US20080105698A1 - Flexible Container - Google Patents

Flexible Container Download PDF

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Publication number
US20080105698A1
US20080105698A1 US11/793,226 US79322605A US2008105698A1 US 20080105698 A1 US20080105698 A1 US 20080105698A1 US 79322605 A US79322605 A US 79322605A US 2008105698 A1 US2008105698 A1 US 2008105698A1
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United States
Prior art keywords
flexible container
stiffening element
container according
lateral wall
mandrel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US11/793,226
Inventor
Massimo Paradiso
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Individual
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Individual
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Publication date
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Publication of US20080105698A1 publication Critical patent/US20080105698A1/en
Abandoned legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D43/00Lids or covers for rigid or semi-rigid containers
    • B65D43/02Removable lids or covers
    • B65D43/0202Removable lids or covers without integral tamper element
    • B65D43/0204Removable lids or covers without integral tamper element secured by snapping over beads or projections
    • B65D43/0212Removable lids or covers without integral tamper element secured by snapping over beads or projections only on the outside, or a part turned to the outside, of the mouth
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/08Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/36Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7841Holding or clamping means for handling purposes
    • B29C65/7847Holding or clamping means for handling purposes using vacuum to hold at least one of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
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    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
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    • B29C66/1122Single lap to lap joints, i.e. overlap joints
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    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/13Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
    • B29C66/131Single flanged joints, i.e. one of the parts to be joined being rigid and flanged in the joint area
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43Joining a relatively small portion of the surface of said articles
    • B29C66/432Joining a relatively small portion of the surface of said articles for making tubular articles or closed loops, e.g. by joining several sheets ; for making hollow articles or hollow preforms
    • B29C66/4322Joining a relatively small portion of the surface of said articles for making tubular articles or closed loops, e.g. by joining several sheets ; for making hollow articles or hollow preforms by joining a single sheet to itself
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/49Internally supporting the, e.g. tubular, article during joining
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/53Joining single elements to tubular articles, hollow articles or bars
    • B29C66/534Joining single elements to open ends of tubular or hollow articles or to the ends of bars
    • B29C66/5344Joining single elements to open ends of tubular or hollow articles or to the ends of bars said single elements being substantially annular, i.e. of finite length, e.g. joining flanges to tube ends
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/54Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles
    • B29C66/542Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles joining hollow covers or hollow bottoms to open ends of container bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/61Joining from or joining on the inside
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/61Joining from or joining on the inside
    • B29C66/612Making circumferential joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/63Internally supporting the article during joining
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
    • B29C66/73921General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/82Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
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    • B29C66/82261Wedges
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    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
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    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
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    • B65D3/00Rigid or semi-rigid containers having bodies or peripheral walls of curved or partially-curved cross-section made by winding or bending paper without folding along defined lines
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    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
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    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2105/00Rigid or semi-rigid containers made by assembling separate sheets, blanks or webs
    • B31B2105/002Making boxes characterised by the shape of the blanks from which they are formed
    • B31B2105/0022Making boxes from tubular webs or blanks, e.g. with separate bottoms, including tube or bottom forming operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/26Folding sheets, blanks or webs
    • B31B50/28Folding sheets, blanks or webs around mandrels, e.g. for forming bottoms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
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    • B65D2251/00Details relating to container closures
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    • B65D2251/0006Upper closure
    • B65D2251/0018Upper closure of the 43-type
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2251/00Details relating to container closures
    • B65D2251/0003Two or more closures
    • B65D2251/0068Lower closure
    • B65D2251/0093Membrane
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2543/00Lids or covers essentially for box-like containers
    • B65D2543/00009Details of lids or covers for rigid or semi-rigid containers
    • B65D2543/00018Overall construction of the lid
    • B65D2543/00064Shape of the outer periphery
    • B65D2543/00074Shape of the outer periphery curved
    • B65D2543/00092Shape of the outer periphery curved circular
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2543/00Lids or covers essentially for box-like containers
    • B65D2543/00009Details of lids or covers for rigid or semi-rigid containers
    • B65D2543/00018Overall construction of the lid
    • B65D2543/00259Materials used
    • B65D2543/00296Plastic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2543/00Lids or covers essentially for box-like containers
    • B65D2543/00009Details of lids or covers for rigid or semi-rigid containers
    • B65D2543/00444Contact between the container and the lid
    • B65D2543/00481Contact between the container and the lid on the inside or the outside of the container
    • B65D2543/0049Contact between the container and the lid on the inside or the outside of the container on the inside, or a part turned to the inside of the mouth of the container
    • B65D2543/00527NO contact
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
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    • B65D2543/00Lids or covers essentially for box-like containers
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    • B65D2543/00444Contact between the container and the lid
    • B65D2543/00481Contact between the container and the lid on the inside or the outside of the container
    • B65D2543/00537Contact between the container and the lid on the inside or the outside of the container on the outside, or a part turned to the outside of the mouth of the container
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2543/00Lids or covers essentially for box-like containers
    • B65D2543/00009Details of lids or covers for rigid or semi-rigid containers
    • B65D2543/00444Contact between the container and the lid
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    • B65D2543/0062Groove or hollow bead
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2543/00Lids or covers essentially for box-like containers
    • B65D2543/00009Details of lids or covers for rigid or semi-rigid containers
    • B65D2543/00444Contact between the container and the lid
    • B65D2543/00592Snapping means
    • B65D2543/00601Snapping means on the container
    • B65D2543/00675Periphery concerned
    • B65D2543/00685Totality
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2543/00Lids or covers essentially for box-like containers
    • B65D2543/00009Details of lids or covers for rigid or semi-rigid containers
    • B65D2543/00444Contact between the container and the lid
    • B65D2543/00592Snapping means
    • B65D2543/00712Snapping means on the lid
    • B65D2543/00722Profiles
    • B65D2543/0074Massive bead
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2543/00Lids or covers essentially for box-like containers
    • B65D2543/00009Details of lids or covers for rigid or semi-rigid containers
    • B65D2543/00444Contact between the container and the lid
    • B65D2543/00592Snapping means
    • B65D2543/00712Snapping means on the lid
    • B65D2543/00787Periphery concerned
    • B65D2543/00796Totality
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2543/00Lids or covers essentially for box-like containers
    • B65D2543/00009Details of lids or covers for rigid or semi-rigid containers
    • B65D2543/00824Means for facilitating removing of the closure
    • B65D2543/00833Integral tabs, tongues, handles or similar
    • B65D2543/00842Integral tabs, tongues, handles or similar outside of the lid

Definitions

  • the present invention relates to an expandable mandrel (or expansion chuck), a flexible container intended to contain products in either solid or liquid form, and a process for making this container by means of the said expandable mandrel (or expansion chuck), according to the precharacterizing clauses of Claims 1 , 12 and 17 .
  • Rigid, semi-rigid and flexible containers for containing liquids or solid substances are commonly used in large-scale distribution of food products. These containers are usually made from multi-layer materials.
  • containers for food products which consist of a single sheet of plastics material wrapped around the product. This sheet is heat-welded on its two opposing flaps in order to form a kind of tubular sachet to enclose the product.
  • a further drawback concerns the shape of the flexible container. This is because these flexible containers have a truncated conical shape which, while having various advantages, does not provide the maximum storage capacity for a given area used.
  • the object of the present invention is to provide a sealed, flexible and reclosable cylindrical container for containing both solid and liquid products.
  • FIG. 1 shows a partially exploded and partially sectional view of a first embodiment of the flexible container according to the present invention
  • FIGS. 2 to 9 show schematically the steps of the process for producing the flexible container of the type shown in FIG. 4 , according to the present invention
  • FIG. 10 shows a perspective view of the expandable mandrel, in the expanded configuration, used in the process shown in FIGS. 2 to 9 , according to the present invention
  • FIG. 11 shows a sectional view taken along the line XII-XII of the expandable mandrel of FIG. 13 ;
  • FIG. 12 shows a front view of the mandrel of FIG. 11 in the expanded configuration
  • FIG. 13 shows a front view of the mandrel of FIG. 11 in the retracted configuration.
  • the number 1 indicates the whole of a flexible container for containing either solid or liquid products, particularly food products, such as grains or ground coffee.
  • the container 1 comprises a containing part formed by a lateral wall of flexible material 2 creating a first opening 3 and a second opening 4 . These openings 3 and 4 are associated, respectively, with reclosable closing means 5 and a base 6 .
  • the reclosable closing means 5 comprise:
  • stiffening element 7 which can be associated with the said first opening 3 ;
  • a closing element 8 which can be joined by a positive connection to the said stiffening element 7 .
  • stiffening element 7 can stiffen the lateral wall 2 in the proximity of the first opening 3 and creates a passage which allows the exit of the product contained in the container 1 .
  • the stiffening element 7 consists of a tubular element (or sleeve or ring) having two opposing ends 7 A and 7 B and a side 7 C of predetermined height “H”.
  • the stiffening element 7 consists of an element with a circular cross section.
  • stiffening element 7 having a circular section is only preferred, mainly for aesthetic reasons; however, there is no reason why a stiffening element of elliptical or polygonal section should not be used as the stiffening element 7 .
  • the stiffening element 7 can comprise a lattice having a number of holes, to permit the measured extraction of the product contained in the container 1 .
  • This closing element 8 consists of a cap 8 A having a side 8 B.
  • both the stiffening element 7 and the cap 8 A can be made by a moulding operation and formed from a thermoplastic material such as polyethylene.
  • the first opening 3 of the container 1 is associated with the stiffening element 7 by a heat-sealing operation; in other words, the lateral wall 2 is joined to the side 7 C by the application of pressure and heat.
  • the lateral wall 2 can be joined to the stiffening element 7 on the outer wall of the side 7 C. This has the advantageous result that the lateral wall 2 conceals the stiffening element 7 (at least partially) from the view of a user.
  • the lateral wall 2 can be joined to the stiffening element 7 on the inner wall of the side 7 C.
  • This heat-sealing operation can be carried out with a heating iron of annular shape, or by ultrasound or induction.
  • the base 6 comprises a side 6 A on which the lower end of the lateral wall 2 bears.
  • the operation of heat sealing between the (inner or outer) side 6 A of the base 6 can be carried out with a heating iron of annular shape, or by ultrasound or by induction, so as to hermetically seal the opening 4 of the container 1 .
  • the base 6 can be of substantially discoid shape or can have any shape consisting of curved portions joined together.
  • the base 6 consists of an element with a circular cross section.
  • the use of the base 6 with a circular cross section is only preferred, mainly for aesthetic reasons: there is no reason why a base of elliptical or polygonal shape should not be used as the base.
  • thermoplastic material is mouldable and can be, for example, polyethylene.
  • the lateral wall 2 of the container 1 is closed on to itself and heat-sealed along a longitudinal profile 2 A seamlessly. This produces a containing part which can have a substantially cylindrical or tubular shape.
  • the lateral wall 2 consists of a polymer film comprising an inner layer which can be heat-sealed on to the inner or outer sides of the base 6 and of the stiffening element 7 , and an outer layer which can be heat-sealed along the longitudinal profile 2 A. If necessary, the lateral wall 2 also comprises an interposed joining film such as an aluminium (Al) film.
  • Al aluminium
  • the material forming the lateral wall 2 is a material compatible with the material forming the base 6 and the stiffening element 7 ; the term “compatible” denotes that the material forming the lateral wall 2 can be made to adhere, under the action of heat with a simultaneous pressing action, to the thermoplastic material forming the base 6 and the stiffening element 7 . Therefore, if the base 6 (and/or the stiffening element 7 ) consists of polyethylene, the wall 2 will be made from polyethylene, and similarly, if the base 6 (and/or the stiffening element 7 ) is made from polypropylene, the aforesaid lateral wall 2 will be also made from polypropylene.
  • This solution provides a container 1 , in which the base 6 and the stiffening element 7 and the containing part (in other words the lateral wall 2 ) form a single whole.
  • the reclosable closing means 5 additionally comprise a membrane seal 9 .
  • This seal 9 extends over the whole area of the first opening 3 ; in other words, it completely covers the opening 3 , thus preventing the exit of the product.
  • the membrane seal 9 is heat-sealed to the end 7 A of the stiffening element 7 by heating (with a heating iron, ultrasound or induction) so as to ensure the perfect adhesion of the seal 9 to the said stiffening element.
  • the seal 9 consists of a layered laminated sheet which comprises:
  • the membrane seal 9 is therefore associated with the stiffening element, thus providing effective hygienic protection of the product contained in the container 1 .
  • the membrane seal 9 is provided with a tab 10 to enable the container 1 to be opened for the first time.
  • This tab 10 is outside the heat-seal, thus providing the user with a convenient and particularly strong gripping point.
  • the tab 10 makes it possible to carry out the “stripping” operation, in other words the removal of the seal 9 .
  • the membrane seal 9 is therefore a security seal whose removal indicates that the container 1 has been opened.
  • the presence of the cap 8 enables the opening 3 of the container 1 to be closed when the membrane seal 9 has been removed by the user at the time of first use; the cap 8 then prevents the exit of the product contained in the container 1 and preserves the flavour of the product contained in it.
  • the positive connection between the stiffening element 7 and the cap 8 A takes the form of a pressure or snap-fitting engagement.
  • the stiffening element 7 has on its side 7 C a peripheral rim 7 D which can engage with a corresponding peripheral rim 8 C formed on the inner surface of the side 8 B of the cap 8 A.
  • a different kind of coupling between the stiffening element 7 and the cap 8 A is provided.
  • a coupling of the male and female thread type (not shown in the figures) can be provided in place of the aforesaid snap-fitting between the stiffening element 7 and the cap 8 A.
  • the stiffening element 7 would have a plurality of threads on its outer side for engagement with corresponding threads present on the inner surface of the side 8 B of the cap 8 A.
  • the diameter D 1 of the base 6 in the preferred embodiment, can be identical to the diameter D 2 of the stiffening element 7 .
  • the shape assumed by the container 1 is cylindrical.
  • a user wishing to dispense a quantity of product must initially remove the cap 8 A so as to uncover the membrane seal 9 .
  • the removal of the cap 8 A takes place in different ways, according to the type of engagement provided between the stiffening element 7 and the cap 8 A, in other words by exerting a tractive force or by unscrewing the cap respectively.
  • the user inclines the container 1 , to cause the product contained in the container to pass out through the passage delimited by the stiffening element 7 .
  • the user When the desired quantity of product has been dispensed, the user re-seals the container by fitting the cap 8 A.
  • the expandable mandrel 11 ( FIGS. 10 to 13 ) is of the type which can cause a circumferential expansion of the body 11 A of the mandrel 11 , in other words of the type which can change from a first retracted or minimum diameter configuration ( FIG. 13 ) to a second expanded or maximum diameter configuration ( FIG. 12 ).
  • the base 6 and the stiffening element 7 can be made by a moulding process which is independent from (or outside the line of) the process for making the container 1 .
  • the inventive process includes an initial step during which the stiffening element 7 is positioned on the expandable mandrel 11 by means of suitable mechanical manipulators (not shown in the attached figures).
  • the expandable mandrel 11 advantageously comprises a first circumferential seat 12 for receiving this stiffening element 7 .
  • the expandable mandrel 11 is in the retracted configuration, in other words the minimum diameter configuration ( FIG. 13 ).
  • the mandrel 11 has a diameter D′ which is less than the diameter D 2 (or D 1 ) of the stiffening element 7 , to facilitate the fitting of the latter on to the mandrel 11 .
  • the mandrel 11 When the stiffening element 7 has been positioned in the seat 12 , the mandrel 11 is radially expanded so as to change to the second configuration ( FIG. 12 ). This expansion causes the lateral wall 20 of the body 11 A of the mandrel 11 to expand circumferentially to a diameter D′′.
  • the lateral wall 20 of the body 11 A of the mandrel 11 bears on the surface of the inner wall 7 E of the stiffening element 7 so as to secure and retain it ( FIG. 3 ).
  • this second seat 13 is provided at the free end 11 B of the mandrel 11 , in other words is spaced longitudinally apart from the portion in which the stiffening element 7 is retained.
  • base 6 is also fitted on the mandrel by means of mechanical manipulators (not shown in the figures).
  • the base 6 is retained in the seat 13 provided at the free end 11 B of the mandrel 11 by means of a suction device (not shown in the figures).
  • such a suction device may be of the type which can create a fall in atmospheric pressure, in other words which can create a pneumatic vacuum.
  • the free end 11 B of the mandrel 11 comprises a plurality of holes 19 associated for operation with the suction device.
  • a step is provided, as shown in FIGS. 10 and 11 , in which the containing wall 2 is created.
  • the film 14 forms the lateral wall 2 of the flexible container 1 .
  • the free flap 14 A of this film 14 is positioned on the body of the mandrel 11 by means of the aforementioned mechanical equipment and is retained in position there by the vacuum generation device ( FIG. 11 ).
  • this device can provide sufficient suction to retain the film 14 firmly on the body of the mandrel 11 .
  • the lateral wall 20 of the body 11 A of the mandrel 11 comprises a plurality of holes 16 positioned longitudinally along the axis X-X.
  • these holes 16 are associated for operation with the suction device.
  • the expandable mandrel 11 can be rotated about its own longitudinal axis X-X by suitable motor means (not shown in the figures).
  • the rotation of the mandrel 11 must be such that the portion unwound from the reel 15 is sufficient to form the lateral wall 2 of the container 1 .
  • the lateral wall 20 of the body 11 A of the mandrel 11 is substantially continuous, so as to provide an adequate support for the flap 14 A of the film 14 .
  • This configuration formed by the lateral wall 20 of the body 11 A of the mandrel 11 makes it possible to produce a flexible container of the type shown in FIG. 1 .
  • a second free flap 14 B is created, which is also retained on the lateral wall 20 of the body 11 A of the mandrel 11 by means of the pneumatic vacuum creation device.
  • the film 14 is wound around the body 11 A of the mandrel 11 in such a way that the two flaps 14 A and 14 B are overlapped ( FIG. 9 ).
  • FIG. 9 which shows a further step of the inventive process, it will be noted that there is a sealing unit 17 for carrying out a sealing operation on both flaps 14 A and 14 B of the film 14 to carry out the longitudinal sealing 2 A of the flexible container 1 .
  • the sealing operation consists of a heat-sealing operation which can be carried out by ultrasound or by induction.
  • a second sealing unit 18 preferably of the type with a sealing head in the form of an arc, for carrying out the operation of heat sealing the film 15 to the stiffening element 7 ( FIG. 5 ) and to the base 6 ( FIG. 6 ) respectively.
  • the mandrel 11 is retracted to the minimum diameter D′, enabling the container 1 formed in this way to be removed, for example by means of mechanical manipulators (not shown in the figures).
  • the step of making the containing part of the container 1 in other words the lateral wall 2 , can be carried out in one separate operation independently of the process of making the container 1 described herein.
  • This film 15 is then cut by suitable cutting means, so as to form the two free flaps. At this point, the free ends are heat-sealed together to form a containing part having a substantially tubular shape.
