
- the safety markings 420 , 422 , 424 may also include reflective elements, such as found in reflective tape. By using reflective markings, unsafe conditions can be more easily determined by using a flashlight in installations where the connecting assembly 100 is substantially covered or in a dark area.
- FIG. 4A-B To prevent accidental disengagement of the fastener 102 due to snags or incidental contact with other objects, the embodiment illustrated in FIG. 4A-B includes a sloping edge 426 located on the handle member 320 .
- the sloping edge 426 is located on an edge of the handle member furthest from the rotation axis of the fastener 102 .
- the sloping edge 426 can be formed with seams 428 between the sloping edge 426 and the side portions 202 .
- the seams 428 can either be left unconnected for ease of manufacture, or joined (e.g. welded) to provide a more smooth contour.
- Joining the seams 428 also stiffens the fastener 102 , thereby providing a greater bending force pushing the side arms 202 and protuberances 200 towards the center of the tube 108 .
- the sloping edge 426 can be configured such that an access gap 302 is provided in the engagement position.
- a collision with another object at the sloping edge 426 will create a force having a radial vector component towards the tube 108 that is greater than the vector component collinear with the longitudinal axis of the tube 108 .
- Such a collision will tend to maintain the fastener 102 in a locked, closed state rather than inadvertently flipping it over.
- the sloping edge 426 therefore, prevents accidental disengagement of the fastener 102 due to snags or incidental contact.
- FIGS. 5 and 6 Further applications of the present invention are shown in FIGS. 5 and 6.
- first and second truss members 500 and 502 are shown with each tube 504 connected together in the fashion of FIG. 1.
- the various tubes 504 are interconnected by webbing 506 . In this way, the tubes 504 are held spaced-apart and are held to extend longitudinally in an approximately parallel fashion.
- truss members 500 and 502 are connected together using inserts 600 with a threaded rod 602 threaded into a threaded opening 604 at the facing ends of inserts 600 .
- Plate 606 includes unthreaded openings 608 which can receive threaded rods 602 therethrough to thereby hold plate 606 between inserts 600 and, consequently, between trusses 500 and 502 . It is understood that plate 606 may have any thickness and a variety of shapes.
Abstract
Description
- The present invention is directed generally to fasteners and, more particularly, to apparatus for connecting hollow tubes end-to-end with an insert.
- The present invention is directed to the problem of bringing tubes together along a longitudinal or axial direction and connecting them together. In this regard, there are fastening devices which function after first moving the tubes in a transverse direction relative to one another. Many applications, however, do not allow for such movement. Even if they do, the connecting or fastening devices usually include end members having a larger transverse dimension than the transverse dimension of the tubes. Such bulky devices may not be desirable for either functional or aesthetic reasons.
- Oftentimes, when tubes are moved longitudinally or axially, one is swaged to allow it to telescope into the other. Such interacting ends hold the tubes together in one axial direction, but not the other. A common positive attachment is obtained by then using a bolt and nut. Such attachment is simple, but the lines of the tubes are aesthetically broken. Further, a bolt and nut usually requires tools and are prone to complications during installation such as cross-threading.
- What is needed is a fastener that disengageably engages tubes together which are longitudinally or axially moved into engagement with one another and which fastener does not extend significantly from the profile of the tubes. Further, the fastener should be easily installable and removable without tools.
- In a basic form, the present invention is directed to a fastener for connecting a hollow tube and an insert member.
- In one embodiment, a connecting assembly is described for connecting a hollow cylindrical tube. The tube includes a tube wall, having a pair of aligned openings. The connecting assembly includes an insert member with an outer surface formed to slide into the tube. The outer surface of the insert member has a cavity space alignable with the openings of the tube.
- The connecting assembly also includes a rotating fastener with a pair of plate-like arm portions each having an end with a curved edge. Each of the arm portions is formed with a profile shaped to curve around some portion of the tube. Each of the arm portions includes a protuberance fitting into one of the openings of the tube and into the cavity space of the insert member to fasten the tube and insert member together. The rotating fastener further includes a handle member connected between the arm portions. The handle member is generally arcuate in shape and protrudes above an outer surface of the tube to form an access gap between the tube and the handle member. The handle member allows rotation of the arm portions between an engagement and a disengagement position. The engagement position is defined where the profile of the arm substantially conforms to the outer surface of the tube. The disengagement position is defined where a portion of the curved edge of the arm portions ride against the outer surface of the tube and moves the protuberances outward from the cavity space thereby substantially releasing the insert member.
- The access gap may include a gap dimension defined as the radial distance between the handle member and the outer surface of the tube when the rotating fastener is in the engagement position. The gap dimension measures from 3 to 6 percent of an outer diameter of the tube, and in some cases typically about the thickness of an average human fingernail.
- Each of the arm portions of the rotating fastener may further include a first and second seam located at a first and second edge of the partially circular perimeter of the arm portions. The seams are oriented generally parallel to a longitudinal axis of the tube when the rotating fastener is in the engagement position to provide an unbroken engagement surface between the tube and the arm portions.
- The connecting assembly may further include a safety marking on the connector. The rotating fastener is adapted to obscure the safety marking in the engagement position. The safety marking is visible in the disengagement position. The safety marking can include a reflective element and/or a laser identifiable reflector. The safety marking can be located on the tube so that the safety marking is obscured by the handle member and/or one or more arm portions when the rotating fastener is in the engagement position.
- In one configuration, the handle member of the rotating fastener further includes a leading edge generally perpendicular to a longitudinal centerline of the tube, the leading edge sloping towards the tube in the engagement position, a radial distance between the leading edge and the outer surface of the tube defining the access gap.
- In another embodiment of the present invention, a connecting apparatus includes first and second longitudinally-extending, hollow tubes. The tubes have first walls and first open ends, and each of the first walls has a pair of openings. The connecting apparatus further includes a pair of fastener members. Each fastener member includes protuberances fitting in one of the pairs of openings in one of the first walls in an engagement position of the fastener members. The fastener members are rotatable about the protuberances. A pair of plate-like arm portions straddles the pair of openings and are connected to the protuberances. A lifting means is connected between the arm portions. The lifting means protrudes above an outer surface of the tubes to form an access gap. A disengagement means moves the protuberances outward from the openings when the fastener members are rotated about the protuberances to a disengagement position of the fastener members.
- The connecting apparatus further includes an insert member having a second wall formed to slide longitudinally into the first open ends of the tubes. The insert member includes means for moving the pair of connected protuberances of each of the fastener members and means for receiving the protuberances so that the protuberances can engage the tubes and the insert member.
- The moving means of the insert member may include a tapered end on the insert member. The insert member may also include first and second parts, and holding means for holding the first and second parts together. The holding means includes means for supporting an accessory extending transversely from the insert member. In one configuration, the holding means includes threaded openings in facing ends of the first and second parts and a threaded rod received in each of the openings. In another configuration, the accessory is a plate having openings for receiving the threaded rods in regions between the first and second parts.
- The connecting apparatus may further include a safety marking, the safety marking obscured by the fastener members in the engagement position. The safety markings may include a reflective element and/or a laser identifiable reflector. The safety marking can be located on at least one of the tubes so that the safety marking is obscured by one or more arm portions and/or the lifting means of the fastener members in the engagement position.
- The lifting means of the fastener members may include a leading edge generally perpendicular to a longitudinal centerline of the tube, the leading edge sloping towards the tube when the protuberances engage the tubes and the insert member, a radial distance between the leading edge and the outer surface of the tube defining the access gap.
- The above summary of the present invention is not intended to describe each embodiment or every implementation of the present invention. Advantages and attainments, together with a more complete understanding of the invention, will become apparent and appreciated by referring to the following detailed description and claims taken in conjunction with the accompanying drawings.
- FIG. 1 is a perspective view of a first tube fastened to an insert in accordance with the present invention and of a second tube ready to be fastened to the insert;
- FIG. 2 is a cross-sectional view taken along line1-1 of FIG. 2;
- FIG. 3 is a cross-sectional view taken generally along lines2-2 of FIG. 1, with the insert shown to be inserted in the tube;
- FIG. 4 is a side view of the engaged fastener of FIG. 1;
- FIG. 4A is a perspective view of a fastener incorporating safety features according to the present invention;
- FIG. 4B is a side view of a fastener incorporating safety features according to the present invention;
- FIG. 5 is an exploded perspective view of a pair of triangular trusses which may be fastened together in accordance with the present invention; and
- FIG. 6 is similar to FIG. 5 except the inserts are formed in two parts so as to receive a plate therebetween.
- While the invention is amenable to various modifications and alternative forms, specifics thereof have been shown by way of example in the drawings and will be described in detail herein. It is to be understood, however, that the intention is not to limit the invention to the particular embodiments described. On the contrary, the invention is intended to cover all modifications, equivalents, and alternatives falling within the scope of the invention as defined by the appended claims.
- Referring now to the drawings wherein like reference numerals designate identical or corresponding parts throughout the several views and wherein identical or corresponding parts on alternate embodiments are identified by the same reference numerals, and referring more particularly to FIG. 1, a connecting assembly in accordance with the present invention is designated generally by the numeral100. The connecting
assembly 100 includes afastener 102 which releasably fastens one end of aninsert 104 to atube 106. - The
assembly 100 is typically used to connect thetube 106 to asecond tube 108. Thesecond tube 108 includes afastener 102 that engages another end of theinsert 104. Thefasteners 102 are rotatable about an axis to engage and disengage theinsert 104 from thetube 106. As shown in FIG. 1, thefastener 102 ontube 106 is in the engagement position, andfastener 102 ontube 108 is in the disengagement position. As will become apparent, rotating thefastener 102 for engagement/disengagement of the connectingassembly 100 can be beneficially accomplished without the use of tools. - The
tubes tubes tubes open ends open ends Openings 204 are preferably centered on a line passing through the longitudinal axis oftubes - Features of the
fasteners 102 that allow engagement and disengagement of the connectingassembly 100 are illustrated in the cross sectional view of Fig. 2. Thefastener 102 includes a pair ofprotuberances 200 that are connected to armportions 202, thearm portions 202 straddling either side of thetubes arm portion 202 has a curved (e.g. circular)edge 203, thecurved edges 203 centered about the protuberances. Theprotuberances 200 fit within the pair ofopenings 204 in the tube walls. In the engagement position (the left side of FIG. 2), theprotuberances 200 are locatable within acavity space 206 in theinsert 104. The interference of theprotuberances 200 with theopenings 204 andcavity space 206 prevent the insert from moving past theprotuberances 200. - The disengagement position of the
fastener 102 is shown in the right side of FIG. 2. Thearm portions 202 have an arcuate shape that conforms to the shape of the tube outer surface when the connector is in the engagement position. When moved to the disengagement position, thearcuate arm portions 102 are oriented against thetube arm portion 202 is rotated approximately 90 degrees relative to the curvature of the tube's outer surface. In the disengagement position, a portion of the curved edge of thearm portions 202 rides against the outer surface of thetube 108. Rotating thearm portions 202 to the disengagement position from the engagement position causes thearm portions 202 to “cam” away from the tube walls, thereby withdrawing theprotuberances 200 out of thecavity spaces 206. - The
insert 104 advantageously includes tapered ends 208 that allow the insert to be inserted in atube fastener 102 to the disengagement position. It may be desirable that theprotuberances 200 extend into the interior of thetube fastener 102 is in the disengagement position, as it can prevent inserting theinsert 104 too far into thetube insert 104 preferably have a diameter smaller than the diameter of the center portion of theinsert 104. The larger diameter of the center portion cannot pass theprotuberances 200, thereby preventing theinsert 104 from being pushed too far into the tube. The amount of protrusion ofprotuberances 200 into the tube in the disengagement position can be adjusted such the smaller diameter of the tapered ends 208 can be easily be pulled past theprotuberances 200, while the center of theinsert 104 is prevented from being accidentally pushed into the center of thetube - Further details of the
fastener 102 can be seen in FIG. 3. Theprotuberances 200 may be formed as cup-shaped indentations with roundededges 300. Therounded edges 300 allow easier insertion of theinsert 104 when thefasteners 102 are in the engagement position. Thearm portions 202 are shaped to conform with the outer curvature of thetube 106. It is appreciated that the arcuate shape of thearm portions 202 serves to cam thearm portions 202 outward from thetube 106 when thefastener 102 is rotated to the disengagement position. As previously described,arm portions 202 preferably include ancurved edge 203 with more than 180 degrees of an arc, thecurved edge 203 centered about theprotuberances 200. - A
handle member 302 connects to thearm portions 202 and facilitates rotating thefastener 102 between engaged and disengagement positions. Agap 304 is preferably included between thehandle member 302 and thetube 106. Thegap 304 has agap distance 305 defined as the radial distance between thehandle member 302 and the tube's outer surface. One benefit provided by thegap 304 is in allowing thehandle member 302 to be more easily lifted from the engagement position, creating, in effect, a thumbnail lift point. Without the gap 304 (i.e. thehandle member 302 is flush against the tube), it is more difficult to grasp and edge of thehandle member 302 using hands or fingernails. Thegap 304 should not be spaced so large, however, that it can be engaged by other objects which might snag and inadvertently lift it. - When the
fastener 102 is in the engagement position, agap 304 having agap distance 305 between 3% and 6% of the tube's outer diameter is sufficient in most cases, the gap generally not exceeding 0.25 inches (6.4 mm) in size. Preferably, the gap distance is 4% of the tube's outer diameter. So, for example, for atube 106 with outer diameter if 0.625 inches (15.9 mm), the gap is between 0.0188 and 0.0375 inches (0.478 and 0.953 mm), and preferably 0.0250 inches (.635 mm). It is appreciated that the gap size should scale with the outer tube diameter, because the larger thetube 106, the larger thefastener 102 and therefore more force is likely needed to initiate rotating thefastener 102. For smaller tubes (tube diameter less than ¾ inch, for example) it is appreciated that making thegap distance 305 generally about the thickness of an average human fingernail or thumbnail will provide sufficient lifting access to initiate rotation of thefastener 102. - The shape of the
handle member 302 is preferably smooth along the outside surface to lessen the likelihood of snagging during use. As shown in FIG. 3, thehandle member 302 is preferably arcuate and encompassing an arc angle between 60 and 100 degrees. A benefit of this arcuate shape of thehandle member 302 is that it, along with other enhancements described herein, tends to provide greater strength to thefastener 102, thereby increasing the fastener's effectiveness. - Turning now to FIG. 4, the
side portions 202 includecurved edges 203 and seams 400. Thecurved edges 203 are approximately centered on theprotuberances 200 and facilitate a smooth camming action of theside portions 202 on the tube surface when thefastener 102 is rotated. Theseams 400 are typically an artifact of manufacture when thefastener 102 is formed by bending or stamping. Theseams 400 are preferably oriented generally parallel to a centerline of thetube 106 when thefastener 102 is in the engagement position. - This parallel-to-centerline seam orientation has a number of benefits. The
intersections 404 between theseams 400 and thecurved edges 203 of theside portion 202 contain transitions with small radii and may cause excessive wear on the tube if theseintersections 404 contacts the tube during rotation of thefastener 102. The maximum force between thecurved edge 203 andtube 106 typically occurs at the fully disengagement position of thefastener 102, i.e. rotated approximately 90 degrees clockwise from the position shown in FIG. 4. In the disengagement position, the edge-to-seam intersections 404 are oriented vertically and are not in contact with the tube 106 (best seen in the right side of FIG. 1). The only time the edge-to-seam intersections 404 can contact thetube 106 is in the engagement position, when forces between theside portions 202 andtube 106 are minimal. - The
seams 400 also tend to locally weaken theside portions 202 at the edge-to-seam intersection 404. Therefore, it is advantageous to have theseams 400 located as far as possible from the contact between thecurved edge 203 and tube surface when forces are maximum, e.g. when thefastener 102 is in the disengagement position. The parallel-to-centerline orientation of theseams 400 as shown in FIG. 4 accomplishes this, and thereby provides positive and reliable disengagement of theside portion protuberances 200 when thefastener 102 is rotated into the appropriate position. Because of the more effective disengagement of theprotuberances 200, the connectingassembly 100 is made much easier to disassemble. - Although the components of the connecting
assembly 100 can be formed from any appropriate material, the components are typically formed from steel. For desirable wear and stiffness characteristics, thefastener 102 can be formed from a spring steel such as .022 inch thick C1050 annealed. Theinsert 104 is typically formed from a solid rod of cold rolled steel. Thetubes fastener 102 to reduce wear on thetubes fastener 102. - Numerous embodiments of the
fastener 102 in accordance with the present invention are possible. The various embodiments include forming thefastener 102 by extruding the protuberance, drawing the protuberance, forming the protuberance with a rivet, and making thefastener 102 from plastic. Features which are common to various embodiments include thehandle member 302 with agap 304, as well as thearm portions 202 havingcurved edges 203 and a profile conforming to thetubes arm portions 202 provide moving fulcrums along camming surfaces that act to withdraw the protuberances from engagement with a cavity space in theinsert 104 when thefastener 102 is moved from an engagement position to a disengagement position. - Further configurations of the present invention include safety enhancements of the connecting
assembly 100 as shown in FIG. 4A-B. In FIG. 4A,safety markings tube 108. A safety marking 422 can also be applied to thefastener 102, preferably located at an inner surface of thehandle member 302. The locations of thesafety markings fastener 102 is in the disengagement position, but are obscured (see FIG. 4B) when thefastener 102 is in the engagement position. Thesafety markings fastener 102 is engaged, thereby providing a visual cue of unsafe conditions and making inspections easier. It is appreciated that any of the marking locations shown can be used separately or in combination. Applyingsafety markings - The
safety markings safety markings safety markings assembly 100 is substantially covered or in a dark area. - To prevent accidental disengagement of the
fastener 102 due to snags or incidental contact with other objects, the embodiment illustrated in FIG. 4A-B includes asloping edge 426 located on the handle member 320. Thesloping edge 426 is located on an edge of the handle member furthest from the rotation axis of thefastener 102. Thesloping edge 426 can be formed withseams 428 between thesloping edge 426 and theside portions 202. Theseams 428 can either be left unconnected for ease of manufacture, or joined (e.g. welded) to provide a more smooth contour. Joining theseams 428 also stiffens thefastener 102, thereby providing a greater bending force pushing theside arms 202 andprotuberances 200 towards the center of thetube 108. As seen in FIG. 4B, the slopingedge 426 can be configured such that anaccess gap 302 is provided in the engagement position. - A collision with another object at the
sloping edge 426 will create a force having a radial vector component towards thetube 108 that is greater than the vector component collinear with the longitudinal axis of thetube 108. Such a collision will tend to maintain thefastener 102 in a locked, closed state rather than inadvertently flipping it over. Thesloping edge 426, therefore, prevents accidental disengagement of thefastener 102 due to snags or incidental contact. - Further applications of the present invention are shown in FIGS. 5 and 6. In FIG. 5, first and
second truss members tube 504 connected together in the fashion of FIG. 1. Thevarious tubes 504 are interconnected bywebbing 506. In this way, thetubes 504 are held spaced-apart and are held to extend longitudinally in an approximately parallel fashion. - In FIG. 6,
truss members inserts 600 with a threadedrod 602 threaded into a threadedopening 604 at the facing ends ofinserts 600.Plate 606 includes unthreadedopenings 608 which can receive threadedrods 602 therethrough to thereby holdplate 606 betweeninserts 600 and, consequently, betweentrusses plate 606 may have any thickness and a variety of shapes. - Thus, the fastener of the present invention has been described in the form of a variety of embodiments. Nevertheless, it is understood that the disclosure is conceptual and that further equivalents are possible. Consequently, in the spirit of the present invention, any changes made, especially in matters of shape, size, and arrangement of parts to the full extent extended by the general meaning of the terms in which the appended claims are expressed, are within the principle of the invention.
Claims (26)
Priority Applications (1)
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US10/184,682 US6672792B1 (en) | 2002-06-28 | 2002-06-28 | Tube fastener apparatus |
Applications Claiming Priority (1)
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US10/184,682 US6672792B1 (en) | 2002-06-28 | 2002-06-28 | Tube fastener apparatus |
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US20040001738A1 true US20040001738A1 (en) | 2004-01-01 |
US6672792B1 US6672792B1 (en) | 2004-01-06 |
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US10/184,682 Expired - Fee Related US6672792B1 (en) | 2002-06-28 | 2002-06-28 | Tube fastener apparatus |
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US20060124698A1 (en) * | 2004-11-29 | 2006-06-15 | Hawthorne Jack W Jr | Device, and associated method, for coupling trusses together |
US20070222244A1 (en) * | 2006-03-22 | 2007-09-27 | Cornwell Carl R | Latching apparatus and method |
US20160040701A1 (en) * | 2014-08-07 | 2016-02-11 | Prolyte Group B.V. | Coupling for connecting construction parts, a truss provided therewith and associated method and use |
US9643311B1 (en) * | 2014-04-16 | 2017-05-09 | Marshalltown Company | Octagonal extension handle |
USD804266S1 (en) | 2016-02-04 | 2017-12-05 | Marshalltown Company | Concrete placer tool including octagonal pole handle |
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US7347030B2 (en) * | 2003-01-21 | 2008-03-25 | Steve Lewison | Modular truss system with a nesting storage configuration |
WO2006058323A2 (en) * | 2004-11-29 | 2006-06-01 | Hawthorne Jack W Jr | Device, and associated method, for coupling trusses together |
DE212010000149U1 (en) | 2009-09-18 | 2012-05-09 | Mercedes Textiles Ltd. | Clearly visible locking lever for fire hose couplings |
JP5894744B2 (en) * | 2011-05-19 | 2016-03-30 | 株式会社ニューテックジャパン | Assembled tent |
US9103478B2 (en) | 2011-12-09 | 2015-08-11 | Mercury Plastics, Inc. | Quick-connect tube coupling |
US20150324937A1 (en) | 2014-04-01 | 2015-11-12 | Michael Callahan | Food and beverage preparation and retailing |
WO2018206525A1 (en) * | 2017-05-09 | 2018-11-15 | At-Pac China Business Trust | Modified ledger and modular scaffold system with continuous work surface |
US11118351B1 (en) * | 2017-12-31 | 2021-09-14 | Concept Clean Energy, Llc | Rapid truss system |
US11898676B2 (en) | 2020-05-13 | 2024-02-13 | Mercury Plastics Llc | Quick-connect fitting |
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