US20100083619A1 - Inserter and method - Google Patents
Inserter and method Download PDFInfo
- Publication number
- US20100083619A1 US20100083619A1 US12/245,877 US24587708A US2010083619A1 US 20100083619 A1 US20100083619 A1 US 20100083619A1 US 24587708 A US24587708 A US 24587708A US 2010083619 A1 US2010083619 A1 US 2010083619A1
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- United States
- Prior art keywords
- insert
- container
- pusher finger
- upstream
- finger
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/06—Packaging groups of articles, the groups being treated as single articles
- B65B5/068—Packaging groups of articles, the groups being treated as single articles in trays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/10—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles
- B65B5/101—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles by gravity
- B65B5/103—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles by gravity for packaging pills or tablets
Definitions
- This invention relates to an inserter and a method of inserting inserts into containers.
- a blister pack in which pharmaceutical tablets or other small articles are packaged typically comprises a blister sheet of clear plastic with each blister containing one or more of the tablets.
- a frangible foil sheet is attached to the blister sheet so that the tablets may be dispensed from the blister pack by pushing them through the foil sheet.
- a typical blister pack 20 with blisters 23 is shown in FIG. 1 .
- Such a blister pack is sufficiently rigid so that it is self-supporting.
- a blister pack may be housed in a blister compact with the foil sheet against the inner bottom surface of the container portion of the compact.
- the container has discharge openings which align with the blisters so that the tablets can be pushed through the discharge opening to be dispensed.
- a typical blister compact 22 is shown in FIG. 1 .
- the blister compact 22 has a cover 24 and a container 26 made of a plastic material and connected to one another along a living hinge 28 which biases the cover 24 and the container 26 toward an open position.
- the container 26 has a series of discharge openings 25 .
- the spacing and size of the discharge opening 25 in the container 26 are such that, when the blister pack 20 is placed within the blister compact 22 , each blister 23 of the blister pack 20 overlies a corresponding discharge opening 25 in the container 26 . Consequently, when the cover 24 is open, a user can dispense a tablet by simply pressing on the corresponding blister 23 and displacing the tablet through the foil sheet of the blister pack 20 and through the corresponding discharge opening 25 in the container
- the blister compact 22 may have tabs 27 which hold the blister pack 20 inside the blister compact 22 when the outside edges of the blister pack 20 are inserted underneath the tabs 27 .
- a method of inserting an insert having an upwardly projecting protuberance proximate one end into an open container comprising: conveying said open container continuously in a downstream direction with a container conveyor with said container opening upwardly; holding said insert above said conveyor at an insertion station by supporting a downstream portion of said insert, with said one end of said insert being the upstream end of said insert; driving a pusher finger downwardly against an upstream portion of said insert at a downstream side of said protuberance in order to push said upstream portion of said insert downwardly into said container; holding said upstream portion of said insert against an inside surface of said container with said pusher finger while said container is conveyed underneath said insert and simultaneously ceasing to support said downstream portion of said insert, said pusher finger abutting said downstream side of said protuberance to overcome frictional engagement between said insert and said container as said container is conveyed underneath said insert; and retracting said pusher finger.
- FIG. 1 is a perspective view of a known blister pack and a known blister compact
- FIG. 2 is a partially fragmented side view of an apparatus embodying the present invention
- FIGS. 3 to 5 are enlarged views of different portions of the apparatus of FIG. 2 ;
- FIG. 6 is a block diagram schematically illustrating a portion of the apparatus of FIG. 2 ;
- FIGS. 7 to 10 are partially fragmented side views of a portion of the apparatus of FIG. 2 illustrating operation of the apparatus.
- apparatus 10 for inserting inserts, such as blister packs 20 , into containers, such as blister compacts 22 includes a container conveyor 14 with a container feeder 16 , an insert feeder 18 , and an inserter 12 at an insertion station 11 overlying the conveyor 14 .
- the conveyor 14 has an upper conveying surface with crosspieces 15 forming flights therebetween with each flight designed to receive a compact 22 .
- the conveyor 14 is designed to continuously convey the compacts 22 in a downstream direction D.
- the container feeder 16 has a hopper 32 containing a stack of open, upwardly opening, compacts 22 .
- a pusher 34 is located at the base of the hopper 32 opposite a dispensing slot 36 for pushing the bottommost compact 22 ′ out of the hopper 32 .
- the inserter 12 has a piston 42 extending from a hydraulic cylinder 33 supported by mount 37 .
- a block 39 with a pair of fingers 46 , 48 is pivotably mounted at pivot 43 to the head 30 of the piston 42 .
- a compression spring 49 abuts one side of the block 39 and is backstopped by an inner wall of an extension 41 of the piston head 30 .
- the compression spring 49 urges the block 39 to rotate in a clockwise direction to a home position (illustrated in FIG. 4 ) whereat the fingers 46 , 48 project vertically downwardly.
- downstream finger 46 acts as a pusher finger and upstream finger 48 as a guide finger.
- the upstream corner of guide finger 48 acts as an abutment 40 .
- a catch member 44 is pivotably supported on a pivot 45 above the conveyor 14 .
- a tension spring 47 is attached at one end to the catch member 44 and at its opposite end to the pivot head extension 41 .
- the tension spring 47 urges the catch member 44 to a catch position illustrated in FIG. 4 .
- the catch member 44 has an angled cam face 31 directly below abutment 40 .
- the insert feeder 18 has a hopper 52 containing a stack of blister packs 20 .
- the blister packs 20 are stacked with blisters 23 facing upwards.
- a pusher 54 is located at the base of the hopper 52 opposite a dispensing slot 56 for pushing the bottommost blister pack 20 ′ out of the hopper 52 .
- the pusher 54 terminates in a support platform 55 with an upturned finger 58 .
- a controller 60 outputs to a drive 62 for pusher 34 , a drive 64 for pusher 54 , and control valves 66 for cylinder 33 .
- the controller receives an input from a flight sensor 61 , a trailing sensor 63 , and a leading sensor 65 associated with the conveyor 14 .
- the controller also receives an input from a block sensor 67 and an insert pusher sensor 69 .
- the controller 60 loads a blister pack 20 to the insertion station 11 by controlling drive 64 to extend pusher 54 .
- the frictional engagement of the blister pack 20 ′ with the stack resists this pushing to cause the back edge of the bottom blister pack 20 ′ to wedge between the upturned finger 58 and platform 55 as the blister pack 20 ′ is pushed from the stack.
- the pusher 54 continues to push the blister pack 20 ′ toward the insertion station 11 until the front edge of the blister pack 20 ′ contacts the catch 44 .
- FIG. 7 illustrates blister pack 20 ′ loaded at the insertion station 11 .
- the flight sensor 61 signals the controller whenever a crosspiece 15 passes the sensor 61 . This prompts the controller 60 to control the drive 62 to dispense a compact 22 onto conveyor 14 between crosspieces 15 .
- the trailing sensor 63 signals the controller 60 when it senses the leading edge of a compact 22 ′. This causes the controller 60 to control the valves 66 so that the block 39 descends. In consequence, the fingers 46 and 48 impact the blister pack 20 ′ on either side of a row 23 ′ of blisters. This bends the front portion of the blister pack 20 ′ downwardly, pushing the front edge of the blister pack 20 ′ off catch 44 .
- the fingers 46 and 48 continue to push the front edge of the blister pack 20 ′ down while the compact 22 ′ advances on conveyor 14 and its leading end moves under the fingers. At this point, as shown in FIG. 8 , the front edge of the blister pack 20 ′ is pushed into the leading end of compact 22 ′ and against the bottom surface of the compact 22 ′.
- the block sensor 67 signals the controller 60 when the block 39 reaches the bottom of its stroke. This prompts the controller 60 to control drive 64 to retract pusher 54 .
- the blister pack 20 ′ is trapped between the fingers 46 and 48 and the compact 22 ′ and, with the fingers 46 , 48 on either side of the row of blisters 23 ′, the blister pack 20 ′ is restrained against moving in the downstream direction. Consequently, with the pusher 54 withdrawing, the back edge of the blister pack 20 ′ will first pull out from between the upturned finger 58 and platform 55 of the pusher 54 and then the back portion of the blister pack 20 ′ will fall off the platform 55 . Further, because the blister pack 20 ′ is restrained from downstream movement, it will slide along the bottom surface of the compact 22 ′ as the compact 22 ′ advances downstream and will slide under the side tabs 27 of the compact 22 ′.
- the new bottommost insert 20 is in position to be pushed from the insert hopper 52 .
- the insert pusher sensor 69 signals the controller 60 once insert pusher 54 returns to its retracted position so that the controller 60 is prompted to control drive 64 to advance pusher 54 once more.
