US20100059075A1 - Ventilated smoking material perforation apparatus and method - Google Patents
Ventilated smoking material perforation apparatus and method Download PDFInfo
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- US20100059075A1 US20100059075A1 US12/283,014 US28301408A US2010059075A1 US 20100059075 A1 US20100059075 A1 US 20100059075A1 US 28301408 A US28301408 A US 28301408A US 2010059075 A1 US2010059075 A1 US 2010059075A1
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- wrapper paper
- paper section
- roller member
- pins
- wrapper
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C1/00—Elements of cigar manufacture
- A24C1/38—Final treatment of cigars, e.g. sorting
- A24C1/386—Perforating cigars
Definitions
- the invention relates generally to the field of smoking materials and smoking material producing assemblies, and specifically in one exemplary aspect to a retrofit perforation device to improve aromatic properties of cigars.
- Tobacco assemblies are well known in the art. Such assemblies are utilized to produce cigars and cigarettes of one or more varieties. Some related art patents discussed below (and incorporated by reference in their entirety) are representative art of these conventional assemblies.
- U.S. Pat. No. 5,623,952 discloses an apparatus including a web of tipping paper that is advanced in a filter tipping machine from a source to a station. In this example, the web is subdivided into uniting bands ready for draping around groups of coaxial plain cigarettes and filter rod sections. The filter rod sections are provided with projecting portions which are at least partially removed by a rotary grinding tool to provide the web with a pattern of perforations which determine the degree of ventilation of the filter cigarettes.
- U.S. Pat. No. 4,827,947 discloses a process whereby successive filter cigarettes of unit length or multiple unit length are transported sideways on a first drum-shaped conveyor.
- the first drum cooperates in a filter tipping machine with a second drum-shaped conveyor to rotate successive cigarettes about their respective axes.
- the rotating cigarettes come to a temporary halt in a predetermined portion of their path.
- Such cigarettes are acted upon by two or more laser beams or light beams which are equidistant from and angularly offset relative to each other in a circumferential direction.
- U.S. Pat. No. 4,331,165 discloses a method whereby ventilated cigarettes are made by perforating a wrapper of each filter over an area which lies within preformed perforations in a uniting band joining the filter to a tobacco rod.
- the filter wrappers are perforated by pins on a rolling plate and fluted drum between which filter portions cut from longer filter rods are rolled to stagger the portions so that they can then be pushed into a single row.
- tobacco producing apparatus may further be desired to achieve still wider variety of tobacco product options and provide improved user comfort and smoking pleasure as well as provide various types of and configurations for tobacco products without requiring complicated manufacturing processes. For instance, eliminate the need to create perforations to conform to a boundary region about a filter and a tobacco rod. For instance, a cigar producing apparatus may be needed to further aerate or expose a larger effective surface area of smoking materials within a tobacco rod to provide improved aroma and pleasure for a user. In this same instance, a manufacturer or user may find it beneficial that an off-the-shelf smoking material producing apparatus be easily retro-fitted (or customized) with an improvement mechanism capable of producing an improved variety of tobacco rods.
- a user may further desire minimal changes to an existing machine including disruption of an existing wrapper paper path situated about a machine rolling path assembly so that any upgrade mechanism remains relatively low cost and reusable and easy to install.
- a manufacturer may further desire that the upgrade doesn't cause significant damage and minimize wear to existing components (e.g., machine parts) of an existing smoking material apparatus when in use.
- improved smoking material producing apparatus and methodology and smoking material products that permits easy initial configuring and reconfiguring, i.e., provide adaptability, and upgrade capability so that major expensive retooling or retrofitting is avoided if a new smoking material configuration (e.g., perforation pattern) is desired.
- improved apparatus and methods would also ideally allow a person other than a mechanic or mechanical servicing professional to implement or attach the improvement mechanism, and would further permit creation of user-customized perforation configurations and customized fit and appearance cigar aeration patterns requiring minimal efforts, e.g., minimal adjustment or removal and replacement or adaptation of an existing perforation tool.
- an apparatus to make ventilated tobacco rods.
- the apparatus joins together first and second wrapper paper sections that are secured at a first and a second end of the wrapper paper sections.
- Components are provided wherein the first wrapper paper section and the second wrapper paper section are arranged to roll along a machine path.
- a perforating means is provided along the first wrapper paper section and arranged before rolling together the first wrapper paper section and the second wrapper paper section.
- the components include a roller member to rotate the first wrapper paper section.
- the roller member comprises pins mounted along a rotating surface to create indentations along an axial direction (e.g., a length) of a tobacco rod.
- a machine to manufacture a ventilated cigar comprising smoking material wherein wrapper paper sections are joined together and overlap with one another and are secured at a first end of the wrapper paper sections.
- a perforating means is disclosed whereby a first wrapper paper section and a second wrapper paper section are arranged to roll along at least one machine path.
- the perforating means is provided along a first wrapper paper section and before the first wrapper paper section and the second wrapper paper section are joined together.
- a first roller member and a second roller member are mounted so that at least an outer portion of a rotating surface of the first roller member is not aligned with (not facing) at least a portion of a rotating surface of the second roller member.
- the first roller member comprises pins rotationally mounted along an outer surface of the first roller member.
- the pins cooperate with the first roller member to create indentations in the first wrapper paper section along an outer edge surface of the first wrapper paper so as to improve air flow ventilation of the smoking material of the cigar.
- FIG. 1 is a side prospective view of a cigar manufacturing machine showing the roller member, a glue mechanism, a guide structure, and cutting mechanism in accordance with an embodiment of the present invention.
