US20050241709A1 - Expandable Devices and Method - Google Patents
Expandable Devices and Method Download PDFInfo
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- US20050241709A1 US20050241709A1 US11/160,928 US16092805A US2005241709A1 US 20050241709 A1 US20050241709 A1 US 20050241709A1 US 16092805 A US16092805 A US 16092805A US 2005241709 A1 US2005241709 A1 US 2005241709A1
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- recited
- forming
- expandable
- tubular
- expansion
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- E—FIXED CONSTRUCTIONS
- E21—EARTH DRILLING; MINING
- E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
- E21B43/02—Subsoil filtering
- E21B43/10—Setting of casings, screens, liners or the like in wells
- E21B43/103—Setting of casings, screens, liners or the like in wells of expandable casings, screens, liners, or the like
- E21B43/108—Expandable screens or perforated liners
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- E—FIXED CONSTRUCTIONS
- E21—EARTH DRILLING; MINING
- E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
- E21B43/02—Subsoil filtering
- E21B43/10—Setting of casings, screens, liners or the like in wells
- E21B43/103—Setting of casings, screens, liners or the like in wells of expandable casings, screens, liners, or the like
Definitions
- the present technique relates to the field of expandable devices and methods. More particularly, the technique comprises an expandable device and a method related to an expandable device that has reduced axial shrinkage during radial deformation or expansion thereof.
- expandable devices In the production of sub-terrain fluids, such as oils or natural gas, a variety of expandable devices have been used to cultivate wellbore environments. For example, generally tubular devices, such as expandable liners, expandable sandscreens, well linings and well patches have been employed. These devices may be expandable devices which, under the proper stimuli, transition from a collapsed (small diameter) configuration to an expanded (large diameter) configuration. In many instances, expandable devices comprise a plurality of longitudinal slots or openings that increase in size as the device is expanded (U.S. Pat. Nos. 5,366,012 and 5,667,011). These openings, if so desired, may be configured to permit the flow of desirable production fluids into the interior of the wellbore while simultaneously preventing the ingress of contaminants, such as sand.
- Expandable devices are typically deployed downhole into the wellbore, while in their respective collapsed configurations.
- the diameter of the collapsed expandable device is less than that of the wellbore and, as such, the expandable device feeds easily into the wellbore.
- a radial expansion force is applied to drive the device to an expanded configuration. Accordingly, the device may better conform to the interior surface of the wellbore.
- expandable devices may be coupled to form a conduit that extends for great distances below the Earth's surface. Indeed, wellbores may extend thousands of feet below the Earth's surface to reach production fluids disposed in subterranean geological formations commonly know as “reservoirs”.
- the present invention is directed to overcoming, or at least reducing the effects of one or more of the problems set forth above, and can be useful in other applications as well.
- the present invention generally relates to a technique for forming an expandable device.
- the technique comprises forming an expansion compensation portion in an expandable device, e.g., an expandable tubular.
- the expansion compensation portion substantially limits axial contraction as the expandable device undergoes radial expansion.
- FIG. 1 is a depiction of a wellbore having a plurality of exemplary expandable devices disposed therein.
- FIG. 2 is a depiction of a portion of an embodiment of an expandable device.
- FIG. 3A is a depiction of a portion of an embodiment of an expandable device in a collapsed configuration.
- FIG. 3B illustrates the device of FIG. 3A in an expanded configuration.
- FIG. 4A is a depiction of a portion of another embodiment of an expandable device in a collapsed configuration.
- FIG. 4B illustrates the device of FIG. 4A in an expanded configuration.
- FIG. 5 is an illustration of an embodiment of a cell of an expandable device, the cell being in the collapsed configuration.
- FIG. 6A is a depiction of a portion of another embodiment of an expandable device in a collapsed configuration.
- FIG. 6B illustrates the device of FIG. 6A in an expanded configuration.
- FIG. 7 is a flattened elevational view of an embodiment of an expandable device having a certain pattern of slots.
- FIG. 8 is a cross-sectional view of an expandable device having a cutout portion
- FIG. 9 is a depiction of a wellbore having an embodiment of an expandable device disposed therein with an expansion mechanism for expanding the device.
- FIG. 1 an exemplary wellbore environment is illustrated.
- FIG. 1 illustrates a wellbore 20 having at least one lateral branch section 22 .
- the wellbore 20 may be drilled into the surface of the Earth to facilitate removal of production fluids (i.e. natural gas, oil, etc.) therefrom.
- production fluids i.e. natural gas, oil, etc.
- production fluids may enter from the “reservoir” into the wellbore 20 .
- the production fluids may be retrieved to the Earth's surface.
- the casing 24 may provide structural integrity to the wellbore 20 and can be cemented into location if so desired. Indeed, the casing 24 may extend for thousands of feet into the wellbore 20 as well as into the lateral branch sections 22 .
- At least one expandable device 26 also is disposed within the wellbore 20 .
- devices 26 may comprise, casing patches, expandable packers, expandable hangers, expandable liners, expandable casings 24 , expandable sandscreens or expandable control line conduits (i.e. conduits for fiber optic lines, electric lines, hydraulic lines, etc.).
- devices 26 may be inserted into the wellbore in a collapsed configuration and subsequently expanded. By inserting devices 26 into the wellbore 20 in a collapsed state, a number of advantages may be achieved over traditional systems. For example, a device 26 in the collapsed state may have a diameter less than that of the wellbore it is to be inserted into, and, as such, require less effort for downhole insertion.
- FIG. 2 a section 28 of an expandable device 26 ( FIG. 1 ) is illustrated.
- the device 26 comprises a wall 30 having a plurality of slots 32 disposed therein.
- slots 32 define thick and thin struts 34 and 36 , respectively.
- the thick and thin struts 34 and 36 may include various expansion compensation portions 38 , the compensation portions 38 being adapted to prevent axial contraction of the device 26 upon radial expansion thereof.
- the compensation portions 38 may comprise spring segments 40 that facilitate axial expansion of the appropriate strut members 36 .
- the spring segment 40 may flex, thereby allowing the strut member 36 upon which it is integrated, to contract or expand as necessary.
- the spring segment 40 changes length axially during device expansion, thereby enabling the device 26 , as a whole, to radially expand without substantial axial contraction thereof.
- the spring segment 40 may undergo both elastic deformation as well as plastic deformation.
- the expansion loads applied to the thin members 36 induce axial contraction lengthening thereof, thereby facilitating radial expansion of the device 26 .
- the spring segments 40 may also provide additional flexibility to the device 26 thereby reducing the expansion forces necessary to drive device 26 to its expanded configuration.
- compensation portions 38 may comprise rotational segments 42 disposed along respective strut members 36 .
- Rotational segments 42 also substantially reduce axial contraction of the device 26 ( FIG. 1 ), as a whole, upon radial expansion thereof. Indeed, during expansion, the exemplary rotational segments 42 , as well as the relatively thin strut 36 within which it is disposed, tend to rotate whereas the relatively thick struts 34 retain their original configuration. This torsional deformation of the thin struts 36 , being either plastic or elastic, allows the device 26 to radially expand while the rigid thick struts 34 substantially maintain the original axial length of device 26 .
- the rotational segments 42 may have tapering portions, rounded portions or other variations in the thickness of the strut 36 to optimize the properties of the rotational segments 42 .
- hinge portions 44 Disposed between adjacent, relatively, thick and thin struts 34 and 36 may be hinge portions 44 .
- hinge portions 44 facilitate the pivotal movement of the strut members 34 and 36 with respect to one another.
- the hinge portions 44 may be thinned sections of wall 30 disposed at the intersection of the respective ends of the struts 34 and 36 . The thinner hinge portions 44 reduce the overall expansion force required to drive the exemplary device from a collapsed to an expanded configuration.
- Various features of the expandable device 26 may be formed by a number of processes. For example, these features may be formed by targeting a high-pressure water jet stream against the stock material from which the device 26 is to be formed. The water pressure carves out desired features on to the device. In a similar vein, these features may be carved by laser-jet cutting the stock material. Additionally, the features may be formed by a stamping process. In this process, the flat stock material is placed into a press which then stamps the features into the material. Once stamped, the material may be rolled into a rounded or tubular form. To ensure structural integrity of the stamped material, the features may be at least as wide as the thickness of the material being stamped.
- FIGS. 3A and 3B illustrate one embodiment of section 28 of device 26 in the collapsed configuration and expanded configuration respectively.
- Section 28 comprises compensation portions 38 , such as spring segments 40 and rotational segments 42 .
- the expansion forces may induce deformation of the thin strut 36 .
- the relatively thick strut 34 because of its size, resists deformation. Accordingly, the thin struts 36 facilitate radial expansion of the device while the thick struts 34 , concurrently, maintain the axial length of the device 26 .
- section 28 comprises thick and thin struts 34 and 36 , respectively, traversed by a linking member 46 .
- the linking member is connected to the respective struts 34 and 36 by hinge portions 44 .
- the linking member 46 in conjunction with the thin and thick struts 34 and 36 , respectively may define parallelogramic slots 32 .
- the linking member 46 pivots about hinge portions 44 .
- the linking members 46 may pivot such that the thick and thin struts 34 and 36 remain parallel to one another.
- compensation portions 38 facilitate radial expansion of the device while concurrently maintaining the overall length of the device.
- the spring segments 40 may deform thereby facilitating radial expansion of the device without substantially affecting axial length.
- the linking members 46 may be configured to elastically or plastically deform, thereby assisting in the radial expansion of the device 26 .
- a relatively thin bending connector 50 traverses adjacent thick struts 34 .
- the bending connector 50 may comprise folding portions 52 and spring segments 40 .
- the thick struts 34 distance themselves from one another, and resultantly, the folding portions 52 begin to unfold.
- bending connector 50 may undergo axial deformation.
- the spring segments 40 of the bending connector 50 may undergo elastic or plastic deformation to facilitate the radial expansion of the device 26 without axial contraction thereof.
- the bending connector 50 maintains the thick struts 34 generally parallel to one another during the expansion process.
- section 28 comprises a series of linking members 46 and thin struts 36 which, in combination, define three separate slot shapes 32 a , 32 b , and 32 c .
- the linking members 46 as well as the thin struts 36 may comprise spring portions as well as rotation portions, e.g. spring portions 40 and rotation portions 42 .
- Spring portions 40 and rotation portions 42 serve as expansion compensators radial expansion of the device to prevent shortening the original axial length of device 26 .
- the slot pattern of FIGS. 6A and 6B is illustrated as a flat sheet.
- tubulars may be formed from flat sheets which are subsequently bent into a cylindrical shape.
- the present technique may be employed in many types of devices 26 employable within a wellbore 20 .
- the device 26 may be a casing patch 54 . If, for illustrative purposes, a hole were to develop in the casing 24 , the structural integrity of the casing 24 may be affected. Accordingly, a casing patch 54 may be deployed to the location of the hole in the collapsed configuration. Subsequently, the casing patch 54 may be expanded to secure the casing patch 54 to the damaged portion of the original casing 24 .
- the device may also comprise an expandable liner 56 for the multilateral junctions. Again, the liner 56 may be deployed to the desired location and subsequently expanded for securing at such location.
- the device 26 may also comprise an expandable packer 58 deployed, for example, to isolate portions of a wellbore 20 .
- the packer 58 similar to other expandable devices described herein, may be deployed to a desired location and subsequently expanded.
- Yet another embodiment of device 26 is an expandable sand-screen 60 .
- Sand-screens 60 may be placed into the wellbore 20 to prevent the ingress of sand from the interior wellbore surface while concurrently permitting the ingress of desirable production fluids.
- the device 26 may comprise an expandable hanger 62 .
- the expandable hanger 62 facilities, for example, the coupling of casing or lining segments together.
- the hanger 62 may allow casings or linings to extend for hundreds of feet into the wellbore.
- each of the exemplary devices 26 discussed above may be formed, at least in part, of the expandable devices of the present technique.
- cutout portion 64 may be employed as a passageway for the routing of control lines 66 therethrough. Additionally, intelligent completions equipment, monitoring devices, fiber optic lines and other equipment may be positioned in the cutout portion 64 . As illustrated, cutout portion 64 lies in a generally axial direction along the exterior of device 26 , although the cutout can be formed along an interior surface or entirely within the wall of device 26 .
- a cone 68 is illustrated as expanding the device 26 .
- a variety of expansion devices may be employed and cone 68 is just one option.
- cone 68 is then pulled or pushed therethrough.
- a tapered end 70 of cone 68 may easily be fed into the device 26 when in its collapsed configuration.
- the widening diameter of the cone abuts against the interior surface of the device and imparts the necessary radial forces for expansion.
Abstract
The present system and method comprises an expandable device for use in wellbores. In one embodiment, the present device comprises a plurality of slots disposed within the device. The slots define expansion compensation portions, wherein the compensation portions facilitate radial expansion of the device while concurrently maintaining essentially constant the axial length of the device. The present technique also comprises a method of forming the device in accordance therewith.
Description
- This is a divisional of U.S. Ser. No. 10/452,322 filed Jun. 2, 2003, which claims the benefit under 35 C.S.C. 119(e) to U.S. Provisional Application No. 60/385,778 filed Aug. 6, 2002.
- The present technique relates to the field of expandable devices and methods. More particularly, the technique comprises an expandable device and a method related to an expandable device that has reduced axial shrinkage during radial deformation or expansion thereof.
- In the production of sub-terrain fluids, such as oils or natural gas, a variety of expandable devices have been used to cultivate wellbore environments. For example, generally tubular devices, such as expandable liners, expandable sandscreens, well linings and well patches have been employed. These devices may be expandable devices which, under the proper stimuli, transition from a collapsed (small diameter) configuration to an expanded (large diameter) configuration. In many instances, expandable devices comprise a plurality of longitudinal slots or openings that increase in size as the device is expanded (U.S. Pat. Nos. 5,366,012 and 5,667,011). These openings, if so desired, may be configured to permit the flow of desirable production fluids into the interior of the wellbore while simultaneously preventing the ingress of contaminants, such as sand.
- Expandable devices are typically deployed downhole into the wellbore, while in their respective collapsed configurations. In other words, the diameter of the collapsed expandable device is less than that of the wellbore and, as such, the expandable device feeds easily into the wellbore. Once the expandable device is lowered to a desired location within the wellbore, a radial expansion force is applied to drive the device to an expanded configuration. Accordingly, the device may better conform to the interior surface of the wellbore.
- If so desired, expandable devices may be coupled to form a conduit that extends for great distances below the Earth's surface. Indeed, wellbores may extend thousands of feet below the Earth's surface to reach production fluids disposed in subterranean geological formations commonly know as “reservoirs”.
- In many traditional systems (U.S. Pat. Nos. 5,366,012 and 5,667,011), however, an increase in the radial dimension of the device induces a decrease in the axial dimension thereof. In other words, as the device diameter increases, the device length decreases. Accordingly, it may be more difficult to properly position the device into the wellbore. Moreover, a change in axial length may lead to separation or damage of already coupled devices.
- The present invention is directed to overcoming, or at least reducing the effects of one or more of the problems set forth above, and can be useful in other applications as well.
- The present invention generally relates to a technique for forming an expandable device. The technique comprises forming an expansion compensation portion in an expandable device, e.g., an expandable tubular. The expansion compensation portion substantially limits axial contraction as the expandable device undergoes radial expansion.
- The invention will hereafter be described with reference to the accompanying drawings, wherein like reference numerals denote like elements, and:
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FIG. 1 is a depiction of a wellbore having a plurality of exemplary expandable devices disposed therein. -
FIG. 2 is a depiction of a portion of an embodiment of an expandable device. -
FIG. 3A is a depiction of a portion of an embodiment of an expandable device in a collapsed configuration. -
FIG. 3B illustrates the device ofFIG. 3A in an expanded configuration. -
FIG. 4A is a depiction of a portion of another embodiment of an expandable device in a collapsed configuration. -
FIG. 4B illustrates the device ofFIG. 4A in an expanded configuration. -
FIG. 5 is an illustration of an embodiment of a cell of an expandable device, the cell being in the collapsed configuration. -
FIG. 6A is a depiction of a portion of another embodiment of an expandable device in a collapsed configuration. -
FIG. 6B illustrates the device ofFIG. 6A in an expanded configuration. -
FIG. 7 is a flattened elevational view of an embodiment of an expandable device having a certain pattern of slots. -
FIG. 8 is a cross-sectional view of an expandable device having a cutout portion; and -
FIG. 9 is a depiction of a wellbore having an embodiment of an expandable device disposed therein with an expansion mechanism for expanding the device. - Referring generally to
FIG. 1 , an exemplary wellbore environment is illustrated. - For example,
FIG. 1 illustrates awellbore 20 having at least onelateral branch section 22. Thewellbore 20 may be drilled into the surface of the Earth to facilitate removal of production fluids (i.e. natural gas, oil, etc.) therefrom. In operation, production fluids may enter from the “reservoir” into thewellbore 20. Subsequently, by employing traditional production methods well known to the skilled artisan, the production fluids may be retrieved to the Earth's surface. - Disposed along the interior surface of the
wellbore 20 may be acasing 24. Thecasing 24 may provide structural integrity to thewellbore 20 and can be cemented into location if so desired. Indeed, thecasing 24 may extend for thousands of feet into thewellbore 20 as well as into thelateral branch sections 22. - At least one
expandable device 26 also is disposed within thewellbore 20. As further discussed below,devices 26 may comprise, casing patches, expandable packers, expandable hangers, expandable liners,expandable casings 24, expandable sandscreens or expandable control line conduits (i.e. conduits for fiber optic lines, electric lines, hydraulic lines, etc.). As is also further discussed below,devices 26 may be inserted into the wellbore in a collapsed configuration and subsequently expanded. Byinserting devices 26 into thewellbore 20 in a collapsed state, a number of advantages may be achieved over traditional systems. For example, adevice 26 in the collapsed state may have a diameter less than that of the wellbore it is to be inserted into, and, as such, require less effort for downhole insertion. - Referring next to
FIG. 2 , asection 28 of an expandable device 26 (FIG. 1 ) is illustrated. Thedevice 26 comprises awall 30 having a plurality ofslots 32 disposed therein. Although the embodiment is illustrated as havingslots 32 disposed in the wellbore, the present technique may also be employed with thinned or weakened areas in lieu of theslots 32. In this embodiment,slots 32 define thick andthin struts thin struts expansion compensation portions 38, thecompensation portions 38 being adapted to prevent axial contraction of thedevice 26 upon radial expansion thereof. - For example, the
compensation portions 38 may comprisespring segments 40 that facilitate axial expansion of theappropriate strut members 36. Thus, during radial expansion of thedevice 26, thespring segment 40 may flex, thereby allowing thestrut member 36 upon which it is integrated, to contract or expand as necessary. In other words, thespring segment 40 changes length axially during device expansion, thereby enabling thedevice 26, as a whole, to radially expand without substantial axial contraction thereof. In some embodiments, thespring segment 40 may undergo both elastic deformation as well as plastic deformation. - Under expansion loads, relatively
thick struts 34 remain essentially undeformed and, as such, maintain the overall axial length of thedevice 26. Contemporaneously, however, the expansion loads applied to thethin members 36 induce axial contraction lengthening thereof, thereby facilitating radial expansion of thedevice 26. Moreover, thespring segments 40 may also provide additional flexibility to thedevice 26 thereby reducing the expansion forces necessary to drivedevice 26 to its expanded configuration. - Additionally,
compensation portions 38 may compriserotational segments 42 disposed alongrespective strut members 36.Rotational segments 42 also substantially reduce axial contraction of the device 26 (FIG. 1 ), as a whole, upon radial expansion thereof. Indeed, during expansion, the exemplaryrotational segments 42, as well as the relativelythin strut 36 within which it is disposed, tend to rotate whereas the relativelythick struts 34 retain their original configuration. This torsional deformation of thethin struts 36, being either plastic or elastic, allows thedevice 26 to radially expand while the rigidthick struts 34 substantially maintain the original axial length ofdevice 26. Therotational segments 42 may have tapering portions, rounded portions or other variations in the thickness of thestrut 36 to optimize the properties of therotational segments 42. - Disposed between adjacent, relatively, thick and
thin struts portions 44. In the exemplary embodiment, hingeportions 44 facilitate the pivotal movement of thestrut members hinge portions 44 may be thinned sections ofwall 30 disposed at the intersection of the respective ends of thestruts thinner hinge portions 44 reduce the overall expansion force required to drive the exemplary device from a collapsed to an expanded configuration. - Various features of the
expandable device 26, such as thestrut members compensation portions 38 as well as the correspondingslots 32 may be formed by a number of processes. For example, these features may be formed by targeting a high-pressure water jet stream against the stock material from which thedevice 26 is to be formed. The water pressure carves out desired features on to the device. In a similar vein, these features may be carved by laser-jet cutting the stock material. Additionally, the features may be formed by a stamping process. In this process, the flat stock material is placed into a press which then stamps the features into the material. Once stamped, the material may be rolled into a rounded or tubular form. To ensure structural integrity of the stamped material, the features may be at least as wide as the thickness of the material being stamped. - Referring next to
FIGS. 3A and 3B , an alternate embodiment of the present technique is illustrated. Particularly,FIGS. 3A and 3B illustrate one embodiment ofsection 28 ofdevice 26 in the collapsed configuration and expanded configuration respectively.Section 28 comprisescompensation portions 38, such asspring segments 40 androtational segments 42. Again, as thedevice 26 is taken from the collapsed to expanded configuration, the expansion forces may induce deformation of thethin strut 36. However, the relativelythick strut 34, because of its size, resists deformation. Accordingly, thethin struts 36 facilitate radial expansion of the device while thethick struts 34, concurrently, maintain the axial length of thedevice 26. - Referring next to
FIGS. 4A and 4B , another embodiment of the present technique is illustrated. In the collapsed state, as illustrated inFIG. 4A ,section 28 comprises thick andthin struts member 46. The linking member is connected to therespective struts hinge portions 44. The linkingmember 46, in conjunction with the thin andthick struts parallelogramic slots 32. - During radial expansion of
device 26 to the expanded configuration illustrated inFIG. 4B , the linkingmember 46 pivots abouthinge portions 44. The linkingmembers 46 may pivot such that the thick andthin struts compensation portions 38 facilitate radial expansion of the device while concurrently maintaining the overall length of the device. In the exemplary embodiment, thespring segments 40 may deform thereby facilitating radial expansion of the device without substantially affecting axial length. Moreover, the linkingmembers 46 may be configured to elastically or plastically deform, thereby assisting in the radial expansion of thedevice 26. - Referring next to
FIG. 5 , anexpandable cell 48 of anexpansion section 28 in a collapsed configuration is illustrated. In this embodiment, a relativelythin bending connector 50 traverses adjacent thick struts 34. The bendingconnector 50 may comprisefolding portions 52 andspring segments 40. During radial expansion, thethick struts 34 distance themselves from one another, and resultantly, thefolding portions 52 begin to unfold. As the radial expansion continues, bendingconnector 50 may undergo axial deformation. Indeed, thespring segments 40 of the bendingconnector 50 may undergo elastic or plastic deformation to facilitate the radial expansion of thedevice 26 without axial contraction thereof. The bendingconnector 50 maintains thethick struts 34 generally parallel to one another during the expansion process. - Referring next to
FIGS. 6A and 6B , another embodiment of the present device is illustrated in collapsed and expanded configurations, respectively. In this embodiment,section 28 comprises a series of linkingmembers 46 andthin struts 36 which, in combination, define three separate slot shapes 32 a, 32 b, and 32 c. The linkingmembers 46 as well as thethin struts 36 may comprise spring portions as well as rotation portions,e.g. spring portions 40 androtation portions 42.Spring portions 40 androtation portions 42 serve as expansion compensators radial expansion of the device to prevent shortening the original axial length ofdevice 26. Referring toFIG. 7 , the slot pattern ofFIGS. 6A and 6B is illustrated as a flat sheet. Advantageously, tubulars may be formed from flat sheets which are subsequently bent into a cylindrical shape. - Returning to
FIG. 1 , the present technique may be employed in many types ofdevices 26 employable within awellbore 20. For example, thedevice 26 may be acasing patch 54. If, for illustrative purposes, a hole were to develop in thecasing 24, the structural integrity of thecasing 24 may be affected. Accordingly, acasing patch 54 may be deployed to the location of the hole in the collapsed configuration. Subsequently, thecasing patch 54 may be expanded to secure thecasing patch 54 to the damaged portion of theoriginal casing 24. The device may also comprise anexpandable liner 56 for the multilateral junctions. Again, theliner 56 may be deployed to the desired location and subsequently expanded for securing at such location. Thedevice 26 may also comprise anexpandable packer 58 deployed, for example, to isolate portions of awellbore 20. In operation, thepacker 58, similar to other expandable devices described herein, may be deployed to a desired location and subsequently expanded. Yet another embodiment ofdevice 26 is an expandable sand-screen 60. Sand-screens 60 may be placed into thewellbore 20 to prevent the ingress of sand from the interior wellbore surface while concurrently permitting the ingress of desirable production fluids. Lastly, although not exhaustively, thedevice 26 may comprise anexpandable hanger 62. In operation, theexpandable hanger 62 facilities, for example, the coupling of casing or lining segments together. Indeed, thehanger 62 may allow casings or linings to extend for hundreds of feet into the wellbore. Again, each of theexemplary devices 26 discussed above may be formed, at least in part, of the expandable devices of the present technique. - Referring to
FIG. 8 , a cross-sectional view of anexpandable device 26 having acutout portion 64 is illustrated. Thecutout portion 64 may be employed as a passageway for the routing ofcontrol lines 66 therethrough. Additionally, intelligent completions equipment, monitoring devices, fiber optic lines and other equipment may be positioned in thecutout portion 64. As illustrated,cutout portion 64 lies in a generally axial direction along the exterior ofdevice 26, although the cutout can be formed along an interior surface or entirely within the wall ofdevice 26. - Referring to
FIG. 9 , acone 68 is illustrated as expanding thedevice 26. A variety of expansion devices may be employed andcone 68 is just one option. Once theexpandable device 26 has been placed at the appropriate position in the wellbore,cone 68 is then pulled or pushed therethrough. Atapered end 70 ofcone 68 may easily be fed into thedevice 26 when in its collapsed configuration. As thecone 68 progresses further, the widening diameter of the cone abuts against the interior surface of the device and imparts the necessary radial forces for expansion. - While the invention is susceptible to various modifications and alternative forms, specific embodiments thereof have been shown by way of example in the drawings and are herein described in detail. It should be understood, however, that the description herein of specific embodiments is not intended to limit the invention to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims. Indeed, the present technique may be employed in any number of oilfield applications such as umbilical or conduit repairs for example.
Claims (27)
1. A method of forming an expandable device, comprising:
cutting an expansion compensation portion into a wellbore device, the compensation portion being adapted to substantially retard axial contraction of the wellbore device during radial expansion of the device.
2. The method as recited in claim 1 , wherein cutting comprises cutting via a water jet.
3. The method as recited in claim 1 , wherein cutting comprises cutting via a laser jet.
4. The method as recited in claim 1 , wherein cutting comprises stamping.
5. A method of forming an expandable device, comprising:
forming slots in a sheet of expandable material;
orienting the slots to create strut members that enable expansion of the sheet in one direction without causing contraction in a generally perpendicular direction; and
rolling the sheet into a tubular sized for insertion into a wellbore.
6. The method as recited in claim 5 , wherein orienting comprises creating the strut members such that at least some of the strut members comprise spring portions that undergo changes in axial length during expansion of the sheet by radially expanding the tubular.
7. The method as recited in claim 6 , wherein orienting comprises creating the strut members such that at least some of the strut members are relatively thick relative to the other strut members.
8. The method as recited in claim 5 , wherein orienting comprises creating the strut members such that at least some of the strut members are formed as rotational segments that enable radial expansion of the tubular without axial shortening.
9. The method as recited in claim 5 , wherein rolling comprises rolling the sheet into a sand screen.
10. The method as recited in claim 5 , wherein forming comprises cutting via a water jet.
11. The method as recited in claim 5 , wherein forming comprises cutting via a laser jet.
12. The method as recited in claim 5 wherein forming comprises stamping.
13. The method as recited in claim 5 , further comprising creating a cutout in the sheet for routing a line in an axial direction along the tubular.
14. A method, comprising:
forming an expandable wellbore device with a plurality of slots to create an expansion section; and
orienting the plurality of slots to outline a plurality of first members coupled to a plurality of second members, the plurality of first members comprising rotational segments that enable expansion of the expandable wellbore device without contraction of the device in a direction generally perpendicular to the direction of expansion.
15. The method as recited in claim 15 , wherein forming comprises creating a plurality of slots in a sheet of material and then rolling the sheet into a tubular expandable wellbore device.
16. The method as recited in claim 15 , wherein orienting further comprises providing the plurality of first members with a plurality of spring portions that can expand and contract in a linear direction.
17. The method as recited in claim 15 , wherein orienting comprises orienting the plurality of slots such that the plurality of second members are substantially thicker than the plurality of first members.
18. A method, comprising:
forming at tubular sized for radial expansion within a wellbore; and
positioning slots in the tubular in an orientation that enables radial expansion of the tubular in the wellbore without axial contraction.
19. The method as recited in claim 18 , wherein forming the tubular comprises forming a sand screen.
20. The method as recited in claim 18 , wherein forming the tubular comprises forming an expandable casing patch.
21. The method as recited in claim 18 , wherein forming the tubular comprises forming an expandable packer.
22. The method as recited in claim 18 , wherein forming the tubular comprises forming an expandable hanger.
23. The method as recited in claim 18 wherein forming the tubular comprises forming an expandable liner.
24. The method as recited in claim 18 , wherein forming the tubular comprises forming an expandable casing.
25. The method as recited in claim 18 , wherein positioning comprises creating rotational segments that facilitate radial expansion without axial contraction.
26. The method as recited in claim 18 , wherein positioning comprises creating spring segments that facilitate radial expansion without axial contraction.
27. The method as recited in claim 18 , wherein positioning comprises creating linearly extensible spring segments that facilitate radial expansion without axial contraction.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/160,928 US20050241709A1 (en) | 2002-08-06 | 2005-07-15 | Expandable Devices and Method |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US38577802P | 2002-08-06 | 2002-08-06 | |
US10/452,322 US7086476B2 (en) | 2002-08-06 | 2003-06-02 | Expandable devices and method |
US11/160,928 US20050241709A1 (en) | 2002-08-06 | 2005-07-15 | Expandable Devices and Method |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/452,322 Division US7086476B2 (en) | 2002-08-06 | 2003-06-02 | Expandable devices and method |
Publications (1)
Publication Number | Publication Date |
---|---|
US20050241709A1 true US20050241709A1 (en) | 2005-11-03 |
Family
ID=31498479
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/452,322 Expired - Fee Related US7086476B2 (en) | 2002-08-06 | 2003-06-02 | Expandable devices and method |
US11/160,928 Abandoned US20050241709A1 (en) | 2002-08-06 | 2005-07-15 | Expandable Devices and Method |
Family Applications Before (1)
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US10/452,322 Expired - Fee Related US7086476B2 (en) | 2002-08-06 | 2003-06-02 | Expandable devices and method |
Country Status (5)
Country | Link |
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US (2) | US7086476B2 (en) |
BR (1) | BR0302738A (en) |
CA (1) | CA2436640A1 (en) |
GB (1) | GB2391567B (en) |
NO (1) | NO20033471D0 (en) |
Cited By (4)
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US20080149347A1 (en) * | 2006-12-21 | 2008-06-26 | Schlumberger Technology Corporation | Expandable well screen with a stable base |
US7413020B2 (en) * | 2003-03-05 | 2008-08-19 | Weatherford/Lamb, Inc. | Full bore lined wellbores |
US20100243239A1 (en) * | 2009-03-31 | 2010-09-30 | Conocophillips Company | Compaction Tolerant Basepipe for Hydrocarbon Production |
US8496408B1 (en) | 2010-06-04 | 2013-07-30 | Spring Lock Liners, Llc | Spring lock culvert pipe liner |
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US6799637B2 (en) | 2000-10-20 | 2004-10-05 | Schlumberger Technology Corporation | Expandable tubing and method |
NO335594B1 (en) | 2001-01-16 | 2015-01-12 | Halliburton Energy Serv Inc | Expandable devices and methods thereof |
US6932161B2 (en) * | 2001-09-26 | 2005-08-23 | Weatherford/Lams, Inc. | Profiled encapsulation for use with instrumented expandable tubular completions |
RU2344267C2 (en) * | 2003-04-15 | 2009-01-20 | Шелл Интернэшнл Рисерч Маатсхаппий Б.В. | Pushed plug |
US7607476B2 (en) * | 2006-07-07 | 2009-10-27 | Baker Hughes Incorporated | Expandable slip ring |
US8215394B2 (en) * | 2009-06-09 | 2012-07-10 | Baker Hughes Incorporated | Control line patch |
GB2546013B (en) | 2014-10-29 | 2020-11-25 | Halliburton Energy Services Inc | Internally trussed high-expansion support for refracturing operations |
GB2546903B (en) | 2014-11-12 | 2021-03-24 | Halliburton Energy Services Inc | Internally trussed high-expansion support for inflow control device sealing applications |
US20210045901A1 (en) * | 2019-08-14 | 2021-02-18 | Transit Scientific, LLC | Expandable medical devices |
CA3159046A1 (en) | 2020-01-31 | 2021-08-05 | Stephen Michael Greci | Compliant screen shroud to limit expansion |
CA3213638A1 (en) * | 2021-05-20 | 2022-11-24 | Halliburton Energy Services, Inc. | Expandable metal slip ring for use with a sealing assembly |
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- 2003-06-02 US US10/452,322 patent/US7086476B2/en not_active Expired - Fee Related
- 2003-08-05 NO NO20033471A patent/NO20033471D0/en not_active Application Discontinuation
- 2003-08-05 CA CA002436640A patent/CA2436640A1/en not_active Abandoned
- 2003-08-05 GB GB0318280A patent/GB2391567B/en not_active Expired - Fee Related
- 2003-08-06 BR BR0302738-4A patent/BR0302738A/en not_active IP Right Cessation
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US8496408B1 (en) | 2010-06-04 | 2013-07-30 | Spring Lock Liners, Llc | Spring lock culvert pipe liner |
Also Published As
Publication number | Publication date |
---|---|
NO20033471D0 (en) | 2003-08-05 |
US7086476B2 (en) | 2006-08-08 |
BR0302738A (en) | 2004-08-24 |
US20040026079A1 (en) | 2004-02-12 |
GB0318280D0 (en) | 2003-09-10 |
GB2391567A (en) | 2004-02-11 |
GB2391567B (en) | 2005-11-30 |
CA2436640A1 (en) | 2004-02-06 |
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Legal Events
Date | Code | Title | Description |
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STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |