US20050252111A1 - Tubular skylight with dome flashing and protective waffle pattern corrugation - Google Patents
Tubular skylight with dome flashing and protective waffle pattern corrugation Download PDFInfo
- Publication number
- US20050252111A1 US20050252111A1 US11/186,173 US18617305A US2005252111A1 US 20050252111 A1 US20050252111 A1 US 20050252111A1 US 18617305 A US18617305 A US 18617305A US 2005252111 A1 US2005252111 A1 US 2005252111A1
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- United States
- Prior art keywords
- sheet
- roof
- tiles
- flashing
- clip
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Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D13/00—Special arrangements or devices in connection with roof coverings; Protection against birds; Roof drainage; Sky-lights
- E04D13/14—Junctions of roof sheathings to chimneys or other parts extending above the roof
- E04D13/147—Junctions of roof sheathings to chimneys or other parts extending above the roof specially adapted for inclined roofs
- E04D13/1473—Junctions of roof sheathings to chimneys or other parts extending above the roof specially adapted for inclined roofs specially adapted to the cross-section of the parts extending above the roof
- E04D13/1476—Junctions of roof sheathings to chimneys or other parts extending above the roof specially adapted for inclined roofs specially adapted to the cross-section of the parts extending above the roof wherein the parts extending above the roof have a generally circular cross-section
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D13/00—Special arrangements or devices in connection with roof coverings; Protection against birds; Roof drainage; Sky-lights
- E04D13/03—Sky-lights; Domes; Ventilating sky-lights
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D13/00—Special arrangements or devices in connection with roof coverings; Protection against birds; Roof drainage; Sky-lights
- E04D13/03—Sky-lights; Domes; Ventilating sky-lights
- E04D2013/034—Daylight conveying tubular skylights
Definitions
- the present invention relates to skylights.
- Skylights are used to illuminate buildings in a pleasing and energy-conserving way.
- Tubular skylights such as those made by the present assignee typically have a roof-mounted transparent cover or dome, a light conveying tube assembly extending down from the dome into the building to a ceiling, and a light diffuser plate covering the bottom of the tube at the ceiling.
- a flashing typically is provided.
- the flashing may have a flat skirt that is inclined to match the incline of the roof, and a cylindrical turret extending vertically upward from the skirt.
- the dome is fastened to the turret, with the tube assembly also engaging the turret to establish a single continuous light passageway through the dome and down into the tube assembly.
- roofs are tiled. To install a skylight, some of the tiles typically are removed to expose the flat roof substrate, and the skirt of the flashing is then positioned over a hole that is cut into the roof substrate. The tiles are then replaced around the flashing.
- the present invention is an improvement to prevent subsequent water leakage from the upper tile surface around the flashing/tile penetration down onto the roof substrate.
- previous solutions to this problem are not without utility, they can result in incomplete coverage through which water can flow.
- the present invention recognizes that the previous use of lead pieces, used because of its malleability such that it can be conformed by hand around the tops of the lower tiles, entails structural and health risks.
- rectangular multi-layer corrugated sealing pieces such as are disclosed in U.S. Pat. No. 6,503,601 not only fail to account for the above-noted geometric mismatch between tubular skylights and rectangular sealing pieces, but also require comparatively elaborate multi-layer construction.
- a tubular skylight includes a transparent dome, a flashing coupled to the dome to mount the dome on a roof, and a skylight tube depending downwardly from the dome.
- the system also includes a sheet of corrugated metal mounted on the roof and coupled to the flashing.
- the sheet has a circular hole defining a periphery closely spaced from the flashing. Owing to the corrugations, the sheet is conformable to roof tiles to provide a water seal, as well as a rodent and insect barrier.
- the corrugations can include a first set of parallel corrugations and a second set of parallel corrugations, with the corrugations in the first set being orthogonal to the corrugations in the second set.
- the sheet is formed with a curb circumscribing the hole, and the curb is coupled to the flashing.
- the flashing defines an upper circular edge and bendable tabs extend radially inwardly from the curb of the sheet. The tabs may be bent over the edge to engage the sheet with the flashing without the need for fasteners.
- the sheet may be made of Aluminum, or it may be made of Copper, Lead, malleable Zinc, plastic, or rubber.
- the corrugations of the sheet extend generally parallel to the incline of the roof when the sheet is mounted on the roof.
- a method for mounting a tubular skylight includes receiving a corrugated single piece sheet defining a hole and a curb rising above and circumscribing the hole. The method further includes engaging the curb with a skylight flashing on a roof with an upper portion of the sheet being disposed underneath at least one roof tile above the flashing and with a lower portion of the sheet being disposed on top of at least one roof tile below the flashing. A skylight cover can then be coupled with the flashing.
- the corrugations may be in a waffle pattern.
- a lighting system in still another aspect, includes a transparent skylight cover, a light diffuser, and a tubular structure extendable between the cover and diffuser.
- a single corrugated sheet is configured for circumscribing the tubular structure between the cover and the diffuser to impede water leakage through a roof above which the cover is to be disposed.
- the sheet has at least first and second elongated corrugations that are perpendicular to each other.
- a device in another aspect, includes a corrugated single piece sheet defining a hole and a curb rising above and circumscribing the hole.
- the sheet has corrugations in a waffle pattern.
- a method for engaging a corrugated member with a tile roof includes disposing a corrugated metal sheet over at least two overlapping roof tiles, and fastening a leading edge of the sheet to at least one of the tiles.
- the sheet may be engaged with a skylight flashing on a roof, and a skylight cover can be coupled with the flashing.
- the method can include deforming the sheet to conform to at least one roof tile.
- the sheet can be fastened to the roof by sliding a leg of a clip between the tiles, and then bending a tab of the clip over the sheet. A fastener may then be disposed through at least the tab and sheet to hold the clip to the sheet.
- a roof sealing system in another aspect, includes one or more clips, each formed with a first portion and a second portion.
- the system also includes a corrugated sealing member that is disposable over some roof tiles and under other roof tiles and that is generally conformable to the tiles.
- the first portion of each clip can be disposed between overlapping tiles and the second portion of each clip can be folded over an edge of the sheet to facilitate fastening the clip to the sheet.
- a tubular skylight has a transparent dome, a flashing coupled to the dome to mount the dome on a roof, and a skylight tube depending downwardly from the dome.
- a sheet of corrugated metal is mounted on the roof and is coupled to the flashing. The sheet is conformable to roof tiles to provide a seal.
- the sheet may be made integrally with the flashing and may have one and only one set of parallel corrugations.
- FIG. 1 is a partially exploded perspective view of the present skylight with corrugated sealing member, with portions cut away;
- FIG. 2 is a perspective view of the corrugated sealing member
- FIG. 3 is a top view of an alternate embodiment, showing a corrugated sheet having corrugations formed in a waffle pattern;
- FIG. 4 is a cross-sectional diagram taken along the line 4 - 4 in FIG. 3 ;
- FIG. 5 is a detail view taken around the circle 5 shown in FIG. 3 ;
- FIG. 6 is a side view of the embodiment shown in FIG. 3 ;
- FIG. 7 is a detail view taken around the circle 7 shown in FIG. 6 ;
- FIG. 8 is a detail view taken around the circle 8 shown in FIG. 4 ;
- FIG. 9 is a plan view of a clip for holding the corrugated sealing member onto roof tiles
- FIGS. 10-12 are perspective views illustrating how the clip shown in FIG. 9 can be used to hold the corrugated sealing member onto curved (“S”) tiles, with portions of the roof cut away for clarity; and
- FIGS. 13-15 are perspective views illustrating how the clip shown in FIG. 9 can be used to hold the corrugated sealing member onto concrete tiles, with portions of the roof cut away for clarity.
- a skylight is shown, generally designated 10 , that includes a roof-mounted hard plastic transparent dome 12 , an internally reflective light conveying tube assembly 14 covered by the dome 12 , and a ceiling-mounted light diffuser plate 16 covering the bottom end of the tube assembly 14 .
- the preferred skylight 10 is a tubular skylight.
- a metal flashing 18 having a flat skirt 20 and generally cylindrical turret 22 rising at an incline from the skirt 20 is mounted over a circular hole (not shown) that is cut into a roof 24 of a building by means known in the art to support the dome 12 .
- a preferably unitary single piece sheet 26 of corrugated metal such as Aluminum is mounted on the roof 24 .
- the sheet 26 is coupled to the flashing 18 in accordance with disclosure below.
- the sheet 26 has a circular hole formed in it which defines a periphery 28 that is closely spaced from the turret 22 of the flashing 18 .
- the sheet 26 is conformable to roof tiles 30 , and in particular the sheet 26 conforms over the top of roof tiles 30 that are below the turret 22 , to provide a seal.
- the sheet 26 is formed with a cylindrical or frusto-conical shaped curb 32 that circumscribes the hole.
- a hole is cut into the sheet 26 and then the portion of the sheet 26 that is adjacent the hole to pressed into the curb configuration shown.
- the top of the curb 32 is bent inwardly to a horizontal orientation and then cut to define plural bendable tabs 34 for coupling the sheet 26 to the flashing 18 .
- the tabs 34 which extend radially inwardly from the curb 32 of the sheet 26 , can be manually bent over the top edge of the flashing 18 to engage the sheet 26 with the flashing 18 without the need for fasteners.
- tiles can be removed from the roof 24 and the flashing 18 positioned on the roof with the skirt 20 flat against the roof 24 as shown.
- Tiles 30 below the flashing 18 can be placed back on the roof 24 .
- the corrugated sheet 26 can be fitted over the turret 22 of the flashing 18 , with the curb 32 of the sheet 26 circumscribing the turret 22 .
- the tabs 34 can then be bent over the top edge of the turret 22 , and tiles 30 above the flashing 18 replaced over the upper part of the sheet 26 as shown in FIG. 1 .
- the elongated corrugations defined by the sheet 26 extend generally parallel to the incline of the roof 24 as shown in FIG. 1 when the sheet 26 is mounted on the roof 24 .
- the corrugated sheet is made integrally with the skirt of the flashing, i.e., the corrugated sheet is established by corrugating the skirt (which is laid flush against the roof) of a flashing.
- a flashing extension 36 can be fastened by, e.g., screws to both the dome 12 and the flashing 18 and/or curb 32 to couple the flashing 18 to the dome 12 .
- the flashing extension 36 can be established by one or more tubes, and it may be made integrally with the flashing if desired. In any case, owing to the corrugations of the sheet 26 , a person can easily deform the sheet 26 as necessary to generally conform to the tiles 30 that are below the dome 12 and that lie underneath the lower portion of the sheet 26 .
- any water that leaks down past tiles 30 which are above the dome 12 will be directed by the sheet 26 around the curb 32 and down onto the tops of tiles 30 that are below the dome 12 , thereby providing a water seal for the skylight 10 .
- FIGS. 3-8 an alternate embodiment of the corrugated sheet is shown, generally designated 40 .
- the sheet 40 shown in FIGS. 3-8 is made from a single piece of metal such as Aluminum and defines a hole 42 with a curb 44 rising above a flat portion 46 and circumscribing the hole 42 .
- Plural bendable tabs 48 may be formed around the upper edge of the curb 44 for coupling the sheet 40 to a flashing such as the flashing 18 shown in FIGS. 1 and 2 .
- the sheet 40 has corrugations formed in a waffle pattern.
- the sheet 40 is formed, substantially throughout its surface, with a first set of parallel elongated corrugations 50 and a second set of elongated parallel corrugations 52 , with the first set of corrugations 50 being substantially perpendicular to the second set of corrugations 52 .
- the depth D 1 from peak to trough of the first corrugations 50 may be one hundred twenty mils, whereas the depth D 2 from peak to trough of the second corrugations 52 may be sixty mils.
- the corrugations 50 , 52 may be roll-formed into a flat substrate to establish the corrugated sheet 40 , with the shallower set of corrugations formed before the deeper set of corrugations.
- the sheet 40 may be readily bent as needed to assume, e.g., the curb configuration and other configurations.
- FIGS. 9-15 show one preferred non-limiting way to hold the corrugated sealing member of the present invention onto tile roofs.
- a clip is used to hold the leading edge of a corrugated sealing member, such as the sheet 26 shown in FIG. 1 , onto curved S-tiles ( FIGS. 10-12 ) or flat concrete tiles ( FIGS. 13-15 ).
- plural clips are used.
- FIG. 9 shows an L-shaped metal clip, generally designated 60 , that has a relatively long leg 62 orthogonally and unitarily joining a shorter tab 64 .
- a bend relief between the tab 64 and leg 62 can be established at least in part by notches 66 formed in the edge of the clip 60 as shown.
- Two fastener holes 68 may be formed in the clip 60 , one in the upper center of the tab 64 as shown and the other more or less intermediate the notches 66 .
- FIGS. 10-12 illustrate how the clip 60 holds the present corrugated sealing member onto a roof composed of plural overlapping curved “S”-tiles 70 .
- the leg 62 of the clip 60 is slid under the leading edge 72 of the sheet 26 between overlapping tiles 70 , i.e., the leg 62 is sandwiched between a bottom surface of a first tile 70 a and a top surface of a second tile 70 b .
- the tab 64 is bent over the leading edge 72 of the corrugated sheet 26 .
- the leading edge 72 is the lower-most edge (relative to the roof) of the sheet 26 .
- the tab 64 may be folded 90 E along the bend line defined between the notches 66 shown in FIG. 9 , and then folded another 90 E along a bend line that is defined intermediate the screw holes 68 .
- a fastener such as a screw 74 can be disposed through the holes 68 and intervening corrugated sheet 26 to hold the clip 60 (the leg 62 of which is already held between overlapping tiles 70 ) onto the sheet 26 .
- Plural clips 60 may be used along the length of the leading edge 72 of the corrugated sheet 26 to hold the leading edge 72 against the roof tiles.
- FIGS. 13-15 show that the same clip 60 may be used in the same manner as described above to hold the leading edge 72 of the corrugated sheet 26 against flat concrete roof tiles 76 that overlap each other, i.e., the leg 62 of the clip 60 is slid between adjacent flat concrete tiles 76 and the tab 64 then folded over and fastened to the corrugated sheet 26 as set forth above.
Abstract
In a tubular skylight, an Aluminum sheet having corrugations that may be in a waffle pattern is formed with a hole that is pressed into a curb which is fastened over the turret of a roof-mounted skylight flashing. Roof tiles above the dome of the skylight are placed onto the sheet, while below the dome the sheet is placed over roof tiles and manually conformed thereto, owing to the corrugations. Any water that leaks past tiles above the dome will be directed by the sheet around the curb and down onto the tops of tiles that are below the dome, thereby providing a water seal for the skylight. Clips can be used to hold the lower edge of the sheet onto the tiles.
Description
- This is a continuation-in-part of co-pending U.S. patent application Ser. No. 10/653,297, filed Sep. 2, 2003, incorporated herein by reference.
- The present invention relates to skylights.
- Skylights are used to illuminate buildings in a pleasing and energy-conserving way. Tubular skylights such as those made by the present assignee typically have a roof-mounted transparent cover or dome, a light conveying tube assembly extending down from the dome into the building to a ceiling, and a light diffuser plate covering the bottom of the tube at the ceiling.
- To mount the dome on the roof, a flashing typically is provided. The flashing may have a flat skirt that is inclined to match the incline of the roof, and a cylindrical turret extending vertically upward from the skirt. The dome is fastened to the turret, with the tube assembly also engaging the turret to establish a single continuous light passageway through the dome and down into the tube assembly.
- Many roofs are tiled. To install a skylight, some of the tiles typically are removed to expose the flat roof substrate, and the skirt of the flashing is then positioned over a hole that is cut into the roof substrate. The tiles are then replaced around the flashing.
- The present invention is an improvement to prevent subsequent water leakage from the upper tile surface around the flashing/tile penetration down onto the roof substrate. As recognized herein, while previous solutions to this problem are not without utility, they can result in incomplete coverage through which water can flow. Moreover, the present invention recognizes that the previous use of lead pieces, used because of its malleability such that it can be conformed by hand around the tops of the lower tiles, entails structural and health risks. The present invention still further understands that rectangular multi-layer corrugated sealing pieces such as are disclosed in U.S. Pat. No. 6,503,601 not only fail to account for the above-noted geometric mismatch between tubular skylights and rectangular sealing pieces, but also require comparatively elaborate multi-layer construction.
- A tubular skylight includes a transparent dome, a flashing coupled to the dome to mount the dome on a roof, and a skylight tube depending downwardly from the dome. The system also includes a sheet of corrugated metal mounted on the roof and coupled to the flashing. The sheet has a circular hole defining a periphery closely spaced from the flashing. Owing to the corrugations, the sheet is conformable to roof tiles to provide a water seal, as well as a rodent and insect barrier. The corrugations can include a first set of parallel corrugations and a second set of parallel corrugations, with the corrugations in the first set being orthogonal to the corrugations in the second set.
- In a preferred embodiment, the sheet is formed with a curb circumscribing the hole, and the curb is coupled to the flashing. In one non-limiting implementation, the flashing defines an upper circular edge and bendable tabs extend radially inwardly from the curb of the sheet. The tabs may be bent over the edge to engage the sheet with the flashing without the need for fasteners. The sheet may be made of Aluminum, or it may be made of Copper, Lead, malleable Zinc, plastic, or rubber. Preferably, the corrugations of the sheet extend generally parallel to the incline of the roof when the sheet is mounted on the roof.
- In another aspect, a method for mounting a tubular skylight includes receiving a corrugated single piece sheet defining a hole and a curb rising above and circumscribing the hole. The method further includes engaging the curb with a skylight flashing on a roof with an upper portion of the sheet being disposed underneath at least one roof tile above the flashing and with a lower portion of the sheet being disposed on top of at least one roof tile below the flashing. A skylight cover can then be coupled with the flashing. The corrugations may be in a waffle pattern.
- In still another aspect, a lighting system includes a transparent skylight cover, a light diffuser, and a tubular structure extendable between the cover and diffuser. A single corrugated sheet is configured for circumscribing the tubular structure between the cover and the diffuser to impede water leakage through a roof above which the cover is to be disposed. The sheet has at least first and second elongated corrugations that are perpendicular to each other.
- In another aspect, a device includes a corrugated single piece sheet defining a hole and a curb rising above and circumscribing the hole. The sheet has corrugations in a waffle pattern.
- In still another aspect, a method for engaging a corrugated member with a tile roof includes disposing a corrugated metal sheet over at least two overlapping roof tiles, and fastening a leading edge of the sheet to at least one of the tiles. The sheet may be engaged with a skylight flashing on a roof, and a skylight cover can be coupled with the flashing. The method can include deforming the sheet to conform to at least one roof tile. The sheet can be fastened to the roof by sliding a leg of a clip between the tiles, and then bending a tab of the clip over the sheet. A fastener may then be disposed through at least the tab and sheet to hold the clip to the sheet.
- In another aspect, a roof sealing system includes one or more clips, each formed with a first portion and a second portion. The system also includes a corrugated sealing member that is disposable over some roof tiles and under other roof tiles and that is generally conformable to the tiles. The first portion of each clip can be disposed between overlapping tiles and the second portion of each clip can be folded over an edge of the sheet to facilitate fastening the clip to the sheet.
- In another aspect, a tubular skylight has a transparent dome, a flashing coupled to the dome to mount the dome on a roof, and a skylight tube depending downwardly from the dome. A sheet of corrugated metal is mounted on the roof and is coupled to the flashing. The sheet is conformable to roof tiles to provide a seal. The sheet may be made integrally with the flashing and may have one and only one set of parallel corrugations.
- The details of the present invention, both as to its structure and operation, can best be understood in reference to the accompanying drawings, in which like reference numerals refer to like parts, and in which:
-
FIG. 1 is a partially exploded perspective view of the present skylight with corrugated sealing member, with portions cut away; -
FIG. 2 is a perspective view of the corrugated sealing member; -
FIG. 3 is a top view of an alternate embodiment, showing a corrugated sheet having corrugations formed in a waffle pattern; -
FIG. 4 is a cross-sectional diagram taken along the line 4-4 inFIG. 3 ; -
FIG. 5 is a detail view taken around thecircle 5 shown inFIG. 3 ; -
FIG. 6 is a side view of the embodiment shown inFIG. 3 ; -
FIG. 7 is a detail view taken around the circle 7 shown inFIG. 6 ; -
FIG. 8 is a detail view taken around the circle 8 shown inFIG. 4 ; -
FIG. 9 is a plan view of a clip for holding the corrugated sealing member onto roof tiles; -
FIGS. 10-12 are perspective views illustrating how the clip shown inFIG. 9 can be used to hold the corrugated sealing member onto curved (“S”) tiles, with portions of the roof cut away for clarity; and -
FIGS. 13-15 are perspective views illustrating how the clip shown inFIG. 9 can be used to hold the corrugated sealing member onto concrete tiles, with portions of the roof cut away for clarity. - Referring initially to
FIG. 1 , a skylight is shown, generally designated 10, that includes a roof-mounted hard plastictransparent dome 12, an internally reflective light conveyingtube assembly 14 covered by thedome 12, and a ceiling-mountedlight diffuser plate 16 covering the bottom end of thetube assembly 14. Thepreferred skylight 10 is a tubular skylight. A metal flashing 18 having aflat skirt 20 and generallycylindrical turret 22 rising at an incline from theskirt 20 is mounted over a circular hole (not shown) that is cut into aroof 24 of a building by means known in the art to support thedome 12. - A preferably unitary
single piece sheet 26 of corrugated metal such as Aluminum is mounted on theroof 24. As shown inFIG. 1 , thesheet 26 is coupled to the flashing 18 in accordance with disclosure below. As can be appreciated in cross-reference toFIGS. 1 and 2 , thesheet 26 has a circular hole formed in it which defines aperiphery 28 that is closely spaced from theturret 22 of the flashing 18. In accordance with present principles, thesheet 26 is conformable toroof tiles 30, and in particular thesheet 26 conforms over the top ofroof tiles 30 that are below theturret 22, to provide a seal. - With more specificity in reference to
FIG. 1 , thesheet 26 is formed with a cylindrical or frusto-conicalshaped curb 32 that circumscribes the hole. To form thecurb 32, a hole is cut into thesheet 26 and then the portion of thesheet 26 that is adjacent the hole to pressed into the curb configuration shown. Then, in the preferred embodiment as best shown inFIG. 2 , the top of thecurb 32 is bent inwardly to a horizontal orientation and then cut to define pluralbendable tabs 34 for coupling thesheet 26 to the flashing 18. Specifically, thetabs 34, which extend radially inwardly from thecurb 32 of thesheet 26, can be manually bent over the top edge of the flashing 18 to engage thesheet 26 with the flashing 18 without the need for fasteners. - With the above disclosure in mind, and now referring back to
FIG. 1 , tiles can be removed from theroof 24 and the flashing 18 positioned on the roof with theskirt 20 flat against theroof 24 as shown.Tiles 30 below the flashing 18 can be placed back on theroof 24. Then, thecorrugated sheet 26 can be fitted over theturret 22 of the flashing 18, with thecurb 32 of thesheet 26 circumscribing theturret 22. Thetabs 34 can then be bent over the top edge of theturret 22, andtiles 30 above the flashing 18 replaced over the upper part of thesheet 26 as shown inFIG. 1 . Preferably, the elongated corrugations defined by thesheet 26 extend generally parallel to the incline of theroof 24 as shown inFIG. 1 when thesheet 26 is mounted on theroof 24. In another embodiment, the corrugated sheet is made integrally with the skirt of the flashing, i.e., the corrugated sheet is established by corrugating the skirt (which is laid flush against the roof) of a flashing. - Next, if desired a flashing
extension 36 can be fastened by, e.g., screws to both thedome 12 and the flashing 18 and/or curb 32 to couple the flashing 18 to thedome 12. The flashingextension 36 can be established by one or more tubes, and it may be made integrally with the flashing if desired. In any case, owing to the corrugations of thesheet 26, a person can easily deform thesheet 26 as necessary to generally conform to thetiles 30 that are below thedome 12 and that lie underneath the lower portion of thesheet 26. - With this invention, any water that leaks down
past tiles 30 which are above thedome 12 will be directed by thesheet 26 around thecurb 32 and down onto the tops oftiles 30 that are below thedome 12, thereby providing a water seal for theskylight 10. - Now referring to
FIGS. 3-8 , an alternate embodiment of the corrugated sheet is shown, generally designated 40. Like thesheet 26 shown inFIGS. 1 and 2 , thesheet 40 shown inFIGS. 3-8 is made from a single piece of metal such as Aluminum and defines ahole 42 with acurb 44 rising above aflat portion 46 and circumscribing thehole 42. Pluralbendable tabs 48 may be formed around the upper edge of thecurb 44 for coupling thesheet 40 to a flashing such as the flashing 18 shown inFIGS. 1 and 2 . - In accordance with the embodiment shown in
FIGS. 3-8 , thesheet 40 has corrugations formed in a waffle pattern. With specific reference toFIGS. 5, 7 , and 8, thesheet 40 is formed, substantially throughout its surface, with a first set of parallelelongated corrugations 50 and a second set of elongatedparallel corrugations 52, with the first set ofcorrugations 50 being substantially perpendicular to the second set ofcorrugations 52. In one non-limiting embodiment, the depth D1 from peak to trough of thefirst corrugations 50 may be one hundred twenty mils, whereas the depth D2 from peak to trough of thesecond corrugations 52 may be sixty mils. Thecorrugations corrugated sheet 40, with the shallower set of corrugations formed before the deeper set of corrugations. - With the waffle pattern shown in
FIGS. 3-8 , thesheet 40 may be readily bent as needed to assume, e.g., the curb configuration and other configurations. -
FIGS. 9-15 show one preferred non-limiting way to hold the corrugated sealing member of the present invention onto tile roofs. In the embodiments shown inFIGS. 9-15 , a clip is used to hold the leading edge of a corrugated sealing member, such as thesheet 26 shown inFIG. 1 , onto curved S-tiles (FIGS. 10-12 ) or flat concrete tiles (FIGS. 13-15 ). Preferably, plural clips are used. - With more specificity,
FIG. 9 shows an L-shaped metal clip, generally designated 60, that has a relativelylong leg 62 orthogonally and unitarily joining ashorter tab 64. A bend relief between thetab 64 andleg 62 can be established at least in part bynotches 66 formed in the edge of theclip 60 as shown. Two fastener holes 68 may be formed in theclip 60, one in the upper center of thetab 64 as shown and the other more or less intermediate thenotches 66. - With the above clip structure in mind, reference is now made to
FIGS. 10-12 to illustrate how theclip 60 holds the present corrugated sealing member onto a roof composed of plural overlapping curved “S”-tiles 70. As shown in cross-reference toFIGS. 9 and 10 , theleg 62 of theclip 60 is slid under the leadingedge 72 of thesheet 26 between overlappingtiles 70, i.e., theleg 62 is sandwiched between a bottom surface of a first tile 70 a and a top surface of asecond tile 70 b. Next, as best shown inFIG. 12 thetab 64 is bent over the leadingedge 72 of thecorrugated sheet 26. In one embodiment the leadingedge 72 is the lower-most edge (relative to the roof) of thesheet 26. It can be appreciated in reference toFIG. 12 that thetab 64 may be folded 90E along the bend line defined between thenotches 66 shown inFIG. 9 , and then folded another 90E along a bend line that is defined intermediate the screw holes 68. Then, a fastener such as ascrew 74 can be disposed through theholes 68 and interveningcorrugated sheet 26 to hold the clip 60 (theleg 62 of which is already held between overlapping tiles 70) onto thesheet 26.Plural clips 60 may be used along the length of the leadingedge 72 of thecorrugated sheet 26 to hold theleading edge 72 against the roof tiles. -
FIGS. 13-15 show that thesame clip 60 may be used in the same manner as described above to hold theleading edge 72 of thecorrugated sheet 26 against flatconcrete roof tiles 76 that overlap each other, i.e., theleg 62 of theclip 60 is slid between adjacent flatconcrete tiles 76 and thetab 64 then folded over and fastened to thecorrugated sheet 26 as set forth above. - It is to be understood that while the clip shown in
FIG. 9 is a cost effective and convenient way to hold the present corrugated sealing member onto tile roofs to resist spring-back of the sealing member from the tiles as well as to resist wind loads and wind-driven rain that can separate the sealing member from the tiles, other fasteners can be used including, without limitation, adhesives and screws that can directly engage the corrugated member with one or more tiles. - While the particular TUBULAR SKYLIGHT WITH DOME FLASHING AND PROTECTIVE CORRUGATION as herein shown and described in detail is fully capable of attaining the above-described objects of the invention, it is to be understood that it is the presently preferred embodiment of the present invention and is thus representative of the subject matter which is broadly contemplated by the present invention, that the scope of the present invention fully encompasses other embodiments which may become obvious to those skilled in the art, and that the scope of the present invention is accordingly to be limited by nothing other than the appended claims, in which reference to an element in the singular is not intended to mean “one and only one” unless explicitly so stated, but rather “one or more”. All structural and functional equivalents to the elements of the above-described preferred embodiment that are known or later come to be known to those of ordinary skill in the art are expressly incorporated herein by reference and are intended to be encompassed by the present claims. Moreover, it is not necessary for a device or method to address each and every problem sought to be solved by the present invention, for it to be encompassed by the present claims. Furthermore, no element, component, or method step in the present disclosure is intended to be dedicated to the public regardless of whether the element, component, or method step is explicitly recited in the claims. No claim element herein is to be construed under the provisions of 35 U.S.C. '112, sixth paragraph, unless the element is expressly recited using the phrase “means for” or, in the case of a method claim, the element is recited as a “step” instead of an “act”. Absent express definitions herein, claim terms are to be given all ordinary and accustomed meanings that are not irreconciliable with the present specification and file history.
Claims (12)
1-6. (canceled)
7. A method for engaging a corrugated member with a tile roof, comprising:
disposing a corrugated metal sheet over at least two overlapping roof tiles; and
fastening a leading edge of the sheet to at least one of the tiles.
8. The method of claim 7 , further comprising engaging the sheet with a skylight flashing on a roof.
9. The method of claim 8 , further comprising coupling a skylight cover with the flashing.
10. The method of claim 7 , further comprising deforming the sheet to conform to at least one roof tile.
11. The method of claim 7 , wherein the act of fastening comprises:
sliding a leg of a clip between the tiles;
bending a tab of the clip over the sheet; and
disposing a fastener through at least the tab and sheet to hold the clip to the sheet.
12. The method of claim 7 , wherein the act of fastening comprises at least one of;
disposing adhesive between the sheet and at least one tile; and
engaging a fastener with the sheet and at least one tile.
13-14. (canceled)
15. A roof sealing system, comprising:
at least one clip formed with a first portion and a second portion;
a corrugated scaling member disposable over some roof dies and under other roof tiles and generally conformable to the tiles, wherein
the first portion of the clip can be disposed between overlapping tiles and the second portion of the clip can be folded over an edge of the sheet to facilitate fastening the clip to the sheet.
16. The system of claim 15 , comprising plural clips and plural threaded fasteners for engaging the clips with the sheet.
17. The system of claim 16 , wherein the first portion is a leg and the second portion is a tab shorter than the leg and orthogonal thereto.
18-19. (canceled)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/186,173 US20050252111A1 (en) | 2003-09-02 | 2005-07-21 | Tubular skylight with dome flashing and protective waffle pattern corrugation |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/653,297 US7040061B2 (en) | 2003-09-02 | 2003-09-02 | Tubular skylight with dome flashing and protective corrugation |
US10/912,603 US7168211B2 (en) | 2003-09-02 | 2004-08-05 | Tubular skylight with dome flashing and protective waffle pattern corrugation |
US11/186,173 US20050252111A1 (en) | 2003-09-02 | 2005-07-21 | Tubular skylight with dome flashing and protective waffle pattern corrugation |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/912,603 Division US7168211B2 (en) | 2003-09-02 | 2004-08-05 | Tubular skylight with dome flashing and protective waffle pattern corrugation |
Publications (1)
Publication Number | Publication Date |
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US20050252111A1 true US20050252111A1 (en) | 2005-11-17 |
Family
ID=35967820
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/912,603 Expired - Lifetime US7168211B2 (en) | 2003-09-02 | 2004-08-05 | Tubular skylight with dome flashing and protective waffle pattern corrugation |
US11/186,173 Abandoned US20050252111A1 (en) | 2003-09-02 | 2005-07-21 | Tubular skylight with dome flashing and protective waffle pattern corrugation |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/912,603 Expired - Lifetime US7168211B2 (en) | 2003-09-02 | 2004-08-05 | Tubular skylight with dome flashing and protective waffle pattern corrugation |
Country Status (7)
Country | Link |
---|---|
US (2) | US7168211B2 (en) |
EP (1) | EP1792025B1 (en) |
CN (1) | CN101068991B (en) |
ES (1) | ES2388860T3 (en) |
HK (1) | HK1114648A1 (en) |
MX (1) | MX2007001355A (en) |
WO (1) | WO2006022843A1 (en) |
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US20100109318A1 (en) * | 2008-10-30 | 2010-05-06 | The Garland Company, Inc. | Zinc flashing for roof penetrations |
US20110044041A1 (en) * | 2009-08-20 | 2011-02-24 | Paul August Jaster | Daylighting devices and methods with auxiliary lighting fixtures |
US8098433B2 (en) | 2009-12-11 | 2012-01-17 | Solatube International, Inc. | Direct and indirect light diffusing devices and methods |
US20120073239A1 (en) * | 2010-09-23 | 2012-03-29 | Haines Jacob L | Flexible-Based Roof Vent for Metal Roofing |
US8371078B2 (en) | 2009-06-25 | 2013-02-12 | Solatube International | Sunlight collection system and apparatus |
US8568011B2 (en) | 2009-08-20 | 2013-10-29 | Solatube International, Inc. | Daylighting devices with auxiliary lighting system and light turning features |
US8601757B2 (en) | 2010-05-27 | 2013-12-10 | Solatube International, Inc. | Thermally insulating fenestration devices and methods |
US8837048B2 (en) | 2011-11-30 | 2014-09-16 | Solatube International, Inc. | Daylight collection systems and methods |
US8982467B2 (en) | 2012-12-11 | 2015-03-17 | Solatube International, Inc. | High aspect ratio daylight collectors |
US9921397B2 (en) | 2012-12-11 | 2018-03-20 | Solatube International, Inc. | Daylight collectors with thermal control |
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US20230085785A1 (en) * | 2021-09-22 | 2023-03-23 | Vkr Holding A/S | Tubular skylight assembly |
USD1015154S1 (en) * | 2022-06-16 | 2024-02-20 | Container Creations LLC | Cargo box adapter |
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Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20100109318A1 (en) * | 2008-10-30 | 2010-05-06 | The Garland Company, Inc. | Zinc flashing for roof penetrations |
US8371078B2 (en) | 2009-06-25 | 2013-02-12 | Solatube International | Sunlight collection system and apparatus |
US20110044041A1 (en) * | 2009-08-20 | 2011-02-24 | Paul August Jaster | Daylighting devices and methods with auxiliary lighting fixtures |
US8083363B2 (en) | 2009-08-20 | 2011-12-27 | Solatube International, Inc. | Daylighting devices and methods with auxiliary lighting fixtures |
US8568011B2 (en) | 2009-08-20 | 2013-10-29 | Solatube International, Inc. | Daylighting devices with auxiliary lighting system and light turning features |
US8098433B2 (en) | 2009-12-11 | 2012-01-17 | Solatube International, Inc. | Direct and indirect light diffusing devices and methods |
US8601757B2 (en) | 2010-05-27 | 2013-12-10 | Solatube International, Inc. | Thermally insulating fenestration devices and methods |
US20120073239A1 (en) * | 2010-09-23 | 2012-03-29 | Haines Jacob L | Flexible-Based Roof Vent for Metal Roofing |
US8837048B2 (en) | 2011-11-30 | 2014-09-16 | Solatube International, Inc. | Daylight collection systems and methods |
US8982467B2 (en) | 2012-12-11 | 2015-03-17 | Solatube International, Inc. | High aspect ratio daylight collectors |
US9291321B2 (en) | 2012-12-11 | 2016-03-22 | Solatube International, Inc. | Devices and methods for collecting daylight in clear and cloudy weather conditions |
US9921397B2 (en) | 2012-12-11 | 2018-03-20 | Solatube International, Inc. | Daylight collectors with thermal control |
US20220205254A1 (en) * | 2020-12-28 | 2022-06-30 | William Archie McDow, JR. | Roof vent with contoured foot |
US11946263B2 (en) * | 2020-12-28 | 2024-04-02 | Golden Rule Fasteners, Inc. | Roof vent with contoured foot |
Also Published As
Publication number | Publication date |
---|---|
US7168211B2 (en) | 2007-01-30 |
WO2006022843A1 (en) | 2006-03-02 |
CN101068991B (en) | 2010-06-02 |
US20050044808A1 (en) | 2005-03-03 |
EP1792025A1 (en) | 2007-06-06 |
MX2007001355A (en) | 2007-04-23 |
EP1792025A4 (en) | 2010-03-10 |
CN101068991A (en) | 2007-11-07 |
EP1792025B1 (en) | 2012-06-13 |
HK1114648A1 (en) | 2008-11-07 |
ES2388860T3 (en) | 2012-10-19 |
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Legal Events
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Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |
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Owner name: PRAESIDIAN II SPV 1, LP, NEW YORK Free format text: SECURITY AGREEMENT;ASSIGNOR:SOLATUBE INTERNATIONAL, INC.;REEL/FRAME:019864/0649 Effective date: 20070725 |
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