- FIG. 2 is an exploded side view of the roller member of FIG. 1 in accordance with an embodiment of the present invention.
- FIG. 3 is a perspective view of a cigar produced by the cigar manufacturing machine of FIG. 1 in accordance with an embodiment of the present invention.
- FIG. 4 is a side perspective view of a cigar manufacturing machine showing an individual loading a smoking substance and the smoking substance supplied to the first and the second wrapping sections while in the guide structure in accordance with an embodiment of the present invention.
- FIG. 5 is a side perspective view of FIG. 1 illustrating an exploded view of a guide structure to form rolled wrapper paper to create a desired shaped cigar in accordance with an embodiment of the present invention.
- FIG. 6 is a logical flow diagram illustrating one exemplary embodiment of a method for manufacturing a cigar using the cigar apparatus in accordance with the present invention.
- the present invention discloses apparatus and methods for operation and processing of smoking materials for, inter alia, producing cigars as well as custom capabilities, in one variant, to produce various indentation configuration areas on cigars responsive to, for instance, a manufacturer's or user's desired custom configuration.
- the present invention discloses an apparatus and method configured using a roller member having a drill bit pattern, for instance, based on customized perforation criteria, e.g., surface area density and the like.
- the present invention discloses a technique to pinch wrapper paper(s), for example, using a guide section before the wrapper paper(s) is/are secured along an edge.
- the present invention further discloses a cigar that contains perforations along an outside edge to improve drag capability (as well as aeration) of smoking material disposed within the wrapper paper.
- the apparatus advantageously allows multiple configuration styles and supports many different system configurations through its ability to provide to a user significant flexibility of rapid adjustment to create new “customized” fit, e.g., using interchangeable drill bits.
- the principles of the present invention are applicable to retrofitting a tobacco rod producing machine (e.g., a cigar producing apparatus) to improve its capabilities in the area of visibility of wrapper paper supply as well as easy tension adjustment because, for instance, all the rolling supply mechanisms and the roller mechanism are substantially contained within a single plane (and attachable externally to a housing of a conventional cigar machine)
- FIGS. 1-5 exemplary embodiments of the cigar perforation apparatus of the invention are described in detail. It will be appreciated that while described primarily in the context of a cigar perforation apparatus, at least portions of the apparatus and methods described herein may be used in other applications, such as for example and without limitation applications including tobacco material rolling or packaging, hemp material rolling or packaging or products, herbal rolling or packaging machines, herbal aromatic machines or other applications, such as storage and aeration of herbal products and the like. Moreover, it will be recognized that the present invention may find utility beyond purely herbal and tobacco concerns.
- the “perforation apparatus” described subsequently may be conceivably modified with the addition of sections or components including adding functionality; e.g., extra rows or sections of indentations to help improve aromatic effect of smoking material in a stale environment, decreasing stress of employees using aroma therapy during a break time, etc.
- adding functionality e.g., extra rows or sections of indentations to help improve aromatic effect of smoking material in a stale environment, decreasing stress of employees using aroma therapy during a break time, etc.
- a myriad other functions will be recognized by those of ordinary skill in the art given the present disclosure.
- an apparatus 100 is disclosed to manufacture a ventilated cigar, e.g., cigar 102 , with smoking material 104 , e.g., tobacco, herbs, herbal products, or the like (as shown in FIG. 4 ).
- Apparatus 100 setup in one embodiment, a first wrapper paper section 106 , e.g., 38 mm wide brown rolling paper, is loaded onto roller supply mechanism 108 rotatably attached to apparatus 100 .
- second wrapper paper section 110 e.g., 36 mm wide green-rolling paper that, in one variant, is flavored or scented loads onto roller supply mechanism 112 .
- a perforation mechanism 115 indents first wrapper paper section 106 before rolling together, e.g., integrally wrapping, first wrapper paper section 106 and second wrapper paper section 110 to form rolled wrapper paper section 107 .
- perforating means 2 (positioned as shown in FIG. 1 following roller supply mechanism 108 ) perforates first wrapper paper section 106 as being supplied from roller supply mechanism 108 .
- components of apparatus 100 include first roller member (e.g., first roller drum) 115 and second roller member (e.g., second roller drum) 122 being supplied by one or more roller supply mechanisms, e.g., mechanism 108 and 112 .
- first roller member 115 and second roller member 122 are mounted so that at least an outer portion of a rotating surface 125 of first roller member 115 is not aligned with at least a portion of rotating surface 127 of second roller member 122 .
- this misalignment minimizes damage to wrapper paper sections not destined for being perforated by first roller member 115 .
- first roller member 115 integrally contains pins 118 .
- pins 118 are rotationally mounted along outer surface 125 of first roller member 115 .
- pins 118 operatively couple with second roller member 122 to create indentations 114 in first wrapper paper section 106 , in one example, proximal to outer edge surface 148 (shown in FIG. 4 ) (or within the area 130 as shown in FIG. 2 ) of first wrapper paper section 106 to improve ventilation of smoking material 104 .
- pins 118 operatively couple with second roller member 122 to create indentations 114 in first wrapper paper section 106 substantially along a rotation direction of first wrapper paper section 106 and proximal to outer edge surface 148 of first wrapper paper section 106 to improve ventilation of smoking material 104 .
- ventilation of smoking material 104 is improved by perforations 114 (as illustrated by aroma 164 including flavor or sent emitted by smoking material, for instance, wraps about and flows around and through cigar 102 , as compared to conventional cigars that are primarily limited to ventilation on either end.
