US20040238952A1 - Asymmetric plating - Google Patents
Asymmetric plating Download PDFInfo
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- US20040238952A1 US20040238952A1 US10/878,586 US87858604A US2004238952A1 US 20040238952 A1 US20040238952 A1 US 20040238952A1 US 87858604 A US87858604 A US 87858604A US 2004238952 A1 US2004238952 A1 US 2004238952A1
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- contact
- tapered
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/12—Electroplating: Baths therefor from solutions of nickel or cobalt
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- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/02—Electroplating of selected surface areas
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Definitions
- This present invention relates generally to the field of integrated circuit connectivity and, more specifically, to the field of plating contact structures upon bond pads.
- Computer systems typically include a variety of electrically interconnected integrated circuit (I/C) packages which perform a variety of functions, including memory and processing functions. Electrical interconnection of these I/C packages typically include numerous bond pads, which are structures that interface with the external connectors that join the assorted circuits. Typically, the external connectors that interface with the bond pads are either wires or solder balls depending on the mounting technique employed.
- I/C electrically interconnected integrated circuit
- a conductive layer is typically disposed upon the recessed bond pads of the I/C package to provide an electrical contact surface for the solder or the wire.
- the deposition of such a conductive layer is referred to as underbump metalization.
- Electroless deposition of nickel is typically used to form the conductive layer during the underbump metalization process and also for depositing a conductive layer in preparation for wire bonding.
- Electroless nickel deposition is performed using a chemical bath containing nickel and stabilizers.
- the stabilizers control the manner in which nickel is deposited, often by enhancing the plating of large surfaces in preference to smaller surfaces. Controlling the amount and type of stabilizer therefore allows one to select which features are plated.
- the conductive layers formed on the bond pads tend to be shaped like mushrooms, spilling over the recessed bond pad and extending outwards. Since deposition typically occurs isotropically, the periphery of the conductive layer tends to continue expanding both upward and outward until deposition is halted. This “spillover” deposition necessitates that bond pads be spaced apart by a minimum safe distance to prevent inadvertent electrical contact between bond pads. The additional space necessitated by these spillover depositions adds unnecessary size to the I/C package or, alternately, prevents the attainment of more dense configurations of bond pads upon the I/C package. These effects prevent the optimum scaling of the I/C package from being achieved.
- the mushroom cap shape associated with the conductive layer is not optimal either for wire bonding or for solder ball techniques.
- the mushroom cap shape while producing an acceptable wire bond, consumes an unnecessarily large surface area. Additionally, even with increased inter-pad spacing, the overflow increases the likelihood of incidental electrical interconnection between adjacent bond pads. For wire bonding, it would be preferable for the surface area presented by the conductive layer to correspond to the area actually needed for a successful wire bond and no more.
- the balls or bumps are disposed upon the conductive cap layer.
- the rounded surface of the conductive layer is not optimal for maximizing the shear strength of such connections. Instead, the surface area between the conductive layer and the solder structure is relatively minimal, producing less interface area to withstand shearing events. It would be preferable to construct conductive layers that minimize or eliminate such spillovers and increase the interface area available for solder ball contacts.
- the present invention may address one or more of the concerns set forth above.
- FIG. 1 illustrates a block diagram of an exemplary processor-based device
- FIG. 2 illustrates a side view of a ball grid array package in accordance with the present invention
- FIG. 3 illustrates a plan view of the backside of a ball grid array package in accordance with the present invention
- FIG. 4 illustrates a cross-sectional view of a bond pad disposed upon a substrate
- FIG. 5 illustrates a cross-sectional view of a conventional bond pad in electrical contact with a solder bump
- FIG. 6 illustrates a cross-sectional view of a conductive layer disposed upon a bond pad in accordance with the present invention
- FIG. 6A illustrates an overhead view of the conductive layer of FIG. 6
- FIG. 6B illustrates an alternate overhead view of the conductive layer of FIG. 6
- FIG. 7 illustrates a cross-sectional view of solder paste disposed upon a conductive layer in accordance with the present invention
- FIG. 8 illustrates a cross-sectional view of solder bump disposed upon a conductive layer in accordance with the present invention
- FIG. 9 illustrates a plan view of conventional bond pads disposed upon an I/C package
- FIG. 10 illustrates a plan view of bond pads disposed upon an I/C package in accordance with one embodiment of the present invention.
- FIG. 11 illustrates a plan view of bond pads disposed upon an I/C package in accordance with a second embodiment of the present invention.
- FIG. 1 a block diagram depicting an exemplary processor-based system, generally designated by reference numeral 10 , is illustrated.
- the system 10 may be any of a variety of types such as a computer, computer peripheral, network device, biomedical device, audio or visual device, communications apparatus, control circuit, etc.
- a processor 12 such as a microprocessor, controls the processing of system functions and requests in the system 10 .
- the processor 12 may comprise a plurality of processors which share system control.
- the system 10 typically includes a power supply 14 .
- the power supply 14 may advantageously include permanent batteries, replaceable batteries, and/or rechargeable batteries.
- the power supply 14 may also include an AC adapter, so the system 10 may be plugged into a wall outlet, for instance.
- the power supply 14 may also include a DC adapter such that the system 10 may be plugged into a vehicle cigarette lighter, for instance.
- a user interface 16 may be coupled to the processor 12 .
- the user interface 16 may include buttons, switches, a keyboard, a light pen, a mouse, and/or a voice recognition system, for instance.
- a display 18 may also be coupled to the processor 12 .
- the display 18 may include an LCD display, a CRT, LEDs, and/or an audio display, for example.
- an RF sub-system/baseband processor 20 may also be coupled to the processor 12 .
- the RF sub-system/baseband processor 20 may include an antenna that is coupled to an RF receiver and to an RF transmitter (not shown).
- a communications port 22 may also be coupled to the processor 12 .
- the communications port 22 may be adapted to be coupled to one or more peripheral devices 24 such as a modem, a printer, a computer, or to a network, such as a local area network, remote area network, intranet, or the Internet, for instance.
- the processor 12 controls the functioning of the system 10 by implementing software programs.
- the memory is coupled to the processor 12 to store and facilitate execution of various programs.
- the processor 12 may be coupled to the volatile memory 26 which may include Dynamic Random Access Memory (DRAM) and/or Static Random Access Memory (SRAM).
- the processor 12 may also be coupled to non-volatile memory 28 .
- the non-volatile memory 28 may include a read-only memory (ROM), such as an EPROM and/or flash memory, to be used in conjunction with the volatile memory.
- ROM read-only memory
- the size of the ROM is typically selected to be just large enough to store any necessary operating system, application programs, and fixed data.
- the volatile memory 26 on the other hand, is typically quite large so that it can store dynamically loaded applications and data.
- the non-volatile memory 28 may include a high capacity memory such as a tape or disk drive memory.
- FIG. 2 illustrates a partial cross-sectional view depicting an exemplary integrated circuit (I/C) package 36 such as may be used in the system 10 .
- the I/C package 36 typically includes an I/C chip 40 , such as a memory chip or microprocessor chip.
- Contact pads 74 may be formed on the facing surfaces of both a chip 40 and a substrate 54 as well as the opposing facing of the substrate 54 .
- the contact pads 74 serve as contact points for solder balls or, alternately, the formation points for solder bumps.
- the I/C chip 40 is electrically coupled to a substrate 54 by solder balls 70 .
- solder balls 70 are also disposed on the bottom surface of the substrate 54 so that the I/C package 36 can be electrically coupled to a printed circuit board (PCB), for example.
- PCB printed circuit board
- Both the substrate 54 and the chip 40 also include conductive routing and/or vias (not shown) which provide an electrical signal path between the contact pads 74 and the respective internal circuits.
- FIG. 3 a plan view depicting an exemplary I/C package 36 , as seen from below, is illustrated.
- the contact pads 74 are depicted as generally round but it is understood that they may be any shape, such as square or rectangular, and are not limited to circular configurations. While FIG. 3 demonstrates one possible configuration of the contact pads 74 on the bottom facing of the substrate 54 , it is to be understood that the facing surfaces of a substrate 54 and a chip 40 may be similarly formed such that corresponding contact surfaces are provided for the connective solder balls or bumps.
- FIG. 4 a partial cross-sectional view of a contact pad 74 is depicted.
- the contact pad 74 may be disposed upon either the substrate 54 or the chip 40 .
- the contact pad 74 is recessed relative to the surface of the chip 40 or the substrate 54 .
- the contact pad 74 is typically in electrical contact with an interconnect layer 80 or structure disposed within the substrate 54 or the chip 40 by means of vias 78 or other conductive means.
- a conventional configuration depicted in FIG. 5, includes a nickel cap 88 disposed upon a contact pad 74 .
- the upper surface of the nickel cap 88 presents an underbump interface 89 upon which a solder ball or solder bump 70 may be disposed.
- the nickel cap 88 and the underbump interface 89 present relatively little surface area or other resistance to shear forces 82 applied laterally to the solder bump 70 .
- FIG. 6, depicts an alternative nickel cap structure in the form of a tapered contact 90 .
- the tapered contact 90 is formed as a truncated substantially pyramidal structure, wherein the top of the structure is flattened and smaller relative to the base.
- the tapered contact 90 may also be formed with a pointed top simply by allowing the chemical deposition process, discussed below, to continue uninterrupted. It should also be understood that the tapered contact 90 may be somewhat tilted and/or have terraced sides.
- the tapered contact 90 may be formed as a cone, FIG. 6A, or as a square-based pyramid, FIG.
- the tapered contact 90 is to be understood to include any structure broader at its base than its apex and where the apex may be either a point or a flat surface. Indeed, the process described herein may even form structures which are substantially vertical, i.e. pillar or block like, as long as the top area of the structure is equal to or less than the base area of the structure.
- the tapered contact 90 is formed by an electroless nickel deposition process.
- the EveronTM SMT electroless nickel chemical bath produced by Shipley RonalTM, has been found to produce satisfactory results, though similar baths may produce equivalent results.
- the electroless nickel deposition may be accomplished by exposing the contact pad to the bath at a temperature of under 100° C., and typically in the range of 85° C. to 97° C., such as 90° C., with agitation. Agitation may be produced by stir bars, laminar flow, turbulent flow, moving the substrate, etc.
- the height of the tapered contact 90 as well as the top formation may be regulated by controlling the deposition time, temperature, agitation level and/or amount or type of stabilizer used. For example, presumably longer exposure times will allow both higher and pointier tapered structures 90 .
- the height and top of the tapered contact 90 affect the amount of underbump interface 92 presented by the surface area of the tapered contact 90 .
- the pitch 94 of the tapered sides may be regulated by controlling the flow of the chemical bath across the deposition zone, i.e. the contact pad 74 , as well as the temperature of the bath, which controls the rate of chemical reaction and deposition. Reducing flow of the chemical bath across the deposition zone and maintaining a temperature of 95° to 97° C. may produce tapered contacts 90 which are pillar like, i.e. tapered structures where the pitch 94 is large. Conversely, higher flow rates and lower chemical bath temperatures, such as 85° to 90° C. may yield tapered structures 90 where the pitch 94 is smaller, i.e. more angular.
- the addition of other chemicals to the chemical bath may also affect the deposition process, and thereby the shape of the tapered contacts 90 .
- a stabilizer such as thiourea to the chemical bath has been found to prevent formation of the tapered contact 90 , instead producing the previously known mushroom shaped caps.
- lead acetate stabilizer to the chemical bath produces tapered contacts 90 of greater pitch 94 , i.e. more vertical.
- solder paste 96 may be applied to the tapered contact 90 by a variety of means known in the art.
- the solder paste 96 is typically composed of a flux 98 and solder particles 100 .
- solder bumps 70 are formed on the tapered contacts 90 , as depicted in FIG. 8. Due to the shape of the tapered contact 90 as well as the increased surface area presented by the underbump interface 92 , shear forces 82 can be better resisted by the solder bump 70 .
- the formation of the tapered structures 90 allows for different configurations of contact pads 74 on a substrate 54 or a chip 40 .
- FIG. 9 a conventional placement of contact pads 74 A upon a substrate 58 A is depicted.
- the contact pads 74 A possess a length and width described by a contact pad dimension 102 A.
- the contact pads 74 A were circular the relevant dimension might be a radius or circumference and so on for other shapes.
- the contact pad dimension 102 A describes, directly or indirectly, the surface dimensions of the contact pad 74 A.
- the contact pads 74 are separated by an inter-pad spacing 104 .
- the contact pad dimension 102 here the length and the width, would typically be about 100 microns with an inter-pad spacing 104 of about 55 microns.
- An inter-pad spacing 104 of about 55 microns is typical using conventional techniques due to the spillover produced by conventional plating techniques, as pads are too close may contact one another and, thus, produce an unwanted connection.
- a nickel cap 88 A representative of the prior techniques, is depicted on one of the contact pads 74 A for reference.
- larger contact pads 74 B may be utilized since the inter-pad spacing 104 B may be drastically reduced due to the use of tapered contacts 90 B.
- the contact pads possessing contact pad dimensions 102 B of 150 microns and inter-pad spacing 104 B of 10 microns, are depicted in FIG. 10.
- These larger contact pads 74 B might be more useful in wire-bonding or ball grid array applications when combined with the present techniques for forming tapered contact structures 90 B.
- FIG. 11 depicts how, using the present techniques, substantially more contact pads 74 C may be placed on a substrate 58 C.
- FIG. 11 depicts both a substrate 58 C and contact pads 74 C of equal dimension to those depicted in FIG. 9.
- the contact pad dimensions 102 C are once again 100 microns, however inter-pad spacing 104 C is only 10 microns due to the use of tapered contacts 90 C.
- Use of the tapered contacts 90 C thereby allow a greater density of contact pads 74 C to be achieved on the substrate 58 C. This increase in density may allow scaling of the I/C package using conventional ball grid array or wire-bonding techniques.
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Abstract
A method and apparatus are disclosed for forming a tapered contact structure over a contact pad. The tapered contact structure may be used to securely anchor an overlying solder bump or solder ball. Additionally, the tapered contact structure allows the use of either larger contact pads or, alternately, allows a greater density of contact pads to be achieved on an integrated circuit substrate.
Description
- This application is a divisional of application Ser. No. 10/193,001, filed on Jul. 11, 2002.
- 1. Field Of The Invention
- This present invention relates generally to the field of integrated circuit connectivity and, more specifically, to the field of plating contact structures upon bond pads.
- 2. Description of the Related Art
- This section is intended to introduce the reader to various aspects of art that may be related to various aspects of the present invention, which are described and/or claimed below.
- This discussion is believed to be helpful in providing the reader with background information to facilitate a better understanding of the various aspects of the present invention. Accordingly, it should be understood that these statements are to be read in this light, and not as admissions of prior art.
- In today's complex computer systems, speed, flexibility, and reliability in timing and control are issues typically considered by design engineers tasked with meeting customer requirements while implementing innovations which are constantly being developed for computer systems and their components. Computer systems typically include a variety of electrically interconnected integrated circuit (I/C) packages which perform a variety of functions, including memory and processing functions. Electrical interconnection of these I/C packages typically include numerous bond pads, which are structures that interface with the external connectors that join the assorted circuits. Typically, the external connectors that interface with the bond pads are either wires or solder balls depending on the mounting technique employed.
- Whatever technique is employed, a conductive layer is typically disposed upon the recessed bond pads of the I/C package to provide an electrical contact surface for the solder or the wire. In the event solder balls or bumps are employed, the deposition of such a conductive layer is referred to as underbump metalization. Electroless deposition of nickel is typically used to form the conductive layer during the underbump metalization process and also for depositing a conductive layer in preparation for wire bonding.
- Electroless nickel deposition is performed using a chemical bath containing nickel and stabilizers. The stabilizers control the manner in which nickel is deposited, often by enhancing the plating of large surfaces in preference to smaller surfaces. Controlling the amount and type of stabilizer therefore allows one to select which features are plated.
- Due to the manner in which electroless nickel deposition is performed, the conductive layers formed on the bond pads tend to be shaped like mushrooms, spilling over the recessed bond pad and extending outwards. Since deposition typically occurs isotropically, the periphery of the conductive layer tends to continue expanding both upward and outward until deposition is halted. This “spillover” deposition necessitates that bond pads be spaced apart by a minimum safe distance to prevent inadvertent electrical contact between bond pads. The additional space necessitated by these spillover depositions adds unnecessary size to the I/C package or, alternately, prevents the attainment of more dense configurations of bond pads upon the I/C package. These effects prevent the optimum scaling of the I/C package from being achieved.
- Additionally, the mushroom cap shape associated with the conductive layer is not optimal either for wire bonding or for solder ball techniques. The mushroom cap shape, while producing an acceptable wire bond, consumes an unnecessarily large surface area. Additionally, even with increased inter-pad spacing, the overflow increases the likelihood of incidental electrical interconnection between adjacent bond pads. For wire bonding, it would be preferable for the surface area presented by the conductive layer to correspond to the area actually needed for a successful wire bond and no more.
- In the case of the solder ball or solder bump based techniques, the balls or bumps are disposed upon the conductive cap layer. The rounded surface of the conductive layer is not optimal for maximizing the shear strength of such connections. Instead, the surface area between the conductive layer and the solder structure is relatively minimal, producing less interface area to withstand shearing events. It would be preferable to construct conductive layers that minimize or eliminate such spillovers and increase the interface area available for solder ball contacts.
- The present invention may address one or more of the concerns set forth above.
- Certain advantages of the invention may become apparent upon reading the following detailed description and upon reference to the drawings in which:
- FIG. 1 illustrates a block diagram of an exemplary processor-based device;
- FIG. 2 illustrates a side view of a ball grid array package in accordance with the present invention;
- FIG. 3 illustrates a plan view of the backside of a ball grid array package in accordance with the present invention;
- FIG. 4 illustrates a cross-sectional view of a bond pad disposed upon a substrate;
- FIG. 5 illustrates a cross-sectional view of a conventional bond pad in electrical contact with a solder bump;
- FIG. 6 illustrates a cross-sectional view of a conductive layer disposed upon a bond pad in accordance with the present invention;
- FIG. 6A illustrates an overhead view of the conductive layer of FIG. 6;
- FIG. 6B illustrates an alternate overhead view of the conductive layer of FIG. 6;
- FIG. 7 illustrates a cross-sectional view of solder paste disposed upon a conductive layer in accordance with the present invention;
- FIG. 8 illustrates a cross-sectional view of solder bump disposed upon a conductive layer in accordance with the present invention;
- FIG. 9 illustrates a plan view of conventional bond pads disposed upon an I/C package;
- FIG. 10 illustrates a plan view of bond pads disposed upon an I/C package in accordance with one embodiment of the present invention; and
- FIG. 11 illustrates a plan view of bond pads disposed upon an I/C package in accordance with a second embodiment of the present invention.
- One or more specific embodiments of the present invention will be described below. In an effort to provide a concise description of these embodiments, not all features of an actual implementation are described in the specification. It should be appreciated that in the development of any such actual implementation, as in any engineering or design project, numerous implementation-specific decisions must be made to achieve the developers' specific goals, such as compliance with system-related and business-related constraints, which may vary from one implementation to another. Moreover, it should be appreciated that such a development effort might be complex and time consuming, but would nevertheless be a routine undertaking of design, fabrication, and manufacture for those of ordinary skill having the benefit of this disclosure.
- Turning now to the drawings, and referring initially to FIG. 1, a block diagram depicting an exemplary processor-based system, generally designated by
reference numeral 10, is illustrated. Thesystem 10 may be any of a variety of types such as a computer, computer peripheral, network device, biomedical device, audio or visual device, communications apparatus, control circuit, etc. In a typical processor-based device, aprocessor 12, such as a microprocessor, controls the processing of system functions and requests in thesystem 10. Further, theprocessor 12 may comprise a plurality of processors which share system control. - The
system 10 typically includes apower supply 14. For instance, if thesystem 10 is a portable system, thepower supply 14 may advantageously include permanent batteries, replaceable batteries, and/or rechargeable batteries. Thepower supply 14 may also include an AC adapter, so thesystem 10 may be plugged into a wall outlet, for instance. Thepower supply 14 may also include a DC adapter such that thesystem 10 may be plugged into a vehicle cigarette lighter, for instance. - Various other devices may be coupled to the
processor 12 depending on the functions that thesystem 10 performs. For instance, auser interface 16 may be coupled to theprocessor 12. Theuser interface 16 may include buttons, switches, a keyboard, a light pen, a mouse, and/or a voice recognition system, for instance. Adisplay 18 may also be coupled to theprocessor 12. Thedisplay 18 may include an LCD display, a CRT, LEDs, and/or an audio display, for example. Furthermore, an RF sub-system/baseband processor 20 may also be coupled to theprocessor 12. The RF sub-system/baseband processor 20 may include an antenna that is coupled to an RF receiver and to an RF transmitter (not shown). Acommunications port 22 may also be coupled to theprocessor 12. Thecommunications port 22 may be adapted to be coupled to one or moreperipheral devices 24 such as a modem, a printer, a computer, or to a network, such as a local area network, remote area network, intranet, or the Internet, for instance. - Because the
processor 12 controls the functioning of thesystem 10 by implementing software programs. Generally, the memory is coupled to theprocessor 12 to store and facilitate execution of various programs. For instance, theprocessor 12 may be coupled to thevolatile memory 26 which may include Dynamic Random Access Memory (DRAM) and/or Static Random Access Memory (SRAM). Theprocessor 12 may also be coupled tonon-volatile memory 28. Thenon-volatile memory 28 may include a read-only memory (ROM), such as an EPROM and/or flash memory, to be used in conjunction with the volatile memory. The size of the ROM is typically selected to be just large enough to store any necessary operating system, application programs, and fixed data. Thevolatile memory 26 on the other hand, is typically quite large so that it can store dynamically loaded applications and data. Additionally, thenon-volatile memory 28 may include a high capacity memory such as a tape or disk drive memory. - FIG. 2 illustrates a partial cross-sectional view depicting an exemplary integrated circuit (I/C)
package 36 such as may be used in thesystem 10. The I/C package 36 typically includes an I/C chip 40, such as a memory chip or microprocessor chip. Contactpads 74 may be formed on the facing surfaces of both achip 40 and asubstrate 54 as well as the opposing facing of thesubstrate 54. Thecontact pads 74 serve as contact points for solder balls or, alternately, the formation points for solder bumps. In the depicted embodiment, the I/C chip 40 is electrically coupled to asubstrate 54 bysolder balls 70. Thesolder balls 70 are also disposed on the bottom surface of thesubstrate 54 so that the I/C package 36 can be electrically coupled to a printed circuit board (PCB), for example. Both thesubstrate 54 and thechip 40 also include conductive routing and/or vias (not shown) which provide an electrical signal path between thecontact pads 74 and the respective internal circuits. - Referring now to FIG. 3, a plan view depicting an exemplary I/
C package 36, as seen from below, is illustrated. Thecontact pads 74 are depicted as generally round but it is understood that they may be any shape, such as square or rectangular, and are not limited to circular configurations. While FIG. 3 demonstrates one possible configuration of thecontact pads 74 on the bottom facing of thesubstrate 54, it is to be understood that the facing surfaces of asubstrate 54 and achip 40 may be similarly formed such that corresponding contact surfaces are provided for the connective solder balls or bumps. - Referring now to FIG. 4, a partial cross-sectional view of a
contact pad 74 is depicted. Thecontact pad 74 may be disposed upon either thesubstrate 54 or thechip 40. Typically, thecontact pad 74 is recessed relative to the surface of thechip 40 or thesubstrate 54. Thecontact pad 74 is typically in electrical contact with aninterconnect layer 80 or structure disposed within thesubstrate 54 or thechip 40 by means ofvias 78 or other conductive means. - A conventional configuration, depicted in FIG. 5, includes a
nickel cap 88 disposed upon acontact pad 74. The upper surface of thenickel cap 88 presents anunderbump interface 89 upon which a solder ball orsolder bump 70 may be disposed. As depicted, thenickel cap 88 and theunderbump interface 89 present relatively little surface area or other resistance toshear forces 82 applied laterally to thesolder bump 70. - FIG. 6, in accordance with an embodiment of the present invention, depicts an alternative nickel cap structure in the form of a
tapered contact 90. In one embodiment, the taperedcontact 90 is formed as a truncated substantially pyramidal structure, wherein the top of the structure is flattened and smaller relative to the base. The taperedcontact 90, however, may also be formed with a pointed top simply by allowing the chemical deposition process, discussed below, to continue uninterrupted. It should also be understood that the taperedcontact 90 may be somewhat tilted and/or have terraced sides. As seen from above in FIGS. 6A and 6B, the taperedcontact 90 may be formed as a cone, FIG. 6A, or as a square-based pyramid, FIG. 6B, depending on the shape of thecontact pad 74. Therefore, as used in the present application, the taperedcontact 90 is to be understood to include any structure broader at its base than its apex and where the apex may be either a point or a flat surface. Indeed, the process described herein may even form structures which are substantially vertical, i.e. pillar or block like, as long as the top area of the structure is equal to or less than the base area of the structure. - In the embodiment depicted in FIG. 6, the tapered
contact 90 is formed by an electroless nickel deposition process. The Everon™ SMT electroless nickel chemical bath, produced by Shipley Ronal™, has been found to produce satisfactory results, though similar baths may produce equivalent results. The electroless nickel deposition may be accomplished by exposing the contact pad to the bath at a temperature of under 100° C., and typically in the range of 85° C. to 97° C., such as 90° C., with agitation. Agitation may be produced by stir bars, laminar flow, turbulent flow, moving the substrate, etc. - As nickel deposition occurs, successive layers of nickel encompass less area than the preceding layers, ultimately forming the desired tapered
contact 90. The height of the taperedcontact 90 as well as the top formation, i.e., flat or pointed, may be regulated by controlling the deposition time, temperature, agitation level and/or amount or type of stabilizer used. For example, presumably longer exposure times will allow both higher and pointiertapered structures 90. The height and top of the taperedcontact 90 affect the amount ofunderbump interface 92 presented by the surface area of the taperedcontact 90. - The
pitch 94 of the tapered sides may be regulated by controlling the flow of the chemical bath across the deposition zone, i.e. thecontact pad 74, as well as the temperature of the bath, which controls the rate of chemical reaction and deposition. Reducing flow of the chemical bath across the deposition zone and maintaining a temperature of 95° to 97° C. may produce taperedcontacts 90 which are pillar like, i.e. tapered structures where thepitch 94 is large. Conversely, higher flow rates and lower chemical bath temperatures, such as 85° to 90° C. may yieldtapered structures 90 where thepitch 94 is smaller, i.e. more angular. - The addition of other chemicals to the chemical bath may also affect the deposition process, and thereby the shape of the tapered
contacts 90. For example, the addition of a stabilizer such as thiourea to the chemical bath has been found to prevent formation of the taperedcontact 90, instead producing the previously known mushroom shaped caps. Conversely, the addition of lead acetate stabilizer to the chemical bath produces taperedcontacts 90 ofgreater pitch 94, i.e. more vertical. - Referring now to FIGS. 7 and 8, the use of the tapered
contacts 90 as an underbump metalization structure is depicted. In particular, after formation of the taperedcontact 90,solder paste 96 may be applied to the taperedcontact 90 by a variety of means known in the art. Thesolder paste 96 is typically composed of aflux 98 andsolder particles 100. After thermal treatment, solder bumps 70 are formed on the taperedcontacts 90, as depicted in FIG. 8. Due to the shape of the taperedcontact 90 as well as the increased surface area presented by theunderbump interface 92,shear forces 82 can be better resisted by thesolder bump 70. - Additionally, the formation of the tapered
structures 90 allows for different configurations ofcontact pads 74 on asubstrate 54 or achip 40. Referring now to FIG. 9, a conventional placement ofcontact pads 74A upon asubstrate 58A is depicted. As depicted, thecontact pads 74A possess a length and width described by acontact pad dimension 102A. Clearly, if thecontact pads 74A were circular the relevant dimension might be a radius or circumference and so on for other shapes. For purposes of the depicted embodiment, however, thecontact pad dimension 102A describes, directly or indirectly, the surface dimensions of thecontact pad 74A. Additionally, thecontact pads 74 are separated by an inter-pad spacing 104. Using conventional techniques, the contact pad dimension 102, here the length and the width, would typically be about 100 microns with an inter-pad spacing 104 of about 55 microns. An inter-pad spacing 104 of about 55 microns is typical using conventional techniques due to the spillover produced by conventional plating techniques, as pads are too close may contact one another and, thus, produce an unwanted connection. Anickel cap 88A, representative of the prior techniques, is depicted on one of thecontact pads 74A for reference. - Referring now to FIG. 10, using the present techniques, which eliminate the spillover associated with prior techniques,
larger contact pads 74B may be utilized since theinter-pad spacing 104B may be drastically reduced due to the use of taperedcontacts 90B. On asubstrate 58B identical to that depicted in FIG. 9, the contact pads, possessingcontact pad dimensions 102B of 150 microns andinter-pad spacing 104B of 10 microns, are depicted in FIG. 10. Theselarger contact pads 74B might be more useful in wire-bonding or ball grid array applications when combined with the present techniques for forming taperedcontact structures 90B. - Similarly, FIG. 11 depicts how, using the present techniques, substantially
more contact pads 74C may be placed on asubstrate 58C. FIG. 11 depicts both asubstrate 58C andcontact pads 74C of equal dimension to those depicted in FIG. 9. As depicted, thecontact pad dimensions 102C are once again 100 microns, however inter-pad spacing 104C is only 10 microns due to the use of tapered contacts 90C. Use of the tapered contacts 90C thereby allow a greater density ofcontact pads 74C to be achieved on thesubstrate 58C. This increase in density may allow scaling of the I/C package using conventional ball grid array or wire-bonding techniques. - While the invention may be susceptible to various modifications and alternative forms, specific embodiments have been shown by way of example in the drawings and will be described in detail herein. However, it should be understood that the invention is not intended to be limited to the particular forms disclosed. Rather, the invention is to cover all modifications, equivalents and alternatives falling within the spirit and scope of the invention as defined by the following appended claims.
Claims (8)
1. A solder ball contact comprising:
a substrate having a contact region; and
a tapered nickel contact formed over the contact region.
2. The solder ball contact of claim 1 , wherein the tapered nickel contact is substantially pyramidal.
3. The solder ball contact of claim 1 , wherein the tapered nickel contact is substantially conical.
4. The solder ball contact of claim 1 , wherein the contact region comprises aluminum.
5. The solder ball contact of claim 1 , wherein the contact region comprises copper.
6. The solder ball contact of claim 1 , wherein the contact region comprises an underbump metalization layer.
7. The solder ball contact of claim 1 , wherein the solder ball contact is formed by providing a nickel bath, controlling the temperature of the nickel bath to no more than 90 degrees Celsius, placing the substrate having the contact region to be plated in the nickel bath, and causing movement of the nickel bath relative to the contact region to cause nickel from the nickel bath to plate onto the contact region to form the tapered nickel contact.
8. The solder ball contact of claim 1 , comprising a solder ball disposed over the tapered nickel contact.
Priority Applications (2)
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US10/878,586 US20040238952A1 (en) | 2002-07-11 | 2004-06-28 | Asymmetric plating |
US10/930,510 US7256115B2 (en) | 2002-07-11 | 2004-08-31 | Asymmetric plating |
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US10/930,510 Continuation US7256115B2 (en) | 2002-07-11 | 2004-08-31 | Asymmetric plating |
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US20120006592A1 (en) * | 2010-07-09 | 2012-01-12 | Ibiden Co., Ltd | Wiring board and method for manufacturing the same |
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US6767817B2 (en) * | 2002-07-11 | 2004-07-27 | Micron Technology, Inc. | Asymmetric plating |
JP2004304151A (en) * | 2003-03-20 | 2004-10-28 | Seiko Epson Corp | Semiconductor wafer, semiconductor device and its manufacturing method, circuit board, and electronic apparatus |
JP4817418B2 (en) * | 2005-01-31 | 2011-11-16 | オンセミコンダクター・トレーディング・リミテッド | Circuit device manufacturing method |
US7808117B2 (en) * | 2006-05-16 | 2010-10-05 | Freescale Semiconductor, Inc. | Integrated circuit having pads and input/output (I/O) cells |
US20070267748A1 (en) * | 2006-05-16 | 2007-11-22 | Tran Tu-Anh N | Integrated circuit having pads and input/output (i/o) cells |
JP4303282B2 (en) * | 2006-12-22 | 2009-07-29 | Tdk株式会社 | Wiring structure of printed wiring board and method for forming the same |
JP4331769B2 (en) * | 2007-02-28 | 2009-09-16 | Tdk株式会社 | Wiring structure, method for forming the same, and printed wiring board |
US8766439B2 (en) | 2009-12-10 | 2014-07-01 | International Business Machines Corporation | Integrated circuit chip with pyramid or cone-shaped conductive pads for flexible C4 connections and a method of forming the integrated circuit chip |
KR20170039728A (en) * | 2014-08-08 | 2017-04-11 | 존슨 일렉트릭 에스.에이. | Fan, pump, motor assembly and integrated circuit for motor drive |
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US7221052B2 (en) * | 2004-10-19 | 2007-05-22 | Advanced Semiconductor Engineering, Inc. | Chip scale package with micro antenna and method for manufacturing the same |
US20120006592A1 (en) * | 2010-07-09 | 2012-01-12 | Ibiden Co., Ltd | Wiring board and method for manufacturing the same |
US8755196B2 (en) * | 2010-07-09 | 2014-06-17 | Ibiden Co., Ltd. | Wiring board and method for manufacturing the same |
Also Published As
Publication number | Publication date |
---|---|
US20040007611A1 (en) | 2004-01-15 |
US6767817B2 (en) | 2004-07-27 |
US7256115B2 (en) | 2007-08-14 |
US20050032387A1 (en) | 2005-02-10 |
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