US20090293395A1 - Structural insulated panel system including junctures - Google Patents
Structural insulated panel system including junctures Download PDFInfo
- Publication number
- US20090293395A1 US20090293395A1 US12/472,669 US47266909A US2009293395A1 US 20090293395 A1 US20090293395 A1 US 20090293395A1 US 47266909 A US47266909 A US 47266909A US 2009293395 A1 US2009293395 A1 US 2009293395A1
- Authority
- US
- United States
- Prior art keywords
- shape
- juncture
- junctures
- shapes
- building construction
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims abstract description 27
- 239000000395 magnesium oxide Substances 0.000 claims abstract description 27
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 claims abstract description 27
- 239000000463 material Substances 0.000 claims abstract description 27
- 239000011152 fibreglass Substances 0.000 claims abstract description 11
- 238000009435 building construction Methods 0.000 claims description 14
- 230000002787 reinforcement Effects 0.000 claims description 8
- 239000004033 plastic Substances 0.000 claims description 7
- 239000002131 composite material Substances 0.000 claims description 3
- 229910001335 Galvanized steel Inorganic materials 0.000 claims 2
- 239000008397 galvanized steel Substances 0.000 claims 2
- 239000010935 stainless steel Substances 0.000 claims 2
- 229910001220 stainless steel Inorganic materials 0.000 claims 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 2
- 238000010276 construction Methods 0.000 abstract description 6
- 238000000465 moulding Methods 0.000 abstract 1
- 239000013521 mastic Substances 0.000 description 5
- 239000002023 wood Substances 0.000 description 4
- 241000256602 Isoptera Species 0.000 description 3
- 239000011324 bead Substances 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 239000000565 sealant Substances 0.000 description 2
- 239000011800 void material Substances 0.000 description 2
- 241000238631 Hexapoda Species 0.000 description 1
- 238000004873 anchoring Methods 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002984 plastic foam Substances 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
- E04C2/296—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and non-metallic or unspecified sheet-material
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/02—Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements
- E04B1/12—Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements the elements consisting of other material
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B7/00—Roofs; Roof construction with regard to insulation
- E04B7/02—Roofs; Roof construction with regard to insulation with plane sloping surfaces, e.g. saddle roofs
- E04B7/04—Roofs; Roof construction with regard to insulation with plane sloping surfaces, e.g. saddle roofs supported by horizontal beams or the equivalent resting on the walls
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B7/00—Roofs; Roof construction with regard to insulation
- E04B7/20—Roofs consisting of self-supporting slabs, e.g. able to be loaded
- E04B7/22—Roofs consisting of self-supporting slabs, e.g. able to be loaded the slabs having insulating properties, e.g. laminated with layers of insulating material
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E04C2/38—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels
- E04C2/388—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels with a frame of other materials, e.g. fibres, plastics
Abstract
A juncture system for structural insulated panels includes magnesium oxide moldings and/or components made of cementitious materials that are shaped to join structural insulated panels (SIPs) with inorganic faces. The various components employ “standard” shapes to make for a minimum of parts and made of materials for adequate strength. For example, connecting shapes are made of magnesium oxide reinforced with the fiberglass. Thickness of the shapes approximate the same thickness as the outside face used on the magnesium oxide SIP, thus simplifying construction.
Description
- This application claims benefit under 35 U.S.C. §119(e) of a provisional application Ser. No. 61/057,236, filed May 30, 2008, entitled MAGNESIUM OXIDE SIP PANEL JUNCTURES, the entire contents of which are incorporated herein in their entirety.
- The present invention relates to building structures incorporating magnesium oxide structural insulated panels and junctures for same.
- Magnesium oxide and (non-wood) cementitious faced structural insulated panels (SIPs) are in demand in areas where termites and rot are common. However, the current approach to making these panels with plastic foam core is to use dimensional lumber (sometimes treated) for junctures, plates and blocking. A problem is that the use of wood in a product that is rot and termite resistant like magnesium oxide or fiber reinforced cement does not make sense and defeats the purpose, since wood is basically not a rot and termite resistant material that is going to last as long as magnesium oxide and cement. Yet this practice continues.
- In one aspect of the present invention, a juncture system for joining structural insulated panels includes a plurality of connecting junctures including molded reinforced cementitious material shapes configured to connect adjacently-positioned ones of the structural insulated panels.
- In another aspect of the present invention, a building construction includes a plurality of structural insulated panels arranged adjacently to form joints, and a plurality of connecting junctures including molded shapes made of cementitious material and connecting adjacently-positioned ones of the structural insulated panels at the joints.
- The present invention includes the use of magnesium oxide for components of the juncture system, the material being well adapted to join structural insulated panels (i.e., “SIP panels”) with inorganic faces. Also, a minimum of “standard” shapes are used to make for a minimum of parts in the system.
- In one form, connecting shapes are made of magnesium oxide reinforced with the fiberglass, with the material strength allowing a thickness of the shapes to approximately the same thickness as the outside face used on the magnesium oxide SIP. It is contemplated that other cementitious materials may be substituted for the magnesium oxide shapes, though it is noted that some of these shapes may have flanges that are much thinner than the outer sheet on the SIP panels, thus potentially complicating construction and assembly.
- These and other aspects, objects, and features of the present invention will be understood and appreciated by those skilled in the art upon studying the following specification, claims, and appended drawings.
-
FIGS. 1 and 2 show an SIP panel with facing components made of magnesium oxide and fiberglass reinforcement. -
FIGS. 3-9 show versions of various junctures including connecting shape joining adjacent SIP panels likeFIG. 1 . -
FIGS. 10A-10J , andFIG. 11 show various connectors for junctures. - The present concept includes the use of magnesium oxide (or other cementitious material) and fiberglass reinforcement for the juncture system that joins the SIP panels with inorganic faces. “Standard” shapes are used to make for a minimum of parts. Connecting shapes (also called “connecting junctures”) are made of magnesium oxide that is reinforced with the fiberglass for optimal strength, with a thickness of the shape being approximately the same thickness as the outside face used on the magnesium oxide SIP. It is contemplated that other cementitious materials may be substituted for the magnesium oxide shapes except the shapes may have thinner flanges, which can complicate construction. It is also contemplated that the reinforcement can be materials other than fiberglass, including metal, virgin plastic, plastic composite, recycled plastic, and/or recycled carpet.
- Typical thickness for the magnesium oxide panel and connecting shape might be 8 mm (or 0.314 inches) and if the shape were to be of material much stronger, it would probably be less thick such as about 18 gauge (or 0.048 inches) thick.
- The shapes provided will be a series of different shapes and sizes, such as:
-
- I'S
- CHANNELS
- ANGLES
- Z'S
- WEDGES
- Shapes for typical SIP construction are rectangular, while organic faces are a variety of different materials.
- A first issue in determining how to make an acceptable SIP panel is to determine the appropriate thickness. The thickness is determined by strength requirements of the structure and fire code. For structure, a 12 mm thick magnesium oxide panel is stronger than a 7/16″ OSB (oriented strand board), and 7/16″ OSB is stronger than stick construction (i.e. building constructions using 2×4 and 2×6 wood studs and boards). It is appropriate to use thinner gauge to avoid “overkill” and the associated “wasted extra cost.” Generally, 6, 8, or 10 mm magnesium oxide panel will work if they both have the same amount of fiberglass as in the 12 mm magnesium oxide panels.
- Junctures and materials are particularly important for meeting fire codes. Specifically, part of the fire test, especially in the use of SIP panels, is what type of junctures and materials are appropriate and produce optimal results. Customers who want magnesium oxide board SIPs probably do not want dimensional lumber for junctures for the reasons noted above in the background discussion. The present components “re-invent” the junctures of “stick-like” constructions with rot and insect resistant materials. Exemplary components include molded magnesium oxide shapes having a same thickness and reinforcement as at the panel faces. Alternatively, they can be made of cementitious material and/or with other reinforced material, preferably at a thickness of at least about 18 gauge.
-
FIGS. 1 and 2 show anSIP panel 20 with foam interior core 21 and facingcomponents 22 made of magnesium oxide and fiberglass reinforcement. The core 21 includesgrooves 23 along edges, thegrooves 23 being under edges of the reinforced magnesiumoxide facing components 22. -
FIGS. 3-9 show versions of various junctures including connecting shape joining adjacent SIP panels likeFIG. 1 , where the connecting shapes include a flange(s) fitting into thegrooves 23 to add strength and fire resistance to the juncture. Specifically,FIG. 3 illustratesspline connector shapes 25 that fit intocoplanar grooves 23 of in-lineadjacent SIP panels 20. Screws orfasteners 26 are used to secure the juncture. Field-applied expandedfoam 27 is used to fill any void between cores 21, and field-appliedmastic 28 is used to fill any void between thespline connecting shape 25 and facingcomponents 22.FIG. 4 shows aU-shaped connecting shape 30 fitted intogrooves 23 in an end of aSIP panel 20. The assembly is abutted againstsealant 31 on a flatupper surface 32 of afoundation 33. An anchoringbolt 34 extends from thefoundation 33 up through the connectingshape 30. Notably, the U-shaped connectingshape 30 is first bolted to thefoundation 33; andsealant 31 andmastic 28 applied, and then theSIP panel 20 is placed. -
FIG. 5 shows a corner formed bySIP panels 20, with aU-shaped connecting shape 30 in eachSIP panel 20, and with a cornerangle connecting shape 40 used to secure the juncture.Various screws long screw 42 that extends through one of theSIP panels 20 and into theU-shaped connecting shape 30 on theother SIP panel 20. -
FIG. 6 shows aroof SIP panel 20 jointed to a verticalwall SIP panel 20. Thewall SIP panel 20 includes aU-shaped connecting shape 30 and top-mounted wedge shaped connectingshape 45. Side-facing beads ofmastic 28 join the U-shaped connectingshape 30 to thewall SIP panel 20, and top-facing beads ofmastic 28 join the wedge-shaped connectingshape 45 to theU-shaped connecting shape 30 along with an angledshort screw 46. Along screw 47 extends at an angle through theroof SIP panel 20 into the wedge-shaped connectingshape 45 and to theU-shaped connecting shape 30. -
FIG. 7 show coplanarwall SIP panels 20 spaced apart for receiving afloor joist 50, andFIG. 8 shows thewall SIP panels 20 with thefloor joist 50 in place. Specifically, thewall SIP panels 20 each include aU-shaped connecting shape 30, with mastic 28 andscrews wall SIP panel 20 includes atop plate 51 on which an end of the joist 50 sets. Angled screws ornails 52 extend through a portion of thejoist 50, thetop plate 51, and into theU-shaped connecting shape 30. Anouter cap board 53 coves an outer end of thefloor joist 50, and anouter face component 54 is attached to an outer surface of thecap board 53. A Z-shaped connectingshape 55 includes a center flange resting on a top of thefloor joist 50, and outer downflange 56 forming a drip surface for the joint, and an inner upflange 57 for setting an inside position of the upperwall SIP panel 20.Sub-floor panels 58 are secured to a top of thefloor joists 50. Ascrew 41 attaches the top U-shaped connectingshape 30 to a top of the top U-shaped connectingshape 30 prior to attachment of the topwall SIP panel 20.FIG. 9 shows a similar arrangement of top and bottomwall SIP panels 20, each having a U-shaped connectingshape 30 but also each including a Z-shaped connectingshape 55. An intermediate wall SIP panel (not shown inFIG. 9 ) would be positioned in the gap between the two illustratedSIP panels 20. -
FIG. 10 shows various connectors for junctures. In particular, there are shown aspline connector shape 25,wedge connector shape 45, and two different width U-shaped connectingshapes wall SIP panels 20 positioned in parallel but offset longitudinally), two differentcorner connecting shapes shapes SIP panel 20 includesgrooves 23 forming a groove width of about 1″ by 2 5/16 inch deep. It is contemplated that most circumstances can be handled by a juncture system that includes five shapes, as are illustrated inFIG. 11 . These shapes include “I” shapes, C channel shapes, “L” shapes, “Z” shapes, and wedge shapes. - It is to be understood that variations and modifications can be made on the aforementioned structure without departing from the concepts of the present invention, and further it is to be understood that such concepts are intended to be covered by the following claims unless these claims by their language expressly state otherwise.
Claims (26)
1. A juncture system for joining structural insulated panels comprising:
a plurality of connecting junctures including molded reinforced cementitious material shapes configured to connect adjacently-positioned ones of the structural insulated panels.
2. The juncture system defined in claim 1 , wherein the cementitious material includes magnesium oxide.
3. The juncture system defined in claim 2 , wherein the cementitious material includes fiberglass reinforcement.
4. The juncture system defined in claim 1 , wherein the cementitious material includes fiberglass reinforcement.
5. The juncture system defined in claim 1 , wherein the shapes include at least one of an “I” shape, “U” shape, “L” shape, and “Z” shape.
6. The juncture system defined in claim 5 , wherein the shapes include at least two of an “I” shape, “U” shape, “L” shape, and “Z” shape.
7. The juncture system defined in claim 6 , wherein the shapes include each of an “I” shape, “U” shape, “L” shape, and “Z” shape.
8. The juncture system defined in claim 1 , wherein the structural insulated panels have face components, and wherein the shapes have flanges with about the same thickness as the face components.
9. The juncture system defined in claim 1 , wherein at least one of the connecting junctures includes an “I” shape that interconnects two panels at edges thereof in a lineal direction.
10. The juncture system defined in claim 1 , wherein at least one of the connecting junctures includes an angled recess adapted to receive and interconnect two adjacent structural insulated panels at an angle to form a corner.
11. The juncture system defined in claim 1 , wherein at least one of the connecting junctures includes a “Z” shape that can used to horizontally to connect two adjacent panels and also act as a flashing for water.
12. The juncture system defined in claim 1 , wherein the connecting junctures include different specific junctures, with at least a first juncture being used to form a corner on adjacent walls, and a second juncture to in-line connect panels, and a third juncture used to define an edge trim, and fourth juncture used to form one of a top and bottom plate for walls.
13. The juncture system defined in claim 12 , wherein at least some of the junctures include one of stainless steel or galvanized steel to accomplish durability.
14. The juncture system defined in claim 1 , wherein at least some of the junctures include at least one of virgin plastic, plastic composite, recycled material, and recycled carpet.
15. A building construction comprising:
a plurality of structural insulated panels arranged adjacently to form joints; and
a plurality of connecting junctures including molded shapes made of cementitious material and connecting adjacently-positioned ones of the structural insulated panels at the joints.
16. The building construction defined in claim 15 , wherein the cementitious material includes fiberglass reinforcement.
17. The building construction defined in claim 15 , wherein the cementitious material includes magnesium oxide.
18. The building construction defined in claim 15 , wherein the shapes include at least two of: “I” shape, “U” shape, “L” shape, and “Z” shape.
19. The building construction defined in claim 18 , wherein the shapes include at least three of: “I” shape, “U” shape, “L” shape, and “Z” shape.
20. The building construction defined in claim 18 , wherein the structural insulated panels have face components, and wherein the shapes have flanges with about a same thickness as the face components.
21. The building construction defined in claim 15 , wherein at least one of the connecting junctures includes an “I” shape defining opposing recesses adapted to receive and interconnect two of the structural insulated panels at edges thereof in a lineal direction.
22. The building construction defined in claim 15 , wherein at least one of the connecting junctures includes an angled recess adapted to receive and interconnect two adjacent structural insulated panels at an angle to form a corner.
23. The building construction defined in claim 15 , wherein at least one of the connecting junctures includes a “Z” shape that can used to horizontally to connect two adjacent panels and also act as a flashing for water.
24. The building construction defined in claim 15 , wherein the connecting junctures include different specific junctures, with at least a first juncture being used to form a corner on adjacent walls, and a second juncture used to connect in-line panels, and a third juncture used to define an edge trim, and a fourth juncture used to form one of a top and bottom plate for walls.
24. The building construction defined in claim 15 , wherein at least some of the junctures are made of one of stainless steel or galvanized steel to accomplish durability.
25. The building construction defined in claim 15 , wherein at least some of the junctures include at least one of virgin plastic, plastic composite, recycled material, and recycled carpet.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US12/472,669 US20090293395A1 (en) | 2008-05-30 | 2009-05-27 | Structural insulated panel system including junctures |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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US5723608P | 2008-05-30 | 2008-05-30 | |
US12/472,669 US20090293395A1 (en) | 2008-05-30 | 2009-05-27 | Structural insulated panel system including junctures |
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US20090293395A1 true US20090293395A1 (en) | 2009-12-03 |
Family
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US12/472,669 Abandoned US20090293395A1 (en) | 2008-05-30 | 2009-05-27 | Structural insulated panel system including junctures |
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US20100269433A1 (en) * | 2008-08-21 | 2010-10-28 | Gregory Westra | Buck system |
US20110030576A1 (en) * | 2008-04-23 | 2011-02-10 | Claudio Cipone | Modular wet room for rail vehicles |
US20110315838A1 (en) * | 2010-06-29 | 2011-12-29 | Ofs Brands, Inc. | Apparatuses and methods for connecting modular office furniture components |
WO2012052613A1 (en) * | 2010-10-21 | 2012-04-26 | Scandic Sunfi Oy | Construction |
WO2012105821A1 (en) * | 2011-02-04 | 2012-08-09 | Benitez Perez Manuel | System for constructing buildings without cement, using sip-type panels |
US20140250827A1 (en) * | 2013-03-06 | 2014-09-11 | Jerry GILLMAN | Method of Connecting Structural Insulated Building Panels through Connecting Splines |
US8950132B2 (en) | 2010-06-08 | 2015-02-10 | Innovative Building Technologies, Llc | Premanufactured structures for constructing buildings |
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