US20060264744A1 - Method and Apparatus for Injecting Fluid into Animals and Disposable Front Loadable Syringe Therefor - Google Patents
Method and Apparatus for Injecting Fluid into Animals and Disposable Front Loadable Syringe Therefor Download PDFInfo
- Publication number
- US20060264744A1 US20060264744A1 US11/458,283 US45828306A US2006264744A1 US 20060264744 A1 US20060264744 A1 US 20060264744A1 US 45828306 A US45828306 A US 45828306A US 2006264744 A1 US2006264744 A1 US 2006264744A1
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- US
- United States
- Prior art keywords
- syringe
- injector
- jacket
- annular flange
- opening
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
- A61M5/14—Infusion devices, e.g. infusing by gravity; Blood infusion; Accessories therefor
- A61M5/142—Pressure infusion, e.g. using pumps
- A61M5/145—Pressure infusion, e.g. using pumps using pressurised reservoirs, e.g. pressurised by means of pistons
- A61M5/1452—Pressure infusion, e.g. using pumps using pressurised reservoirs, e.g. pressurised by means of pistons pressurised by means of pistons
- A61M5/14546—Front-loading type injectors
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M2250/00—Specially adapted for animals
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
- A61M5/14—Infusion devices, e.g. infusing by gravity; Blood infusion; Accessories therefor
- A61M5/142—Pressure infusion, e.g. using pumps
- A61M5/145—Pressure infusion, e.g. using pumps using pressurised reservoirs, e.g. pressurised by means of pistons
- A61M5/1452—Pressure infusion, e.g. using pumps using pressurised reservoirs, e.g. pressurised by means of pistons pressurised by means of pistons
- A61M5/14566—Pressure infusion, e.g. using pumps using pressurised reservoirs, e.g. pressurised by means of pistons pressurised by means of pistons with a replaceable reservoir for receiving a piston rod of the pump
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
- A61M5/14—Infusion devices, e.g. infusing by gravity; Blood infusion; Accessories therefor
- A61M5/142—Pressure infusion, e.g. using pumps
- A61M5/145—Pressure infusion, e.g. using pumps using pressurised reservoirs, e.g. pressurised by means of pistons
- A61M5/1452—Pressure infusion, e.g. using pumps using pressurised reservoirs, e.g. pressurised by means of pistons pressurised by means of pistons
- A61M5/1458—Means for capture of the plunger flange
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S128/00—Surgery
- Y10S128/01—Motorized syringe
Definitions
- the present invention relates to injectors and more particularly to disposable replacement syringes for animal fluid injectors.
- Injectors are devices that expel fluid, such as contrasting media, from a syringe and through a tube into an animal.
- the injectors are provided with an injector unit, usually adjustably fixed to a stand or support, having a drive that couples to the plunger of the syringe to drive it forward to expel fluid into the tube, or that may be driven rearward to draw fluid into the syringe to fill it.
- the syringe is a disposable replacement type.
- pressures are developed in the syringe that range from, for example, twenty-five psi for some applications to over 1000 to 1200 psi for other applications.
- Syringes that will contain fluid under such pressures are expensive and therefore impractical where the syringes are to be disposable.
- many such injectors such as angiographic injectors, for example, have been provided with pressure jackets fixed to the injector units and into which the syringes are inserted. The pressure jackets contact the outer surfaces of the syringe to restrain the walls of the syringe against the internal pressures.
- the jackets of the prior art have been configured to surround the front ends of the syringes to restrain the syringe front wall against forward acting forces of the drive and the fluid pressure and to hold the syringe in the jacket. Because the front end of the pressure jacket is closed, rear loading was necessary, and accessibility thereto was provided by hinging or rotating the jacket to allow for removal and replacement of the syringe from the rear.
- the opening and reclosing of the injector unit to replace the syringe requires a certain amount of time, which, in the course of the procedure being performed, is not wholly desirable.
- injector units of various types have been capable of disconnection of the plunger drive from the drive coupling on the syringe plunger at any position of the plunger within the syringe, retraction of the drive is typically required before the syringe can be removed. This is because the opening of the injector unit to remove and insert the syringe from the rear requires, for example, a translating or rotating of the jacket from the axis of the drive, which cannot be achieved if the plunger drive is extended.
- the syringe plunger typically is forward, as is the plunger drive. Since, in the prior art injectors that load from the rear, the pressure jacket is moved through the position that the drive occupies when extended in order to remove the syringe. Hence, the syringe cannot be immediately removed without retracting the plunger drive. Further, the disposable tubing that connects to the nozzle of the syringe must be disconnected from the syringe in order to remove the syringe from the jacket. Additionally, when an empty new syringe is inserted, the drive must be in its retracted position.
- the syringe is inserted empty and filled by retraction of the plunger with an injection tube connected to a supply of the fluid that is to be injected.
- the plunger be fully forward in the syringe so that the syringe can be filled by rearward retraction of the plunger.
- the drive then engages a coupling on the plunger of the replacement syringe. This need to retract and advance the drive contributes to a loss of time in the syringe replacement process.
- An additional objective of the present invention is to provide an injector and replaceable syringe therefor that will facilitate control of the orientation of the syringe in the jacket, and thereby provide for positive, rapid and reliable engagement of the syringe with locking structure that holds the syringe in the jacket, engagement of the plunger drive and plunger drive coupling, or connection of the injection tube to the outlet of the syringe.
- a further objective of the present invention is to provide for easy to operate mechanism and reliable locking structure for locking the syringe in place in the pressure jacket of the injection unit.
- Another objective of the present invention is to provide an injector and syringe arrangement that minimizes or eliminates the probability of spillage from the syringe nozzle flowing into the injector equipment, and otherwise enhancing the ability to maintain sterility and cleanliness of the equipment.
- an angiographic injector having a front end loadable syringe that can be loaded into and removed from the injector pressure jacket through an opening that is provided in the front end of the pressure jacket.
- the syringes of the preferred and illustrated embodiments of the present invention are provided with a front wall that is pressure restraining, that is, is of sufficient strength to support the front of the syringe against the expected pressures within the syringe, and that is securable to the front end of the pressure jacket so as to complete the pressure restraining enclosure of the syringe within the pressure jacket and hold the syringe in the jacket.
- this front end of the injector is formed of a separate pressure restraining cap made of material that is separate from the front wall of the syringe and may be reusable.
- the cap may be formed integrally of the front syringe wall.
- the front end of the syringe locks to the front end of the pressure jacket through a cooperating engagement of mating threads on the syringe jacket.
- the threads include external thread sections formed at the front end of the pressure jacket and internal threads formed on an outwardly extending flange or rim of the front wall of the syringe, preferable on a pressure restraining cap.
- other securing or locking structure such as a clip or an adaptor, for example, may be employed to join the syringe to the jacket.
- the threads are engageable in a limited number of angular positions to thereby predetermine the angular orientation of the syringe in the pressure jacket.
- other keys and keyways carried respectively by the unit and by the syringe limit the angular position in which the syringe may be inserted into the jacket to a unique predetermined angular orientation.
- a coupling on the syringe plunger is centrally located and symmetrical about the axis of the plunger.
- a pair of jaws on the plunger drive is moveable either by transverse straight or arcuate translatory motion or by forward longitudinal motion to form a connection between the coupling and the drive.
- the coupling remains engaged to the drive during longitudinal motion of the drive to cause the plunger to move forward or backward with the drive. Disengagement occurs thereafter only upon transverse translational motion of the plunger with respect to the drive.
- this translatory transverse motion occurs by translatory movement of the jacket, and the injector unit door that carries the jacket, with respect to the plunger drive and the unit housing.
- an asymmetrical coupling is provided that engages and disengages the plunger drive upon rotational movement of the syringe with respect to the drive.
- the motion for locking the syringe to, and unlocking the syringe from, the jacket is achieved by rotation of the syringe in the jacket, and preferably, this motion is linked to, and occurs simultaneous with, the motion that engages and disengages the plunger coupling and drive, whether that coupling is by translation or rotation.
- the syringe and plunger drive are so dimensioned and positioned to prevent contact between the drive and the sterile interior wall of the syringe, regardless of the position of the drive, as the syringe is being loaded.
- the syringe is formed of a cylindrical body, with the front end in the shape of a truncated cone that terminates in a forwardly extending neck with an orifice at its remote end that is connectable with an injection tube.
- the front end of the syringe is shaped so as to direct fluid leaking from the nozzle outwardly around the front end of the jacket. This prevents leakage, which often results upon disconnection of the injection tubing, from entering the space between the pressure jacket and the syringe body.
- Replacement of the syringe begins, in the preferred embodiments of the invention, with the unlocking the syringe at its front end from the front end of the pressure jacket, preferably by rotating the syringe with respect to the jacket, and by disengaging the plunger drive from the syringe plunger, alternatively by transverse translational or rotational motion, preferably simultaneous with and linked to the motion that disengages the syringe from the jacket.
- the unlocking of the syringe from the jacket occurs, for example, by loosening mating threads at the front of the syringe and jacket.
- the twisting of the syringe in the jacket is linked to motion that either translates transversely or rotates a coupling on the syringe plunger out of engagement with the plunger drive.
- the syringe is removed from the jacket through the open front end of the jacket. This removal may take place without retraction of the plunger drive, should the drive be advanced in the pressure jacket at the time of disengagement from the plunger coupling.
- the used syringe may also be removed without disconnection of the disposable injection tubing from the nozzle of the syringe.
- a replacement syringe is inserted into the jacket through its open forward end and the front end of the new syringe is locked to the front end of the jacket, preferably by relative rotation of the syringe in the jacket to cause, for example, engagement between mating threads on the front end of the syringe and the front end of the jacket.
- the plunger drive in one embodiment, is translated to bring the plunger coupling engaging jaws into alignment with the plunger coupling, preferably simultaneously with the locking of the syringe to the jacket.
- the jaws thereby either engage the coupling upon the translatory motion, or thereafter engage the coupling by longitudinal advancement of the drive against the coupling.
- the jaws are positioned off center of the drive so that the drive, whether in the engaging or the disengaging positions, does not contact a syringe as the syringe is guided by the jacket during loading.
- engagement of the plunger drive with the coupling occurs by relative rotation of the drive and the coupling, preferably by rotating the coupling relative to a stationary plunger drive, rather than by translational motion between the drive and the coupling. Only if the rest position of the plunger of the replacement syringe is behind the final position of the plunger drive at the time it was disconnected from the coupling of the plunger of the syringe being replaced need the plunger drive be retracted.
- the engagement and disengagement motions between the plunger drive and plunger drive coupling, and between the syringe and the pressure jacket are provided with manually operable mechanism that, in the preferred and illustrated embodiments, rotates the syringe in the jacket and further either rotates or translates the coupling with respect to the plunger drive, with a simple one hand operated mechanism.
- the mechanism provides a convenient lever, operable through a short arc, to rotate the syringe in the jacket and to then, preferably, translate the pressure jacket that carries the syringe and is carried by the injector unit door, or to otherwise move the syringe with respect to the drive, to bring the plunger coupling of the syringe into or out of alignment with the plunger drive.
- the present invention provides a disposable syringe that may be replaced in an angiographic or CT injector with great efficiency and speed. Further, replacement may occur without retraction of the plunger drive of the injector unit. Simple and rapid one hand operation of the engaging and disengaging structure is provided.
- FIG. 1 is a perspective view of an angiographic CT injector embodying principles of the present invention.
- FIG. 1A is a perspective view of an another form of angiographic injector embodying principles of the present invention.
- FIG. 2 is an exploded perspective view of a portion of one preferred embodiment of the injector of FIG. 1 .
- FIG. 3 is a perspective view of the portion of the injector of FIG. 2 .
- FIG. 4 is a cross-sectional view along lines 4 - 4 of FIG. 3 illustrating a replaceable syringe unlocked from the housing for insertion into or removal therefrom.
- FIG. 5 is a cross-sectional view similar to FIG. 4 but illustrating the syringe locked to the structure carried by the housing.
- FIG. 6 is a cross-sectional view along the line 6 - 6 of FIG. 5 .
- FIG. 7 is an elevational diagrammatic illustration of the injector of FIG. 1 with the pressure jacket and syringe removed, and showing the syringe locking structure in the locked position such as in FIGS. 5 and 6 .
- FIG. 8 is an elevational diagrammatic view similar to FIG. 7 illustrating the syringe locking structure in the unlocked position such as in FIGS. 2-4 .
- FIG. 9 is an elevational diagrammatic view similar to FIG. 7 illustrating the locking mechanism in the housing door release position.
- FIG. 10 is a cross-sectional view through the housing of the injector taken along lines 10 - 10 of FIG. 1 with the plunger drive disengaged from the syringe plunger coupling.
- FIG. 11 is a view of a portion of FIG. 10 illustrating the plunger drive longitudinally moving into engagement with the plunger coupling.
- FIG. 12 is a view of a portion of FIG. 10 illustrating the plunger drive in engagement with the plunger coupling.
- FIG. 13 is a front view of a portion of another embodiment of the injector of FIG. 1 .
- FIG. 14 is a view of an alternative embodiment of a portion of a syringe according to principles of the present invention.
- FIG. 15 is a cross-sectional view similar to FIG. 5 of an alternative embodiment of the invention, illustrating alternative engaging structure between the front ends of the syringe and jacket.
- FIG. 16 is a cross-sectional view similar to FIG. 5 of a further alternative embodiment of the invention, also illustrating alternative engaging structure between the front ends of the syringe and jacket.
- FIG. 17 is a front end view of still a further alternative embodiment of the invention, also illustrating alternative engaging structure between the front ends of the syringe and jacket.
- an angiographic injector 10 configured for CT applications.
- the injector 10 includes a ceiling mounted support 11 , adjacent a CT X-ray unit, to the lower surface of which is rigidly supported a vertically descending support column 12 .
- an injector control module console 13 Remote from the support 11 is an injector control module console 13 behind a wall which isolates the operator area from the X-ray equipment.
- the console 13 is located adjacent a control 14 of the X-ray equipment. Electrical power and control cables (not shown) communicate power and control signals through the support 11 and the column 12 and to a power lead 15 .
- the console 13 connects with an injector control module 16 , which includes a programmable microprocessor (not shown) to which commands and programming codes are input through a keyboard 17 on the console 13 .
- the console 13 is also provided with an operator display 18 to aid in interfacing the input commands and injector status with the operator.
- Attached to the column 12 is an articulating adjustable arm 19 .
- To the remote end of the arm 19 is adjustably supported injection module unit 20 .
- the arm 19 is capable of setting the unit 20 at varying positions adjacent a patient bed of the CT unit.
- the injector 10 a includes a wheeled base 11 a to the top of which is rigidly supported a vertically adjustable upstanding support column 12 a . To the top of the column 12 a is supported a control module platform 13 a . Electrical power is communicated from a power cord (not shown) through the base 11 and the upstanding support 12 a and through a power lead 15 a to a control module 16 a rigidly supported to the platform 13 a .
- the control module 16 a includes a programmable microprocessor (not shown) to which commands and programming codes are input through a keyboard 17 a on the module 16 a .
- the module 16 a is also provided with an operator display 18 a to aid in interfacing the input commands and injector status with the operator.
- Attached to the platform 13 a is an articulating adjustable arm 19 a .
- To the remote end of the arm 19 a is adjustably supported the injection module unit 20 .
- the injection module unit 20 of the embodiments of FIGS. 1 and 1 A includes a housing 21 which contains the operating drive structure of the injector 10 or 10 a .
- the housing 21 has a support bracket 23 fixed thereto and adjustably pivotally supported to the remote end 24 of the articulating arm 19 or 19 a .
- the housing 21 has pivotally attached to the front thereof a door 25 at the front thereof which is pivotally connected to the housing 21 at a longitudinally extending pivot or hinge pin 26 ( FIG. 2 ) rigidly supported on the housing 21 and extending forwardly from the front of the housing 21 .
- an injector position and local control panel 27 having a position indicator scale 28 thereon, which displays the position of the injector drive to the operator.
- the panel 27 also includes a pair of forward and reverse drive direction control buttons 29 , which are selectively actuatable to activate a drive within the housing 21 in either the forward or reverse directions.
- the syringe and jacket assembly 30 includes a hard plastic pressure jacket 31 , which may be of opaque or transparent material, a removable and replaceable disposable syringe 32 , which may be of opaque, transparent or semi-transparent material, and related structure hereinafter described.
- the syringe 32 is disposable, and includes walls which will withstand only moderate or low pressure.
- the walls are usually outwardly deformable under operating pressures, particularly pressures of 300 psi or more. Such higher pressures are necessary to overcome pressure drops through the injection tubing at higher flow rates, which are often desirable.
- the jacket 31 is made of a stronger transparent material that will withstand the operating pressures. When the syringe 32 is contained in the jacket 31 , it is surrounded by the jacket 31 and supported by the jacket 31 against expansion caused by the fluid pressure within as the syringe 32 expands against the jacket wall.
- the pressure jacket 31 has a generally cylindrical inner bore 33 extending therethrough from a proximate end 34 adjacent the door 25 to a remote end 35 of the pressure jacket 31 toward the front of the unit 20 .
- the bore 33 is dimensioned so as to receive through the remote end 35 the disposable syringe 32 and to support the syringe against expansion from fluid pressure within such fluid pressure may range to more than a thousand psi.
- the pressure jacket 31 has an annular flange 37 extending outwardly around the proximate end 34 .
- the flange 37 is integrally formed with the jacket cylinder and is shaped to conform to an annular recess 38 surrounding a circular hole 39 in the door 25 to which the jacket 31 may be assembled by insertion from the rear.
- the hole or opening 39 in the door 25 and the cylindrical bore 33 of the jacket 31 are concentric with a longitudinal axis 40 on which also lies an axis 41 of the syringe 32 when the syringe 32 is positioned in the bore 33 of the jacket 31 .
- the jacket 31 is firmly and rigidly attached to the door 25 with a pair of screws 43 , only one of which is shown, which are threaded into a pair of holes 44 in the back of the door 25 ( FIG. 2 ).
- An O-ring seal 46 surrounds the flange 37 of the jacket 31 in the recess 38 of the door 25 .
- the syringe 32 includes a syringe case 50 formed of a single piece of molded plastic material, a pressure cap 51 , a tubing collar 52 ( FIG. 3 ) and a plunger 54 ( FIGS. 3-5 ).
- the syringe case 50 includes a cylindrical syringe body 55 having an open proximate end 56 and a remote end 58 to which is integrally formed a conical front wall 57 .
- the front wall 57 is truncated at its forward end, to which is integrally formed an elongated neck 59 extending from the wall 57 at the center thereof.
- the neck 59 of the syringe case 50 has an orifice 60 ( FIG.
- an external thread 66 configured to mate with threads 67 on the interior of collar 52 ( FIG. 3 ).
- the thread 66 in the neck 59 has an stop 69 at near forward end thereof to engage an abrupt step 70 on the thread 67 of the collar 52 so that, when the syringe 32 is properly oriented in the jacket 31 , the collar 52 , when loosened to its maximum extent, will assume a predetermined orientation so as to present, in an upwardly facing orientation, a tube end receiving slot 62 formed in the remote end of the collar 52 .
- This slot 62 is of T-shaped cross-section so as to receive the enlarged flange end 63 of a tube 65 through which fluid from the syringe cavity 61 is injected into a patient.
- the cap 51 is generally conical in shape and has an inner rearward surface 75 , which conforms to the front surface of the conical wall 57 of the case 50 of the syringe 32 .
- the rearward conical surface 75 of the cap 51 may be bonded to the front surface of the conical wall 57 of the case 50 of the syringe 32 , or it may be formed integrally therewith, molded from the same plastic material as the case 50 of the syringe 32 .
- the cap 51 is separate from the syringe body portion 55 and has a pair of holes or detents 76 into which fit a pair of projections 77 extending forwardly from and formed integrally on the outer surface of the conical wall 57 of the case 50 of the syringe 32 .
- the cooperation of the pins or projections 77 with the holes or detents 76 prevent the cap from rotating with respect to the syringe case 50 when the cap 51 is mounted on the syringe 32 .
- each resilient tabs 78 are formed about a central inner hole 79 of the cap 51 .
- the tabs 78 are separated by six equally spaced radial slots 80 ( FIG. 3 ).
- the hole 79 in the cap 51 is equal to or only slightly greater in size than the circular forward end of the conical wall 57 of the case 50 of the syringe 32 .
- the neck 59 of the syringe 32 has an enlarged straight section 81 slightly greater in diameter than the hole 79 in the cap 51 and also greater in diameter than the forward end of the conical wall 57 of the case 50 , thereby forming a groove 82 at the juncture of the straight neck portion 81 with the conical wall 57 so that the tips of the tabs 78 , which are sufficiently resilient to slide over the enlarged neck portion 81 as the cap 51 is inserted on the case 50 of the syringe 32 with the hole 79 surrounding the neck 59 to snap fit into the groove 82 .
- the syringe 32 includes structure that is configured to lock the syringe 32 to the front end of the jacket 31 by cooperating with mating structure on the jacket 31 .
- the jacket 31 has, spaced around the circumference thereof near the remote or front end 35 of the jacket 31 , four equally spaced outwardly projecting thread sections 85 . These thread sections 85 are slightly less than 45° in extension around the circumference of the jacket 31 and are spaced apart with gaps of slightly greater than 45°.
- the cap 51 has a cylindrical rim 87 in which are formed four similarly sized and spaced mating thread sections 86 . The thread sections 86 project inwardly toward the jacket 31 when the syringe 32 is positioned in the jacket 31 .
- the threads 86 of the cap 51 pass through the spaces between the threads 85 on the jacket 31 to a point behind the threads 85 .
- the syringe assembly 32 with the cap 51 may be twisted clockwise 45° to tighten and thereby secure the cap 51 to the jacket 31 by engagement between the threads 85 and 86 as shown in FIG. 5 , to thereby lock the syringe in the bore 33 .
- the piston 54 of the syringe 32 is molded of an elastomeric material.
- the piston 54 includes two portions molded of different materials and bonded together. These portions include a forward more flexible portion 90 in which is formed the forward conical surface 34 .
- This forward portion 90 has a pair of outwardly extending rings 91 formed in the periphery thereof to make sealing engagement with the inside of the wall of the cylindrical body 55 of the syringe case 50 .
- the rearward portion of the piston 54 is a flat circular surface to which is bonded the flat circular forward surface of a more rigid rear portion 93 of the piston 54 .
- the rear rigid portion 93 of the piston 54 is molded of a harder stronger plastic material and has a rearward facing circular surface 95 having a rearward extending coupling 96 integrally formed thereon at its center.
- the coupling 96 includes a rearwardly extending cylindrical shaft 97 on the axis 41 of the syringe 32 and a larger symmetrical cylindrical button 98 integrally formed at the rear end of the cylindrical shaft 97 .
- the drive assembly 100 includes an electric motor 101 mounted within the fixed housing 21 and having a rotary output shaft 102 with a drive gear 103 fixed to the remote end thereof.
- the drive gear 103 is positioned for driving engagement with a driven gear 104 fixed near the rear end of a drive screw or shaft 105 supported at its rear end in a bearing 106 fixed in the housing 21 .
- the screw or shaft 105 has a continuous external helical thread 107 thereon which mates with interior threads of a carriage 108 .
- the carriage 108 is slidably supported in a bushing 109 fixed in the housing 21 .
- the shaft 105 rotates within the housing 21 about a longitudinal axis 112 .
- a pair of hooked jaws 114 which are pivotally mounted at their rearward ends by a pair of pivot pins 115 to the carriage 108 .
- the jaws 114 are biased toward the axis 112 by a pair of balls 116 a and 116 b of resilient material positioned between the outside of the jaws 114 and an inner cylindrical wall 117 of a recess 118 formed in the forward end of the carriage 108 .
- the balls 116 a , 116 b are partially captured in depressions in the outer surfaces of the jaws 114 .
- the balls 116 a , 116 b bias the jaws toward their innermost position toward the axis 112 .
- the innermost position of the jaws is determined by a spacing block 119 on the axis 112 of the carriage 108 at the center of the cavity 118 .
- the plunger 54 may be located in the cylindrical body 55 of the syringe case 50 in a position forward of the remote end 56 .
- the jaws 114 are displaced to the side of axis 112 of the shaft 105 so that as the jaws 114 and coupling tip 98 are in their disengagement position, maximum clearance is provided so that the syringe 32 may be inserted into the jacket 31 without the sterile internal walls of the syringe 31 touching the components of the drive, as illustrated in the figures.
- the jaws 114 are nonetheless in alignment with the coupling 98 on the axes 40 and 41 of the jacket 32 and syringe 32 .
- the jaws 114 may be in a retracted position at the center of the opening 39 of the door 25 adjacent to the proximate end 34 of the jacket 31 , and out of engagement with the coupling 96 on the plunger 54 .
- operation of the motor 101 rotates the shaft 105 and drives the carriage 108 forwardly to move the jaws 114 toward and into engagement with the coupling 96 on the plunger 54 . This engagement takes place as shown in FIG.
- Disengagement of the jaws 114 from the coupling 96 can thereafter be achieved by translational movement between the coupling 96 and the jaws 114 between a disengaged position as shown in FIG. 4 and an engaged position as shown in FIG. 5 .
- the syringe 32 can be replaced without the need to retract the carriage 108 of the drive 100 . This allows for rapid replacement of the syringe 32 .
- the jaws 114 are either fully retracted toward the housing 21 where engagement by translation of the coupling 96 will occur, or the jaws 114 are sufficiently within the jacket prior to replacement of the syringe so that the coupling 96 of the replacement syringe 32 will not contact the jaws 114 except as the drive 100 is advanced.
- the most time saving approach would be to insert the syringe 32 into the jacket 31 with its plunger all the way forward and the drive fully advanced so that, when the syringe is translated toward the jaws 114 , engagement will immediately occur and the plunger can be immediately retracted to fill the syringe.
- the coupling 96 When a syringe 32 is inserted into the jacket 31 when the plunger 54 is at its rearmost position toward the proximate end 56 of the syringe body 55 , the coupling 96 is in a position adjacent the proximate end 56 of the syringe body 55 and projecting rearwardly therebeyond. When in such a position, engagement between the jaws 114 and the coupling 96 is brought about by translational movement between the position shown in FIG. 4 and that shown in FIG. 5 . In the unlocked or disengaged position shown in FIG.
- the axes 40 and 41 of the jacket 31 and the syringe 32 , respectively, as well as the center of the opening 39 of the door 25 lie spaced from and parallel to the axis 112 of the shaft 105 as shown in FIG. 4 .
- the axis 112 of the shaft 105 is slightly eccentric relative to the axes 40 and 41 of the jacket 31 and syringe 32 , respectively, as shown in FIG. 5 .
- the translating and locking mechanism 125 includes a cam and locking ring 127 which is rotatably retained in a circular recess 126 in the back of the door 25 .
- the ring 127 has a generally semi-circular groove 130 in the back surface thereof for receiving a spring wire retaining clip 131 having a pair of looped ends 133 which extend through a pair of slots 134 in the rim of the ring 127 and into a selected one of three pair of diametrically opposed notches 135 , 136 and 137 in the inner wall of the rim of the recess 126 in the door 25 .
- the three pair of notches 135 , 136 and 137 represent three positions of the translating and locking mechanism 125 which are the locked, unlocked and release positions, respectively.
- the locked position of the mechanism 125 in which the loops 133 of the ring 131 are in the notches 135 is that illustrated in FIGS. 5-7 and 10 .
- the ring 127 is moved among these three positions by a manually accessible handle 138 in the form of a cylindrical knob 139 rotatably attached to a lever arm 140 formed integrally and extending radially from the ring 127 through a slot 141 in the door 25 ( FIG. 1 ).
- the ring 127 is retained in the recess 126 by a pair of screws 143 which thread into countersunk holes 144 at the periphery of the recess 126 in the back of the door 25 .
- These screws 143 have enlarged heads 146 , which, when seated in the holes 144 , overlie the edge of the ring 127 , thereby securing it for rotatable movement within the recess 126 .
- the ring 127 has an inner periphery 149 which is larger than the circumference of the body 55 of the syringe case 50 . Accordingly, when the syringe 32 is inserted in the jacket 31 , the proximate end 56 of the syringe case 50 extends through and is surrounded by the inner periphery 149 of the ring 127 .
- Asymmetric keyway structure preferably in the form of three slots or notches 151 , 152 and 153 ( FIG. 6 ) are provided in the edge of the proximate end 56 of the body 55 of the syringe case 50 . The spacings between adjacent pairs of the notches 151 - 153 differ from each other.
- tabs or keys 155 , 156 and 157 are spaced so as to fit into the respective notches 151 - 153 in the proximate end 56 of the body 55 of the syringe case 50 so as to rotate the syringe 32 as the mechanism 125 is rotated through actuation of the handle 138 . Because the notches 151 - 153 and the tabs 155 - 157 are unequally spaced, they can only engage each other when the syringe 32 is inserted into the jacket 31 in one and only one orientation.
- That orientation is one which will cause the slot 62 of the collar 52 ( FIG. 3 ) to align 45° counterclockwise of the vertical when the mechanism 125 is in its unlocked position, which is a position in which it will be when the syringe is first inserted into the jacket 31 , and to be in an upwardly facing orientation, when fully loosened, when the mechanism 125 is moved to its locked position. Accordingly, the notches 135 and 136 in the recess 126 , which receive the loops 133 of the spring clip 131 when respectively in the locked and unlocked positions, are 45° apart.
- the rotation of the mechanism 125 from the unlocked position to the locked position rotates the syringe 32 in the jacket 31 and rotates the cap such that its threads move from an unlocked position as shown in FIG. 4 to the locked position of FIG. 5 , to secure the cap to the jacket 31 by the engagement and tightening of the threads 85 and 86 .
- the translational movement of the axes 40 and 41 with respect to the axis 112 is achieved by a fixed cylindrical cam follower or pin 150 which projects outwardly from the fixed housing portion 22 behind the ring 127 and into a cam slot 154 formed therein.
- the slot 154 is shaped so that the axes 40 and 41 which remain fixed with respect to the ring 127 , along with the door 25 , the jacket 31 , the syringe 32 and all of the structure mutually carried thereby, are moved in relation to the axis 112 of the shaft 105 and the other structure mutually carried by the housing 22 , as the mechanism 125 is rotated.
- These axes move toward and away from each other in accordance with the shape of the slot 154 determined by the radial distance from the point along the slot 154 where it engages the pin 150 to the axes 40 and 41 .
- the cam slot 154 in the ring 127 is shaped such that, when the mechanism 125 is in the locked position as shown, for example, in FIGS. 6 and 7 , the distance between the pin 150 and the axes 40 and 41 is at a minimum and the axis 112 coincides with the axes 40 and 41 .
- FIGS. 5 and 7 wherein the coupling 96 is shown positioned between the jaws 114 and in mutual engagement therewith.
- the pin 150 is positioned at the open end 160 of the cam surface of the slot 154 so that the door 25 can be rotated upwardly about the hinge pin 26 , as shown in FIG. 9 , to open the space behind the door 25 for access thereto.
- This position may be used for cleaning the area behind the door 25 which is sometimes necessary because of possible leakage of fluid from the cavity 61 into the space behind the plunger 54 .
- This can possibly occur because the fluid within the cavity 61 , when being injected by forward advancement of the plunger 54 , may be of relatively high pressure in the range, usually over 200 psi.
- pressure may typically be in the range of from 25 to 300 psi., while in some angiographic injection applications the pressure may range to 1200 psi or higher.
- the cap 51 is caused to fit snugly against the forward surface of the conical portion 57 of the syringe 32 at least sufficiently to restrict the flow of this leaking fluid onto the neck 59 . This is assisted by the configuration of the cap 51 at the rim 87 thereof so as to divert away from the space between the syringe 32 and jacket 31 fluid which might leak from the nozzle.
- the front of the housing 21 has formed thereon a door stop 185 having a slot 186 formed therein for receiving a lug 187 of the door 25 , to restrain the door 25 against forward force exerted by the drive 100 .
- a magnetic sensor 188 Behind the front of the housing 21 adjacent the stop 185 is a magnetic sensor 188 , which is responsive to the presence of a magnet 189 in the lever arm 139 of the handle 138 . The sensor 188 generates a signal to the control module 16 to activate the drive 100 only when the mechanism 125 is in its locked position.
- a locking mechanism 225 that is an alternative to the locking mechanism 125 described above.
- a stationary geared rack 250 is provided fixed to the housing 21 .
- a mating gear segment 254 is formed on the outer rim of the alternative locking ring 227 of this embodiment.
- the gear segment 254 and rack 250 replace and function in the same way as the slot 154 and pin 150 of the embodiment described above.
- the mechanism 225 is rotated by the handle 138 , the door 25 that carries the jacket 31 and the syringe 32 is translated to bring the coupling 96 into or out of engagement with the jaws 114 of the drive 100 .
- the syringe 32 is rotated in the jacket 31 to lock or unlock the syringe 32 to the jacket 31 by engagement or disengagement of the threads 86 on the syringe 32 with the threads 85 on the jacket 32 .
- FIG. 14 illustrates an alternative to the embodiment of the coupling 96 described above.
- a coupling 296 that is T-shaped, having a rectangular endpiece 298 at the rearward end of a cylindrical or square shaft 297 on the rearwardly facing circular surface 95 of the plunger 54 .
- Such a coupling 296 engages the jaws 114 by rotation of the locking mechanism 125 or 225 , preferably through an angle of 90°.
- orientation of the syringe 32 when loaded into the jacket 31 , is preferably maintained through the cooperation of the notches 151 - 153 and the tabs 154 - 156 ( FIG. 4 ), so that the coupling 296 will enter the jaws 114 , when the syringe 32 is inserted into the jacket 31 , with the endpiece 298 perpendicular to the pair of jaws 114 .
- the locking structure between the syringe 32 and the pressure jacket 31 should provide for retention of the syringe 32 in the jacket 31 against the force of the fluid pressure in the cavity 61 or axial force otherwise exerted on the plunger 54 by the drive 100 .
- This locking of the syringe 32 to the jacket 31 is preferably achieved, as shown in FIG. 5 , by structure at or near the forward wall 57 of the syringe case 50 .
- such structure may include external threads 200 on the forward end of the syringe body 257 , which mate with internal threads 201 at the remote end of the jacket 31 .
- the syringe 32 is preferably provided with an annular flange 203 around the body 257 at the juncture of the body 257 with the syringe front wall 258 .
- the flange 203 inhibits the flow of leaked fluid into the space between the syringe body 257 and the jacket 31 .
- the wall 258 is either thickened, provided with reinforcing such as the ribs 208 , or provided with other structure to resist deformation of the wall 258 under the pressure of the fluid within the cavity 61 .
- a reusable split clip 210 may be employed to secure a continuous flange 203 of such a syringe to a continuous flange 212 at the end of the pressure jacket in the embodiment of FIG. 16 .
- a ring clip 210 a having an outer rim 215 and rotatably mounted to the syringe 31 , encircles and engages outwardly projecting threads of a disk flange 213 formed at the front end of the jacket 31 , as the syringe 32 is twisted onto the jacket 31 , to engage the jacket in a manner similar to the threads 85 and 86 in the embodiment of FIGS. 2-12 above.
Abstract
An animal fluid injector replaceable syringe and method of replacement of the syringe in the injector are provided in which the syringe is loadable and unloadable into and from the injector through the front of the injector, thereby permitting replacement without retraction of the syringe plunger drive or disconnection of the injection tubing. A mechanism in the injector, which includes, for example, a key on cam ring operated by a lever with one hand of an operator, interacts with structure such asymmetrically spaced notches on the back end of the syringe to, for example, rotate the syringe and simultaneously translate or rotate a coupling on the syringe plunger into and out of engagement with jaws of the plunger drive in the injector.
Description
- This application is a divisional of application Ser. No. 10/730,302 filed Dec. 8, 2003, now U.S. Pat. No. 7,081,104, which is a divisional of application Ser. No. 09/970,289 filed Oct. 2, 2001, now U.S. Pat. No. 6,659,979, which is a divisional of application Ser. No. 08/924,017, filed on Aug. 29, 1997, now U.S. Pat. No. 6,315,758, which is a continuation of Ser. No. 08/455,984 filed May 31, 1995, now U.S. Pat. No. 5,738,659, which is a continuation of Ser. No. 08/158,765 filed Nov. 30, 1993, now U.S. Pat. No. 5,456,669, which is a divisional of Ser. No. 07/881,782 filed May 11, 1992, now U.S. Pat. No. 5,279,569, which is a divisional of Ser. No. 07/712,110 filed Jun. 7, 1991, now U.S. Pat. No. 5,300,031, all of which are hereby incorporated by reference herein.
- The present invention relates to injectors and more particularly to disposable replacement syringes for animal fluid injectors.
- Injectors are devices that expel fluid, such as contrasting media, from a syringe and through a tube into an animal. The injectors are provided with an injector unit, usually adjustably fixed to a stand or support, having a drive that couples to the plunger of the syringe to drive it forward to expel fluid into the tube, or that may be driven rearward to draw fluid into the syringe to fill it. Usually the syringe is a disposable replacement type.
- In the injection phase where the plunger is driven forward, pressures are developed in the syringe that range from, for example, twenty-five psi for some applications to over 1000 to 1200 psi for other applications. Syringes that will contain fluid under such pressures are expensive and therefore impractical where the syringes are to be disposable. Accordingly, many such injectors, such as angiographic injectors, for example, have been provided with pressure jackets fixed to the injector units and into which the syringes are inserted. The pressure jackets contact the outer surfaces of the syringe to restrain the walls of the syringe against the internal pressures.
- To hold the syringes in the pressure jackets, the jackets of the prior art have been configured to surround the front ends of the syringes to restrain the syringe front wall against forward acting forces of the drive and the fluid pressure and to hold the syringe in the jacket. Because the front end of the pressure jacket is closed, rear loading was necessary, and accessibility thereto was provided by hinging or rotating the jacket to allow for removal and replacement of the syringe from the rear. The opening and reclosing of the injector unit to replace the syringe requires a certain amount of time, which, in the course of the procedure being performed, is not wholly desirable.
- Furthermore, while for many years injector units of various types have been capable of disconnection of the plunger drive from the drive coupling on the syringe plunger at any position of the plunger within the syringe, retraction of the drive is typically required before the syringe can be removed. This is because the opening of the injector unit to remove and insert the syringe from the rear requires, for example, a translating or rotating of the jacket from the axis of the drive, which cannot be achieved if the plunger drive is extended.
- For example, at the end of an injection procedure, the syringe plunger typically is forward, as is the plunger drive. Since, in the prior art injectors that load from the rear, the pressure jacket is moved through the position that the drive occupies when extended in order to remove the syringe. Hence, the syringe cannot be immediately removed without retracting the plunger drive. Further, the disposable tubing that connects to the nozzle of the syringe must be disconnected from the syringe in order to remove the syringe from the jacket. Additionally, when an empty new syringe is inserted, the drive must be in its retracted position.
- More often than not, the syringe is inserted empty and filled by retraction of the plunger with an injection tube connected to a supply of the fluid that is to be injected. In addition, before an empty new syringe can be filled, it is necessary that the plunger be fully forward in the syringe so that the syringe can be filled by rearward retraction of the plunger. As a consequence of the need with such prior art injectors to retract the drive upon loading the syringe, it is then necessary to fully advance the drive to the position in which it is in engagement with the plunger and the plunger is in its full forward position. The drive then engages a coupling on the plunger of the replacement syringe. This need to retract and advance the drive contributes to a loss of time in the syringe replacement process.
- Accordingly, there has been a need to more quickly load and unload disposable replacement syringes in angiographic injectors, and for injectors and replacement syringes that can accommodate a more efficient process of syringe replacement.
- It is an objective of the present invention to provide a method and apparatus by which replaceable syringes can be more efficiently loaded into and unloaded from injectors.
- It is a more particular objective of the present invention to provide an injector, more particularly an angiographic injector, a replacement syringe therefor, and a method of replacing the syringe in the injector that provide for more efficient replacement of the syringes in the injector. It is an additional objective of the present invention to provide an injector wherein a used syringe can be removed and a new one inserted in the injector without retraction of the drive from the pressure jacket, in most applications. It is a further objective of the invention to allow for the removal of the used syringe from the jacket without disconnection of the injector tube from the syringe nozzle.
- It is still a further objective of the present invention to provide an injector, replaceable syringe and method of syringe replacement with which the replacement of the syringe can be achieved with simple motions by the operator or with rapid operation of injector unit mechanisms.
- An additional objective of the present invention is to provide an injector and replaceable syringe therefor that will facilitate control of the orientation of the syringe in the jacket, and thereby provide for positive, rapid and reliable engagement of the syringe with locking structure that holds the syringe in the jacket, engagement of the plunger drive and plunger drive coupling, or connection of the injection tube to the outlet of the syringe.
- A further objective of the present invention is to provide for easy to operate mechanism and reliable locking structure for locking the syringe in place in the pressure jacket of the injection unit.
- Another objective of the present invention is to provide an injector and syringe arrangement that minimizes or eliminates the probability of spillage from the syringe nozzle flowing into the injector equipment, and otherwise enhancing the ability to maintain sterility and cleanliness of the equipment.
- According to the principles of the present invention, there is provided an angiographic injector having a front end loadable syringe that can be loaded into and removed from the injector pressure jacket through an opening that is provided in the front end of the pressure jacket. To provide this front end loadable feature, the syringes of the preferred and illustrated embodiments of the present invention are provided with a front wall that is pressure restraining, that is, is of sufficient strength to support the front of the syringe against the expected pressures within the syringe, and that is securable to the front end of the pressure jacket so as to complete the pressure restraining enclosure of the syringe within the pressure jacket and hold the syringe in the jacket. In one preferred form, this front end of the injector is formed of a separate pressure restraining cap made of material that is separate from the front wall of the syringe and may be reusable. In another preferred form, the cap may be formed integrally of the front syringe wall. With the cooperating structure of the jacket and the syringe, restraining of the pressure jacket along the front and sides of the syringe is provided where the jacket allows for the replacement of the syringe from the front.
- In one preferred and illustrated embodiment of the invention, the front end of the syringe locks to the front end of the pressure jacket through a cooperating engagement of mating threads on the syringe jacket. The threads include external thread sections formed at the front end of the pressure jacket and internal threads formed on an outwardly extending flange or rim of the front wall of the syringe, preferable on a pressure restraining cap. Alternatively, other securing or locking structure such as a clip or an adaptor, for example, may be employed to join the syringe to the jacket.
- In the preferred embodiment of the present invention, the threads are engageable in a limited number of angular positions to thereby predetermine the angular orientation of the syringe in the pressure jacket. Additionally, other keys and keyways carried respectively by the unit and by the syringe limit the angular position in which the syringe may be inserted into the jacket to a unique predetermined angular orientation. Preferably, three keyways, such as slots or notches, unequally spaced around the back, rearward or proximate edge of the syringe body, engage similarly spaced keys or tabs on the unit at the rear end of the pressure jacket to permit insertion of the syringe into the jacket in one and only one orientation.
- Further in accordance with principles of the present invention, in its preferred embodiment, a coupling on the syringe plunger is centrally located and symmetrical about the axis of the plunger. A pair of jaws on the plunger drive is moveable either by transverse straight or arcuate translatory motion or by forward longitudinal motion to form a connection between the coupling and the drive. Once coupled to the drive, the coupling remains engaged to the drive during longitudinal motion of the drive to cause the plunger to move forward or backward with the drive. Disengagement occurs thereafter only upon transverse translational motion of the plunger with respect to the drive. In certain embodiments, this translatory transverse motion occurs by translatory movement of the jacket, and the injector unit door that carries the jacket, with respect to the plunger drive and the unit housing. In other embodiments, an asymmetrical coupling is provided that engages and disengages the plunger drive upon rotational movement of the syringe with respect to the drive.
- Preferably, the motion for locking the syringe to, and unlocking the syringe from, the jacket is achieved by rotation of the syringe in the jacket, and preferably, this motion is linked to, and occurs simultaneous with, the motion that engages and disengages the plunger coupling and drive, whether that coupling is by translation or rotation. In addition, the syringe and plunger drive are so dimensioned and positioned to prevent contact between the drive and the sterile interior wall of the syringe, regardless of the position of the drive, as the syringe is being loaded.
- Preferably, the syringe is formed of a cylindrical body, with the front end in the shape of a truncated cone that terminates in a forwardly extending neck with an orifice at its remote end that is connectable with an injection tube. The front end of the syringe is shaped so as to direct fluid leaking from the nozzle outwardly around the front end of the jacket. This prevents leakage, which often results upon disconnection of the injection tubing, from entering the space between the pressure jacket and the syringe body.
- Replacement of the syringe begins, in the preferred embodiments of the invention, with the unlocking the syringe at its front end from the front end of the pressure jacket, preferably by rotating the syringe with respect to the jacket, and by disengaging the plunger drive from the syringe plunger, alternatively by transverse translational or rotational motion, preferably simultaneous with and linked to the motion that disengages the syringe from the jacket. The unlocking of the syringe from the jacket occurs, for example, by loosening mating threads at the front of the syringe and jacket. The twisting of the syringe in the jacket is linked to motion that either translates transversely or rotates a coupling on the syringe plunger out of engagement with the plunger drive.
- Then the syringe is removed from the jacket through the open front end of the jacket. This removal may take place without retraction of the plunger drive, should the drive be advanced in the pressure jacket at the time of disengagement from the plunger coupling. The used syringe may also be removed without disconnection of the disposable injection tubing from the nozzle of the syringe.
- When the used syringe is removed, a replacement syringe is inserted into the jacket through its open forward end and the front end of the new syringe is locked to the front end of the jacket, preferably by relative rotation of the syringe in the jacket to cause, for example, engagement between mating threads on the front end of the syringe and the front end of the jacket. The plunger drive, in one embodiment, is translated to bring the plunger coupling engaging jaws into alignment with the plunger coupling, preferably simultaneously with the locking of the syringe to the jacket. The jaws thereby either engage the coupling upon the translatory motion, or thereafter engage the coupling by longitudinal advancement of the drive against the coupling. In one embodiment, the jaws are positioned off center of the drive so that the drive, whether in the engaging or the disengaging positions, does not contact a syringe as the syringe is guided by the jacket during loading.
- In an alternative embodiment, engagement of the plunger drive with the coupling occurs by relative rotation of the drive and the coupling, preferably by rotating the coupling relative to a stationary plunger drive, rather than by translational motion between the drive and the coupling. Only if the rest position of the plunger of the replacement syringe is behind the final position of the plunger drive at the time it was disconnected from the coupling of the plunger of the syringe being replaced need the plunger drive be retracted.
- The engagement and disengagement motions between the plunger drive and plunger drive coupling, and between the syringe and the pressure jacket, are provided with manually operable mechanism that, in the preferred and illustrated embodiments, rotates the syringe in the jacket and further either rotates or translates the coupling with respect to the plunger drive, with a simple one hand operated mechanism. The mechanism provides a convenient lever, operable through a short arc, to rotate the syringe in the jacket and to then, preferably, translate the pressure jacket that carries the syringe and is carried by the injector unit door, or to otherwise move the syringe with respect to the drive, to bring the plunger coupling of the syringe into or out of alignment with the plunger drive.
- The present invention provides a disposable syringe that may be replaced in an angiographic or CT injector with great efficiency and speed. Further, replacement may occur without retraction of the plunger drive of the injector unit. Simple and rapid one hand operation of the engaging and disengaging structure is provided.
- These and other objectives of the present invention will be more readily apparent from the following detailed description of the drawings in which:
-
FIG. 1 is a perspective view of an angiographic CT injector embodying principles of the present invention. -
FIG. 1A is a perspective view of an another form of angiographic injector embodying principles of the present invention. -
FIG. 2 is an exploded perspective view of a portion of one preferred embodiment of the injector ofFIG. 1 . -
FIG. 3 is a perspective view of the portion of the injector ofFIG. 2 . -
FIG. 4 is a cross-sectional view along lines 4-4 ofFIG. 3 illustrating a replaceable syringe unlocked from the housing for insertion into or removal therefrom. -
FIG. 5 is a cross-sectional view similar toFIG. 4 but illustrating the syringe locked to the structure carried by the housing. -
FIG. 6 is a cross-sectional view along the line 6-6 ofFIG. 5 . -
FIG. 7 is an elevational diagrammatic illustration of the injector ofFIG. 1 with the pressure jacket and syringe removed, and showing the syringe locking structure in the locked position such as inFIGS. 5 and 6 . -
FIG. 8 is an elevational diagrammatic view similar toFIG. 7 illustrating the syringe locking structure in the unlocked position such as inFIGS. 2-4 . -
FIG. 9 is an elevational diagrammatic view similar toFIG. 7 illustrating the locking mechanism in the housing door release position. -
FIG. 10 is a cross-sectional view through the housing of the injector taken along lines 10-10 ofFIG. 1 with the plunger drive disengaged from the syringe plunger coupling. -
FIG. 11 is a view of a portion ofFIG. 10 illustrating the plunger drive longitudinally moving into engagement with the plunger coupling. -
FIG. 12 is a view of a portion ofFIG. 10 illustrating the plunger drive in engagement with the plunger coupling. -
FIG. 13 is a front view of a portion of another embodiment of the injector ofFIG. 1 . -
FIG. 14 is a view of an alternative embodiment of a portion of a syringe according to principles of the present invention. -
FIG. 15 is a cross-sectional view similar toFIG. 5 of an alternative embodiment of the invention, illustrating alternative engaging structure between the front ends of the syringe and jacket. -
FIG. 16 is a cross-sectional view similar toFIG. 5 of a further alternative embodiment of the invention, also illustrating alternative engaging structure between the front ends of the syringe and jacket. -
FIG. 17 is a front end view of still a further alternative embodiment of the invention, also illustrating alternative engaging structure between the front ends of the syringe and jacket. - Referring to
FIG. 1 , an angiographic injector 10 according to another preferred embodiment of the present invention is illustrated, configured for CT applications. The injector 10 includes a ceiling mounted support 11, adjacent a CT X-ray unit, to the lower surface of which is rigidly supported a vertically descendingsupport column 12. - Remote from the support 11 is an injector
control module console 13 behind a wall which isolates the operator area from the X-ray equipment. Theconsole 13 is located adjacent a control 14 of the X-ray equipment. Electrical power and control cables (not shown) communicate power and control signals through the support 11 and thecolumn 12 and to apower lead 15. Theconsole 13 connects with aninjector control module 16, which includes a programmable microprocessor (not shown) to which commands and programming codes are input through a keyboard 17 on theconsole 13. Theconsole 13 is also provided with anoperator display 18 to aid in interfacing the input commands and injector status with the operator. - Attached to the
column 12 is an articulatingadjustable arm 19. To the remote end of thearm 19 is adjustably supportedinjection module unit 20. Thearm 19 is capable of setting theunit 20 at varying positions adjacent a patient bed of the CT unit. - Referring to
FIG. 1A , anangiographic injector 10 a according to another preferred embodiment of the present invention is illustrated. Theinjector 10 a includes awheeled base 11 a to the top of which is rigidly supported a vertically adjustableupstanding support column 12 a. To the top of thecolumn 12 a is supported acontrol module platform 13 a. Electrical power is communicated from a power cord (not shown) through the base 11 and theupstanding support 12 a and through a power lead 15 a to a control module 16 a rigidly supported to theplatform 13 a. The control module 16 a includes a programmable microprocessor (not shown) to which commands and programming codes are input through akeyboard 17 a on the module 16 a. The module 16 a is also provided with an operator display 18 a to aid in interfacing the input commands and injector status with the operator. Attached to theplatform 13 a is an articulating adjustable arm 19 a. To the remote end of the arm 19 a is adjustably supported theinjection module unit 20. - The
injection module unit 20 of the embodiments ofFIGS. 1 and 1 A includes ahousing 21 which contains the operating drive structure of theinjector 10 or 10 a. Thehousing 21 has asupport bracket 23 fixed thereto and adjustably pivotally supported to the remote end 24 of the articulatingarm 19 or 19 a. Thehousing 21 has pivotally attached to the front thereof adoor 25 at the front thereof which is pivotally connected to thehousing 21 at a longitudinally extending pivot or hinge pin 26 (FIG. 2 ) rigidly supported on thehousing 21 and extending forwardly from the front of thehousing 21. - On the top of the
housing 21 is an injector position and local control panel 27 having aposition indicator scale 28 thereon, which displays the position of the injector drive to the operator. The panel 27 also includes a pair of forward and reverse drive direction control buttons 29, which are selectively actuatable to activate a drive within thehousing 21 in either the forward or reverse directions. - Extending forwardly from the front of the
door 25 is an injector syringe andpressure jacket assembly 30, the structure of which can be better understood with reference toFIGS. 2-5 below. The syringe andjacket assembly 30 includes a hardplastic pressure jacket 31, which may be of opaque or transparent material, a removable and replaceabledisposable syringe 32, which may be of opaque, transparent or semi-transparent material, and related structure hereinafter described. - The
syringe 32 is disposable, and includes walls which will withstand only moderate or low pressure. The walls are usually outwardly deformable under operating pressures, particularly pressures of 300 psi or more. Such higher pressures are necessary to overcome pressure drops through the injection tubing at higher flow rates, which are often desirable. Thejacket 31 is made of a stronger transparent material that will withstand the operating pressures. When thesyringe 32 is contained in thejacket 31, it is surrounded by thejacket 31 and supported by thejacket 31 against expansion caused by the fluid pressure within as thesyringe 32 expands against the jacket wall. - The
pressure jacket 31 has a generally cylindrical inner bore 33 extending therethrough from aproximate end 34 adjacent thedoor 25 to aremote end 35 of thepressure jacket 31 toward the front of theunit 20. Thebore 33 is dimensioned so as to receive through theremote end 35 thedisposable syringe 32 and to support the syringe against expansion from fluid pressure within such fluid pressure may range to more than a thousand psi. Thepressure jacket 31 has anannular flange 37 extending outwardly around theproximate end 34. Theflange 37 is integrally formed with the jacket cylinder and is shaped to conform to anannular recess 38 surrounding acircular hole 39 in thedoor 25 to which thejacket 31 may be assembled by insertion from the rear. The hole or opening 39 in thedoor 25 and the cylindrical bore 33 of thejacket 31 are concentric with a longitudinal axis 40 on which also lies anaxis 41 of thesyringe 32 when thesyringe 32 is positioned in thebore 33 of thejacket 31. Thejacket 31 is firmly and rigidly attached to thedoor 25 with a pair ofscrews 43, only one of which is shown, which are threaded into a pair of holes 44 in the back of the door 25 (FIG. 2 ). An O-ring seal 46 surrounds theflange 37 of thejacket 31 in therecess 38 of thedoor 25. - The
syringe 32 includes asyringe case 50 formed of a single piece of molded plastic material, apressure cap 51, a tubing collar 52 (FIG. 3 ) and a plunger 54 (FIGS. 3-5 ). Thesyringe case 50 includes acylindrical syringe body 55 having an openproximate end 56 and aremote end 58 to which is integrally formed a conicalfront wall 57. Thefront wall 57 is truncated at its forward end, to which is integrally formed anelongated neck 59 extending from thewall 57 at the center thereof. Theneck 59 of thesyringe case 50 has an orifice 60 (FIG. 3 ) in its remote end which communicates with aninternal syringe cavity 61 formed within theneck 59, the conicalfront wall 57 and thecylindrical body 55 of thecase 50 of thesyringe 32. The rear end of thecavity 61 is further defined by a forward facingconical surface 64 of theplunger 54. Theconical surface 64 is of a slope which conforms to the slope of the interior of the conicalfront wall 57. Theplunger 54 is slidable within thebody 55 of thesyringe case 50 such that thecavity 61 is of variable volume. - Near the front end of the
neck 59 of thesyringe case 50, just behind the orifice 60, is anexternal thread 66 configured to mate withthreads 67 on the interior of collar 52 (FIG. 3 ). Thethread 66 in theneck 59 has anstop 69 at near forward end thereof to engage an abrupt step 70 on thethread 67 of thecollar 52 so that, when thesyringe 32 is properly oriented in thejacket 31, thecollar 52, when loosened to its maximum extent, will assume a predetermined orientation so as to present, in an upwardly facing orientation, a tubeend receiving slot 62 formed in the remote end of thecollar 52. Thisslot 62 is of T-shaped cross-section so as to receive theenlarged flange end 63 of atube 65 through which fluid from thesyringe cavity 61 is injected into a patient. - The
cap 51 is generally conical in shape and has an innerrearward surface 75, which conforms to the front surface of theconical wall 57 of thecase 50 of thesyringe 32. In certain embodiments, the rearwardconical surface 75 of thecap 51 may be bonded to the front surface of theconical wall 57 of thecase 50 of thesyringe 32, or it may be formed integrally therewith, molded from the same plastic material as thecase 50 of thesyringe 32. In the preferred and illustrated embodiment, thecap 51 is separate from thesyringe body portion 55 and has a pair of holes ordetents 76 into which fit a pair ofprojections 77 extending forwardly from and formed integrally on the outer surface of theconical wall 57 of thecase 50 of thesyringe 32. The cooperation of the pins orprojections 77 with the holes ordetents 76 prevent the cap from rotating with respect to thesyringe case 50 when thecap 51 is mounted on thesyringe 32. - To hold the
cap 51 against theconical wall 57 of thecase 50 of thesyringe 32, sixresilient tabs 78 are formed about a centralinner hole 79 of thecap 51. Thetabs 78 are separated by six equally spaced radial slots 80 (FIG. 3 ). Thehole 79 in thecap 51 is equal to or only slightly greater in size than the circular forward end of theconical wall 57 of thecase 50 of thesyringe 32. Theneck 59 of thesyringe 32 has an enlarged straight section 81 slightly greater in diameter than thehole 79 in thecap 51 and also greater in diameter than the forward end of theconical wall 57 of thecase 50, thereby forming agroove 82 at the juncture of the straight neck portion 81 with theconical wall 57 so that the tips of thetabs 78, which are sufficiently resilient to slide over the enlarged neck portion 81 as thecap 51 is inserted on thecase 50 of thesyringe 32 with thehole 79 surrounding theneck 59 to snap fit into thegroove 82. - The
syringe 32 includes structure that is configured to lock thesyringe 32 to the front end of thejacket 31 by cooperating with mating structure on thejacket 31. Thejacket 31 has, spaced around the circumference thereof near the remote orfront end 35 of thejacket 31, four equally spaced outwardly projectingthread sections 85. Thesethread sections 85 are slightly less than 45° in extension around the circumference of thejacket 31 and are spaced apart with gaps of slightly greater than 45°. Thecap 51 has acylindrical rim 87 in which are formed four similarly sized and spacedmating thread sections 86. Thethread sections 86 project inwardly toward thejacket 31 when thesyringe 32 is positioned in thejacket 31. As such, when thesyringe 32, with thecap 51 assembled to it is inserted into thejacket 31, thethreads 86 of thecap 51 pass through the spaces between thethreads 85 on thejacket 31 to a point behind thethreads 85. When so inserted, thesyringe assembly 32 with thecap 51 may be twisted clockwise 45° to tighten and thereby secure thecap 51 to thejacket 31 by engagement between thethreads FIG. 5 , to thereby lock the syringe in thebore 33. - The
piston 54 of thesyringe 32 is molded of an elastomeric material. Preferably, thepiston 54 includes two portions molded of different materials and bonded together. These portions include a forward moreflexible portion 90 in which is formed the forwardconical surface 34. Thisforward portion 90 has a pair of outwardly extendingrings 91 formed in the periphery thereof to make sealing engagement with the inside of the wall of thecylindrical body 55 of thesyringe case 50. The rearward portion of thepiston 54 is a flat circular surface to which is bonded the flat circular forward surface of a more rigidrear portion 93 of thepiston 54. The rearrigid portion 93 of thepiston 54 is molded of a harder stronger plastic material and has a rearward facingcircular surface 95 having a rearward extendingcoupling 96 integrally formed thereon at its center. Thecoupling 96 includes a rearwardly extendingcylindrical shaft 97 on theaxis 41 of thesyringe 32 and a larger symmetricalcylindrical button 98 integrally formed at the rear end of thecylindrical shaft 97. - Referring to
FIG. 10 , apiston drive assembly 100 is illustrated contained within thehousing 21. Thedrive assembly 100 includes anelectric motor 101 mounted within the fixedhousing 21 and having arotary output shaft 102 with adrive gear 103 fixed to the remote end thereof. Thedrive gear 103 is positioned for driving engagement with a drivengear 104 fixed near the rear end of a drive screw orshaft 105 supported at its rear end in abearing 106 fixed in thehousing 21. The screw orshaft 105 has a continuous externalhelical thread 107 thereon which mates with interior threads of acarriage 108. Thecarriage 108 is slidably supported in abushing 109 fixed in thehousing 21. Theshaft 105 rotates within thehousing 21 about alongitudinal axis 112. - At the forward end of the
carriage 108 is supported a pair of hookedjaws 114 which are pivotally mounted at their rearward ends by a pair of pivot pins 115 to thecarriage 108. Thejaws 114 are biased toward theaxis 112 by a pair ofballs 116 a and 116 b of resilient material positioned between the outside of thejaws 114 and an innercylindrical wall 117 of arecess 118 formed in the forward end of thecarriage 108. Theballs 116 a, 116 b are partially captured in depressions in the outer surfaces of thejaws 114. Theballs 116 a, 116 b bias the jaws toward their innermost position toward theaxis 112. The innermost position of the jaws is determined by aspacing block 119 on theaxis 112 of thecarriage 108 at the center of thecavity 118. - When a
syringe 32 is locked in thejacket 31 with itsaxis 41 and the axis 40 of thejacket 31 may be in alignment with theaxis 112 of theshaft 105, theplunger 54 may be located in thecylindrical body 55 of thesyringe case 50 in a position forward of theremote end 56. Preferably, however, thejaws 114 are displaced to the side ofaxis 112 of theshaft 105 so that as thejaws 114 andcoupling tip 98 are in their disengagement position, maximum clearance is provided so that thesyringe 32 may be inserted into thejacket 31 without the sterile internal walls of thesyringe 31 touching the components of the drive, as illustrated in the figures. - In the engaging position, the
jaws 114 are nonetheless in alignment with thecoupling 98 on theaxes 40 and 41 of thejacket 32 andsyringe 32. In such a situation, thejaws 114 may be in a retracted position at the center of theopening 39 of thedoor 25 adjacent to theproximate end 34 of thejacket 31, and out of engagement with thecoupling 96 on theplunger 54. From this position, operation of themotor 101 rotates theshaft 105 and drives thecarriage 108 forwardly to move thejaws 114 toward and into engagement with thecoupling 96 on theplunger 54. This engagement takes place as shown inFIG. 11 where a pair of tapered cam surfaces 120 at the forward interface of the tips of thejaws 114 engage the enlarged portion orbutton 98 of thecoupling 96 to expand the jaws, as shown inFIG. 11 , to snap around thebutton 98 of thecoupling 96 to form a driving engagement between thedrive assembly 100 and thecoupling 96 of theplunger 54 as shown inFIG. 12 . Once so engaged, any forward or reverse movement of thecarriage 108 under the power of themotor 101 will cause theplunger 54 to be driven either forwardly or backwardly in thesyringe body 55. - Disengagement of the
jaws 114 from thecoupling 96 can thereafter be achieved by translational movement between thecoupling 96 and thejaws 114 between a disengaged position as shown inFIG. 4 and an engaged position as shown inFIG. 5 . When theplunger coupling 96 and thejaws 114 are disengaged, thesyringe 32 can be replaced without the need to retract thecarriage 108 of thedrive 100. This allows for rapid replacement of thesyringe 32. Preferably, thejaws 114 are either fully retracted toward thehousing 21 where engagement by translation of thecoupling 96 will occur, or thejaws 114 are sufficiently within the jacket prior to replacement of the syringe so that thecoupling 96 of thereplacement syringe 32 will not contact thejaws 114 except as thedrive 100 is advanced. - If sterility is not a problem, the most time saving approach would be to insert the
syringe 32 into thejacket 31 with its plunger all the way forward and the drive fully advanced so that, when the syringe is translated toward thejaws 114, engagement will immediately occur and the plunger can be immediately retracted to fill the syringe. - When a
syringe 32 is inserted into thejacket 31 when theplunger 54 is at its rearmost position toward theproximate end 56 of thesyringe body 55, thecoupling 96 is in a position adjacent theproximate end 56 of thesyringe body 55 and projecting rearwardly therebeyond. When in such a position, engagement between thejaws 114 and thecoupling 96 is brought about by translational movement between the position shown inFIG. 4 and that shown inFIG. 5 . In the unlocked or disengaged position shown inFIG. 4 , theaxes 40 and 41 of thejacket 31 and thesyringe 32, respectively, as well as the center of theopening 39 of thedoor 25, lie spaced from and parallel to theaxis 112 of theshaft 105 as shown inFIG. 4 . In the locked or engaged position, theaxis 112 of theshaft 105 is slightly eccentric relative to theaxes 40 and 41 of thejacket 31 andsyringe 32, respectively, as shown inFIG. 5 . This translational movement, the engagement and disengagement between thecoupling 96 and thejaws 114 and the 45° rotational movement which secures thecap 51 to thepressure jacket 31 by engagement of thethreads locking mechanism 125, which is best understood by reference toFIGS. 2-9 . - The translating and
locking mechanism 125 includes a cam and lockingring 127 which is rotatably retained in acircular recess 126 in the back of thedoor 25. Thering 127 has a generallysemi-circular groove 130 in the back surface thereof for receiving a springwire retaining clip 131 having a pair of looped ends 133 which extend through a pair ofslots 134 in the rim of thering 127 and into a selected one of three pair of diametricallyopposed notches recess 126 in thedoor 25. The three pair ofnotches locking mechanism 125 which are the locked, unlocked and release positions, respectively. The locked position of themechanism 125 in which theloops 133 of thering 131 are in thenotches 135, is that illustrated inFIGS. 5-7 and 10. The unlocked position, in which theloops 133 of thering 131 are in thenotches 136, is that illustrated inFIGS. 2-4 and 8. The release position, in which theloops 135 of theclip 133 are innotches 137, is that illustrated inFIG. 9 . Thering 127 is moved among these three positions by a manuallyaccessible handle 138 in the form of acylindrical knob 139 rotatably attached to alever arm 140 formed integrally and extending radially from thering 127 through aslot 141 in the door 25 (FIG. 1 ). Thering 127 is retained in therecess 126 by a pair ofscrews 143 which thread into countersunkholes 144 at the periphery of therecess 126 in the back of thedoor 25. Thesescrews 143 have enlargedheads 146, which, when seated in theholes 144, overlie the edge of thering 127, thereby securing it for rotatable movement within therecess 126. - As shown in
FIGS. 2 and 6 , thering 127 has aninner periphery 149 which is larger than the circumference of thebody 55 of thesyringe case 50. Accordingly, when thesyringe 32 is inserted in thejacket 31, theproximate end 56 of thesyringe case 50 extends through and is surrounded by theinner periphery 149 of thering 127. Asymmetric keyway structure, preferably in the form of three slots ornotches FIG. 6 ) are provided in the edge of theproximate end 56 of thebody 55 of thesyringe case 50. The spacings between adjacent pairs of the notches 151-153 differ from each other. Formed integrally of thering 127 and projecting inwardly from theinner periphery 149 thereof are three tabs orkeys proximate end 56 of thebody 55 of thesyringe case 50 so as to rotate thesyringe 32 as themechanism 125 is rotated through actuation of thehandle 138. Because the notches 151-153 and the tabs 155-157 are unequally spaced, they can only engage each other when thesyringe 32 is inserted into thejacket 31 in one and only one orientation. That orientation is one which will cause theslot 62 of the collar 52 (FIG. 3 ) to align 45° counterclockwise of the vertical when themechanism 125 is in its unlocked position, which is a position in which it will be when the syringe is first inserted into thejacket 31, and to be in an upwardly facing orientation, when fully loosened, when themechanism 125 is moved to its locked position. Accordingly, thenotches recess 126, which receive theloops 133 of thespring clip 131 when respectively in the locked and unlocked positions, are 45° apart. - The rotation of the
mechanism 125 from the unlocked position to the locked position rotates thesyringe 32 in thejacket 31 and rotates the cap such that its threads move from an unlocked position as shown inFIG. 4 to the locked position ofFIG. 5 , to secure the cap to thejacket 31 by the engagement and tightening of thethreads - The translational movement of the
axes 40 and 41 with respect to theaxis 112 is achieved by a fixed cylindrical cam follower or pin 150 which projects outwardly from the fixed housing portion 22 behind thering 127 and into acam slot 154 formed therein. Theslot 154 is shaped so that theaxes 40 and 41 which remain fixed with respect to thering 127, along with thedoor 25, thejacket 31, thesyringe 32 and all of the structure mutually carried thereby, are moved in relation to theaxis 112 of theshaft 105 and the other structure mutually carried by the housing 22, as themechanism 125 is rotated. These axes move toward and away from each other in accordance with the shape of theslot 154 determined by the radial distance from the point along theslot 154 where it engages thepin 150 to theaxes 40 and 41. - The
cam slot 154 in thering 127 is shaped such that, when themechanism 125 is in the locked position as shown, for example, inFIGS. 6 and 7 , the distance between thepin 150 and theaxes 40 and 41 is at a minimum and theaxis 112 coincides with theaxes 40 and 41. This is illustrated inFIGS. 5 and 7 wherein thecoupling 96 is shown positioned between thejaws 114 and in mutual engagement therewith. When themechanism 125 is in the unlocked position, with theloops 133 ofclip 131 in the notches 135 (FIG. 6 ) of therecess 126, thepin 150 lies in theslot 154 in the position shown inFIG. 8 , which is farther displaced from theaxes 40 and 41 than in the position ofFIGS. 6 and 7 , so that thecoupling 96 is translated to a position outside of the center line of thejaws 114, as shown inFIG. 8 and further illustrated inFIG. 4 . - In the release position, as shown in
FIG. 9 , thepin 150 is positioned at theopen end 160 of the cam surface of theslot 154 so that thedoor 25 can be rotated upwardly about thehinge pin 26, as shown inFIG. 9 , to open the space behind thedoor 25 for access thereto. This position may be used for cleaning the area behind thedoor 25 which is sometimes necessary because of possible leakage of fluid from thecavity 61 into the space behind theplunger 54. This can possibly occur because the fluid within thecavity 61, when being injected by forward advancement of theplunger 54, may be of relatively high pressure in the range, usually over 200 psi. For applications such as the injection of contrasting fluid for CT scanning, pressure may typically be in the range of from 25 to 300 psi., while in some angiographic injection applications the pressure may range to 1200 psi or higher. - In addition, leakage rearwardly along the exterior of the
neck 59 of thesyringe 32 can cause fluid to flow between thebody portion 55 of thesyringe 32 and thejacket 31. For this reason, thecap 51 is caused to fit snugly against the forward surface of theconical portion 57 of thesyringe 32 at least sufficiently to restrict the flow of this leaking fluid onto theneck 59. This is assisted by the configuration of thecap 51 at therim 87 thereof so as to divert away from the space between thesyringe 32 andjacket 31 fluid which might leak from the nozzle. - The front of the
housing 21 has formed thereon adoor stop 185 having aslot 186 formed therein for receiving a lug 187 of thedoor 25, to restrain thedoor 25 against forward force exerted by thedrive 100. Behind the front of thehousing 21 adjacent thestop 185 is amagnetic sensor 188, which is responsive to the presence of amagnet 189 in thelever arm 139 of thehandle 138. Thesensor 188 generates a signal to thecontrol module 16 to activate thedrive 100 only when themechanism 125 is in its locked position. - Referring to
FIG. 13 , there is illustrated alocking mechanism 225 that is an alternative to thelocking mechanism 125 described above. In thelocking mechanism 225, a stationary gearedrack 250 is provided fixed to thehousing 21. A mating gear segment 254 is formed on the outer rim of thealternative locking ring 227 of this embodiment. The gear segment 254 andrack 250 replace and function in the same way as theslot 154 and pin 150 of the embodiment described above. As themechanism 225 is rotated by thehandle 138, thedoor 25 that carries thejacket 31 and thesyringe 32 is translated to bring thecoupling 96 into or out of engagement with thejaws 114 of thedrive 100. Simultaneous with this translatory motion, thesyringe 32 is rotated in thejacket 31 to lock or unlock thesyringe 32 to thejacket 31 by engagement or disengagement of thethreads 86 on thesyringe 32 with thethreads 85 on thejacket 32. -
FIG. 14 illustrates an alternative to the embodiment of thecoupling 96 described above. In the embodiment ofFIG. 14 , there is provided acoupling 296 that is T-shaped, having arectangular endpiece 298 at the rearward end of a cylindrical or square shaft 297 on the rearwardly facingcircular surface 95 of theplunger 54. Such acoupling 296 engages thejaws 114 by rotation of thelocking mechanism endpiece 298 is parallel to the plane of thejaws 114, thedrive 100 is locked to theplunger 54 so that axial movement of thedrive 100 moves the plunger axially, in the forward direction to expel fluid form thesyringe cavity 61, or in a rearward direction to fill thecavity 61 with fluid. When theendpiece 298 is perpendicular to the plane of thejaws 114, thecoupling 296 will move into or out of engagement with thejaws 114 upon relative axial movement between theplunger 54 and thedrive 100. Thus, with this embodiment, rotational motion, rather than translational motion, causes engagement and disengagement of thecoupling 296 by thejaws 114. With this embodiment, orientation of thesyringe 32, when loaded into thejacket 31, is preferably maintained through the cooperation of the notches 151-153 and the tabs 154-156 (FIG. 4 ), so that thecoupling 296 will enter thejaws 114, when thesyringe 32 is inserted into thejacket 31, with theendpiece 298 perpendicular to the pair ofjaws 114. - The locking structure between the
syringe 32 and thepressure jacket 31 should provide for retention of thesyringe 32 in thejacket 31 against the force of the fluid pressure in thecavity 61 or axial force otherwise exerted on theplunger 54 by thedrive 100. This locking of thesyringe 32 to thejacket 31 is preferably achieved, as shown inFIG. 5 , by structure at or near theforward wall 57 of thesyringe case 50. In accordance with the embodiment ofFIG. 15 , such structure may includeexternal threads 200 on the forward end of thesyringe body 257, which mate withinternal threads 201 at the remote end of thejacket 31. With such an embodiment, thesyringe 32 is preferably provided with anannular flange 203 around thebody 257 at the juncture of thebody 257 with thesyringe front wall 258. Theflange 203 inhibits the flow of leaked fluid into the space between thesyringe body 257 and thejacket 31. With such an embodiment, thewall 258 is either thickened, provided with reinforcing such as theribs 208, or provided with other structure to resist deformation of thewall 258 under the pressure of the fluid within thecavity 61. - Alternatively, a
reusable split clip 210 may be employed to secure acontinuous flange 203 of such a syringe to acontinuous flange 212 at the end of the pressure jacket in the embodiment ofFIG. 16 . As a further alternative as shown inFIG. 17 , aring clip 210 a having anouter rim 215 and rotatably mounted to thesyringe 31, encircles and engages outwardly projecting threads of adisk flange 213 formed at the front end of thejacket 31, as thesyringe 32 is twisted onto thejacket 31, to engage the jacket in a manner similar to thethreads FIGS. 2-12 above. - The invention has been described in the context of its preferred embodiments. It will be appreciated by those skilled in the art that variations and alternatives to the embodiments described may be employed without departing from the principles of the present invention. Accordingly, this patent is not intended to be limited except by the scope of the following claims:
Claims (22)
1. A disposable replacement syringe for a front loadable injector for injecting liquid into an animal, where the injector has a syringe receiving opening on the front thereof and has syringe mating structure circumferentially displaced inside the opening, the disposable syringe comprising:
a hollow body having a cylindrical tubular wall, a central longitudinal axis, a closed forward end having a discharge outlet therein, and an open rearward end;
a plunger snugly slidable within the hollow body in direct contact with the inside of the tubular wall and having a rearwardly facing drive engaging coupling thereon;
an annular flange extending outwardly from the hollow body and monolithic therewith, the annular flange lying in a plane perpendicular to the longitudinal axis of the body; and
locking structure spaced longitudinally a fixed distance rearwardly from the annular flange monolithic with and extending radially from the tubular wall of the body a distance smaller than the outward extension of said annular flange, the locking structure being configured to engage the mating structure internal to the opening on the front of the injector to lock the syringe thereto and to thereby urge the annular flange against the opening.
2. The disposable replacement syringe of claim 1 for use with an injector having a pressure jacket extending forwardly therefrom, the jacket having a cylindrical bore therein, the opening of the injector being the hollow bore of the jacket, and wherein the mating structure is a plurality of internal sections fixedly located on the inside of the jacket, wherein:
the syringe locking structure comprises radially extending mating sections positioned in a plane perpendicular to the axis of the body of the syringe so as to align with internal sections on the jacket when the syringe is inserted in the jacket and to lock the syringe to the jacket.
3. The disposable replacement syringe of claim 2 , wherein:
the annular flange is in the form of a continuous annular ring surrounding the body; and
the locking structure forms means for sealably urging the annular flange against the jacket when the syringe is locked to the jacket to inhibit leakage of spilled fluid into the injector.
4. The disposable replacement syringe of claim 1 , wherein:
the annular flange extends outwardly from the forward end of the hollow body.
5. The disposable replacement syringe of claim 1 , wherein:
the locking structure extends radially outwardly from the tubular wall adjacent the forward end of the hollow body.
6. The disposable replacement syringe of claim 1 , wherein:
the locking structure comprises a four equally spaced sections lockable to internal sections of the mating structure on the injector upon rotation of 45 degrees about the axis.
7. The disposable replacement syringe of claim 1 , wherein:
the locking structure comprises four equally spaced sections each spanning not more than 45 degrees about the axis.
8. The syringe of claim 1 , for use with an injector having a tubular member extending forwardly from the front thereof and having a cylindrical bore therein forming the opening at the front of the injector, the tubular member having a circular front end lying in a plane; and further comprising:
means, including the locking structure, for urging the annular flange rearwardly against the front end of the tubular member.
9. The syringe of claim 1 for use with an injector having a continuous rim surrounding and forming the periphery of the opening, and wherein:
the annular flange is in the form of a continuous annular ring; and
the locking structure urges the annular flange rearwardly against the syringe receiving opening when the syringe is locked to the injector to form a seal with the opening to inhibit leakage of spilled fluid into the injector.
10. The disposable replacement syringe of claim 1 , wherein:
the locking structure includes a plurality of radially extending mating sections.
11. A front loadable power injector for injecting liquid into an animal comprising:
an injector having a housing, a syringe receiving opening and a plunger driving ram mounted in the housing and extendable along an axis through the opening;
a syringe having a hollow body having a cylindrical tubular wall, a central longitudinal axis, a closed forward end having a discharge outlet therein, an open rearward end, a plunger snugly slidable within the hollow body in direct contact with the inside of the tubular wall and having a rearwardly facing drive engaging coupling thereon, an annular flange monolithic therewith extending around and outwardly from the hollow body and perpendicular to the longitudinal axis of the body, and locking structure monolithic therewith spaced longitudinally rearwardly from the annular flange and extending radially from the tubular wall of the body a distance smaller than the outward extension of said annular flange;
the locking structure being sized to engage the injector at the opening so as to lock the syringe to the injector to thereby urge the annular flange against the opening.
12. The injector of claim 11 wherein:
the injector has a pressure jacket extending forwardly from the housing, the jacket having a cylindrical bore therein, the syringe receiving opening of the injector being in the bore of the jacket; and
the syringe is locked to the opening of the jacket.
13. The injector of claim 12 further comprising:
means including the locking structure for sealably urging the annular flange against the jacket.
14. The injector of claim 12 wherein:
the jacket has a circular front end lying in a plane; and
the annular flange is sealably urged rearwardly against the front end of the jacket.
15. The injector claim 11 wherein:
the annular flange is in the form of a continuous annular ring lying in a plane and surrounding the hollow body; and
the ring is configured such that, when urged against the opening, a seal is formed to inhibit leakage of spilled fluid into the injector.
16. The injector claim 11 wherein:
the annular flange extends outwardly from the forward end of the hollow body; and
the injector includes a cylindrical member extending forwardly from the injector housing and having a hollow bore therethrough, the syringe receiving opening being at an end of the bore remote from the injector housing.
17. The injector of claim 11 wherein:
the locking structure extends radially outwardly from the tubular wall adjacent the forward end of the hollow body of the syringe.
18. The injector of claim 11 wherein:
the locking structure and mating structure for engagement therewith at the opening each include four equally spaced thread sections; and
the sections are configured to mutually engage upon rotation of the syringe of 45 degrees.
19. The injector of claim 18 wherein:
the locking structure and mating structure for engagement therewith at the opening each include four equally spaced thread sections spanning not more than 45 degrees.
20. The injector of claim 11 wherein:
the injector housing has a tubular member extending forwardly from the front thereof and having a cylindrical bore therein forming the syringe receiving opening;
the tubular member has a circular front end lying in a plane; and
the annular flange is sealably urged rearwardly against the front end of the tubular member.
21. The injector of claim 11 wherein:
the locking structure and the mating structure therefor at the opening each include equally spaced thread sections; and
the sections are configured to mutually engage upon rotation of the syringe of 45 degrees.
22. The injector of claim 11 wherein:
the locking structure and the mating structure therefor at the opening each include equally spaced thread sections spanning not more than 45 degrees.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US11/458,283 US20060264744A1 (en) | 1991-06-07 | 2006-07-18 | Method and Apparatus for Injecting Fluid into Animals and Disposable Front Loadable Syringe Therefor |
Applications Claiming Priority (8)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US07/712,110 US5300031A (en) | 1991-06-07 | 1991-06-07 | Apparatus for injecting fluid into animals and disposable front loadable syringe therefor |
US07/881,782 US5279569A (en) | 1991-06-07 | 1992-05-11 | Front loading apparatus for insecting fluid into animals |
US08/158,765 US5456669A (en) | 1991-06-07 | 1993-11-30 | Method of front loading an injector and injecting fluid into animals therewith |
US08/455,984 US5738659A (en) | 1991-06-07 | 1995-05-31 | Method of injecting fluid into animals |
US08/924,017 US6315758B1 (en) | 1991-06-07 | 1997-08-29 | Method of injecting fluid into animals |
US09/970,289 US6659979B2 (en) | 1991-06-07 | 2001-10-02 | Method of injecting fluid into animals |
US10/730,302 US7081104B2 (en) | 1991-06-07 | 2003-12-08 | Method and apparatus for injecting fluid into animals and disposable front loadable syringe therefor |
US11/458,283 US20060264744A1 (en) | 1991-06-07 | 2006-07-18 | Method and Apparatus for Injecting Fluid into Animals and Disposable Front Loadable Syringe Therefor |
Related Parent Applications (7)
Application Number | Title | Priority Date | Filing Date |
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US07/712,110 Division US5300031A (en) | 1991-06-07 | 1991-06-07 | Apparatus for injecting fluid into animals and disposable front loadable syringe therefor |
US07/881,782 Division US5279569A (en) | 1991-06-07 | 1992-05-11 | Front loading apparatus for insecting fluid into animals |
US08/158,765 Continuation US5456669A (en) | 1991-06-07 | 1993-11-30 | Method of front loading an injector and injecting fluid into animals therewith |
US08/455,984 Continuation US5738659A (en) | 1991-06-07 | 1995-05-31 | Method of injecting fluid into animals |
US08/924,017 Division US6315758B1 (en) | 1991-06-07 | 1997-08-29 | Method of injecting fluid into animals |
US09/970,289 Division US6659979B2 (en) | 1991-06-07 | 2001-10-02 | Method of injecting fluid into animals |
US10/730,302 Division US7081104B2 (en) | 1991-06-07 | 2003-12-08 | Method and apparatus for injecting fluid into animals and disposable front loadable syringe therefor |
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US20060264744A1 true US20060264744A1 (en) | 2006-11-23 |
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US07/712,110 Expired - Lifetime US5300031A (en) | 1991-06-07 | 1991-06-07 | Apparatus for injecting fluid into animals and disposable front loadable syringe therefor |
US07/881,782 Expired - Lifetime US5279569A (en) | 1991-06-07 | 1992-05-11 | Front loading apparatus for insecting fluid into animals |
US08/158,765 Expired - Lifetime US5456669A (en) | 1991-06-07 | 1993-11-30 | Method of front loading an injector and injecting fluid into animals therewith |
US08/195,382 Expired - Lifetime US5451211A (en) | 1991-06-07 | 1994-02-14 | Disposable front loadable syringe for power injector for injecting fluid into animals |
US08/205,710 Expired - Lifetime US5456670A (en) | 1991-06-07 | 1994-03-03 | Power injector for injecting fluid into animals |
US08/417,823 Expired - Lifetime US5658261A (en) | 1991-06-07 | 1995-04-06 | Disposable front loadable syringe |
US08/455,984 Expired - Fee Related US5738659A (en) | 1991-06-07 | 1995-05-31 | Method of injecting fluid into animals |
US08/924,017 Expired - Fee Related US6315758B1 (en) | 1991-06-07 | 1997-08-29 | Method of injecting fluid into animals |
US09/970,289 Expired - Fee Related US6659979B2 (en) | 1991-06-07 | 2001-10-02 | Method of injecting fluid into animals |
US10/730,302 Expired - Fee Related US7081104B2 (en) | 1991-06-07 | 2003-12-08 | Method and apparatus for injecting fluid into animals and disposable front loadable syringe therefor |
US11/458,283 Abandoned US20060264744A1 (en) | 1991-06-07 | 2006-07-18 | Method and Apparatus for Injecting Fluid into Animals and Disposable Front Loadable Syringe Therefor |
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Application Number | Title | Priority Date | Filing Date |
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US07/712,110 Expired - Lifetime US5300031A (en) | 1991-06-07 | 1991-06-07 | Apparatus for injecting fluid into animals and disposable front loadable syringe therefor |
US07/881,782 Expired - Lifetime US5279569A (en) | 1991-06-07 | 1992-05-11 | Front loading apparatus for insecting fluid into animals |
US08/158,765 Expired - Lifetime US5456669A (en) | 1991-06-07 | 1993-11-30 | Method of front loading an injector and injecting fluid into animals therewith |
US08/195,382 Expired - Lifetime US5451211A (en) | 1991-06-07 | 1994-02-14 | Disposable front loadable syringe for power injector for injecting fluid into animals |
US08/205,710 Expired - Lifetime US5456670A (en) | 1991-06-07 | 1994-03-03 | Power injector for injecting fluid into animals |
US08/417,823 Expired - Lifetime US5658261A (en) | 1991-06-07 | 1995-04-06 | Disposable front loadable syringe |
US08/455,984 Expired - Fee Related US5738659A (en) | 1991-06-07 | 1995-05-31 | Method of injecting fluid into animals |
US08/924,017 Expired - Fee Related US6315758B1 (en) | 1991-06-07 | 1997-08-29 | Method of injecting fluid into animals |
US09/970,289 Expired - Fee Related US6659979B2 (en) | 1991-06-07 | 2001-10-02 | Method of injecting fluid into animals |
US10/730,302 Expired - Fee Related US7081104B2 (en) | 1991-06-07 | 2003-12-08 | Method and apparatus for injecting fluid into animals and disposable front loadable syringe therefor |
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US (11) | US5300031A (en) |
EP (3) | EP0587567B2 (en) |
JP (1) | JP3324752B2 (en) |
KR (1) | KR100203963B1 (en) |
AT (1) | ATE214953T1 (en) |
AU (1) | AU1277192A (en) |
CA (1) | CA2103352C (en) |
DE (2) | DE749757T1 (en) |
ES (1) | ES2171397T5 (en) |
WO (2) | WO1992021391A1 (en) |
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US8945051B2 (en) | 2009-07-24 | 2015-02-03 | Bayer Medical Care Inc. | Multi-fluid medical injector system and methods of operation |
US9474857B2 (en) | 2009-07-24 | 2016-10-25 | Bayer Healthcare Llc | Multi-fluid medical injector system and methods of operation |
US10751465B2 (en) | 2009-07-24 | 2020-08-25 | Bayer Healthcare Llc | Multi-fluid medical injector system and methods of operation |
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EP0587567B2 (en) | 2009-12-09 |
US6659979B2 (en) | 2003-12-09 |
EP0749757A3 (en) | 1997-05-07 |
EP0587567A1 (en) | 1994-03-23 |
US20020029017A1 (en) | 2002-03-07 |
US7081104B2 (en) | 2006-07-25 |
DE69232513T2 (en) | 2002-11-07 |
DE69232513D1 (en) | 2002-05-02 |
JP3324752B2 (en) | 2002-09-17 |
US20040122371A1 (en) | 2004-06-24 |
AU1277192A (en) | 1993-01-08 |
US5456669A (en) | 1995-10-10 |
CA2103352C (en) | 2000-06-27 |
JPH06507324A (en) | 1994-08-25 |
US5279569A (en) | 1994-01-18 |
US5658261A (en) | 1997-08-19 |
EP1421959A2 (en) | 2004-05-26 |
CA2103352A1 (en) | 1992-12-08 |
US5300031A (en) | 1994-04-05 |
EP1421959A3 (en) | 2004-06-16 |
KR100203963B1 (en) | 1999-06-15 |
EP0587567B1 (en) | 2002-03-27 |
DE69232513T3 (en) | 2010-07-15 |
ES2171397T5 (en) | 2010-04-30 |
US5738659A (en) | 1998-04-14 |
WO1992021391A1 (en) | 1992-12-10 |
EP0749757A2 (en) | 1996-12-27 |
ES2171397T3 (en) | 2002-09-16 |
ATE214953T1 (en) | 2002-04-15 |
WO1992021392A1 (en) | 1992-12-10 |
US5456670A (en) | 1995-10-10 |
DE749757T1 (en) | 1997-07-10 |
US5451211A (en) | 1995-09-19 |
US6315758B1 (en) | 2001-11-13 |
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