US20040116021A1 - Flocked fabric - Google Patents
Flocked fabric Download PDFInfo
- Publication number
- US20040116021A1 US20040116021A1 US10/316,524 US31652402A US2004116021A1 US 20040116021 A1 US20040116021 A1 US 20040116021A1 US 31652402 A US31652402 A US 31652402A US 2004116021 A1 US2004116021 A1 US 2004116021A1
- Authority
- US
- United States
- Prior art keywords
- inch
- substrate
- fabric according
- weight
- flocked fabric
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H11/00—Non-woven pile fabrics
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
- D03D15/217—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based natural from plants, e.g. cotton
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/30—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the fibres or filaments
- D03D15/33—Ultrafine fibres, e.g. microfibres or nanofibres
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06Q—DECORATING TEXTILES
- D06Q1/00—Decorating textiles
- D06Q1/12—Decorating textiles by transferring a chemical agent or a metallic or non-metallic material in particulate or other form, from a solid temporary carrier to the textile
- D06Q1/14—Decorating textiles by transferring a chemical agent or a metallic or non-metallic material in particulate or other form, from a solid temporary carrier to the textile by transferring fibres, or adhesives for fibres, to the textile
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2505/00—Industrial
- D10B2505/08—Upholstery, mattresses
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/30—Woven fabric [i.e., woven strand or strip material]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/30—Woven fabric [i.e., woven strand or strip material]
- Y10T442/3179—Woven fabric is characterized by a particular or differential weave other than fabric in which the strand denier or warp/weft pick count is specified
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/30—Woven fabric [i.e., woven strand or strip material]
- Y10T442/3179—Woven fabric is characterized by a particular or differential weave other than fabric in which the strand denier or warp/weft pick count is specified
- Y10T442/3293—Warp and weft are identical and contain at least two chemically different strand materials
Definitions
- the present invention relates to flocked fabrics and the components forming such fabrics.
- Flocked fabrics generally comprise a cloth, which has been coated by an adhesive and fine fibers applied over the adhesive. The resultant cloth has a velvet like appearance. These fabrics can be used in many applications, such as for upholstery in home furnishings.
- the flocking substrate fabric is an osnaburg fabric.
- An osnaburg fabric is a plain weave that is medium to heavy in weight, and is a coarse fabric often formed partially of waste fiber.
- the present invention generally relates to flocked fabrics formed from a flocking substrate fabric, which has been coated with an adhesive and subsequently coated with flock.
- the flocked fabric of the present invention can be used for many applications, such as upholstery for home furnishings.
- the flocking substrate fabric can be a woven fabric (such as plain, twill, satin, dobby, jacquard, leno, or the like) or a knit fabric (such as weft knit or warp knit).
- the flocking substrate fabric is formed of spun yarns containing a blend of microdenier polymer fibers and natural fibers. What is meant by microdenier fiber is a fiber of less than one (1) denier per filament. It is believed that the combination of microdenier polymeric fibers and cellulosic fibers provide a less rigid fabric and a better surface for the bonding of the adhesive.
- the yarns can be open-end spun, ring-spun, air-spun, or any other spinning technology.
- the microdeiner polymeric fibers are a microdenier staple fiber of polyester.
- the cellulosic fibers are a cotton, such as pima cotton. Pima cotton is a higher cost material that is not associated in the industry with the lower quality and cost of the materials used in present flocking substrate fabrics.
- the blend of materials forming the flocking substrate fabric is about 65% microdenier polymeric fibers (such as polyester) with about 35% cellulosic fibers (such as cotton), by weight. In another embodiment, the blend of materials is about 85% microdenier polymeric fibers (such as polyester) with about 15% cellulosic fibers (such as cotton), by weight. It is anticipated that the blend of materials, by weight, can range from about 90% microdenier polymeric fibers (such as polyester) with about 10% cellulosic fibers (such as cotton), to about 50% microdenier polymeric fibers (such as polyester) with about 50% cellulosic fibers (such as cotton).
- the yarns are typically a yarn with a cotton count of between about 12 and about 25, with about a 15 cotton count being one potentially preferred embodiment.
