US 20050226778 A1
In the invention, a collection device includes a first micro scale plate having a sorbent surface and a through hole. The through hole provides for the passage of an analyte fluid flow through the plate, and it has a volume and geometry to provide contact between the fluid and the sorbent surface in an amount effective to absorb a sufficient amount of analyte for subsequent detection of the analyte. The sorbent surface can be provided by a sorbent coating such as an active sensing film, e.g. a conducting or optically active material, examples of which include conducting polymers, polymer/carbon composites, carbon nanotubes, and dye-containing materials. The analyte collection device preferably includes a heating source, e.g. a heating element formed from a resistive trace, or a plurality of resistive traces, on or within the first microscale plate, for effecting a thermal release of collected analyte from the plate.
1. An analyte collection device, the device comprising:
a first micro scale plate having a sorbent surface; and
a through hole through said first microscale plate, said hole being arranged to permit passage of an analyte fluid flow through said first microscale plate and whereby said hole has a volume and geometry to provide contact between said fluid and said sorbent surface in an amount effective to absorb said analyte thereon in an amount effective for detection.
2. The analyte collection device of
3. The analyte collection device of
4. The analyte collection device of
said heating element comprises a plurality of resistive traces formed on or within said first microscale plate;
wherein said resistive traces divide said microscale plate into a plurality of zones, one of said zones being a collection zone for collecting analyte from environment, and another being a smaller delivery zone for concentrating analyte from the collection zone in a smaller area and delivering analyte to a detector system.
5. The analyte collection device of
6. The analyte collection device of
7. The analyte collection device of
8. The analyte collection device of
9. The analyte collection device of
10. The analyte collection device of
11. The analyte collection device of
12. The analyte collection device of
13. The analyte collection device of
14. The analyte collection device of
15. The analyte collection device of
16. The analyte collection device of
17. The analyte collection device of
18. The analyte collection device of
19. The analyte collection device of
20. The analyte collection device of
21. The analyte collection device of
22. The analyte collection device of
23. The analyte collection device of
24. The analyte collection device of
a detector system;
a power source; and
thereby forming a self contained microanalytical system.
25. The analyte collection device of
a housing for the collection device;
an inlet to said housing;
an outlet from said housing; and
means for inducing the analyte fluid flow.
26. The analyte collection device of
27. The analyte collection device of
28. The analyte collection device of
29. The device of
30. The analyte collection device of
31. The analyte collection device of
32. The analyte collection device of
33. An analyte collection device, the device comprising:
a first micro scale plate;
a through hole through said first microscale plate, said hole being arranged to permit passage of an analyte fluid flow through said first microscale plate;
a first resistive trace forming a first heating element defining a first zone on said microscale plate;
a second resistive trace forming a second heating element defining a second zone on said microscale plate; and
a sorbent coating formed on at least a portion of said first zone and a portion of said second zone.
34. The device of
35. The device of
36. A method for concentrating analyte from an analyte fluid flow and delivering the analyte, the method comprising the steps of:
directing the analyte fluid flow substantially perpendicular to a micro scale sorbent coated plate and through holes in the micro scale sorbent coated plate to concentrate analyte in the sorbent;
heating the sorbent; and
delivering analyte desorbed due to said heating in a flow substantially parallel to said microscale sorbent coated plate.
37. The method of
This application is related to co-pending provisional application Ser. No. 60/477,032, filed on Jun. 10, 2003. Priority is claimed from that provisional application pursuant to 35 U.S.C. § 119.
This application is also related to the application entitled MICRO SCALE FLOW THROUGH SORBENT PLATE COLLECTION DEVICE, filed on even date herewith.
This invention was made with Government assistance under NRL grant No. N00173-02-2-C002. The Government has certain rights in this invention.
A field of the invention is analyte collection. The invention is useful, for example, in analyte detection and analysis systems and methods, as might be used for the collection, detection and analysis of a wide range of vapors or gases, particulate and liquid bound analytes. Another field of the invention is analyte storage and delivery. The invention is useful, for example, to store and deliver hazardous materials, including explosive related materials, toxic industrial chemicals (TICS) or chemical or biological agents or toxins in a controlled manner.
In many analytical systems, discovering the nature of an unknown substance normally requires the substance to first be collected. There are detector systems that analyze a fluid flow analyte stream, i.e., vapors or gases, particulates and liquid bound analytes. Some detector systems are based, for example, on an optical analysis that determines analyte characteristics by subjecting a quantity of the analyte to a light beam and measuring the scattering or fluorescence effects. Chromatography detector systems, for example, are sometimes based upon the optical effects produced by analyte samples. There are both quantitative and qualitative analysis detector systems.
Before a sample may be analyzed by chromatography or by many other types of analytical techniques, the sample must be collected and then delivered to a chromatographic column or a detector system. Many samples of interest are available outside of a controlled setting. One important use for analyte analysis is for safety testing of environments that humans occupy. There is a heightened awareness in modern times of the potential for the intentional detonation of explosives or release of chemical or biological agents into environments occupied by humans. The environments might include open or enclosed spaces in work environments, public environments, or military environments, etc. Many building environments with ducted HVAC (heating ventilation and air conditioning) have the potential for the intentional release of TICS or chemical and biological agents into closed or open spaces occupied by military or civilian personnel. Manufacturing operations also have the potential to permit the escape of hazardous chemicals or biological agents into a manufacturing environment or to an external environment surrounding a manufacturing plant.
In some situations, detection may be desirable in a matter of seconds, but in others, an extended period of time may be used for collection before performing an analysis. An example of the latter case involves workers that may be exposed over a time period to unacceptable levels of harmful agents. Another example of the latter case is when cargo containers are transported from country to country by sea, it may be desirable to collect a sample over a period of several days prior to analysis.
In both uncontrolled settings and controlled settings, analytical resolution and the sensitivity of detection is dependent upon the efficiency of analyte collection and the efficacy of delivery of collected analyte to a detection system. It is desirable, for example, to detect very low levels of toxic or hazardous materials in a particular environment. Gas chromatography and other analytical techniques can employ a variety of detector types, and have been demonstrated to be very sensitive types of analysis techniques, for example. Another example is a chemresistor based device, which uses a detector whose resistivity changes when it is exposed to particular chemical vapors. Whatever the type of detector system, however, concentrating analyte in a stage prior to the detector system can improve detection limits for the analyte(s) of interest, and can also provide a more reliable quantitative or qualitative determination of an analyte.
Constructing a portable field instrument for the collection, storage, concentration, and possibly on-site analyte analysis, also presents challenges. Compactness is an important factor to provide an instrument that is useful in the field, but one that competes with other design constraints in the case of a portable field instrument. Among other important factors are the sensitivity discussed above, the time scale required to collect and analyze a sample (preferably short), the amount of fluid flow that may be achieved (limited by tolerable pressure drops and pump capacity) while maintaining good analyte-sorbent material interaction, and the amenability of a device's collection hardware to be integrated with other parts of a field instrument. Low weight, durability, and low electrical power consumption are also desirable qualities for prolonged field use.
A known analyte collection and detector system arrangement uses a direct pneumatic sampling. A direct pneumatic sampling makes only a small portion of available analyte available to the detector system in any given time period. One technique of compensating for the low levels of analyte provided to the detector system involves taking a detector system signal over an extended time period. A typical strategy is to deliver a continuous or broad time pulse of analyte vapor to the detector system, e.g., a pulse extended from a few seconds to tens of seconds. This is employed with a detector system having relatively fast signal kinetics. An analyte signal is produced over an extended period of time, e.g., a broad flat curve lacking a sharp signal that may have a low and somewhat indistinct maximum value that is vulnerable to baseline shifts. The maximum signal value is dependent on the analyte concentration, the detector system characteristics and the time width of the vapor pulse sampled.
Others have worked on concentrating analytes, and have proposed systems including a micro scale collection section. A group working at Sandia National Laboratory in Albuquerque, N.M. has developed chemical preconcentrators including a preconcentrator heated plate that incorporates a sorbent material coating. This work is discussed, for example, in Manginell et al. U.S. Pat. No. 6,257,835, entitled Chemical Preconcentrator with Integral Thermal Flow Sensor and in Manginell et al. U.S. Pat. No. 6,171,378, entitled Chemical Preconcentrator. The chemical preconcentrator used in that work is formed from a substrate having a suspended membrane, such as low-stress silicon nitride. A resistive heating element is deposited over the membrane and coated with a sorbent, such as a hydrophobic sol-gel coating or a polymer coating. A fluid flow is passed over the sorbent to achieve a collection. A high concentration may then be delivered to a detector system by desorbing, which is achieved by heating the resistive heating element.
One advantage of this work by Manginell and others is that it can provide a relatively high concentration of analyte by collecting it over a long period, and then delivering it in a short amount of time. Another advantage is the MEMS (microelectromechanical systems) micro scale of the device and the MEMS fabrication techniques that permit integration of the device with other system components, for example to form a micro analytical system.
In another style of analyte collector, a column that is packed with a porous adsorbent is used to collect analyte by flowing air through the column and thermally desorbing collected material. The pressure drop associated with this sort of device is typically too high for high flow applications and requires higher power consumption. If the amount of adsorbent is minimized to allow higher flows or faster desorption, the dynamic range is compromised.
However, the inventors have recognized drawbacks in the known prior devices. With embodiments of the present invention, some or all of these drawbacks are overcome. One limitation of known prior devices is the reliance upon a flow arrangement where fluid flow during collection is generally passed over the sorbent in a direction generally parallel to its surface. Taking the example of an analyte vapor being passed over the sorbent coated preconcentrator of the Sandia work, much of the analyte vapor avoids contacting the sorbent in its flow over design. Increasing contact between the analyte fluid flow and the sorbent in the collection area would require creating a turbulent flow, a difficult task given the practical requirements including, for example, constraints such as a limitation on the amount of pressure drop. Flow could be increased, as well, but designs have generally looked away from high flow rates because the designs gravitate toward the generally low flow rates that provide optimal operating conditions for detector systems, such as gas column chromatography detector systems. In addition, if the dimensions of the pneumatic pathway that enclose the preconcentrator in the Sandia work were widened to afford a lower pressure drop across the device, and afford a higher flow rate capability, then the percentage of analyte vapor interacting with the sorbent would dramatically decrease. Artisans have typically viewed the flow rate of the detector system as a necessary limitation on a collection system, whereas embodiments of the invention permit collection flow rates well in excess of the flow rate that is well-tolerated by a detector system intended to be used in conjunction with preferred embodiment collection devices.
According to the invention, an analyte collection device includes a first micro scale plate having a sorbent surface and a through hole. The through hole provides for the passage of an analyte fluid flow through the plate, and it has a volume and geometry to provide contact between the fluid and the sorbent surface in an amount effective to absorb a sufficient amount of analyte for subsequent detection of the analyte.
The sorbent surface can be provided by a sorbent coating such as an active sensing film, e.g. a conducting or optically active material, examples of which include conducting polymers, polymer/carbon composites, carbon nanotubes, and dye-containing materials. The analyte collection device preferably includes a heating source, e.g. a heating element formed from a resistive trace, or a plurality of resistive traces, on or within the first microscale plate, for effecting a thermal release of collected analyte from the plate. The plurality of resistive traces preferably divide the plate into a plurality of zones, one of which is a collection zone for collecting analyte and another being a smaller delivery zone for concentrating analyte from the collection zone in a smaller area and delivering analyte to a detector system. In preferred embodiments, a high substantially perpendicular flow is used for collection and concentration, and during desorption a low substantially parallel or perpendicular flow is used. The low flow is selected to match constraints of a detector system.
The resistive heating traces may each be independently controlled by a microcontroller configured to deliver a pulse width modulation (PWM) signal to each heating trace. During off pulses of the PWM signal each heater trace is preferably switched into a measuring circuit that provides a signal proportional to temperature to regulate temperature of the heater trace. The microcontroller is preferably configured to perform the switching of the heater trace into the measuring circuit and adjust the PWM signal to place the heater trace at a desired temperature. The microcontroller function may also control activation of a system pump, a valve, and pneumatics.
Also according to the invention, an analyte collection includes microscale plates that are positioned in a stack configuration and sized such that each collection surface of each plate is smaller than an adjacent preceding plate and larger than an adjacent following plate in said stack. A boundary surface then contains and directs fluid flow between the plates in a desired direction from a large plate towards a smaller plate.
The invention concerns a collection device having a flow through micro scale plate arranged to collect analyte, and deliver a concentrated pulse of analyte to a detector system upon demand through heating. With the invention, analyte fluid flow is through at least one sorbent plate, which includes holes to pass analyte fluid flow, for example analyte vapor. Fluid flow for collection is generally perpendicular to the sorbent plate. Excellent interaction is achieved between the analyte fluid flow and a sorbent coating on the plate. After a period of collection, analyte may be provided to a detector system from the plate by heating the plate. Preferred embodiment plates include an integrated heater trace.
Embodiments of the invention use a series of two or more flow through micro scale plates. In preferred embodiments, a series of micro scale plates include a sorbent coating, and holes for analyte fluid flow through the plates. In preferred embodiments, individual plates in the series of plates are arranged so that at least some of the respective holes in the series of plates are at least partially aligned with a solid portion of another plate in the series of plates. In this way, a portion of fluid flow through a hole in one plate is initially brought into contact with a solid portion of a downstream plate before being redirected through a hole of the downstream plate. Embodiments of the invention including a series of flow-through plates are especially advantageous for collecting relatively volatile analyte compounds, which may bleed from sorbent material to a possibly significant extent even under ambient conditions. Downstream plates capture analyte that might bleed from a plate.
Other multiple and single micro scale plate embodiments also mitigate the potential for bleeding of relatively volatile analyte compounds. Having increased thickness of sorbent material on a plate or a zone of a plate can reduce analyte bleed. Forced cooling can also help. Coating both sides of the plates with sorbent material also improves the efficacy of collection and retention prior to desorption, as the collection fluid flows in embodiments of the invention bring analyte into contact with sorbent on both sides of the plate(s).
Collecting and concentrating an analyte with a collection device of the invention can mitigate issues associated with signal baseline drift. During thermal desorption of a concentrated analyte, a controlled temperature ramp can be employed to effectively desorb different types of analyte at different selected temperatures and improve the selectivity of the detector system. During a desorption cycle, if no analyte is detected, the signal baseline of the detector system may be reset.
Collection devices of the invention include multiple analyte embodiments. Using more than one sorbent in different sections of flow-through plates, either on a single plate or on multiple plates, allows a device of the invention to collect more than one type of analyte. In one embodiment, a single plate, which may or may not be part of a series of plates, includes multiple sorbent sections. In another embodiment, plates in a series of plates each include a single sorbent while the series of plates provides multiple sorbents by having at least one plate coated with a different sorbent than other plates in the series of plates.
Embodiments of the invention include both modular collection device devices and stand alone analysis devices having a collection device and a detector system, e.g., a transducer, control circuitry, microprocessor, memory, pneumatic fluidics, a manifold and the like. Both modular collection devices and stand alone analysis devices of the invention may be highly compact. An example modular collection device unit can be made small enough, for example, to be conveniently worn on a person, affixed to a vehicle, inserted into the process flow of a machine in a production line, attached to plant life, portions of buildings, in ventilation systems, on cargo, on baggage, in baggage screening areas, etc. For example, a modular collection device of the invention might be clipped to a belt or clothing, or attached to clothing by a hook and loop fastener, e.g., Velcro®. In a method of use, such a device may be carried in an environment by a person to collect sample, and then attached to a detector system after a period of collection. The same is true to a perhaps marginally lesser extent for stand alone analysis devices of the invention, depending upon the scale and type of the detector and detector system used. In an example, a highly compact and complete micro analytical device of the invention includes a chemresistor detector system in a MEMS integration with a collection device including flow through micro scale sorbent plates, a micro GC column, a power source, and electronics. The flow through micro scale sorbent plates of the invention permit very low pressure drops, and enable, for example, the use of inexpensive low power fans of the type used in lap top computers to generate high collection flow rates with very low power consumption. An example flow rate through a 6 mm square sorbent plate of the invention of 15 liters per minute may be generated from 250 milliwatts of power. An example very low pressure drop has a nominal value of about 0.15 mm Hg for a flow rate of 15 liters per minute.
Embodiments of the invention meet important design constraints imposed by considerations necessary for realization of practical self-contained portable micro analytical devices. These constraints include minimal power consumption for collection and desorption processes, low pressure drops enabling high fluid flow, a small physical footprint, and a robust mechanical design. A collection device of the invention enables construction of a mico analytical device that meets these constraints, and provides a short thermal time constant (e.g., one to hundreds of milliseconds) while reaching desorption temperatures, for example 100-200° C. By minimizing this period, the concentrated analyte pulse from the collection device arrives at the detector system with a high concentration amplitude over a short time period, to create a high overall signal to noise ratio.
Many other applications and operating conditions are possible. Additional features of the invention will be apparent to artisans in the following description of some preferred embodiments which will be described with reference to the drawings. Dimensions and illustrated devices may be exaggerated for purposes of illustration and understanding of the invention. The elements of the drawings are not necessarily to scale relative to one another. Schematic views will be understood by artisans as such views are commonly used in the art. Devices and arrays of the invention may be fabricated by processes well known to the semiconductor device and MEMS communities.
The plates 12 may have a minimal thickness necessary for fabrication processing and for structural integrity during assembly and use. The plates 12 must withstand contemplated fluid flows, and the stresses induced by the fluid flow variations and temperature fluctuations introduced during the collection and desorption of analyte. Plates of the invention may be made very small, both in diameter and in thickness. An example plate may have a 1-10 mm diameter, for example, and may have a thickness from a few micrometers to hundreds of micrometers or more. Basic and complex geometric shapes are possible. Plates and plate arrays may also be operated in parallel, for example to divide a massive fluid flow among multiple plate arrays for sampling and analyte collection. Small thicknesses are preferred to provide low thermal mass and pressure drop, as the low thermal mass enables a rapid desorption temperature ramp to be realized, and low pressure drop allows high flows with minimal power usage. Embodiments of the invention provide a short thermal time constant (e.g., 1's-100's ms) while reaching high desorption temperatures, for example 100-500° C. By minimizing this period, the concentrated analyte pulse arrives at the detector system with a high amplitude over a short time period, to create a high overall signal to noise ratio. A preferred strategy for desorbing in an array like that shown in
We have conducted tests on prototypes consistent with the plates 12 shown in the plate array 10 of
In the embodiment shown in
In the experiments, the heater 18 was formed by of Pt, ˜35 Å wide and ˜1650 Å thick. The Pt was deposited over ˜200 Å Cr, which aided bonding. Generally, materials that are preferable for heater traces are materials having a high electrical resistivity and low thermal conductivity. Platinum, tungsten, and other refractory metals and alloys have high temperature coefficients of resistance, and will induce the rapid heating effect that is desirable. Holes 20 in the prototype of
The prototype of
In an array of plates, like that in
The arrangement of plates into arrays, and with particular alignments may be accomplished either by direct bonding of plates to other plates, or by first affixing plates to carriers and then bonding the carriers together. A specific misalignment between holes in adjacent plates can provide the cascade effect illustrated in
In a second example, finished plates are first bonded to a custom package such as a PC board using conventional wire bonding and packaging techniques. Then the packages are stacked on top of one another. A hole in the PC board allows for analyte passage to downstream planes. This example has the advantage that flow channels might be incorporated within the plane of the package to facilitate moving analyte to other components.
With regard to a single plate, large parts of fluid flow first encounter solid portions of the plate before being directed through the holes. Analyte-sorbent interaction is much improved than in flow over devices. A flow through plate or an array of the invention can selectively trap analyte(s) of interest and thermally desorb and deliver a narrow time width pulse of concentrated analyte into a narrow orifice intake. Plates and arrays of the invention provide extremely low-pressure drop, to allow a high flow to be passed through the device and intimately contact the majority of the collection surface, with the minimum power expended. The ratio of solid plate portions to holes influences analyte collection efficiency, air flow and pressure drop. The number of plates in an array also influences the same parameters. These parameters may be optimized for particular applications. An example ratio of solid portions to holes is 1:1, i.e., 50% of the solid plate portions have been etched through to form through holes. Other example embodiments have holes occupying a larger or smaller surface area.
The ratio of solid portions to holes may be determined in a particular design depending upon a number of factors, including, for example: permitted pressure drop, the materials used to form the plates, and the number of plates used in an array. We note that as the percentage of hole area increases, the plates become more fragile and less sorbent while the pressure drop decreases. Also, as the percentage of hole area decreases, sorption increases due to the increase in available active sites and the plates are less fragile, but the pressure drop increases. When optimizing a particular design, the negative effects of increasing or decreasing hole area may be tempered by selecting appropriate materials and/or dimensions. For example, silicon is fragile for very thin plates and where hole area becomes very large, but the fragility may be overcome by a support coating or a more robust material such as silicon carbide. Preferred embodiments of the invention include plates having a hole surface area of 40-60%, while other optimizations of the invention include larger and smaller hole surface areas.
The small inlets of many detector systems present an interface challenge that is met by the device of
In a preferred method of the invention, a device of
The plate 30 in
While two zones are illustrated, there may be many heated zones and variable width heater traces to control the thermal distribution. A vacuum style pump that is pneumatically connected to the narrowed end 32 may be used to transfer analyte to zone 2 from zone 1. Once analyte has been loaded into the next stage of the analyzer system (e.g. GC column, micro sensor, mass spectrometer), the heaters in zone 2 can be used as a mass flow sensor.
The heater traces 40 a, 40 b, and 40 c may also comprise segmented heaters so that after collection of analyte, the majority of the device can be heated while holding a smaller section at ambient collection temperatures. Analyte is allowed to migrate from the heated areas to the cool areas. Collection of analyte on the unheated segments allows the analyte to be focused onto a smaller area that is positioned opposite to a narrow orifice. The size of the analyte focused segment is designed to be comparable with the size of the orifice into which analyte is intended to be delivered. Thicker layers of sorbent polymer can be used on the analyte focusing segments to avoid overloading issues. In order to speed the redistribution of analyte, the pump that was used to collect analyte or another lower flow rate pump can be operated in a rapidly changing forward and reverse airflow mode, to allow turbulent airflow to wash forward and backwards through the plate(s). In this mode of operating, the collection flows and final desorption flow into a narrow orifice can be maintained in the same direction, flowing normal to the collection surface and through the pores in the surface. Alternatively, the plate(s) can be isolated after analyte collection and thermally desorbed as described above so that a small area is left at ambient temperatures (or actively cooled) so that analyte redistributes to a relatively small zone. Isolation can be achieved by suitable valving.
Plates and arrays of the invention may be fabricated by different MEMS and semiconductor fabrication techniques. They also may be packaged in different ways, and placed into flow systems including valves, pumps, and even fans. The low pressure drops enabled by the plates and arrays of the invention permit high collection flows from inexpensive low power fans, such as those used in lap top computers.
An example plate fabrication process begins with depositing a 0.1 μm layer of aluminum onto an oxidized (100) silicon wafer. The aluminum is patterned to form a thermal distribution plate on the back of the wafer and the oxide is used as a stop layer for Deep Reactive Ion Etching. Polyimide (PI 2611 from HD Microsystems) is then spin coated to a thickness of ˜3-6 μm. Since oxygen plasma is used to etch the polyimide it is necessary to use a metal masking layer instead of photoresist for patterning. Therefore, aluminum is sputter deposited and patterned to produce apertures for the flow through of analyte. The polyimide is etched using oxygen in a capacitively coupled Reactive Ion Etcher. The aluminum is then removed and Cr/Pt electrodes are fabricated using a lift-off technique. Next, a negative photoresist is spun on to both sides of the wafer with a nominal thickness of 6-7 μm. Etch windows are patterned on the back and the front of the wafer is exposed without a mask in order to leave a protective layer for dicing. The silicon dioxide exposed by the windows is removed in a buffered oxide etch (BOE) and the wafer is diced. The hotplate die are adhered to a resist coated handle wafer using silver vacuum grease and etched using DRIE. The front oxide is used as a stop layer and prevents damage to the polyimide. Finally the oxide is etched from the back of the die using hydrofluoric acid and the prototypes are removed from the handle wafer and cleaned.
Sorbent coatings may be applied by a number of techniques, and the particular application method may depend upon the type of sorbent coating. Dip coating is one technique. A flow through plate is prepared for bonding of the sorbent, which may involve cleaning and drying, for example. It is then dipped into a solution of the sorbent coating. Other techniques include, for example, aerosolized coating, syringe coating, inkjet coating, laser evaporation, and washing sorbent solution over a flow through plate.
An analyte collection and analysis system is shown in
During a period of collection, the outlet is open and the fan 70 is provided power to induce a high cascading flow through the array of plates 50. After a period of collecting and concentrating analyte in the array, analysis is conducted by the detector system 56, which is provided a concentrated analyte pulse by the array. The detector system 56 tolerates lower flows. The controller 66 closes the valve 68 and reduces the power to the fan 70. With some detector systems, there will be no need to induce flow during analysis by a fan or other means, as the detector systems provide for some flow. Closing of the outlet 64 changes the air path from a cascading path primarily through the array to a primarily parallel path across the plates 50 and into the detector system 56.
The physical configuration of the housing 52 and the detector system 56 may be highly compact for a self-contained field analysis device. In other cases, the housing 52 may be detachable from the detector system 56, and might include a carrier aid, such as a handle or clip. The overall dimensions of the housing 52 may be such that the housing may be conveniently carried on the body of a person, for example.
For particular analytes of interest, devices of the invention may be optimized. Artisans will recognize various parameters and operational conditions from the above description of exemplary devices that can be tailored to optimize concentration and delivery of a particular analyte of interest. As examples, the operating temperature range, sorbent coating thickness, flow volumes, etc. can be tailored to meet specific optimizations.
Circuitry for an analysis and control system such as that shown in
The microcontroller 94 may also receive a feedback signal from a measuring circuit 105. In a preferred embodiment, the microcontroller drives resistive trace heating elements with a pulse width modulation (PWM) signal consisting of on and off pulses of variable width. During the off times of the PWM signal, the heating element is switched into the measuring circuit 105, for example a Wheatstone bridge. The microcontroller 94 determines plate temperature from the feedback. Since the resistive heating element preferably has a high temperature coefficient of resistance, it can be used as a temperature sensor itself, saving valuable space that would be required for a separate temperature transducer, which would also reduce the power available to the resistive heating traces. Based upon the feedback, the microcontroller 94 can adjust the pulse width of the PWM driving signal to adjust temperature or maintain temperature at a desired level. Feedback and control can be used to regulate temperature and ensure, for example, that the sorptive material coatings on the plates or the heating elements are not damaged.
As heating elements are preferably individually controlled, the microcontroller 94 may, for example, desorb different plates or different zones (discussed above), perhaps having different sorbent materials, at different times to enhance selectivity of the detector system. The microcontroller 94 may also ramp the temperature of a heating element to create a chromatographic effect to increase selectivity of the detector system. The microcontroller 94 may also control the fan or pump or other fluid flow inducing device during desorption to reduce its cooling effect on the heating element during desorption. This measurement approach can also be used to perform built-in-tests and in-circuit calibration. Diagnostics can also be performed by comparing historical data of thermal time constants to determine if the fluid flow has become blocked.
As discussed above, using different sorbent materials, it is possible, for example, to target different agents and toxic industrial chemicals (TICS). Desorption is by heating. In the case of multiple types of sorbent, there can be a thermal desorption sequence constructed based upon desorbing temperatures. Various types of sorbent materials may be used, e.g., micro porous materials, sol-gel oxides and polymers. Example sorbent coatings include sorbent polymer(s) that act to selectively collect and concentrate analyte at ambient temperatures.
Functionalized polycarbosilanes have been used as sorbent coatings on the surface of these collector devices. Representative coatings for the sorption of hydrogen bond basic and dipolar analytes are shown in
In addition to chemoselective polymer films, other materials may be used as sorbent coatings on the collector devices. Such materials include various forms of carbon including carbon nanotubes, nanostructured ceramic or polymer particles and films, composite materials, block copolymers, and combinations thereof.
Artisans will find guidance for selecting appropriate sorbent materials in “Choosing Polymer Coatings for Chemical Sensors,” McGill, R. A.; Abraham, M. H.; Grate, J. W. CHEMTECH 24, 9 (1994) p. 27-37. Preferred sorbent coatings will have high temperature stabilities, which are necessary for thermal cycling.
The material for the plates may be any material amenable to micro fabrication processing. This includes semiconductors and dielectrics. Silicon semiconductors are suitable, as are Group III-V materials. Dielectrics include ceramics, glass, polymers, crystalline quartz, fused silica, resins, etc.
Silicon carbide is another example material, and would be suitable for high temperature applications. At relatively high air velocities, particles in the air including biomaterials, including biological agents, can be collected by impaction or other means on the surfaces of the plate(s), and after collection, this material can be released by heating to biomaterial decomposition temperatures, followed by analysis of the products of decomposition by a variety of analytical techniques. The temperatures required for decomposition may require the use of materials with properties offered by silicon carbide.
Other heating mechanisms may also be used in embodiments of the invention, including, for example, radiation induced heating or heating by conduction or convection mechanisms. However, the resistive trace is a preferred embodiment, and provides the highly desirable rapid heating to deliver a concentrated pulse. If another heating mechanism is used, it should be configured to produce the rapid desorption effect.
While specific embodiments of the present invention have been shown and described, it should be understood that other modifications, substitutions and alternatives are apparent to one of ordinary skill in the art. Such modifications, substitutions and alternatives can be made without departing from the spirit and scope of the invention, which should be determined from the appended claims.
Various features of the invention are set forth in the appended claims.