  • This containing part is then coupled by heat-sealing to the stiffening element 7 and the base 6 according to the steps described above.
  • the expandable mandrel 11 comprises:
  • the body 11 A extending along the predetermined longitudinal direction X-X having a lateral wall 20 ;
  • the lateral wall 20 being formed by a plurality of longitudinal sectors 21 extending parallel to the longitudinal direction X-X;
  • actuator means 22 associated for operation with the said plurality of longitudinal sectors 21 to cause a reversible radial expansion of the said plurality of longitudinal sectors 21 .
  • actuator means 22 enable the mandrel 11 to change between a first retracted configuration ( FIG. 16 ), in which the mandrel 11 has a minimum diameter D′, and a second expanded configuration ( FIG. 17 ), in which the mandrel 11 has a maximum diameter D′′.
  • the change between the first retracted configuration ( FIG. 16 ) and the second expanded configuration ( FIG. 17 ) makes it possible to obtain a corresponding circumferential expansion of the lateral wall 20 of the body 11 A of the mandrel 11 .
  • the plurality of longitudinal sectors 21 into which the body 11 A of the mandrel 11 is divided consists of four longitudinal sectors 21 A- 21 D extending along the longitudinal axis X-X.
  • the longitudinal sides 23 of each sector of the said plurality of sectors 21 are comb-shaped.
  • each sector is interleaved in a comblike way with the corresponding longitudinal sides of the adjacent sectors, in such a way that the lateral wall 20 of the said body 11 A of the mandrel 11 is substantially continuous when the said plurality of longitudinal sectors 21 are in the said second expanded configuration ( FIG. 12 ).
  • the opposing sides 23 of the adjacent sectors 21 A and 21 B are consequently interleaved in a comblike way with each other.
  • the characteristic according to which the longitudinal sides 23 of each sector 21 A- 21 D are interleaved in a comblike way with the corresponding longitudinal sides of the adjacent sectors makes it possible for the body 11 A of the mandrel 11 to have a cylindrical shape.
  • the actuator means 22 enable the mandrel 11 to be changed between the first retracted configuration ( FIG. 13 ), in which it has a minimum diameter D′, and the second expanded configuration ( FIG. 12 ), in which it has a maximum diameter D′′.
  • the actuator means 22 comprise:
  • expander means 25 which can expand radially to cause the said radial expansion of the said plurality of longitudinal sectors 21 A- 21 D from the said first retracted configuration ( FIG. 13 ), in which it has a minimum diameter D′, to the second expanded configuration ( FIG. 12 ), in which it has a maximum diameter D′′, and vice versa.
  • the expander means 25 comprise at least one sliding block 25 A, while the pushing element 24 has a tapered profile 24 A at one of its ends.
  • the expander means 25 consist of two sliding blocks, each of which is fixed to the body 11 A of the mandrel 11 by suitable fixing means 28 .
  • each sliding block 25 A is coupled in sliding engagement to the tapered profile 24 A of the pushing element 24 .
  • the coupling between the sliding block 25 A and the tapered profile 24 A of the said pushing element 24 takes place along an inclined plane, so as to generate a wedge effect between the said sliding block 25 A and the said pushing element 24 .
  • the sliding block 25 A is interposed between the said plurality of sectors 21 A- 21 D and the said tapered profile 24 A of the said pushing element 24 .
  • the pushing element 24 consists of a piston which is actuated by actuating means (not shown in the figures).
  • actuating means are capable of actuating the said piston with a reciprocating motion between a bottom dead centre, corresponding to the retracted configuration of the mandrel, in other words the configuration in which the mandrel 11 has the minimum diameter D′, to an upper dead centre, corresponding to the expanded configuration of the mandrel 11 , in other words the configuration in which the mandrel 11 has the maximum diameter D′′.
  • the linear motion of the pushing element 24 is converted into a radial expansion motion of the plurality of longitudinal sectors 21 so as to provide, in the expanded configuration, a mandrel 11 having a substantially continuous lateral wall 20 , thus enabling a flexible container of the type shown in FIG. 1 to be produced by the process described above.
  • the expandable mandrel 11 additionally comprises:
  • a first circumferential seat 12 for housing the stiffening element 7 of the flexible container 1 ;
  • a second circumferential seat 13 opposite the said first seat 12 , the said second seat 13 being capable of receiving the base 6 of the said flexible container 1 .
  • a plurality of holes 16 associated for operation with the pneumatic vacuum generation device are positioned on the wall 20 of the body 11 A of the mandrel 11 .
  • FIG. 14 shows a channel 26 which can provide fluid communication between the holes 16 and the suction device.
  • the plurality of holes 16 are positioned longitudinally along the direction X-X so as to efficiently retain the flaps 14 A and 14 B of the flexible film 14 .
  • the free end 11 B of the mandrel 11 is the seat of a further plurality of holes 19 , also associated for operation with the suction device by means of another channel 27 .
  • This plurality of holes 19 enables the base 6 to be retained during the process of making the flexible container 1 .

Abstract

The present invention relates to a flexible container. In particular, the flexible container for containing either solid or liquid products, comprising a lateral wall of flexible material forming a first and a second end opening, these openings being associated, respectively, with reclosable closing means and a base, wherein the reclosable closing means comprise a stiffening element which forms a passage to allow the exit of the product and can be associated with said first opening so as to stiffen said lateral wall in the proximity of the first opening, and a closing element which can be coupled by means of a positive connection to the stiffening element to close the passage.

Description

  • The present invention relates to an expandable mandrel (or expansion chuck), a flexible container intended to contain products in either solid or liquid form, and a process for making this container by means of the said expandable mandrel (or expansion chuck), according to the precharacterizing clauses of Claims 1, 12 and 17.
  • For simplicity of explanation, the present description is provided without restrictive intent with particular reference to a flexible container which is particularly suitable for use in containing food products in powder and granular form, such as ground coffee.
  • Rigid, semi-rigid and flexible containers for containing liquids or solid substances are commonly used in large-scale distribution of food products. These containers are usually made from multi-layer materials.
  • For example, there are known flexible containers of the envelope or sachet type, completely heat-sealed on their peripheral edges, consisting of multi-layer flexible materials, and intended to contain food products.
  • There are also known containers for food products which consist of a single sheet of plastics material wrapped around the product. This sheet is heat-welded on its two opposing flaps in order to form a kind of tubular sachet to enclose the product.
  • Although these containers are satisfactory in many respects, they have a drawback related to the opening operation.
  • This is because this type of container becomes torn when the consumer opens it.
  • This adversely affects the possibility of reclosing the container and means that the product must be consumed in a rather short period, in order to avoid degradation of the organoleptic qualities of the product.
  • A further drawback concerns the shape of the flexible container. This is because these flexible containers have a truncated conical shape which, while having various advantages, does not provide the maximum storage capacity for a given area used.
  • In view of the prior art described above, the object of the present invention is to provide a sealed, flexible and reclosable cylindrical container for containing both solid and liquid products.
  • This object is achieved by means of an expandable mandrel, according to Claim 1, a process for making the flexible container by means of the said expandable mandrel, the said process being in accordance with Claim 12, and the said flexible container, according to Claim 17.
  • By means of the present invention it is possible to make a flexible container which is inexpensive, more usable and hygienically protected, by comparison with known containers.
  • Furthermore, according to one embodiment, it is possible to produce a flexible container of cylindrical shape.
  • Further characteristics and advantages of the expandable mandrel, the flexible container and the production method according to the present invention will be made clear by the following description of a number of preferred examples of embodiment, provided for guidance only and without restrictive intent, with reference to the attached figures, in which:
  • FIG. 1 shows a partially exploded and partially sectional view of a first embodiment of the flexible container according to the present invention;
  • FIGS. 2 to 9 show schematically the steps of the process for producing the flexible container of the type shown in FIG. 4, according to the present invention;
  • FIG. 10 shows a perspective view of the expandable mandrel, in the expanded configuration, used in the process shown in FIGS. 2 to 9, according to the present invention;
  • FIG. 11 shows a sectional view taken along the line XII-XII of the expandable mandrel of FIG. 13;
  • FIG. 12 shows a front view of the mandrel of FIG. 11 in the expanded configuration;
  • FIG. 13 shows a front view of the mandrel of FIG. 11 in the retracted configuration.
  • With reference to the attached figures, the number 1 indicates the whole of a flexible container for containing either solid or liquid products, particularly food products, such as grains or ground coffee.
  • The container 1 comprises a containing part formed by a lateral wall of flexible material 2 creating a first opening 3 and a second opening 4. These openings 3 and 4 are associated, respectively, with reclosable closing means 5 and a base 6.
  • The reclosable closing means 5 comprise:
  • a stiffening element 7 which can be associated with the said first opening 3; and
  • a closing element 8 which can be joined by a positive connection to the said stiffening element 7.
  • It should be noted that the stiffening element 7 can stiffen the lateral wall 2 in the proximity of the first opening 3 and creates a passage which allows the exit of the product contained in the container 1.
  • In this specific embodiment, the stiffening element 7 consists of a tubular element (or sleeve or ring) having two opposing ends 7A and 7B and a side 7C of predetermined height “H”.
  • In the specific embodiment which is illustrated, the stiffening element 7 consists of an element with a circular cross section.
  • Clearly, the use of a stiffening element 7 having a circular section is only preferred, mainly for aesthetic reasons; however, there is no reason why a stiffening element of elliptical or polygonal section should not be used as the stiffening element 7.
  • In another embodiment (not shown in the attached figures), the stiffening element 7 can comprise a lattice having a number of holes, to permit the measured extraction of the product contained in the container 1.
  • To close the container 1 and thus prevent the exit of the contained product, the closing element 8 is provided. This closing element 8 consists of a cap 8A having a side 8B.
  • Preferably, both the stiffening element 7 and the cap 8A can be made by a moulding operation and formed from a thermoplastic material such as polyethylene.
  • It should be noted that the first opening 3 of the container 1 is associated with the stiffening element 7 by a heat-sealing operation; in other words, the lateral wall 2 is joined to the side 7C by the application of pressure and heat.
  • In a preferred embodiment, the lateral wall 2 can be joined to the stiffening element 7 on the outer wall of the side 7C. This has the advantageous result that the lateral wall 2 conceals the stiffening element 7 (at least partially) from the view of a user.
  • Alternatively, the lateral wall 2 can be joined to the stiffening element 7 on the inner wall of the side 7C.
  • This heat-sealing operation can be carried out with a heating iron of annular shape, or by ultrasound or induction.
  • It should be noted that the base 6 comprises a side 6A on which the lower end of the lateral wall 2 bears.
  • In this case also, the operation of heat sealing between the (inner or outer) side 6A of the base 6 can be carried out with a heating iron of annular shape, or by ultrasound or by induction, so as to hermetically seal the opening 4 of the container 1.
  • The base 6 can be of substantially discoid shape or can have any shape consisting of curved portions joined together.
  • In the preferred embodiment, the base 6 consists of an element with a circular cross section.
  • Clearly, the use of the base 6 with a circular cross section is only preferred, mainly for aesthetic reasons: there is no reason why a base of elliptical or polygonal shape should not be used as the base.
  • The material from which this base 6 is made is, for example, a thermoplastic material. This thermoplastic material is mouldable and can be, for example, polyethylene.
  • To provide the hermetic sealing of the container 1, the lateral wall 2 of the container 1 is closed on to itself and heat-sealed along a longitudinal profile 2A seamlessly. This produces a containing part which can have a substantially cylindrical or tubular shape.
  • For this purpose, the lateral wall 2 consists of a polymer film comprising an inner layer which can be heat-sealed on to the inner or outer sides of the base 6 and of the stiffening element 7, and an outer layer which can be heat-sealed along the longitudinal profile 2A. If necessary, the lateral wall 2 also comprises an interposed joining film such as an aluminium (Al) film.
  • It is also possible to interpose other joining films, such as nylon (N) or cellulose films, for the production of the lateral wall 2.
  • It should be noted that the material forming the lateral wall 2 is a material compatible with the material forming the base 6 and the stiffening element 7; the term “compatible” denotes that the material forming the lateral wall 2 can be made to adhere, under the action of heat with a simultaneous pressing action, to the thermoplastic material forming the base 6 and the stiffening element 7. Therefore, if the base 6 (and/or the stiffening element 7) consists of polyethylene, the wall 2 will be made from polyethylene, and similarly, if the base 6 (and/or the stiffening element 7) is made from polypropylene, the aforesaid lateral wall 2 will be also made from polypropylene.
  • This solution provides a container 1, in which the base 6 and the stiffening element 7 and the containing part (in other words the lateral wall 2) form a single whole.
  • The reclosable closing means 5 additionally comprise a membrane seal 9. This seal 9 extends over the whole area of the first opening 3; in other words, it completely covers the opening 3, thus preventing the exit of the product.
  • Advantageously, the membrane seal 9 is heat-sealed to the end 7A of the stiffening element 7 by heating (with a heating iron, ultrasound or induction) so as to ensure the perfect adhesion of the seal 9 to the said stiffening element.
  • For example, the seal 9 consists of a layered laminated sheet which comprises:
  • an outer layer of polyester which provides the necessary mechanical tear resistance;
  • an intermediate layer of aluminium; and
  • a layer of high-adhesion varnish or plastic film which is joined to the stiffening element 7.
  • The membrane seal 9 is therefore associated with the stiffening element, thus providing effective hygienic protection of the product contained in the container 1.
  • As shown in the attached figures, the membrane seal 9 is provided with a tab 10 to enable the container 1 to be opened for the first time. This tab 10 is outside the heat-seal, thus providing the user with a convenient and particularly strong gripping point.
  • The tab 10 makes it possible to carry out the “stripping” operation, in other words the removal of the seal 9.
  • The membrane seal 9 is therefore a security seal whose removal indicates that the container 1 has been opened.
  • The presence of the cap 8 enables the opening 3 of the container 1 to be closed when the membrane seal 9 has been removed by the user at the time of first use; the cap 8 then prevents the exit of the product contained in the container 1 and preserves the flavour of the product contained in it.
  • In the specific embodiment shown in FIG. 1, it should be noted that the positive connection between the stiffening element 7 and the cap 8A takes the form of a pressure or snap-fitting engagement.
  • For this purpose, the stiffening element 7 has on its side 7C a peripheral rim 7D which can engage with a corresponding peripheral rim 8C formed on the inner surface of the side 8B of the cap 8A.
  • Alternatively, a different kind of coupling between the stiffening element 7 and the cap 8A is provided. For example, a coupling of the male and female thread type (not shown in the figures) can be provided in place of the aforesaid snap-fitting between the stiffening element 7 and the cap 8A.
  • For this purpose, the stiffening element 7 would have a plurality of threads on its outer side for engagement with corresponding threads present on the inner surface of the side 8B of the cap 8A.
  • Clearly, a person skilled in the art can replace the aforesaid snap-fitting or the aforesaid male and female thread coupling between the stiffening element 7 and the closing element 8 with other types of engagement or coupling which are structurally and/or functionally equivalent.
  • It should be noted that the diameter D1 of the base 6, in the preferred embodiment, can be identical to the diameter D2 of the stiffening element 7.
  • In this case, the shape assumed by the container 1 is cylindrical.
  • For reasons which will be made clearer by the rest of the description, a perfectly cylindrical container, of the type shown in FIG. 4, is produced by means of a process which forms an object of the present invention.
  • In use, a user wishing to dispense a quantity of product must initially remove the cap 8A so as to uncover the membrane seal 9. The removal of the cap 8A takes place in different ways, according to the type of engagement provided between the stiffening element 7 and the cap 8A, in other words by exerting a tractive force or by unscrewing the cap respectively.
  • The user then exerts a tractive force by means of the tab 10 to enable the membrane seal 9 to be fully removed, thus uncovering the opening 3.
  • Finally, the user inclines the container 1, to cause the product contained in the container to pass out through the passage delimited by the stiffening element 7.
  • When the desired quantity of product has been dispensed, the user re-seals the container by fitting the cap 8A.
  • A description will now be given of a method of producing the flexible container 1, particularly a process for producing a flexible container of the type shown in FIG. 4, using an expandable mandrel 11.
  • For the reasons which will be explained more fully in the rest of the description, the expandable mandrel 11 (FIGS. 10 to 13) is of the type which can cause a circumferential expansion of the body 11A of the mandrel 11, in other words of the type which can change from a first retracted or minimum diameter configuration (FIG. 13) to a second expanded or maximum diameter configuration (FIG. 12).
  • It should also be noted that the base 6 and the stiffening element 7, as described above, can be made by a moulding process which is independent from (or outside the line of) the process for making the container 1.
  • With reference to FIG. 2, the inventive process includes an initial step during which the stiffening element 7 is positioned on the expandable mandrel 11 by means of suitable mechanical manipulators (not shown in the attached figures).
  • For this purpose, the expandable mandrel 11 advantageously comprises a first circumferential seat 12 for receiving this stiffening element 7.
  • It should be noted that, in this first step, the expandable mandrel 11 is in the retracted configuration, in other words the minimum diameter configuration (FIG. 13). Advantageously, in this first configuration the mandrel 11 has a diameter D′ which is less than the diameter D2 (or D1) of the stiffening element 7, to facilitate the fitting of the latter on to the mandrel 11.
  • When the stiffening element 7 has been positioned in the seat 12, the mandrel 11 is radially expanded so as to change to the second configuration (FIG. 12). This expansion causes the lateral wall 20 of the body 11A of the mandrel 11 to expand circumferentially to a diameter D″.
  • It should be noted that, advantageously, the lateral wall 20 of the body 11A of the mandrel 11 bears on the surface of the inner wall 7E of the stiffening element 7 so as to secure and retain it (FIG. 3).
  • On completion of the expansion of the mandrel 11, it is then possible to fit the base 6 in a second seat 13 (FIG. 3).
  • In particular, this second seat 13 is provided at the free end 11B of the mandrel 11, in other words is spaced longitudinally apart from the portion in which the stiffening element 7 is retained.
  • It should be noted that the base 6 is also fitted on the mandrel by means of mechanical manipulators (not shown in the figures).
  • However, it should be noted that the base 6 is retained in the seat 13 provided at the free end 11B of the mandrel 11 by means of a suction device (not shown in the figures).
  • For example, such a suction device may be of the type which can create a fall in atmospheric pressure, in other words which can create a pneumatic vacuum.
  • For this purpose, the free end 11B of the mandrel 11 comprises a plurality of holes 19 associated for operation with the suction device.
  • At this point of the process for making the flexible container 1, a step is provided, as shown in FIGS. 10 and 11, in which the containing wall 2 is created.
  • For this purpose, mechanical equipment, connected for operation to the expandable mandrel 11, is provided for unwinding a flexible film 14 from a reel 15. The mechanical equipment is known and therefore will not be described in the rest of the present text.
  • It should be noted that the film 14 forms the lateral wall 2 of the flexible container 1.
  • The free flap 14A of this film 14 is positioned on the body of the mandrel 11 by means of the aforementioned mechanical equipment and is retained in position there by the vacuum generation device (FIG. 11).
  • This is because this device can provide sufficient suction to retain the film 14 firmly on the body of the mandrel 11.
  • For this purpose, the lateral wall 20 of the body 11A of the mandrel 11 comprises a plurality of holes 16 positioned longitudinally along the axis X-X.
  • Advantageously, these holes 16 are associated for operation with the suction device.
  • In other words, when the flap 14A of the film 14 has been positioned on the body of the mandrel 11, it is retained there by the pneumatic vacuum creation device, so as to form the lateral part 2 of the flexible container 1.
  • With reference to FIG. 4, it should also be noted that the expandable mandrel 11 can be rotated about its own longitudinal axis X-X by suitable motor means (not shown in the figures).
  • It should be noted that the rotation of the body of the mandrel 11 must be sufficient to allow an adequate portion of the film 11 to be unwound.
  • In other words, the rotation of the mandrel 11 must be such that the portion unwound from the reel 15 is sufficient to form the lateral wall 2 of the container 1.
  • Advantageously, when the mandrel 11 is in the said expanded configuration (FIG. 12), the lateral wall 20 of the body 11A of the mandrel 11 is substantially continuous, so as to provide an adequate support for the flap 14A of the film 14.
  • This configuration formed by the lateral wall 20 of the body 11A of the mandrel 11 makes it possible to produce a flexible container of the type shown in FIG. 1.
  • With reference to FIG. 7, when the portion required to create the wall 2 of the container 1 has been wound on to the body 11A of the mandrel 11 and has been retained there by the suction device, a step is provided in which the film 14 is cut by suitable cutting means 14C.
  • Advantageously, following the cutting operation, a second free flap 14B is created, which is also retained on the lateral wall 20 of the body 11A of the mandrel 11 by means of the pneumatic vacuum creation device.
  • In other words, the film 14 is wound around the body 11A of the mandrel 11 in such a way that the two flaps 14A and 14B are overlapped (FIG. 9).
  • With reference to FIG. 9, which shows a further step of the inventive process, it will be noted that there is a sealing unit 17 for carrying out a sealing operation on both flaps 14A and 14B of the film 14 to carry out the longitudinal sealing 2A of the flexible container 1.
  • It should be noted that the sealing operation consists of a heat-sealing operation which can be carried out by ultrasound or by induction.
  • With reference to FIGS. 5 and 6, it will be noted that there is a second sealing unit 18, preferably of the type with a sealing head in the form of an arc, for carrying out the operation of heat sealing the film 15 to the stiffening element 7 (FIG. 5) and to the base 6 (FIG. 6) respectively.
  • Finally, when the container 1 is fully formed, the mandrel 11 is retracted to the minimum diameter D′, enabling the container 1 formed in this way to be removed, for example by means of mechanical manipulators (not shown in the figures).
  • In an alternative embodiment of the present process for making the container 1, the step of making the containing part of the container 1, in other words the lateral wall 2, can be carried out in one separate operation independently of the process of making the container 1 described herein.
  • In particular, it is provided that a sufficient portion of the flexible film 14 is unwound from the reel 15 to form the lateral wall 2 of the container 1.
  • This film 15 is then cut by suitable cutting means, so as to form the two free flaps. At this point, the free ends are heat-sealed together to form a containing part having a substantially tubular shape.
  • This containing part is then coupled by heat-sealing to the stiffening element 7 and the base 6 according to the steps described above.
  • A description will now be given of the expandable mandrel 11 which is particularly advantageous for the process of making the flexible container 1 of the type shown in FIG. 1.
  • The expandable mandrel 11 comprises:
  • the body 11A extending along the predetermined longitudinal direction X-X having a lateral wall 20;
  • the lateral wall 20 being formed by a plurality of longitudinal sectors 21 extending parallel to the longitudinal direction X-X; and
  • actuator means 22 associated for operation with the said plurality of longitudinal sectors 21 to cause a reversible radial expansion of the said plurality of longitudinal sectors 21.
  • It should be noted that these actuator means 22 enable the mandrel 11 to change between a first retracted configuration (FIG. 16), in which the mandrel 11 has a minimum diameter D′, and a second expanded configuration (FIG. 17), in which the mandrel 11 has a maximum diameter D″.
  • Advantageously, the change between the first retracted configuration (FIG. 16) and the second expanded configuration (FIG. 17) makes it possible to obtain a corresponding circumferential expansion of the lateral wall 20 of the body 11A of the mandrel 11.
  • It should be noted that, in the preferred embodiment, the plurality of longitudinal sectors 21 into which the body 11A of the mandrel 11 is divided consists of four longitudinal sectors 21A-21D extending along the longitudinal axis X-X.
  • Clearly, a person skilled in the art can provide a greater number of sectors, for example six or eight.
  • Advantageously, the longitudinal sides 23 of each sector of the said plurality of sectors 21 are comb-shaped.
  • In particular, with reference to FIG. 10, it will be noted that the longitudinal sides 23 of each sector are interleaved in a comblike way with the corresponding longitudinal sides of the adjacent sectors, in such a way that the lateral wall 20 of the said body 11A of the mandrel 11 is substantially continuous when the said plurality of longitudinal sectors 21 are in the said second expanded configuration (FIG. 12).
  • Advantageously, the opposing sides 23 of the adjacent sectors 21A and 21B are consequently interleaved in a comblike way with each other.
  • It should be noted that such a configuration of the sides 23 of the plurality of sectors 21A-21D, when the mandrel 11 is in the said expanded configuration (FIG. 10), makes it possible to obtain a lateral wall 20 having a substantially continuous surface, so as to provide an adequate support for the production of the flexible container 1.
  • In other words, the characteristic according to which the longitudinal sides 23 of each sector 21A-21D are interleaved in a comblike way with the corresponding longitudinal sides of the adjacent sectors makes it possible for the body 11A of the mandrel 11 to have a cylindrical shape.
  • As described above, the actuator means 22 enable the mandrel 11 to be changed between the first retracted configuration (FIG. 13), in which it has a minimum diameter D′, and the second expanded configuration (FIG. 12), in which it has a maximum diameter D″.
  • In a preferred embodiment, and with particular reference to FIG. 11, which shows a sectional view of the expandable mandrel 11 of FIG. 10, the actuator means 22 comprise:
  • a pushing element 24, slidably supported in the said body 11A along the said predetermined longitudinal direction X-X; and
  • expander means 25 which can expand radially to cause the said radial expansion of the said plurality of longitudinal sectors 21A-21D from the said first retracted configuration (FIG. 13), in which it has a minimum diameter D′, to the second expanded configuration (FIG. 12), in which it has a maximum diameter D″, and vice versa.
  • It should be noted that, in the embodiment shown in FIG. 11, the expander means 25 comprise at least one sliding block 25A, while the pushing element 24 has a tapered profile 24A at one of its ends.
  • In the preferred embodiment, the expander means 25 consist of two sliding blocks, each of which is fixed to the body 11A of the mandrel 11 by suitable fixing means 28.
  • Advantageously, each sliding block 25A is coupled in sliding engagement to the tapered profile 24A of the pushing element 24.
  • In particular, in a preferred embodiment of the present invention, the coupling between the sliding block 25A and the tapered profile 24A of the said pushing element 24 takes place along an inclined plane, so as to generate a wedge effect between the said sliding block 25A and the said pushing element 24.
  • It should also be noted that the sliding block 25A is interposed between the said plurality of sectors 21A-21D and the said tapered profile 24A of the said pushing element 24.
  • In particular, the pushing element 24 consists of a piston which is actuated by actuating means (not shown in the figures).
  • These actuating means are capable of actuating the said piston with a reciprocating motion between a bottom dead centre, corresponding to the retracted configuration of the mandrel, in other words the configuration in which the mandrel 11 has the minimum diameter D′, to an upper dead centre, corresponding to the expanded configuration of the mandrel 11, in other words the configuration in which the mandrel 11 has the maximum diameter D″.
  • Therefore, due to the presence of the wedge effect, the linear motion of the pushing element 24 is converted into a radial expansion motion of the plurality of longitudinal sectors 21 so as to provide, in the expanded configuration, a mandrel 11 having a substantially continuous lateral wall 20, thus enabling a flexible container of the type shown in FIG. 1 to be produced by the process described above.
  • It should also be noted, again with reference to FIG. 11, that the expandable mandrel 11 according to the present invention additionally comprises:
  • a first circumferential seat 12 for housing the stiffening element 7 of the flexible container 1; and
  • a second circumferential seat 13, opposite the said first seat 12, the said second seat 13 being capable of receiving the base 6 of the said flexible container 1.
  • Finally, it should be noted that a plurality of holes 16 associated for operation with the pneumatic vacuum generation device are positioned on the wall 20 of the body 11A of the mandrel 11.
  • FIG. 14 shows a channel 26 which can provide fluid communication between the holes 16 and the suction device.
  • Advantageously, the plurality of holes 16 are positioned longitudinally along the direction X-X so as to efficiently retain the flaps 14A and 14B of the flexible film 14.
  • Additionally, the free end 11B of the mandrel 11 is the seat of a further plurality of holes 19, also associated for operation with the suction device by means of another channel 27.
  • This plurality of holes 19, as described previously, enables the base 6 to be retained during the process of making the flexible container 1.
  • A person skilled in the art will be able to make numerous modifications and adaptations to the preferred embodiments of the invention described above, and replace elements with other functionally equivalent ones, without departing from the scope of the following claims.

Claims (18)

1-26. (canceled)
27. Flexible container for containing either solid or liquid products, comprising a lateral wall of flexible material forming a first and a second end opening, these openings being associated, respectively, with reclosable closing means and a base, wherein the reclosable closing means comprise a stiffening element which forms a passage to allow the exit of the product and can be associated with said first opening so as to stiffen said lateral wall in the proximity of the first opening, and a closing element which can be coupled by means of a positive connection to the stiffening element to close the passage.
28. Flexible container according to claim 27, wherein the stiffening element is heat-sealed to the lateral wall at the first opening, and in that the base is heat-sealed to said lateral wall at said second opening.
29. Flexible container according to claim 27, wherein the stiffening element comprises a sleeve in which are formed a side of predetermined height and two opposing ends.
30. Flexible container according to claim 27, wherein in the closing element comprises a cap having an external and internal surface and the lateral wall comprises an inner layer and an outer layer.
31. Flexible container according to claim 30, wherein the external surface of the outer layer of the lateral wall is flush with the external surface of the cap, when the cap is joined by a positive connection to the stiffening element.
32. Flexible container according to claim 30, wherein the inner layer of the lateral wall is heat-sealed on to the outer sides of the base and of the stiffening element.
33. Flexible container according to claim 31, wherein the positive connection comprises a pressure engagement between the stiffening element and the closing element, in which the side of the stiffening element comprises a peripheral rim in the proximity of one of the ends, the peripheral rim being engageable with a corresponding peripheral rim of the cap.
34. Flexible container according to claim 31, wherein the positive connection comprises a male and female thread engagement between the stiffening element and the closing element, in which the side of the stiffening element comprises a plurality of threads in the proximity of one of the ends, which are engageable with corresponding threads of the cap.
35. Flexible container according to claim 27, wherein the closing element comprises a membrane seal.
36. Flexible container according to claim 35, wherein the membrane seal comprises a tab.
37. Flexible container according to claim 36, wherein the membrane seal consists of a layered laminated sheet which comprises:
an outer layer of polyester;
an intermediate layer of aluminium;
a layer of high-adhesion varnish which is joined to the stiffening element.
38. Flexible container according to claim 36, wherein the membrane seal consists of a layered laminated sheet which comprises:
an outer layer of polyester;
an intermediate layer of aluminium;
a plastic film which is joined to the stiffening element.
39. Flexible container according to claim 27, wherein the stiffening element and the closing element are made from thermoplastic material.
40. Flexible container according to claim 27, wherein the diameter of the stiffening element is equal to the diameter of the base, thus producing a container of cylindrical shape.
41. Flexible container according to claim 27, wherein the base is made from the same flexible material as the lateral wall.
42. Flexible container according to claim 27, wherein the inner layer and an outer layer of the lateral consist of a polymer film.
43. Flexible container according to claim 42, wherein the lateral wall comprises an aluminium film being interposed between the inner layer and the outer layer polymer film.
US11/793,226 2004-12-21 2005-12-16 Flexible Container Abandoned US20080105698A1 (en)

Applications Claiming Priority (3)

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EP04425930 2004-12-21
EP04425930.7 2004-12-21
PCT/IB2005/003836 WO2006082473A2 (en) 2004-12-21 2005-12-16 Expandable chuck, flexible container and process for producing said container by said expandable chuck

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