- the weave pattern can range from about 28 ends/inch by about 25 picks/inch to about 40 ends/inch by about 32 picks/inch.
- the weave pattern can range from about 35 ends/inch by 32 picks/inch to about 45 ends/inch by about 42 picks/inch.
- the weave pattern can range from about 28 ends/inch by about 28 picks/per inch to about 38 ends/inch by about 44 picks/inch, and preferably are about 32 ends/inch by about 28 picks/inch.
- the weight of the flocking substrate fabric can range from about 2 oz/yd 2 to about 4.5 oz/yd 2 , and in one embodiment is preferably from about 3.0 oz/yd 2 to about 3.8 oz/yd 2 .
- the adhesive is applied to the flocking substrate fabric prior to applying the flock.
- the adhesive is a latex adhesive applied to the flocking substrate fabric.
- the flock is fibers having a denier range from about 0.8 to about 3.0 denier, with an average denier of about 1.1.
- the flocking fibers can have a length from about 0.025 inches to about 0.07 inches.
- the flock is applied to the flocking substrate fabric after application of the adhesive.
- the flock can be applied by mechanical or electrostatic means. The flock will then adhere to the portion of the flocking substrate fabric which has been coated with the adhesive.
Abstract
A flocked fabric having a woven fabric substrate of a blend of microdenier polyester and pima cotton. The fabric substrate is covered with an adhesive, and flock is attached to the fabric substrate by the adhesive.
Description
- The present invention relates to flocked fabrics and the components forming such fabrics.
- Flocked fabrics generally comprise a cloth, which has been coated by an adhesive and fine fibers applied over the adhesive. The resultant cloth has a velvet like appearance. These fabrics can be used in many applications, such as for upholstery in home furnishings. Typically, the flocking substrate fabric is an osnaburg fabric. An osnaburg fabric is a plain weave that is medium to heavy in weight, and is a coarse fabric often formed partially of waste fiber. However, there is a need for improved flocking substrate fabrics, and improved flocked fabrics using such substrates.
- The present invention generally relates to flocked fabrics formed from a flocking substrate fabric, which has been coated with an adhesive and subsequently coated with flock. The flocked fabric of the present invention can be used for many applications, such as upholstery for home furnishings.
- The flocking substrate fabric can be a woven fabric (such as plain, twill, satin, dobby, jacquard, leno, or the like) or a knit fabric (such as weft knit or warp knit). In one embodiment, the flocking substrate fabric is formed of spun yarns containing a blend of microdenier polymer fibers and natural fibers. What is meant by microdenier fiber is a fiber of less than one (1) denier per filament. It is believed that the combination of microdenier polymeric fibers and cellulosic fibers provide a less rigid fabric and a better surface for the bonding of the adhesive. The yarns can be open-end spun, ring-spun, air-spun, or any other spinning technology.
- In a preferred embodiment of the present invention, the microdeiner polymeric fibers are a microdenier staple fiber of polyester. Also, in one embodiment the cellulosic fibers are a cotton, such as pima cotton. Pima cotton is a higher cost material that is not associated in the industry with the lower quality and cost of the materials used in present flocking substrate fabrics.
- In one embodiment, the blend of materials forming the flocking substrate fabric is about 65% microdenier polymeric fibers (such as polyester) with about 35% cellulosic fibers (such as cotton), by weight. In another embodiment, the blend of materials is about 85% microdenier polymeric fibers (such as polyester) with about 15% cellulosic fibers (such as cotton), by weight. It is anticipated that the blend of materials, by weight, can range from about 90% microdenier polymeric fibers (such as polyester) with about 10% cellulosic fibers (such as cotton), to about 50% microdenier polymeric fibers (such as polyester) with about 50% cellulosic fibers (such as cotton).