- controller 60 is already controlling pusher 54 to push the next blister pack 22 toward the insertion station 11 .
- the leading sensor 65 signals the controller 60 when it senses the trailing edge of compact 22 ′.
- the leading sensor 65 is positioned on the conveyor 14 so that it senses the trailing edge of compact 22 ′ at the stage when the blister pack 20 ′ is fully inserted into the compact 22 ′.
- the signal from leading sensor 65 prompts the controller 60 to begin retracting block 39 .
- block 39 is retracting, likely the trailing side wall of the compact 22 ′ will hit the block 39 .
- the pivotal connection 43 of the block 39 to the piston 42 allows the block 39 to rotate against the urging of spring 49 until the block 39 clears the trailing side wall of the compact 22 ′. Once the block 39 clears the compact side wall, spring 49 returns the block 39 to its rest position.
- the living hinge 28 tends to give the compact 22 a natural ‘V’ shape when open. This may be accommodated by giving the bottom of container hopper 32 a corresponding V shape and giving pusher 34 a V-shaped end. Further, conveyor 14 may support the compact such that the container 26 is flat on the conveyor and the cover 24 is inclined.
- apparatus 10 While not preferred, it may be possible to modify apparatus 10 so that it omits guide finger 48 .
- apparatus 10 has been described for use in inserting blister packs into compacts, it may be possible to utilize apparatus 10 to insert certain other types of inserts into other types of open top containers. More specifically, it may be possible to use apparatus 10 with an insert having an upwardly projecting protuberance where pusher finger 46 could push against the insert downstream of the protuberance.
Abstract
Description
- This invention relates to an inserter and a method of inserting inserts into containers.
- A blister pack in which pharmaceutical tablets or other small articles are packaged typically comprises a blister sheet of clear plastic with each blister containing one or more of the tablets. A frangible foil sheet is attached to the blister sheet so that the tablets may be dispensed from the blister pack by pushing them through the foil sheet. A
typical blister pack 20 withblisters 23 is shown inFIG. 1 . Such a blister pack is sufficiently rigid so that it is self-supporting. - A blister pack may be housed in a blister compact with the foil sheet against the inner bottom surface of the container portion of the compact. The container has discharge openings which align with the blisters so that the tablets can be pushed through the discharge opening to be dispensed. A
typical blister compact 22 is shown inFIG. 1 . The blister compact 22 has acover 24 and acontainer 26 made of a plastic material and connected to one another along aliving hinge 28 which biases thecover 24 and thecontainer 26 toward an open position. Thecontainer 26 has a series ofdischarge openings 25. The spacing and size of the discharge opening 25 in thecontainer 26 are such that, when theblister pack 20 is placed within the blister compact 22, eachblister 23 of theblister pack 20 overlies a corresponding discharge opening 25 in thecontainer 26. Consequently, when thecover 24 is open, a user can dispense a tablet by simply pressing on thecorresponding blister 23 and displacing the tablet through the foil sheet of theblister pack 20 and through the corresponding discharge opening 25 in thecontainer 26. - The blister compact 22 may have
tabs 27 which hold theblister pack 20 inside the blister compact 22 when the outside edges of theblister pack 20 are inserted underneath thetabs 27. - It is known to insert blister packs manually into blister compacts. This, however, is a relatively slow and expensive approach.
- According to the present invention, there is provided a method of inserting an insert having an upwardly projecting protuberance proximate one end into an open container comprising: conveying said open container continuously in a downstream direction with a container conveyor with said container opening upwardly; holding said insert above said conveyor at an insertion station by supporting a downstream portion of said insert, with said one end of said insert being the upstream end of said insert; driving a pusher finger downwardly against an upstream portion of said insert at a downstream side of said protuberance in order to push said upstream portion of said insert downwardly into said container; holding said upstream portion of said insert against an inside surface of said container with said pusher finger while said container is conveyed underneath said insert and simultaneously ceasing to support said downstream portion of said insert, said pusher finger abutting said downstream side of said protuberance to overcome frictional engagement between said insert and said container as said container is conveyed underneath said insert; and retracting said pusher finger.
- Other aspects and features of the present invention will become apparent to those ordinarily skilled in the art upon review of the following description of specific embodiments of the invention in conjunction with the accompanying figures.
- In the figures, which illustrate an example embodiment of the invention:
-
FIG. 1 is a perspective view of a known blister pack and a known blister compact; -
FIG. 2 is a partially fragmented side view of an apparatus embodying the present invention; -
FIGS. 3 to 5 are enlarged views of different portions of the apparatus ofFIG. 2 ; -
FIG. 6 is a block diagram schematically illustrating a portion of the apparatus ofFIG. 2 ; and -
FIGS. 7 to 10 are partially fragmented side views of a portion of the apparatus ofFIG. 2 illustrating operation of the apparatus. - Referring to
FIGS. 1 and 2 , apparatus 10 for inserting inserts, such asblister packs 20, into containers, such asblister compacts 22, includes acontainer conveyor 14 with acontainer feeder 16, aninsert feeder 18, and aninserter 12 at aninsertion station 11 overlying theconveyor 14. Theconveyor 14 has an upper conveying surface withcrosspieces 15 forming flights therebetween with each flight designed to receive a compact 22. Theconveyor 14 is designed to continuously convey thecompacts 22 in a downstream direction D. - Referring to
FIG. 3 , thecontainer feeder 16 has ahopper 32 containing a stack of open, upwardly opening, compacts 22. Apusher 34 is located at the base of thehopper 32 opposite a dispensingslot 36 for pushing the bottommost compact 22′ out of thehopper 32. - Referring to
FIG. 4 , theinserter 12 has apiston 42 extending from ahydraulic cylinder 33 supported bymount 37. Ablock 39 with a pair offingers pivot 43 to thehead 30 of thepiston 42. Acompression spring 49 abuts one side of theblock 39 and is backstopped by an inner wall of anextension 41 of thepiston head 30. Thecompression spring 49 urges theblock 39 to rotate in a clockwise direction to a home position (illustrated inFIG. 4 ) whereat thefingers downstream finger 46 acts as a pusher finger andupstream finger 48 as a guide finger. Further, the upstream corner ofguide finger 48 acts as anabutment 40. - A
catch member 44 is pivotably supported on apivot 45 above theconveyor 14. Atension spring 47 is attached at one end to thecatch member 44 and at its opposite end to thepivot head extension 41. Thetension spring 47 urges thecatch member 44 to a catch position illustrated inFIG. 4 . Thecatch member 44 has anangled cam face 31 directly belowabutment 40. - Referring to
FIG. 5 , theinsert feeder 18 has ahopper 52 containing a stack ofblister packs 20. Theblister packs 20 are stacked withblisters 23 facing upwards. Apusher 54 is located at the base of thehopper 52 opposite a dispensingslot 56 for pushing thebottommost blister pack 20′ out of thehopper 52. Thepusher 54 terminates in asupport platform 55 with anupturned finger 58. - Turning to
FIG. 6 , acontroller 60 outputs to adrive 62 forpusher 34, adrive 64 forpusher 54, andcontrol valves 66 forcylinder 33. The controller receives an input from aflight sensor 61, atrailing sensor 63, and a leadingsensor 65 associated with theconveyor 14. The controller also receives an input from ablock sensor 67 and aninsert pusher sensor 69. - Referencing
FIGS. 5 , 6, and 7, in operation, thecontroller 60 loads ablister pack 20 to theinsertion station 11 by controllingdrive 64 to extendpusher 54. This results in theupturned finger 58 pushing against the back edge of thebottommost blister pack 20′ of the stack of blister packs inhopper 52. The frictional engagement of theblister pack 20′ with the stack resists this pushing to cause the back edge of thebottom blister pack 20′ to wedge between theupturned finger 58 andplatform 55 as theblister pack 20′ is pushed from the stack. Thepusher 54 continues to push theblister pack 20′ toward theinsertion station 11 until the front edge of theblister pack 20′ contacts thecatch 44. Notablyplatform 55 of thepusher 54, which underlies the back portion of theblister pack 20′, in combination with the fact that the back edge of theblister pack 20′ is wedged between theupturned finger 58 and theplatform 55, ensure theblister pack 20′ remains in place on theplatform 55 while traveling toward thecatch 44. Further, because theblister pack 20′ is self-supporting, it maintains a flat configuration even though only its rear portion is supported as it travels towardcatch 44.FIG. 7 illustratesblister pack 20′ loaded at theinsertion station 11. - The
flight sensor 61 signals the controller whenever acrosspiece 15 passes thesensor 61. This prompts thecontroller 60 to control thedrive 62 to dispense a compact 22 ontoconveyor 14 betweencrosspieces 15. Thetrailing sensor 63 signals thecontroller 60 when it senses the leading edge of a compact 22′. This causes thecontroller 60 to control thevalves 66 so that theblock 39 descends. In consequence, thefingers blister pack 20′ on either side of arow 23′ of blisters. This bends the front portion of theblister pack 20′ downwardly, pushing the front edge of theblister pack 20′ offcatch 44. Thefingers blister pack 20′ down while the compact 22′ advances onconveyor 14 and its leading end moves under the fingers. At this point, as shown inFIG. 8 , the front edge of theblister pack 20′ is pushed into the leading end of compact 22′ and against the bottom surface of the compact 22′. - As the
block 39 descends,spring 47 is relieved and, as seen inFIG. 8 , theabutment 40 pushes thecatch 44 out of the way. - The
block sensor 67 signals thecontroller 60 when theblock 39 reaches the bottom of its stroke. This prompts thecontroller 60 to controldrive 64 to retractpusher 54. Theblister pack 20′ is trapped between thefingers fingers blisters 23′, theblister pack 20′ is restrained against moving in the downstream direction. Consequently, with thepusher 54 withdrawing, the back edge of theblister pack 20′ will first pull out from between theupturned finger 58 andplatform 55 of thepusher 54 and then the back portion of theblister pack 20′ will fall off theplatform 55. Further, because theblister pack 20′ is restrained from downstream movement, it will slide along the bottom surface of the compact 22′ as the compact 22′ advances downstream and will slide under theside tabs 27 of the compact 22′. - The natural resilience of the
blister pack 20′ causes it to try to straighten out. Consequently, when the rear edge of theblister pack 20′ clears the leading side wall of the compact 22′, theblister pack 20′ straightens out at the bottom of the compact 22′, as seen inFIG. 9 . - As soon as
insert pusher 54 returns to its retracted position, the newbottommost insert 20 is in position to be pushed from theinsert hopper 52. Theinsert pusher sensor 69 signals thecontroller 60 onceinsert pusher 54 returns to its retracted position so that thecontroller 60 is prompted to controldrive 64 to advancepusher 54 once more. As seen inFIG. 9 , at the stage whereblister pack 20′ has been fully inserted into compact 22′,controller 60 is already controllingpusher 54 to push thenext blister pack 22 toward theinsertion station 11. - The leading
sensor 65 signals thecontroller 60 when it senses the trailing edge of compact 22′. The leadingsensor 65 is positioned on theconveyor 14 so that it senses the trailing edge of compact 22′ at the stage when theblister pack 20′ is fully inserted into the compact 22′. The signal from leadingsensor 65 prompts thecontroller 60 to begin retractingblock 39. Asblock 39 is retracting, likely the trailing side wall of the compact 22′ will hit theblock 39. As shown inFIG. 10 , in this situation, thepivotal connection 43 of theblock 39 to thepiston 42 allows theblock 39 to rotate against the urging ofspring 49 until theblock 39 clears the trailing side wall of the compact 22′. Once theblock 39 clears the compact side wall,spring 49 returns theblock 39 to its rest position. As theblock 39 further retracts,abutment 40 pulls away fromcatch 44 so that thecatch 44 also returns to its rest position under the urging ofspring 47. Thenext blister pack 20 then has a clear path to be loaded toinsertion station 11 so that the process can repeat. - Referencing
FIGS. 1 and 3 , the livinghinge 28 tends to give the compact 22 a natural ‘V’ shape when open. This may be accommodated by giving the bottom of container hopper 32 a corresponding V shape and giving pusher 34 a V-shaped end. Further,conveyor 14 may support the compact such that thecontainer 26 is flat on the conveyor and thecover 24 is inclined. - While not preferred, it may be possible to modify apparatus 10 so that it omits
guide finger 48. - While apparatus 10 has been described for use in inserting blister packs into compacts, it may be possible to utilize apparatus 10 to insert certain other types of inserts into other types of open top containers. More specifically, it may be possible to use apparatus 10 with an insert having an upwardly projecting protuberance where
pusher finger 46 could push against the insert downstream of the protuberance. - Other modifications will be apparent to those skilled in the art and, therefore, the invention is defined in the claims.
Claims (13)
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US12/245,877 US7698879B1 (en) | 2008-10-06 | 2008-10-06 | Inserter and method |
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US12/245,877 US7698879B1 (en) | 2008-10-06 | 2008-10-06 | Inserter and method |
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