- pins 118 e.g., series of drilling bits, are mounted substantially orthogonal to a direction of motion 120 of roller member 115 to create indentations 114 in correspondence with a shape of drilling bits as first wrapper paper section 106 is rolled.
- drilling bits may be interchangeable with other indentation apparatus to form a custom set of slits or cuts within, for example, first wrapper paper section 106 .
- pins may create a series of perforations covering a predetermined area 130 , for example, about outer edge surface 148 (e.g., in one alternative embodiment, aligned with direction of rotation of roller member 115 ) of first wrapper paper section 106 .
- perforation means 2 includes guide pin 126 rotatably mounted before roller member 115 and guide pin 128 rotatably mounted after roller member 122 to provide a tension/alignment means of the first wrapper paper section 106 and the second wrapper paper section 110 before being rolled together.
- pins 118 may be rotated several revolutions over first wrapper paper section 106 to create one or more series of perforations, e.g., on such row being perforations 114 .
- first wrapper paper section 106 and second wrapper paper 110 operatively couples through guide pin 156 and guide pin 158 to smoking material dispenser 134 , e.g., a chute or opening for dispensing tobacco material, receiving smoking material 104 , for instance, from opening 101 .
- smoking material dispenser 134 e.g., a chute or opening for dispensing tobacco material, receiving smoking material 104 , for instance, from opening 101 .
- guide pins 156 , 158 provide tension adjustment of the wrapper paper section 107 .
- first guide section 138 and second guide section 140 are utilized.
- first guide section 138 includes width taper 139 that gradually decreases from width 141 of first wrapper paper section 106 , e.g., 38 mm, to width 142 , e.g., between a range of 5 to 10 mm.
- first guide section 138 includes a c-shaped cavity (e.g., a half cylindrical shaped cavity), in one embodiment, that changes size in accordance with dimensionality (e.g. width) of taper 139 .
- edges of the wrapper paper section 107 extend upward along walls of c-shaped cavity (e.g., half cylindrical shape) toward second guide section 140 .
- Second guide section 140 includes a mating cylindrical cavity that accepts, e.g. folds over, edges of wrapper paper section 107 as a result of rolling along taper 139 .
- a cylindrical shaped tobacco rod 153 is formed as edges of the wrapper paper section 107 are folded toward each other along inside surfaces of cylindrical shaped cavity of second guide section 140 .
- wrapper paper alignment guides 138 , 140 pinch, e.g., fold, opposing edges of first and the second paper sections 106 , 110 toward one another in a gradual fashion to create, for instance, a cylindrical shaped tobacco rod 153 .
- gluing mechanism e.g., glue gun 152
- glue mechanism e.g., glue gun 152
- glue gun 152 is disposed orthogonally relative to direction of movement of wrapper paper section 107 , applies an adhesive, e.g., glue or epoxy based compound, to affix together edges of wrapper paper section 107 .
- Sawing apparatus 160 slices tobacco rod 153 to form a series of tobacco rods, e.g., one or more tobacco rods such as cigar 102 , for example, that are approximately 4.5 inches in length.
- first end 162 of cigar 102 is rolled or sealed by conventional means, for instance, hand twisted and, in one instance, glued or bonded when twisted or fold to maintain smoking material within cigar 102 .
- the present invention 's perforations, e.g., creating indentations, along an outer surface of the cigar along a longitudinal direction (e.g. running from input to output) of cigar 102 so as to maximize air flow area and exposure of smoking material so as to increase drag of a user (e.g., while either inhaling or exhaling aroma 164 —as shown in FIG. 3 ).
- perforation apparatus of the present invention may be added to an existing cigar producing machine, e.g., placing roller member, proximal to or integrally applied to a machine roll path (removing one or more roll tension elements) so that the indentation machine is “built into” and “incorporated” as part of a wrapper paper mechanism, e.g., roller supply mechanism.
- supply rollers are located on a front of the machine and in a same plane (same surface) so as to facilitate easy visibility (to determine when the wrapper paper is running low) as well as ease removal or replenishment or interchanging by a user one or more wrapper paper sections.
- wrapper paper rolls hidden inside, e.g., a hidden drawer, or located in a hard to access compartment, e.g., a rear only accessible machine door, of a cigar producing machine.
- tension adjustment roll is made easier as compared to conventional tension arrangements requiring multiple, off-axial tension adjustment locations.
- wrapper properties of the second paper wrapper section are substantially unchanged (undisturbed) so that perforations may provide full aromatic flavor (e.g., of the second wrapper paper section 10 is favored or aromatically scented.
- smoking material is applied to wrapping paper sections on a horizontal surface and first and second guide sections pinch (e.g., folds) wrapping paper section gradually in a tapered manner, e.g., gradually from a horizontal to a vertical direction, e.g., an orthogonal direction, before bonding of wrapper paper sections using, for instance, a gluing mechanism.
- first and second guide sections pinch (e.g., folds) wrapping paper section gradually in a tapered manner, e.g., gradually from a horizontal to a vertical direction, e.g., an orthogonal direction, before bonding of wrapper paper sections using, for instance, a gluing mechanism.
- the inventive concepts and mechanism allows a manufacturer (or after market-user) to achieve a customized cigar perforation device to produce a multitude of custom configurations of cigar perforations, e.g., using detachable drill bits (disclosed below) disclosed above.
- FIG. 6 an exemplary embodiment of a method 200 for fabricating a cigar using the aforementioned cigar manufacturing apparatus is described. While described primarily in the context of the exemplary embodiments of apparatus 100 shown in FIGS. 1-5 , it will be appreciated that the methodology presented herein may be readily adapted to many different configurations of apparatus 100 as recognized by those of ordinary skill in the art.
- step 210 the glue mechanism 152 holds down (presses down) edges of wrapper section 107 .
- cutting mechanism 160 slices the pinched wrapper sections, e.g., tobacco rod 153 , to form cigar 102 .
- end 162 of cigar 102 is hand twisted to secure smoking material contained within, such as smoking material 104 contained in the cigar 102 .
Abstract
An apparatus to make ventilated cigars is disclosed. The apparatus includes a perforating means along a first wrapper paper section and arranged before the first wrapper paper section and the second wrapper paper section are joined together. A roller member rotates the first wrapper paper section. In one embodiment, the roller member includes a set of pins that cooperate with the roller member to perforate the first wrapper paper section proximal to an outer edge surface of the first wrapper paper section.
Description
- 1. Field of the Invention
- The invention relates generally to the field of smoking materials and smoking material producing assemblies, and specifically in one exemplary aspect to a retrofit perforation device to improve aromatic properties of cigars.
- 2. Description of Related Technology
- Tobacco assemblies are well known in the art. Such assemblies are utilized to produce cigars and cigarettes of one or more varieties. Some related art patents discussed below (and incorporated by reference in their entirety) are representative art of these conventional assemblies. In one related art example, U.S. Pat. No. 5,623,952 discloses an apparatus including a web of tipping paper that is advanced in a filter tipping machine from a source to a station. In this example, the web is subdivided into uniting bands ready for draping around groups of coaxial plain cigarettes and filter rod sections. The filter rod sections are provided with projecting portions which are at least partially removed by a rotary grinding tool to provide the web with a pattern of perforations which determine the degree of ventilation of the filter cigarettes.
- In yet another related art example, U.S. Pat. No. 4,827,947 discloses a process whereby successive filter cigarettes of unit length or multiple unit length are transported sideways on a first drum-shaped conveyor. The first drum cooperates in a filter tipping machine with a second drum-shaped conveyor to rotate successive cigarettes about their respective axes. As a consequence, the rotating cigarettes come to a temporary halt in a predetermined portion of their path. Such cigarettes are acted upon by two or more laser beams or light beams which are equidistant from and angularly offset relative to each other in a circumferential direction.
- In yet another related art example, U.S. Pat. No. 4,331,165 discloses a method whereby ventilated cigarettes are made by perforating a wrapper of each filter over an area which lies within preformed perforations in a uniting band joining the filter to a tobacco rod. The filter wrappers are perforated by pins on a rolling plate and fluted drum between which filter portions cut from longer filter rods are rolled to stagger the portions so that they can then be pushed into a single row.
- In contrast to the above instances, tobacco producing apparatus may further be desired to achieve still wider variety of tobacco product options and provide improved user comfort and smoking pleasure as well as provide various types of and configurations for tobacco products without requiring complicated manufacturing processes. For instance, eliminate the need to create perforations to conform to a boundary region about a filter and a tobacco rod. For instance, a cigar producing apparatus may be needed to further aerate or expose a larger effective surface area of smoking materials within a tobacco rod to provide improved aroma and pleasure for a user. In this same instance, a manufacturer or user may find it beneficial that an off-the-shelf smoking material producing apparatus be easily retro-fitted (or customized) with an improvement mechanism capable of producing an improved variety of tobacco rods. Furthermore, a user may further desire minimal changes to an existing machine including disruption of an existing wrapper paper path situated about a machine rolling path assembly so that any upgrade mechanism remains relatively low cost and reusable and easy to install. In addition, a manufacturer may further desire that the upgrade doesn't cause significant damage and minimize wear to existing components (e.g., machine parts) of an existing smoking material apparatus when in use.
- Thus, what is needed are improved smoking material producing apparatus and methodology and smoking material products that permits easy initial configuring and reconfiguring, i.e., provide adaptability, and upgrade capability so that major expensive retooling or retrofitting is avoided if a new smoking material configuration (e.g., perforation pattern) is desired. Furthermore, such improved apparatus and methods would also ideally allow a person other than a mechanic or mechanical servicing professional to implement or attach the improvement mechanism, and would further permit creation of user-customized perforation configurations and customized fit and appearance cigar aeration patterns requiring minimal efforts, e.g., minimal adjustment or removal and replacement or adaptation of an existing perforation tool.
- In a first aspect of the invention, an apparatus is disclosed to make ventilated tobacco rods. The apparatus joins together first and second wrapper paper sections that are secured at a first and a second end of the wrapper paper sections. Components are provided wherein the first wrapper paper section and the second wrapper paper section are arranged to roll along a machine path. In one embodiment, a perforating means is provided along the first wrapper paper section and arranged before rolling together the first wrapper paper section and the second wrapper paper section. The components include a roller member to rotate the first wrapper paper section. In one embodiment, the roller member comprises pins mounted along a rotating surface to create indentations along an axial direction (e.g., a length) of a tobacco rod.
- In a second aspect of the invention, a machine is disclosed to manufacture a ventilated cigar comprising smoking material wherein wrapper paper sections are joined together and overlap with one another and are secured at a first end of the wrapper paper sections. A perforating means is disclosed whereby a first wrapper paper section and a second wrapper paper section are arranged to roll along at least one machine path. In one embodiment, the perforating means is provided along a first wrapper paper section and before the first wrapper paper section and the second wrapper paper section are joined together. In one variant, a first roller member and a second roller member are mounted so that at least an outer portion of a rotating surface of the first roller member is not aligned with (not facing) at least a portion of a rotating surface of the second roller member. In another variant, the first roller member comprises pins rotationally mounted along an outer surface of the first roller member. The pins cooperate with the first roller member to create indentations in the first wrapper paper section along an outer edge surface of the first wrapper paper so as to improve air flow ventilation of the smoking material of the cigar.
- These and other embodiments, aspects, advantages, and features of the present invention will be set forth in part in the description which follows, and in part will become apparent to those skilled in the art by reference to the following description of the invention and referenced drawings or by practice of the invention. The aspects, advantages, and features of the invention are realized and attained by means of the instrumentalities, procedures, and combinations particularly pointed out in the appended claims.
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FIG. 1 is a side prospective view of a cigar manufacturing machine showing the roller member, a glue mechanism, a guide structure, and cutting mechanism in accordance with an embodiment of the present invention. -
FIG. 2 is an exploded side view of the roller member ofFIG. 1 in accordance with an embodiment of the present invention. -
FIG. 3 is a perspective view of a cigar produced by the cigar manufacturing machine ofFIG. 1 in accordance with an embodiment of the present invention. -
FIG. 4 is a side perspective view of a cigar manufacturing machine showing an individual loading a smoking substance and the smoking substance supplied to the first and the second wrapping sections while in the guide structure in accordance with an embodiment of the present invention. -
FIG. 5 is a side perspective view ofFIG. 1 illustrating an exploded view of a guide structure to form rolled wrapper paper to create a desired shaped cigar in accordance with an embodiment of the present invention. -
FIG. 6 is a logical flow diagram illustrating one exemplary embodiment of a method for manufacturing a cigar using the cigar apparatus in accordance with the present invention. - Reference is now made to the drawings wherein like numerals refer to like parts throughout.
- In one salient aspect, the present invention discloses apparatus and methods for operation and processing of smoking materials for, inter alia, producing cigars as well as custom capabilities, in one variant, to produce various indentation configuration areas on cigars responsive to, for instance, a manufacturer's or user's desired custom configuration. In particular, the present invention discloses an apparatus and method configured using a roller member having a drill bit pattern, for instance, based on customized perforation criteria, e.g., surface area density and the like. Furthermore, the present invention discloses a technique to pinch wrapper paper(s), for example, using a guide section before the wrapper paper(s) is/are secured along an edge. In addition, the present invention further discloses a cigar that contains perforations along an outside edge to improve drag capability (as well as aeration) of smoking material disposed within the wrapper paper.
- Accordingly, the apparatus advantageously allows multiple configuration styles and supports many different system configurations through its ability to provide to a user significant flexibility of rapid adjustment to create new “customized” fit, e.g., using interchangeable drill bits. In addition, the principles of the present invention are applicable to retrofitting a tobacco rod producing machine (e.g., a cigar producing apparatus) to improve its capabilities in the area of visibility of wrapper paper supply as well as easy tension adjustment because, for instance, all the rolling supply mechanisms and the roller mechanism are substantially contained within a single plane (and attachable externally to a housing of a conventional cigar machine)
- Referring now to
FIGS. 1-5 , exemplary embodiments of the cigar perforation apparatus of the invention are described in detail. It will be appreciated that while described primarily in the context of a cigar perforation apparatus, at least portions of the apparatus and methods described herein may be used in other applications, such as for example and without limitation applications including tobacco material rolling or packaging, hemp material rolling or packaging or products, herbal rolling or packaging machines, herbal aromatic machines or other applications, such as storage and aeration of herbal products and the like. Moreover, it will be recognized that the present invention may find utility beyond purely herbal and tobacco concerns. For example, the “perforation apparatus” described subsequently may be conceivably modified with the addition of sections or components including adding functionality; e.g., extra rows or sections of indentations to help improve aromatic effect of smoking material in a stale environment, decreasing stress of employees using aroma therapy during a break time, etc. A myriad other functions will be recognized by those of ordinary skill in the art given the present disclosure. - Referring to
FIG. 1 , anapparatus 100 is disclosed to manufacture a ventilated cigar, e.g.,cigar 102, withsmoking material 104, e.g., tobacco, herbs, herbal products, or the like (as shown inFIG. 4 ).Apparatus 100 setup, in one embodiment, a firstwrapper paper section 106, e.g., 38 mm wide brown rolling paper, is loaded ontoroller supply mechanism 108 rotatably attached toapparatus 100. In one variation of this embodiment, secondwrapper paper section 110, e.g., 36 mm wide green-rolling paper that, in one variant, is flavored or scented loads ontoroller supply mechanism 112. In one exemplary embodiment, aperforation mechanism 115 indents firstwrapper paper section 106 before rolling together, e.g., integrally wrapping, firstwrapper paper section 106 and secondwrapper paper section 110 to form rolledwrapper paper section 107. - Referring to
FIG. 2 , perforating means 2 (positioned as shown inFIG. 1 following roller supply mechanism 108) perforates firstwrapper paper section 106 as being supplied fromroller supply mechanism 108. In one embodiment, components ofapparatus 100 include first roller member (e.g., first roller drum) 115 and second roller member (e.g., second roller drum) 122 being supplied by one or more roller supply mechanisms, e.g.,mechanism first roller member 115 andsecond roller member 122 are mounted so that at least an outer portion of arotating surface 125 offirst roller member 115 is not aligned with at least a portion ofrotating surface 127 ofsecond roller member 122. Advantageously, this misalignment minimizes damage to wrapper paper sections not destined for being perforated byfirst roller member 115. - Continuing with this embodiment,
first roller member 115 integrally contains pins 118. In this example, pins 118 are rotationally mounted alongouter surface 125 offirst roller member 115. In this same example, pins 118 operatively couple withsecond roller member 122 to createindentations 114 in firstwrapper paper section 106, in one example, proximal to outer edge surface 148 (shown inFIG. 4 ) (or within the area 130 as shown inFIG. 2 ) of firstwrapper paper section 106 to improve ventilation ofsmoking material 104. In one exemplary embodiment, pins 118 operatively couple withsecond roller member 122 to createindentations 114 in firstwrapper paper section 106 substantially along a rotation direction of firstwrapper paper section 106 and proximal toouter edge surface 148 of firstwrapper paper section 106 to improve ventilation ofsmoking material 104. Advantageously, ventilation ofsmoking material 104 is improved by perforations 114 (as illustrated byaroma 164 including flavor or sent emitted by smoking material, for instance, wraps about and flows around and throughcigar 102, as compared to conventional cigars that are primarily limited to ventilation on either end. - In one variant, pins 118, e.g., series of drilling bits, are mounted substantially orthogonal to a direction of
motion 120 ofroller member 115 to createindentations 114 in correspondence with a shape of drilling bits as firstwrapper paper section 106 is rolled. In one variant, drilling bits may be interchangeable with other indentation apparatus to form a custom set of slits or cuts within, for example, firstwrapper paper section 106. In another variant, pins may create a series of perforations covering a predetermined area 130, for example, about outer edge surface 148 (e.g., in one alternative embodiment, aligned with direction of rotation of roller member 115) of firstwrapper paper section 106. In one variant, perforation means 2 includesguide pin 126 rotatably mounted beforeroller member 115 andguide pin 128 rotatably mounted afterroller member 122 to provide a tension/alignment means of the firstwrapper paper section 106 and the secondwrapper paper section 110 before being rolled together. In one variant, pins 118 may be rotated several revolutions over firstwrapper paper section 106 to create one or more series of perforations, e.g., on suchrow being perforations 114. - As best illustrated in
FIGS. 4 and 5 , after both wrappers are joined (e.g., rolled), smoking material is disposed on firstwrapper paper section 106 andsecond wrapper paper 110. More specifically, rolledwrapper paper section 107 operatively couples throughguide pin 156 andguide pin 158 tosmoking material dispenser 134, e.g., a chute or opening for dispensing tobacco material, receivingsmoking material 104, for instance, from opening 101. In one embodiment, guide pins 156, 158 provide tension adjustment of thewrapper paper section 107. To form a cylindrical shape ofcigar 102,first guide section 138 andsecond guide section 140 are utilized. In one embodiment,first guide section 138 includeswidth taper 139 that gradually decreases fromwidth 141 of firstwrapper paper section 106, e.g., 38 mm, to width 142, e.g., between a range of 5 to 10 mm. In the same embodiment,first guide section 138 includes a c-shaped cavity (e.g., a half cylindrical shaped cavity), in one embodiment, that changes size in accordance with dimensionality (e.g. width) oftaper 139. In operation, as a portion ofwrapper paper section 107 travels alongtaper 139, edges of thewrapper paper section 107 extend upward along walls of c-shaped cavity (e.g., half cylindrical shape) towardsecond guide section 140.Second guide section 140 includes a mating cylindrical cavity that accepts, e.g. folds over, edges ofwrapper paper section 107 as a result of rolling alongtaper 139. In one variant, at width 142, a cylindrical shapedtobacco rod 153 is formed as edges of thewrapper paper section 107 are folded toward each other along inside surfaces of cylindrical shaped cavity ofsecond guide section 140. In this embodiment, wrapper paper alignment guides 138, 140 pinch, e.g., fold, opposing edges of first and thesecond paper sections tobacco rod 153. - To maintain and secure a cylindrical shape, gluing mechanism, e.g.,
glue gun 152, secures the firstwrapping paper section 106 to the secondwrapping paper section 110 to secure wrapper paper oftobacco rod 153. In one embodiment, glue mechanism, e.g.,glue gun 152, is disposed orthogonally relative to direction of movement ofwrapper paper section 107, applies an adhesive, e.g., glue or epoxy based compound, to affix together edges ofwrapper paper section 107.Sawing apparatus 160slices tobacco rod 153 to form a series of tobacco rods, e.g., one or more tobacco rods such ascigar 102, for example, that are approximately 4.5 inches in length. Following,first end 162 ofcigar 102 is rolled or sealed by conventional means, for instance, hand twisted and, in one instance, glued or bonded when twisted or fold to maintain smoking material withincigar 102. - Advantageous, the present invention's perforations, e.g., creating indentations, along an outer surface of the cigar along a longitudinal direction (e.g. running from input to output) of
cigar 102 so as to maximize air flow area and exposure of smoking material so as to increase drag of a user (e.g., while either inhaling or exhalingaroma 164—as shown inFIG. 3 ). In addition, perforation apparatus of the present invention may be added to an existing cigar producing machine, e.g., placing roller member, proximal to or integrally applied to a machine roll path (removing one or more roll tension elements) so that the indentation machine is “built into” and “incorporated” as part of a wrapper paper mechanism, e.g., roller supply mechanism. In this exemplary embodiment, supply rollers are located on a front of the machine and in a same plane (same surface) so as to facilitate easy visibility (to determine when the wrapper paper is running low) as well as ease removal or replenishment or interchanging by a user one or more wrapper paper sections. - In contrast to teachings in present invention, many conventional machines have supply wrapper paper rolls hidden inside, e.g., a hidden drawer, or located in a hard to access compartment, e.g., a rear only accessible machine door, of a cigar producing machine. In this exemplary embodiment, because wrapper paper sections of first and second rolls connect to a same guide pin on the same surface as the roller supply mechanism, tension adjustment roll is made easier as compared to conventional tension arrangements requiring multiple, off-axial tension adjustment locations. Furthermore, because perforations are only situated on a first paper wrapper section, wrapper properties of the second paper wrapper section are substantially unchanged (undisturbed) so that perforations may provide full aromatic flavor (e.g., of the second wrapper paper section 10 is favored or aromatically scented.
- Furthermore, advantageously, in this embodiment, smoking material is applied to wrapping paper sections on a horizontal surface and first and second guide sections pinch (e.g., folds) wrapping paper section gradually in a tapered manner, e.g., gradually from a horizontal to a vertical direction, e.g., an orthogonal direction, before bonding of wrapper paper sections using, for instance, a gluing mechanism. Thus, the inventive concepts and mechanism allows a manufacturer (or after market-user) to achieve a customized cigar perforation device to produce a multitude of custom configurations of cigar perforations, e.g., using detachable drill bits (disclosed below) disclosed above.
- Referring now to
FIG. 6 , an exemplary embodiment of amethod 200 for fabricating a cigar using the aforementioned cigar manufacturing apparatus is described. While described primarily in the context of the exemplary embodiments ofapparatus 100 shown inFIGS. 1-5 , it will be appreciated that the methodology presented herein may be readily adapted to many different configurations ofapparatus 100 as recognized by those of ordinary skill in the art. - In step 201,
first wrapper section 106 andsecond wrapper section 108 is installed in a roller supply mechanism. Instep 202,first wrapper section 106 is perforated by roller member. Instep 204, first wrapper section and second wrapper section are rolled together. In step 206, smoking material is supplied tofirst wrapper section 106 andsecond wrapper section 110. In step 208,first wrapper section 106 andsecond wrapper section 110 are rolled toward first andsecond guide devices wrapper section 107 contact one another. In step 210,glue mechanism 152 secures (e.g., using adhesive or glue) edges ofwrapper section 107. In one variant of step 210, theglue mechanism 152 holds down (presses down) edges ofwrapper section 107. In step 212,cutting mechanism 160 slices the pinched wrapper sections, e.g.,tobacco rod 153, to formcigar 102. In one variant of step 212, end 162 ofcigar 102 is hand twisted to secure smoking material contained within, such assmoking material 104 contained in thecigar 102. - It will be appreciated that while certain aspects of the invention have been described in terms of a specific sequence of steps of a method, these descriptions are only illustrative of the broader methods of the invention, and may be modified as required by the particular application. Certain steps may be rendered unnecessary or optional under certain circumstances. Additionally, certain steps or functionality may be added to the disclosed embodiments, or the order of performance of two or more steps permuted. All such variations are considered to be encompassed within the invention disclosed and claimed herein.
- While the above detailed description has shown, described, and pointed out novel features of the invention as applied to various embodiments, it will be understood that various omissions, substitutions, and changes in the form and details of the device or process illustrated may be made by those skilled in the art without departing from the invention. The foregoing description is of the best mode presently contemplated of carrying out the invention. This description is in no way meant to be limiting, but rather should be taken as illustrative of the general principles of the invention. The scope of the invention should be determined with reference to the claims.
Claims (19)
1. An apparatus to make ventilated cigars comprising smoking material wherein wrapper paper sections are joined together and overlap with one another and are secured along a first and a second edge, comprising components wherein a first wrapper paper section and a second wrapper paper section are arranged to roll along a machine path, the improvement comprising:
a perforating means along a first wrapper paper section and arranged before the first wrapper paper section and the second wrapper paper section are joined together, the components comprising a roller member to rotate the first wrapper paper section, the roller member comprises a set of pins mounted along a rotating surface of the roller member, the set of pins cooperating with the roller member to press the first wrapper paper section along a rotation direction of the roller member to facilitate movement of the first wrapper paper section toward the second wrapper paper section.
2. The apparatus of claim 1 , wherein the set of pins comprise a row of pins, the row of pins are rolled several revolutions through the first wrapper paper section to form perforations encompassing an area situated proximal to the rotation direction of the roller member and proximal to an outer edge of the first wrapper paper section.
3. The apparatus of claim 1 , wherein the roller member comprises a first roller drum and a second roller drum, the second roller drum maintains a desired tension level of the first wrapper paper section while the first roller drum comprising the set of pins revolves about the first wrapper paper section to create indentations along the rotation direction of the roller member to maximize air flow exposure of the smoking material to increase smoking drag by a user.
4. The apparatus of claim 1 , wherein the components further comprise a wrapper paper alignment guide to fold the first wrapper paper section and the second wrapper paper section to join opposite edges to create a cylindrical shape of the ventilated cigars subsequent to addition of the smoking material.
5. The apparatus of claim 1 , wherein the set of pins comprises a series of drilling bits that are arranged substantially perpendicular to the direction of motion of the roller member to create indentations as the first wrapper paper section is being rolled, wherein the drilling bits are interchangeable with other indentation apparatus to form a custom set of slits or cuts into the first wrapper paper section.
6. The apparatus of claim 3 , wherein the components further comprise a gluing mechanism to secure the first wrapping paper section to the second wrapping paper section; and wherein the smoking material comprises a tobacco based or herb based substance.
7. The apparatus of claim 3 , wherein the set of pins create a perforation along an outer edge of the first wrapper paper section and orthogonal to an axial direction of the first roller drum.
8. The apparatus of claim 1 , wherein the perforation means further comprises guide pins before and after the roller member to align the first wrapper paper section and the second wrapper paper section prior to joining.
9. A machine to make a ventilated cigar comprising tobacco material wherein wrapper paper sections are joined together and overlap with one another to secure to one another, comprising machine parts wherein a first wrapper paper section and a second wrapper paper section are arranged to roll along at least one machine path, the improvement comprising:
a perforating means along a first wrapper paper section and arranged before the first wrapper paper section and the second wrapper paper section are joined together, the components comprising a first roller member and a second roller member mounted so that at least an outer portion of a rotating surface of the first roller member is not aligned with at least a portion of the rotating surface of the second roller member, the first roller member comprises pins rotationally mounted along an outer surface of the first roller member, pins cooperating with the first roller member to create indentations in the first wrapper paper section along a rotational direction of the first wrapper paper to improve air flow ventilation of the smoking material.
10. The machine of claim 9 , wherein the pins comprise a row of pins, the row of pins are rolled several revolutions through the first wrapper paper section to form the indentations encompassing an area proximal to an outer edge surface of the first wrapper paper section.
11. The machine of claim 9 , wherein the second roller member maintains a desired tension level of the first wrapper paper section while the first roller member comprising the pins revolves about the first wrapper paper section to create the indentations orthogonal to an axial direction of a roll supply mechanism along the direction of rotation of the first wrapping paper section to maximize air flow exposure of the smoking material and to increase smoking drag by a user.
12. The machine of claim 9 , wherein the machine parts comprise a smoking material application apparatus and a wrapper paper alignment guide; wherein the wrapper paper alignment guide comprises at least one shaped, tapered surface to join the first wrapper paper section and the second wrapper paper section along opposite edges to form a cylindrical shape of the ventilated cigar.
13. The machine of claim 9 , wherein the pins comprise a series of drilling bits that are arranged substantially perpendicular to the rotation direction of the first roller member to create the indentations as the first wrapper paper section is being rolled, wherein the drilling bits are interchangeable with other indentation apparatus to form a custom set of slits or cuts within the first wrapper paper section.
14. The machine of claim 10 , wherein the components further comprise a gluing mechanism to apply an adhesive component along at least one joined edge of the first wrapping paper section; wherein the smoking material comprises a tobacco based or herb based substance; and wherein the gluing mechanism is mounted substantially perpendicular to the rotation direction of the first wrapping paper section and the second wrapping paper section.
15. The machine of claim 10 , wherein the pins create a series of perforations covering a predetermined area along an outer edge of the first wrapper paper section along the rotation direction of the first roller member.
16. The machine of claim 10 , wherein the perforation means further comprises at least one guide pin before or after the first roller member or the second roller member to align the first wrapper paper section and the second wrapper paper section prior to joining together at a location proximal to a perforated edge of the ventilated cigar.
17. Aftermarket cigar machine retrofit components to perforate along a longitudinal direction of a tobacco rod to increase aeration capability of smoking material contained therein, the cigar machine retrofit components comprising:
a perforating apparatus disposed along a first wrapper paper section from a roller supply, wherein the perforating apparatus is positioned before the first wrapper paper section and the second wrapper paper section are joined together; wherein the components comprise:
a first roller member; and
a second roller member mounted so that at least an outer portion of a rotating surface of the first roller member is not aligned with at least a portion of the rotating surface of the second roller member;
wherein the first roller member comprises pins rotationally mounted along an outer surface of the first roller member, the pins cooperate with the first roller member to create indentations in the first wrapper paper section along an outer edge surface of the first wrapper paper to improve air flow ventilation of the smoking material.
18. The machine of claim 17 , wherein the pins comprise a series of drilling bits that are arranged substantially perpendicular to a direction of motion of the first roller member to create the indentations as the first wrapper paper section is being rolled, wherein the drilling bits are interchangeable with other indentation apparatus to form a custom set of slits or cuts within the first wrapper paper section.
19. The machine of claim 17 , wherein the pins comprise a row of pins, the row of pins are rolled several revolutions through the first wrapper paper section to form perforations encompassing an area about a rotational direction of the first roller member proximal to the outer edge surface of the first wrapper paper section.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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US12/283,014 US20100059075A1 (en) | 2008-09-09 | 2008-09-09 | Ventilated smoking material perforation apparatus and method |
US12/512,989 US20100059072A1 (en) | 2008-09-09 | 2009-07-30 | Ventilated smoking material perforation apparatus, method and product |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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US12/283,014 US20100059075A1 (en) | 2008-09-09 | 2008-09-09 | Ventilated smoking material perforation apparatus and method |
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Application Number | Title | Priority Date | Filing Date |
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US12/512,989 Continuation-In-Part US20100059072A1 (en) | 2008-09-09 | 2009-07-30 | Ventilated smoking material perforation apparatus, method and product |
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US20100059075A1 true US20100059075A1 (en) | 2010-03-11 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US12/283,014 Abandoned US20100059075A1 (en) | 2008-09-09 | 2008-09-09 | Ventilated smoking material perforation apparatus and method |
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US (1) | US20100059075A1 (en) |
Cited By (1)
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US10905152B2 (en) * | 2018-03-29 | 2021-02-02 | Jason Kang | Blunt rolling method and devices |
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US10905152B2 (en) * | 2018-03-29 | 2021-02-02 | Jason Kang | Blunt rolling method and devices |
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