US20080199323A1 - Reciprocating Pump with Electronically Monitored Air Valve and Piston - Google Patents
Reciprocating Pump with Electronically Monitored Air Valve and Piston Download PDFInfo
- Publication number
- US20080199323A1 US20080199323A1 US11/996,402 US99640206A US2008199323A1 US 20080199323 A1 US20080199323 A1 US 20080199323A1 US 99640206 A US99640206 A US 99640206A US 2008199323 A1 US2008199323 A1 US 2008199323A1
- Authority
- US
- United States
- Prior art keywords
- valve
- air
- pump
- piston
- operated pump
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B9/00—Piston machines or pumps characterised by the driving or driven means to or from their working members
- F04B9/08—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid
- F04B9/12—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being elastic, e.g. steam or air
- F04B9/123—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being elastic, e.g. steam or air having only one pumping chamber
- F04B9/125—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being elastic, e.g. steam or air having only one pumping chamber reciprocating movement of the pumping member being obtained by a double-acting elastic-fluid motor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B13/00—Pumps specially modified to deliver fixed or variable measured quantities
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B35/00—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B9/00—Piston machines or pumps characterised by the driving or driven means to or from their working members
- F04B9/08—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L3/00—Lift-valve, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces; Parts or accessories thereof
- F01L2003/25—Valve configurations in relation to engine
Definitions
- Air-operated reciprocating piston pumps are well known for the pumping of various fluids. Such pumps typically have mechanically or pneumatically operated air valves to control the flow of air to the two sides of the piston. Control of such pumps has traditionally been by monitoring and controlling the resulting fluid flow rather than the pump itself. Prior art devices such as Graco's EXTREME-MIXTM proportioner have monitored the position of the piston for purposes of control.
- the control uses a magnet mounted in the valve cup of the air motor and two reed sensors mounted in the valve cover to monitor the speed and position of the valve.
- a solenoid is mounted on the valve cover and can be commanded to extend a plunger into the valve cup to stop valve movement and therefore the pump from running away (typically caused by the fluid supply being empty.)
- the user interface comprises an LCD and buttons to set up and control the pump.
- the display can be toggled to display cycle rate, flow rate (in various units), total cycles and diagnostic errors. Setup parameters can include fluid units (quarts, liters, etc.) and the runaway set point.
- the reed switches and magnets are located so as to detect when the air valve is at the extreme position of each stroke or in transition or both.
- the controller calculates the rate at which the motor is running by counting the opening and closing of the reed switches activated by the varying positions of the air valve.
- the controller compares that rate to a pre-programmed value to determine if the air motor is in a runaway condition. The that condition is present, the controller activates the solenoid preventing changeover which stops the motor. This acts to prevent spilled fluid and/or pump damage.
- a magnetoresistive sensor is located in the center of the air motor to precisely monitor the piston position.
- the data from this sensor in conjunction with that from the air valve sensors provides the input necessary for precise control and diagnostics of the pump and makes it suitable for metering and plural component application.
- FIG. 1 shows a cross-section of the air valve as part of the instant invention showing the magnets and reed switches.
- FIG. 2 shows a detail of the FIG. 1 cross-section of the air valve as part of the instant invention.
- FIG. 3 shows a cross-section (opposite that of FIG. 1 ) of the air valve as part of the instant invention showing the solenoid.
- FIG. 4 shows a view of a pump incorporating the instant invention.
- FIG. 5 shows a detail of the user interface of the instant invention.
- FIG. 6 shows the diagnostic codes which may be obtained by sensing the sir valve.
- FIG. 7 shows the piston and magnetoresistive sensor.
- the controller 12 uses a magnet 14 mounted in the valve cup 16 of the air motor 18 and two reed sensors 20 mounted in the valve cover 22 to monitor the speed and position of the valve 16 .
- a solenoid 24 is mounted on the valve cover 22 and can be commanded to extend a plunger 26 into the valve cup 16 to stop valve movement and therefore the pump 10 from running away (typically caused by the fluid supply being empty or the hose of other supply conduit having a leak/rupture.)
- the user interface 28 comprises an LCD display 30 and buttons 32 to set up and control the pump 10 .
- the display 30 can be toggled to display cycle rate, flow rate (in various units), total cycles and diagnostic errors. Setup parameters can include fluid units (quarts, liters, etc.) and the runaway set point.
- the reed switches 20 and magnets 14 are located so as to detect when the air valve 16 is at the extreme position of each stroke or in transition or both.
- the controller 12 calculates the rate at which the motor 18 is running by counting the opening and closing of the reed switches 20 activated by the varying positions of the air valve 16 .
- the controller 12 compares that rate to a pre-programmed value to determine if the air motor 18 is in a runaway condition. The that condition is present, the controller 12 activates the solenoid 24 preventing changeover which stops the motor 18 . This acts to prevent spilled fluid and/or pump damage.
- a magnetoresistive sensor 34 is located in the center of the air motor 18 to precisely monitor the piston 36 position.
- the data from this sensor 34 in conjunction with that from the air valve sensors 20 provides the input necessary for precise control and diagnostics of the pump 10 and makes it suitable for metering and plural component application.
Abstract
An air operated pump 10 uses a magnet 14 mounted in the valve cup 16 of the air motor 18 and two reed sensors 20 mounted in the valve cover 22 to monitor the speed and position of the valve 16. A solenoid 24 is mounted on the valve cover 22 and can be commanded to extend a plunger 26 into the valve cup 16 to stop valve movement and therefore the pump from running away. A magnetoresistive sensor 34 is located in the center of the air motor 18 to precisely monitor the piston 36 position and with air valve sensors 20 provides the input necessary for precise control and diagnostics of the pump 10 and makes it suitable for metering and plural component application.
Description
- This application claims the benefit of U.S. application Ser. Nos. 60/703,306, filed Jul. 28, 2005 and 60/704,290 filed Aug. 1, 2005.
- Air-operated reciprocating piston pumps are well known for the pumping of various fluids. Such pumps typically have mechanically or pneumatically operated air valves to control the flow of air to the two sides of the piston. Control of such pumps has traditionally been by monitoring and controlling the resulting fluid flow rather than the pump itself. Prior art devices such as Graco's EXTREME-MIX™ proportioner have monitored the position of the piston for purposes of control.
- It is therefore an object of this invention to provide a system which allows enhanced monitoring and control of a reciprocating air motor so as to allow monitoring of piston position, cycle and flow rates, total cycles, runaway control and the ability to diagnose failing air motor and pump lower components.
- The control uses a magnet mounted in the valve cup of the air motor and two reed sensors mounted in the valve cover to monitor the speed and position of the valve. A solenoid is mounted on the valve cover and can be commanded to extend a plunger into the valve cup to stop valve movement and therefore the pump from running away (typically caused by the fluid supply being empty.) The user interface comprises an LCD and buttons to set up and control the pump. The display can be toggled to display cycle rate, flow rate (in various units), total cycles and diagnostic errors. Setup parameters can include fluid units (quarts, liters, etc.) and the runaway set point.
- The reed switches and magnets are located so as to detect when the air valve is at the extreme position of each stroke or in transition or both. The controller calculates the rate at which the motor is running by counting the opening and closing of the reed switches activated by the varying positions of the air valve. The controller then compares that rate to a pre-programmed value to determine if the air motor is in a runaway condition. The that condition is present, the controller activates the solenoid preventing changeover which stops the motor. This acts to prevent spilled fluid and/or pump damage.
- A magnetoresistive sensor is located in the center of the air motor to precisely monitor the piston position. The data from this sensor in conjunction with that from the air valve sensors provides the input necessary for precise control and diagnostics of the pump and makes it suitable for metering and plural component application.
- These and other objects and advantages of the invention will appear more fully from the following description made in conjunction with the accompanying drawings wherein like reference characters refer to the same or similar parts throughout the several views.
-
FIG. 1 shows a cross-section of the air valve as part of the instant invention showing the magnets and reed switches. -
FIG. 2 shows a detail of theFIG. 1 cross-section of the air valve as part of the instant invention. -
FIG. 3 shows a cross-section (opposite that ofFIG. 1 ) of the air valve as part of the instant invention showing the solenoid. -
FIG. 4 shows a view of a pump incorporating the instant invention. -
FIG. 5 shows a detail of the user interface of the instant invention. -
FIG. 6 shows the diagnostic codes which may be obtained by sensing the sir valve. -
FIG. 7 shows the piston and magnetoresistive sensor. - In an air-operated reciprocating
piston pump 10, thecontroller 12 uses amagnet 14 mounted in thevalve cup 16 of theair motor 18 and tworeed sensors 20 mounted in thevalve cover 22 to monitor the speed and position of thevalve 16. Asolenoid 24 is mounted on thevalve cover 22 and can be commanded to extend aplunger 26 into thevalve cup 16 to stop valve movement and therefore thepump 10 from running away (typically caused by the fluid supply being empty or the hose of other supply conduit having a leak/rupture.) Theuser interface 28 comprises anLCD display 30 andbuttons 32 to set up and control thepump 10. Thedisplay 30 can be toggled to display cycle rate, flow rate (in various units), total cycles and diagnostic errors. Setup parameters can include fluid units (quarts, liters, etc.) and the runaway set point. - The reed switches 20 and
magnets 14 are located so as to detect when theair valve 16 is at the extreme position of each stroke or in transition or both. Thecontroller 12 calculates the rate at which themotor 18 is running by counting the opening and closing of thereed switches 20 activated by the varying positions of theair valve 16. Thecontroller 12 then compares that rate to a pre-programmed value to determine if theair motor 18 is in a runaway condition. The that condition is present, thecontroller 12 activates thesolenoid 24 preventing changeover which stops themotor 18. This acts to prevent spilled fluid and/or pump damage. - A
magnetoresistive sensor 34 is located in the center of theair motor 18 to precisely monitor thepiston 36 position. The data from thissensor 34 in conjunction with that from theair valve sensors 20 provides the input necessary for precise control and diagnostics of thepump 10 and makes it suitable for metering and plural component application. - It is contemplated that various changes and modifications may be made to the pump control without departing from the spirit and scope of the invention as defined by the following claims.
Claims (6)
1. An air operated pump having an air valve with an valve cup and a valve cover, the improvement comprising:
a magnet mounted in said valve cup of said air motor; and
first and second reed sensors mounted in the valve cover to monitor the speed and position of the valve.
2. The air operated pump of claim 1 further comprising a solenoid having a plunger and being mounted on said valve cover said solenoid being capable of extending said plunger into said valve cup to stop valve movement and therefore the pump from running away.
3. The air operated pump of claim 1 further comprising a user interface monitoring said reed sensors to allow the display of various parameters.
4. The air operated pump of claim 3 wherein said parameters may include cycle rate, flow rate, total cycles and diagnostic errors.
5. The air operated pump of claim 1 wherein said air operated pump comprises a piston and further comprising a sensor for sensing the position of said piston.
6. The air operated pump of claim 5 wherein said sensor comprises a magnetoresistive sensor.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/996,402 US20080199323A1 (en) | 2005-07-28 | 2006-07-25 | Reciprocating Pump with Electronically Monitored Air Valve and Piston |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US70330605P | 2005-07-28 | 2005-07-28 | |
US70429005P | 2005-08-01 | 2005-08-01 | |
US11/996,402 US20080199323A1 (en) | 2005-07-28 | 2006-07-25 | Reciprocating Pump with Electronically Monitored Air Valve and Piston |
PCT/US2006/028826 WO2007016081A2 (en) | 2005-07-28 | 2006-07-25 | Reciprocating pump with electronically monitored air valve and piston |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2006/028826 A-371-Of-International WO2007016081A2 (en) | 2005-07-28 | 2006-07-25 | Reciprocating pump with electronically monitored air valve and piston |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US12/498,074 Continuation-In-Part US9677549B2 (en) | 2005-07-28 | 2009-07-06 | Reciprocating pump with electronically monitored air valve and piston |
Publications (1)
Publication Number | Publication Date |
---|---|
US20080199323A1 true US20080199323A1 (en) | 2008-08-21 |
Family
ID=37709113
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US11/996,402 Abandoned US20080199323A1 (en) | 2005-07-28 | 2006-07-25 | Reciprocating Pump with Electronically Monitored Air Valve and Piston |
Country Status (13)
Country | Link |
---|---|
US (1) | US20080199323A1 (en) |
EP (1) | EP1907806B1 (en) |
JP (1) | JP5237804B2 (en) |
KR (1) | KR101197406B1 (en) |
CN (1) | CN101233321B (en) |
AU (1) | AU2006275975B2 (en) |
BR (1) | BRPI0613878A2 (en) |
ES (1) | ES2395776T3 (en) |
PL (1) | PL1907806T3 (en) |
RU (1) | RU2413096C2 (en) |
TW (1) | TWI475157B (en) |
UA (1) | UA89254C2 (en) |
WO (1) | WO2007016081A2 (en) |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102322416A (en) * | 2011-09-16 | 2012-01-18 | 唐山海森电子有限公司 | Intelligent control protective cabinet for precision irrigation pump head |
US20140138399A1 (en) * | 2012-11-19 | 2014-05-22 | Nordson Corporation | Adhesive dispensing system and method including a pump with integrated diagnostics |
US9120115B2 (en) | 2012-10-25 | 2015-09-01 | Nordson Corporation | Dispensing systems and methods for monitoring actuation signals for diagnostics |
US9200741B2 (en) | 2012-10-25 | 2015-12-01 | Nordson Corporation | Adhesive dispensing system and method using smart melt heater control |
US9540189B2 (en) | 2012-09-20 | 2017-01-10 | Nordson Corporation | Adhesive dispensing device having optimized cyclonic separator unit |
US9574714B2 (en) | 2013-07-29 | 2017-02-21 | Nordson Corporation | Adhesive melter and method having predictive maintenance for exhaust air filter |
US10099242B2 (en) | 2012-09-20 | 2018-10-16 | Nordson Corporation | Adhesive melter having pump mounted into heated housing |
US10099243B2 (en) | 2012-09-20 | 2018-10-16 | Nordson Corporation | Adhesive dispensing device having optimized reservoir and capacitive level sensor |
US20220279329A1 (en) * | 2021-02-26 | 2022-09-01 | Yixuan Xu | Tethered aerostat communication device, network organizing method and data transmission method thereof |
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9677549B2 (en) * | 2005-07-28 | 2017-06-13 | Graco Minnesota Inc. | Reciprocating pump with electronically monitored air valve and piston |
ES2363717T3 (en) * | 2005-07-29 | 2011-08-12 | Graco Minnesota Inc. | ALTERNATIVE PUMP WITH ELECTRONICALLY MONITORED AIR VALVE THAT HAS A BATTERY AND ELECTRONIC MONITORING BY SOLENOID. |
US7603855B2 (en) | 2007-04-10 | 2009-10-20 | Illinois Tool Works Inc. | Valve with magnetic detents |
US7603854B2 (en) | 2007-04-10 | 2009-10-20 | Illinois Tool Works Inc. | Pneumatically self-regulating valve |
US7587897B2 (en) | 2007-04-10 | 2009-09-15 | Illinois Tool Works Inc. | Magnetically sequenced pneumatic motor |
US9003950B2 (en) | 2011-09-09 | 2015-04-14 | Ingersoll-Rand Company | Air motor having a programmable logic controller interface and a method of retrofitting an air motor |
EP3599377B1 (en) | 2018-07-24 | 2020-11-04 | Robatech AG | Method for determining a volume transported by means of a piston pump and double-acting, pneumatically driven piston pump for carrying out the method |
CN113790188B (en) * | 2021-09-26 | 2024-03-12 | 智涂机器人(深圳)有限公司 | Air valve and pneumatic piston pump |
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- 2006-07-25 CN CN2006800277605A patent/CN101233321B/en not_active Expired - Fee Related
- 2006-07-25 ES ES06774688T patent/ES2395776T3/en active Active
- 2006-07-25 BR BRPI0613878-0A patent/BRPI0613878A2/en not_active IP Right Cessation
- 2006-07-25 AU AU2006275975A patent/AU2006275975B2/en not_active Ceased
- 2006-07-25 RU RU2008107573/06A patent/RU2413096C2/en not_active IP Right Cessation
- 2006-07-25 WO PCT/US2006/028826 patent/WO2007016081A2/en active Application Filing
- 2006-07-25 US US11/996,402 patent/US20080199323A1/en not_active Abandoned
- 2006-07-25 JP JP2008524063A patent/JP5237804B2/en not_active Expired - Fee Related
- 2006-07-25 UA UAA200802598A patent/UA89254C2/en unknown
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- 2006-07-25 EP EP06774688A patent/EP1907806B1/en active Active
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Also Published As
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PL1907806T3 (en) | 2013-02-28 |
RU2008107573A (en) | 2009-09-10 |
WO2007016081A9 (en) | 2007-04-12 |
JP2009503338A (en) | 2009-01-29 |
JP5237804B2 (en) | 2013-07-17 |
WO2007016081A3 (en) | 2007-05-24 |
RU2413096C2 (en) | 2011-02-27 |
KR20080038136A (en) | 2008-05-02 |
ES2395776T3 (en) | 2013-02-15 |
KR101197406B1 (en) | 2012-11-05 |
EP1907806B1 (en) | 2012-10-24 |
WO2007016081A2 (en) | 2007-02-08 |
CN101233321B (en) | 2010-06-16 |
CN101233321A (en) | 2008-07-30 |
UA89254C2 (en) | 2010-01-11 |
AU2006275975A1 (en) | 2007-02-08 |
EP1907806A4 (en) | 2009-09-16 |
EP1907806A2 (en) | 2008-04-09 |
AU2006275975B2 (en) | 2011-08-25 |
BRPI0613878A2 (en) | 2011-02-15 |
TWI475157B (en) | 2015-03-01 |
TW200726911A (en) | 2007-07-16 |
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