US20050178080A1 - Connecting and plugging element for modular floor construction - Google Patents

Connecting and plugging element for modular floor construction Download PDF

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Publication number
US20050178080A1
US20050178080A1 US11/023,019 US2301904A US2005178080A1 US 20050178080 A1 US20050178080 A1 US 20050178080A1 US 2301904 A US2301904 A US 2301904A US 2005178080 A1 US2005178080 A1 US 2005178080A1
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US
United States
Prior art keywords
floor construction
modular floor
plugging element
plugging
modular
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US11/023,019
Inventor
Mirco Pegoraro
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Geoplast SpA
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Geoplast SpA
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Publication date
Application filed by Geoplast SpA filed Critical Geoplast SpA
Assigned to GEOPLAST SPA reassignment GEOPLAST SPA ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: PEGORARO, MICRO
Publication of US20050178080A1 publication Critical patent/US20050178080A1/en
Priority to US12/613,251 priority Critical patent/US20100115869A1/en
Abandoned legal-status Critical Current

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/48—Special adaptations of floors for incorporating ducts, e.g. for heating or ventilating
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/024—Sectional false floors, e.g. computer floors
    • E04F15/02405—Floor panels
    • E04F15/02417—Floor panels made of box-like elements
    • E04F15/02423—Floor panels made of box-like elements filled with core material
    • E04F15/02429—Floor panels made of box-like elements filled with core material the core material hardening after application

Definitions

  • the present patent application concerns building components, and, more specifically, a plugging and connecting element for modular floor construction.
  • Modular elements for the construction of raised or aerated floors are generally dome-shaped and have an upper surface supported by four or more legs divided by arch-shaped openings. These modular elements are juxtaposed and connected to each other to produce a continuous grid structure. Reinforcing iron rods, such as an electro-welded net or ribbed bars, are positioned over such grid structure, and concrete is then poured. It is then possible to obtain a monolithic floor slab, aerated in the lower part and suitable for inserting pipes, ducts, cables and similar building components within the aerated space.
  • These modular elements have modular dimensions and, once installed, fill a surface determined by multiples of the modular dimension.
  • the floors to be produced have surface dimensions that are not precise multiples of the modular elements, leaving one or more floor strips uncovered.
  • Connecting elements to fill the uncovered area are known in the prior art and are shaped substantially like a box with an open side. Because of their configuration, these connecting elements cannot carry the weight of a person, so are not suited for walking on. Further, the connecting elements in the prior art are affixed to the modular elements by means of deep lateral notches, preventing their ability to slide and to be adjusted in position in the event they are too wide or too narrow for the application at hand.
  • connecting elements in the prior art consist of blocks of expanded material, typically expanded polystyrene, having a square or rectangular base and lateral walls connected to an upper arch-shaped surface matching the arch-shaped openings of the modular elements.
  • a connecting element of this type is inserted inside an arch-shaped opening of the last modular elements in order to achieve complete coverage of the floor surface.
  • connecting elements are preferably positioned in a central area of the floor, that is, modular elements are placed in positions starting from the floor edges and are the then joined with the connecting elements in the middle of the floor.
  • connecting and plugging elements are also known in the prior art, and are generally manufactured with expanded materials generating high storage volumes, material requirements, and costs. Further, these connecting and plugging elements typically have smooth surfaces and no means for connecting to each other during positioning and/or during the pouring of the concrete, therefore, these connecting and plugging elements can slide during application making them totally or partially useless.
  • a connecting and plugging element for modular floor construction comprising a linear element having a substantially U-shaped cross section defined by two lateral walls connected by an arched surface, and further having two head walls each connecting the two lateral walls on opposing sides of the linear element.
  • the connecting and plugging element is preferably made of a thermoplastic material, and the two lateral walls and one of the head walls may have free edges that extend to form an enlarged bearing base with holes for connecting to the floor base and also with couplers or relieves for connecting to reinforcing bars or to adjacent connecting and plugging elements.
  • FIG. 1 is a first perspective view of a connecting and plugging element according to the present invention.
  • FIG. 2 is a second perspective view of a connecting and plugging element according to the present invention.
  • FIG. 2 a is a detail view of an extension with couplers of a head wall of the connecting and plugging of FIG. 2 .
  • FIG. 3 is a side view of a connecting and plugging element according to the present invention abutted against a foundation wall.
  • FIG. 4 is a side view of two connecting and plugging elements according to the present invention abutted against reinforcing bars.
  • FIG. 4 a is a detail view of the a coupler on the extension of a head wall of a connecting and plugging element according to the present invention joined to a reinforcing bar.
  • FIG. 5 is a side view of three connecting and plugging elements according to the present invention joined to each other and to a foundation wall.
  • a connecting and plugging element comprises a linear element with a substantially U-shaped cross-section, matching the shape of the arch-shaped opening of a modular element (M).
  • the linear elements has two lateral walls (P 1 ) and an arched surface (P 2 ) connecting the two lateral walls, the lateral walls (P 1 ) being typically inclined while the arched surface (P 2 ) has a shape corresponding to the opening in modular elements (M).
  • the lateral walls (P 1 ) are connected, on opposing sides, by head walls (P 3 ) that are substantially vertical.
  • Connecting and plugging element (P) made be manufactured from a thermoplastic material.
  • connecting and plugging element (P) may have extensions (P 4 ) protruding outwards laterally in a horizontal direction, so as to form an enlarged bearing base.
  • extensions (P 4 ) of the free edges are present on three sides of connecting and plugging elements (P), that is, on lateral walls (P 1 ) and one head wall (P 3 ), while there is no extension on the opposite head wall (P 3 ).
  • Various holes (P 4 f ) may be present on extensions (P 4 ), in order to enable the affixing of connecting and plugging element (P) to the lower floor slab.
  • relieves or couplers (P 4 a ) may be present of a shape suitable for securing connecting and plugging element (P) to one or more concrete reinforcing bars, in order to prevent connecting and plugging element (P) from sliding toward the inside of modular element (M).
  • stiffening ribs may be present, in order to provide connecting and plugging element (P) with sufficient mechanical strength to withstand the weight of a walking person.
  • Connecting and plugging element (P) is suitable for positioning on a lower floor slab and, because of its shape and mechanical properties, and because it can be prevented from sliding sideways, connecting and plugging element (P) performs its function in a variety of situations that occur in the manufacture of aerated or elevated floors of dimensions different from entire multiples of modular elements (M).
  • Connecting and plugging element (P) needs only inserting in the arch-shaped hole of the last modular element (M) of the floor grid, so to extend to the edge of the floor.
  • FIG. 3 illustrates an application of connecting and plugging element (P) when a foundation wall is present. If that situation, connecting and plugging element (P) may be positioned against the foundation wall, with the edge of head wall (P 3 ) that is extension-free abutting against the foundation wall.
  • FIGS. 4-4 a show an application of connecting and plugging element (P) in conjunction with reinforcing bars (Ar) that are used to produce beams of the same thickness as the floor. If the beam has not been poured yet, when beams and floor slab are poured at the same time, connecting and plugging element (P) may be positioned so to have the couplers (P 4 a ) on extension (P 4 ) of head wall (P 3 ) mate with reinforcement bars (Ar).
  • Connecting and plugging element (P) may also be positioned between two modular elements (M) in different areas of the floor surface, so to connect two modular elements (M) that are spaced apart.
  • FIG. 5 shows three aligned connecting and plugging elements (P), positioned with their heads walls next to each other and having the extension-free edge of the head wall of one element secured to couplers (P 4 a ) on the extension of the head wall of the adjacent element.

Abstract

A connecting and plugging element for modular floor construction comprising a linear element having a substantially U-shaped cross section defined by two lateral walls connected by an arched surface, and further having two head walls each connecting the two lateral walls on opposing sides of the linear element. The connecting and plugging element is preferably made of a thermoplastic material, and the two lateral walls and one of the head walls may have free edges that extend to form an enlarged bearing base with holes for connecting to the floor base and also with couplers or relieves for connecting to reinforcing bars or to adjacent connecting and plugging elements.

Description

    CROSS-REFERENCE TO RELATED APPLICATIONS
  • The present application claims priority to Italian patent application S/N PD2004A000043 filed in Italy on Feb. 17, 2004 and titled “Elemento di raccordo e tamponamento pedonabile a doppio uso per elementi modulari per solai aerati e/o sopraelevati”.
    • STATEMENT REGARDING FEDERALLY SPONSORED REASEARCH AND DEVELOPMENT
  • Not applicable.
    • REFERENCE TO A COMPUTER LISTING, A TABLE, OR A COMPUTER PROGRAM LISTING COMPACT DISK APPENDIX
  • Not applicable.
    • BACKGROUND OF THE INVENTION
  • 1. Field of the Invention
  • The present patent application concerns building components, and, more specifically, a plugging and connecting element for modular floor construction.
  • 2. Description of Related Art
  • Modular elements for the construction of raised or aerated floors are generally dome-shaped and have an upper surface supported by four or more legs divided by arch-shaped openings. These modular elements are juxtaposed and connected to each other to produce a continuous grid structure. Reinforcing iron rods, such as an electro-welded net or ribbed bars, are positioned over such grid structure, and concrete is then poured. It is then possible to obtain a monolithic floor slab, aerated in the lower part and suitable for inserting pipes, ducts, cables and similar building components within the aerated space.
  • These modular elements have modular dimensions and, once installed, fill a surface determined by multiples of the modular dimension.
  • Often, the floors to be produced have surface dimensions that are not precise multiples of the modular elements, leaving one or more floor strips uncovered. Connecting elements to fill the uncovered area are known in the prior art and are shaped substantially like a box with an open side. Because of their configuration, these connecting elements cannot carry the weight of a person, so are not suited for walking on. Further, the connecting elements in the prior art are affixed to the modular elements by means of deep lateral notches, preventing their ability to slide and to be adjusted in position in the event they are too wide or too narrow for the application at hand.
  • Other connecting elements in the prior art consist of blocks of expanded material, typically expanded polystyrene, having a square or rectangular base and lateral walls connected to an upper arch-shaped surface matching the arch-shaped openings of the modular elements. A connecting element of this type is inserted inside an arch-shaped opening of the last modular elements in order to achieve complete coverage of the floor surface.
  • The above described connecting elements are preferably positioned in a central area of the floor, that is, modular elements are placed in positions starting from the floor edges and are the then joined with the connecting elements in the middle of the floor.
  • Other types of connecting and plugging elements are also known in the prior art, and are generally manufactured with expanded materials generating high storage volumes, material requirements, and costs. Further, these connecting and plugging elements typically have smooth surfaces and no means for connecting to each other during positioning and/or during the pouring of the concrete, therefore, these connecting and plugging elements can slide during application making them totally or partially useless.
    • BRIEF SUMMARY OF THE INVENTION
  • A connecting and plugging element for modular floor construction is provided comprising a linear element having a substantially U-shaped cross section defined by two lateral walls connected by an arched surface, and further having two head walls each connecting the two lateral walls on opposing sides of the linear element. The connecting and plugging element is preferably made of a thermoplastic material, and the two lateral walls and one of the head walls may have free edges that extend to form an enlarged bearing base with holes for connecting to the floor base and also with couplers or relieves for connecting to reinforcing bars or to adjacent connecting and plugging elements.
  • It is an object of the present invention to provide a connecting element to be used in the manufacture of aerated or elevated floors that plugs the arch-shaped openings of the modular elements and does not slide while the formwork is being or during pouring of the concrete.
  • It is another object of the present invention to provide a connecting element to be used in the manufacture of aerated or elevated floors, on which operators can walk safely.
  • These and other advantages of the present invention will become apparent from a reading of the following description, and may be realized by means of the instrumentalities and combinations particularly pointed out in the appended claims.
    • BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
  • The drawings constitute a part of this specification and include exemplary embodiments of the invention, which may be embodied in various forms. It is to be understood that in some instances various aspects of the invention may be shown exaggerated or enlarged to facilitate an understanding of the invention.
  • FIG. 1 is a first perspective view of a connecting and plugging element according to the present invention.
  • FIG. 2 is a second perspective view of a connecting and plugging element according to the present invention.
  • FIG. 2 a is a detail view of an extension with couplers of a head wall of the connecting and plugging of FIG. 2.
  • FIG. 3 is a side view of a connecting and plugging element according to the present invention abutted against a foundation wall.
  • FIG. 4 is a side view of two connecting and plugging elements according to the present invention abutted against reinforcing bars.
  • FIG. 4 a is a detail view of the a coupler on the extension of a head wall of a connecting and plugging element according to the present invention joined to a reinforcing bar.
  • FIG. 5 is a side view of three connecting and plugging elements according to the present invention joined to each other and to a foundation wall.
    • DETAILED DESCRIPTION OF THE INVENTION
  • Detailed descriptions of embodiments of the invention are provided herein. It is to be understood, however, that the present invention may be embodied in various forms. Therefore, the specific details disclosed herein are not to be interpreted as limiting, but rather as a representative basis for teaching one skilled in the art how to employ the present invention in virtually any detailed system, structure, or manner.
  • Turning now to FIGS. 1-2, a connecting and plugging element (P) comprises a linear element with a substantially U-shaped cross-section, matching the shape of the arch-shaped opening of a modular element (M). The linear elements has two lateral walls (P1) and an arched surface (P2) connecting the two lateral walls, the lateral walls (P1) being typically inclined while the arched surface (P2) has a shape corresponding to the opening in modular elements (M). The lateral walls (P1) are connected, on opposing sides, by head walls (P3) that are substantially vertical. Connecting and plugging element (P) made be manufactured from a thermoplastic material.
  • The free edges of connecting and plugging element (P) may have extensions (P4) protruding outwards laterally in a horizontal direction, so as to form an enlarged bearing base.
  • In one embodiment, extensions (P4) of the free edges are present on three sides of connecting and plugging elements (P), that is, on lateral walls (P1) and one head wall (P3), while there is no extension on the opposite head wall (P3).
  • Various holes (P4 f) may be present on extensions (P4), in order to enable the affixing of connecting and plugging element (P) to the lower floor slab. Moreover, on extension (P4) of one head wall, relieves or couplers (P4 a) may be present of a shape suitable for securing connecting and plugging element (P) to one or more concrete reinforcing bars, in order to prevent connecting and plugging element (P) from sliding toward the inside of modular element (M). On head walls (P3), on arched surface (P2) and/or on lateral walls (P1), stiffening ribs (Pa) may be present, in order to provide connecting and plugging element (P) with sufficient mechanical strength to withstand the weight of a walking person.
  • Connecting and plugging element (P) is suitable for positioning on a lower floor slab and, because of its shape and mechanical properties, and because it can be prevented from sliding sideways, connecting and plugging element (P) performs its function in a variety of situations that occur in the manufacture of aerated or elevated floors of dimensions different from entire multiples of modular elements (M).
  • Connecting and plugging element (P) needs only inserting in the arch-shaped hole of the last modular element (M) of the floor grid, so to extend to the edge of the floor.
  • FIG. 3 illustrates an application of connecting and plugging element (P) when a foundation wall is present. If that situation, connecting and plugging element (P) may be positioned against the foundation wall, with the edge of head wall (P3) that is extension-free abutting against the foundation wall.
  • FIGS. 4-4 a show an application of connecting and plugging element (P) in conjunction with reinforcing bars (Ar) that are used to produce beams of the same thickness as the floor. If the beam has not been poured yet, when beams and floor slab are poured at the same time, connecting and plugging element (P) may be positioned so to have the couplers (P4 a) on extension (P4) of head wall (P3) mate with reinforcement bars (Ar).
  • Connecting and plugging element (P) may also be positioned between two modular elements (M) in different areas of the floor surface, so to connect two modular elements (M) that are spaced apart.
  • FIG. 5 shows three aligned connecting and plugging elements (P), positioned with their heads walls next to each other and having the extension-free edge of the head wall of one element secured to couplers (P4 a) on the extension of the head wall of the adjacent element.
  • While the invention has been described in connection with the above described embodiment, it is not intended to limit the scope of the invention to the particular forms set forth, but on the contrary, it is intended to cover such alternatives, modifications, and equivalents as may be included within the scope of the invention.

Claims (10)

1. A connecting and plugging element for modular floor construction comprising:
a linear element having a substantially U-shaped cross section comprising two lateral walls and an arched surface connecting the two lateral walls; and
two head walls, each of the two head walls connecting the two lateral walls on opposing sides of the linear element.
2. The connecting and plugging element for modular floor construction of claim 1, wherein the connecting and plugging element for modular floor construction is made of a thermoplastic material.
3. The connecting and plugging element for modular floor construction of claim 1, wherein one or more free edges of the connecting and plugging element for modular floor construction are provided with an enlarged bearing base.
4. The connecting and plugging element for modular floor construction of claim 3, wherein the enlarged bearing base comprises extensions protruding from the free edges in lateral and outward directions.
5. The connecting and plugging element for modular floor construction of claim 4, wherein there are three extensions, two of which protrude from the lateral walls and one of which protrudes from one of the two head walls.
6. The connecting and plugging element for modular floor construction of claim 3, wherein the enlarged bearing base comprises holes for affixing the connecting and plugging element for modular floor construction to a floor slab.
7. The connecting and plugging element for modular floor construction of claim 1, further comprising means for connecting the connecting and plugging element for modular floor construction to concrete reinforcing bars.
8. The connecting and plugging element for modular floor construction of claim 7, wherein the means for connecting comprise relieves on the surface of the connecting and plugging element for modular floor construction.
9. The connecting and plugging element for modular floor construction of claim 7, wherein the means for connecting comprise couplers on the surface of the connecting and plugging element for modular floor construction.
10. The connecting and plugging element for modular floor construction of claim 1, wherein the surface of the connecting and plugging element for modular floor construction has a ribbed design.
US11/023,019 2004-02-17 2004-12-23 Connecting and plugging element for modular floor construction Abandoned US20050178080A1 (en)

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US12/613,251 US20100115869A1 (en) 2004-02-17 2009-11-05 Connecting and plugging element for modular floor construction

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ITPD2004A000043 2004-02-17
IT000043A ITPD20040043A1 (en) 2004-02-17 2004-02-17 DOUBLE USE WALKABLE JOINT AND FILLING ELEMENT FOR MODULAR ELEMENTS FOR VENTILATED AND / OR RAISED FLOORS

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ES2253109A1 (en) * 2004-11-05 2006-05-16 Jose Javier Calvo Ibarreche Floor formwork system comprising a chamber
US20100115869A1 (en) * 2004-02-17 2010-05-13 Geoplast S.P.A. Connecting and plugging element for modular floor construction

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AU2020238616A1 (en) * 2019-03-11 2021-10-28 The University Of Melbourne Void former and modular formwork system

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US1006423A (en) * 1911-03-28 1911-10-17 Clyde B Asher Concrete-floor construction.
US1275668A (en) * 1918-03-07 1918-08-13 Peter Filippone Concrete floor and ceiling construction.
US2039382A (en) * 1931-07-06 1936-05-05 United States Gypsum Co Building construction and clip means therefor
US2248517A (en) * 1937-12-01 1941-07-08 Smith William Herbert Reinforced concrete floor structure
US3105423A (en) * 1960-09-22 1963-10-01 Gateway Erectors Inc Chair for supporting a reinforcement mat for concrete
US4860510A (en) * 1988-03-14 1989-08-29 Duragrid, Inc. Modular protective surfacing member
US4930286A (en) * 1988-03-14 1990-06-05 Daniel Kotler Modular sports tile with lateral absorption
US5797230A (en) * 1994-03-10 1998-08-25 Lassen; Jorgen Element for use in making a reinforced concrete structure with cavities, filler body for making such an element, and method of making a reinforced concrete structure with cavities
US5992106A (en) * 1995-09-21 1999-11-30 Sport Court, Inc. Hexagon tile with equilateral reinforcement

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US1074760A (en) * 1913-10-07 Frederick Squires Floor construction.
US1033413A (en) * 1910-10-17 1912-07-23 Trussed Concrete Steel Co Floor construction.
US1182355A (en) * 1912-07-12 1916-05-09 Edward F Crane Floor construction.
DE1286730B (en) * 1963-12-11 1969-01-09 Hanekamp Hermann Plastic filler for the production of concrete cassette, ribbed ceilings or the like.
US3543458A (en) * 1967-12-27 1970-12-01 Kenneth E Guritz Monolithic floor structure with air passages
ES443713A1 (en) * 1975-12-22 1977-04-16 Atex Building Prod Ltd Construction of concrete floors ceilings or like structures
IT1315093B1 (en) * 2000-05-16 2003-02-03 Valerio Pontarolo ACCESSORY FOR MODULAR SUPPORT AND AERATION ELEMENTS FOR VESPAI, SLABS, FLOORS OR SIMILAR BUILDINGS
IT1320747B1 (en) * 2000-12-13 2003-12-10 Studio Tecnico Ing Giorgio Cri SYSTEM, METHOD AND MODULAR FORMWORKS FOR THE CREATION OF SLABS.
ITPD20040043A1 (en) * 2004-02-17 2004-05-17 Geoplast Srl DOUBLE USE WALKABLE JOINT AND FILLING ELEMENT FOR MODULAR ELEMENTS FOR VENTILATED AND / OR RAISED FLOORS

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1006423A (en) * 1911-03-28 1911-10-17 Clyde B Asher Concrete-floor construction.
US1275668A (en) * 1918-03-07 1918-08-13 Peter Filippone Concrete floor and ceiling construction.
US2039382A (en) * 1931-07-06 1936-05-05 United States Gypsum Co Building construction and clip means therefor
US2248517A (en) * 1937-12-01 1941-07-08 Smith William Herbert Reinforced concrete floor structure
US3105423A (en) * 1960-09-22 1963-10-01 Gateway Erectors Inc Chair for supporting a reinforcement mat for concrete
US4860510A (en) * 1988-03-14 1989-08-29 Duragrid, Inc. Modular protective surfacing member
US4930286A (en) * 1988-03-14 1990-06-05 Daniel Kotler Modular sports tile with lateral absorption
US5797230A (en) * 1994-03-10 1998-08-25 Lassen; Jorgen Element for use in making a reinforced concrete structure with cavities, filler body for making such an element, and method of making a reinforced concrete structure with cavities
US5992106A (en) * 1995-09-21 1999-11-30 Sport Court, Inc. Hexagon tile with equilateral reinforcement

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20100115869A1 (en) * 2004-02-17 2010-05-13 Geoplast S.P.A. Connecting and plugging element for modular floor construction
ES2253109A1 (en) * 2004-11-05 2006-05-16 Jose Javier Calvo Ibarreche Floor formwork system comprising a chamber
WO2006051135A1 (en) * 2004-11-05 2006-05-18 Calvo Ibarreche Jose Javier Floor formwork system comprising a chamber

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ITPD20040043A1 (en) 2004-05-17
US20100115869A1 (en) 2010-05-13
EP1564343A1 (en) 2005-08-17
CA2497362A1 (en) 2005-08-17
EP1564343B1 (en) 2015-11-18

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Owner name: GEOPLAST SPA, ITALY

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:PEGORARO, MICRO;REEL/FRAME:016461/0894

Effective date: 20041215

STCB Information on status: application discontinuation

Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION