US20050001697A1 - Electronic filter assembly - Google Patents
Electronic filter assembly Download PDFInfo
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- US20050001697A1 US20050001697A1 US10/909,958 US90995804A US2005001697A1 US 20050001697 A1 US20050001697 A1 US 20050001697A1 US 90995804 A US90995804 A US 90995804A US 2005001697 A1 US2005001697 A1 US 2005001697A1
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- Prior art keywords
- insulator
- terminal
- female
- collet
- housing
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
- H01R24/38—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts
- H01R24/40—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts specially adapted for high frequency
- H01R24/42—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts specially adapted for high frequency comprising impedance matching means or electrical components, e.g. filters or switches
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
- H01R13/5213—Covers
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- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H7/00—Multiple-port networks comprising only passive electrical elements as network components
- H03H7/01—Frequency selective two-port networks
- H03H7/0115—Frequency selective two-port networks comprising only inductors and capacitors
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K9/00—Screening of apparatus or components against electric or magnetic fields
- H05K9/0066—Constructional details of transient suppressor
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R2103/00—Two poles
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R2201/00—Connectors or connections adapted for particular applications
- H01R2201/18—Connectors or connections adapted for particular applications for television
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- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H2250/00—Indexing scheme relating to dual- or multi-band filters
Definitions
- the present invention relates generally to electronic filters used in the cable television industry, and relates more particularly to the construction and assembly of such filters.
- Typical electronic filter constructions in the cable television (CATV) industry involve a considerable number of parts, such as, for example, one or more circuit boards, connecting wires or leads, filter circuit components, isolation plates, blocks or chambers, input and output terminals, moisture barrier seals or plugs, connector housings, sub-housings or caps, o-rings, outer housing sleeves, and potting material.
- This elaborate array of parts constrains efforts to: minimize the size and weight of the filters; reduce material and labor costs associated with assembly of the filters; and simplify and automate the assembly process. Examples of such filter constructions are shown and described in: U.S. Pat. No. 5,278,525 to Palinkas; U.S. Pat. No. 4,901,043 to Palinkas; U.S. Pat.
- FIG. 1 shows a simplified step attenuator circuit 10 containing a forward (or highpass) path 12 and a return (or lowpass) path 14 .
- Cascaded or elongated circuit board arrangements such as shown in U.S. Pat. No. 5,770,983 to Zennamo, Jr. et al., U.S. Pat. No. 4,901,043 to Palinkas, U.S. Pat. No. 4,701,726 to Holdsworth, U.S. Pat.
- U.S. Pat. No. 5,278,525 to Palinkas discloses parallel circuit boards for a CATV notch filter (or “trap”), rather than for a dual path filter.
- the construction includes a considerable number of extra parts, such as an isolation shield, circuit board housings, tuning screw housings, o-rings, and an outer housing sleeve.
- a prime path for moisture penetration into the filter is through the terminal fittings or connectors. While efforts to prevent moisture penetration through filter connectors (such as disclosed in U.S. Pat. No. 5,278,525 to Palinkas) have been satisfactory, there remains a need to improve moisture resistance through these connector paths.
- CATV filter construction Another consideration in CATV filter construction is to establish a good and reliable electrical ground between the filter circuit or circuits and the filter housing. Electrical ground has been established by soldering or fitting isolation shields or blocks between the circuit boards and the filter housing, or by soldering wires or leads between the circuit board and housing. See, for example, U.S. Pat. No. 4,701,726 to Holdsworth. However, such methods usually require additional components or manual assembly steps.
- an electronic filter assembly of the type that includes a female terminal cap and a collet assembly.
- the female terminal cap has a fitting portion and contains a terminal passage through the fitting portion.
- the collet assembly is secured in and substantially closes the terminal passage of the female terminal cap.
- the collet assembly comprises an insulator, a collet terminal, and a seal.
- the insulator is made from a single piece of insulator material and contains a bore therethrough.
- the collet terminal extends through the bore of the insulator.
- the seal is located inside the terminal passage of the female terminal cap, between the collet terminal and the female terminal cap.
- an electronic filter comprises a conductive housing having input and output ends.
- the housing has a body portion and a female connector.
- the female connector is located at the input end of the housing and has a diameter less than that of the body portion.
- a circuit board is located within the body portion of the housing.
- a collet assembly is located within the female connector to receive electrical signals and conduct them to the circuit board.
- the collet assembly includes an insulator member, a conductor, and an elastomeric sealing member.
- the insulator member is located within the female connector.
- the insulator member contains a generally cylindrical opening through its length.
- the conductor extends through the opening of the insulator member.
- the conductor has an input end adjacent the input end of the housing and an output end adjacent the circuit board.
- the conductor has a hollow interior at its input end.
- the elastomeric sealing member surrounds the insulator member in compressed engagement with the insulator member and the surrounding female connector, to provide a moisture seal between the
- FIG. 1 is a schematic diagram of a dual-path filter circuit
- FIG. 2 is a longitudinal cross-sectional view of a filter constructed in accordance with the teachings of the prior art
- FIG. 3A is a longitudinal cross-sectional view of a filter constructed in accordance with the present invention.
- FIG. 3B is an enlarged cross-sectional view of the circled area in FIG. 3A ;
- FIG. 4 is an exploded view of the filter shown in FIG. 3A ;
- FIG. 5 is an exploded view showing a modification to the filter of FIG. 4 ;
- FIG. 6 is an exploded view showing another modification to the filter of FIG. 4 .
- the filter assembly of the present invention is especially suited for dual (or parallel) path filter circuits.
- dual path circuits include at least two separate circuit paths. Examples of dual path filters are diplex, windowed highpass, and some step attenuator filters.
- FIG. 1 there is shown a schematic of a dual path filter circuit 10 , having a highpass circuit path 12 and a lowpass circuit path 14 .
- Circuit 10 is a simplified version of a step attenuator circuit described in U.S. Pat. No. 5,745,838 to Tresness et al., incorporated herein by reference.
- the present invention is not limited to filter assemblies for any particular filter circuit. Circuit 10 is presented only as an example of a dual path circuit. An understanding of circuit 10 is not necessary for an understanding of the present invention.
- FIG. 2 shows a sectional view of a conventional filter construction.
- the construction includes a female terminal cap 16 , a male terminal cap 18 , an elongated circuit board 20 , a female terminal 22 , a male terminal 24 , o-rings 26 and 28 , and an outer housing sleeve 30 .
- Terminal caps 16 and 18 are soldered together by way of a solder ring 32 .
- Female terminal 22 is connected to a female connector assembly 34 which includes a sealing member 36 .
- Male terminal 24 extends through an internally threaded fitting 38 contained in cap 18 .
- Terminal 24 is tightly fitted through a sealing wafer 40 secured inside cap 18 .
- the filter shown in FIG. 2 is of the type that does not require shielding or tunable filter components. As a result, low profile, surface mounted filter components 44 are used. It is apparent from FIG. 2 that this conventional construction produces an enormous amount of wasted internal space, and the elongated shape of circuit board 20 constrains efforts to reduce the length of the filter.
- FIG. 3A depicts the preferred embodiment of the present invention. It does not include the outer housing sleeve and accompanying o-rings. The elimination of these parts simplifies the assembly and allows the filter manufacturer to adopt a more automated assembly process.
- a filter 50 includes a female terminal cap 52 and a male terminal cap 54 .
- Caps 52 and 54 are disposed along a longitudinal axis L, in opposing relation to each other.
- Caps 52 and 54 are made of any suitable conductive metal typically used in the filter industry.
- Cap 52 includes a cylindrical portion 56 having an extension or crimping sleeve 58 .
- Cylindrical portion 56 extends to cap 54 , and sleeve 58 is crimped around cap 54 , to form a filter housing with an interior volume 60 ( FIG. 3A ).
- Cap 54 contains an external circumferential groove 62 ( FIGS. 3A and 4 ).
- Caps 52 and 54 are sealed together using a solder ring 64 received in groove 62 .
- a circumferential solder joint is established with ring 64 , by way of induction soldering.
- the solder joint also establishes a good electrical ground connection between caps 52 and 54 .
- Induction soldering is preferred because it can be implemented as an automated assembly step. As a result of the above-described crimping and soldering, a secure physical and electrical connection is established between caps 52 and 54 .
- Female terminal cap 52 includes a fitting portion 66 containing external threads 67 and a terminal passage 68 .
- Male terminal cap 54 includes a fitting portion 70 containing internal threads 71 and a terminal passage 72 .
- Passages 68 and 72 each establish a passageway between interior volume 60 and the exterior of filter 50 .
- circuit boards 74 , 76 are enclosed in interior volume 60 .
- Circuit boards 74 , 76 are arranged substantially parallel to each other and to longitudinal axis L.
- parallel is not intended to mean precisely parallel. The term includes orientations that may produce acute angles between the circuit boards.
- circuit board 74 includes—(i) front and rear surfaces 78 , 79 , (ii) a filter circuit 80 located on front surface 78 , (iii) a pair of ground contacts 82 , 83 electrically connected to circuit 80 , and (iv) a terminal 84 electrically coupled to circuit 80 .
- Circuit board 76 includes—(i) front and rear surfaces 86 , 87 , (ii) a filter circuit 88 located on front surface 86 , (iii) a pair of ground contacts 90 , 91 electrically connected to circuit 88 , and (iv) a terminal 92 electrically coupled to circuit 88 .
- circuit 80 is connected to circuit 88 by way of jumper wires 93 a , 93 b ( FIG. 4 ), to form a complete filter circuit (such as shown in FIG. 1 ).
- Circuits 80 , 88 are preferably implemented with all surface mounted filter components, including fixed-tuned chip (ceramic medium) inductors and/or ferrite core inductors.
- Dual filter circuit 10 ( FIG. 1 ) can be neatly arranged on circuit boards 74 , 76 , as indicated by the broken lines in FIG. 1 .
- circuit board 74 contains circuit path 14 which is embodied in circuit 80
- circuit board 76 contains circuit path 12 which is embodied in circuit 88 .
- These paths are joined together by jumper wires 93 a , 93 b ( FIG. 1 ). It is to be noted that the present invention is not limited to dual path circuits or to the separation of dual circuit paths on respective circuit boards. Any operable arrangement may be employed.
- filter circuit or “circuit” on a circuit board
- circuit it is intended to mean any arrangement of a circuit component or circuit components, whether or not constituting a complete or identifiable filter circuit.
- the example presented in this disclosure is merely to illustrate the suitability of the parallel circuit board arrangement to a dual path circuit.
- Circuit boards 74 , 76 are mounted directly to male terminal cap 54 . As best shown in FIG. 4 , circuit boards 74 , 76 have mating ends 75 , 77 , respectively, and the ground contacts are located at the mating ends. Terminal cap 54 contains two pairs of opposed notches 94 a , 94 b and 94 c , 94 d .
- the term “groove” shall include its normally intended meanings and, in addition, it shall include notch pairs, such as notch pairs 94 a , 94 b and 94 c , 94 d .
- notch pair 94 a , 94 b may be properly referred to herein as groove 94 a , 94 b .
- Grooves 94 a , 94 b and 94 c , 94 d are configured to receive, in a tight press fit, the mating ends of circuit boards 74 , 76 , respectively. This tight press fit secures the circuit boards in position.
- Circuits 80 , 88 are electrically coupled to terminal cap 54 via the ground contacts, and thus establish a common electrical ground for circuits 80 , 88 .
- Ground contacts 82 , 82 a and 83 , 83 a are in registration and direct contact with notches 94 a and 94 b , respectively, and ground contacts 90 , 90 a and 91 , 91 a are in registration and direct contact with notches 94 c and 94 d , respectively.
- Each of the ground contacts is coated with solder when circuit boards 74 , 76 are produced. The solder coating ensures a tight fit between the contacts and the notches.
- Terminal 92 is a male connector terminal which extends through and is operatively supported inside terminal passage 72 .
- a potting wafer 95 made of low density polyethylene, is inserted into and substantially closes off terminal passage 72 .
- Wafer 95 contains an open bore through which terminal 92 tightly fits. Once installed, wafer 95 seals passage 72 , substantially preventing moisture from entering filter 50 through passage 72 .
- Terminal 84 includes a female terminal assembly 96 which extends through and is operatively supported inside terminal passage 68 .
- Terminal assembly 96 includes a female connector element or collet terminal 96 a , a polypropylene insulator 96 b containing an external o-ring groove 96 c ( FIG. 4 ), and an o-ring 96 d seated in groove 96 c .
- Assembly 96 is inserted into and substantially closes off terminal passage 68 .
- Insulator 96 b and o-ring 96 d together, seal passage 68 , substantially preventing moisture from entering the filter between passage 68 and insulator 96 b .
- Insulator 96 b contains an open bore through which collet terminal 96 a tightly fits.
- collet terminal 96 a has a pair circumferential (360°), protruding barbs or ribs 98 .
- Collet 96 a is press fitted through the bore of insulator 96 b , causing barbs 98 to penetrate and anchor into insulator 96 b ( FIG. 3B ).
- “Penetration” of barbs 98 may or may not include breaking into the insulator material—typically, the barbs will penetrate the insulator by deforming the insulator material. The barbs, and their penetration into the insulator, help prevent moisture from entering filter 50 , between the bore of insulator 96 b and collet 96 a.
- insulator 96 b has a cone-shaped nose 99 , which allows o-ring 96 d to be easily slipped over the insulator and seated in groove 96 c .
- This cone-shape allows o-ring 96 d to be installed on the insulator by an automated assembly step.
- the construction as above-described, may eliminate the need for potting material inside the filter, in most applications.
- circuits 180 , 188 each include a pair of printed inductors 180 a , 180 b and 188 a , 188 b , respectively, etched on respective rear surfaces 179 and 187 .
- Inductors 180 a , 180 b and 188 a , 188 b may serve, for example, as inductors L 3 , L 4 and L 1 , L 2 , respectively, in the circuit shown in FIG. 1 .
- the capacitors of circuits 180 , 188 would remain on the front surfaces of circuit boards 174 , 176 .
- the embodiment of FIG. 5 is otherwise the same as the embodiment of FIGS. 3A, 3B and 4 .
- circuits 280 , 288 are located on rear surfaces 279 , 287 , respectively, and ground planes 281 , 289 are located on the front surfaces of boards 274 , 276 , respectively.
- the ground planes provide shielding between circuits 280 , 288 .
- Ground planes 281 , 289 are grounded by their direct physical contact with notches 294 a , 294 b and 294 c , 294 d , respectively, when boards 274 , 276 are seated in the notches. Thus, separate ground contacts are not necessary on the front surfaces of the boards. As shown in FIG. 6 , ground contacts 282 a , 283 a and 290 a , 291 a are located on the rear surfaces of boards 274 and 276 , respectively.
- a circular opening 281 a is contained in ground plane 281 to allow terminal 284 to be connected to board 274 without shorting to ground.
- a similar opening is provided in ground plane 289 for terminal 292 . Openings are also contained in the ground planes to accommodate jumper wires 293 a , 293 b .
- the embodiment of FIG. 6 is otherwise the same as the embodiment of FIGS. 3A, 3B and 4 .
Abstract
An electronic filter comprises a housing having input and output ends. The housing has a body and a connector. The connector is located at the input end of the housing. A circuit board is located within the body. A collet assembly is located within the connector to receive electrical signals and conduct them to the circuit board. The collet assembly includes an insulator, a conductor, and an elastomeric sealing member. The insulator is located within the connector. The insulator contains a generally cylindrical opening through its length. The conductor extends through the opening of the insulator. The conductor has an input end adjacent the input end of the housing and an output end adjacent the circuit board. The conductor has a hollow interior at its input end. The sealing member surrounds the insulator in compressed engagement with the insulator and the surrounding connector.
Description
- This application is a continuation of U.S. application Ser. No. 10/721,492, filed Nov. 25, 2003, which is a continuation of U.S. application Ser. No. 09/898,543, filed Jun. 29, 2001, now U.S. Pat. No. 6,674,343, which is a continuation of application Ser. No. 09/382,064, filed Aug. 24, 1999, now U.S. Pat. No. 6,323,743.
- 1. Technical Field
- The present invention relates generally to electronic filters used in the cable television industry, and relates more particularly to the construction and assembly of such filters.
- 2. Background Art
- Typical electronic filter constructions in the cable television (CATV) industry involve a considerable number of parts, such as, for example, one or more circuit boards, connecting wires or leads, filter circuit components, isolation plates, blocks or chambers, input and output terminals, moisture barrier seals or plugs, connector housings, sub-housings or caps, o-rings, outer housing sleeves, and potting material. This elaborate array of parts constrains efforts to: minimize the size and weight of the filters; reduce material and labor costs associated with assembly of the filters; and simplify and automate the assembly process. Examples of such filter constructions are shown and described in: U.S. Pat. No. 5,278,525 to Palinkas; U.S. Pat. No. 4,901,043 to Palinkas; U.S. Pat. No. 4,701,726 to Holdsworth; U.S. Pat. No. 4,451,803 to Holdsworth et al; U.S. Pat. No. 3,579,156 to Parfitt; and U.S. Pat. No. 3,065,434 to Calderhead.
- For such CATV filters as highpass and lowpass filters, diplex filters, windowed highpass filters, and step attenuator (or return path) filters, tunable filter circuits and shielding between filter components and circuits are not normally required. Thus, for these types of filters, an opportunity is presented to simplify filter components, construction and assembly. U.S. Pat. No. 5,745,838 to Tresness et a. discloses (FIGS. 8-10) a filter construction for a return path filter called a “step attenuator.” This construction is also shown in
FIG. 2 herein, as representing the prior art construction for this type of filter. While simplification was achieved in U.S. Pat. No. 5,745,838, the construction still required two major o-rings around the male and female terminal caps and an outer housing sleeve (SeeFIG. 2 herein); and, manual assembly of these parts was still required. - Many diplex, windowed highpass, and return path filters (See, e.g., embodiments shown in FIGS. 1-5 of U.S. Pat. No. 5,745,838), have dual (or “parallel”) circuit paths. For example,
FIG. 1 , herein, shows a simplifiedstep attenuator circuit 10 containing a forward (or highpass)path 12 and a return (or lowpass)path 14. Cascaded or elongated circuit board arrangements such as shown in U.S. Pat. No. 5,770,983 to Zennamo, Jr. et al., U.S. Pat. No. 4,901,043 to Palinkas, U.S. Pat. No. 4,701,726 to Holdsworth, U.S. Pat. No. 4,451,803 to Holdsworth et al., U.S. Pat. No. 3,579,156 to Parfitt, and U.S. Pat. No. 3,065,434 to Calderhead, are not optimum platforms for such dual path filters. A more optimum platform would be to have two circuit boards disposed in a parallel arrangement. - U.S. Pat. No. 5,278,525 to Palinkas discloses parallel circuit boards for a CATV notch filter (or “trap”), rather than for a dual path filter. The construction includes a considerable number of extra parts, such as an isolation shield, circuit board housings, tuning screw housings, o-rings, and an outer housing sleeve.
- In most CATV applications, the filters are installed outdoors. Thus, it is important that the filter construction be moisture resistant. Efforts to make filters moisture resistant have included enclosing the filter in an outer housing sleeve and employing o-rings between the filter and the outer housing sleeve. See, e.g., U.S. Pat. No. 5,745,838 to Tresness et al., U.S. Pat. No. 5,278,525 to Palinkas, U.S. Pat. No. 4,701,726 to Holdsworth, and U.S. Pat. No. 4,451,803 to Holdsworth et al. Such an approach requires the additional parts and expense of o-rings and outer housing sleeves, and may require manual assembly of such parts.
- A prime path for moisture penetration into the filter is through the terminal fittings or connectors. While efforts to prevent moisture penetration through filter connectors (such as disclosed in U.S. Pat. No. 5,278,525 to Palinkas) have been satisfactory, there remains a need to improve moisture resistance through these connector paths.
- Another consideration in CATV filter construction is to establish a good and reliable electrical ground between the filter circuit or circuits and the filter housing. Electrical ground has been established by soldering or fitting isolation shields or blocks between the circuit boards and the filter housing, or by soldering wires or leads between the circuit board and housing. See, for example, U.S. Pat. No. 4,701,726 to Holdsworth. However, such methods usually require additional components or manual assembly steps.
- It is therefore an object of the present invention to provide an electronic filter construction that avoids the limits and problems associated with the prior art.
- It is another object of the present invention to provide an electronic filter construction that is more suitable for automated assembly than previous filter constructions.
- It is a further object of the present invention to provide an electronic filter construction that requires less parts than previous filter constructions.
- It is still another object of the present invention to reduce material and labor costs associated with the assembly of an electronic filter;
- It is still a further object of the present invention to reduce the size and weight of an electronic filter; and
- It is still yet another object of the present invention to provide an electronic filter construction that has improved moisture resistance.
- These and other objects are attained in accordance with the present invention wherein there is provided an electronic filter assembly of the type that includes a female terminal cap and a collet assembly. The female terminal cap has a fitting portion and contains a terminal passage through the fitting portion. The collet assembly is secured in and substantially closes the terminal passage of the female terminal cap. The collet assembly comprises an insulator, a collet terminal, and a seal. The insulator is made from a single piece of insulator material and contains a bore therethrough. The collet terminal extends through the bore of the insulator. The seal is located inside the terminal passage of the female terminal cap, between the collet terminal and the female terminal cap.
- In a more specific embodiment, an electronic filter comprises a conductive housing having input and output ends. The housing has a body portion and a female connector. The female connector is located at the input end of the housing and has a diameter less than that of the body portion. A circuit board is located within the body portion of the housing. A collet assembly is located within the female connector to receive electrical signals and conduct them to the circuit board. The collet assembly includes an insulator member, a conductor, and an elastomeric sealing member. The insulator member is located within the female connector. The insulator member contains a generally cylindrical opening through its length. The conductor extends through the opening of the insulator member. The conductor has an input end adjacent the input end of the housing and an output end adjacent the circuit board. The conductor has a hollow interior at its input end. The elastomeric sealing member surrounds the insulator member in compressed engagement with the insulator member and the surrounding female connector, to provide a moisture seal between the insulator member and the female connector.
- Further objects of the present invention will become apparent from the following description of the preferred embodiment with reference to the accompanying drawing, in which:
-
FIG. 1 is a schematic diagram of a dual-path filter circuit; -
FIG. 2 is a longitudinal cross-sectional view of a filter constructed in accordance with the teachings of the prior art; -
FIG. 3A is a longitudinal cross-sectional view of a filter constructed in accordance with the present invention; -
FIG. 3B is an enlarged cross-sectional view of the circled area inFIG. 3A ; -
FIG. 4 is an exploded view of the filter shown inFIG. 3A ; -
FIG. 5 is an exploded view showing a modification to the filter ofFIG. 4 ; and -
FIG. 6 is an exploded view showing another modification to the filter ofFIG. 4 . - The filter assembly of the present invention is especially suited for dual (or parallel) path filter circuits. As understood in the art, dual path circuits include at least two separate circuit paths. Examples of dual path filters are diplex, windowed highpass, and some step attenuator filters. Referring now to
FIG. 1 , there is shown a schematic of a dualpath filter circuit 10, having ahighpass circuit path 12 and alowpass circuit path 14.Circuit 10 is a simplified version of a step attenuator circuit described in U.S. Pat. No. 5,745,838 to Tresness et al., incorporated herein by reference. The present invention is not limited to filter assemblies for any particular filter circuit.Circuit 10 is presented only as an example of a dual path circuit. An understanding ofcircuit 10 is not necessary for an understanding of the present invention. -
FIG. 2 shows a sectional view of a conventional filter construction. The construction includes afemale terminal cap 16, amale terminal cap 18, anelongated circuit board 20, a female terminal 22, amale terminal 24, o-rings 26 and 28, and anouter housing sleeve 30. Terminal caps 16 and 18 are soldered together by way of asolder ring 32. Female terminal 22 is connected to afemale connector assembly 34 which includes a sealingmember 36.Male terminal 24 extends through an internally threaded fitting 38 contained incap 18.Terminal 24 is tightly fitted through a sealingwafer 40 secured insidecap 18. The filter shown inFIG. 2 is of the type that does not require shielding or tunable filter components. As a result, low profile, surface mountedfilter components 44 are used. It is apparent fromFIG. 2 that this conventional construction produces an enormous amount of wasted internal space, and the elongated shape ofcircuit board 20 constrains efforts to reduce the length of the filter. - The conventional filter construction of
FIG. 2 is contrasted markedly by the filter construction of the present invention, shown inFIG. 3A .FIG. 3A depicts the preferred embodiment of the present invention. It does not include the outer housing sleeve and accompanying o-rings. The elimination of these parts simplifies the assembly and allows the filter manufacturer to adopt a more automated assembly process. - The preferred construction will now be described in detail with reference to
FIGS. 3A, 3B and 4. Afilter 50 includes afemale terminal cap 52 and amale terminal cap 54.Caps Caps Cap 52 includes acylindrical portion 56 having an extension or crimpingsleeve 58.Cylindrical portion 56 extends to cap 54, andsleeve 58 is crimped aroundcap 54, to form a filter housing with an interior volume 60 (FIG. 3A ).Cap 54 contains an external circumferential groove 62 (FIGS. 3A and 4 ).Caps solder ring 64 received ingroove 62. A circumferential solder joint is established withring 64, by way of induction soldering. The solder joint also establishes a good electrical ground connection betweencaps caps - Female
terminal cap 52 includes afitting portion 66 containingexternal threads 67 and aterminal passage 68. Maleterminal cap 54 includes afitting portion 70 containinginternal threads 71 and aterminal passage 72.Passages interior volume 60 and the exterior offilter 50. - As shown in
FIG. 3A , a pair offilter circuit boards interior volume 60.Circuit boards - As best shown in
FIG. 4 ,circuit board 74 includes—(i) front andrear surfaces filter circuit 80 located onfront surface 78, (iii) a pair ofground contacts circuit 80, and (iv) a terminal 84 electrically coupled tocircuit 80.Circuit board 76 includes—(i) front andrear surfaces filter circuit 88 located onfront surface 86, (iii) a pair ofground contacts circuit 88, and (iv) a terminal 92 electrically coupled tocircuit 88. It is preferred that another, corresponding pair of ground contacts be located on the rear surfaces ofboards corresponding contacts FIG. 4 ). These corresponding pairs of contacts are likewise electrically connected to their respective filter circuits (80, 88).Circuit 80 is connected tocircuit 88 by way ofjumper wires FIG. 4 ), to form a complete filter circuit (such as shown inFIG. 1 ).Circuits - Dual filter circuit 10 (
FIG. 1 ) can be neatly arranged oncircuit boards FIG. 1 . As represented inFIG. 1 ,circuit board 74 containscircuit path 14 which is embodied incircuit 80, andcircuit board 76 containscircuit path 12 which is embodied incircuit 88. These paths are joined together byjumper wires FIG. 1 ). It is to be noted that the present invention is not limited to dual path circuits or to the separation of dual circuit paths on respective circuit boards. Any operable arrangement may be employed. When we refer to a “filter circuit” or “circuit” on a circuit board, in this disclosure and in the claims, it is intended to mean any arrangement of a circuit component or circuit components, whether or not constituting a complete or identifiable filter circuit. The example presented in this disclosure is merely to illustrate the suitability of the parallel circuit board arrangement to a dual path circuit. -
Circuit boards terminal cap 54. As best shown inFIG. 4 ,circuit boards Terminal cap 54 contains two pairs ofopposed notches notch pair groove Grooves circuit boards -
Circuits terminal cap 54 via the ground contacts, and thus establish a common electrical ground forcircuits Ground contacts notches ground contacts notches circuit boards - In fact, during assembly, the some of the solder is sheared off during insertion of
boards notches process cap 54. -
Terminal 92 is a male connector terminal which extends through and is operatively supported insideterminal passage 72. A pottingwafer 95, made of low density polyethylene, is inserted into and substantially closes offterminal passage 72.Wafer 95 contains an open bore through which terminal 92 tightly fits. Once installed,wafer 95seals passage 72, substantially preventing moisture from enteringfilter 50 throughpassage 72. -
Terminal 84 includes a femaleterminal assembly 96 which extends through and is operatively supported insideterminal passage 68.Terminal assembly 96 includes a female connector element orcollet terminal 96 a, apolypropylene insulator 96 b containing an external o-ring groove 96 c (FIG. 4 ), and an o-ring 96 d seated ingroove 96 c.Assembly 96 is inserted into and substantially closes offterminal passage 68.Insulator 96 b and o-ring 96 d, together, sealpassage 68, substantially preventing moisture from entering the filter betweenpassage 68 andinsulator 96 b.Insulator 96 b contains an open bore through whichcollet terminal 96 a tightly fits. - As shown in
FIG. 3B ,collet terminal 96 a has a pair circumferential (360°), protruding barbs orribs 98.Collet 96 a is press fitted through the bore ofinsulator 96 b, causingbarbs 98 to penetrate and anchor intoinsulator 96 b (FIG. 3B ). “Penetration” ofbarbs 98 may or may not include breaking into the insulator material—typically, the barbs will penetrate the insulator by deforming the insulator material. The barbs, and their penetration into the insulator, help prevent moisture from enteringfilter 50, between the bore ofinsulator 96 b andcollet 96 a. - As shown in
FIGS. 3B and 4 ,insulator 96 b has a cone-shapednose 99, which allows o-ring 96 d to be easily slipped over the insulator and seated ingroove 96 c. This cone-shape allows o-ring 96 d to be installed on the insulator by an automated assembly step. In some filter constructions, it may be preferable to havecollet 96 a extend through the insulator to the point where it is flush with aninsulator face 96 e (SeeFIG. 3B ). The construction, as above-described, may eliminate the need for potting material inside the filter, in most applications. - Referring now to
FIG. 5 , there is shown a modification to the embodiment ofFIG. 4 . Like parts are indicated by like reference numbers. The modification concerns the placement of printed circuit inductors on the rear surface of each circuit board. As shown inFIG. 5 ,circuits inductors rear surfaces Inductors FIG. 1 . In this embodiment, the capacitors ofcircuits circuit boards 174, 176. The embodiment ofFIG. 5 is otherwise the same as the embodiment ofFIGS. 3A, 3B and 4. - Referring now to
FIG. 6 , there is shown another modification of the embodiment ofFIG. 4 . Like parts are indicated by like reference numbers. In some applications, it may be desirable to have a certain degree of electromagnetic shielding between circuit boards. This can be achieved by locating the filter circuits on the rear surfaces of the circuit boards and locating ground planes on the front surfaces of the boards. As shown inFIG. 6 ,circuits rear surfaces ground planes boards circuits notches boards FIG. 6 ,ground contacts boards - A
circular opening 281 a is contained inground plane 281 to allow terminal 284 to be connected to board 274 without shorting to ground. A similar opening is provided inground plane 289 forterminal 292. Openings are also contained in the ground planes to accommodatejumper wires FIG. 6 is otherwise the same as the embodiment ofFIGS. 3A, 3B and 4. - While the preferred embodiment of the invention has been particularly described in the specification and illustrated in the drawing, it should be understood that the invention is not so limited. Many modifications, equivalents, and adaptations of the invention will become apparent to those skilled in the art without departing from the spirit and scope of the invention.
Claims (22)
1. An electronic filter assembly of the type that includes a female terminal cap having a fitting portion and containing a terminal passage through the fitting portion, and a collet assembly secured in and substantially closing the terminal passage of said female terminal cap, wherein said collet assembly comprises:
an insulator, made from a single piece of insulator material, containing a bore therethrough;
a collet terminal extending through the bore of the insulator; and
a seal located inside the terminal passage of said female terminal cap, between the collet terminal and said female terminal cap.
2. The electronic filter assembly of claim 1 , wherein the collet terminal has at least one barb which penetrates the insulator material of the insulator, to help prevent moisture from entering said filter housing between the bore of the insulator and the collet terminal.
3. The electronic filter assembly of claim 1 , wherein the insulator of said collet assembly has a substantially cone-shaped nose portion.
4. An electronic filter assembly of the type that includes a female terminal cap having a fitting portion and containing a terminal passage through the fitting portion, and a collet assembly secured in and substantially closing the terminal passage of said female terminal cap, wherein said collet assembly comprises:
an elongated insulator, made from a single piece of insulator material, containing a hole therethrough;
a collet terminal extending substantially through the hole of the insulator, the collet terminal having a female end surrounded by the insulator and tightly fitted in the hole of the insulator, such that the female end is insulated from the fitting portion of said female terminal cap; and
a seal located inside the terminal passage of said female terminal cap, between the collet terminal and said female terminal cap.
5. An electronic filter assembly of the type that includes a female terminal cap having a fitting portion and containing a terminal passage through the fitting portion, and a collet assembly secured in and substantially closing the terminal passage of said female terminal cap, wherein said collet assembly comprises:
an insulator, made from a single piece of insulator material, containing an axially directed hole therethrough;
a collet terminal extending substantially through the hole of the insulator, the collet terminal having a female end surrounded by the insulator and tightly fitted in the hole of the insulator, such that the female end is insulated from the fitting portion of said female terminal cap; and
a seal located inside the terminal passage of said female terminal cap, between the collet terminal and said female terminal cap.
6. An electronic filter assembly of the type that includes a female terminal cap having a fitting portion and containing a terminal passage through the fitting portion, a collet assembly secured in and substantially closing the terminal passage of said female terminal cap, and a circuit board, wherein said collet assembly comprises:
an insulator, made from a single piece of insulator material, containing a hole therethrough;
a collet terminal extending substantially through the hole of the insulator, the collet terminal having a female end and a coupling end, the female end being surrounded by the insulator and tightly fitted in the hole of the insulator, such that the female end is insulated from the fitting portion of said female terminal cap, the coupling end being coupled to said circuit board; and
a seal located inside the terminal passage of said female terminal cap, between the collet terminal and said female terminal cap.
7. An electronic filter as recited in claim 6 , wherein said coupling end has a neck-shaped portion.
8. An electronic filter assembly of the type that includes a female terminal cap having a fitting portion and containing a terminal passage through the fitting portion, and a collet assembly secured in and substantially closing the terminal passage of said female terminal cap, wherein said collet assembly comprises:
an insulator, made from a single piece of insulator material, containing a hole therethrough;
a collet terminal extending substantially through the hole of the insulator, the collet terminal having a female end surrounded by the insulator and tightly fitted in the hole of the insulator, such that the female end is insulated from the fitting portion of said female terminal cap, the collet terminal having at least one barb which penetrates the insulator material of the insulator; and
a seal located inside the terminal passage of said female terminal cap, between the collet terminal and said female terminal cap.
9. An electronic filter assembly of the type that includes a female terminal cap having a fitting portion and containing a terminal passage through the fitting portion, a collet assembly secured in and substantially closing the terminal passage of said female terminal cap, and a circuit board, wherein said collet assembly comprises:
an insulator, made from a single piece of insulator material, containing an axially-directed hole therethrough;
a collet terminal extending substantially through the hole of said insulator, said collet terminal having a female end surrounded by said insulator and a coupling end coupled to said circuit board,
said collet terminal further having a barb engaging the insulator material of said insulator inside the hole of said insulator, the barb having an inclined side; and
a seal located inside the terminal passage of said female terminal cap, between said collet terminal and said female terminal cap.
10. An electronic filter as recited in claim 8 , further comprising a circuit board, said collet terminal further comprising a coupling end which is coupled to said circuit board.
11. An electronic filter assembly of the type that includes a female terminal cap having a fitting portion and containing a terminal passage through the fitting portion, and a collet assembly secured in and substantially closing the terminal passage of said female terminal cap, wherein said collet assembly comprises:
an insulator, made from a single piece of insulator material, containing a hole therethrough, the insulator having a substantially cone-shaped nose portion,
a collet terminal extending substantially through the hole of the insulator, the collet terminal having a female end and a coupling end, the female end being surrounded by the insulator and tightly fitted in the hole of the insulator, such that the female end is insulated from the fitting portion of said female terminal cap, the coupling end being integrally formed with said female end and electrically connected with a circuit board; and
a seal located inside the terminal passage of said female terminal cap, between the collet terminal and said female terminal cap.
12. An electronic filter assembly of the type that includes a female terminal cap having a fitting portion and containing a terminal passage through the fitting portion, and a collet assembly secured in and substantially closing the terminal passage of said female terminal cap, wherein said collet assembly comprises:
an insulator, made from a single piece of insulator material, containing a hole therethrough, the insulator having distal and proximal ends, said hole axially extending through the insulator and opening at the distal and proximal ends, the female end of said collet terminal opening at the distal end;
a collet terminal extending substantially through the hole of the insulator, the collet terminal having a female end surrounded by the insulator and tightly fitted in the hole of the insulator, such that the female end is insulated from the fitting portion of said female terminal cap; and
a seal located inside the terminal passage of said female terminal cap, between the collet terminal and said female terminal cap.
13. An electronic filter comprising:
a conductive housing having input and output ends, said housing having a body portion and a female connector, the female connector being located at the input end of said housing and having a diameter less than that of the body portion;
a circuit board within the body portion of said housing; and
a collet assembly within the female connector to receive electrical signals and conduct them to the circuit board, the collet assembly including
an insulator member within the female connector, the insulator member containing a generally cylindrical opening through its length,
a conductor extending through the opening of the insulator member, the conductor having an input end adjacent the input end of said housing and an output end adjacent the circuit board, the conductor having a hollow interior at its input end, and
an elastomeric sealing member surrounding the insulator member in compressed engagement with the insulator member and the surrounding female connector, to provide a moisture seal between the insulator member and the female connector.
14. The electronic filter of claim 13 , wherein the input end of the conductor is surrounded by the insulator member and is tightly fitted in the opening of the insulator member.
15. The electronic filter as recited in claim 13 , wherein said female connector is cylindrical.
16. An electronic filter comprising:
a conductive housing having input and output ends, said housing having a cylindrical body portion and a cylindrical female connector at the input end of said housing;
at least one printed circuit board within the body portion of said housing; and
a collet assembly within the female connector to receive electrical signals and conduct them to said printed circuit board, the collet assembly including
an insulator member, the insulator member containing a generally cylindrical bore through its length,
a conductor extending through the bore of the insulator member, the conductor having an input end adjacent the input end of said housing and an output end adjacent said printed circuit board, the conductor having a hollow interior at its input end, and
an elastomeric sealing member surrounding the insulator member in compressed engagement with the insulator member and the surrounding female connector, to provide a moisture seal between the insulating member and the female connector.
17. The electronic filter of claim 16 , wherein the insulator member has a reduced diameter over a portion of its length, and the elastomeric sealing member surrounds the reduced diameter portion.
18. The electronic filter of claim 16 , wherein the conductor is a unitary member which extends beyond the length of the insulator member and is connected to the printed circuit board.
19. The electronic filter of claim 18 , wherein the conductor has a reduced diameter portion beyond the length of the insulator member.
20. An electronic filter comprising:
a conductive housing having input and output ends, said housing having a cylindrical body portion and a threaded female connector at the input end of said housing, a printed circuit board within the body portion of said housing; and
a collet assembly within the female connector to receive electrical signals and conduct them to said printed circuit board, the collet assembly including
only a single substantially cylindrical insulator member that extends through at least a portion of the female connector in close proximity to an interior surface of the female connector, the insulator member containing a generally cylindrical bore through its length,
a conductor extending through the cylindrical bore of the insulator member, the conductor having an input end adjacent the input end of said housing and an output end connected to said printed circuit board, the conductor having a hollow interior at its input end, and
an elastomeric sealing member in compressed engagement with the interior surface of the surrounding female connector to provide a moisture seal against the interior surface thereof,
the insulator member surrounding at least the input end of the conductor.
21. An electronic filter comprising:
a conductive housing having input and output ends, said housing having a cylindrical body portion and a cylindrical threaded female connector, said connector being located at the input end of said housing; and
a printed circuit board within the housing, the threaded female connector enclosing a cylindrical space that contains only a single cylindrical insulator member, an elastomeric sealing member, and an elongated conductor member, the cylindrical insulator member containing a generally cylindrical bore through its length, the elongated conductor extending through the bore of the insulator member, the conductor having an input end adjacent the input end of said housing and an output end adjacent said printed circuit board, the conductor having a hollow interior at its input end, the input end being surrounded by and tightly fitted in the insulator member, the elastomeric sealing member being in compressed engagement with the surrounding female connector to provide a moisture seal against the surrounding female connector.
22. An electronic filter comprising:
a conductive housing having input and output ends, said housing having a body portion and a cylindrical female connector, said female connector being located at the input end of said housing and having a diameter that is less than the diameter of the body portion,
a printed circuit board within the body portion; and
a collet assembly within the female connector to receive electrical signals and conduct them to said printed circuit board, said collet assembly including
a single insulator member within the female connector,
a conductor extending through the insulator member, the conductor having an input end and an output end, the input end being adjacent the input end of said housing, the conductor having a hollow interior at its input end, the input end of the conductor being surrounded by and in close contact with the insulator member, and
an elastomeric sealing member surrounding the insulator member in compressed engagement with the insulator member and the surrounding female connector to provide a moisture seal between the insulator member and the female connector.
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US10/909,958 US20050001697A1 (en) | 1999-08-24 | 2004-08-02 | Electronic filter assembly |
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US10/213,904 Abandoned US20020186101A1 (en) | 1999-08-24 | 2002-08-07 | Electronic filter assembly |
US10/293,726 Abandoned US20030117235A1 (en) | 1999-08-24 | 2002-11-13 | Electronic filter assembly |
US10/721,492 Expired - Lifetime US6888423B2 (en) | 1999-08-24 | 2003-11-25 | Electronic filter assembly |
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US20060279911A1 (en) * | 2005-06-13 | 2006-12-14 | Shawn Chawgo | Casing for RF filter |
US7414196B2 (en) * | 2005-06-13 | 2008-08-19 | John Mezzalingua Associates, Inc. | Casing for RF filter |
US7255599B1 (en) | 2006-08-31 | 2007-08-14 | John Mezzalingua Associates, Inc. | Impedance matched waterproof connector for CATV filter housing |
US20080149611A1 (en) * | 2006-12-22 | 2008-06-26 | Roth Michael W | Wire feeder packaging and transport system |
US9399263B2 (en) | 2007-08-31 | 2016-07-26 | Hobart Brothers Company | Portable battery powered welder |
US20100051596A1 (en) * | 2008-08-29 | 2010-03-04 | Illinois Tool Works Inc. | Portable welding wire feed system and method |
US8022785B2 (en) * | 2008-12-03 | 2011-09-20 | Arcom Digital, Llc | Step attenuator circuit with improved insertion loss |
US20100134206A1 (en) * | 2008-12-03 | 2010-06-03 | Zelenz Martin L | Step attenuator circuit with improved insertion loss |
US20140162494A1 (en) * | 2012-04-04 | 2014-06-12 | Michael Holland | Coaxial connector with ingress reduction shield |
US20150132992A1 (en) * | 2012-04-04 | 2015-05-14 | Holland Electronics, Llc | Coaxial connector with ingress reduction shielding |
US9178317B2 (en) * | 2012-04-04 | 2015-11-03 | Holland Electronics, Llc | Coaxial connector with ingress reduction shield |
US9246275B2 (en) * | 2012-04-04 | 2016-01-26 | Holland Electronics, Llc | Coaxial connector with ingress reduction shielding |
US9711919B2 (en) | 2012-04-04 | 2017-07-18 | Holland Electronics, Llc | Coaxial connector with ingress reduction shielding |
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US10630032B2 (en) | 2012-04-04 | 2020-04-21 | Holland Electronics, Llc | Coaxial connector with ingress reduction shielding |
Also Published As
Publication number | Publication date |
---|---|
US20040104788A1 (en) | 2004-06-03 |
US6888423B2 (en) | 2005-05-03 |
US20020186101A1 (en) | 2002-12-12 |
US20030117235A1 (en) | 2003-06-26 |
US6674343B2 (en) | 2004-01-06 |
US20010040488A1 (en) | 2001-11-15 |
US6323743B1 (en) | 2001-11-27 |
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Legal Events
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AS | Assignment |
Owner name: ARROW COMMUNICATION LABORATORIES, INC., NEW YORK Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:GOULD, JERRY M.;TRESNESS, ANDREW F.;REEL/FRAME:015010/0875 Effective date: 20040820 |
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STCB | Information on status: application discontinuation |
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