US20040150271A1 - Motor control unit cooling device - Google Patents
Motor control unit cooling device Download PDFInfo
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- US20040150271A1 US20040150271A1 US10/475,148 US47514803A US2004150271A1 US 20040150271 A1 US20040150271 A1 US 20040150271A1 US 47514803 A US47514803 A US 47514803A US 2004150271 A1 US2004150271 A1 US 2004150271A1
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- United States
- Prior art keywords
- heat sink
- control unit
- electric motor
- motor control
- cooling apparatus
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/2089—Modifications to facilitate cooling, ventilating, or heating for power electronics, e.g. for inverters for controlling motor
- H05K7/20927—Liquid coolant without phase change
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/03—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with plate-like or laminated conduits
- F28D1/0308—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with plate-like or laminated conduits the conduits being formed by paired plates touching each other
- F28D1/035—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with plate-like or laminated conduits the conduits being formed by paired plates touching each other with U-flow or serpentine-flow inside the conduits
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
- H02K11/30—Structural association with control circuits or drive circuits
- H02K11/33—Drive circuits, e.g. power electronics
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K16/00—Machines with more than one rotor or stator
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/006—Structural association of a motor or generator with the drive train of a motor vehicle
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/10—Structural association with clutches, brakes, gears, pulleys or mechanical starters
- H02K7/116—Structural association with clutches, brakes, gears, pulleys or mechanical starters with gears
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/19—Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K1/00—Arrangement or mounting of electrical propulsion units
- B60K2001/003—Arrangement or mounting of electrical propulsion units with means for cooling the electrical propulsion units
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
- B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
- B60K6/22—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
- B60K6/40—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the assembly or relative disposition of components
- B60K6/405—Housings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
- B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
- B60K6/42—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by the architecture of the hybrid electric vehicle
- B60K6/44—Series-parallel type
- B60K6/445—Differential gearing distribution type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/0412—Cooling or heating; Control of temperature
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2275/00—Fastening; Joining
- F28F2275/12—Fastening; Joining by methods involving deformation of the elements
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/10—Structural association with clutches, brakes, gears, pulleys or mechanical starters
- H02K7/108—Structural association with clutches, brakes, gears, pulleys or mechanical starters with friction clutches
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/62—Hybrid vehicles
Definitions
- the present invention relates to a cooling apparatus for an electric motor control unit, and more particularly to a cooling apparatus suitable for cooling a module of an inverter, or the like, of an electric motor control unit integrated with a driving device for an electric vehicle or a driving device for a hybrid vehicle.
- a driving device for a vehicle using an electric motor as a drive source employs a structure in which a control unit having a built-in inverter or the like for controlling the electric motor is integrated with the driving device, giving the driving device an advantage in terms of handling and installation space in a vehicle.
- the electric motor control unit and the driving device are integrated as such, the electric motor control unit is exposed to heat from the electric motor of the driving device in addition to heat generated from the electric motor control unit itself.
- a device such as a driving device for a hybrid vehicle exposed to heat generated from a combustion engine is disposed directly to a heat sink provided with a coolant passage so as to cool a power module of the electric motor control unit in particular.
- 2001-119898 discloses such a conventional structure in which a coolant passage is defined in a heat sink.
- a race with a bottom that is a surface to which a module of an electric motor control unit is mounted in close contact is formed in the heat sink.
- a partition plate is attached on an opening face side of the race and the coolant passage surrounded by the race and the partition plate is formed by bolting the partition plate to fix to the heat sink.
- a cooling apparatus for an electric motor control unit includes a heat sink contacting modules of an electric motor control unit, a concave portion continuously formed in the heat sink, and a wall member mounted on an opening face side of the concave portion so as to be fixed to the heat sink, which defines a coolant passage in the heat sink together with the concave portion of the heat sink, characterized in that the heat sink includes a projection projecting from a mounting surface with respect to the wall member; the wall member includes a hole fitted into the projection; and the wall member is fixed to the heat sink by caulking the projection of the heat sink.
- this structure does not require forming a thin wall portion that exceeds the thickness of a bottom portion of a race in order to fix the wall member to the heat sink, connection in the thin wall portion through cavities can be prevented.
- connection in the thin wall portion through cavities can be prevented.
- this structure does not require providing a space for arranging a bolt hole requiring a constant thickness therearound between the races of the heat sink, the heat exchange area can be increased by densely arranging the races, thus improving a cooling efficiency of the heat sink.
- the dividing wall provided along the race functions as a fin for increasing the heat exchange area and as a guide for uniforming a flow rate of the coolant in a race width direction, thus further improving the cooling efficiency of the heat sink.
- the aforementioned structure can be structured such that a part of the plurality of pin-like fins have the projections at tips thereof.
- the pin-like fins can be used as a fixing mechanism of the wall member with respect to the heat sink.
- the coolant flowing in the heat sink used for cooling the module can be used to cool the driving device case side.
- the outer side of the wall member constitutes a passage of the coolant, a special sealing mechanism for completely preventing the leakage of the coolant from the passage in the heat sink to the outer side of the wall member is not required.
- FIG. 1 is a sectional view showing a structure of a heat sink of a cooling apparatus for an electric motor control unit according to a first embodiment of the present invention
- FIG. 2 is a bottom plan view showing an arrangement of a coolant passage of the heat sink in transparent state
- FIG. 3 is sectional development view in an axial direction of a driving device for a hybrid vehicle which applies the cooling apparatus for the electric motor control unit according to the first embodiment;
- FIG. 4 is a side view showing the driving device for the hybrid vehicle with a side cover removed;
- FIG. 5 is an exploded perspective view showing a control unit of the driving device for the hybrid vehicle
- FIG. 6 is a bottom plan view showing an arrangement of a coolant passage of a heat sink in transparent state according to a second embodiment of the present invention.
- FIG. 7 is a sectional view showing a structure of the heat sink according to the second embodiment.
- FIG. 3 is a sectional view in an axial direction of the driving device according to a first embodiment of the present invention, in which each shaft is arranged on the same plane.
- the driving device includes such main components as an electric generator (hereinafter referred to as “generator”) G disposed on a first shaft I, an electric motor (hereinafter referred to as “motor”) M disposed on a second shaft II, a differential device D disposed on a fourth shaft IV, and a planetary gear set P with a single pinion structure disposed on the first shaft I.
- generator electric generator
- motor electric motor
- planetary gear set P with a single pinion structure disposed on the first shaft I.
- An internal combustion engine (hereinafter referred to as “engine”) E is connected to the planetary gear set P on the first shaft I.
- the engine E and the generator G disposed on the same shaft are drivingly connected with each other via the planetary gear set P and are drivingly connected with the differential device D via a counter gear mechanism T on a third shaft III.
- the motor M is directly connected to the differential device D via the counter gear mechanism T.
- a one-way-clutch F for preventing a reverse rotation of the engine E is provided adjacent to a brake B for preventing a loose turning of the generator G.
- FIG. 4 is a side view showing an actual physical relationship of each shaft with a side cover removed.
- the fourth shaft IV disposed with the differential device D is arranged at a lowermost position.
- the second shaft II disposed with the motor M is arranged generally above the fourth shaft IV.
- the first shaft I disposed with the generator G and the like is arranged in front of (a forward direction when the driving device is mounted in a vehicle) and slightly above the fourth shaft IV.
- the third shaft III is not shown in FIG. 4. However, it should be noted that the third shaft III is generally arranged at the center of a triangle made by connecting axis centers of the first shaft, the second shaft, and the fourth shaft with a straight line.
- a control unit U is connected such that a mounting surface of the control unit U shown in FIG. 3 is generally in contact with outer diameters of the motor M and the generator G as shown in FIG. 4 in an attempt to reduce the overall height of the control unit U integrated with the driving device.
- the control unit U is mounted to a driving device case 10 such that the control unit U is slanted down toward the front of the driving device.
- the control unit U of this embodiment includes an electric motor control unit and a driving device control unit.
- the electric motor control unit is structured as a three-phase alternating current electric motor that drives both the motor M and the generator G by an on-board battery as a power source. Accordingly, the electric motor control unit is a power module constituting an inverter that controls the motor M and the generator G respectively, as shown in an exploded perspective view in FIG. 5.
- the electric motor control unit is power modules Um, Ug, which are composed of a switching transistor that converts a direct current of the battery power source to an alternating current (or a three-phase alternating current, in the case of an electric motor that is a three-phase alternating current electric motor) by a switching operation as well as accompanying circuit chips, and a circuit board on which the circuit chips are arranged.
- the driving device control unit is a control module Uc in which various chips are arranged on a circuit board.
- the chips constitute a memory that stores data and various programs for controlling the entire driving device, and an electronic control unit (ECU), which is mainly a microcomputer.
- ECU electronice control unit
- the power modules Um, Ug handle large electric currents and the chips thereof generate high heat.
- the power modules Um, Ug are arranged in a line on a bottom wall surface located at the lowest position so as to contact a heat sink H (refer to FIG. 3) constituted by the bottom wall of an unit case 20 , above which a condenser C for a smoothing circuit of the inverter is arranged, and the control module Uc is arranged thereabove.
- the embodiment employs a method in which ATF (automatic transmission fluid, hereinafter referred to as “oil”) is circulated in the driving device case 10 for lubricating each portion of the mechanism of the driving device and cooling the motor M and generator G, and the oil is cooled by exchanging heat with another coolant (for example, water, antifreezing fluid, or the like), and a method in which the control unit U is integrally disposed with the driving device, which is cooled by exchanging heat with the coolant.
- a cooling apparatus is disposed at a connecting portion between the driving device and the control unit U. (The connecting portion is illustrated in FIG. 4 as a plane of a mating face with the driving device case 10 slanted down to the left.)
- the cooling apparatus houses an oil reservoir 11 formed on the mating face on the driving device case 10 side, a heat transfer wall 12 with attached fin, made of material with good thermal conductivity such as aluminum, constituting a lid to cover the oil reservoir 11 , and each module of the control unit U.
- the cooling apparatus is structured from the heat sink H formed at a bottom wall portion 20 a of the unit case 20 made of material with good thermal conductivity such as aluminum as well.
- the oil reservoir 11 on the driving device case 10 side constitutes an oil passage which is a part of an oil circulating passage a pressure feed source of which is an oil pump O drivingly connected to a carrier of the planetary gear set P.
- Orifices not shown, provided on an inlet side and an outlet side of the oil passage constantly adjust flow amount to maintain an appropriate amount of oil in reserve.
- the heat sink H on the unit case 20 side according to the application of the present invention is connected with the power modules Um, Ug for the motor M and the generator G of the control unit U, respectively, and has a coolant passage L having a race 20 b that is formed in the heat sink H, with a downside that is open and a cross-section that is U-shaped.
- the opening face side of the race is closed with an insulation wall 22 that serves as a wall member constituting a race lid.
- the heat sink H in contact with the power modules Um, Ug for the motor M and the generator G of the control unit U is structured such that the bottom wall 20 a of the unit case 20 is raised from the mating face thereof with the driving device case 10 .
- a concave portion is continuously formed as the race 20 b with a U-shaped cross-section.
- the insulation wall 22 serving as the wall member is mounted and fixed at the opening face side of the race 20 b .
- the insulation wall 22 defines the coolant passage L in the heat sink H together with the race 20 b of the bottom wall 20 a.
- the bottom wall 20 a has projections 20 e projecting from a surface to which the insulation wall 22 is attached and finish machining is applied.
- the insulation wall 22 has holes 22 a fitted into the projections 20 e , and fixed to the bottom wall 20 a by caulking the projections 20 e of the bottom wall 20 a . Pressing against the machined surface of the insulation wall 22 prevents leakage from portions between adjacent passages L and caulked portions to an outward direction of the insulation wall 22 , which adversely affects cooling efficiency.
- the race 20 b constituting the concave portion winds so as to substantially extend over an entire practical area of the heat sink H.
- an end portion of a linear portion La extending in parallel is communicated with another end portion of the linear portion La with a curved portion Lb such that the coolant passage L is bent.
- the coolant passage L is disposed directly under the power module Ug for the generator and the power module Um for the motor and particularly concentrated directly under heat-generating chips of both the power modules Um, Ug.
- the inlet Li of the coolant passage L is formed on a side wall of the unit case 20 as a hole 20 c penetrating the side wall.
- the linear portions La extending therefrom are sequentially bent with the curved portions Lb so as to form a curved passage structure, extending toward the opposite direction through a final linear portion La to reach the outlet Lo.
- one dividing wall 20 s or two dividing walls 20 s depending on the position, with a height from a bottom of the race that is shorter than a depth of the race is provided along the race at the center thereof.
- the dividing walls 20 s function as a fin to increase heat exchange efficiency as well as a guide for uniforming a flow rate of the coolant in the race width direction, and do not structure a parallel passage as a whole. Therefore, edges of the dividing walls 20 s are not treated with the finish machining process and do not closely contact the insulation wall 22 as shown in the cross sectional view of FIG. 1.
- a communication opening matching with the shape of the outlet Lo and a return opening matching with the shape of a return port Lr are formed on the insulation wall 22 .
- the return port Lr formed on the bottom wall of the unit case is communicated with a return hole 20 d of a peripheral wall.
- Coolant is force-fed to the heat sink H by an electric pump provided separately and not shown, through an appropriate outer pipe, not shown, and the inlet hole 20 c formed on the peripheral wall of the unit case 20 .
- the fluid is lead to a portion directly under the heat-generating chips of the power module Ug for the generator and in particular, cools the chip portions of the power module Ug for the generator by exchanging heat with a sufficient temperature gradient.
- the fluid is through a communication passage between the power module Ug for the generator and the power module Um for the motor to a portion directly under the heat-generating chips of the power module Um for the motor to mainly cool the chip portions of the power module Um for the motor.
- the coolant then exits from the heat sink H, passes through the opening of the insulation wall 22 , and runs thereunder.
- the coolant flows at the mating face portion with the driving device case 10 shown in FIG. 1, the coolant then cools the oil in the oil reservoir 11 (refer to FIG. 3) by exchanging heat with the heat transfer wall 12 with attached fin.
- the coolant After flowing through the mating face portion to complete a series of heat-exchange process, the coolant enters the heat sink H again from the return opening of the insulation wall 22 , passes through the outlet hole 20 d of the peripheral wall of the unit case 20 , then through piping not shown and radiation mechanism such as a radiator for cooling an engine or an exclusive cooler, to return to a refrigerant reservoir connected to a suction side of the electric pump.
- the coolant is commonly used for cooling both the power modules Um, Ug and the oil. Specifically, due to the aforementioned arrangement of the passage, the coolant first cools the power modules Um, Ug through the heat sink H, then cools the oil for cooling the motor M and the generator G. With this sequence, the temperature of the coolant in the heat sink H side can be maintained lower than that on the heat transfer wall 12 side.
- This cooling system depends on being able to carry out high-efficiency cooling in order to generate a sufficient heat gradient between the oil that sandwiches the heat transfer wall 12 , even if the coolant used has increased in temperature after passing through the heat sink H.
- the cooling apparatus portion disposed between the driving device case 10 and the unit case 20 itself effectively functions as an insulation mechanism that prevents the heat of high temperature oil from transferring to the power modules Um, Ug between the heat sink H and the heat transfer wall 12 . Accordingly, even if the oil temperature is increased during a high load, the temperature of the coolant can be prevented from exceeding the heat resistance temperature of the power modules Um, Ug. Therefore, a synergistic effect generated from the aforementioned operation makes it possible to efficiently cool the power modules Um, Ug, the motor M and the generator G in accordance with each heat resistance temperature thereof, even if the coolant is commonly used.
- the projections 20 e for caulking which project from the bottom wall 20 a are arranged such that the projections 20 e generally surround the entire passage and are further horizontally arranged in a line across the center portion of the entire passage.
- the arrangement of the caulked portion allows the insulation wall 22 to be fixed at generally constant intervals in relation to the bottom wall 20 a , realizing a fixing structure with no gaps between the bottom wall 20 a and the insulation wall 22 .
- the caulked portion arranged across the center portion of the entire passage in particular does not require thickness in the periphery of the caulked portion as in the case of a conventional bolt hole.
- the caulked portion is arranged at a portion between the passage, the width of which is practically limited to a length equivalent to a diameter of the projection 20 e , without shortening the width of the passage L.
- the cooling apparatus of the embodiment it is no longer necessary to form a thin wall portion that exceeds the thickness of a bottom portion of the race 20 b in order to fix the wall member 22 to the heat sink H. Therefor, connection through cavities in the thin wall portion can be prevented while finish machining to the contact surface with the power modules Um, Ug is applied so as to be in close contact with the heat sink H. Accordingly, the structure can prevent fluid leakage to the contact portion side of the module generated by fixing the wall member 22 without increasing the thickness of the heat sink or reducing the heat exchange area.
- FIGS. 6 and 7 show a second embodiment in which the concave portion constituting the coolant passage in the heat sink according to the first embodiment is modified. Portions in the second embodiment identical to those of the first embodiment are represented by identical reference numerals. The description of such portions will be omitted and only points of difference will be described.
- this embodiment as shown in an arrangement of the coolant passage L of the heat sink H in a transparent state in FIG. 6, an entire space surrounded by the peripheral wall of the unit case 20 forms an outline of the concave portion. Spaces between a plurality of pin-like fins 20 f rising from the bottom portion of the bottom wall 20 a (extending downward from the bottom wall) form the concave portion which functions as the coolant passage L.
- the plurality of pin-like fins 20 f are evenly arranged over a substantially entire surface of the heat sink H in vertical and horizontal directions at a constant pitch such that the resistance of a fluid which flows in the coolant passage L becomes uniform in all portions of the space in the passage.
- a fixing structure of the insulation wall 22 in relation to the bottom wall 20 a is structured such that a part of the plurality of pin-like fins 20 f have projections 20 g at tips thereof, and the projections 20 g are fitted into holes 22 a formed on the insulation wall 22 , as is the case in the first embodiment, and caulked.
- the pin-like fins 20 f for caulking are fins with step having a thick bottom portion so as to constitute a contact surface with the insulation wall 22 .
- the projections 20 g for caulking which project from the bottom wall 20 a are arranged such that the projections 20 g generally surround the entire passage and are further arranged across the center portion of the entire passage at generally constant intervals.
- the arrangement of the caulked portion allows the entire surface of the insulation wall 22 to be fixed at generally constant intervals in relation to the bottom wall 20 a , realizing a fixing structure with no gaps between the bottom wall 20 a and the insulation wall 22 .
- the caulked portion itself arranged across the center portion of the entire passage functions as a cooling fin, with a diameter thereof different from that of other pin-like fins 20 f.
- a heat exchange portion contacting the coolant passage L is constituted by pin-like fins 20 f with low resistance, a pressure difference at each portion in the passage becomes small. Furthermore, the pin-like fins 20 f are evenly arranged over the entire coolant passage L, thereby achieving an uniform cooling effect over the entire heat sink H. Additionally, even if a flow amount of the coolant is increased, it is possible to reduce the amount of fluid leaking from the passage without generating a partial high-pressure portion. Moreover, the structure of the coolant passage L can be simplified.
- the present invention is effective for use in extensively for cooling a general electric motor control unit, and especially effective when applied to cool an electric motor control unit of a driving device for a hybrid vehicle or a driving device for an electric vehicle.
Abstract
A cooling apparatus for an electric motor control unit includes a heat sink H contacting modules of the unit, a concave portion continuously formed in the heat sink and a wall member 22 mounted on an opening face side of the concave portion so as to be fixed to the sink, which defines a coolant passage L in the heat sink together with the concave portion of the heat sink. In the heat sink, a projection 20 e projects from a mounting surface with respect to the wall member, and is fitted into a hole 22 a of the wall member and fixed to the heat sink by caulking. Thus, fluid leakage from cavities in a thin wall portion at a bottom of a bolt such as in the case of conventional bolting is prevented.
Description
- The present invention relates to a cooling apparatus for an electric motor control unit, and more particularly to a cooling apparatus suitable for cooling a module of an inverter, or the like, of an electric motor control unit integrated with a driving device for an electric vehicle or a driving device for a hybrid vehicle.
- A driving device for a vehicle using an electric motor as a drive source employs a structure in which a control unit having a built-in inverter or the like for controlling the electric motor is integrated with the driving device, giving the driving device an advantage in terms of handling and installation space in a vehicle. When the electric motor control unit and the driving device are integrated as such, the electric motor control unit is exposed to heat from the electric motor of the driving device in addition to heat generated from the electric motor control unit itself. Furthermore, a device such as a driving device for a hybrid vehicle exposed to heat generated from a combustion engine is disposed directly to a heat sink provided with a coolant passage so as to cool a power module of the electric motor control unit in particular. Japanese Patent Laid-Open Publication No. 2001-119898 discloses such a conventional structure in which a coolant passage is defined in a heat sink. In this structure, a race with a bottom that is a surface to which a module of an electric motor control unit is mounted in close contact is formed in the heat sink. A partition plate is attached on an opening face side of the race and the coolant passage surrounded by the race and the partition plate is formed by bolting the partition plate to fix to the heat sink.
- Meanwhile, coolant leakage to the module constituting an electric motor control unit such as above must be avoided by all means to ensure operation of a module electronic circuit. However, in the conventional method, the thickness between a bottom portion of a bolt hole and a module mounting surface is significantly reduced by forming the bolt hole in the heat sink, which is a cast made of aluminum or the like to ensure thermal conductivity. Therefore, if there are any cavities in this portion, the bottom portion of the bolt hole and the module mounting surface may be linked through the cavities during a screw-cutting process for the bolt hole, causing a fluid of the coolant passage and a fluid outside the partition plate to leak to the module mounting surface through the cavities. In particular, when a finish machining process is applied to the module mounting surface to improve thermal conductivity on the module mounting surface, cavities which were not linked before may be linked by the process.
- In order to prevent such leakage through the cavities, there is a method of setting the module mounting surface, to which finish machining is applied, higher than an outer surface of the bottom portion of the bolt hole so that the outer surface of the bolt hole bottom portion remains unprocessed. When such an arrangement is employed, close contact between the outer surface of the bolt hole bottom portion and the module can no longer be expected, which reduces a contact area of the machined surface of the heat sink with respect to the module. Therefore, cooling capability is inevitably lowered. In addition, there is another method in which the thickness of the bolt hole bottom portion is increased. With this method, the thickness of the entire heat sink increases, resulting in size and weight increases, which are not preferable.
- It is a main object of the present invention to provide a cooling apparatus for an electric motor control unit capable of preventing-fluid leakage from a mounting portion of a component member of a coolant passage, without increasing a thickness of a heat sink or reducing a heat exchange area.
- In order to achieve aforementioned object, according to the present invention, a cooling apparatus for an electric motor control unit includes a heat sink contacting modules of an electric motor control unit, a concave portion continuously formed in the heat sink, and a wall member mounted on an opening face side of the concave portion so as to be fixed to the heat sink, which defines a coolant passage in the heat sink together with the concave portion of the heat sink, characterized in that the heat sink includes a projection projecting from a mounting surface with respect to the wall member; the wall member includes a hole fitted into the projection; and the wall member is fixed to the heat sink by caulking the projection of the heat sink.
- Since this structure does not require forming a thin wall portion that exceeds the thickness of a bottom portion of a race in order to fix the wall member to the heat sink, connection in the thin wall portion through cavities can be prevented. Thus, with the structure, thus, fluid leakage to the contact portion side of the module that is generated when fixing the wall member can be prevented without increasing the thickness of the heat sink or reducing a heat exchange area.
- In the aforementioned structure, it is effective to employ a structure in which the concave portion is a race that winds so as to substantially extend over an entire area of the heat sink.
- Since this structure does not require providing a space for arranging a bolt hole requiring a constant thickness therearound between the races of the heat sink, the heat exchange area can be increased by densely arranging the races, thus improving a cooling efficiency of the heat sink.
- In the aforementioned structure, it is effective to employ a structure in which a dividing wall, the height of which from a bottom of the race is shorter than a depth of the race, is provided along the race.
- In this structure, the dividing wall provided along the race functions as a fin for increasing the heat exchange area and as a guide for uniforming a flow rate of the coolant in a race width direction, thus further improving the cooling efficiency of the heat sink.
- In the aforementioned structure, it is even more effective to employ a structure in which the concave portion is structured from a space between a plurality of pin-like fins rising from a bottom portion of the heat sink.
- In this structure, since a heat exchange portion contacting the coolant passage is constituted by pin-like fins with low resistance, a pressure difference at each portion in the passage becomes small. Thus, even if a flow amount of the coolant is increased, it is possible to reduce the amount of fluid leaking from the passage since the generation of a partial high-pressure portion is inhibited. In addition, the structure of the coolant passage can be simplified.
- In the case of the aforementioned structure, it is even more effective to employ a structure in which the plurality of pin-like fins are evenly arranged on a substantially entire surface of the heat sink.
- In this structure, a pressure loss generated by the pin-like fins across the entire coolant passage can be uniformed. Accordingly, with this structure, even if the flow amount of the coolant is increased, it is possible to further reduce the amount of fluid leaking from the passage since the partial high-pressure portion is not generated. In addition, the structure of the coolant passage can be further simplified, thus achieving an uniform cooling efficiency over the entire heat sink.
- Furthermore, the aforementioned structure can be structured such that a part of the plurality of pin-like fins have the projections at tips thereof.
- In this structure, the pin-like fins can be used as a fixing mechanism of the wall member with respect to the heat sink.
- It is effective to apply each of the aforementioned structures to a structure in which a contact surface of the heat sink with the modules is a surface to which finish machining is applied.
- In this structure, it is not necessary to consider the connection through cavities generated by applying the finish machining process to the thin wall portion. Therefore, the cooling efficiency can be improved by applying finish machining to the contact surface between the heat sink and the module so as to being the heat sink in closer contact with the module.
- It is even more effective to apply each of the aforementioned structures to a structure in which the heat sink is fixed on a driving device case of a driving device for a vehicle including an electric motor at a predetermined distance to define a return passage of a coolant between the driving device case and the wall member of the heat sink.
- In this structure, the coolant flowing in the heat sink used for cooling the module can be used to cool the driving device case side. In addition, since the outer side of the wall member constitutes a passage of the coolant, a special sealing mechanism for completely preventing the leakage of the coolant from the passage in the heat sink to the outer side of the wall member is not required.
- FIG. 1 is a sectional view showing a structure of a heat sink of a cooling apparatus for an electric motor control unit according to a first embodiment of the present invention;
- FIG. 2 is a bottom plan view showing an arrangement of a coolant passage of the heat sink in transparent state;
- FIG. 3 is sectional development view in an axial direction of a driving device for a hybrid vehicle which applies the cooling apparatus for the electric motor control unit according to the first embodiment;
- FIG. 4 is a side view showing the driving device for the hybrid vehicle with a side cover removed;
- FIG. 5 is an exploded perspective view showing a control unit of the driving device for the hybrid vehicle;
- FIG. 6 is a bottom plan view showing an arrangement of a coolant passage of a heat sink in transparent state according to a second embodiment of the present invention; and
- FIG. 7 is a sectional view showing a structure of the heat sink according to the second embodiment.
- Hereafter, embodiments that employ the present invention in a driving device for a hybrid vehicle will be described with reference to the accompanying drawings. FIG. 3 is a sectional view in an axial direction of the driving device according to a first embodiment of the present invention, in which each shaft is arranged on the same plane. The driving device includes such main components as an electric generator (hereinafter referred to as “generator”) G disposed on a first shaft I, an electric motor (hereinafter referred to as “motor”) M disposed on a second shaft II, a differential device D disposed on a fourth shaft IV, and a planetary gear set P with a single pinion structure disposed on the first shaft I. An internal combustion engine (hereinafter referred to as “engine”) E, of which only a shaft end is shown in FIG. 1, is connected to the planetary gear set P on the first shaft I. The engine E and the generator G disposed on the same shaft are drivingly connected with each other via the planetary gear set P and are drivingly connected with the differential device D via a counter gear mechanism T on a third shaft III. The motor M is directly connected to the differential device D via the counter gear mechanism T. In addition, a one-way-clutch F for preventing a reverse rotation of the engine E is provided adjacent to a brake B for preventing a loose turning of the generator G.
- FIG. 4 is a side view showing an actual physical relationship of each shaft with a side cover removed. In the driving device, the fourth shaft IV disposed with the differential device D is arranged at a lowermost position. The second shaft II disposed with the motor M is arranged generally above the fourth shaft IV. The first shaft I disposed with the generator G and the like is arranged in front of (a forward direction when the driving device is mounted in a vehicle) and slightly above the fourth shaft IV. The third shaft III is not shown in FIG. 4. However, it should be noted that the third shaft III is generally arranged at the center of a triangle made by connecting axis centers of the first shaft, the second shaft, and the fourth shaft with a straight line.
- In relation to the driving device structured as such, a control unit U is connected such that a mounting surface of the control unit U shown in FIG. 3 is generally in contact with outer diameters of the motor M and the generator G as shown in FIG. 4 in an attempt to reduce the overall height of the control unit U integrated with the driving device. As the height of a shaft position of the motor M is different from that of the generator G, the control unit U is mounted to a
driving device case 10 such that the control unit U is slanted down toward the front of the driving device. - The control unit U of this embodiment includes an electric motor control unit and a driving device control unit. The electric motor control unit is structured as a three-phase alternating current electric motor that drives both the motor M and the generator G by an on-board battery as a power source. Accordingly, the electric motor control unit is a power module constituting an inverter that controls the motor M and the generator G respectively, as shown in an exploded perspective view in FIG. 5. More specifically, the electric motor control unit is power modules Um, Ug, which are composed of a switching transistor that converts a direct current of the battery power source to an alternating current (or a three-phase alternating current, in the case of an electric motor that is a three-phase alternating current electric motor) by a switching operation as well as accompanying circuit chips, and a circuit board on which the circuit chips are arranged. Meanwhile, the driving device control unit is a control module Uc in which various chips are arranged on a circuit board. The chips constitute a memory that stores data and various programs for controlling the entire driving device, and an electronic control unit (ECU), which is mainly a microcomputer. Among each module, the power modules Um, Ug handle large electric currents and the chips thereof generate high heat. Thus, the power modules Um, Ug are arranged in a line on a bottom wall surface located at the lowest position so as to contact a heat sink H (refer to FIG. 3) constituted by the bottom wall of an
unit case 20, above which a condenser C for a smoothing circuit of the inverter is arranged, and the control module Uc is arranged thereabove. - Referring back to FIG. 3, the embodiment employs a method in which ATF (automatic transmission fluid, hereinafter referred to as “oil”) is circulated in the
driving device case 10 for lubricating each portion of the mechanism of the driving device and cooling the motor M and generator G, and the oil is cooled by exchanging heat with another coolant (for example, water, antifreezing fluid, or the like), and a method in which the control unit U is integrally disposed with the driving device, which is cooled by exchanging heat with the coolant. Accordingly, a cooling apparatus is disposed at a connecting portion between the driving device and the control unit U. (The connecting portion is illustrated in FIG. 4 as a plane of a mating face with the drivingdevice case 10 slanted down to the left.) - The cooling apparatus houses an
oil reservoir 11 formed on the mating face on thedriving device case 10 side, aheat transfer wall 12 with attached fin, made of material with good thermal conductivity such as aluminum, constituting a lid to cover theoil reservoir 11, and each module of the control unit U. The cooling apparatus is structured from the heat sink H formed at abottom wall portion 20 a of theunit case 20 made of material with good thermal conductivity such as aluminum as well. Theoil reservoir 11 on thedriving device case 10 side constitutes an oil passage which is a part of an oil circulating passage a pressure feed source of which is an oil pump O drivingly connected to a carrier of the planetary gear set P. Orifices, not shown, provided on an inlet side and an outlet side of the oil passage constantly adjust flow amount to maintain an appropriate amount of oil in reserve. The heat sink H on theunit case 20 side according to the application of the present invention is connected with the power modules Um, Ug for the motor M and the generator G of the control unit U, respectively, and has a coolant passage L having arace 20 b that is formed in the heat sink H, with a downside that is open and a cross-section that is U-shaped. The opening face side of the race is closed with aninsulation wall 22 that serves as a wall member constituting a race lid. - As shown in a detailed structure with a pattern diagram in FIG. 1, the heat sink H in contact with the power modules Um, Ug for the motor M and the generator G of the control unit U is structured such that the
bottom wall 20 a of theunit case 20 is raised from the mating face thereof with the drivingdevice case 10. In thebottom wall 20 a, a concave portion is continuously formed as therace 20 b with a U-shaped cross-section. Theinsulation wall 22 serving as the wall member is mounted and fixed at the opening face side of therace 20 b. Theinsulation wall 22 defines the coolant passage L in the heat sink H together with therace 20 b of thebottom wall 20 a. - In accordance with the characteristics of the present invention, the
bottom wall 20 a hasprojections 20 e projecting from a surface to which theinsulation wall 22 is attached and finish machining is applied. Theinsulation wall 22 hasholes 22 a fitted into theprojections 20 e, and fixed to thebottom wall 20 a by caulking theprojections 20 e of thebottom wall 20 a. Pressing against the machined surface of theinsulation wall 22 prevents leakage from portions between adjacent passages L and caulked portions to an outward direction of theinsulation wall 22, which adversely affects cooling efficiency. In this case, in particular, when fluid leaks from the caulked portion to the outward direction of theinsulation wall 22, the leakage becomes coolant flowing to a return flow passage due to the aforementioned passage arrangement. Accordingly, a tight seal structure for preventing leakage to an outside space is not required. - As shown in the detail of the coolant passage L in a transparent state viewed from above the heat sink H in FIG. 2, the
race 20 b constituting the concave portion winds so as to substantially extend over an entire practical area of the heat sink H. Specifically, in the coolant passage L between an inlet Li and an outlet Lo, an end portion of a linear portion La extending in parallel is communicated with another end portion of the linear portion La with a curved portion Lb such that the coolant passage L is bent. The coolant passage L is disposed directly under the power module Ug for the generator and the power module Um for the motor and particularly concentrated directly under heat-generating chips of both the power modules Um, Ug. - The inlet Li of the coolant passage L is formed on a side wall of the
unit case 20 as ahole 20 c penetrating the side wall. The linear portions La extending therefrom are sequentially bent with the curved portions Lb so as to form a curved passage structure, extending toward the opposite direction through a final linear portion La to reach the outlet Lo. In this embodiment, one dividingwall 20 s, or two dividingwalls 20 s depending on the position, with a height from a bottom of the race that is shorter than a depth of the race is provided along the race at the center thereof. It should be noted that the dividingwalls 20 s function as a fin to increase heat exchange efficiency as well as a guide for uniforming a flow rate of the coolant in the race width direction, and do not structure a parallel passage as a whole. Therefore, edges of the dividingwalls 20 s are not treated with the finish machining process and do not closely contact theinsulation wall 22 as shown in the cross sectional view of FIG. 1. On theinsulation wall 22, a communication opening matching with the shape of the outlet Lo and a return opening matching with the shape of a return port Lr are formed. The return port Lr formed on the bottom wall of the unit case is communicated with areturn hole 20 d of a peripheral wall. - Coolant is force-fed to the heat sink H by an electric pump provided separately and not shown, through an appropriate outer pipe, not shown, and the
inlet hole 20 c formed on the peripheral wall of theunit case 20. Immediately after fluid of a low temperature enters the coolant passage L, the fluid is lead to a portion directly under the heat-generating chips of the power module Ug for the generator and in particular, cools the chip portions of the power module Ug for the generator by exchanging heat with a sufficient temperature gradient. Then, the fluid is through a communication passage between the power module Ug for the generator and the power module Um for the motor to a portion directly under the heat-generating chips of the power module Um for the motor to mainly cool the chip portions of the power module Um for the motor. The coolant then exits from the heat sink H, passes through the opening of theinsulation wall 22, and runs thereunder. When the coolant flows at the mating face portion with the drivingdevice case 10 shown in FIG. 1, the coolant then cools the oil in the oil reservoir 11 (refer to FIG. 3) by exchanging heat with theheat transfer wall 12 with attached fin. After flowing through the mating face portion to complete a series of heat-exchange process, the coolant enters the heat sink H again from the return opening of theinsulation wall 22, passes through theoutlet hole 20 d of the peripheral wall of theunit case 20, then through piping not shown and radiation mechanism such as a radiator for cooling an engine or an exclusive cooler, to return to a refrigerant reservoir connected to a suction side of the electric pump. - In the case of the cooling apparatus of the embodiment, the coolant is commonly used for cooling both the power modules Um, Ug and the oil. Specifically, due to the aforementioned arrangement of the passage, the coolant first cools the power modules Um, Ug through the heat sink H, then cools the oil for cooling the motor M and the generator G. With this sequence, the temperature of the coolant in the heat sink H side can be maintained lower than that on the
heat transfer wall 12 side. This cooling system depends on being able to carry out high-efficiency cooling in order to generate a sufficient heat gradient between the oil that sandwiches theheat transfer wall 12, even if the coolant used has increased in temperature after passing through the heat sink H. This is because the heat resistance temperature of the power modules Um, Ug is lower than that of the motor M and the generator G, and the temperature of the oil used as the coolant for cooling the motor M and the generator G is considerably higher than the temperature of the power modules Um, Ug in a state where the high load of the motor M and the generator G requires sufficient cooling. - In addition, with the aforementioned cooling sequence, the cooling apparatus portion disposed between the driving
device case 10 and theunit case 20 itself effectively functions as an insulation mechanism that prevents the heat of high temperature oil from transferring to the power modules Um, Ug between the heat sink H and theheat transfer wall 12. Accordingly, even if the oil temperature is increased during a high load, the temperature of the coolant can be prevented from exceeding the heat resistance temperature of the power modules Um, Ug. Therefore, a synergistic effect generated from the aforementioned operation makes it possible to efficiently cool the power modules Um, Ug, the motor M and the generator G in accordance with each heat resistance temperature thereof, even if the coolant is commonly used. - In relation to such an arrangement of the coolant passage, the
projections 20 e for caulking which project from thebottom wall 20 a are arranged such that theprojections 20 e generally surround the entire passage and are further horizontally arranged in a line across the center portion of the entire passage. The arrangement of the caulked portion allows theinsulation wall 22 to be fixed at generally constant intervals in relation to thebottom wall 20 a, realizing a fixing structure with no gaps between thebottom wall 20 a and theinsulation wall 22. Furthermore, the caulked portion arranged across the center portion of the entire passage in particular does not require thickness in the periphery of the caulked portion as in the case of a conventional bolt hole. Thus, as plainly shown in FIG. 2, the caulked portion is arranged at a portion between the passage, the width of which is practically limited to a length equivalent to a diameter of theprojection 20 e, without shortening the width of the passage L. - As described in detail above, according to the cooling apparatus of the embodiment, it is no longer necessary to form a thin wall portion that exceeds the thickness of a bottom portion of the
race 20 b in order to fix thewall member 22 to the heat sink H. Therefor, connection through cavities in the thin wall portion can be prevented while finish machining to the contact surface with the power modules Um, Ug is applied so as to be in close contact with the heat sink H. Accordingly, the structure can prevent fluid leakage to the contact portion side of the module generated by fixing thewall member 22 without increasing the thickness of the heat sink or reducing the heat exchange area. - FIGS. 6 and 7 show a second embodiment in which the concave portion constituting the coolant passage in the heat sink according to the first embodiment is modified. Portions in the second embodiment identical to those of the first embodiment are represented by identical reference numerals. The description of such portions will be omitted and only points of difference will be described. In the case of this embodiment, as shown in an arrangement of the coolant passage L of the heat sink H in a transparent state in FIG. 6, an entire space surrounded by the peripheral wall of the
unit case 20 forms an outline of the concave portion. Spaces between a plurality of pin-like fins 20 f rising from the bottom portion of thebottom wall 20 a (extending downward from the bottom wall) form the concave portion which functions as the coolant passage L. The plurality of pin-like fins 20 f are evenly arranged over a substantially entire surface of the heat sink H in vertical and horizontal directions at a constant pitch such that the resistance of a fluid which flows in the coolant passage L becomes uniform in all portions of the space in the passage. - As shown in a sectional structure with a pattern diagram in FIG. 7, in this embodiment, a fixing structure of the
insulation wall 22 in relation to thebottom wall 20 a is structured such that a part of the plurality of pin-like fins 20 f haveprojections 20 g at tips thereof, and theprojections 20 g are fitted intoholes 22 a formed on theinsulation wall 22, as is the case in the first embodiment, and caulked. The pin-like fins 20 f for caulking are fins with step having a thick bottom portion so as to constitute a contact surface with theinsulation wall 22. - In relation to such an arrangement of the coolant passage, the
projections 20 g for caulking which project from thebottom wall 20 a are arranged such that theprojections 20 g generally surround the entire passage and are further arranged across the center portion of the entire passage at generally constant intervals. The arrangement of the caulked portion allows the entire surface of theinsulation wall 22 to be fixed at generally constant intervals in relation to thebottom wall 20 a, realizing a fixing structure with no gaps between thebottom wall 20 a and theinsulation wall 22. Furthermore, in particular, the caulked portion itself arranged across the center portion of the entire passage functions as a cooling fin, with a diameter thereof different from that of other pin-like fins 20 f. - In the structure according to the second embodiment, since a heat exchange portion contacting the coolant passage L is constituted by pin-
like fins 20 f with low resistance, a pressure difference at each portion in the passage becomes small. Furthermore, the pin-like fins 20 f are evenly arranged over the entire coolant passage L, thereby achieving an uniform cooling effect over the entire heat sink H. Additionally, even if a flow amount of the coolant is increased, it is possible to reduce the amount of fluid leaking from the passage without generating a partial high-pressure portion. Moreover, the structure of the coolant passage L can be simplified. - While the present invention has been described with reference to exemplary embodiments thereof, it is to be understood that the present invention is not limited to the exemplary embodiments or construction and thus achieved in various modifications and combinations within the spirit and scope of the present invention.
- The present invention is effective for use in extensively for cooling a general electric motor control unit, and especially effective when applied to cool an electric motor control unit of a driving device for a hybrid vehicle or a driving device for an electric vehicle.
Claims (8)
1. A cooling apparatus for an electric motor control unit comprising a heat sink (H) contacting a module (Um, Ug) of an electric motor control unit (U), a concave portion (20 b) continuously formed in the heat sink, and a wall member (22) mounted on an opening face side of the concave portion so as to be fixed to the heat sink, which defines a coolant passage in the heat sink together with the concave portion of the heat sink, characterized in that
the heat sink includes a projection (20 e) projecting from a mounting surface with respect to the wall member;
the wall member includes a hole (22 a) fitted into the projection; and
the wall member is fixed to the heat sink by caulking the projection of the heat sink.
2. The cooling apparatus for the electric motor control unit according to claim 1 , wherein the concave portion is a race that winds so as to extend over an entire practical area of the heat sink.
3. The cooling apparatus for the electric motor control unit according to claim 2 , wherein a dividing wall (20 s), the height of which from a bottom of the race is shorter than a depth of the race, is provided along the race.
4. The cooling apparatus for the electric motor control unit according to claim 1 , wherein the concave portion is structured from a space between a plurality of pin-like fins (20 f) rising from a bottom portion of the heat sink.
5. The cooling apparatus for the electric motor control unit according to claim 4 , wherein the plurality of pin-like fins are evenly arranged over an entire practical surface of the heat sink.
6. The cooling apparatus for the electric motor control unit according to claim 4 or 5, wherein a part of the plurality of pin-like fins have the projections at tips thereof.
7. The cooling apparatus for the electric motor control unit according to any one of claims 1 to 6 , wherein a contact surface of the heat sink with the module is a surface to which finish machining is applied.
8. The cooling apparatus for the electric motor control unit according to any one of claims 1 to 7 , wherein the heat sink is fixed on a driving device case (10) of a driving device for a vehicle including an electric motor (M) at a predetermined distance to define a return passage of a coolant between the driving device case and the wall member of the heat sink.
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
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JP2001398631 | 2001-12-27 | ||
JP2001398631A JP3882994B2 (en) | 2001-12-27 | 2001-12-27 | Motor control unit cooling device |
JP2001-398631 | 2001-12-27 | ||
PCT/JP2002/013585 WO2003056687A1 (en) | 2001-12-27 | 2002-12-26 | Motor control unit cooling device |
Publications (2)
Publication Number | Publication Date |
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US20040150271A1 true US20040150271A1 (en) | 2004-08-05 |
US6822353B2 US6822353B2 (en) | 2004-11-23 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US10/475,148 Expired - Lifetime US6822353B2 (en) | 2001-12-27 | 2002-12-26 | Cooling apparatus for electric motor control unit |
Country Status (4)
Country | Link |
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US (1) | US6822353B2 (en) |
JP (1) | JP3882994B2 (en) |
DE (1) | DE10296733B4 (en) |
WO (1) | WO2003056687A1 (en) |
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Also Published As
Publication number | Publication date |
---|---|
JP2003199294A (en) | 2003-07-11 |
DE10296733T5 (en) | 2005-01-13 |
US6822353B2 (en) | 2004-11-23 |
WO2003056687A1 (en) | 2003-07-10 |
JP3882994B2 (en) | 2007-02-21 |
DE10296733B4 (en) | 2016-04-14 |
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