- The yarns are typically a yarn with a cotton count of between about 12 and about 25, with about a 15 cotton count being one potentially preferred embodiment. Where yarns of about a 12 cotton count are used in a plain weave, the weave pattern can range from about 28 ends/inch by about 25 picks/inch to about 40 ends/inch by about 32 picks/inch. Where yarns of about a 25 cotton count are used in a plain weave, the weave pattern can range from about 35 ends/inch by 32 picks/inch to about 45 ends/inch by about 42 picks/inch. Where yarns of about a 15 cotton count are used in a plain weave, the weave pattern can range from about 28 ends/inch by about 28 picks/per inch to about 38 ends/inch by about 44 picks/inch, and preferably are about 32 ends/inch by about 28 picks/inch. The weight of the flocking substrate fabric can range from about 2 oz/yd2 to about 4.5 oz/yd2, and in one embodiment is preferably from about 3.0 oz/yd2 to about 3.8 oz/yd2.
- The adhesive is applied to the flocking substrate fabric prior to applying the flock. In one embodiment, the adhesive is a latex adhesive applied to the flocking substrate fabric.
- The flock is fibers having a denier range from about 0.8 to about 3.0 denier, with an average denier of about 1.1. The flocking fibers can have a length from about 0.025 inches to about 0.07 inches. The flock is applied to the flocking substrate fabric after application of the adhesive. The flock can be applied by mechanical or electrostatic means. The flock will then adhere to the portion of the flocking substrate fabric which has been coated with the adhesive.
Claims (14)
1. A flocked fabric including:
a woven fabric substrate comprising from about 50% to about 90% by weight of polymeric microdenier fibers and from about 10% to about 90% by weight of cellulosic fibers, including substrate yarns having a size of from about 12 cotton count to about 25 cotton count, having an end count of from about 28 ends/inch to about 45 ends/inch and a pick count of from about 25 picks/inch to about 42 picks/inch, and having a weight of from about 2 oz/yd2 to about 4.5 oz/yd2;
an adhesive disposed on the fabric substrate; and,
flock adhered to the fabric substrate by the adhesive.
2. The flocked fabric according to claim 1 , wherein the cellulosic fibers comprise cotton.
3. The flocked fabric according to claim 1 , wherein the cellulosic fibers comprise pima cotton.
4. The flocked fabric according to claim 1 , wherein the polymeric microdenier fibers comprise polyester microdenier fibers.
5. The flocked fabric according to claim 4 , wherein the cellulosic fibers comprise cotton.
6. The flocked fabric according to claim 5 , wherein the fabric substrate comprises about 65% by weight of the polyester microfiber and about 35% by weight of the natural fibers.
7. The flocked fabric according to claim 5 , wherein the fabric substrate comprises about 85% by weight of polyester microfiber and about 15% by weight of the natural fiber.
8. The flocked fabric according to claim 1 , wherein the substrate yarns further have a size of about 15 cotton count.
9. The flocked fabric according to claim 7 , wherein the fabric substrate further includes an end count of from about 28 ends/inch to about 38 ends/inch.
10. The flocked fabric according to claim 7 , wherein the fabric substrate further includes a pick count of from about 28 picks/inch to about 44 picks/inch.
11. The flocked fabric according to claim 1 , wherein the fabric substrate further comprises a weight of from about 3 oz/yd2 to about 3.8 oz/yd2.
12. The flocked fabric according to claim 1 , wherein the substrate yarns are further open-end spun yarns.
13. The flocked fabric according to claim 1 , wherein the substrate yarns are further ring spun yarns.
14. The flocked fabric according to claim 1 , wherein the substrate yarns are further air spun yarns.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/316,524 US20040116021A1 (en) | 2002-12-11 | 2002-12-11 | Flocked fabric |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/316,524 US20040116021A1 (en) | 2002-12-11 | 2002-12-11 | Flocked fabric |
Publications (1)
Publication Number | Publication Date |
---|---|
US20040116021A1 true US20040116021A1 (en) | 2004-06-17 |
Family
ID=32505970
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/316,524 Abandoned US20040116021A1 (en) | 2002-12-11 | 2002-12-11 | Flocked fabric |
Country Status (1)
Country | Link |
---|---|
US (1) | US20040116021A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20090260707A1 (en) * | 2008-04-22 | 2009-10-22 | Arun Pal Aneja | Woven Textile Fabric with Cotton/Microdenier Filament Bundle Blend |
Citations (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4034134A (en) * | 1975-10-07 | 1977-07-05 | United Merchants And Manufacturers, Inc. | Laminates and coated substrates |
US4180606A (en) * | 1977-07-25 | 1979-12-25 | M. Lowenstein & Sons, Inc. | Fabrics having flocked corduroy ribs |
US4241122A (en) * | 1978-10-31 | 1980-12-23 | Kanebo, Ltd. | Artificial leather having chinchilla-like appearance and natural suede-like feeling and a method for producing the same |
US4294577A (en) * | 1980-03-25 | 1981-10-13 | Pervel Industries, Inc. | Dyed flocked fabric and method of making the same |
US4438533A (en) * | 1980-06-03 | 1984-03-27 | Kufner Textilwerke Kg | Interlining for garments and method for the manufacture thereof |
US4863633A (en) * | 1987-08-07 | 1989-09-05 | The Clorox Company | Mitigation of stress-cracking in stacked loads of fragranced bleach-containing bottles |
US5487936A (en) * | 1994-03-21 | 1996-01-30 | Collier Campbell Ltd. | Textile fabrics of differential weave comprising multifilament threads wherein individual filaments have a linear density of one decitex or less |
US5756180A (en) * | 1994-01-12 | 1998-05-26 | Squires; William J. | Flocked fabric suitable as outerwear |
US6350504B1 (en) * | 1996-04-02 | 2002-02-26 | Microfibres, Inc. | Printed flocked pile fabric and method for making same |
US6376041B1 (en) * | 1996-10-29 | 2002-04-23 | Microfibres, Inc. | Embossed fabric |
US20030190853A1 (en) * | 1999-12-21 | 2003-10-09 | Scott A. Lovingood | Chambray fabric having unique characteristics and method of manufacturing same |
US20040028873A1 (en) * | 2002-08-06 | 2004-02-12 | Corbett Bruce E. | Flocked fabric |
-
2002
- 2002-12-11 US US10/316,524 patent/US20040116021A1/en not_active Abandoned
Patent Citations (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4034134A (en) * | 1975-10-07 | 1977-07-05 | United Merchants And Manufacturers, Inc. | Laminates and coated substrates |
US4180606A (en) * | 1977-07-25 | 1979-12-25 | M. Lowenstein & Sons, Inc. | Fabrics having flocked corduroy ribs |
US4241122A (en) * | 1978-10-31 | 1980-12-23 | Kanebo, Ltd. | Artificial leather having chinchilla-like appearance and natural suede-like feeling and a method for producing the same |
US4294577A (en) * | 1980-03-25 | 1981-10-13 | Pervel Industries, Inc. | Dyed flocked fabric and method of making the same |
US4438533A (en) * | 1980-06-03 | 1984-03-27 | Kufner Textilwerke Kg | Interlining for garments and method for the manufacture thereof |
US4863633A (en) * | 1987-08-07 | 1989-09-05 | The Clorox Company | Mitigation of stress-cracking in stacked loads of fragranced bleach-containing bottles |
US5756180A (en) * | 1994-01-12 | 1998-05-26 | Squires; William J. | Flocked fabric suitable as outerwear |
US5487936A (en) * | 1994-03-21 | 1996-01-30 | Collier Campbell Ltd. | Textile fabrics of differential weave comprising multifilament threads wherein individual filaments have a linear density of one decitex or less |
US6350504B1 (en) * | 1996-04-02 | 2002-02-26 | Microfibres, Inc. | Printed flocked pile fabric and method for making same |
US6376041B1 (en) * | 1996-10-29 | 2002-04-23 | Microfibres, Inc. | Embossed fabric |
US20030190853A1 (en) * | 1999-12-21 | 2003-10-09 | Scott A. Lovingood | Chambray fabric having unique characteristics and method of manufacturing same |
US20040028873A1 (en) * | 2002-08-06 | 2004-02-12 | Corbett Bruce E. | Flocked fabric |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20090260707A1 (en) * | 2008-04-22 | 2009-10-22 | Arun Pal Aneja | Woven Textile Fabric with Cotton/Microdenier Filament Bundle Blend |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |