US20070107437A1 - Low emission combustion and method of operation - Google Patents

Low emission combustion and method of operation Download PDF

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Publication number
US20070107437A1
US20070107437A1 US11/280,664 US28066405A US2007107437A1 US 20070107437 A1 US20070107437 A1 US 20070107437A1 US 28066405 A US28066405 A US 28066405A US 2007107437 A1 US2007107437 A1 US 2007107437A1
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Prior art keywords
combustor
fuel
injectors
swirl
premixer
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US11/280,664
Inventor
Andrei Evulet
Balachandar Varatharajan
Jassin Fritz
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General Electric Co
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General Electric Co
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Priority to US11/280,664 priority Critical patent/US20070107437A1/en
Assigned to GENERAL ELECTRIC COMPANY reassignment GENERAL ELECTRIC COMPANY ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: VARATHARAJAN, BALACHANDAR (NMN), FRITZ, JASSIN MARCEL, EVULET, ANDREI
Priority to GB0622550A priority patent/GB2432206A/en
Priority to DE102006053679A priority patent/DE102006053679A1/en
Priority to JP2006308643A priority patent/JP2007139411A/en
Priority to CNA2006101719563A priority patent/CN1975259A/en
Publication of US20070107437A1 publication Critical patent/US20070107437A1/en
Abandoned legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23RGENERATING COMBUSTION PRODUCTS OF HIGH PRESSURE OR HIGH VELOCITY, e.g. GAS-TURBINE COMBUSTION CHAMBERS
    • F23R3/00Continuous combustion chambers using liquid or gaseous fuel
    • F23R3/02Continuous combustion chambers using liquid or gaseous fuel characterised by the air-flow or gas-flow configuration
    • F23R3/04Air inlet arrangements
    • F23R3/06Arrangement of apertures along the flame tube
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23RGENERATING COMBUSTION PRODUCTS OF HIGH PRESSURE OR HIGH VELOCITY, e.g. GAS-TURBINE COMBUSTION CHAMBERS
    • F23R3/00Continuous combustion chambers using liquid or gaseous fuel
    • F23R3/02Continuous combustion chambers using liquid or gaseous fuel characterised by the air-flow or gas-flow configuration
    • F23R3/16Continuous combustion chambers using liquid or gaseous fuel characterised by the air-flow or gas-flow configuration with devices inside the flame tube or the combustion chamber to influence the air or gas flow
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23RGENERATING COMBUSTION PRODUCTS OF HIGH PRESSURE OR HIGH VELOCITY, e.g. GAS-TURBINE COMBUSTION CHAMBERS
    • F23R3/00Continuous combustion chambers using liquid or gaseous fuel
    • F23R3/28Continuous combustion chambers using liquid or gaseous fuel characterised by the fuel supply
    • F23R3/286Continuous combustion chambers using liquid or gaseous fuel characterised by the fuel supply having fuel-air premixing devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23RGENERATING COMBUSTION PRODUCTS OF HIGH PRESSURE OR HIGH VELOCITY, e.g. GAS-TURBINE COMBUSTION CHAMBERS
    • F23R3/00Continuous combustion chambers using liquid or gaseous fuel
    • F23R3/28Continuous combustion chambers using liquid or gaseous fuel characterised by the fuel supply
    • F23R3/34Feeding into different combustion zones
    • F23R3/346Feeding into different combustion zones for staged combustion
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23RGENERATING COMBUSTION PRODUCTS OF HIGH PRESSURE OR HIGH VELOCITY, e.g. GAS-TURBINE COMBUSTION CHAMBERS
    • F23R3/00Continuous combustion chambers using liquid or gaseous fuel
    • F23R3/42Continuous combustion chambers using liquid or gaseous fuel characterised by the arrangement or form of the flame tubes or combustion chambers
    • F23R3/58Cyclone or vortex type combustion chambers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T50/00Aeronautics or air transport
    • Y02T50/60Efficient propulsion technologies, e.g. for aircraft

Definitions

  • the invention relates generally to combustors, and more particularly, to a low emission combustor and method of operation.
  • aeroderivative gas turbines are employed for applications such as power generation, marine propulsion, gas compression, cogeneration, offshore platform power and so forth.
  • a gas turbine includes a compressor for compressing an air flow and a combustor that combines the compressed air with fuel and ignites the mixture to generate a working gas. Further, the working gas is expanded through a turbine for power generation.
  • the combustor section is arranged coaxially with the compressor and turbine sections. Further, the design of the combustor section may be selected based upon the operational layout of the gas turbine.
  • the combustor employed in a particular gas turbine may be a can combustor, an annular combustor or a can-annular combustor.
  • the combustors for the gas turbines are designed to minimize emissions such as NO x and carbon monoxide emissions.
  • lean premixed combustion technology is employed to reduce the emissions from such systems.
  • NO x emissions are controlled by reducing the flame temperature in the reaction zone of the combustor. In operation, low flame temperature is achieved by premixing fuel and air prior to combustion.
  • the window of operability becomes very small for such combustors and the combustors are required to be operated away from the lean blow out limit. As a result, it is difficult to operate the premixers employed in the combustors outside of their design space.
  • lean premixed combustion may cause fluctuations in the position of the heat release zone leading to high fluctuations in pressure. Such fluctuations may reach high amplitudes and result in substantially higher NO x emissions that may damage the combustor hardware.
  • a combustor includes a combustor liner and a swirl premixer disposed on a head end of the combustor liner and configured to provide a fuel-air mixture to the combustor.
  • the combustor also includes a plurality of tangentially staged injectors disposed downstream of the swirl premixer on the combustor liner; wherein each of the plurality of injectors is configured to introduce the fuel-air mixture in a transverse direction to a longitudinal axis of the combustor and to sequentially ignite the fuel-air mixtures from adjacent tangential injectors.
  • a gas turbine system in another embodiment, includes a compressor configured to compress ambient air and a combustor in flow communication with the compressor, the combustor being configured to receive compressed air from the compressor and to combust a fuel stream to generate a combustor exit gas stream.
  • the gas turbine system also includes a turbine located downstream of the combustor and configured to expand the combustor exit gas stream.
  • the combustor includes a swirl premixer disposed on a head end of the combustor to induce a core swirl of a fuel-air mixture within the combustor and a plurality of tangential injectors disposed downstream of the swirl premixer; wherein each of the tangential injectors is configured to introduce fuel-air mixtures in a transverse direction to a longitudinal axis of the combustor to facilitate sequential ignition of the fuel-air mixtures through the injector.
  • a method of operating a combustor includes generating a core swirl flow of a fuel-air mixture within the combustor through a swirl premixer disposed at a head end of the combustor and transversely introducing fuel-air mixtures downstream of the swirl premixer through a plurality of injectors.
  • the method also includes sequentially igniting the fuel-air mixtures introduced through each of the injectors by utilizing heat from previous burnt gases from an adjacent injector.
  • FIG. 1 is a diagrammatical illustration of a gas turbine having a low emission combustor in accordance with aspects of the present technique
  • FIG. 2 is a diagrammatical illustration of the process of operation of the gas turbine of FIG. 1 in accordance with aspects of the present technique
  • FIG. 3 is a diagrammatical illustration of the low emission combustor of FIG. 1 in accordance with aspects of the present technique
  • FIG. 4 is a diagrammatical illustration of a configuration of tangential injectors and the axial swirl premixer at head end employed in the combustor of FIG. 3 in accordance with aspects of the present technique;
  • FIG. 5 is a cross-sectional view of another exemplary combustor in accordance with aspects of the present technique.
  • FIG. 6 is a diagrammatical illustration of zones of fuel staging and sequential ignition achieved through the tangential injectors and the head end swirl premixer of FIG. 3 in accordance with aspects of the present technique.
  • embodiments of the present technique function to reduce emissions in combustors such as in can combustors and can-annular combustors employed in gas turbines.
  • the present technique includes employing lean premixed fuel staging and flue gas recirculation within the combustor to enable a lean operation of the combustor with homogenous combustion to minimize emissions such as NO x emissions.
  • the lean premixed fuel staging enables a stable combustion with a substantially low flame temperature in the combustor to minimize emissions.
  • the combustor 12 is in flow communication with the compressor 14 and is configured to receive compressed air from the compressor 14 and to combust a fuel stream to generate a combustor exit gas stream.
  • the gas turbine 10 includes a turbine 16 located downstream of the combustor 12 .
  • the turbine 16 is configured to expand the combustor exit gas stream to drive an external load.
  • the compressor 16 is driven by the power generated by the turbine 16 via a shaft 18 .
  • FIG. 2 illustrates the process of operation of the gas turbine 10 of FIG. 1 .
  • the compressor 14 receives a flow of ambient air 20 and compresses the flow of ambient air 20 to produce a flow of compressed air 22 .
  • a boost compressor may be employed to receive and compress the flow of ambient air 20 . Further, this flow of compressed air from the boost compressor is channeled towards the compressor 14 for further compression.
  • the compressor 14 may include a plurality of compressors for increasing the power output of the gas turbine 10 .
  • the gas turbine 10 may include a low-pressure compressor and a high-pressure compressor.
  • the gas turbine 10 may include a low-pressure compressor, a medium-pressure compressor and a high-pressure compressor.
  • the compressed air flow 22 from the compressor 14 is then directed towards the combustor 12 for mixing and combustion with a fuel stream 24 and to generate a combustor exit gas stream 26 .
  • the combustor 12 includes a can combustor.
  • the combustor 12 includes a can-annular combustor.
  • the combustor exit gas stream 26 is expanded through the turbine 16 for driving an external load.
  • the combustor 12 employs fuel staging of the fuel stream 24 via a plurality of transverse injectors that will be described in detail below with reference to FIGS. 3-6 .
  • fuel staging refers to ignition of the fuel-air mixture at different points as it travels through the combustor 12 .
  • FIG. 3 is a diagrammatical illustration of a low emission combustor 30 of FIG. 1 .
  • the combustor 30 includes a combustor liner 32 and a swirl premixer 34 disposed on a head end of the combustor liner 32 .
  • the swirl premixer 34 is configured to provide a fuel-air mixture to the combustor 30 and to induce a core swirl of the fuel-air mixture within the combustor 30 .
  • the combustor 30 includes a Dry Low NO, (DLN) combustor.
  • the swirl premixer 34 is operated to induce the core swirl of the fuel-air mixture within the combustor 30 during a start-up, or acceleration, or a turndown condition of the combustor 30 .
  • the combustor 30 includes a plurality of tangentially staged injectors such as represented by reference numerals 36 , 38 , 40 and 42 .
  • the combustor 30 includes four tangentially staged injectors 36 , 38 , 40 and 42 .
  • a lesser or greater number of injectors may be employed in the combustor 30 .
  • the plurality of injectors 36 , 38 , 40 and 42 are arranged in a circumferentially staggered configuration on the combustor liner 32 to achieve the fuel staging within the combustor 30 .
  • the plurality of injectors 36 , 38 , 40 and 42 are staggered axially to achieve axial fuel staging within the combustor 30 .
  • each of the plurality of injectors 36 , 38 , 40 and 42 is configured to introduce fresh fuel-air mixture in a transverse direction to a longitudinal axis 44 of the combustor 30 and to sequentially ignite the fuel-air mixture.
  • transverse refers to a direction at right angles to the longitudinal axis 44 of the combustor 30 but off centerline of the combustor 30 .
  • the injectors 36 , 38 , 40 and 42 may introduce the fuel-air mixtures in a direction at an angle to the longitudinal axis.
  • the fuel injected through the plurality of injectors 36 , 38 , 40 and 42 includes natural gas, or hydrogen, or syngas, or a hydrocarbon, carbon monoxide, or combinations thereof.
  • each of the injectors 36 , 38 , 40 and 42 have a dual or multiple fuel capability and employs the premixed-prevaporize feature for the fuel.
  • the multiple fuel capability facilitates a backup fuel capability, particularly for liquid fuels such as distillates.
  • each of the tangential injectors 36 , 38 , 40 and 42 include fuel inlets 46 , 48 , 50 and 52 for supplying the fuel-air mixtures to respective tangential injectors 36 , 38 , 40 and 42 .
  • the injectors 36 , 38 , 40 and 42 may include associated valving to control the fuel supply to the injectors 36 , 38 , 40 and 42 .
  • the injectors 36 , 38 , 40 and 42 may generate a swirling flow to accelerate the premixing process.
  • the fuel-air mixtures introduced through the injectors 36 , 38 , 40 and 42 are ignited by utilizing heat from previous burnt gases from the injectors 36 , 38 , 40 and 42 and the heat released by the reaction of the swirl stabilized flame of the head end swirler.
  • the plurality of injectors 36 , 38 , 40 and 42 are configured to induce a tangential momentum inside the combustor 30 to facilitate flame stabilization within the combustor 30 and supplementing the swirling flow that is generated by the head end swirler 34 .
  • the core of the combustor 30 maintains a swirling movement and fresh lean mixtures are supplied perpendicular to the axis 44 of the combustor 30 .
  • the low swirl and tangential momentum of this fresh mixture of fuel and air induces a velocity substantially high enough to prevent flame holding on the combustor liner 32 or the tangential injectors 36 , 38 , 40 and 42 and to facilitate ignition of the fresh lean mixtures supplied through the injectors 36 , 38 , 40 and 42 .
  • the combustor 30 includes a plurality of dilution holes 54 disposed downstream of the injectors 36 , 38 , 40 and 42 for introducing dilution air to facilitate cooling of walls of the combustor liner 32 . The sequential ignition of the fuel-air mixtures supplied through the injectors 36 , 38 , 40 and 42 will be described below with reference to FIGS. 4-6 .
  • FIG. 4 is a diagrammatical illustration of an exemplary configuration 56 of tangential injectors employed in the combustor 30 of FIG. 3 .
  • the swirl premixer 34 is disposed at the head end of the combustor 30 (see FIG. 3 ) and a plurality of injectors such as 36 , 38 , 40 and 42 are arranged in a staggered circumferential or axial configuration to achieve the fuel staging within the combustor 30 .
  • the plurality of injectors 36 , 38 , 40 and 42 are configured to induce a torroidal movement of the fuel-air mixture via the fuel staging in addition to the core swirl generated by the swirl premixer 34 .
  • such staging is achieved by tangential injection of fresh fuel-air mixtures through the injectors 36 , 38 , 40 and 42 .
  • the injectors 36 , 38 , 40 and 42 introduce the fuel-air mixtures in a direction perpendicular to the longitudinal axis of the combustor.
  • the injectors 36 , 38 , 40 and 42 may introduce the fuel-air mixtures in a direction at an angle to the longitudinal axis from about 0 degrees to about 45 degrees.
  • the injectors 36 , 38 , 40 and 42 may be arranged in a staggered configuration to enable dynamics reduction within the combustor 30 .
  • a load staging capability may be achieved within the combustor 30 by operating a desired number of injectors 36 , 38 , 40 and 42 .
  • a selected number of the injectors 36 , 38 , 40 and 42 may be turned on while the other injectors are run cold to facilitate a turndown condition of the combustor.
  • the core swirl generated by the swirl premixer 34 facilitates flame stabilization in the combustor 30 and enables start-up of the combustor 30 when the tangential injectors 36 , 38 , 40 and 42 are not in operation and only air is being supplied to the latter.
  • the swirl premixer 34 facilitates ignition propagation from the swirl premixer 34 to the injectors 36 , 38 , 40 and 42 as described below with reference to FIGS. 5 and 6 .
  • the combustor head end fuel may be reduced to a minimum thus enabling a highly premixed operation mode that is close to the lean blow out point of the premixer, while fuel is being supplied to full operation via the tangential injectors 36 , 38 , 40 and 42 .
  • FIG. 5 is a cross-sectional view 60 of another exemplary combustor having tangential injection of fuel.
  • the combustor 60 receives a core swirl of air 62 .
  • the premixer 34 is disposed in the center of the combustor 60 and is aligned with the centerline 44 .
  • the premixer 34 is configured to introduce the fuel-air mixture within the combustor 60 .
  • the combustor may include an igniter (not shown) to ignite the fuel-air mixture during the startup condition of the combustor 60 .
  • fresh fuel-air mixtures are introduced in a transverse direction to the axis 44 of the combustor 60 via a plurality of injectors such as represented by reference numeral 64 disposed downstream of the swirler premixer 34 .
  • each of the plurality of injectors 64 receives fuel and air as represented by reference numerals 66 and 68 and this premixed mixture is introduced within the combustor 60 through each of the injectors 64 .
  • the injection of fuel-air mixtures via the plurality of injectors 64 and the head end swirl premixer 34 introduces a tangential momentum of the mixture within the core of the combustor 60 .
  • the upstream plenum of the combustor 60 functions as a large premixer and the reaction takes place downstream of the upstream plenum.
  • the fuel-air mixtures are sequentially ignited by previous burnt gases from an adjacent injector and the heat released by the reaction of the swirl stabilized flame 70 of the head end swirl premixer 34 . Further, the combustion process is completed in a burn out zone where any balance combustion air may be introduced.
  • the toroidal movement of the fuel-air mixture within the combustor facilitates flame stabilization.
  • the transverse injection of fuel-air mixtures facilitates self-sustaining ignition in the combustor 60 that will be described below with reference to FIG. 6 .
  • FIG. 6 is a diagrammatical illustration of zones 80 of fuel staging and sequential ignition achieved through the tangential injectors of FIG. 4 .
  • the sequential ignition is achieved through a premix-react-ignite mechanism inside the combustor.
  • the sequential ignition with the swirl and toroidal momentum inside the combustor substantially reduces emissions from the combustor and facilitates operability over a relatively larger window of temperatures.
  • the ignition can be characterized by four zones 80 that facilitate the flame stabilization and flue gas recirculation within the combustor.
  • the fuel and air introduced through the injector 40 is premixed in a premixing zone 82 and then subsequently in a mixing zone 84 .
  • the fuel-air mixtures are ignited in an ignition zone 86 .
  • the temperature in the ignition zone 86 is high enough to sustain combustion, chemical reactions take place in a reaction zone 88 .
  • the gases emerging from the reaction zone 88 enter a burnout zone 90 .
  • the ignition is facilitated via the premix-react ignite mechanism as described above.
  • the emerging premixed gas and air velocity out of each of the tangential premixers 36 , 38 , 40 and 42 is substantially larger than the local flame speed, thus preventing the flame to flash back into the tangential premixers.
  • the premixing continues in the premixing zone 82 between the fuel and air supplied to each of the premixers 36 , 38 , 40 and 42 .
  • mixing with hot gases resulted from the combustion at the core of the combustor develops in the mixing zone 84 . As a result, the fresh mixtures are ignited spontaneously upon reaching the ignition conditions.
  • the momentum carries the burnt gases and mixes them completely with the core resulting in a homogeneous and complete reaction in the reaction zone 88 , where the core has a substantially higher axial momentum along the axis 44 (see FIG. 3 ).
  • This is achieved by inducing a low swirl and large axial momentum (i.e. low swirl number) in tangential premixing tubes.
  • the momentum facilitates the swirling movement in the core and flame is stabilized using this arrangement.
  • the core flame 70 is thus not scrubbing against the wall of the liner 42 and thus the walls of the said liner 42 are kept cooler.
  • the fuel-air mixtures introduced at each location are continuously ignited from the previous burnt gases thus facilitating self-sustaining ignition within the combustor.
  • the premix-react-ignition mechanism employed by the injectors 36 , 38 , 40 and 42 facilitates a stabilized flame in the center of the combustor or a hot core while preventing the hot gas scrubbing of the liner and domeplate of the combustor.
  • the tangential injectors 36 , 38 , 40 and 42 may be employed for sequential ignition for various fuel-to-air ratios for controlling stability, flue gas recirculation of partially or fully burnt gases. This will achieve lowering of the emissions and elimination of the aerodynamic flame stabilization requirement by introducing self-sustaining ignition.
  • the various aspects of the method described hereinabove have utility in different applications such as combustors employed in gas turbines.
  • the fuel staging achieved in a combustor via transverse introduction of fuel-air mixtures in the combustor facilitates flame stabilization away from the combustor walls.
  • the present technique enables reduction of emissions particularly NOx emissions from such combustors thereby facilitating the operation of the gas turbine in an environmentally friendly manner.
  • the fuel staging described above may be employed with a variety of fuels thus providing fuel flexibility of the system while maintaining acceptable levels of pressure fluctuations across a required turbine load.
  • the technique described above may be employed in the existing can or can-annular combustors to reduce emissions and achieve a relatively high stability of the flame.

Abstract

A combustor is provided. The combustor includes a combustor liner and a swirl premixer disposed on a head end of the combustor liner and configured to provide a fuel-air mixture to the combustor. The combustor also includes a plurality of tangentially staged injectors disposed downstream of the swirl premixer on the combustor liner, wherein each of the plurality of injectors is configured to introduce the fuel-air mixture in a transverse direction to a longitudinal axis of the combustor and to sequentially ignite the fuel-air mixtures from adjacent tangential injectors.

Description

    BACKGROUND
  • The invention relates generally to combustors, and more particularly, to a low emission combustor and method of operation.
  • Various types of gas turbine systems are known and are in use. For example, aeroderivative gas turbines are employed for applications such as power generation, marine propulsion, gas compression, cogeneration, offshore platform power and so forth. Typically, a gas turbine includes a compressor for compressing an air flow and a combustor that combines the compressed air with fuel and ignites the mixture to generate a working gas. Further, the working gas is expanded through a turbine for power generation. Typically, the combustor section is arranged coaxially with the compressor and turbine sections. Further, the design of the combustor section may be selected based upon the operational layout of the gas turbine. For example, the combustor employed in a particular gas turbine may be a can combustor, an annular combustor or a can-annular combustor.
  • Moreover, the combustors for the gas turbines are designed to minimize emissions such as NOx and carbon monoxide emissions. In certain systems, lean premixed combustion technology is employed to reduce the emissions from such systems. Typically, NOx emissions are controlled by reducing the flame temperature in the reaction zone of the combustor. In operation, low flame temperature is achieved by premixing fuel and air prior to combustion. Unfortunately, the window of operability becomes very small for such combustors and the combustors are required to be operated away from the lean blow out limit. As a result, it is difficult to operate the premixers employed in the combustors outside of their design space. Moreover, when sufficiently lean flames are subjected to power setting changes, flow disturbances, or variations in fuel composition, the resulting equivalence ratio perturbations may cause loss of combustion. Such a blowout may cause loss of power and expensive down times in stationary turbines.
  • Furthermore, lean premixed combustion may cause fluctuations in the position of the heat release zone leading to high fluctuations in pressure. Such fluctuations may reach high amplitudes and result in substantially higher NOx emissions that may damage the combustor hardware.
  • Accordingly, there is a need for a combustor that has reduced NOx emissions while operating at full power. It would also be advantageous to provide a combustor for a gas turbine that will work on a variety of fuels, while maintaining acceptable levels of pressure fluctuations across the turbine load.
  • BRIEF DESCRIPTION
  • Briefly, according to one embodiment a combustor is provided. The combustor includes a combustor liner and a swirl premixer disposed on a head end of the combustor liner and configured to provide a fuel-air mixture to the combustor. The combustor also includes a plurality of tangentially staged injectors disposed downstream of the swirl premixer on the combustor liner; wherein each of the plurality of injectors is configured to introduce the fuel-air mixture in a transverse direction to a longitudinal axis of the combustor and to sequentially ignite the fuel-air mixtures from adjacent tangential injectors.
  • In another embodiment, a gas turbine system is provided. The gas turbine system includes a compressor configured to compress ambient air and a combustor in flow communication with the compressor, the combustor being configured to receive compressed air from the compressor and to combust a fuel stream to generate a combustor exit gas stream. The gas turbine system also includes a turbine located downstream of the combustor and configured to expand the combustor exit gas stream. The combustor includes a swirl premixer disposed on a head end of the combustor to induce a core swirl of a fuel-air mixture within the combustor and a plurality of tangential injectors disposed downstream of the swirl premixer; wherein each of the tangential injectors is configured to introduce fuel-air mixtures in a transverse direction to a longitudinal axis of the combustor to facilitate sequential ignition of the fuel-air mixtures through the injector.
  • In another embodiment, a method of operating a combustor is provided. The method includes generating a core swirl flow of a fuel-air mixture within the combustor through a swirl premixer disposed at a head end of the combustor and transversely introducing fuel-air mixtures downstream of the swirl premixer through a plurality of injectors. The method also includes sequentially igniting the fuel-air mixtures introduced through each of the injectors by utilizing heat from previous burnt gases from an adjacent injector.
  • DRAWINGS
  • These and other features, aspects, and advantages of the present invention will become better understood when the following detailed description is read with reference to the accompanying drawings in which like characters represent like parts throughout the drawings, wherein:
  • FIG. 1 is a diagrammatical illustration of a gas turbine having a low emission combustor in accordance with aspects of the present technique;
  • FIG. 2 is a diagrammatical illustration of the process of operation of the gas turbine of FIG. 1 in accordance with aspects of the present technique;
  • FIG. 3 is a diagrammatical illustration of the low emission combustor of FIG. 1 in accordance with aspects of the present technique;
  • FIG. 4 is a diagrammatical illustration of a configuration of tangential injectors and the axial swirl premixer at head end employed in the combustor of FIG. 3 in accordance with aspects of the present technique;
  • FIG. 5 is a cross-sectional view of another exemplary combustor in accordance with aspects of the present technique; and
  • FIG. 6 is a diagrammatical illustration of zones of fuel staging and sequential ignition achieved through the tangential injectors and the head end swirl premixer of FIG. 3 in accordance with aspects of the present technique.
  • DETAILED DESCRIPTION
  • As discussed in detail below, embodiments of the present technique function to reduce emissions in combustors such as in can combustors and can-annular combustors employed in gas turbines. In particular, the present technique includes employing lean premixed fuel staging and flue gas recirculation within the combustor to enable a lean operation of the combustor with homogenous combustion to minimize emissions such as NOx emissions. In a present embodiment, the lean premixed fuel staging enables a stable combustion with a substantially low flame temperature in the combustor to minimize emissions. Turning now to the drawings and referring first to FIG. 1 a gas turbine 10 having a low emission combustor 12 is illustrated. The gas turbine 10 includes a compressor 14 configured to compress ambient air. The combustor 12 is in flow communication with the compressor 14 and is configured to receive compressed air from the compressor 14 and to combust a fuel stream to generate a combustor exit gas stream. In addition, the gas turbine 10 includes a turbine 16 located downstream of the combustor 12. The turbine 16 is configured to expand the combustor exit gas stream to drive an external load. In the illustrated embodiment, the compressor 16 is driven by the power generated by the turbine 16 via a shaft 18.
  • FIG. 2 illustrates the process of operation of the gas turbine 10 of FIG. 1. In operation, the compressor 14 receives a flow of ambient air 20 and compresses the flow of ambient air 20 to produce a flow of compressed air 22. In certain embodiments, a boost compressor may be employed to receive and compress the flow of ambient air 20. Further, this flow of compressed air from the boost compressor is channeled towards the compressor 14 for further compression. As will be appreciated by one skilled in the art, depending on the operational layout, the compressor 14 may include a plurality of compressors for increasing the power output of the gas turbine 10. For example, the gas turbine 10 may include a low-pressure compressor and a high-pressure compressor. Alternatively, the gas turbine 10 may include a low-pressure compressor, a medium-pressure compressor and a high-pressure compressor.
  • The compressed air flow 22 from the compressor 14 is then directed towards the combustor 12 for mixing and combustion with a fuel stream 24 and to generate a combustor exit gas stream 26. In one embodiment, the combustor 12 includes a can combustor. In another embodiment, the combustor 12 includes a can-annular combustor. Further, the combustor exit gas stream 26 is expanded through the turbine 16 for driving an external load. In the illustrated embodiment, the combustor 12 employs fuel staging of the fuel stream 24 via a plurality of transverse injectors that will be described in detail below with reference to FIGS. 3-6. As used herein, the term “fuel staging” refers to ignition of the fuel-air mixture at different points as it travels through the combustor 12.
  • FIG. 3 is a diagrammatical illustration of a low emission combustor 30 of FIG. 1. In the illustrated embodiment, the combustor 30 includes a combustor liner 32 and a swirl premixer 34 disposed on a head end of the combustor liner 32. The swirl premixer 34 is configured to provide a fuel-air mixture to the combustor 30 and to induce a core swirl of the fuel-air mixture within the combustor 30. In one embodiment, the combustor 30 includes a Dry Low NO, (DLN) combustor. In certain embodiments, the swirl premixer 34 is operated to induce the core swirl of the fuel-air mixture within the combustor 30 during a start-up, or acceleration, or a turndown condition of the combustor 30.
  • Further, the combustor 30 includes a plurality of tangentially staged injectors such as represented by reference numerals 36, 38, 40 and 42. In the illustrated embodiment, the combustor 30 includes four tangentially staged injectors 36, 38, 40 and 42. However, a lesser or greater number of injectors may be employed in the combustor 30. Further, the plurality of injectors 36, 38, 40 and 42 are arranged in a circumferentially staggered configuration on the combustor liner 32 to achieve the fuel staging within the combustor 30. In one embodiment, the plurality of injectors 36, 38, 40 and 42 are staggered axially to achieve axial fuel staging within the combustor 30. In the illustrated embodiment, each of the plurality of injectors 36, 38, 40 and 42 is configured to introduce fresh fuel-air mixture in a transverse direction to a longitudinal axis 44 of the combustor 30 and to sequentially ignite the fuel-air mixture. As used herein, the term “transverse” refers to a direction at right angles to the longitudinal axis 44 of the combustor 30 but off centerline of the combustor 30. In certain embodiments, the injectors 36, 38, 40 and 42 may introduce the fuel-air mixtures in a direction at an angle to the longitudinal axis. The fuel injected through the plurality of injectors 36, 38, 40 and 42 includes natural gas, or hydrogen, or syngas, or a hydrocarbon, carbon monoxide, or combinations thereof. However, a variety of other fuels may be envisaged. In some embodiments, each of the injectors 36, 38, 40 and 42 have a dual or multiple fuel capability and employs the premixed-prevaporize feature for the fuel. Advantageously, the multiple fuel capability facilitates a backup fuel capability, particularly for liquid fuels such as distillates.
  • In the illustrated embodiment, each of the tangential injectors 36, 38, 40 and 42 include fuel inlets 46, 48, 50 and 52 for supplying the fuel-air mixtures to respective tangential injectors 36, 38, 40 and 42. In addition, the injectors 36, 38, 40 and 42 may include associated valving to control the fuel supply to the injectors 36, 38, 40 and 42. In certain embodiments, the injectors 36, 38, 40 and 42 may generate a swirling flow to accelerate the premixing process. In operation, the fuel-air mixtures introduced through the injectors 36, 38, 40 and 42 are ignited by utilizing heat from previous burnt gases from the injectors 36, 38, 40 and 42 and the heat released by the reaction of the swirl stabilized flame of the head end swirler.
  • Further, the plurality of injectors 36, 38, 40 and 42 are configured to induce a tangential momentum inside the combustor 30 to facilitate flame stabilization within the combustor 30 and supplementing the swirling flow that is generated by the head end swirler 34. Thus, the core of the combustor 30 maintains a swirling movement and fresh lean mixtures are supplied perpendicular to the axis 44 of the combustor 30. Additionally, the low swirl and tangential momentum of this fresh mixture of fuel and air induces a velocity substantially high enough to prevent flame holding on the combustor liner 32 or the tangential injectors 36, 38, 40 and 42 and to facilitate ignition of the fresh lean mixtures supplied through the injectors 36, 38, 40 and 42. In the illustrated embodiment, the combustor 30 includes a plurality of dilution holes 54 disposed downstream of the injectors 36, 38, 40 and 42 for introducing dilution air to facilitate cooling of walls of the combustor liner 32. The sequential ignition of the fuel-air mixtures supplied through the injectors 36, 38, 40 and 42 will be described below with reference to FIGS. 4-6.
  • FIG. 4 is a diagrammatical illustration of an exemplary configuration 56 of tangential injectors employed in the combustor 30 of FIG. 3. As illustrated, the swirl premixer 34 is disposed at the head end of the combustor 30 (see FIG. 3) and a plurality of injectors such as 36, 38, 40 and 42 are arranged in a staggered circumferential or axial configuration to achieve the fuel staging within the combustor 30. The plurality of injectors 36, 38, 40 and 42 are configured to induce a torroidal movement of the fuel-air mixture via the fuel staging in addition to the core swirl generated by the swirl premixer 34. Particularly, such staging is achieved by tangential injection of fresh fuel-air mixtures through the injectors 36, 38, 40 and 42. In the illustrated embodiment, the injectors 36, 38, 40 and 42 introduce the fuel-air mixtures in a direction perpendicular to the longitudinal axis of the combustor. Alternatively, the injectors 36, 38, 40 and 42 may introduce the fuel-air mixtures in a direction at an angle to the longitudinal axis from about 0 degrees to about 45 degrees. In certain embodiments, the injectors 36, 38, 40 and 42 may be arranged in a staggered configuration to enable dynamics reduction within the combustor 30. In some embodiments, a load staging capability may be achieved within the combustor 30 by operating a desired number of injectors 36, 38, 40 and 42. In operation, a selected number of the injectors 36, 38, 40 and 42 may be turned on while the other injectors are run cold to facilitate a turndown condition of the combustor.
  • In operation, the core swirl generated by the swirl premixer 34 facilitates flame stabilization in the combustor 30 and enables start-up of the combustor 30 when the tangential injectors 36, 38, 40 and 42 are not in operation and only air is being supplied to the latter. Once the flame has been stabilized using the swirl premixer 34 at the head end of the combustor 30 and possibly a pilot flame, the swirl premixer 34 facilitates ignition propagation from the swirl premixer 34 to the injectors 36, 38, 40 and 42 as described below with reference to FIGS. 5 and 6. Further, once the ignition is propagated to the injectors 36, 38, 40 and 42 the combustor head end fuel may be reduced to a minimum thus enabling a highly premixed operation mode that is close to the lean blow out point of the premixer, while fuel is being supplied to full operation via the tangential injectors 36, 38, 40 and 42.
  • FIG. 5 is a cross-sectional view 60 of another exemplary combustor having tangential injection of fuel. As described above, the combustor 60 receives a core swirl of air 62. In this embodiment, the premixer 34 is disposed in the center of the combustor 60 and is aligned with the centerline 44. The premixer 34 is configured to introduce the fuel-air mixture within the combustor 60. In certain embodiments, the combustor may include an igniter (not shown) to ignite the fuel-air mixture during the startup condition of the combustor 60. Additionally, fresh fuel-air mixtures are introduced in a transverse direction to the axis 44 of the combustor 60 via a plurality of injectors such as represented by reference numeral 64 disposed downstream of the swirler premixer 34. In the illustrated embodiment, each of the plurality of injectors 64 receives fuel and air as represented by reference numerals 66 and 68 and this premixed mixture is introduced within the combustor 60 through each of the injectors 64. The injection of fuel-air mixtures via the plurality of injectors 64 and the head end swirl premixer 34 introduces a tangential momentum of the mixture within the core of the combustor 60. In the present embodiment, the upstream plenum of the combustor 60 functions as a large premixer and the reaction takes place downstream of the upstream plenum.
  • Additionally, the fuel-air mixtures are sequentially ignited by previous burnt gases from an adjacent injector and the heat released by the reaction of the swirl stabilized flame 70 of the head end swirl premixer 34. Further, the combustion process is completed in a burn out zone where any balance combustion air may be introduced. In the illustrated embodiment, the toroidal movement of the fuel-air mixture within the combustor facilitates flame stabilization. In addition, the transverse injection of fuel-air mixtures facilitates self-sustaining ignition in the combustor 60 that will be described below with reference to FIG. 6.
  • FIG. 6 is a diagrammatical illustration of zones 80 of fuel staging and sequential ignition achieved through the tangential injectors of FIG. 4. In the illustrated embodiment, the sequential ignition is achieved through a premix-react-ignite mechanism inside the combustor. The sequential ignition with the swirl and toroidal momentum inside the combustor substantially reduces emissions from the combustor and facilitates operability over a relatively larger window of temperatures.
  • In the illustrated embodiment, for each of the injectors 36, 38, 40 and 42 the ignition can be characterized by four zones 80 that facilitate the flame stabilization and flue gas recirculation within the combustor. For example, the fuel and air introduced through the injector 40 is premixed in a premixing zone 82 and then subsequently in a mixing zone 84. Further, the fuel-air mixtures are ignited in an ignition zone 86. Once the temperature in the ignition zone 86 is high enough to sustain combustion, chemical reactions take place in a reaction zone 88. Subsequently, the gases emerging from the reaction zone 88 enter a burnout zone 90. Similarly, for each of injectors 36, 38 and 42 the ignition is facilitated via the premix-react ignite mechanism as described above.
  • In the illustrated embodiment, the emerging premixed gas and air velocity out of each of the tangential premixers 36, 38, 40 and 42 is substantially larger than the local flame speed, thus preventing the flame to flash back into the tangential premixers. Further, the premixing continues in the premixing zone 82 between the fuel and air supplied to each of the premixers 36, 38, 40 and 42. Additionally, mixing with hot gases resulted from the combustion at the core of the combustor develops in the mixing zone 84. As a result, the fresh mixtures are ignited spontaneously upon reaching the ignition conditions. Further, the momentum carries the burnt gases and mixes them completely with the core resulting in a homogeneous and complete reaction in the reaction zone 88, where the core has a substantially higher axial momentum along the axis 44 (see FIG. 3). This is achieved by inducing a low swirl and large axial momentum (i.e. low swirl number) in tangential premixing tubes. It should be noted that the momentum facilitates the swirling movement in the core and flame is stabilized using this arrangement. The core flame 70 is thus not scrubbing against the wall of the liner 42 and thus the walls of the said liner 42 are kept cooler.
  • In the illustrated embodiment, the fuel-air mixtures introduced at each location are continuously ignited from the previous burnt gases thus facilitating self-sustaining ignition within the combustor. Further, the premix-react-ignition mechanism employed by the injectors 36, 38, 40 and 42 facilitates a stabilized flame in the center of the combustor or a hot core while preventing the hot gas scrubbing of the liner and domeplate of the combustor. The tangential injectors 36, 38, 40 and 42 may be employed for sequential ignition for various fuel-to-air ratios for controlling stability, flue gas recirculation of partially or fully burnt gases. This will achieve lowering of the emissions and elimination of the aerodynamic flame stabilization requirement by introducing self-sustaining ignition.
  • The various aspects of the method described hereinabove have utility in different applications such as combustors employed in gas turbines. As noted above, the fuel staging achieved in a combustor via transverse introduction of fuel-air mixtures in the combustor facilitates flame stabilization away from the combustor walls. Further, the present technique enables reduction of emissions particularly NOx emissions from such combustors thereby facilitating the operation of the gas turbine in an environmentally friendly manner. In addition, the fuel staging described above may be employed with a variety of fuels thus providing fuel flexibility of the system while maintaining acceptable levels of pressure fluctuations across a required turbine load. Moreover, the technique described above may be employed in the existing can or can-annular combustors to reduce emissions and achieve a relatively high stability of the flame.
  • While only certain features of the invention have been illustrated and described herein, many modifications and changes will occur to those skilled in the art. It is, therefore, to be understood that the appended claims are intended to cover all such modifications and changes as fall within the true spirit of the invention.

Claims (33)

1. A combustor, comprising:
a combustor liner;
a swirl premixer disposed on a head end of the combustor liner and configured to provide a fuel-air mixture to the combustor; and
a plurality of tangentially staged injectors disposed downstream of the swirl premixer on the combustor liner; wherein each of the plurality of injectors is configured to introduce the fuel-air mixture in a transverse direction to a longitudinal axis of the combustor and to sequentially ignite the fuel-air mixtures from adjacent tangential injectors.
2. The combustor of claim 1, wherein the combustor comprises a can combustor, or a can-annular combustor.
3. The combustor of claim 1, wherein the fuel mixtures introduced through the plurality of injectors are ignited by utilizing heat from previous burnt gases from the injectors.
4. The combustor of claim 1, wherein the plurality of injectors are configured to induce a torroidal momentum inside the combustor to facilitate flame stabilization.
5. The combustor of claim 1, wherein the swirl premixer is configured to induce a core swirl of the fuel-air mixture within the combustor during a startup, or an acceleration, or a turndown condition of the combustor.
6. The combustor of claim 1, wherein the combustor comprises a Dry Low Emission (DLE) combustor.
7. The combustor of claim 1, wherein the plurality of injectors are configured to introduce the fuel-air mixture in a direction at an angle to the axis of the combustor.
8. The combustor of claim 1, wherein the fuel comprises a natural gas, or hydrogen, or syngas, or a hydrocarbon, or carbon monoxide, or a distillate fuel or combinations thereof.
9. The combustor of claim 1, further comprising a plurality of dilution holes disposed downstream of the injectors for introducing dilution air to facilitate cooling of combustor walls.
10. The combustor of claim 1, further comprising an igniter to ignite the fuel-air mixture during the startup condition of the combustor.
11. The combustor of claim 1, wherein the plurality of injectors are arranged in a staggered configuration on the combustor liner to achieve fuel staging within the combustor.
12. The combustor of claim 11, wherein the plurality of injectors may be staggered axially or tangentially to achieve dynamics reduction.
13. A gas turbine system, comprising:
a compressor configured to compress ambient air;
a combustor in flow communication with the compressor, the combustor being configured to receive compressed air from the compressor and to combust a fuel stream to generate a combustor exit gas stream; wherein the combustor comprises:
a swirl premixer disposed on a head end of the combustor to induce a core swirl of a fuel-air mixture within the combustor; and
a plurality of tangential injectors disposed downstream of the swirl premixer; wherein each of the tangential injectors is configured to introduce fuel-air mixtures in a transverse direction to a longitudinal axis of the combustor to facilitate sequential ignition of the fuel-air mixtures through the injector; and
a turbine located downstream of the combustor and configured to expand the combustor exit gas stream.
14. The gas turbine system of claim 13, wherein the combustor comprises a can combustor, or a can-annular combustor.
15. The gas turbine system of claim 13, wherein the plurality of injectors is configured to induce a torroidal movement of the fuel-air mixture inside the combustor to facilitate flame stabilization.
16. The gas turbine system of claim 15, wherein the swirl premixer and the plurality of injectors are configured to substantially reduce pollutant emissions from the combustor.
17. The gas turbine system of claim 16, wherein the swirl premixer and the plurality of injectors are configured to facilitate a turndown capability of the combustor and to facilitate mode switching to move from a 0% load to about 100% load.
18. The gas turbine system of claim 15, wherein the core swirl of the fuel-air mixture generated by the swirl premixer facilitates ignition propagation from the swirl premixer to the plurality of injectors.
19. The gas turbine system of claim 15, wherein each of the plurality of injectors is configured to facilitate self-ignition of the fuel-air mixture through previous burnt gases from an adjacent injector.
20. The gas turbine system of claim 15, wherein the plurality of injectors are configured to introduce the fuel-air mixture in a direction at an angle to the longitudinal axis of the combustor.
21. The gas turbine system of claim 15, wherein the fuel comprises a natural gas, or hydrogen, or syngas, or a hydrocarbon, or combinations thereof.
22. A method of operating a combustor, comprising:
generating a core swirl flow of a fuel-air mixture within the combustor through a swirl premixer disposed at a head end of the combustor;
transversely introducing fuel-air mixtures downstream of the swirl premixer through a plurality of injectors; and
sequentially igniting the fuel-air mixtures introduced through each of the injectors by utilizing heat from previous burnt gases from an adjacent injector.
23. The method of claim 22, comprising substantially reducing pollutant emissions generated from the combustor via fuel staging achieved through the swirl premixer and the plurality of injectors.
24. The method of claim 22, comprising inducing a toroidal movement of the fuel-air mixture within the combustor to facilitate flame stabilization.
25. The method of claim 22, further comprising introducing fuel-air mixtures in a direction at an angle to a longitudinal axis of combustor through the plurality of injectors.
26. The method of claim 22, comprising achieving flame stabilization within the combustor through the swirl premixer during startup of the combustor and subsequently by self-sustaining ignition of the fuel-air mixtures through the plurality of injectors.
27. A method of reducing emissions from a combustor, comprising:
disposing a swirler premixer at a head end of the combustor to provide a core swirl flow of a fuel-air mixture to the combustor; and
coupling a plurality of tangentially staged injectors downstream of the swirler premixer to introduce fuel-air mixtures in a transverse direction to a longitudinal axis of the combustor and to facilitate sequential ignition of the fuel-air mixtures through the injectors.
28. The method of claim 27, wherein the core swirl flow of the fuel-air mixture generated by the swirl premixer facilitates ignition propagation from the swirl premixer to the plurality of injectors.
29. The method of claim 28, wherein ignition propagation from the swirl premixer to the plurality of injectors facilitates flame stabilization via recirculation of previous burnt gases within the combustor.
30. A combustor, comprising:
a combustor housing;
a swirl premixer disposed on a head end of the combustor housing and configured to provide a fuel-air mixture to the combustor; and
a plurality of tangentially staged injectors disposed downstream of the swirl premixer on the combustor housing; wherein each of the plurality of injectors is configured to introduce the fuel-air mixture in a transverse direction to a longitudinal axis of the combustor and to sequentially ignite the fuel-air mixtures from adjacent tangential injectors.
31. The combustor of claim 30, wherein the fuel mixtures introduced through the plurality of injectors are ignited by utilizing heat from previous burnt gases from the injectors.
32. The combustor of claim 30, wherein the plurality of injectors are configured to induce a torroidal momentum inside the combustor to facilitate flame stabilization.
33. The combustor of claim 30, wherein the swirl premixer is configured to induce a core swirl of the fuel-air mixture within the combustor during a startup, or an acceleration, or a turndown condition of the combustor.
US11/280,664 2005-11-15 2005-11-15 Low emission combustion and method of operation Abandoned US20070107437A1 (en)

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GB0622550D0 (en) 2006-12-20
JP2007139411A (en) 2007-06-07

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