US20040020453A1 - Damped valve controller - Google Patents
Damped valve controller Download PDFInfo
- Publication number
- US20040020453A1 US20040020453A1 US10/452,752 US45275203A US2004020453A1 US 20040020453 A1 US20040020453 A1 US 20040020453A1 US 45275203 A US45275203 A US 45275203A US 2004020453 A1 US2004020453 A1 US 2004020453A1
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- Prior art keywords
- chamber
- damping
- valve
- actuating fluid
- fluid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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- 238000013016 damping Methods 0.000 claims abstract description 226
- 239000012530 fluid Substances 0.000 claims abstract description 155
- 238000013022 venting Methods 0.000 claims abstract description 41
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- 238000004513 sizing Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L9/00—Valve-gear or valve arrangements actuated non-mechanically
- F01L9/10—Valve-gear or valve arrangements actuated non-mechanically by fluid means, e.g. hydraulic
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L9/00—Valve-gear or valve arrangements actuated non-mechanically
- F01L9/10—Valve-gear or valve arrangements actuated non-mechanically by fluid means, e.g. hydraulic
- F01L9/18—Means for increasing the initial opening force on the valve
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M45/00—Fuel-injection apparatus characterised by having a cyclic delivery of specific time/pressure or time/quantity relationship
- F02M45/12—Fuel-injection apparatus characterised by having a cyclic delivery of specific time/pressure or time/quantity relationship providing a continuous cyclic delivery with variable pressure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M47/00—Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure
- F02M47/02—Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure of accumulator-injector type, i.e. having fuel pressure of accumulator tending to open, and fuel pressure in other chamber tending to close, injection valves and having means for periodically releasing that closing pressure
- F02M47/027—Electrically actuated valves draining the chamber to release the closing pressure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M57/00—Fuel-injectors combined or associated with other devices
- F02M57/02—Injectors structurally combined with fuel-injection pumps
- F02M57/022—Injectors structurally combined with fuel-injection pumps characterised by the pump drive
- F02M57/025—Injectors structurally combined with fuel-injection pumps characterised by the pump drive hydraulic, e.g. with pressure amplification
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M59/00—Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps
- F02M59/02—Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps of reciprocating-piston or reciprocating-cylinder type
- F02M59/10—Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps of reciprocating-piston or reciprocating-cylinder type characterised by the piston-drive
- F02M59/105—Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps of reciprocating-piston or reciprocating-cylinder type characterised by the piston-drive hydraulic drive
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M59/00—Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps
- F02M59/44—Details, components parts, or accessories not provided for in, or of interest apart from, the apparatus of groups F02M59/02 - F02M59/42; Pumps having transducers, e.g. to measure displacement of pump rack or piston
- F02M59/46—Valves
- F02M59/466—Electrically operated valves, e.g. using electromagnetic or piezoelectric operating means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M63/00—Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
- F02M63/0012—Valves
- F02M63/0014—Valves characterised by the valve actuating means
- F02M63/0015—Valves characterised by the valve actuating means electrical, e.g. using solenoid
- F02M63/0017—Valves characterised by the valve actuating means electrical, e.g. using solenoid using electromagnetic operating means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M63/00—Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
- F02M63/0012—Valves
- F02M63/0031—Valves characterized by the type of valves, e.g. special valve member details, valve seat details, valve housing details
- F02M63/004—Sliding valves, e.g. spool valves, i.e. whereby the closing member has a sliding movement along a seat for opening and closing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M63/00—Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
- F02M63/0012—Valves
- F02M63/0031—Valves characterized by the type of valves, e.g. special valve member details, valve seat details, valve housing details
- F02M63/0049—Combined valve units, e.g. for controlling pumping chamber and injection valve
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M63/00—Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
- F02M63/0012—Valves
- F02M63/0059—Arrangements of valve actuators
- F02M63/0061—Single actuator acting on two or more valve bodies
Definitions
- the present application relates to internal combustion engine valve control. More particularly, the present application relates to camless control of engine intake/exhaust valves.
- the present invention substantially meets the needs of the industry. Control of the engine valve landing speed is achieved by a damping device that modulates the velocity of the engine valve as the engine valve approaches the closed condition, in one embodiment and modulates landing both in the valve closing and opening conditions in another embodiment.
- the present invention is a damping assembly for an engine valve, the engine valve being an intake/exhaust valve, the engine valve admitting/exhausting a fluid mixture into/from a combustion chamber of an internal combustion engine includes damping apparatus having a damping chamber being selectively in fluid communication with a source of pressurized actuating fluid and being in fluid communication with a substantially ambient actuating fluid reservoir and being operably coupled to the engine valve.
- the chamber is floodable with a volume of actuating fluid, venting of actuating fluid from the chamber being selectively restricted.
- the restriction imparts a force to the engine valve acting to moderate engine valve landing speed during a closing stroke of the engine valve.
- the present invention is further a method of control.
- FIG. 1 is a sectional view of a valve actuation device of the invention of the parent application
- FIG. 2 is a sectional view of the valve actuation device of FIG. 1 integrated with the dual control valve of the parent invention.
- FIG. 4 is a partially sectioned schematic representation of the closing damping assembly of the present invention integrated with the dual control valve of the parent invention
- FIG. 5 is an enlarged sectioned schematic representation of the damping assembly of the present invention.
- FIG. 7 is a partially sectioned schematic representation of the opening damping assembly of the present invention, having frames A-C depicting sequential operating conditions;
- FIG. 8 is a partially sectioned schematic representation of a further embodiment of the opening damping assembly of the present invention, having frames A-C depicting sequential operating conditions;
- FIG. 9 is a graphic representation of the control strategy for the damping assembly of FIGS. 4 - 8 .
- FIG. 1 shows a dual control valve 500 in application on a camless engine. More detail of the structure and operation of an exemplary dual control valve 500 may be had with reference to the parent application.
- FIG. 2 illustrates the structure of valve actuator 600 in greatest detail.
- FIG. 3 illustrates the relationship between the control valve 500 and the valve actuator 600 .
- the valve actuator 600 contains major components of boost piston 620 , drive piston 622 and return piston 618 .
- Pressure in the boost piston control chamber 626 is controlled by the half spool valve (CV 1 of FIGS. 4 - 8 ) 504 .
- the boost piston chamber 626 of the boost piston 620 is connected to the rail pressure from rail 542 , the actuating fluid passing through the half spool valve 504 and passage 624 to the boost piston chamber 626 .
- the boost surface 628 of the boost piston 620 has a relatively large area and it provides sufficient downward force on the engine valve 604 to overcome the incylinder combustion pressure acting in opposition on the valve face 605 .
- the boost piston 620 has of relatively limited stroke 627 .
- the stroke 627 is on the order of about 2 mm.
- the stroke 627 of the boost piston 620 be less than the cylinder head to combustion piston clearance at TDC to avoid inadvertent collision of valve 604 and the combustion piston.
- the stroke limit 627 is realized by a hard stop 629 to the boost piston 620 travel. Due to its limited stroke 627 , boost piston 620 can be opened at any time without regard to combustion piston disposition relative to the cylinder head without hitting the combustion piston.
- the responsibility of the boost piston 620 is to crack open the engine valve 604 at a relatively high in-cylinder pressure condition and hold the valve 604 at the stroke limiter on the stop 629 for a selected period of time. This feature is referred to as engine valve overlapping noted on FIG. 3 as valve overlap.
- the drive piston 622 positioning control pressure charge is controlled by the balance spool valve 502 (CV 2 of FIGS. 4 - 8 ).
- Balance spool valve 502 selectively ports high pressure actuating fluid from rail 542 to the drive piston 622 via passage 625 or vents actuating fluid therefrom via vents 537 .
- the drive piston 622 and boost piston 620 are in mechanical contact (the distal end 631 of the boost shank 630 bearing on the drive area 638 of the drive piston 622 ) when the engine valve 604 opening is less than or equal to the boost stroke limit 627 .
- the drive piston 622 is responsible for fully opening the engine valve 604 by overcoming all biased forces, including the force exerted by the return spring 610 , the force exerted by the return piston 618 , and any in-cylinder forces acting on the surface of valve 604 .
- the drive piston 622 has the capability to push the valve 604 to the full valve (open) lift position and stay at that position for the entire duration of valve 604 opening. This is effected by appropriately sizing the drive area 638 to generate adequate force by the pressure to be exerted thereon by the actuating fluid ported from CV 2 502 .
- the drive piston 622 may be used sequentially or in conjunction with the boost piston 620 during the valve 604 actuation as desired to meet the valve 604 opening needs since the pistons 620 , 622 are independently controlled by CV 1 502 , CV 2 604 , respectively.
- the drive piston 622 is capable of traveling the full valve lift distance of valve 604 for any given actuation pressure (pressure in the rail 542 ) and stops when full travel is reached. How fast drive piston 622 moves is largely a function of the actuation pressure in the rail 542 .
- the return piston 618 is operably coupled to the valve spring retainer (valve plate) 608 at the upper margin of the return piston 618 .
- the opposed lower margin 619 forms a portion of the return piston control chamber 640 .
- Chamber 640 is always exposed to actuating fluid pressure from rail 542 during engine operation.
- the return piston 618 is always connected to the rail pressure in the rail 542 without any control being exerted on the actuating fluid affecting the return piston 618 and accordingly always exerts a closing force on valve 604 .
- the return piston 618 always tends to the push the valve 604 to the closed position in cooperation with the bias exerted by the return spring 610 .
- the drive area 638 of the drive piston 622 is significantly greater than the actuation area 619 of the return piston 618 , hence the drive piston 622 can always open the valve 604 against the force exerted by the return piston 618 acting in cooperation with the bias exerted by the return spring 610 .
- FIG. 3 illustrates the control strategy of the stepped valve motion method.
- the half spool valve (CV 1 ) 504 is turned on, porting actuating fluid to the drive the boost piston 620 to its stroke limit 627 position on the stop 629 . Since the drive piston 620 is in mechanical contact with the boost piston 622 at the home (initial) position, the entire moving mass (boost piston 620 , drive piston 622 and the valve 604 ) is being pushed the distance of the stroke 627 , about 2 mm, to the stop 629 and stopped at that position (see position A of FIG. 3).
- the combustion piston continues its approach to TDC and passes TDC without hitting the cracked open engine valve 604 .
- the balanced spool valve (CV 2 ) 502 is turned on to trigger the drive piston 622 take off.
- Rail pressure is now in communication with the drive piston chamber 636 and acting on the drive area 638 .
- the drive piston 622 mechanically separates from the boost piston 620 and pushes the engine valve 604 to the full open extent of its travel (see position B of FIG. 3) by overcoming the biased return piston 618 , the return spring 610 preload force and some in-cylinder pressure force acting on valve face 605 .
- the engine valve 604 reaches its fuel travel and stops.
- the balanced spool valve (CV 2 ) 502 is turned off and the drive piston chamber 636 is vented through vents 537 .
- the return piston 618 and the return spring 610 then push the engine valve 604 and the drive piston 622 back to the 2 mm position (see position C of FIG. 3). Two different situations can happen at this returning position C.
- the boost piston 620 is still in connection with the rail pressure through the closed control valve (CV 1 ) 504 and the boost piston 620 is still set at its stop 629 at the stroke limit 627 .
- the return piston 618 will carry the engine valve 604 and drive piston 622 together to hit this distal end 631 of the boost piston 620 and will stop against the boost piston 620 due to significant force acting on the boost piston 620 by the actuating fluid in the boost piston chamber 626 acting on the boost surface 628 .
- the engine valve 604 moving mass now is stopped at the 2 mm lift. After a selected period of time, the half spool control valve 504 is shifted to the on position and vents the boost piston chamber 626 through the vent 539 .
- the return piston 618 then pushes the entire mass back to the home position with very small landing velocity (see position D of FIG. 8).
- the very limited travel distance of the stroke 627 prevents developing high landing velocity before the mass is stopped. This method is very beneficial under high return speed when the engine is operating at relatively high RPM to minimize the valve 604 returning impact.
- the boost piston chamber 626 is vented before the engine valve 604 returns to the 2 mm position. This occurs by the half spool control valve (CV 1 ) 504 being shifted to the vent position and venting the boost piston chamber 626 through the vent 539 . The returning drive piston 622 will then hit the distal end 631 of the boost piston. The entire moving mass is then increased by having to carry the boost piston 620 , as well as the drive piston 622 and the valve 604 and this results in an increased system inertia. The entire moving mass accordingly slows down. The reduced return velocity acts to advantageously reduce the impact of the valve 604 on the cylinder head seat 612 . This situation is advantageously used in low engine speed conditions and other low rail pressure conditions when the returning speed is relatively low.
- the dual control valve 500 of the present invention having two control valves 502 , 504 assures the safety of the valving mechanism 600 .
- the combustion piston to the engine valve 604 collision condition is avoided and return forces of the valve 604 are better controlled.
- the boost piston 620 has an axial bore 702 defined therein.
- the upper margin of the axial bore 702 is sealed by a plug 704 that is threaded into the boost piston 620 .
- the axial bore 702 defines in part a damping ball chamber 706 and a depending drive piston cylinder 708 .
- the diameter of the damping ball chamber 706 is greater than that of the drive piston cylinder 708 .
- the drive piston 622 utilized with the return damping assembly 700 comprises a cylindrical piston body 722 .
- the piston body 722 has a lower margin 724 that bears on the upper margin of the return spring retainer 608 of the valve 604 .
- the piston body 722 has a ring shaped, planar upper margin 726 .
- a lead piece 728 having a lesser diameter than the piston body 722 projects upward from the upper margin 726 .
- the lead piece 728 has a lead upper margin 730 .
- the damping ball clearance 734 is generally the area defined between the circumference of the damping ball 732 and the circumference of the cylinder wall 718 of the damping ball chamber 706 . Accordingly, the damping ball clearance 734 is always the same even if the damping ball 732 floats and is bearing on the ball stop 716 .
- damping ball clearance 734 is a critical dimension with respect to operation of the return damping assembly 700 .
- the damping stroke 736 is defined between the ball seat 720 and the upper margin 738 of the piston cross drilling 712 .
- the damping stroke 736 is adjustable by varying the aforementioned distance during formation operations of the boost piston 620 by disposing the piston cross drilling 712 closer to or more distant from the ball seat 720 .
- This force is transmitted to the lead upper margin 730 and accordingly then to the boost piston 620 and the valve 604 , tending to drive the boost piston 720 and valve 604 in a downward, opening stroke.
- a certain portion of the high pressure actuating fluid transits the damping ball clearance 734 and enters the portion of the damping ball chamber 706 that is beneath the damping ball 732 .
- the pressure of the actuating fluid beneath the damping ball 732 acts on the upper margin 726 of the piston body 722 , thereby generating a downward force on the boost piston 620 that is additive to the aforementioned force generated on the upper hemisphere of the damping ball 732 .
- the damping ball 732 , boost piston 620 , and valve 604 translate downward as indicated in frame B of FIG. 6.
- the damping ball 732 is seated on the ball seat 720 .
- the piston cross drilling 712 is in fluid communication with the drive piston cylinder 708 and high pressure actuating fluid from annulus 714 bears on the upper margin 726 of the boost piston 720 , driving the boost piston 620 and the valve 604 further open as indicated in frame D.
- No damping is effected by the return damping assembly 700 during the opening stroke of valve 604 .
- the valve 604 commences its return, closing stroke as described above with reference to FIGS. 1 - 3 .
- the closing stroke proceeds from the depiction from frame D to the depiction of frame C with the actuating fluid in the drive piston cylinder 708 being expelled through CV 2 502 to ambient. There is relatively little resistance imposed on boost piston 620 by the venting of the actuating fluid from the drive piston cylinder 708 .
- the opening damping assembly 800 has three major components: housing 820 , the return pin 822 , and damping ball 824 .
- a shank 842 depends from the head 838 and is translatably disposed in the return pin cylinder 828 .
- a lead piece 844 has a smaller diameter than the diameter of the shank 842 and projects downward from the shank 842 .
- a ring-shaped actuator surface 846 defines the lower margin of the shank 842 .
- the lead piece 844 has a lead lower margin 848 .
- the damping ball 824 is captured within the damping chamber 830 .
- the damping ball 824 has a damping ball clearance 850 defined between the damping ball 824 and the wall of the damping chamber 830 .
- the damping ball clearance 850 has all the characteristics noted above with reference to the damping ball clearance 734 .
- the first function of the return pin 822 is to assist the valve spring 610 in closing the valve 604 .
- CV 2 502 is shifted to the open disposition porting high pressure actuating fluid into both the cylinder cross drilling 832 and the chamber cross drilling 834 .
- the cylinder cross drilling 832 is sealed off by the shank 842 of the return pin 822 .
- High pressure actuating fluid enters the damping chamber 830 and generates an upward directed force on the lower hemisphere of the damping ball 824 .
- the damping ball 824 bears on the lead lower margin 848 of the lead piece 844 and drives the return pin 822 and the valve 604 upward.
- the opening stroke of the valve 604 commences at frame A of FIG. 7.
- CV 2 502 is shifted to the vent disposition, dropping the pressure of the actuating fluid in both the return pin cylinder 828 and the damping chamber 830 to ambient.
- the downward opening stroke of the valve 604 carries with it the return pin 822 .
- actuating fluid is expelled from the return pin cylinder 828 through the cylinder cross drilling 832 with essentially no resistance.
- FIG. 8 The second embodiment of the opening damping assembly 800 is depicted in FIG. 8.
- the return pin 822 is a cylindrical sleeve that is concentric with the valve stem 605 of the valve 604 .
- the upper margin 840 of the return pin (sleeve) 822 bears on the underside of the valve spring retainer 608 of the valve 604 .
- the damping chamber 830 is formed at the lower margin of the return pin cylinder 828 .
- the ball stop 836 is formed at the inner margin of the chamber cross drilling 834 .
- the ball stop 836 is formed such that when the damping ball 824 is seated on the ball stop 836 , as depicted in frame A and B of FIG. 8, an orifice of selected size exists between the damping ball 824 and through the ball stop 836 . Accordingly, when the damping ball 824 is seated on the ball stop 836 , the chamber cross drilling 834 is fully sealed off with the exception of the area defined by the orifice 852 .
- the orifice 852 is always open for the transmission of actuating fluid. Actuating fluid is therefore free to escape around the damping ball 824 , through the orifice 852 and out the chamber cross drilling 834 when the damping ball 824 is seated on the ball stop 836 .
- Operation of the embodiment of FIG. 8 is similar to operation of the embodiment of FIG. 7 described above.
- the return, closing stroke of the valve 604 is initiated by shifting CV 2 502 to the open disposition, thereby porting high pressure actuating fluid to both the cylinder cross drilling 832 and the chamber cross drilling 834 .
- the cylinder cross drilling 832 is sealed off by the return pin (sleeve) 822 .
- High pressure actuating fluid passes through the chamber cross drilling 834 into the damping chamber 830 essentially without restriction as the damping ball 824 is forced out of the path of the high pressure actuating fluid.
- the high pressure actuating fluid generates a force on the actuator surface 846 driving the return pin 822 and the valve 604 in the upward, closing direction.
- additional high pressure actuating fluid is available to generate the upward closing force on the actuator surface 846 .
Abstract
A damping assembly for an engine valve, the engine valve being an intake/exhaust valve, the engine valve admitting/exhausting a fluid mixture into/from a combustion chamber of an internal combustion engine includes damping apparatus having a damping chamber being selectively in fluid communication with a source of pressurized actuating fluid and being in fluid communication with a substantially ambient actuating fluid reservoir and being operably coupled to the engine valve. The chamber is floodable with a volume of actuating fluid, venting of actuating fluid from the chamber being selectively restricted. The restriction imparts a force to the engine valve acting to moderate engine valve landing speed during a closing stroke of the engine valve. A method of control is further included.
Description
- The present application is a continuation-in-part of U.S. patent application Ser. No. 10/072,490, filed Feb. 5, 2002, and a continuation-in-part of U.S. patent application Ser. No. 10/105,482, filed Mar. 25, 2002, both being incorporated herein by reference.
- The present application relates to internal combustion engine valve control. More particularly, the present application relates to camless control of engine intake/exhaust valves.
- There is a need in the industry for increased control of internal combustion operating parameters in order to provide for efficient and powerful operation, while at the same time, minimizing the emissions of noxious byproducts of combustion and minimizing noise emissions. The issue of noise emissions is particularly a problem with combustion ignition engines, and most particularly, a problem at idle speed conditions and during cold start-up. A source of the noise emissions is the landing impact of engine air (intake/exhaust) valves. A harsh landing impact also adversely affects the durability of valve train components.
- The present invention substantially meets the needs of the industry. Control of the engine valve landing speed is achieved by a damping device that modulates the velocity of the engine valve as the engine valve approaches the closed condition, in one embodiment and modulates landing both in the valve closing and opening conditions in another embodiment.
- The present invention is a damping assembly for an engine valve, the engine valve being an intake/exhaust valve, the engine valve admitting/exhausting a fluid mixture into/from a combustion chamber of an internal combustion engine includes damping apparatus having a damping chamber being selectively in fluid communication with a source of pressurized actuating fluid and being in fluid communication with a substantially ambient actuating fluid reservoir and being operably coupled to the engine valve. The chamber is floodable with a volume of actuating fluid, venting of actuating fluid from the chamber being selectively restricted. The restriction imparts a force to the engine valve acting to moderate engine valve landing speed during a closing stroke of the engine valve. The present invention is further a method of control.
- FIG. 1 is a sectional view of a valve actuation device of the invention of the parent application;
- FIG. 2 is a sectional view of the valve actuation device of FIG. 1 integrated with the dual control valve of the parent invention; and
- FIG. 3 is a graphic representation of the control strategy for the valve actuation device of FIGS. 1 and 2;
- FIG. 4 is a partially sectioned schematic representation of the closing damping assembly of the present invention integrated with the dual control valve of the parent invention;
- FIG. 5 is an enlarged sectioned schematic representation of the damping assembly of the present invention;
- FIG. 6 is a sectioned schematic representation of the damping assembly of the present invention having frames A-D depicting sequential operating conditions;
- FIG. 7 is a partially sectioned schematic representation of the opening damping assembly of the present invention, having frames A-C depicting sequential operating conditions;
- FIG. 8 is a partially sectioned schematic representation of a further embodiment of the opening damping assembly of the present invention, having frames A-C depicting sequential operating conditions; and
- FIG. 9 is a graphic representation of the control strategy for the damping assembly of FIGS.4-8.
- FIG. 1 shows a
dual control valve 500 in application on a camless engine. More detail of the structure and operation of an exemplarydual control valve 500 may be had with reference to the parent application. FIG. 2 illustrates the structure ofvalve actuator 600 in greatest detail. FIG. 3 illustrates the relationship between thecontrol valve 500 and thevalve actuator 600. - The
valve actuator 600 contains major components ofboost piston 620,drive piston 622 andreturn piston 618. Pressure in the boostpiston control chamber 626 is controlled by the half spool valve (CV1 of FIGS. 4-8) 504. When the halfspool control valve 504 is turned on (see FIG. 3), theboost piston chamber 626 of theboost piston 620 is connected to the rail pressure fromrail 542, the actuating fluid passing through thehalf spool valve 504 andpassage 624 to theboost piston chamber 626. Theboost surface 628 of theboost piston 620 has a relatively large area and it provides sufficient downward force on theengine valve 604 to overcome the incylinder combustion pressure acting in opposition on thevalve face 605. Theboost piston 620 has of relativelylimited stroke 627. Preferably, thestroke 627 is on the order of about 2 mm. - It is desirable that the
stroke 627 of theboost piston 620 be less than the cylinder head to combustion piston clearance at TDC to avoid inadvertent collision ofvalve 604 and the combustion piston. Thestroke limit 627 is realized by ahard stop 629 to theboost piston 620 travel. Due to itslimited stroke 627,boost piston 620 can be opened at any time without regard to combustion piston disposition relative to the cylinder head without hitting the combustion piston. The responsibility of theboost piston 620 is to crack open theengine valve 604 at a relatively high in-cylinder pressure condition and hold thevalve 604 at the stroke limiter on thestop 629 for a selected period of time. This feature is referred to as engine valve overlapping noted on FIG. 3 as valve overlap. - The
drive piston 622 positioning control pressure charge is controlled by the balance spool valve 502 (CV2 of FIGS. 4-8).Balance spool valve 502 selectively ports high pressure actuating fluid fromrail 542 to thedrive piston 622 viapassage 625 or vents actuating fluid therefrom viavents 537. Thedrive piston 622 andboost piston 620 are in mechanical contact (the distal end 631 of theboost shank 630 bearing on thedrive area 638 of the drive piston 622) when theengine valve 604 opening is less than or equal to theboost stroke limit 627. - When
engine valve 604 travel is greater than the boost limit (the stroke 627), thedrive piston 622 andboost piston 620 are mechanically separated (the distal end 631 of theboost shank 630 is no longer bearing on thedrive area 638 of the drive piston 622) and thedrive piston 622 is responsible for fully opening (see full open position of FIG. 3) theengine valve 604 without the assistance of theboost piston 620. Thedrive piston 622 andreturn piston 618 are always in mechanical contact with theengine valve 604 and the contact area beneath theretainer 608 is vented to ambient pressure by thevent 642. - The
drive piston 622 is responsible for fully opening theengine valve 604 by overcoming all biased forces, including the force exerted by thereturn spring 610, the force exerted by thereturn piston 618, and any in-cylinder forces acting on the surface ofvalve 604. Thedrive piston 622 has the capability to push thevalve 604 to the full valve (open) lift position and stay at that position for the entire duration ofvalve 604 opening. This is effected by appropriately sizing thedrive area 638 to generate adequate force by the pressure to be exerted thereon by the actuating fluid ported fromCV2 502. Thedrive piston 622 may be used sequentially or in conjunction with theboost piston 620 during thevalve 604 actuation as desired to meet thevalve 604 opening needs since thepistons CV1 502,CV2 604, respectively. Thedrive piston 622 is capable of traveling the full valve lift distance ofvalve 604 for any given actuation pressure (pressure in the rail 542) and stops when full travel is reached. Howfast drive piston 622 moves is largely a function of the actuation pressure in therail 542. - The
return piston 618 is operably coupled to the valve spring retainer (valve plate) 608 at the upper margin of thereturn piston 618. The opposed lower margin 619 forms a portion of the returnpiston control chamber 640.Chamber 640 is always exposed to actuating fluid pressure fromrail 542 during engine operation. Thereturn piston 618 is always connected to the rail pressure in therail 542 without any control being exerted on the actuating fluid affecting thereturn piston 618 and accordingly always exerts a closing force onvalve 604. Thereturn piston 618 always tends to the push thevalve 604 to the closed position in cooperation with the bias exerted by thereturn spring 610. Thedrive area 638 of thedrive piston 622 is significantly greater than the actuation area 619 of thereturn piston 618, hence thedrive piston 622 can always open thevalve 604 against the force exerted by thereturn piston 618 acting in cooperation with the bias exerted by thereturn spring 610. - FIG. 3 illustrates the control strategy of the stepped valve motion method. Before the combustion piston reaches the top dead center, TDC, position, the half spool valve (CV1) 504 is turned on, porting actuating fluid to the drive the
boost piston 620 to itsstroke limit 627 position on thestop 629. Since thedrive piston 620 is in mechanical contact with theboost piston 622 at the home (initial) position, the entire moving mass (boost piston 620,drive piston 622 and the valve 604) is being pushed the distance of thestroke 627, about 2 mm, to thestop 629 and stopped at that position (see position A of FIG. 3). - The combustion piston continues its approach to TDC and passes TDC without hitting the cracked
open engine valve 604. As soon as the piston passes TDC, the balanced spool valve (CV2) 502 is turned on to trigger thedrive piston 622 take off. Rail pressure is now in communication with the drive piston chamber 636 and acting on thedrive area 638. Thedrive piston 622 mechanically separates from theboost piston 620 and pushes theengine valve 604 to the full open extent of its travel (see position B of FIG. 3) by overcoming thebiased return piston 618, thereturn spring 610 preload force and some in-cylinder pressure force acting onvalve face 605. Theengine valve 604 reaches its fuel travel and stops. - After the desired engine valve opening duration, the balanced spool valve (CV2) 502 is turned off and the drive piston chamber 636 is vented through
vents 537. Thereturn piston 618 and thereturn spring 610 then push theengine valve 604 and thedrive piston 622 back to the 2 mm position (see position C of FIG. 3). Two different situations can happen at this returning position C. - In the first situation, the
boost piston 620 is still in connection with the rail pressure through the closed control valve (CV1) 504 and theboost piston 620 is still set at itsstop 629 at thestroke limit 627. Thereturn piston 618 will carry theengine valve 604 and drivepiston 622 together to hit this distal end 631 of theboost piston 620 and will stop against theboost piston 620 due to significant force acting on theboost piston 620 by the actuating fluid in theboost piston chamber 626 acting on theboost surface 628. Theengine valve 604 moving mass now is stopped at the 2 mm lift. After a selected period of time, the halfspool control valve 504 is shifted to the on position and vents theboost piston chamber 626 through thevent 539. Thereturn piston 618 then pushes the entire mass back to the home position with very small landing velocity (see position D of FIG. 8). The very limited travel distance of thestroke 627 prevents developing high landing velocity before the mass is stopped. This method is very beneficial under high return speed when the engine is operating at relatively high RPM to minimize thevalve 604 returning impact. - The second situation is as noted below. The
boost piston chamber 626 is vented before theengine valve 604 returns to the 2 mm position. This occurs by the half spool control valve (CV1) 504 being shifted to the vent position and venting theboost piston chamber 626 through thevent 539. The returningdrive piston 622 will then hit the distal end 631 of the boost piston. The entire moving mass is then increased by having to carry theboost piston 620, as well as thedrive piston 622 and thevalve 604 and this results in an increased system inertia. The entire moving mass accordingly slows down. The reduced return velocity acts to advantageously reduce the impact of thevalve 604 on the cylinder head seat 612. This situation is advantageously used in low engine speed conditions and other low rail pressure conditions when the returning speed is relatively low. - The
dual control valve 500 of the present invention having twocontrol valves valving mechanism 600. The combustion piston to theengine valve 604 collision condition is avoided and return forces of thevalve 604 are better controlled. - Enhanced control of the return forces of the
valve 604 is achieved with the return damping assembly of the present invention, depicted generally at 700 in FIGS. 4-6. Thereturn damping assembly 700 of the present invention is depicted in FIGS. 4-6, with the structure of thereturn damping assembly 700 being depicted primarily in FIGS. 4 and 5 and operation of thereturn damping assembly 700 being depicted in FIG. 6 in sequential frames A-D. Incorporation of thereturn damping assembly 700 includes some modifications to the structure of theboost piston 620 and drivepiston 622 as described above with reference to FIGS. 1-3. - The
boost piston 620 has anaxial bore 702 defined therein. The upper margin of theaxial bore 702 is sealed by aplug 704 that is threaded into theboost piston 620. Theaxial bore 702 defines in part a damping ball chamber 706 and a dependingdrive piston cylinder 708. The diameter of the damping ball chamber 706 is greater than that of thedrive piston cylinder 708. - The damping ball chamber706 is intersected by a
chamber cross drilling 710. Likewise, thedrive piston cylinder 708 is intersected by apiston cross drilling 712. Both thechamber cross drilling 710 and thepiston cross drilling 712 are in fluid communication with anannulus 714. Theannulus 714 is in fluid communication withCV2 502 viapassageway 625. As will be seen, pressure in theannulus 714 is controlled byCV2 502. - The damping ball chamber706 is defined by a
ball stop 716, comprising the lower margin of theplug 704, in cooperation with acylinder wall 718 and a step comprising aball seat 720 that is radially disposed with respect to thedrive piston cylinder 708. - The
drive piston 622 utilized with thereturn damping assembly 700 comprises acylindrical piston body 722. Thepiston body 722 has alower margin 724 that bears on the upper margin of thereturn spring retainer 608 of thevalve 604. Thepiston body 722 has a ring shaped, planarupper margin 726. Alead piece 728 having a lesser diameter than thepiston body 722 projects upward from theupper margin 726. Thelead piece 728 has a leadupper margin 730. - The
return damping assembly 700 includes a dampingball 732 disposed within the damping ball chamber 706. The dampingball 732 has a lesser diameter than the diameter of thecylinder wall 718 of damping ball chamber 706. Accordingly, the dampingball 732 is free to float within the damping ball chamber 706. The distance between the ball stop 716 and the lower margin 740 of thechamber cross drilling 710 is less than the radius of the dampingball 732. A dampingball clearance 734 is defined between the circumference of the dampingball 732 and thecylinder wall 718 of the damping ball chamber 706. The dampingball clearance 734 is generally the area defined between the circumference of the dampingball 732 and the circumference of thecylinder wall 718 of the damping ball chamber 706. Accordingly, the dampingball clearance 734 is always the same even if the dampingball 732 floats and is bearing on the ball stop 716. - Actuating fluid flow past the damping
ball 732 must transit the dampingball clearance 734 under all conditions. As will be noted below, the dampingball clearance 734 is a critical dimension with respect to operation of thereturn damping assembly 700. - The damping
stroke 736 is defined between theball seat 720 and theupper margin 738 of thepiston cross drilling 712. The dampingstroke 736 is adjustable by varying the aforementioned distance during formation operations of theboost piston 620 by disposing thepiston cross drilling 712 closer to or more distant from theball seat 720. - FIG. 6 depicts the operation of the
return damping assembly 700. As noted in FIG. 9, return damping as effected by thereturn damping assembly 700 occurs on the closing stroke of thevalve 604. - Operation of the
return damping assembly 700 will first be described during opening of thevalve 604. It should noted that no damping is effected by thereturn damping assembly 700 during the opening stroke of thevalve 604. During the opening stroke of thevalve 604,CV2 502 is shifted to the open disposition porting high pressure actuating fluid from therail 542 through thepassageway 625 to theannulus 714. Referring to A of FIG. 6, high pressure actuating fluid flows through thechamber cross drilling 710 and floods the upper portion (the portion above the damping ball 732) of the damping ball chamber 706. The pressure of the actuating fluid generates a downward force on the upper hemisphere of the dampingball 732. This force is transmitted to the leadupper margin 730 and accordingly then to theboost piston 620 and thevalve 604, tending to drive theboost piston 720 andvalve 604 in a downward, opening stroke. A certain portion of the high pressure actuating fluid transits the dampingball clearance 734 and enters the portion of the damping ball chamber 706 that is beneath the dampingball 732. The pressure of the actuating fluid beneath the dampingball 732 acts on theupper margin 726 of thepiston body 722, thereby generating a downward force on theboost piston 620 that is additive to the aforementioned force generated on the upper hemisphere of the dampingball 732. The dampingball 732,boost piston 620, andvalve 604 translate downward as indicated in frame B of FIG. 6. - Referring to frame C of FIG. 6, the damping
ball 732 is seated on theball seat 720. At this point, thepiston cross drilling 712 is in fluid communication with thedrive piston cylinder 708 and high pressure actuating fluid fromannulus 714 bears on theupper margin 726 of theboost piston 720, driving theboost piston 620 and thevalve 604 further open as indicated in frame D. No damping is effected by thereturn damping assembly 700 during the opening stroke ofvalve 604. - The return damping stroke of the
return damping assembly 700 proceeds in the opposite sequence to that described above with reference to the opening stroke. The sequence is from frame D to A of FIG. 6. To initiate the return stroke,CV2 502 shifts from the open disposition to the venting disposition in which high pressure actuating fluid fromrail 542 is sealed off and the components serviced byCV2 502 are vented to ambient viavent 537. Accordingly, the pressure of the actuating fluid in the damping ball chamber 706 and thedrive piston cylinder 708 drops quickly to ambient. It should be noted that the volumes defined by the damping ball chamber 706 and thedrive piston cylinder 708 are still flooded with actuating fluid, but at ambient pressure. - The
valve 604 commences its return, closing stroke as described above with reference to FIGS. 1-3. The closing stroke proceeds from the depiction from frame D to the depiction of frame C with the actuating fluid in thedrive piston cylinder 708 being expelled throughCV2 502 to ambient. There is relatively little resistance imposed onboost piston 620 by the venting of the actuating fluid from thedrive piston cylinder 708. - In frame C,
lead piece 728 of theboost piston 620 comes into contact with the seated dampingball 732. Damping or modulation of the closing velocity of thevalves 604 commences once thelead piece 728 is again in contact with the dampingball 732. - Upwards translation of the entire mass, comprising the
valve 604,boost piston 620, and dampingball 732, is limited by forcing the actuating fluid trapped beneath the dampingball 732 through the dampingball clearance 734 and thence to ambient pressure via thechamber cross drilling 710,annulus 714, andCV2 502. The force necessary to expel the trapped actuating fluid is sufficient to slow the closing velocity of thevalve 604. The area of the dampingball clearance 734 directly affects reduction in the landing velocity of thevalve 604. If the area of the dampingball clearance 734 is too restrictive, thevalve 604 approaches a hydraulic lock condition in which all upward, closing motion is terminated. If the area of the dampingball clearance 734 is too great, the landing velocity of thevalve 604 is not adequately diminished and the impact of thevalve spring retainer 608 on lower margin of thedrive piston 622, as depicted in frame A, is too harsh. This harshness adversely affects the durability of the various components and additionally, contributes significantly to engine noise emissions, especially during idle operation of a compression combustion engine. With proper dampingball clearance 734, landing velocity of thevalve 604 is modulated as indicated by the dashed line of FIG. 9 referring to return damping. - FIGS. 7 and 8 depict two different embodiments of an
opening damping assembly 800. In both cases theopening damping assembly 800 includes areturn pin 822 that is translatable in two opposed directions. When translating upward, thereturn pin 822 acts to assist the return or closing stroke of thevalve 604. When traveling downward, the last portion of the downward stroke of thereturn pin 822 acts to dampen the opening motion of thevalve 604, as noted below. - With reference to the embodiment of FIG. 7, the
opening damping assembly 800 has three major components: housing 820, thereturn pin 822, and dampingball 824. - The housing820 includes a
bore 826 defined therein. Thebore 826 is preferably spaced apart from and parallel to thestem 605 of thevalve 604. Thebore 826 is open at the top margin and is blind at the bottom margin. Thebore 826 defines areturn pin cylinder 828 and a dampingchamber 830. The dampingchamber 830 has a greater diameter than thereturn pin cylinder 828.Cylinder cross drilling 832 intersects thereturn pin cylinder 828 and is in fluid communication withCV2 502 via thefluid passageway 625. Likewise, achamber cross drilling 834 is in fluid communication with the dampingchamber 830. Thechamber cross drilling 834 is in fluid communication withCV2 502 via thefluid passageway 625. The upper margin of the dampingchamber 830 is a ring shaped, planar step comprising aball stop 836. - The
return pin 822 is an elongate pin that functions as a valve closing drive piston that acts in cooperation with the bias of thevalve spring 610. Thereturn pin 822 has ahead 838. Theupper margin 840 of thehead 838 is operably coupled to the underside of thespring retainer 608 of thevalve 604. - A
shank 842 depends from thehead 838 and is translatably disposed in thereturn pin cylinder 828. Alead piece 844 has a smaller diameter than the diameter of theshank 842 and projects downward from theshank 842. A ring-shapedactuator surface 846 defines the lower margin of theshank 842. Thelead piece 844 has a lead lower margin 848. - The damping
ball 824 is captured within the dampingchamber 830. The dampingball 824 has a dampingball clearance 850 defined between the dampingball 824 and the wall of the dampingchamber 830. The dampingball clearance 850 has all the characteristics noted above with reference to the dampingball clearance 734. - The first function of the
return pin 822 is to assist thevalve spring 610 in closing thevalve 604. To that end, referring to frame C of FIG. 7,CV2 502 is shifted to the open disposition porting high pressure actuating fluid into both thecylinder cross drilling 832 and thechamber cross drilling 834. Initially, thecylinder cross drilling 832 is sealed off by theshank 842 of thereturn pin 822. High pressure actuating fluid enters the dampingchamber 830 and generates an upward directed force on the lower hemisphere of the dampingball 824. The dampingball 824 bears on the lead lower margin 848 of thelead piece 844 and drives thereturn pin 822 and thevalve 604 upward. - The action of the damping
ball 824 in closing thevalve 604 is arrested when the dampingball 824 is seated on the ball stop 836. At this point, theactuator surface 846 has intersected thecylinder cross drilling 832 and the high pressure fluid generates an upward directed force on theactuator surface 846 driving both thereturn pin 822 and thevalve 604 in the upward return direction. - Referring to frame A of FIG. 7, as soon as the lower margin848 of the
lead piece 844 is also exposed through high pressure actuating fluid, a force is generated on the lead lower margin 848 that is additive to the force being generated on theactuator surface 846 to return thevalve 604 to the closed disposition. - The opening stroke of the
valve 604 commences at frame A of FIG. 7.CV2 502 is shifted to the vent disposition, dropping the pressure of the actuating fluid in both thereturn pin cylinder 828 and the dampingchamber 830 to ambient. The downward opening stroke of thevalve 604 carries with it thereturn pin 822. As thereturn pin 822 descends, actuating fluid is expelled from thereturn pin cylinder 828 through thecylinder cross drilling 832 with essentially no resistance. - Once the
actuator surface 846 descends past the lower margin of thecylinder cross drilling 832, thecylinder cross drilling 832 is sealed off. Actuating fluid in the dampingchamber 830 must be forced around the dampingball 824 in the area defined by the dampingball clearance 850. The restriction generated by the dampingball clearance 850 slows the downward translation of thereturn pin 822. This in turn slows the downward, opening velocity of thevalve 604, thereby gradually reducing the landing speed of thevalve 604 as thevalve 604 achieves it full open disposition. This gradual reduction in landing speed is noted by the dashed lines depicting opening damping in FIG. 9. The reduced landing speed necessarily takes additional time for thevalve 604 to achieve its full open position, thereby generating the gradual approach to the full open disposition. - The second embodiment of the
opening damping assembly 800 is depicted in FIG. 8. In the embodiment of FIG. 8, thereturn pin 822 is a cylindrical sleeve that is concentric with thevalve stem 605 of thevalve 604. Theupper margin 840 of the return pin (sleeve) 822 bears on the underside of thevalve spring retainer 608 of thevalve 604. - The damping
chamber 830 is formed at the lower margin of thereturn pin cylinder 828. The ball stop 836 is formed at the inner margin of thechamber cross drilling 834. The ball stop 836 is formed such that when the dampingball 824 is seated on the ball stop 836, as depicted in frame A and B of FIG. 8, an orifice of selected size exists between the dampingball 824 and through the ball stop 836. Accordingly, when the dampingball 824 is seated on the ball stop 836, thechamber cross drilling 834 is fully sealed off with the exception of the area defined by theorifice 852. Theorifice 852 is always open for the transmission of actuating fluid. Actuating fluid is therefore free to escape around the dampingball 824, through theorifice 852 and out thechamber cross drilling 834 when the dampingball 824 is seated on the ball stop 836. - Operation of the embodiment of FIG. 8 is similar to operation of the embodiment of FIG. 7 described above. The return, closing stroke of the
valve 604 is initiated by shiftingCV2 502 to the open disposition, thereby porting high pressure actuating fluid to both thecylinder cross drilling 832 and thechamber cross drilling 834. Initially, thecylinder cross drilling 832 is sealed off by the return pin (sleeve) 822. High pressure actuating fluid passes through thechamber cross drilling 834 into the dampingchamber 830 essentially without restriction as the dampingball 824 is forced out of the path of the high pressure actuating fluid. The high pressure actuating fluid generates a force on theactuator surface 846 driving thereturn pin 822 and thevalve 604 in the upward, closing direction. As soon as theactuator surface 846 passes the lower margin of thecylinder cross drilling 832, additional high pressure actuating fluid is available to generate the upward closing force on theactuator surface 846. - Damping action of the
opening damping assembly 800 of FIG. 8 occurs on the downward, open stroke of thevalve 604. The initial portion of the opening stroke of thevalve 604 is unopposed by actuating fluid in either thereturn pin cylinder 828 or the dampingchamber 830.CV2 502 is shifted to the vent disposition, dropping pressure in thereturn pin cylinder 828 and dampingchamber 830 to ambient. Thecylinder cross drilling 832 is large enough such that the actuating fluid is forced out of thereturn pin cylinder 828 essentially without opposition. - Referring to frame B of FIG. 8, as soon as the
actuator surface 846 descends beneath the lower margin of thecylinder cross drilling 832, thecylinder cross drilling 832 is sealed off by thereturn pin 822. The damping action of theopening damping assembly 800 commences at this point. Actuating fluid trapped in the lower portion of thereturn pin cylinder 828 and the dampingchamber 830 can only be expelled by forcing the actuator fluid around the dampingball 824 and through theorifice 852 defined at the ball stop 836. Increasing pressure in the dampingchamber 830 forces the dampingball 824 against the ball stop 836 as depicted in frame B of FIG. 8. The resistance imposed on thereturn pin 822 by the pressure buildup in the dampingchamber 830 results in a slowing of the downward velocity of both thereturn pin 822 and thevalve 604, resulting in the reduction in the landing speed of thevalve 604 as thevalve 604 approaches its full open disposition. This damping is noted in FIG. 9 as the dashed line depicting opening damping. - It will be obvious to those skilled in the art that other embodiments in addition to the ones described herein are indicated to be within the scope and breadth of the present application. Accordingly, the applicant intends to be limited only by the claims appended hereto.
Claims (70)
1. A damping assembly for an engine valve, the engine valve being an intake/exhaust valve, the engine valve admitting/exhausting a fluid mixture into/from a combustion chamber of an internal combustion engine, comprising:
damping apparatus having a damping chamber being selectively in fluid communication with a source of pressurized actuating fluid and being in fluid communication with an actuating fluid vent and being operably coupled to the engine valve, the chamber being floodable with a volume of actuating fluid, venting of actuating fluid from the chamber being selectively restricted, the restriction imparting a force transmittable to the engine valve and acting to moderate engine valve landing speed during a closing stroke of the engine valve.
2. The damping assembly of claim 1 wherein a control valve is operably, fluidly coupled to the chamber for selectively porting actuating fluid to the chamber and venting actuating fluid from the chamber.
3. The damping assembly of claim 1 wherein the chamber is in fluid communication with a drive piston, the drive piston being operably coupled to the engine valve.
4. The damping assembly of claim 3 wherein the control valve is independently operably fluidly couplable to a drive piston drive surface.
5. The damping assembly of claim 1 , a damping ball being disposed in the chamber, a damping ball clearance acting to restrict the venting flow of actuating fluid from the chamber.
6. The damping assembly of claim 5 wherein at least a portion of the actuating fluid vented from the chamber transits the damping ball clearance under all operating conditions.
7. The damping assembly of claim 5 wherein the damping ball is free to float in the chamber.
8. The damping assembly of claim 3 wherein actuating fluid ported into the chamber generates a force on a damping ball hemisphere that is transmittable to the drive piston tending to translate the drive piston in an opening stroke.
9. The damping assembly of claim 1 wherein the engine valve has a known full closing stroke, the damping apparatus acting to moderate engine valve landing speed proximate the end of the closing stroke.
10. The damping assembly of claim 4 wherein drive piston translation acts to effect independent fluid coupling of the control valve to the drive surface.
11. The damping assembly of claim 10 wherein venting of actuating fluid from the independent fluid coupling is substantially unrestricted.
12. The damping assembly of claim 10 wherein venting of actuating fluid is restricted to venting form the chamber once the drive piston has sealed off the independent fluid coupling.
13. A damping assembly for an engine valve, the engine valve being an intake/exhaust valve, the engine valve admitting/exhausting a fluid mixture into/from a combustion chamber of an internal combustion engine, comprising:
damping apparatus having a damping chamber being selectively in fluid communication with a source of pressurized actuating fluid and being in fluid communication with an actuating fluid vent and being operably coupled to the engine valve, the chamber being floodable with a volume of actuating fluid, venting of actuating fluid from the chamber being selectively restricted, the restriction imparting a force transmittable to the engine valve and acting to moderate engine valve landing speed during a opening stroke of the engine valve.
14. The damping assembly of claim 13 wherein a control valve is operably, fluidly coupled to the chamber for selectively porting actuating fluid to the chamber and venting actuating fluid from the chamber.
15. The damping assembly of claim 13 wherein the chamber is in fluid communication with a return pin, the return pin being operably coupled to the engine valve.
16. The damping assembly of claim 15 wherein the control valve is independently operably fluidly couplable to a return pin actuating surface.
17. The damping assembly of claim 13 , a damping ball being disposed in the chamber, a damping ball clearance acting to restrict the venting flow of actuating fluid from the chamber.
18. The damping assembly of claim 17 wherein at least a portion of the actuating fluid vented from the chamber transits the damping ball clearance under all operating conditions.
19. The damping assembly of claim 17 wherein the damping ball is free to float in the chamber.
20. The damping assembly of claim 16 wherein actuating fluid ported into the chamber generates a force on a damping ball hemisphere that is transmittable to the return pin tending to translate the return pin in a closing stroke.
21. The damping assembly of claim 13 wherein the engine valve has a known full opening stroke, the damping apparatus acting to moderate engine valve landing speed proximate the end of the opening stroke.
22. The damping assembly of claim 17 wherein return pin translation acts to effect independent fluid coupling of the control valve to a return pin actuating surface.
23. The damping assembly of claim 22 wherein venting of actuating fluid from the independent fluid coupling is substantially unrestricted.
24. The damping assembly of claim 22 wherein venting of actuating fluid is restricted to venting from the chamber once the return pin has sealed off the independent fluid coupling.
25. A damping assembly for an engine valve, the engine valve being an intake/exhaust valve, the engine valve admitting/exhausting a fluid mixture into/from a combustion chamber of an internal combustion engine, comprising:
return damping apparatus having a first damping chamber being selectively in fluid communication with a source of pressurized actuating fluid and being in fluid communication with a substantially ambient actuating fluid vent and being operably coupled to the engine valve, the chamber being floodable with a volume of actuating fluid, venting of actuating fluid from the chamber being selectively restricted, the restriction imparting a force transmittable to the engine valve and acting to moderate engine valve landing speed during a closing stroke of the engine valve: and
opening damping apparatus having a second damping chamber being selectively in fluid communication with a source of pressurized actuating fluid and being in fluid communication with a substantially ambient actuating fluid vent and being operably coupled to the engine valve, the second chamber being floodable with a volume of actuating fluid, venting of actuating fluid from the second chamber being selectively restricted, the restriction imparting a force transmittable to the engine valve and acting to moderate engine valve landing speed during a opening stroke of the engine valve.
26. The damping assembly of claim 25 wherein a control valve is operably, fluidly coupled to the first chamber for selectively porting actuating fluid to the first chamber and venting actuating fluid from the first chamber.
27. The damping assembly of claim 25 wherein the first chamber is in fluid communication with a drive piston, the drive piston being operably coupled to the engine valve.
28. The damping assembly of claim 27 wherein the control valve is independently operably fluidly couplable to a drive piston drive surface.
29. The damping assembly of claim 25 , a damping ball being disposed in the first chamber, a damping ball clearance acting to restrict the venting flow of actuating fluid from the first chamber.
30. The damping assembly of claim 29 wherein at least a portion of the actuating fluid vented from the first chamber transits the damping ball clearance under all operating conditions.
31. The damping assembly of claim 29 wherein the damping ball is free to float in the first chamber.
32. The damping assembly of claim 27 wherein actuating fluid ported into the first chamber generates a force on a damping ball hemisphere that is transmittable to the drive piston tending to translate the drive piston in an opening stroke.
33. The damping assembly of claim 25 wherein the engine valve has a known full closing stroke, the damping apparatus acting to moderate engine valve landing speed proximate the end of the closing stroke.
34. The damping assembly of claim 28 wherein drive piston translation acts to effect independent fluid coupling of the control valve to the drive surface.
35. The damping assembly of claim 34 wherein venting of actuating fluid from the independent fluid coupling is substantially unrestricted.
36. The damping assembly of claim 34 wherein venting of actuating fluid is restricted to venting form the first chamber once the drive piston has sealed off the independent fluid coupling.
37. The damping assembly of claim 36 wherein a control valve is operably, fluidly coupled to the second chamber for selectively porting actuating fluid to the second chamber and venting actuating fluid from the second chamber.
38. The damping assembly of claim 36 wherein the second chamber is in fluid communication with a return pin, the return pin being operably coupled to the engine valve.
39. The damping assembly of claim 38 wherein the control valve is independently operably fluidly couplable to a return pin actuating surface.
40. The damping assembly of claim 36 , a second damping ball being disposed in the second chamber, a second damping ball clearance acting to restrict the venting flow of actuating fluid from the second chamber.
41. The damping assembly of claim 40 wherein at least a portion of the actuating fluid vented from the second chamber transits the second damping ball clearance under all operating conditions.
42. The damping assembly of claim 40 wherein the second damping ball is free to float in the second chamber.
43. The damping assembly of claim 39 wherein actuating fluid ported into the second chamber generates a force on a second damping ball hemisphere that is transmittable to the return pin tending to translate the return pin in an closing stroke.
44. The damping assembly of claim 25 wherein the engine valve has a known full opening stroke, the second damping apparatus acting to moderate engine valve landing speed proximate the end of the opening stroke.
45. The damping assembly of claim 28 wherein return pin translation acts to effect independent fluid coupling of the control valve to a return pin actuating surface.
46. The damping assembly of claim 45 wherein venting of actuating fluid from the independent fluid coupling is substantially unrestricted.
47. The damping assembly of claim 45 wherein venting of actuating fluid is substantially restricted to venting from the second chamber once the return pin has sealed off the independent fluid coupling.
48. A method of control for a valve, comprising:
fluidly coupling a selectively actuatable controller with a source of pressurized actuating fluid and with a substantially ambient actuating fluid reservoir; and
controlling closing landing speed of the valve by:
a. operably coupling a chamber to the valve;
b. selectively independently porting actuating fluid to the chamber; and
c. selectively restricting actuating venting actuating fluid from the chamber, the restricting imparting a force to the valve acting to moderate valve closing landing speed.
49. The method of claim 48 including fluidly communicating the chamber with a drive piston and operably coupling the drive piston to the valve.
50. The method of claim 48 including disposing a ball in the chamber, forming a damping ball clearance between the damping ball and a chamber wall, and restricting the venting flow from the chamber by means of the damping ball clearance.
51. The method of claim 50 including venting at least a portion of the actuating fluid through the damping ball clearance under all operating conditions.
52. The method of claim 50 including generating a force on a damping ball hemisphere by actuating fluid ported into the chamber, transmitting the force to the drive piston, and thereby driving the drive piston in an opening stroke.
53. The method of claim 48 , the valve having a known full closing stroke, including moderating valve closing speed proximate the end of the closing stroke.
54. A method of control for a valve, comprising;
fluidly coupling a selectively actuatable controller with a source of pressurized actuating fluid and with a substantially ambient actuating fluid reservoir; and
controlling closing landing speed of the valve by:
a. operably coupling a chamber to the valve;
b. selectively independently porting actuating fluid to the chamber; and
c. selectively restricting actuating venting actuating fluid from the chamber, the restricting imparting a force to the valve acting to moderate valve opening landing speed.
55. The method of claim 54 including fluidly communicating the chamber with a return pin and operably coupling the return pin to the valve.
56. The method of claim 54 including disposing a ball in the chamber, forming a damping ball clearance between the damping ball and a chamber wall, and restricting the venting flow from the chamber by mean of the damping ball clearance.
57. The method of claim 56 including venting at least a portion of the actuating fluid through the damping ball clearance under all operating conditions.
58. The method of claim 56 including generating a force on a damping ball hemisphere by actuating fluid ported into the chamber, transmitting the force to the return pin, and thereby driving the return pin in an closing stroke.
59. The method of claim 54 , the valve having a known full opening stroke, including moderating valve closing speed proximate the end of the opening stroke.
60. A method of control for a valve, comprising:
fluidly coupling a selectively actuatable controller with a source of pressurized actuating fluid and with a substantially ambient actuating fluid reservoir;
controlling closing landing speed of the valve by:
a. operably coupling a chamber to the valve;
b. selectively independently porting actuating fluid to the chamber; and
c. selectively restricting actuating venting actuating fluid from the chamber, the restricting imparting a force to the valve acting to moderate valve closing landing speed; and
controlling opening landing speed of the valve by:
a. operably coupling a second chamber to the valve;
b. selectively independently porting actuating fluid to the second chamber; and
c. selectively restricting actuating venting actuating fluid from the second chamber, the restricting imparting a force to the valve acting to moderate valve opening landing speed.
61. The method of claim 60 including fluidly communicating the chamber with a drive piston and operably coupling the drive piston to the valve.
62. The method of claim 60 including disposing a ball in the chamber, forming a damping ball clearance between the damping ball and a chamber wall, and restricting the venting flow from the chamber by mean of the damping ball clearance.
63. The method of claim 61 including venting at least a portion of the actuating fluid through the damping ball clearance under all operating conditions.
64. The method of claim 62 including generating a force on a damping ball hemisphere by actuating fluid ported into the chamber, transmitting the force to the drive piston, and thereby driving the drive piston in an opening stroke.
65. The method of claim 60 , the valve having a known full closing stroke, including moderating valve closing speed proximate the end of the closing stroke.
66. The method of claim 60 including fluidly communicating the second chamber with a return pin and operably coupling the return pin to the valve.
67. The method of claim 60 including disposing a ball in the second chamber, forming a damping ball clearance between the damping ball and a second chamber wall, and restricting the venting flow from the second chamber by mean of the damping ball clearance.
68. The method of claim 67 including venting at least a portion of the actuating fluid through the damping ball clearance under all operating conditions.
69. The method of claim 67 including generating a force on a damping ball hemisphere by actuating fluid ported into the chamber, transmitting the force to the return pin, and thereby driving the return pin in an closing stroke.
70. The method of claim 60 , the valve having a known full opening stroke, including moderating valve closing speed proximate the end of the opening stroke.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/452,752 US20040020453A1 (en) | 2002-02-05 | 2003-06-02 | Damped valve controller |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/072,490 US6845926B2 (en) | 2002-02-05 | 2002-02-05 | Fuel injector with dual control valve |
US10/105,482 US6745958B2 (en) | 2002-02-05 | 2002-03-25 | Dual control valve |
US10/452,752 US20040020453A1 (en) | 2002-02-05 | 2003-06-02 | Damped valve controller |
Related Parent Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/072,490 Continuation-In-Part US6845926B2 (en) | 2002-02-05 | 2002-02-05 | Fuel injector with dual control valve |
US10/105,482 Continuation-In-Part US6745958B2 (en) | 2002-02-05 | 2002-03-25 | Dual control valve |
Publications (1)
Publication Number | Publication Date |
---|---|
US20040020453A1 true US20040020453A1 (en) | 2004-02-05 |
Family
ID=46299349
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/452,752 Abandoned US20040020453A1 (en) | 2002-02-05 | 2003-06-02 | Damped valve controller |
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US (1) | US20040020453A1 (en) |
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Legal Events
Date | Code | Title | Description |
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STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |