US20060228242A1 - Vacuum pump - Google Patents
Vacuum pump Download PDFInfo
- Publication number
- US20060228242A1 US20060228242A1 US11/102,991 US10299105A US2006228242A1 US 20060228242 A1 US20060228242 A1 US 20060228242A1 US 10299105 A US10299105 A US 10299105A US 2006228242 A1 US2006228242 A1 US 2006228242A1
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- United States
- Prior art keywords
- stator
- vacuum pump
- rotor
- plate
- divider plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C23/00—Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids
- F04C23/001—Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids of similar working principle
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01C—ROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
- F01C21/00—Component parts, details or accessories not provided for in groups F01C1/00 - F01C20/00
- F01C21/10—Outer members for co-operation with rotary pistons; Casings
- F01C21/104—Stators; Members defining the outer boundaries of the working chamber
- F01C21/108—Stators; Members defining the outer boundaries of the working chamber with an axial surface, e.g. side plates
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/30—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members
- F04C18/34—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members
- F04C18/344—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the inner member
- F04C18/3441—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the inner member the inner and outer member being in contact along one line or continuous surface substantially parallel to the axis of rotation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/30—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members
- F04C18/34—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members
- F04C18/344—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the inner member
- F04C18/3441—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the inner member the inner and outer member being in contact along one line or continuous surface substantially parallel to the axis of rotation
- F04C18/3442—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the inner member the inner and outer member being in contact along one line or continuous surface substantially parallel to the axis of rotation the surfaces of the inner and outer member, forming the inlet and outlet opening
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C25/00—Adaptations of pumps for special use of pumps for elastic fluids
- F04C25/02—Adaptations of pumps for special use of pumps for elastic fluids for producing high vacuum
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/12—Arrangements for admission or discharge of the working fluid, e.g. constructional features of the inlet or outlet
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2220/00—Application
- F04C2220/10—Vacuum
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2220/00—Application
- F04C2220/50—Pumps with means for introducing gas under pressure for ballasting
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C27/00—Sealing arrangements in rotary-piston pumps specially adapted for elastic fluids
- F04C27/008—Sealing arrangements in rotary-piston pumps specially adapted for elastic fluids for other than working fluid, i.e. the sealing arrangements are not between working chambers of the machine
Definitions
- Vacuum pumps may be used for a wide variety of industrial processes, such as dehydration, decontamination, degassing, and the forming, lifting and holding of fluids.
- U.S. Pat. No. 4,523,897 to Lower et al. and U.S. Pat. No. 3,837,764 to Fritch et al. disclose examples of vacuum pumps.
- An advantage of the present invention is to provide a vacuum pump wherein the correct clearances between internal parts may be achieved as a function of machining processes during the manufacturing of the pump using standard machining centers such as lathes and mills. Therefore, grinding and lapping operations generally performed by a skilled technician are not required.
- Another advantage of the present invention is to provide a vacuum pump design which inherently resists the undesirable shifting of internal parts.
- Another advantage of the present invention is to provide a vacuum pump having a stator that may be manufactured from an inexpensive tube of material.
- the stator may be cylindrical.
- Another advantage of several embodiments of the present invention are to provide a vacuum pump having a tubular stator and a novel chamber dividing plate. Some embodiments may further include an integrated cap having an exhaust valve.
- Another advantage of several embodiments of the present invention is to provide a vacuum pump wherein the clearance between the stator and the rotors may be fixed by providing end plates having a shaft journal aperture precisely located relative to a flange that may be used to locate the stator.
- Another advantage of several embodiments of the present invention is to provide a divider plate located within an internal cavity of the stator.
- Another advantage of several embodiments of the present invention is to provide a divider plate having a fluid passageway therethrough.
- the fluid passageway may be oriented within the area swept by the pump rotor vanes.
- the present invention may comprise a vacuum pump having a stator having an internal cavity.
- An intake plate and a back plate may be positioned on opposite sides of the stator.
- a rotatable shaft may be positioned such that at least a portion of the rotatable shaft is oriented within the internal cavity of said stator.
- a divider plate may be located within the internal cavity of the stator and may divide at least a portion of the internal cavity of the stator into a first pump chamber and a second pump chamber.
- a first rotor may be oriented within the first pump chamber and a second rotor may be oriented within the second pump chamber. Both rotors may be arranged to rotate with the shaft.
- a cap having an external crossover chamber may be placed adjacent to the stator.
- the cap may have a first cap chamber, a second cap chamber and a third cap chamber external to the stator. Fluid being pumped may pass through an intake aperture in the intake plate and an inlet aperture in the cap, thereby entering the first cap chamber.
- the first chamber of the stator may include a first inlet aperture providing communication between the first cap chamber and the first pump chamber.
- the first chamber of the stator may also include a first outlet aperture allowing communication between the first pump chamber and the second cap chamber external to the stator.
- a second inlet aperture may be provided in the second pump chamber to allow communication between the second cap chamber and the second pump chamber.
- the second cap chamber may comprise a crossover chamber which receives fluid from the first pump chamber and directs flow to the second pump chamber.
- the second pump chamber may include a second outlet aperture providing communication between the second pump chamber and the third cap chamber.
- the third cap chamber may provide an exhaust outlet.
- the present invention is directed to a method of forming a vacuum pump by providing a first plate, a second plate, a shaft, a first rotor, a second rotor, a tubular stator having an internal cavity, a divider plate and a cap external to the stator having a chamber.
- the divider plate may be arranged within the internal cavity of the stator to form a first pump chamber and a second pump chamber.
- the first rotor may be placed within the first pump chamber and the second rotor may be placed within the second pump chamber.
- the shaft may be arranged to rotate the first rotor and the second rotor.
- the first plate and second plate may be arranged on opposite sides of the tubular stator, and the external cap may be positioned so the chamber of the cap provides communication between the first pump chamber and the second pump chamber external to the stator.
- FIG. 1 shows an embodiment of an inventive vacuum pump.
- FIG. 2 shows an exploded view of an embodiment of an inventive vacuum pump.
- FIG. 3 shows a first or intake plate.
- FIG. 4 shows an embodiment of an inventive vacuum pump partially assembled.
- FIG. 5 shows a second or back plate.
- FIG. 6 shows an embodiment of an inventive vacuum pump partially assembled.
- FIG. 7 shows an underside view of the external cap having a crossover chamber.
- FIG. 8 shows an example path of fluid flow through the device.
- FIG. 9 shows an exploded view of another embodiment of an inventive vacuum pump.
- FIG. 10 shows an embodiment of an intake plate.
- FIG. 11 shows an embodiment of a back plate.
- FIG. 12 shows an isometric view of an embodiment of a divider plate.
- FIG. 13 shows a top view of an embodiment of a divider plate.
- FIG. 14 shows a side view of an embodiment of a divider plate.
- FIG. 15 shows an isometric view of an embodiment of a divider plate.
- FIG. 16 shows a side view of an embodiment of a divider plate.
- FIG. 17 shows an embodiment of a flutter valve.
- FIG. 18 shows a partial sectional view of the stator and flutter valve.
- FIGS. 1 and 2 show an embodiment of an inventive vacuum pump 10 , which may include a first or intake plate 20 , a stator 30 having an internal cavity, a second or back plate 40 , a shaft 12 , a first rotor 50 , a second rotor 60 , a divider plate 66 and a cap 70 .
- Each rotor 50 , 60 may include at least one and desirably a plurality of vanes 52 , 62 .
- Each rotor 50 , 60 may further include a longitudinal aperture 54 , 64 for receiving the shaft 12 .
- the longitudinal aperture 54 , 64 of each rotor 50 , 60 may be oriented along the central longitudinal axis of the rotor 50 , 60 .
- the divider plate 66 may include an aperture 84 sized for receiving the shaft 12 .
- the center of the aperture 84 may be offset from the center of the divider plate 66 .
- the divider plate 66 may be positioned between the rotors 50 , 60 and each rotor 50 , 60 may be coupled to the shaft 12 .
- the divider plate 66 may divide the internal cavity of the stator 30 into a first pump chamber and a second pump chamber, and the first rotor 50 may be oriented within the first pump chamber and the second rotor 60 may be oriented within the second pump chamber.
- the stator 30 may be any suitable shape and preferably has a circular cross-section.
- the stator 30 may be manufactured from relatively inexpensive tubular material.
- the stator 30 may be fixed between the intake plate 20 and the back plate 40 .
- the intake plate 20 and back plate 40 may include bolt apertures 38 , and bolts, ties or the like may be used to secure the intake plate 20 , stator 30 and back plate 40 together. Apertures through the wall of the stator 30 may provide for the intake and exhaust of each pump chamber as discussed in detail below.
- An external cap 70 having a crossover chamber may be suitably shaped to overlay and seal against a portion of the stator 30 .
- the cap 70 may be positioned to overlay the apertures through the wall of the stator 30 , and may thus provide fluid to, and receive fluid from the pump chambers.
- a cap seal 72 may be provided between the cap 70 and the stator 30 , and the cap 70 may be secured to both the intake plate 20 and the back plate 40 .
- the inside surface of the intake plate 20 may include a raised portion or flange 22 , which may be shaped to locate and receive the stator 30 .
- a flange 22 may have a circular shape to match an inner circular diameter of the stator 30 .
- a shaft journal aperture 24 may be provided through the intake plate 20 and may pass through the flange 22 .
- the center of the shaft journal aperture 24 may be offset from the center of the flange 22 .
- the shaft 12 may extend through the intake plate 20 and may thus be connected to a rotary drive for pump operation.
- the intake plate 20 may further include a gas ballast inlet 68 , an intake aperture 26 and an associated seal recess 28 for use with a seal 29 , such as a sealing ring.
- FIG. 3 shows the back side of the intake plate 20 .
- the gas ballast inlet 68 , intake aperture 26 and shaft journal aperture 24 are visible, as well as an alignment recess 88 .
- the alignment recess 88 may be used in conjunction with a locating device 36 (see FIG. 2 ), such as a locating ring, to lock the pump 10 against radial movement with respect to another object.
- a locating device 36 such as a locating ring
- a first portion of a locating device 36 may be oriented within the alignment recess 88 of the intake plate 20
- a second portion of the locating device 36 may be oriented within a recess of a body piece or casing, thus locking the pump 10 against moving radially with respect to the body piece or casing.
- FIG. 4 shows an intake plate 20 , a first rotor 50 and vanes 52 , a second rotor 60 and vanes 62 , a shaft 12 and a divider plate 66 of an embodiment of an inventive vacuum pump 10 partially assembled.
- a stator 30 is also shown in phantom lines.
- the shaft 12 may pass through the shaft journal aperture 24 of the intake plate 20 , the longitudinal aperture 54 of the first rotor 50 , the aperture 84 of the divider plate 66 and the longitudinal aperture 64 of the second rotor 60 .
- Each rotor 50 , 60 is preferably arranged to rotate with the shaft 12 .
- a coupling may be provided between each rotor 50 , 60 and the shaft 12 .
- the longitudinal apertures 54 , 64 of the rotors 50 , 60 may be dimensioned to provide a press fit about the shaft 12 and transmit forces via friction.
- portions of the shaft 12 may have a cross-sectional shape, and the longitudinal apertures 54 , 64 of the rotors 50 , 60 may have a similar and mating cross-sectional shape.
- the shaft may be provided with one or more grooved portion(s) 14 , and each rotor 50 , 60 may include a slot 56 , which may extend radially from the longitudinal aperture 54 , 64 .
- a key 58 may be oriented with a first portion extending into a grooved portion 14 of the shaft 12 and a second portion extending into a slot 56 of a rotor 50 , 60 .
- a key 58 may transmit forces between the shaft 12 and one or more rotors 50 , 60 to effect rotation of the rotors 50 , 60 upon rotation of the shaft 12 .
- a stator 30 may be tubular in shape and may include an internal cavity.
- the stator 30 may be positioned such that the rotors 50 , 60 , divider plate 66 and a portion of the shaft 12 are located within the internal cavity, as shown in FIG. 4 .
- the flange 22 of the intake plate 20 may be used to properly position the stator 30 .
- at least a portion of the flange 22 may be located within the internal cavity of the stator 30 when the stator 30 is properly positioned.
- the flange 22 may be shaped to mate with the stator 30 .
- the flange 22 may be shaped similarly to an inner surface or cross-section of the stator 30 .
- the outer dimensions of the flange 22 may be approximately equal to the inner dimensions of the stator 30 .
- the divider plate 66 may also be shaped similarly to an inner surface or cross-section of the stator 30 .
- the outer dimensions of the divider plate 66 may be approximately equal to the inner dimensions of the stator 30 .
- the divider plate 66 may divide the internal cavity of the stator 30 into a first pump chamber 32 and a second pump chamber 34 .
- the divider plate 66 may include a groove 86 for receiving a seal, such as an o-ring, for sealing against the interior of the stator 30 to prevent fluid transfer between the first pump chamber 32 and the second pump chamber 34 .
- Each rotor 50 , 60 may have smaller outer dimensions than the inner dimensions of the stator 30 , and may be positioned with the axis of rotation offset from the central axis of the stator 30 . Thus, each rotor 50 , 60 may be offset from the center of the respective pump chamber 32 , 34 in which it is located.
- the amount of clearance at the closest point between each rotor 50 , 60 and the stator 30 is preferably 0.0005′′ to 0.0020′′.
- a rotor 50 , 60 may include any number of vanes 52 , 62 .
- Each rotor 50 , 60 may include a vane slot 53 for each vane 52 , 62 .
- a vane 52 , 62 may be slidable within a vane slot 53 .
- Vane slots 53 may radiate from the center of the rotor 50 , 60 or may be offset from the center, as shown in FIG. 4 , allowing the vane 52 , 62 to extend farther and provide a greater volumetric displacement per revolution of the rotor 50 , 60 .
- each vane 52 , 62 maintains contact with the inner surface of the stator 30 as the rotors 50 , 60 rotate. It should be noted that an oil film may exist between all moving/contacting parts of the vacuum pump 10 .
- a vane 52 , 62 may include a shaped or radiused edge portion 98 to provide an improved seal between the vane 52 , 62 and the stator 30 wall throughout all portions of rotational travel and thus optimize fluid compression and reduce gas re-expansion while the pump operates.
- the vanes 52 , 62 are preferably dimensioned to allow a small amount of clearance in the axial direction of the pump 10 between the edge of the vane 52 , 62 and an adjacent plate (i.e. the intake plate 20 , divider plate 66 or back plate 40 ).
- the stator 30 may include at least one first inlet aperture 42 in communication with the first pump chamber 32 , at least one first outlet aperture 44 in communication with the first pump chamber 32 , at least one second inlet aperture 46 in communication with the second pump chamber 34 and at least one second outlet aperture 48 in communication with the second pump chamber 34 .
- Inlet apertures 42 , 46 and outlet apertures 44 , 48 allow fluid being pumped by the vacuum pump 10 to enter and exit the respective pump chambers 32 , 34 through the wall of the stator 30 .
- Various embodiments of a stator 30 may include a plurality of first inlet apertures 42 , a plurality of first outlet apertures 44 , a plurality of second inlet apertures 46 and a plurality of second outlet apertures 48 .
- Each inlet aperture 42 , 46 and outlet aperture 44 , 48 may have a central longitudinal axis and may have any suitable shape and orientation.
- the longitudinal axis of each inlet and outlet aperture of the stator 30 may be oriented in the radial direction of the stator 30 .
- Each inlet and/or outlet aperture may have a circular or oval shape.
- the longitudinal axis of an inlet or outlet aperture of the stator 30 may parallel to the longitudinal axis of another inlet or outlet aperture.
- the longitudinal axis of each inlet and outlet aperture of the stator 30 may be parallel to the longitudinal axis of all of the other inlet and outlet apertures of the stator 30 .
- the longitudinal axis of each inlet and outlet aperture of the stator 30 may be oriented in a vertical direction, which may provide improved flow characteristics in and out of the pump chambers 32 , 34 .
- FIG. 5 shows the internal chamber side of a back plate 40 .
- a back plate 40 may include a raised portion or flange 90 , which may be shaped to locate and receive the stator 30 as described with respect to the flange 22 of the intake plate 20 .
- a back plate 40 may also include a degassing groove 94 and a shaft journal aperture 92 for receiving the shaft 12 .
- FIG. 6 shows an embodiment of an inventive vacuum pump 10 partially assembled.
- An intake plate 20 , stator 30 and back plate 40 are assembled and an external cap 70 having crossover chamber is positioned for assembly.
- FIG. 7 shows another view of an external cap 70 having crossover chamber.
- a cap 70 may include a first chamber 78 , a second chamber 80 and a third chamber 82 .
- the chambers 78 , 80 , 82 may be divided by wall portions 96 .
- the first chamber 78 may include an inlet aperture 74 .
- the third chamber 82 may include an exhaust aperture 76 .
- a cap seal 72 may be provided to better seal the cap 70 against the exterior of the stator 30 and to better prevent fluid leakage between the chambers 78 , 80 , 82 .
- the shape of the cap seal 72 may be similar to the wall portions 96 of the cap 70 .
- a seal ring 29 may also be provided between the cap 70 and the intake plate 20 .
- the seal ring 29 may sit within a seal recess in the intake plate 20 .
- the cap inlet aperture 74 may be in communication with the intake aperture 26 of the intake plate 20
- the cap first chamber 78 may be in communication with a first inlet aperture 42 of the stator.
- the cap second chamber 80 may be in communication with both a first outlet aperture 44 and a second inlet aperture 46 of the stator 30 .
- a cap third chamber 82 may be in communication with a second outlet aperture 48 of the stator 30 .
- the cap second chamber 80 may comprise an external crossover chamber allowing fluid communication between the first pump chamber 32 and the second pump chamber 34 (see FIG. 4 ) outside or to the exterior of the stator 30 . Fluid communication to the exterior of the stator 30 eliminates the necessity for the divider plate 66 to include communication apertures to provide fluid communication between the first pump chamber 32 and the second pump chamber 34 . As known in the past, communication between the pump chambers through the divider plate reduces efficiency of the operation of the pump.
- the cap 70 may be attached to both the intake plate 20 and the back plate 40 , such as by screws, bolts or the like. Further, the intake plate 20 and back plate 40 may be secured with respect to one another, such as by using tie rods or bolts.
- the intake plate 20 and back plate 40 may include corresponding bolt apertures 38 for receiving tie rods, bolts or the like.
- the inventive pump 10 may be operated by applying a rotational force to the shaft 12 , thereby rotating the first rotor 50 within the first pump chamber 32 and rotating the second rotor 60 within the second pump chamber 34 .
- a rotary drive such as a motor or pulley may be used.
- fluid being pumped may be directed through the first pump chamber 32 and then through the second pump chamber 34 .
- fluid may be drawn through the intake aperture 26 of the intake plate 20 .
- FIG. 8 shows an example path of fluid flow through the pump 10 .
- Fluid flow path lines are labeled with reference characters A-J.
- Fluid may be external to the pump 10 and be drawn into the intake aperture 26 of the intake plate 20 (path A).
- the intake aperture 26 may be in communication with the cap inlet aperture 74 (path B), and the fluid may enter the cap first chamber 78 .
- the fluid may then be drawn (path C) through a first inlet aperture 42 of the stator 30 into the first pump chamber 32 .
- path D As a vane 52 of the first rotor 50 sweeps through a rotation (path D), fluid from the first pump chamber 32 may be exhausted out of the chamber through a first outlet aperture 44 of the stator 30 and into the cap second chamber 80 (path E).
- the fluid may travel through the cap second chamber 80 or crossover chamber (path F) and be drawn through a second inlet aperture 46 of the stator 30 (path G).
- the fluid may be pumped through the second pump chamber 34 (path H) and pass through a second outlet aperture 48 into the cap third chamber 82 (path I).
- the fluid may be exhausted from the cap third chamber 82 through the exhaust aperture 76 (path J).
- an exhaust valve 77 may be provided in communication with the exhaust aperture 76 (see FIG. 2 ).
- An exhaust valve 77 may comprise a reed valve, a ball valve, a spring-loaded plug or plate, or the like.
- a second exhaust valve may be provided in the cap 70 in communication with the second chamber 80 to provide relief for the first pumping stage.
- a gas ballast inlet 68 in the intake plate 20 may be in communication with the first pump chamber 32 .
- the gas ballast inlet 68 may introduce a controlled amount of atmosphere into the pump 10 to prevent pumped gasses from condensing inside the pump 10 prior to being exhausted.
- a gas ballast inlet 68 may be removed or may alternatively be provided in the stator 30 and/or back plate 40 , and may be in communication with the first pump chamber 32 and/or the second pump chamber 34 . Further, a gas ballast inlet 68 may be provided in the cap 70 and may be in communication with the any of the chambers 78 , 80 , 82 of the cap 70 .
- a cover for the vacuum pump 10 may be provided and may comprise a reservoir containing vacuum pump oil.
- the vacuum pump 10 may be immersed in the vacuum pump oil.
- the oil bath may provide improved sealing and lubrication, and may allow the pump 10 to achieve a lower ultimate pressure.
- a controlled amount of oil may be introduced into the pump 10 .
- oil may be introduced through the intake aperture 26 and may follow the general path of the fluids being pumped.
- Additional oil may be introduced into the pump 10 through clearances between the shaft 12 and the shaft journal aperture 24 of the intake plate 20 and/or between the shaft 12 and the shaft journal aperture 92 of the back plate 40 .
- the various components of the pump 10 may be provided with additional apertures in communication with the pump chambers 32 , 34 and/or the cap chambers 78 , 80 , 82 to allow additional oil introduction.
- a positive displacement pump may be used to pump oil into the inventive vacuum pump 10 .
- a degassing groove 94 in the back plate 40 may be in communication with the second chamber 34 to allow any gas entrained in pump lubricating oil to be exhausted.
- a degassing groove 94 may help to reduce the ultimate pressure of the pump.
- a degassing groove 94 may be omitted from the design, or may alternatively be located in the stator 30 or in any other suitable location.
- grinding and lapping operations may be performed to achieve tighter tolerances between the individual parts of the pump.
- FIG. 9 shows another embodiment of an inventive vacuum pump 10 , which may include a first or intake plate 20 , a stator 30 having an internal cavity, a second or back plate 40 , a shaft 12 , a first rotor 50 , a second rotor 60 and a divider plate 66 .
- Each rotor 50 , 60 may include at least one and desirably a plurality of vanes 52 , 62 .
- Each rotor 50 , 60 may further include a longitudinal aperture 54 , 64 for receiving the shaft 12 .
- the longitudinal aperture 54 , 64 of each rotor 50 , 60 may be oriented along the central longitudinal axis of the rotor 50 , 60 .
- the divider plate 66 may include an aperture 84 sized for receiving the shaft 12 .
- the center of the aperture 84 may be offset from the center of the divider plate 66 .
- the divider plate 66 may be positioned between the rotors 50 , 60 and each rotor 50 , 60 may be coupled to the shaft 12 .
- the divider plate 66 may divide the internal cavity of the stator 30 into a first pump chamber 32 and a second pump chamber 34 .
- the first rotor 50 may be oriented within the first pump chamber 32 and the second rotor 60 may be oriented within the second pump chamber 34 .
- the divider plate 66 may include a fluid passageway 100 which may extend from the first side 83 of the divider plate 66 to the second side 85 .
- the fluid passageway 100 preferably allows fluid communication between the first pump chamber and the second pump chamber.
- the rotors 50 , 60 may define a swept area or an area through which a portion of the rotor 50 , 60 passes.
- the swept area may be measured in a direction orthogonal to the longitudinal axis of the shaft 12 .
- the swept area preferably includes the area swept by the vanes 52 , 62 .
- the vanes 52 , 62 may contact the outer periphery of the internal cavity of the stator 30 as the rotors 50 , 60 rotate.
- the swept area may be equal to an area defined by the outer periphery of the inner cavity of the stator 30 , as oriented orthogonally to the longitudinal axis of the stator 30 .
- the swept area may also be equal to an area defined by the outer periphery of the divider plate 66 .
- the entire fluid passageway 100 of the divider plate 66 may be located within the bounds of the swept area when the swept area is projected onto the divider plate 66 .
- the entire fluid passageway 100 may be oriented within the radial bounds of the area swept by the rotor vanes 52 , 62 .
- the swept area may comprise a circular shape having a center point and a radius.
- the entire fluid passageway 100 may be within the radius of the swept area.
- the distance between the center of the divider plate 66 and an outermost point of the fluid passageway 100 may be less than or equal to the radius of the swept area.
- the stator 30 may be any suitable shape and preferably has a circular cross-section.
- the stator 30 may be manufactured from relatively inexpensive tubular material.
- the stator 30 may be fixed between the intake plate 20 and the back plate 40 .
- the intake plate 20 and back plate 40 may include bolt apertures 38 , and bolts, ties or the like may be used to secure the intake plate 20 , stator 30 and back plate 40 together.
- the inside surface of the intake plate 20 may include a mating portion 21 , such a raised portion or flange 22 , which may be shaped to locate and receive the stator 30 .
- a flange 22 may have a circular shape to match an inner circular diameter of the stator 30 .
- a mating portion 21 may comprise a raised annular shape dimensioned to surround the outer edge of the stator 30 .
- a mating portion 21 may comprise a plurality of pins or raised protrusions that are spaced to engage the stator 30 and properly position the stator 30 with respect to the intake plate 20 .
- a mating portion 21 may comprise at least one elongate or a plurality of raised protrusions, each protrusion may be oriented to engage the outer circumference of the stator 30 , and each protrusion may be spaced equally about the outer circumference of the stator 30 .
- the inside surface of the intake plate 20 may also include a groove 23 .
- An O-ring may be inserted into the groove 23 to provide a better seal between the intake plate 20 and the stator 30 .
- the groove 23 is shaped similarly to the cross-sectional shape of the stator 30 and arranged such that an O-ring placed within the groove 23 will abut an edge of the stator 30 .
- a shaft journal aperture 24 may be provided through the intake plate 20 and may pass through the flange 22 . The center of the shaft journal aperture 24 may be offset from the center of the flange 22 .
- the shaft 12 may extend through the intake plate 20 and may thus be connected to a rotary drive for pump operation.
- the intake plate 20 may further include a gas ballast inlet 68 and an intake aperture 26 which allow for fluid communication with an internal cavity of the stator 30 .
- the outer side of the intake plate 20 may include an alignment recess 88 , for example as shown in FIG. 3 .
- the alignment recess 88 may be used in conjunction with a locating device 36 (see FIG. 9 ), such as a locating ring, to lock the pump 10 against radial movement with respect to another object.
- a locating device 36 such as a locating ring
- a first portion of a locating device 36 may be oriented within the alignment recess 88 of the intake plate 20
- a second portion of the locating device 36 may be oriented within a recess of a body piece or casing, thus locking the pump 10 against moving radially with respect to the body piece or casing.
- the shaft 12 When assembled, the shaft 12 may pass through the shaft journal aperture 24 of the intake plate 20 , the longitudinal aperture 54 of the first rotor 50 , the aperture 84 of the divider plate 66 and the longitudinal aperture 64 of the second rotor 60 .
- Each rotor 50 , 60 is preferably arranged to rotate with the shaft 12 .
- a coupling may be provided between each rotor 50 , 60 and the shaft 12 .
- the longitudinal apertures 54 , 64 of the rotors 50 , 60 may be dimensioned to provide a press fit about the shaft 12 and transmit forces via friction.
- portions of the shaft 12 may have a cross-sectional shape, and the longitudinal apertures 54 , 64 of the rotors 50 , 60 may have a similar and mating cross-sectional shape.
- the shaft may be provided with one or more grooved portion(s) 14 , and each rotor 50 , 60 may include a slot 56 , which may extend radially from the longitudinal aperture 54 , 64 .
- a key 58 may be oriented with a first portion extending into a grooved portion 14 of the shaft 12 and a second portion extending into a slot 56 of a rotor 50 , 60 .
- a key 58 may transmit forces between the shaft 12 and one or more rotors 50 , 60 to effect rotation of the rotors 50 , 60 upon rotation of the shaft 12 .
- a stator 30 may be tubular in shape and may include an internal cavity.
- the stator 30 may be positioned such that the rotors 50 , 60 , divider plate 66 and a portion of the shaft 12 are located within the internal cavity.
- the mating portion 21 of the intake plate 20 may be used to properly position the stator 30 .
- at least a portion of a flange 22 may extend into a portion of the internal cavity of the stator 30 when the stator 30 is properly positioned.
- the flange 22 may be shaped to mate with the stator 30 .
- the flange 22 may be shaped similarly to an inner surface or cross-section of the stator 30 .
- the outer dimensions of the flange 22 may be approximately equal to the inner dimensions of the stator 30 .
- the mating portion 21 preferably engages the stator 30 and prevents the intake plate 20 from moving orthogonally with respect to the longitudinal axis of the stator 30 .
- the divider plate 66 may also be shaped similarly to an inner surface or cross-section of the stator 30 .
- the outer dimensions of the divider plate 66 may be approximately equal to the inner dimensions of the stator 30 .
- the divider plate 66 may divide the internal cavity of the stator 30 into a first pump chamber 32 and a second pump chamber 34 (see FIG. 4 ).
- the divider plate 66 may be dimensioned such that the outer periphery of the divider plate 66 abuts the inner periphery of the stator 30 .
- the stator 30 may include a first exhaust aperture 33 and a second exhaust aperture 35 .
- the first exhaust aperture 33 may be located on one side of the divider plate 66 when the vacuum pump is assembled, and may be in fluid communication with the first pump chamber 32 .
- the second exhaust aperture 35 may be located on the other side of the divider plate 66 when the vacuum pump is assembled, and may be in fluid communication with the second pump chamber 34 .
- a valve may be associated with each exhaust aperture 33 , 35 .
- a valve may comprise a reed valve. As shown in FIG.
- a single strip of material 79 or reed may be placed over the exhaust apertures 33 , 35 and may have a first portion that may comprise a valve for the first exhaust aperture 33 and a second portion that may comprise a valve for the second exhaust aperture 35 .
- the strip of material 79 may be fastened to the stator 30 using a fastener 81 , such as a screw.
- Each rotor 50 , 60 may have smaller outer dimensions than the inner dimensions of the stator 30 , and may be positioned with its axis of rotation offset from the central axis of the stator 30 . Thus, each rotor 50 , 60 may be offset from the center of the respective pump chamber 32 , 34 in which it is located.
- the amount of clearance at the closest point between each rotor 50 , 60 and the stator 30 is preferably 0.0005′′ to 0.0020′′.
- a rotor 50 , 60 may include any number of vanes 52 , 62 .
- Each rotor 50 , 60 may include a vane slot 53 for each vane 52 , 62 .
- a vane 52 , 62 may be slidable within a vane slot 53 .
- Vane slots 53 may radiate from the center of the rotor 50 , 60 or may be offset from the center, as shown in FIG. 9 , to allow for a greater length of vane 52 , 62 travel per revolution of the rotor 50 , 60 .
- each vane 52 , 62 maintains contact or approximate contact with the inner surface of the stator 30 as the rotors 50 , 60 rotate.
- a vane 52 , 62 may include a shaped or radiused edge portion 98 to provide an improved seal between the vane 52 , 62 and the stator 30 wall throughout all portions of rotational travel, and thus optimize fluid compression and reduce gas re-expansion while the pump operates.
- Contact between a vane 52 , 62 and the stator 30 may be provided and maintained by a spring arranged to bias the vane 52 , 62 outwardly, or may be accomplished by centrifugal force generated during rotation of the rotors 50 , 60 and vanes 52 , 62 .
- the vanes 52 , 62 are preferably dimensioned to allow a small amount of clearance in the axial direction of the pump 10 between the edge of the vane 52 , 62 and an adjacent plate (i.e. the intake plate 20 , divider plate 66 or back plate 40 ).
- FIG. 11 shows an embodiment of a back plate 40 where the internal chamber side is visible.
- a back plate 40 may include a mating portion 41 which may be shaped to locate and receive the stator 30 as described with respect to the mating portion 21 of the intake plate 20 .
- a mating portion 41 of the back plate may comprise a raised portion or flange 90 , and may be shaped similarly to the cross-sectional shape of the stator 30 .
- the mating portion 41 may extend into the internal cavity of the stator 30 .
- the inside surface of the back plate 40 may also include a groove 93 . An O-ring may be inserted into the groove 93 to provide a better seal between the back plate 40 and the stator 30 .
- the groove 93 is shaped similarly to the cross-sectional shape of the stator 30 and arranged such that a seal, such as an O-ring, placed within the groove 93 will abut an edge of the stator 30 .
- a back plate 40 may also include a degassing groove 94 and a shaft journal aperture 92 for receiving the shaft 12 .
- the mating portion 21 of the intake plate 20 and the mating portion 41 of the back plate 40 may be used to locate and fixedly position the stator 30 relative to the intake plate 20 and the back plate 40 .
- the mating portions 21 , 41 may engage the stator 30 to properly position the stator 30 within standard tolerances for a vacuum pump.
- the intake plate 20 , back plate 40 and stator 30 may be secured together using any suitable device(s), for example a plurality of bolts, tie rods or a clamping device such as a band clamp, hose clamp, or the like may be used.
- the location of the shaft aperture 24 in the intake plate 20 and the shaft aperture 92 in the back plate 40 may determine placement of the rotatable shaft 12 and thus placement of the rotors 50 , 60 .
- the use of a tubular stator 30 and intake and back plates 20 , 40 having mating portions 21 , 41 and shaft apertures 24 , 92 allow all parts of the vacuum pump to be properly positioned relative to one another without expensive techniques, such as lapping and grinding, and/or skilled assembly technicians, that are often utilized in prior art designs to achieve desirable tolerances.
- FIGS. 12-14 show an embodiment of a divider plate 66 having a fluid passageway 100 extending therethrough.
- the fluid passageway 100 may extend from a first side 83 of the divider plate 66 to a second side 85 of the divider plate, and may allow fluid communication between the first pump chamber and the second pump chamber.
- the fluid passageway 100 may comprise a plurality of portions, including a first cutaway portion 102 , a second or transition portion 104 and a third cutaway portion 106 .
- the first portion 102 may comprise a volume of space that extends from the first side 83 of the divider plate 66 approximately halfway through the thickness of the divider plate 66 .
- a longitudinal axis 103 of the first portion 102 may extend in a circumferential direction.
- the first portion 102 may comprise a shaped opening in the surface of the first side 83 .
- the third portion 106 may comprise a volume of space that extends from the second side 85 of the divider plate 66 approximately halfway through the thickness of the divider plate 66 .
- a longitudinal axis 107 of the third portion 106 may extend in a circumferential direction.
- the third portion 106 may comprise a shaped opening in the surface of the second side 85 .
- the shaped opening in the surface of the first side 83 may be shaped similarly to the shaped opening in the surface of the second side 83 .
- the shaped opening in the surface of the first side 83 may be circumferentially offset from the shaped opening in the surface of the second side 83 .
- the second portion 104 may connect the first portion 102 and the third portion 106 creating a chute or channel passageway.
- a longitudinal axis 105 of the second portion 104 may be oriented at an angle to the longitudinal axes of the first portion 102 and the third portion 106 .
- a longitudinal axis 105 of the second portion 104 may be oriented at a non-zero angle to a central axis 67 of the divider plate 66 and to the longitudinal axis of the stator 30 .
- the length of the second portion 104 may be relatively short, in some embodiments, if the longitudinal axis 105 of the second portion 104 were projected past either side 83 , 85 of the divider plate 66 , the longitudinal axis 105 of the second portion 104 may spiral helically about the central axis 67 of the divider plate 66 .
- the second portion 104 may therefore be relatively straight or curved as dependent upon the relative positioning of the first portion 102 as compared to the third portion 106 .
- the longitudinal axis 103 , 105 , 107 of any portion 102 , 104 , 106 of the fluid passageway 100 may be nonparallel to the longitudinal axis of the rotatable shaft 12 .
- the divider plate 66 may also include an aperture 84 extending in an axial direction. The aperture 84 may be offset from the center of the divider plate 66 . When the vacuum pump is assembled, the shaft 12 may pass through the aperture 84 .
- FIGS. 15 and 16 show another embodiment of a divider plate 66 having a fluid passageway 100 extending therethrough.
- the fluid passageway 100 may comprise a first portion 112 , a second portion 114 and a third portion 116 .
- the second portion 114 may comprise a shaft aperture 84 and may thus comprise a cylindrical bore.
- the rotatable shaft 12 may pass through the second portion 114 .
- the longitudinal axis of the second portion 114 may be parallel to the longitudinal axis of the stator 30 .
- the second portion 114 is preferably sized to allow a proper amount of fluid to pass through the fluid passageway 100 during operation of the vacuum pump when the shaft 12 is in position.
- the first portion 112 may comprise a shaped volume of space extending from a first side 83 of the divider plate 66 through a predetermined thickness of the divider plate 66 . In some embodiments, the first portion 112 may extend less than halfway through the thickness of the divider plate 66 . In some embodiments, the first portion 112 may extend halfway or more than halfway through the thickness of the divider plate 66 . The first portion 112 may act as a funnel and direct fluid into the second portion 114 of the fluid passageway 100 .
- the third portion 116 may be shaped according to a mirror image of the first portion 112 .
- the third portion 116 may comprise a shaped volume of space extending from a second side 85 of the divider plate 66 through a predetermined thickness of the divider plate 66 .
- the third portion 116 may deliver fluid from the second portion 114 to the second pump chamber.
- the first portion 112 may be aligned with the third portion 116 across the thickness of the divider plate 66 .
- the first portion 112 may be circumferentially offset from the third portion 116 .
- the divider plate 66 may include a groove 110 for receiving a seal, such as an o-ring, for sealing against the stator 30 to prevent fluid transfer between the first pump chamber 32 and the second pump chamber 34 via gaps between the stator 30 and the divider plate 66 .
- a seal such as an o-ring
- the shaft 12 may be rotated by an external rotary drive, causing the rotors 50 , 60 to rotate.
- a fluid may be drawn through the intake aperture 26 of the intake plate 20 and into the first pump chamber 32 .
- fluid may leave the first pump chamber 32 by way of the first exhaust aperture 33 in the stator 30 .
- the flutter valve 79 of the first exhaust aperture 33 will prevent anything from entering the first pump chamber 32 through the first exhaust aperture 33 .
- Fluid in the second pump chamber 34 may exit the vacuum pump 10 through the second exhaust aperture 35 .
- FIG. 17 shows an embodiment of a valve 95 which may be used to control flow into and/or out of the second pump chamber 34 through the second exhaust aperture 35 .
- the valve 95 may preferably be arranged such that the valve 95 will not fully close.
- the valve 95 may comprise a flutter plate 79 and a fastener 81 .
- the fastener 81 may secure the flutter plate 79 in position over the second exhaust aperture 35 .
- the flutter plate 79 may include a shaped surface portion 89 .
- the shaped surface portion 89 may act as a stop and prevent the flutter plate 79 from fully closing against the stator 30 .
- a small space left between the stator 30 and flutter plate 79 allows oil to pass through the second exhaust aperture 35 into the second pump chamber 34 .
- the shaped surface portion 89 may comprise a dimple. In some embodiments, the shaped surface portion 89 may comprise a pin or other small element attached to the flutter plate 79 . In some embodiments, the shaped surface portion 89 may comprise a bend or crease in the flutter plate 79 . Preferably, the shaped surface portion 89 is located across the second exhaust aperture 35 from the fastener 81 . In some embodiments, a similar valve may be used with the first exhaust aperture 33 .
- a vacuum pump 10 may comprise a single stage vacuum pump having one pump chamber and one rotor.
- a single stage vacuum pump may include any suitable features as disclosed herein with respect to the various embodiments.
- a vacuum pump 10 may comprise more than two pump stages, such as three pump stages or four pump stages. Additional pump chambers may be provided by providing an additional rotor and an additional divider plate for each additional pump chamber. For example, a third rotor and a second divider plate may be positioned within the internal cavity of the stator.
- the stator 30 may be modified to include at least one additional inlet aperture and at least one additional outlet aperture, and the cap 70 may be modified to include an additional chamber. The length of the shaft 12 , stator 30 and cap 70 may be increased accordingly.
- a three stage pump may include a cap having four chambers, wherein two of the four chambers may be crossover chambers allowing fluid communication between the pump stages.
- a valve may be provided in the cap 70 to modify the orientation of the cap chambers and allow the inventive pump 10 to be switched between configurations for single stage and two stage operations.
- the cap 70 may be designed without a crossover chamber.
- the cap may include an intake chamber in communication with the intake aperture 26 and both pump chambers 32 , 34 , and an exhaust chamber in communication with both pump chambers 32 , 34 and the exhaust aperture 76 .
- a single stage pump may be provided by omitting the divider plate 66 and using a single rotor, a stator having a first inlet aperture 42 and a first outlet aperture 44 , and a cap 70 having an intake chamber in communication with the intake aperture 26 of the intake plate 20 and the first inlet aperture 42 of the stator 30 , and an exhaust chamber in communication with the first outlet aperture 44 of the stator 30 and the exhaust aperture 76 of the cap 70 .
- the flange 22 of the intake plate 20 and the flange 90 of the back plate 40 may be modified.
- the intake plate 20 and back plate 40 may include a plurality of raised points arranged to locate the stator 30 .
- each plate may include three raised points spaced equally about the inner circumference of a tubular stator that may be used to properly locate the stator.
- the flange portions may be eliminated, and the stator may be positioned manually.
- the intake plate 20 and/or the back plate 40 may include a receiving groove or recess which may be shaped to receive the stator 30 .
- a receiving groove or recess which may be shaped to receive the stator 30 .
- at least a portion of the wall of the stator 30 may be received within the groove or recess.
- a groove or recess may have functionality similar to a flange 22 in locating and receiving the stator 30 as discussed herein.
- any of the embodiments disclosed herein, and especially embodiments where a flange portion is eliminated or alternatively is not shaped similarly to an inner surface of a stator, may include gaskets to seal the stator against the intake plate or back plate.
- stator 30 may have an elliptical or oval cross-section.
- shaft 12 may be centered at one of the focus points of the elliptical cross-section.
- the flange 22 of the intake plate 20 and the flange 90 of the back plate 40 may also have an elliptical or oval shape and be designed to locate and receive the stator 30 .
- the cap 70 may be omitted, and fluid passageways, such as tubular members or conduits, may provide communication between the various inlet and outlet apertures through a wall of the stator 30 .
- fluid passageways such as tubular members or conduits
- a first or intake tubular member or conduit may provide communication between the intake aperture 26 and the first inlet aperture 42 .
- a second or crossover tubular member may provide communication between the first outlet aperture 44 and the second inlet aperture 46 .
- the second outlet aperture 48 may comprise an exhaust aperture and may be provided with an exhaust valve, or alternatively a third or exhaust tubular member may provide communication between the second outlet aperture 48 and an exhaust valve.
- fluid may enter and exit the pump chambers 32 , 34 through locations alternate to those provided in the preferred embodiment.
- fluid may enter the first pump chamber 32 directly through an aperture provided in the intake plate 20 , or alternatively, directly through an aperture provided in the stator 30 without passing through the cap 70 .
- the divider plate 66 may be provided with an aperture to allow fluid communication between the first pump chamber 32 and the second pump chamber 34 .
- the second pump chamber 34 may exhaust fluid through the back plate 40 or through the stator 30 without passing through the cap 70 .
- the intake plate 20 may be eliminated and an alternative surface, such as a cover, may be used to bound the first pump chamber 32 .
- the alternative surface will preferably have sufficient hardness and durability to resist wear and galling.
- the back plate 40 may be eliminated and an alternative surface, such as a cover, may be used to bound the second pump chamber 34 .
- the aperture 84 of the divider plate 66 may be sized and arranged to support the shaft 12 .
- the shaft journal aperture 92 of the back plate 40 may be eliminated and the shaft 12 may be reduced in length.
- the aperture 84 of the divider plate 66 may be sized and arranged to support the shaft 12 .
- a stator 30 having inlet and outlet apertures and a cap 70 having a crossover chamber may be utilized with a divider plate 66 having a fluid passageway 100 .
- a tubular stator may be located relative to an intake plate and a back plate. Either plate may include a flange shaped to locate the stator.
- a divider plate may be provided to divide an internal cavity of the stator into a first pump chamber and a second pump chamber.
- a cap 70 may be provided to allow communication between the first pump chamber and the second pump chamber.
- stator having an internal cavity
- a rotatable shaft at least a portion of the rotatable shaft oriented within the internal cavity of said stator
- a divider plate located within the internal cavity of the stator, the divider plate dividing at least a portion of the internal cavity of the stator into a first pump chamber and a second pump chamber;
- first rotor oriented within said first pump chamber, the first rotor coupled to and rotatable with said rotatable shaft;
- cap adjacent to said stator, the cap having a first cap chamber, a second cap chamber and a third cap chamber;
- stator further comprising:
- a tubular stator having an internal cavity located between the intake plate and the back plate;
- a rotatable shaft at least a portion of the rotatable shaft oriented within the internal cavity of said stator
- a divider plate located within the internal cavity of the stator, the divider plate dividing at least a portion of the internal cavity of the stator into a first pump chamber and a second pump chamber;
- first rotor oriented within said first pump chamber, the first rotor coupled to and rotatable with said rotatable shaft;
- a second rotor oriented within said second pump chamber, the second rotor coupled to and rotatable with said rotatable shaft;
- stator further comprising:
- a tubular stator having an internal cavity located between the intake plate and the back plate;
- a rotatable shaft at least a portion of the rotatable shaft oriented within the internal cavity of said stator
- a rotor oriented within the internal cavity of the stator, the first rotor coupled to and rotatable with said rotatable shaft;
- a cap adjacent to said stator, the cap having a first cap chamber and a second cap chamber;
- stator further comprising:
- stator having an internal cavity, the internal cavity having an outer periphery;
- a rotatable shaft at least a portion of the rotatable shaft oriented within the internal cavity of the stator
- first rotor oriented within said internal cavity, the first rotor coupled to and rotatable with said rotatable shaft;
- a second rotor oriented within said internal cavity, the second rotor coupled to and rotatable with said rotatable shaft;
- a divider plate oriented between the first rotor and the second rotor, the divider plate further comprising a fluid passageway extending therethrough, wherein the entire fluid passageway of the divider plate is located within the outer periphery of the internal cavity of the stator.
- stator having an internal cavity and a longitudinal axis
- a rotatable shaft at least a portion of the rotatable shaft oriented within the internal cavity of said stator
- a divider plate located within the internal cavity of the stator, the divider plate dividing at least a portion of the internal cavity of the stator into a first pump chamber and a second pump chamber;
- first rotor oriented within said first pump chamber, the first rotor coupled to and rotatable with said rotatable shaft;
- a second rotor oriented within said second pump chamber, the second rotor coupled to and rotatable with said rotatable shaft;
- the divider plate further comprising a fluid passageway allowing fluid communication between the first pump chamber and the second pump chamber, the fluid passageway having multiple portions, each portion having a longitudinal axis, the longitudinal axis of at least one portion being nonparallel to the longitudinal axis of the stator.
- stator having a wall portion and an internal cavity, the wall portion having an outlet aperture and an inlet aperture;
- a rotatable shaft at least a portion of the rotatable shaft oriented within the internal cavity of said stator
- a divider plate dividing at least a portion of the internal cavity of the stator into a first pump chamber and a second pump chamber;
- first rotor oriented within said first pump chamber, the first rotor coupled to and rotatable with said rotatable shaft;
- outlet aperture of the stator allows fluid communication between the first pump chamber and the fluid conduit
- inlet aperture of the stator allows fluid communication between the fluid conduit and the second pump chamber
- auxiliary outlet aperture of the stator allows fluid communication between the first pump chamber and the auxiliary fluid conduit
- auxiliary inlet aperture of the stator allows fluid communication between the auxiliary fluid conduit and the second pump chamber
- a second divider plate dividing at least a portion of the internal cavity of the stator into a third pump chamber
- a third rotor oriented within said third pump chamber, the third rotor coupled to and rotatable with said rotatable shaft;
- a second fluid conduit providing a fluid passageway between a second outlet aperture and a second inlet aperture in the stator
- any dependent claim which follows should be taken as alternatively written in a multiple dependent form from all prior claims which possess all antecedents referenced in such dependent claim if such multiple dependent format is an accepted format within the jurisdiction (e.g. each claim depending directly from claim 1 should be alternatively taken as depending from all previous claims).
- each claim depending directly from claim 1 should be alternatively taken as depending from all previous claims.
- the following dependent claims should each be also taken as alternatively written in each singly dependent claim format which creates a dependency from a prior antecedent-possessing claim other than the specific claim listed in such dependent claim below.
Abstract
A vacuum pump may include a tubular stator located between an intake plate and a back plate. Mating portions on the intake plate and back plate may be used to properly locate the stator. The stator may include two internal pump chambers separated by a divider plate. The divider plate may be located within an internal cavity of the stator. A rotor in each chamber may include vanes and may be offset from the center of the chamber. Each rotor may be fixed to a rotatable shaft for operation of the vacuum pump. In some embodiments, the divider plate may have a fluid passageway extending therethrough. The fluid passageway may be located within the area swept by the rotors. In some embodiments, an exhaust outlet may include a flutter valve having a shaped surface that prevents the flutter valve from fully closing.
Description
- Vacuum pumps may be used for a wide variety of industrial processes, such as dehydration, decontamination, degassing, and the forming, lifting and holding of fluids. U.S. Pat. No. 4,523,897 to Lower et al. and U.S. Pat. No. 3,837,764 to Fritch et al. disclose examples of vacuum pumps.
- The manufacturing process of a typical vacuum pump generally requires a skilled assembly technician to establish the correct clearances between parts of the pump. This often includes expensive grinding and lapping operations. Clearances are then maintained by compressive loads applied by screws or dowel pins.
- It would be desirable for a pump to have a design wherein the correct clearances between internal parts may be substantially fixed as a function of the machining processes during manufacture, wherein expensive grinding and lapping operations are not required.
- It would be desirable for a pump to be manufactured from relatively inexpensive parts.
- It would be desirable for a pump to have a design which inherently resists the undesirable shifting of internal parts.
- All US patents and applications and all other published documents mentioned anywhere in this application are incorporated herein by reference in their entireties.
- Without limiting the scope of the invention a general description of some of the claimed embodiments of the invention is set forth below. Additional details of the disclosed embodiments of the invention and/or additional embodiments of the invention may be found in the Detailed Description of the Invention below.
- A brief abstract of the technical disclosure in the specification is provided as well, only for the purposes of complying with 37 C.F.R. 1.72. The abstract is not intended to be used for interpreting the scope of the claims.
- An advantage of the present invention is to provide a vacuum pump wherein the correct clearances between internal parts may be achieved as a function of machining processes during the manufacturing of the pump using standard machining centers such as lathes and mills. Therefore, grinding and lapping operations generally performed by a skilled technician are not required.
- Another advantage of the present invention is to provide a vacuum pump design which inherently resists the undesirable shifting of internal parts.
- Another advantage of the present invention is to provide a vacuum pump having a stator that may be manufactured from an inexpensive tube of material. In some embodiments the stator may be cylindrical.
- Another advantage of several embodiments of the present invention are to provide a vacuum pump having a tubular stator and a novel chamber dividing plate. Some embodiments may further include an integrated cap having an exhaust valve.
- Another advantage of several embodiments of the present invention is to provide a vacuum pump wherein the clearance between the stator and the rotors may be fixed by providing end plates having a shaft journal aperture precisely located relative to a flange that may be used to locate the stator.
- Another advantage of several embodiments of the present invention is to provide a divider plate located within an internal cavity of the stator.
- Another advantage of several embodiments of the present invention is to provide a divider plate having a fluid passageway therethrough. The fluid passageway may be oriented within the area swept by the pump rotor vanes.
- In one embodiment, the present invention may comprise a vacuum pump having a stator having an internal cavity. An intake plate and a back plate may be positioned on opposite sides of the stator. A rotatable shaft may be positioned such that at least a portion of the rotatable shaft is oriented within the internal cavity of said stator. A divider plate may be located within the internal cavity of the stator and may divide at least a portion of the internal cavity of the stator into a first pump chamber and a second pump chamber. A first rotor may be oriented within the first pump chamber and a second rotor may be oriented within the second pump chamber. Both rotors may be arranged to rotate with the shaft. A cap having an external crossover chamber may be placed adjacent to the stator. The cap may have a first cap chamber, a second cap chamber and a third cap chamber external to the stator. Fluid being pumped may pass through an intake aperture in the intake plate and an inlet aperture in the cap, thereby entering the first cap chamber. The first chamber of the stator may include a first inlet aperture providing communication between the first cap chamber and the first pump chamber. The first chamber of the stator may also include a first outlet aperture allowing communication between the first pump chamber and the second cap chamber external to the stator. A second inlet aperture may be provided in the second pump chamber to allow communication between the second cap chamber and the second pump chamber. Thus, the second cap chamber may comprise a crossover chamber which receives fluid from the first pump chamber and directs flow to the second pump chamber. The second pump chamber may include a second outlet aperture providing communication between the second pump chamber and the third cap chamber. The third cap chamber may provide an exhaust outlet.
- In another embodiment, the present invention is directed to a method of forming a vacuum pump by providing a first plate, a second plate, a shaft, a first rotor, a second rotor, a tubular stator having an internal cavity, a divider plate and a cap external to the stator having a chamber. The divider plate may be arranged within the internal cavity of the stator to form a first pump chamber and a second pump chamber. The first rotor may be placed within the first pump chamber and the second rotor may be placed within the second pump chamber. The shaft may be arranged to rotate the first rotor and the second rotor. The first plate and second plate may be arranged on opposite sides of the tubular stator, and the external cap may be positioned so the chamber of the cap provides communication between the first pump chamber and the second pump chamber external to the stator.
- These and other embodiments which characterize the invention are pointed out with particularity in the claims annexed hereto and forming a part hereof. However, for a better understanding of the invention, its advantages and objectives obtained by its use, reference should be made to the drawing which forms a further part hereof and the accompanying descriptive matter, in which various embodiments of the invention are described.
- A detailed description of the invention is hereafter described with specific reference being made to the drawings.
-
FIG. 1 shows an embodiment of an inventive vacuum pump. -
FIG. 2 shows an exploded view of an embodiment of an inventive vacuum pump. -
FIG. 3 shows a first or intake plate. -
FIG. 4 shows an embodiment of an inventive vacuum pump partially assembled. -
FIG. 5 shows a second or back plate. -
FIG. 6 shows an embodiment of an inventive vacuum pump partially assembled. -
FIG. 7 shows an underside view of the external cap having a crossover chamber. -
FIG. 8 shows an example path of fluid flow through the device. -
FIG. 9 shows an exploded view of another embodiment of an inventive vacuum pump. -
FIG. 10 shows an embodiment of an intake plate. -
FIG. 11 shows an embodiment of a back plate. -
FIG. 12 shows an isometric view of an embodiment of a divider plate. -
FIG. 13 shows a top view of an embodiment of a divider plate. -
FIG. 14 shows a side view of an embodiment of a divider plate. -
FIG. 15 shows an isometric view of an embodiment of a divider plate. -
FIG. 16 shows a side view of an embodiment of a divider plate. -
FIG. 17 shows an embodiment of a flutter valve. -
FIG. 18 shows a partial sectional view of the stator and flutter valve. - While this invention may be embodied in many different forms, there are described in detail herein specific preferred embodiments. This description is an exemplification of the principles of the invention and is not intended to limit the invention to the particular embodiments described.
- For the purposes of this disclosure, like reference numerals in the Figures shall refer to like features unless otherwise indicated.
-
FIGS. 1 and 2 show an embodiment of aninventive vacuum pump 10, which may include a first orintake plate 20, astator 30 having an internal cavity, a second or backplate 40, ashaft 12, afirst rotor 50, asecond rotor 60, adivider plate 66 and acap 70. Eachrotor vanes rotor longitudinal aperture shaft 12. Thelongitudinal aperture rotor rotor - The
divider plate 66 may include anaperture 84 sized for receiving theshaft 12. The center of theaperture 84 may be offset from the center of thedivider plate 66. Thedivider plate 66 may be positioned between therotors rotor shaft 12. When therotors divider plate 66 andshaft 12 are placed within thestator 30, thedivider plate 66 may divide the internal cavity of thestator 30 into a first pump chamber and a second pump chamber, and thefirst rotor 50 may be oriented within the first pump chamber and thesecond rotor 60 may be oriented within the second pump chamber. - The
stator 30 may be any suitable shape and preferably has a circular cross-section. Thestator 30 may be manufactured from relatively inexpensive tubular material. Thestator 30 may be fixed between theintake plate 20 and theback plate 40. Theintake plate 20 and backplate 40 may includebolt apertures 38, and bolts, ties or the like may be used to secure theintake plate 20,stator 30 and backplate 40 together. Apertures through the wall of thestator 30 may provide for the intake and exhaust of each pump chamber as discussed in detail below. - An
external cap 70 having a crossover chamber may be suitably shaped to overlay and seal against a portion of thestator 30. Thecap 70 may be positioned to overlay the apertures through the wall of thestator 30, and may thus provide fluid to, and receive fluid from the pump chambers. Acap seal 72 may be provided between thecap 70 and thestator 30, and thecap 70 may be secured to both theintake plate 20 and theback plate 40. - The inside surface of the
intake plate 20 may include a raised portion orflange 22, which may be shaped to locate and receive thestator 30. For example, aflange 22 may have a circular shape to match an inner circular diameter of thestator 30. Ashaft journal aperture 24 may be provided through theintake plate 20 and may pass through theflange 22. The center of theshaft journal aperture 24 may be offset from the center of theflange 22. Theshaft 12 may extend through theintake plate 20 and may thus be connected to a rotary drive for pump operation. Theintake plate 20 may further include agas ballast inlet 68, anintake aperture 26 and an associatedseal recess 28 for use with aseal 29, such as a sealing ring. -
FIG. 3 shows the back side of theintake plate 20. Thegas ballast inlet 68,intake aperture 26 andshaft journal aperture 24 are visible, as well as analignment recess 88. Thealignment recess 88 may be used in conjunction with a locating device 36 (seeFIG. 2 ), such as a locating ring, to lock thepump 10 against radial movement with respect to another object. For example, a first portion of a locatingdevice 36 may be oriented within thealignment recess 88 of theintake plate 20, while a second portion of the locatingdevice 36 may be oriented within a recess of a body piece or casing, thus locking thepump 10 against moving radially with respect to the body piece or casing. -
FIG. 4 shows anintake plate 20, afirst rotor 50 andvanes 52, asecond rotor 60 andvanes 62, ashaft 12 and adivider plate 66 of an embodiment of aninventive vacuum pump 10 partially assembled. Astator 30 is also shown in phantom lines. Theshaft 12 may pass through theshaft journal aperture 24 of theintake plate 20, thelongitudinal aperture 54 of thefirst rotor 50, theaperture 84 of thedivider plate 66 and thelongitudinal aperture 64 of thesecond rotor 60. - Each
rotor shaft 12. Thus, a coupling may be provided between eachrotor shaft 12. For example, thelongitudinal apertures rotors shaft 12 and transmit forces via friction. Alternatively, portions of theshaft 12 may have a cross-sectional shape, and thelongitudinal apertures rotors FIG. 4 , the shaft may be provided with one or more grooved portion(s) 14, and eachrotor slot 56, which may extend radially from thelongitudinal aperture grooved portion 14 of theshaft 12 and a second portion extending into aslot 56 of arotor shaft 12 and one ormore rotors rotors shaft 12. - A
stator 30 may be tubular in shape and may include an internal cavity. Thestator 30 may be positioned such that therotors divider plate 66 and a portion of theshaft 12 are located within the internal cavity, as shown inFIG. 4 . Theflange 22 of theintake plate 20 may be used to properly position thestator 30. For example, at least a portion of theflange 22 may be located within the internal cavity of thestator 30 when thestator 30 is properly positioned. Theflange 22 may be shaped to mate with thestator 30. Thus, theflange 22 may be shaped similarly to an inner surface or cross-section of thestator 30. The outer dimensions of theflange 22 may be approximately equal to the inner dimensions of thestator 30. - The
divider plate 66 may also be shaped similarly to an inner surface or cross-section of thestator 30. The outer dimensions of thedivider plate 66 may be approximately equal to the inner dimensions of thestator 30. - The
divider plate 66 may divide the internal cavity of thestator 30 into afirst pump chamber 32 and asecond pump chamber 34. Thedivider plate 66 may include a groove 86 for receiving a seal, such as an o-ring, for sealing against the interior of thestator 30 to prevent fluid transfer between thefirst pump chamber 32 and thesecond pump chamber 34. - Each
rotor stator 30, and may be positioned with the axis of rotation offset from the central axis of thestator 30. Thus, eachrotor respective pump chamber rotor stator 30 is preferably 0.0005″ to 0.0020″. - A
rotor vanes rotor vane slot 53 for eachvane vane vane slot 53.Vane slots 53 may radiate from the center of therotor FIG. 4 , allowing thevane rotor - Desirably, each
vane stator 30 as therotors vacuum pump 10. Avane edge portion 98 to provide an improved seal between thevane stator 30 wall throughout all portions of rotational travel and thus optimize fluid compression and reduce gas re-expansion while the pump operates. Contact between avane stator 30 may be provided and maintained by a spring arranged to bias thevane rotors vanes vanes pump 10 between the edge of thevane intake plate 20,divider plate 66 or back plate 40). - The
stator 30 may include at least onefirst inlet aperture 42 in communication with thefirst pump chamber 32, at least onefirst outlet aperture 44 in communication with thefirst pump chamber 32, at least onesecond inlet aperture 46 in communication with thesecond pump chamber 34 and at least onesecond outlet aperture 48 in communication with thesecond pump chamber 34.Inlet apertures outlet apertures vacuum pump 10 to enter and exit therespective pump chambers stator 30. Various embodiments of astator 30 may include a plurality offirst inlet apertures 42, a plurality offirst outlet apertures 44, a plurality ofsecond inlet apertures 46 and a plurality ofsecond outlet apertures 48. - Each
inlet aperture outlet aperture stator 30 may be oriented in the radial direction of thestator 30. Each inlet and/or outlet aperture may have a circular or oval shape. In some embodiments, the longitudinal axis of an inlet or outlet aperture of thestator 30 may parallel to the longitudinal axis of another inlet or outlet aperture. As shown inFIG. 4 , the longitudinal axis of each inlet and outlet aperture of thestator 30 may be parallel to the longitudinal axis of all of the other inlet and outlet apertures of thestator 30. The longitudinal axis of each inlet and outlet aperture of thestator 30 may be oriented in a vertical direction, which may provide improved flow characteristics in and out of thepump chambers -
FIG. 5 shows the internal chamber side of aback plate 40. Aback plate 40 may include a raised portion orflange 90, which may be shaped to locate and receive thestator 30 as described with respect to theflange 22 of theintake plate 20. Aback plate 40 may also include adegassing groove 94 and ashaft journal aperture 92 for receiving theshaft 12. -
FIG. 6 shows an embodiment of aninventive vacuum pump 10 partially assembled. Anintake plate 20,stator 30 and backplate 40 are assembled and anexternal cap 70 having crossover chamber is positioned for assembly. -
FIG. 7 shows another view of anexternal cap 70 having crossover chamber. - Referring to
FIGS. 6 and 7 , acap 70 may include afirst chamber 78, asecond chamber 80 and athird chamber 82. Thechambers wall portions 96. Thefirst chamber 78 may include aninlet aperture 74. Thethird chamber 82 may include anexhaust aperture 76. - A
cap seal 72 may be provided to better seal thecap 70 against the exterior of thestator 30 and to better prevent fluid leakage between thechambers cap seal 72 may be similar to thewall portions 96 of thecap 70. - A
seal ring 29 may also be provided between thecap 70 and theintake plate 20. Theseal ring 29 may sit within a seal recess in theintake plate 20. - When the
cap 70 is properly positioned with respect to theintake plate 20 and thestator 30, thecap inlet aperture 74 may be in communication with theintake aperture 26 of theintake plate 20, and the capfirst chamber 78 may be in communication with afirst inlet aperture 42 of the stator. The capsecond chamber 80 may be in communication with both afirst outlet aperture 44 and asecond inlet aperture 46 of thestator 30. A capthird chamber 82 may be in communication with asecond outlet aperture 48 of thestator 30. - The cap
second chamber 80 may comprise an external crossover chamber allowing fluid communication between thefirst pump chamber 32 and the second pump chamber 34 (seeFIG. 4 ) outside or to the exterior of thestator 30. Fluid communication to the exterior of thestator 30 eliminates the necessity for thedivider plate 66 to include communication apertures to provide fluid communication between thefirst pump chamber 32 and thesecond pump chamber 34. As known in the past, communication between the pump chambers through the divider plate reduces efficiency of the operation of the pump. - When the
intake plate 20,stator 30, backplate 40 andcap 70 are properly assembled, thecap 70 may be attached to both theintake plate 20 and theback plate 40, such as by screws, bolts or the like. Further, theintake plate 20 and backplate 40 may be secured with respect to one another, such as by using tie rods or bolts. Theintake plate 20 and backplate 40 may include correspondingbolt apertures 38 for receiving tie rods, bolts or the like. - The
inventive pump 10 may be operated by applying a rotational force to theshaft 12, thereby rotating thefirst rotor 50 within thefirst pump chamber 32 and rotating thesecond rotor 60 within thesecond pump chamber 34. For example, a rotary drive, such as a motor or pulley may be used. When thepump 10 is arranged to operate as a two-stage vacuum pump, fluid being pumped may be directed through thefirst pump chamber 32 and then through thesecond pump chamber 34. - As the
shaft 12 androtors FIG. 4 , fluid may be drawn through theintake aperture 26 of theintake plate 20. -
FIG. 8 shows an example path of fluid flow through thepump 10. Fluid flow path lines are labeled with reference characters A-J. Fluid may be external to thepump 10 and be drawn into theintake aperture 26 of the intake plate 20 (path A). Theintake aperture 26 may be in communication with the cap inlet aperture 74 (path B), and the fluid may enter the capfirst chamber 78. The fluid may then be drawn (path C) through afirst inlet aperture 42 of thestator 30 into thefirst pump chamber 32. As avane 52 of thefirst rotor 50 sweeps through a rotation (path D), fluid from thefirst pump chamber 32 may be exhausted out of the chamber through afirst outlet aperture 44 of thestator 30 and into the cap second chamber 80 (path E). The fluid may travel through the capsecond chamber 80 or crossover chamber (path F) and be drawn through asecond inlet aperture 46 of the stator 30 (path G). The fluid may be pumped through the second pump chamber 34 (path H) and pass through asecond outlet aperture 48 into the cap third chamber 82 (path I). The fluid may be exhausted from the capthird chamber 82 through the exhaust aperture 76 (path J). - Additionally, an
exhaust valve 77 may be provided in communication with the exhaust aperture 76 (seeFIG. 2 ). Anexhaust valve 77 may comprise a reed valve, a ball valve, a spring-loaded plug or plate, or the like. In some embodiments, a second exhaust valve may be provided in thecap 70 in communication with thesecond chamber 80 to provide relief for the first pumping stage. - During a pumping operation, a
gas ballast inlet 68 in the intake plate 20 (seeFIG. 4 ) may be in communication with thefirst pump chamber 32. Thegas ballast inlet 68 may introduce a controlled amount of atmosphere into thepump 10 to prevent pumped gasses from condensing inside thepump 10 prior to being exhausted. Agas ballast inlet 68 may be removed or may alternatively be provided in thestator 30 and/or backplate 40, and may be in communication with thefirst pump chamber 32 and/or thesecond pump chamber 34. Further, agas ballast inlet 68 may be provided in thecap 70 and may be in communication with the any of thechambers cap 70. - A cover for the
vacuum pump 10 may be provided and may comprise a reservoir containing vacuum pump oil. Thevacuum pump 10 may be immersed in the vacuum pump oil. The oil bath may provide improved sealing and lubrication, and may allow thepump 10 to achieve a lower ultimate pressure. - When used as an oil-sealed pump, a controlled amount of oil may be introduced into the
pump 10. For example, oil may be introduced through theintake aperture 26 and may follow the general path of the fluids being pumped. Additional oil may be introduced into thepump 10 through clearances between theshaft 12 and theshaft journal aperture 24 of theintake plate 20 and/or between theshaft 12 and theshaft journal aperture 92 of theback plate 40. If desired, the various components of thepump 10 may be provided with additional apertures in communication with thepump chambers cap chambers inventive vacuum pump 10. - During a pumping operation, a degassing
groove 94 in the back plate 40 (seeFIG. 5 ) may be in communication with thesecond chamber 34 to allow any gas entrained in pump lubricating oil to be exhausted. A degassinggroove 94 may help to reduce the ultimate pressure of the pump. A degassinggroove 94 may be omitted from the design, or may alternatively be located in thestator 30 or in any other suitable location. - To improve the ultimate pressure or vacuum generated by an
inventive vacuum pump 10, grinding and lapping operations may be performed to achieve tighter tolerances between the individual parts of the pump. -
FIG. 9 shows another embodiment of aninventive vacuum pump 10, which may include a first orintake plate 20, astator 30 having an internal cavity, a second or backplate 40, ashaft 12, afirst rotor 50, asecond rotor 60 and adivider plate 66. Eachrotor vanes rotor longitudinal aperture shaft 12. Thelongitudinal aperture rotor rotor - The
divider plate 66 may include anaperture 84 sized for receiving theshaft 12. The center of theaperture 84 may be offset from the center of thedivider plate 66. Thedivider plate 66 may be positioned between therotors rotor shaft 12. When therotors divider plate 66 andshaft 12 are placed within thestator 30, thedivider plate 66 may divide the internal cavity of thestator 30 into afirst pump chamber 32 and asecond pump chamber 34. Thefirst rotor 50 may be oriented within thefirst pump chamber 32 and thesecond rotor 60 may be oriented within thesecond pump chamber 34. - The
divider plate 66 may include afluid passageway 100 which may extend from thefirst side 83 of thedivider plate 66 to thesecond side 85. Thefluid passageway 100 preferably allows fluid communication between the first pump chamber and the second pump chamber. - As the
rotors rotor shaft 12. When arotor vanes vanes vanes stator 30 as therotors stator 30, as oriented orthogonally to the longitudinal axis of thestator 30. The swept area may also be equal to an area defined by the outer periphery of thedivider plate 66. In some embodiments, theentire fluid passageway 100 of thedivider plate 66 may be located within the bounds of the swept area when the swept area is projected onto thedivider plate 66. Thus, theentire fluid passageway 100 may be oriented within the radial bounds of the area swept by therotor vanes - In some embodiments, the swept area may comprise a circular shape having a center point and a radius. When the swept area is projected onto the
divider plate 66 with the center point of the swept area at the center of thedivider plate 66, theentire fluid passageway 100 may be within the radius of the swept area. The distance between the center of thedivider plate 66 and an outermost point of thefluid passageway 100 may be less than or equal to the radius of the swept area. - The
stator 30 may be any suitable shape and preferably has a circular cross-section. Thestator 30 may be manufactured from relatively inexpensive tubular material. Thestator 30 may be fixed between theintake plate 20 and theback plate 40. Theintake plate 20 and backplate 40 may includebolt apertures 38, and bolts, ties or the like may be used to secure theintake plate 20,stator 30 and backplate 40 together. - Referring to
FIGS. 9 and 10 , the inside surface of theintake plate 20 may include amating portion 21, such a raised portion orflange 22, which may be shaped to locate and receive thestator 30. For example, aflange 22 may have a circular shape to match an inner circular diameter of thestator 30. In some embodiments, amating portion 21 may comprise a raised annular shape dimensioned to surround the outer edge of thestator 30. In some embodiments, amating portion 21 may comprise a plurality of pins or raised protrusions that are spaced to engage thestator 30 and properly position thestator 30 with respect to theintake plate 20. For example, amating portion 21 may comprise at least one elongate or a plurality of raised protrusions, each protrusion may be oriented to engage the outer circumference of thestator 30, and each protrusion may be spaced equally about the outer circumference of thestator 30. - The inside surface of the
intake plate 20 may also include agroove 23. An O-ring may be inserted into thegroove 23 to provide a better seal between theintake plate 20 and thestator 30. Preferably thegroove 23 is shaped similarly to the cross-sectional shape of thestator 30 and arranged such that an O-ring placed within thegroove 23 will abut an edge of thestator 30. Ashaft journal aperture 24 may be provided through theintake plate 20 and may pass through theflange 22. The center of theshaft journal aperture 24 may be offset from the center of theflange 22. Theshaft 12 may extend through theintake plate 20 and may thus be connected to a rotary drive for pump operation. Theintake plate 20 may further include agas ballast inlet 68 and anintake aperture 26 which allow for fluid communication with an internal cavity of thestator 30. - The outer side of the
intake plate 20 may include analignment recess 88, for example as shown inFIG. 3 . Thealignment recess 88 may be used in conjunction with a locating device 36 (seeFIG. 9 ), such as a locating ring, to lock thepump 10 against radial movement with respect to another object. For example, a first portion of a locatingdevice 36 may be oriented within thealignment recess 88 of theintake plate 20, while a second portion of the locatingdevice 36 may be oriented within a recess of a body piece or casing, thus locking thepump 10 against moving radially with respect to the body piece or casing. - When assembled, the
shaft 12 may pass through theshaft journal aperture 24 of theintake plate 20, thelongitudinal aperture 54 of thefirst rotor 50, theaperture 84 of thedivider plate 66 and thelongitudinal aperture 64 of thesecond rotor 60. - Each
rotor shaft 12. Thus, a coupling may be provided between eachrotor shaft 12. For example, thelongitudinal apertures rotors shaft 12 and transmit forces via friction. Alternatively, portions of theshaft 12 may have a cross-sectional shape, and thelongitudinal apertures rotors FIG. 9 , the shaft may be provided with one or more grooved portion(s) 14, and eachrotor slot 56, which may extend radially from thelongitudinal aperture grooved portion 14 of theshaft 12 and a second portion extending into aslot 56 of arotor shaft 12 and one ormore rotors rotors shaft 12. - In some embodiments, a
stator 30 may be tubular in shape and may include an internal cavity. Thestator 30 may be positioned such that therotors divider plate 66 and a portion of theshaft 12 are located within the internal cavity. Themating portion 21 of theintake plate 20 may be used to properly position thestator 30. For example, at least a portion of aflange 22 may extend into a portion of the internal cavity of thestator 30 when thestator 30 is properly positioned. Theflange 22 may be shaped to mate with thestator 30. Thus, theflange 22 may be shaped similarly to an inner surface or cross-section of thestator 30. The outer dimensions of theflange 22 may be approximately equal to the inner dimensions of thestator 30. Themating portion 21 preferably engages thestator 30 and prevents theintake plate 20 from moving orthogonally with respect to the longitudinal axis of thestator 30. - The
divider plate 66 may also be shaped similarly to an inner surface or cross-section of thestator 30. The outer dimensions of thedivider plate 66 may be approximately equal to the inner dimensions of thestator 30. Thedivider plate 66 may divide the internal cavity of thestator 30 into afirst pump chamber 32 and a second pump chamber 34 (seeFIG. 4 ). In some embodiments, thedivider plate 66 may be dimensioned such that the outer periphery of thedivider plate 66 abuts the inner periphery of thestator 30. - As shown in
FIG. 9 , thestator 30 may include afirst exhaust aperture 33 and asecond exhaust aperture 35. Thefirst exhaust aperture 33 may be located on one side of thedivider plate 66 when the vacuum pump is assembled, and may be in fluid communication with thefirst pump chamber 32. Thesecond exhaust aperture 35 may be located on the other side of thedivider plate 66 when the vacuum pump is assembled, and may be in fluid communication with thesecond pump chamber 34. In some embodiments, a valve may be associated with eachexhaust aperture FIG. 9 , a single strip ofmaterial 79 or reed may be placed over theexhaust apertures first exhaust aperture 33 and a second portion that may comprise a valve for thesecond exhaust aperture 35. The strip ofmaterial 79 may be fastened to thestator 30 using afastener 81, such as a screw. - Each
rotor stator 30, and may be positioned with its axis of rotation offset from the central axis of thestator 30. Thus, eachrotor respective pump chamber rotor stator 30 is preferably 0.0005″ to 0.0020″. - A
rotor vanes rotor vane slot 53 for eachvane vane vane slot 53.Vane slots 53 may radiate from the center of therotor FIG. 9 , to allow for a greater length ofvane rotor - Desirably, each
vane stator 30 as therotors vane edge portion 98 to provide an improved seal between thevane stator 30 wall throughout all portions of rotational travel, and thus optimize fluid compression and reduce gas re-expansion while the pump operates. Contact between avane stator 30 may be provided and maintained by a spring arranged to bias thevane rotors vanes vanes pump 10 between the edge of thevane intake plate 20,divider plate 66 or back plate 40). -
FIG. 11 shows an embodiment of aback plate 40 where the internal chamber side is visible. Aback plate 40 may include amating portion 41 which may be shaped to locate and receive thestator 30 as described with respect to themating portion 21 of theintake plate 20. In some embodiments, amating portion 41 of the back plate may comprise a raised portion orflange 90, and may be shaped similarly to the cross-sectional shape of thestator 30. In some embodiments, themating portion 41 may extend into the internal cavity of thestator 30. The inside surface of theback plate 40 may also include agroove 93. An O-ring may be inserted into thegroove 93 to provide a better seal between theback plate 40 and thestator 30. Preferably thegroove 93 is shaped similarly to the cross-sectional shape of thestator 30 and arranged such that a seal, such as an O-ring, placed within thegroove 93 will abut an edge of thestator 30. Aback plate 40 may also include adegassing groove 94 and ashaft journal aperture 92 for receiving theshaft 12. - During assembly, the
mating portion 21 of theintake plate 20 and themating portion 41 of theback plate 40 may be used to locate and fixedly position thestator 30 relative to theintake plate 20 and theback plate 40. Preferably, themating portions stator 30 to properly position thestator 30 within standard tolerances for a vacuum pump. Theintake plate 20, backplate 40 andstator 30 may be secured together using any suitable device(s), for example a plurality of bolts, tie rods or a clamping device such as a band clamp, hose clamp, or the like may be used. - The location of the
shaft aperture 24 in theintake plate 20 and theshaft aperture 92 in theback plate 40 may determine placement of therotatable shaft 12 and thus placement of therotors tubular stator 30 and intake andback plates mating portions shaft apertures -
FIGS. 12-14 show an embodiment of adivider plate 66 having afluid passageway 100 extending therethrough. Thefluid passageway 100 may extend from afirst side 83 of thedivider plate 66 to asecond side 85 of the divider plate, and may allow fluid communication between the first pump chamber and the second pump chamber. Thefluid passageway 100 may comprise a plurality of portions, including afirst cutaway portion 102, a second ortransition portion 104 and athird cutaway portion 106. - The
first portion 102 may comprise a volume of space that extends from thefirst side 83 of thedivider plate 66 approximately halfway through the thickness of thedivider plate 66. Alongitudinal axis 103 of thefirst portion 102 may extend in a circumferential direction. Thefirst portion 102 may comprise a shaped opening in the surface of thefirst side 83. - Similarly, the
third portion 106 may comprise a volume of space that extends from thesecond side 85 of thedivider plate 66 approximately halfway through the thickness of thedivider plate 66. Alongitudinal axis 107 of thethird portion 106 may extend in a circumferential direction. Thethird portion 106 may comprise a shaped opening in the surface of thesecond side 85. The shaped opening in the surface of thefirst side 83 may be shaped similarly to the shaped opening in the surface of thesecond side 83. The shaped opening in the surface of thefirst side 83 may be circumferentially offset from the shaped opening in the surface of thesecond side 83. - The
second portion 104 may connect thefirst portion 102 and thethird portion 106 creating a chute or channel passageway. Alongitudinal axis 105 of thesecond portion 104 may be oriented at an angle to the longitudinal axes of thefirst portion 102 and thethird portion 106. Alongitudinal axis 105 of thesecond portion 104 may be oriented at a non-zero angle to acentral axis 67 of thedivider plate 66 and to the longitudinal axis of thestator 30. While the length of thesecond portion 104 may be relatively short, in some embodiments, if thelongitudinal axis 105 of thesecond portion 104 were projected past eitherside divider plate 66, thelongitudinal axis 105 of thesecond portion 104 may spiral helically about thecentral axis 67 of thedivider plate 66. Thesecond portion 104 may therefore be relatively straight or curved as dependent upon the relative positioning of thefirst portion 102 as compared to thethird portion 106. - The
longitudinal axis portion fluid passageway 100 may be nonparallel to the longitudinal axis of therotatable shaft 12. Thedivider plate 66 may also include anaperture 84 extending in an axial direction. Theaperture 84 may be offset from the center of thedivider plate 66. When the vacuum pump is assembled, theshaft 12 may pass through theaperture 84. -
FIGS. 15 and 16 show another embodiment of adivider plate 66 having afluid passageway 100 extending therethrough. Thefluid passageway 100 may comprise afirst portion 112, asecond portion 114 and athird portion 116. Thesecond portion 114 may comprise ashaft aperture 84 and may thus comprise a cylindrical bore. Therotatable shaft 12 may pass through thesecond portion 114. The longitudinal axis of thesecond portion 114 may be parallel to the longitudinal axis of thestator 30. Thesecond portion 114 is preferably sized to allow a proper amount of fluid to pass through thefluid passageway 100 during operation of the vacuum pump when theshaft 12 is in position. - The
first portion 112 may comprise a shaped volume of space extending from afirst side 83 of thedivider plate 66 through a predetermined thickness of thedivider plate 66. In some embodiments, thefirst portion 112 may extend less than halfway through the thickness of thedivider plate 66. In some embodiments, thefirst portion 112 may extend halfway or more than halfway through the thickness of thedivider plate 66. Thefirst portion 112 may act as a funnel and direct fluid into thesecond portion 114 of thefluid passageway 100. - The
third portion 116 may be shaped according to a mirror image of thefirst portion 112. Thethird portion 116 may comprise a shaped volume of space extending from asecond side 85 of thedivider plate 66 through a predetermined thickness of thedivider plate 66. Thethird portion 116 may deliver fluid from thesecond portion 114 to the second pump chamber. In some embodiments, thefirst portion 112 may be aligned with thethird portion 116 across the thickness of thedivider plate 66. In some embodiments, thefirst portion 112 may be circumferentially offset from thethird portion 116. - The
divider plate 66 may include agroove 110 for receiving a seal, such as an o-ring, for sealing against thestator 30 to prevent fluid transfer between thefirst pump chamber 32 and thesecond pump chamber 34 via gaps between thestator 30 and thedivider plate 66. - During operation, the
shaft 12 may be rotated by an external rotary drive, causing therotors intake aperture 26 of theintake plate 20 and into thefirst pump chamber 32. In some embodiments, fluid may leave thefirst pump chamber 32 by way of thefirst exhaust aperture 33 in thestator 30. However, due to suction generated by thesecond rotor 60, fluid will generally be drawn through thefluid passageway 100 of thedivider plate 66 and into thesecond pump chamber 34. Preferably, theflutter valve 79 of thefirst exhaust aperture 33 will prevent anything from entering thefirst pump chamber 32 through thefirst exhaust aperture 33. Fluid in thesecond pump chamber 34 may exit thevacuum pump 10 through thesecond exhaust aperture 35. -
FIG. 17 shows an embodiment of avalve 95 which may be used to control flow into and/or out of thesecond pump chamber 34 through thesecond exhaust aperture 35. Thevalve 95 may preferably be arranged such that thevalve 95 will not fully close. Thevalve 95 may comprise aflutter plate 79 and afastener 81. Thefastener 81 may secure theflutter plate 79 in position over thesecond exhaust aperture 35. Theflutter plate 79 may include ashaped surface portion 89. Preferably the shapedsurface portion 89 may act as a stop and prevent theflutter plate 79 from fully closing against thestator 30. A small space left between thestator 30 andflutter plate 79 allows oil to pass through thesecond exhaust aperture 35 into thesecond pump chamber 34. In some embodiments, the shapedsurface portion 89 may comprise a dimple. In some embodiments, the shapedsurface portion 89 may comprise a pin or other small element attached to theflutter plate 79. In some embodiments, the shapedsurface portion 89 may comprise a bend or crease in theflutter plate 79. Preferably, the shapedsurface portion 89 is located across thesecond exhaust aperture 35 from thefastener 81. In some embodiments, a similar valve may be used with thefirst exhaust aperture 33. - In some embodiments, a
vacuum pump 10 may comprise a single stage vacuum pump having one pump chamber and one rotor. A single stage vacuum pump may include any suitable features as disclosed herein with respect to the various embodiments. - In some embodiments, a
vacuum pump 10 may comprise more than two pump stages, such as three pump stages or four pump stages. Additional pump chambers may be provided by providing an additional rotor and an additional divider plate for each additional pump chamber. For example, a third rotor and a second divider plate may be positioned within the internal cavity of the stator. In some embodiments, thestator 30 may be modified to include at least one additional inlet aperture and at least one additional outlet aperture, and thecap 70 may be modified to include an additional chamber. The length of theshaft 12,stator 30 andcap 70 may be increased accordingly. A three stage pump may include a cap having four chambers, wherein two of the four chambers may be crossover chambers allowing fluid communication between the pump stages. - In another embodiment, a valve may be provided in the
cap 70 to modify the orientation of the cap chambers and allow theinventive pump 10 to be switched between configurations for single stage and two stage operations. When arranged for single stage operation, thecap 70 may be designed without a crossover chamber. When arranged for single stage operation, the cap may include an intake chamber in communication with theintake aperture 26 and both pumpchambers pump chambers exhaust aperture 76. - In another embodiment, a single stage pump may be provided by omitting the
divider plate 66 and using a single rotor, a stator having afirst inlet aperture 42 and afirst outlet aperture 44, and acap 70 having an intake chamber in communication with theintake aperture 26 of theintake plate 20 and thefirst inlet aperture 42 of thestator 30, and an exhaust chamber in communication with thefirst outlet aperture 44 of thestator 30 and theexhaust aperture 76 of thecap 70. - In another embodiment, the
flange 22 of theintake plate 20 and theflange 90 of theback plate 40 may be modified. For example, instead of a raised flange that is shaped similarly to the inner shape of thestator 30, theintake plate 20 and backplate 40 may include a plurality of raised points arranged to locate thestator 30. For example, each plate may include three raised points spaced equally about the inner circumference of a tubular stator that may be used to properly locate the stator. Further, the flange portions may be eliminated, and the stator may be positioned manually. - In another embodiment, the
intake plate 20 and/or theback plate 40 may include a receiving groove or recess which may be shaped to receive thestator 30. Thus, at least a portion of the wall of thestator 30 may be received within the groove or recess. A groove or recess may have functionality similar to aflange 22 in locating and receiving thestator 30 as discussed herein. - Any of the embodiments disclosed herein, and especially embodiments where a flange portion is eliminated or alternatively is not shaped similarly to an inner surface of a stator, may include gaskets to seal the stator against the intake plate or back plate.
- In another embodiment, the
stator 30 may have an elliptical or oval cross-section. Further, theshaft 12 may be centered at one of the focus points of the elliptical cross-section. Theflange 22 of theintake plate 20 and theflange 90 of theback plate 40 may also have an elliptical or oval shape and be designed to locate and receive thestator 30. - In another embodiment, the
cap 70 may be omitted, and fluid passageways, such as tubular members or conduits, may provide communication between the various inlet and outlet apertures through a wall of thestator 30. For example, a first or intake tubular member or conduit may provide communication between theintake aperture 26 and thefirst inlet aperture 42. A second or crossover tubular member may provide communication between thefirst outlet aperture 44 and thesecond inlet aperture 46. Thesecond outlet aperture 48 may comprise an exhaust aperture and may be provided with an exhaust valve, or alternatively a third or exhaust tubular member may provide communication between thesecond outlet aperture 48 and an exhaust valve. - In other alternative embodiments, fluid may enter and exit the
pump chambers first pump chamber 32 directly through an aperture provided in theintake plate 20, or alternatively, directly through an aperture provided in thestator 30 without passing through thecap 70. Thedivider plate 66 may be provided with an aperture to allow fluid communication between thefirst pump chamber 32 and thesecond pump chamber 34. Thesecond pump chamber 34 may exhaust fluid through theback plate 40 or through thestator 30 without passing through thecap 70. - In an alternative embodiment, the
intake plate 20 may be eliminated and an alternative surface, such as a cover, may be used to bound thefirst pump chamber 32. The alternative surface will preferably have sufficient hardness and durability to resist wear and galling. Similarly, in another alternative embodiment, theback plate 40 may be eliminated and an alternative surface, such as a cover, may be used to bound thesecond pump chamber 34. In either case, theaperture 84 of thedivider plate 66 may be sized and arranged to support theshaft 12. - In another embodiment, the
shaft journal aperture 92 of theback plate 40 may be eliminated and theshaft 12 may be reduced in length. Desirably theaperture 84 of thedivider plate 66 may be sized and arranged to support theshaft 12. - In some embodiments, a
stator 30 having inlet and outlet apertures and acap 70 having a crossover chamber may be utilized with adivider plate 66 having afluid passageway 100. - The present invention is also directed to methods of making an
inventive vacuum pump 10. A tubular stator may be located relative to an intake plate and a back plate. Either plate may include a flange shaped to locate the stator. A divider plate may be provided to divide an internal cavity of the stator into a first pump chamber and a second pump chamber. Acap 70 may be provided to allow communication between the first pump chamber and the second pump chamber. - Any features of any embodiment described herein may be used with any features of any other embodiment described herein.
- The invention may also be described according to any of the following numbered paragraphs:
- 1. A vacuum pump comprising:
- a stator having an internal cavity;
- a rotatable shaft, at least a portion of the rotatable shaft oriented within the internal cavity of said stator;
- a divider plate located within the internal cavity of the stator, the divider plate dividing at least a portion of the internal cavity of the stator into a first pump chamber and a second pump chamber;
- a first rotor oriented within said first pump chamber, the first rotor coupled to and rotatable with said rotatable shaft;
- a second rotor oriented within said second pump chamber, the second rotor coupled to and rotatable with said rotatable shaft; and
- a cap adjacent to said stator, the cap having a first cap chamber, a second cap chamber and a third cap chamber;
- the stator further comprising:
-
- a first inlet aperture providing communication between the first cap chamber and the first pump chamber;
- a first outlet aperture providing communication between the first pump chamber and the second cap chamber;
- a second inlet aperture providing communication between the second cap chamber and the second pump chamber; and
- a second outlet aperture providing communication between the second pump chamber and the third cap chamber.
- 2. The vacuum pump of paragraph 1, wherein the stator is formed from a tubular piece of material.
- 3. The vacuum pump of paragraph 1, further comprising an intake plate and a back plate.
- 4. The vacuum pump of paragraph 3, wherein the intake plate includes a flange arranged to position the stator.
- 5. The vacuum pump of paragraph 4, wherein the flange is shaped similarly to a cross-section of the stator.
- 6. The vacuum pump of paragraph 4, wherein the back plate includes a flange arranged to position the stator.
- 7. The vacuum pump of paragraph 6, wherein the flange of the back plate is shaped similarly to a cross-section of the stator.
- 8. The vacuum pump of paragraph 3, wherein the intake plate and the back plate are secured to one another and arranged to place compressive forces upon the stator.
- 9. The vacuum pump of paragraph 3, wherein the cap is coupled to the front plate.
- 10. The vacuum pump of paragraph 3, wherein the cap is coupled to the back plate.
- 11. The vacuum pump of paragraph 3, wherein the intake plate includes an intake aperture and the cap first chamber includes an inlet aperture in communication with the intake aperture of the intake plate.
- 12. The vacuum pump of paragraph 1, wherein the cap third chamber includes an exhaust aperture.
- 13. The vacuum pump of paragraph 1, wherein the first inlet aperture, first outlet aperture, second inlet aperture and second outlet aperture of the stator each have a central longitudinal axis, and the central longitudinal axis of all of the apertures are parallel.
- 14. The vacuum pump of paragraph 1, further comprising a plurality of first inlet apertures and a plurality of first outlet apertures in the stator.
- 15. A vacuum pump comprising:
- an intake plate;
- a back plate;
- a tubular stator having an internal cavity located between the intake plate and the back plate;
- a rotatable shaft, at least a portion of the rotatable shaft oriented within the internal cavity of said stator;
- a divider plate located within the internal cavity of the stator, the divider plate dividing at least a portion of the internal cavity of the stator into a first pump chamber and a second pump chamber;
- a first rotor oriented within said first pump chamber, the first rotor coupled to and rotatable with said rotatable shaft; and
- a second rotor oriented within said second pump chamber, the second rotor coupled to and rotatable with said rotatable shaft;
- the stator further comprising:
-
- a first inlet aperture in communication with the first pump chamber;
- a first outlet aperture in communication with the first pump chamber;
- a second inlet aperture in communication with the second pump chamber; and
- a second outlet aperture in communication with the second pump chamber.
- 16. The vacuum pump of paragraph 15, further comprising a cap, the cap providing communication between the first outlet aperture and the second inlet aperture of the stator.
- 17. The vacuum pump of paragraph 15, wherein the intake plate includes a flange shaped similarly to a cross-section of the tubular stator.
- 18. A vacuum pump comprising:
- an intake plate;
- a back plate;
- a tubular stator having an internal cavity located between the intake plate and the back plate;
- a rotatable shaft, at least a portion of the rotatable shaft oriented within the internal cavity of said stator;
- a rotor oriented within the internal cavity of the stator, the first rotor coupled to and rotatable with said rotatable shaft; and
- a cap adjacent to said stator, the cap having a first cap chamber and a second cap chamber;
- the stator further comprising:
-
- an inlet aperture providing communication between the first cap chamber and the internal cavity of the stator; and
- an outlet aperture providing communication between the internal cavity of the stator and the second cap chamber.
- 19. A method of forming a vacuum pump comprising:
- a) providing a first plate, a second plate, a shaft, a first rotor, a second rotor, a divider plate, a cap having a chamber, and a tubular stator having an internal cavity;
- b) positioning the divider plate within the internal cavity of the stator to form a first pump chamber and a second pump chamber;
- c) placing the first rotor within the first pump chamber and the second rotor within the second pump chamber;
- d) arranging the shaft to rotate the first rotor and the second rotor;
- e) locating the first plate and second plate on opposite sides of the tubular stator; and
- f) fixing the cap relative to the stator so the chamber of the cap provides communication between the first pump chamber and the second pump chamber.
- 20. A vacuum pump comprising:
- a stator having an internal cavity, the internal cavity having an outer periphery;
- a rotatable shaft, at least a portion of the rotatable shaft oriented within the internal cavity of the stator;
- a first rotor oriented within said internal cavity, the first rotor coupled to and rotatable with said rotatable shaft;
- a second rotor oriented within said internal cavity, the second rotor coupled to and rotatable with said rotatable shaft;
- a divider plate oriented between the first rotor and the second rotor, the divider plate further comprising a fluid passageway extending therethrough, wherein the entire fluid passageway of the divider plate is located within the outer periphery of the internal cavity of the stator.
- 21. A vacuum pump comprising:
- a stator having an internal cavity and a longitudinal axis;
- a rotatable shaft, at least a portion of the rotatable shaft oriented within the internal cavity of said stator;
- a divider plate located within the internal cavity of the stator, the divider plate dividing at least a portion of the internal cavity of the stator into a first pump chamber and a second pump chamber;
- a first rotor oriented within said first pump chamber, the first rotor coupled to and rotatable with said rotatable shaft;
- a second rotor oriented within said second pump chamber, the second rotor coupled to and rotatable with said rotatable shaft;
- the divider plate further comprising a fluid passageway allowing fluid communication between the first pump chamber and the second pump chamber, the fluid passageway having multiple portions, each portion having a longitudinal axis, the longitudinal axis of at least one portion being nonparallel to the longitudinal axis of the stator.
- 22. A vacuum pump comprising:
- a stator having a wall portion and an internal cavity, the wall portion having an outlet aperture and an inlet aperture;
- a rotatable shaft, at least a portion of the rotatable shaft oriented within the internal cavity of said stator;
- a divider plate dividing at least a portion of the internal cavity of the stator into a first pump chamber and a second pump chamber;
- a first rotor oriented within said first pump chamber, the first rotor coupled to and rotatable with said rotatable shaft;
- a second rotor oriented within said second pump chamber, the second rotor coupled to and rotatable with said rotatable shaft; and
- a fluid conduit providing a fluid passageway between the outlet aperture and the inlet aperture of the stator;
- wherein the outlet aperture of the stator allows fluid communication between the first pump chamber and the fluid conduit, and the inlet aperture of the stator allows fluid communication between the fluid conduit and the second pump chamber.
- 23. The vacuum pump of
paragraph 22, wherein the stator is formed from a tubular piece of material. - 24. The vacuum pump of
paragraph 22, further comprising an intake plate and a back plate. - 25. The vacuum pump of
paragraph 24, wherein the intake plate includes a flange arranged to position the stator. - 26. The vacuum pump of paragraph 25, wherein the flange is shaped similarly to a cross-section of the stator.
- 27. The vacuum pump of paragraph 25, wherein the back plate includes a flange arranged to position the stator.
- 28. The vacuum pump of paragraph 27, wherein the flange of the back plate is shaped similarly to a cross-section of the stator.
- 29. The vacuum pump of
paragraph 24, wherein the intake plate and the back plate are secured to one another and arranged to place compressive forces upon the stator. - 30. The vacuum pump of
paragraph 24, wherein the fluid conduit is fixed to the stator. - 31. The vacuum pump of
paragraph 22, further comprising an intake fluid conduit in fluid communication with the first pump chamber. - 32. The vacuum pump of
paragraph 22, further comprising an exhaust fluid conduit in fluid communication with the second pump chamber. - 33. The vacuum pump of
paragraph 22, wherein the inlet aperture and the outlet aperture of the stator each have a central longitudinal axis, and the central longitudinal axis of the inlet aperture is parallel to the central longitudinal axis of the outlet aperture. - 34. The vacuum pump of
paragraph 22, further comprising an auxiliary outlet aperture and an auxiliary inlet aperture in the stator, and an auxiliary fluid conduit providing a fluid passageway between the auxiliary outlet aperture and the auxiliary inlet aperture of the stator; - wherein the auxiliary outlet aperture of the stator allows fluid communication between the first pump chamber and the auxiliary fluid conduit, and the auxiliary inlet aperture of the stator allows fluid communication between the auxiliary fluid conduit and the second pump chamber.
- 35. The vacuum pump of
paragraph 22, further comprising: - a second divider plate dividing at least a portion of the internal cavity of the stator into a third pump chamber;
- a third rotor oriented within said third pump chamber, the third rotor coupled to and rotatable with said rotatable shaft; and
- a second fluid conduit providing a fluid passageway between a second outlet aperture and a second inlet aperture in the stator;
- wherein the second outlet aperture of the stator allows fluid communication between the second pump chamber and the second fluid conduit, and the second inlet aperture of the stator allows fluid communication between the second fluid conduit and the third pump chamber.
- 36. A method of forming a vacuum pump comprising:
- a) providing a first plate, a second plate, a shaft, a first rotor, a second rotor, a divider plate, a fluid conduit, and a tubular stator having an internal cavity, an outlet aperture and an inlet aperture;
- b) positioning the divider plate within the internal cavity of the stator to form a first pump chamber and a second pump chamber, wherein the outlet aperture is in fluid communication with the first pump chamber and the inlet aperture is in fluid communication with the second pump chamber;
- c) placing the first rotor within the first pump chamber and the second rotor within the second pump chamber;
- d) arranging the shaft to rotate the first rotor and the second rotor;
- e) locating the first plate and second plate on opposite sides of the tubular stator; and
- f) arranging the fluid conduit relative such that the fluid conduit provides a fluid passageway for fluid communication between the outlet aperture and the inlet aperture.
- The above disclosure is intended to be illustrative and not exhaustive. This description will suggest many variations and alternatives to one of ordinary skill in this art. All these alternatives and variations are intended to be included within the scope of the claims where the term “comprising” means “including, but not limited to”. Those familiar with the art may recognize other equivalents to the specific embodiments described herein which equivalents are also intended to be encompassed by the claims.
- Further, the particular features presented in the dependent claims can be combined with each other in other manners within the scope of the invention such that the invention should be recognized as also specifically directed to other embodiments having any other possible combination of the features of the dependent claims. For instance, for purposes of claim publication, any dependent claim which follows should be taken as alternatively written in a multiple dependent form from all prior claims which possess all antecedents referenced in such dependent claim if such multiple dependent format is an accepted format within the jurisdiction (e.g. each claim depending directly from claim 1 should be alternatively taken as depending from all previous claims). In jurisdictions where multiple dependent claim formats are restricted, the following dependent claims should each be also taken as alternatively written in each singly dependent claim format which creates a dependency from a prior antecedent-possessing claim other than the specific claim listed in such dependent claim below.
- This completes the description of the preferred and alternate embodiments of the invention. Those skilled in the art may recognize other equivalents to the specific embodiment described herein which equivalents are intended to be encompassed by the claims attached hereto.
Claims (24)
1) A vacuum pump comprising:
a stator having an internal cavity;
a rotatable shaft, at least a portion of the rotatable shaft oriented within the internal cavity of said stator;
a divider plate located within the internal cavity of the stator, the divider plate dividing at least a portion of the internal cavity of the stator into a first pump chamber and a second pump chamber;
a first rotor oriented within said first pump chamber, the first rotor coupled to and rotatable with said rotatable shaft;
a second rotor oriented within said second pump chamber, the second rotor coupled to and rotatable with said rotatable shaft;
wherein the divider plate further comprises a fluid passageway extending therethrough.
2) The vacuum pump of claim 1 , wherein at least a portion of the fluid passageway extends at a non-zero angle to a longitudinal axis of the stator.
3) The vacuum pump of claim 2 , wherein at least a portion of the fluid passageway extends in a helical direction with respect to the longitudinal axis of the stator.
4) The vacuum pump of claim 1 , wherein the fluid passageway comprises a first portion, a second portion and a third portion, wherein the second portion comprises a cylindrical bore through the divider plate.
5) The vacuum pump of claim 4 , wherein the rotatable shaft passes through the second portion of the fluid passageway.
6) The vacuum pump of claim 4 , wherein a longitudinal axis of the second portion is parallel to a longitudinal axis of the stator.
7) The vacuum pump of claim 4 , wherein the first portion of the fluid passageway comprises a volume of space extending from a first side of the divider plate through less than half the thickness of the divider plate, the first portion being in fluid communication with the second portion.
8) The vacuum pump of claim 7 , wherein the third portion of the fluid passageway comprises a volume of space extending from a second side of the divider plate through less than half the thickness of the divider plate, the third portion being in fluid communication with the second portion.
9) The vacuum pump of claim 1 , wherein the divider plate further comprises a groove running about the periphery of the divider plate.
10) The vacuum pump of claim 9 , further comprising a sealing member oriented within the groove.
11) The vacuum pump of claim 1 , wherein an outer periphery of the divider plate comprises a circle.
12) The vacuum pump of claim 11 , wherein an outer periphery of the internal cavity of the stator comprises a cylindrical shape.
13) A vacuum pump comprising:
a first pump chamber;
a first rotor oriented within said first pump chamber, the first rotor coupled to and rotatable with a rotatable shaft;
a second pump chamber;
a second rotor oriented within said second pump chamber, the second rotor coupled to and rotatable with said rotatable shaft; and
a divider plate oriented between the first rotor and the second rotor, the divider plate further comprising a fluid passageway extending therethrough;
wherein the first rotor, during operation of the pump, defines a swept area having an outer periphery, the swept area oriented orthogonally to a longitudinal axis of said rotatable shaft;
wherein the entire fluid passageway of the divider plate is located within the bounds of the swept area when the swept area is projected onto the divider plate.
14) The vacuum pump of claim 13 , wherein the first rotor further comprises at least one vane, and the swept area includes the area swept by the vane.
15) The vacuum pump of claim 13 , further comprising a tubular stator having an internal cavity, wherein the divider plate is located within the internal cavity and divides the internal cavity into said first pump chamber and said second pump chamber.
16) The vacuum pump of claim 15 , wherein the fluid passageway of the divider plate comprises multiple portions, each portion having a longitudinal axis, the longitudinal axis of at least one portion being nonparallel to the longitudinal axis of said rotatable shaft.
17) The vacuum pump of claim 16 , wherein the divider plate fluid passageway comprises a first portion, a second portion and a third portion, the second portion extending in a helical direction about a central axis of the divider plate.
18) The vacuum pump of claim 17 , wherein the first portion has a longitudinal axis oriented in a circumferential direction.
19) The vacuum pump of claim 18 , wherein the first portion extends from a first side of the divider plate through half of the thickness of the divider plate.
20) The vacuum pump of claim 17 , wherein the third portion has a longitudinal axis oriented in a circumferential direction.
21) The vacuum pump of claim 20 , wherein the third portion extends from a second side of the divider plate through half of the thickness of the divider plate.
22) A vacuum pump comprising:
a stator having an internal cavity, the internal cavity comprising a first pump chamber and a second pump chamber;
a rotatable shaft, at least a portion of the rotatable shaft oriented within the internal cavity of said stator;
a first rotor oriented within said first pump chamber, the first rotor coupled to and rotatable with said rotatable shaft;
a second rotor oriented within said second pump chamber, the second rotor coupled to and rotatable with said rotatable shaft;
an inlet aperture in fluid communication with said first pump chamber;
an exhaust outlet in fluid communication with the second pump chamber; and
a flutter valve arranged to influence the flow of fluid through the exhaust outlet, the flutter valve comprising a flutter plate overlaying the exhaust outlet, the flutter plate having a shaped surface that prevents the flutter valve from fully closing.
23) The vacuum pump of claim 22 , wherein the shaped surface of the flutter plate comprises a dimple.
24) The vacuum pump of claim 23 , wherein the flutter valve further comprises a fastener for securing the flutter plate to the vacuum pump, the fastener located across the exhaust outlet from the dimple.
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
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US11/102,991 US20060228242A1 (en) | 2005-04-11 | 2005-04-11 | Vacuum pump |
CA002542616A CA2542616A1 (en) | 2005-04-11 | 2006-04-10 | Vacuum pump |
GB0607290A GB2425151A (en) | 2005-04-11 | 2006-04-11 | Vacuum pump with passage in dividing plate and shaped flutter valve |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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US11/102,991 US20060228242A1 (en) | 2005-04-11 | 2005-04-11 | Vacuum pump |
Publications (1)
Publication Number | Publication Date |
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US20060228242A1 true US20060228242A1 (en) | 2006-10-12 |
Family
ID=36571638
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US11/102,991 Abandoned US20060228242A1 (en) | 2005-04-11 | 2005-04-11 | Vacuum pump |
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US (1) | US20060228242A1 (en) |
CA (1) | CA2542616A1 (en) |
GB (1) | GB2425151A (en) |
Cited By (3)
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WO2011058339A3 (en) * | 2009-11-11 | 2012-01-19 | Edwards Limited | Corrosion resistant shaft sealing for a vacuum pump |
WO2016035047A1 (en) * | 2014-09-04 | 2016-03-10 | Scoprega S.P.A. | Volumetric compressor |
US11725616B1 (en) * | 2022-03-15 | 2023-08-15 | Delphi Technologies Ip Limited | Sealing ring gland and fuel pump including the same |
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WO2011058339A3 (en) * | 2009-11-11 | 2012-01-19 | Edwards Limited | Corrosion resistant shaft sealing for a vacuum pump |
CN102656368A (en) * | 2009-11-11 | 2012-09-05 | 爱德华兹有限公司 | Corrosion resistant shaft sealing for a vacuum pump |
EP2499374B1 (en) | 2009-11-11 | 2016-12-28 | Edwards Limited | Corrosion resistant shaft sealing for a vacuum pump |
WO2016035047A1 (en) * | 2014-09-04 | 2016-03-10 | Scoprega S.P.A. | Volumetric compressor |
CN107002678A (en) * | 2014-09-04 | 2017-08-01 | 斯科普雷加股份公司 | Positive displacement compressor |
AU2015310560B2 (en) * | 2014-09-04 | 2019-02-21 | Scoprega S.P.A. | Volumetric compressor |
US10309400B2 (en) | 2014-09-04 | 2019-06-04 | Scoprega S.P.A. | Volumetric compressor |
US11725616B1 (en) * | 2022-03-15 | 2023-08-15 | Delphi Technologies Ip Limited | Sealing ring gland and fuel pump including the same |
Also Published As
Publication number | Publication date |
---|---|
GB0607290D0 (en) | 2006-05-24 |
GB2425151A (en) | 2006-10-18 |
CA2542616A1 (en) | 2006-10-11 |
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Owner name: RITCHIE ENGINEERING COMPANY, INC., MINNESOTA Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:WEST, WILLIAM G.;BOEHLER, DUANE H.;REEL/FRAME:016217/0825 Effective date: 20050411 |
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