US20100089000A1 - Hanger assembly - Google Patents

Hanger assembly Download PDF

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Publication number
US20100089000A1
US20100089000A1 US12/640,793 US64079309A US2010089000A1 US 20100089000 A1 US20100089000 A1 US 20100089000A1 US 64079309 A US64079309 A US 64079309A US 2010089000 A1 US2010089000 A1 US 2010089000A1
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US
United States
Prior art keywords
bracket
flange
fan housing
support
spacer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US12/640,793
Inventor
John R. Adrian
Richard G. McDonald
Robert G. Penlesky
Kenneth J. Jonas
Daniel L. Karst
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Broan NuTone LLC
Original Assignee
Broan NuTone LLC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Broan NuTone LLC filed Critical Broan NuTone LLC
Priority to US12/640,793 priority Critical patent/US20100089000A1/en
Assigned to BROAN-NUTONE LLC reassignment BROAN-NUTONE LLC ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: PENLESKY, ROBERT G., ADRIAN, JOHN R., JONAS, KENNETH J., KARST, DANIEL L., MCDONALD, RICHARD G.
Publication of US20100089000A1 publication Critical patent/US20100089000A1/en
Assigned to BANK OF AMERICA, N.A. reassignment BANK OF AMERICA, N.A. INTELLECTUAL PROPERTY SECURITY AGREEMENT SUPPLEMENT Assignors: NORTEK, INC.
Abandoned legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D25/00Pumping installations or systems
    • F04D25/02Units comprising pumps and their driving means
    • F04D25/08Units comprising pumps and their driving means the working fluid being air, e.g. for ventilation
    • F04D25/088Ceiling fans
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G3/00Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
    • H02G3/02Details
    • H02G3/08Distribution boxes; Connection or junction boxes
    • H02G3/18Distribution boxes; Connection or junction boxes providing line outlets
    • H02G3/20Ceiling roses or other lighting sets
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S248/00Supports
    • Y10S248/906Electrical outlet box support

Definitions

  • the present invention relates to hanger assemblies and, more particularly, to a hanger assembly for mounting a fan housing in a building.
  • Some embodiments of the invention provide a hanger assembly configured to mount a fan housing in a building including a first support having a lower surface and a second support.
  • the hanger assembly includes a body having a first end engageable with the first support and a second end engageable with the second support, the body being connectable to the fan housing to support the fan housing between the first support and the second support and being adjustable to change a length defined between the first end and the second end.
  • the first end can include an outwardly extending flange, which is engageable with the first support to orient the body and the fan housing relative to the lower surface of the first support and to maintain a predetermined distance between the lower surface of the first support and a lower surface of one of the fan housing and the hanger body.
  • the invention provides a hanger assembly configured to mount a fan housing to a support in a building, the support having a first surface and a second surface substantially normal to the first surface.
  • the hanger assembly can include a body connectable to the fan housing and having a first flange and a second flange, the first flange being engageable with the first surface of the support and the second flange being engageable with the second surface of the support to secure the hanger body and the fan housing to the support.
  • the invention also provides a method of mounting a fan housing to a support in a building, the support having a side surface and a lower surface substantially normal to the side surface.
  • Some embodiments include the acts of providing a hanger assembly including a body having an end, the end having a first outwardly extending flange and a second outwardly extending flange, securing the fan housing to the hanger body, connecting the first flange to the side surface of the support to secure the hanger body and the fan housing to the support, and connecting the second flange to the second surface of the support to orient the hanger body and the fan housing relative to the lower surface of the first support and to maintain a predetermined distance between a lower surface of the fan housing and the lower surface of the support.
  • FIG. 1 is a top perspective view of a fan housing and a hanger assembly according to some embodiments of the present invention.
  • FIG. 2 is an exploded perspective view of the fan housing and the hanger assembly shown in FIG. 1 .
  • FIG. 3 is bottom perspective view of the fan housing and hanger assembly shown in FIG. 1 .
  • FIG. 4 is an enlarged perspective view of the hanger assembly shown in FIG. 1 .
  • FIG. 5A is a side view of a first mounting bracket of the hanger assembly shown in FIG. 1 .
  • FIG. 5B is a top view of the first mounting bracket shown in FIG. 5A .
  • FIG. 5C is a side view of a portion of the second mounting bracket shown in FIG. 5A .
  • FIG. 6A is side view of a second mounting bracket of the hanger assembly shown in FIG. 1 .
  • FIG. 6B is a top view of the second mounting bracket of the hanger assembly shown in FIG. 6A .
  • FIG. 7A is a perspective view of a third mounting bracket of the hanger assembly shown in FIG. 1 .
  • FIG. 7B is an end view of the third mounting bracket shown in FIG. 7A .
  • FIG. 8 is a side view of the mounting bracket shown in FIG. 7A .
  • FIG. 9A is side view of a fastener shown in FIG. 1 .
  • FIG. 9B is an enlarged side view of a portion of the fastener shown in FIG. 9A .
  • phraseology and terminology used herein with reference to device or element orientation are only used to simplify description of the present invention, and do not alone indicate or imply that the device or element referred to must have a particular orientation.
  • the elements of the present invention can be installed and operated in any orientation desired.
  • terms such as “first”, “second,” and “third” are used herein for purposes of description and are not intended to indicate or imply relative importance or significance.
  • FIGS. 1-9B illustrate a hanger assembly 10 and a portion of a fan housing 12 according to some embodiments of the present invention.
  • the hanger assembly 10 can be installed or used with any structure capable of ventilation, such as, for example, a home, a commercial building, and the like.
  • the fan housing 12 can have any shape desired, such as a round shape, a rectangular, triangular, or other polygonal shape, an irregular shape, and the like.
  • the fan housing 12 of the illustrated embodiment has a generally rectangular shape, and has sidewalls 16 , 18 , a front wall 20 , and a back wall 22 .
  • the front wall 20 , sidewalls 16 , 18 , and back wall 22 at least partially define an interior space 24 for a fan, a fan motor, and/or other elements of a building ventilation system (e.g., electrical conduits, heating elements, filters, and the like).
  • the fan housing 12 can have a relatively small profile so that the fan housing 12 can be installed or located in relatively confined areas.
  • the fan housing 12 can be mounted in any orientation, such as in a vertical orientation installed in a wall, a horizontal orientation installed in a ceiling, or in any other orientation desired.
  • the fan housing 12 can be secured within a wall, ceiling, or other building structure in a partially or fully recessed position. In such cases, the fan housing 12 can be received within an aperture or recessed portion of the wall, ceiling, or other building structure. Alternatively, the fan housing 12 can be secured to a building structure in a non-recessed position.
  • the fan housing 12 can be partially supported within an aperture of a wall, ceiling, or other building structure and can extend outwardly a predetermined distance from the wall, ceiling, or other building structure.
  • a grill or face plate can be secured to an exterior side of the fan housing 12 .
  • the fan housing 12 can include outwardly extending mounting flanges 34 , and fasteners 30 (e.g., pins, screws, nails and other conventional fasteners, magnets, and clips) can be inserted through attachment holes 36 in the mounting flanges 34 for securing the fan housing 12 to a structural support 32 of the building structure.
  • fasteners 30 can connect any part of the fan housing 12 , such as, for example, the side walls 16 , 18 , the back wall 22 , or the front wall 20 , to the hanger assembly 10 and can extend through attachment holes 36 in the fan housing 12 for this purpose.
  • structural support includes any building structural element to which a fan or ventilation system can be mounted, and includes without limitation joists, sub-joists, studs, I-beams or beams having other shapes, struts, rafters, headers, girders, trusses, and the like.
  • the fan housing 12 of the illustrated embodiment of FIGS. 1-3 is oriented substantially vertically, with the front wall 20 substantially normal to a structural support 32 .
  • the fan housing 12 can have other orientations with respect to the building structure and its structural support(s) 32 , typically determined at least in part by space constraints, the orientation of the structural support(s) 32 , the spacing between structural supports 32 , and/or whether the fan housing 12 is mounted in a wall or in a ceiling.
  • the hanger assembly 10 can include a first mounting arrangement 40 and a second mounting arrangement 42 for connecting the fan housing 12 to a building structural support 32 and/or for supporting the fan housing 12 between two or more structural supports 32 . More particularly, in some embodiments, such as the illustrated embodiment of FIGS. 1-4 , opposite ends of a first mounting arrangement 40 can be secured to two adjacent supports 32 , opposite ends of a second mounting arrangement 42 can be secured to the same or other supports 32 , and a fan housing 12 can be supported between the first and second mounting arrangements 40 , 42 and between the supports 32 . In other embodiments, a single mounting arrangement 40 may be used to support the fan housing 12 in a building.
  • each of the first and second mounting arrangements 40 , 42 can include a first mounting bracket 46 , a second mounting bracket 48 , and a third mounting bracket or slide 50 .
  • Each of the first mounting bracket 46 , the second mounting bracket 48 , and the third mounting bracket 50 of the first and second mounting arrangements 40 , 42 can be manufactured from sheet-metal, steel, other metals, ceramics, composite materials, plastic, and the like. Because the first and second mounting arrangements 40 , 42 and their respective first, second, and third brackets 46 , 48 , 50 are substantially similar, the following description refers only to the first mounting arrangement 40 . However, it should be understood that the second mounting arrangement 42 is substantially similar and is not described in detail hereafter only for reasons of clarity and brevity.
  • the first mounting bracket 46 includes an outer end 56 and an inner end 58 .
  • the outer end 56 includes a first outwardly extending flange 60 and a second outwardly extending flange 62 .
  • the first flange 60 extends outwardly from the outer end 56 of the first mounting bracket 46 and is oriented at an angle ⁇ (shown in FIG. 5C ) of between about 80 degrees and about 100 degrees with respect to the first mounting bracket 46 .
  • the first flange 60 can be oriented at other angles ⁇ with respect to the outer end 56 of the first mounting bracket 46 , such as, for example, between about 120 degrees and about 100 degrees, between about 60 degrees and about 80 degrees, or between about 40 degrees and about 60 degrees.
  • the first flange 60 can be substantially co-planar with the outer end 56 of the first mounting bracket 46 .
  • Fasteners 30 can be inserted through apertures 66 in the first flange 60 to connect the first mounting bracket 46 to a side surface of a structural support 32 .
  • the first flange 60 can include two or more apertures 66 to provide multiple mounting locations.
  • fasteners 30 can be mounted on the first flange 60 and can be maintained in a first or retracted position, in which an outer end or tip of the fastener 30 is retracted or substantially retracted with respect to an outer surface of the first flange 60 .
  • a retainer such as, for example, a washer a clip, and the like, can be used to mount the fastener 30 on the first flange 60 and to maintain the fastener 30 in the retracted position.
  • the fastener 30 can include outwardly extending threads, ribs, or other protrusions for frictionally engaging the first flange 60 to maintain the fastener 30 in the retracted position.
  • an operator can move the fastener 30 from the retracted position toward an extended position, in which the fastener 30 engages the support 32 to secure the first mounting bracket 46 to the structural support 32 .
  • the second flange 62 extends outwardly from the first flange 60 and is oriented in a plane which is substantially normal to the first flange 60 and substantially normal to the body of the first mounting bracket 46 .
  • Fasteners 30 can also or alternately be inserted through apertures 66 in the second flange 62 to connect the second mounting bracket 48 to a lower surface 68 of a structural support 32 .
  • the second flange 62 can include two or more apertures 66 to provide multiple mounting locations.
  • fasteners 30 can be mounted on the second flange 62 and can be maintained in a first or retracted position, in which an outer end or tip of the fastener 30 is retracted or substantially retracted with respect to an outer surface of the second flange 62 .
  • the first mounting bracket 46 can have a substantially C-shaped cross-section and can include an upwardly extending lip or rail 69 , a downwardly extending lip or rail 70 , and a central rib 72 extending along the first mounting bracket 46 between the outer and inner ends 56 , 58 .
  • the first mounting bracket 46 can take a number of different forms and can have a number of different cross-sectional shapes, including without limitation a D-shaped cross-sectional shape, a square cross-sectional shape, a triangular cross-sectional shape, a strip having a dimpled, ribbed, or other varying cross-sectional shape, and the like.
  • the first mounting bracket 46 can have one, three, or more outwardly extending rails 69 located on the upper, lower, side, rear, or front surfaces of the first mounting bracket 46 .
  • the second mounting bracket 48 can have a substantially similar shape to the first mounting bracket 46 .
  • the second mounting bracket 48 includes an outer end 78 and an inner end 80 .
  • the outer end 78 includes a first outwardly extending flange 82 and a second outwardly extending flange 84 .
  • the first flange 82 extends outwardly from the outer end 78 of the second mounting bracket 48 and is oriented at an angle ⁇ of between about 80 degrees and about 100 degrees with respect to the second mounting bracket 48 .
  • first flange 82 can be oriented at other angles ⁇ with respect to the outer end 78 of the second mounting bracket 48 , such as, for example, between about 100 degrees and about 120 degrees, between about 60 degrees and about 80 degrees, or between about 40 degrees and about 60 degrees. In still other embodiments, the first flange 82 can be substantially co-planar with the outer end 78 of the second mounting bracket 48 .
  • the second flange 84 extends outwardly from the first flange 82 and is oriented in a plane which is substantially normal to the first flange 82 and substantially normal to the body of the second mounting bracket 48 .
  • Fasteners 30 can be inserted through apertures 66 in the first flange 82 to connect the second mounting bracket 48 to a side surface 85 of a structural support 32 and/or through apertures 66 in the second flange 84 to connect the second mounting bracket 48 to a lower surface 68 of the structural support 32 .
  • the first flange 82 and/or the second flange 84 can include two or more apertures 66 to provide multiple mounting locations.
  • fasteners 30 can be mounted on the first flange 82 and the second flange 84 and can be maintained in a first or retracted position, in which an outer end or tip of the fastener 30 is retracted or substantially retracted with respect to outer surfaces of the first flange 82 and the second flange 84 , respectively.
  • a retainer such as, for example, a washer a clip, and the like, can be used to mount the fastener 30 on the first and second flanges 82 , 84 and to maintain the fastener 30 in the retracted position.
  • the fastener 30 can include outwardly extending threads, ribs, or other protrusions for frictionally engaging the first and second flanges 82 , 84 to maintain the fastener 30 in the retracted position.
  • an operator can move the fastener(s) 30 from the retracted position toward an extended position, in which the fastener(s) 30 engages the support 32 .
  • the second mounting bracket 48 can have a substantially C-shaped cross-section and can include an upwardly extending lip or rail 88 , a downwardly extending lip or rail 90 , and a central rib 92 extending along the second mounting bracket 48 between the outer and inner ends 78 , 80 .
  • the second mounting bracket 48 can take a number of different forms and can have a number of different cross-sectional shapes, including without limitation a D-shaped cross-sectional shape, a square cross-sectional shape, a triangular cross-sectional shape, a strip having a dimpled, ribbed, or other varying cross-sectional shape, and the like.
  • the second mounting bracket 48 can have one, three, or more outwardly extending rails 88 located on the upper, lower, side, rear, or front surfaces of the second mounting bracket 48 .
  • the third mounting bracket 50 can have a substantially C-shaped cross-section and can include two inwardly extending tabs 96 , which together define a channel 98 extending along an exterior surface 100 of the third mounting bracket 50 .
  • the third mounting bracket 50 can take a number of different forms and can have a number of different cross-sectional shapes, including without limitation a D-shaped cross-sectional shape, a square cross-sectional shape, a triangular cross-sectional shape, a strip having a dimpled, ribbed, or other varying cross-sectional shape, and the like.
  • the third mounting bracket 50 includes outwardly extending spacers 104 positioned along an interior surface 106 of the third mounting bracket 50 .
  • the third mounting bracket 50 can have one, three, or more spacers 104 .
  • outer ends of the spacers 104 can be connected to one of the side walls 16 , 18 of the fan housing 12 to secure the fan housing 12 to the hanger assembly 10 .
  • the spacers 104 can also or alternately be connected to the front and back walls 20 , 22 of the fan housing 12 to secure the fan housing 12 to the hanger assembly 10 .
  • the spacers 104 can be sized to provide clearance between other elements of the hanger assembly 10 (e.g., the first, second, and the third mounting brackets 46 , 48 , 50 ) and the mounting flanges 34 and/or other elements supported on the exterior of or extending outwardly from the fan housing 12 . In this manner, the hanger assembly 10 can be used to mount a number of differently configured fan housings 12 in structures without requiring substantial modification to the hanger assembly 10 or the fan housings 12 .
  • the first and second mounting brackets 46 , 48 slidingly engage the third mounting bracket 50 and are movable relative to the third mounting bracket 50 to adjust a length 105 of the first mounting arrangement 40 measured between the outer end 56 of the first mounting bracket 46 and the outer end 78 of the second mounting bracket 48 .
  • the upwardly and downwardly extending rails 60 , 62 of the first mounting bracket 46 slidingly engage the inwardly extending tabs 96 of the third mounting bracket 50 to slidingly connect the first and third mounting brackets 46 , 50 and the upwardly and downwardly extending rails 88 , 90 of the second mounting bracket 48 slidingly engage the inwardly extending tabs 96 of the third mounting bracket 50 to slidingly connect the second and third mounting brackets 48 , 50 .
  • the inner end 80 of the second mounting bracket 48 can be moved across and into overlapping engagement with the inner end 58 of the first mounting bracket 46 to further adjust the length 105 of the first mounting arrangement 40 .
  • an installer inserts fasteners 30 through the exterior surface 100 of the third mounting bracket 50 , through the spacers 104 , and into the fan housing 12 .
  • the operator then inserts the inner end 58 of the first mounting bracket 46 into the channel 98 of the third mounting bracket 50 and slidingly engages the upwardly and downwardly extending rails 69 , 70 and the inwardly extending tabs 96 of the third mounting bracket 50 .
  • the installer inserts the inner end 80 of the second mounting bracket 48 into the channel 98 of the third mounting bracket 50 and slidingly engages the upwardly and downwardly extending rails 88 , 90 and the inwardly extending tabs 96 of the third mounting bracket 50 .
  • the installer positions the first mounting arrangement 40 and the fan housing 12 in a building structure adjacent to one or more supports 32 .
  • the installer can then move the first and/or second mounting brackets 46 , 48 along the channel 98 and relative to the third mounting bracket 50 to adjust the length 105 between the outer ends 56 , 78 of the first and second mounting brackets 46 , 48 to fit the first mounting arrangement 40 between adjacent supports 32 .
  • an installer can assemble the first, second, and third mounting brackets 46 , 48 , 50 and can then secure the third mounting bracket 50 and/or the spacers 104 to the fan housing 12 .
  • the installer can then position the first flange 60 of the first mounting bracket 46 on a side surface 85 of a support 32 and position the second flange 62 of the first mounting bracket 46 on a lower surface 68 of the support 32 .
  • the installer positions the first flange 82 of the second mounting bracket 48 on a side surface 85 of an adjacent support 32 and positions the second flange 84 of the second mounting bracket 48 on the lower surface 68 of the same support 32 .
  • the installer can orient the first mounting arrangement 40 and the fan housing 12 in a desired orientation with respect to the lower surface 68 of the supports 32 so that at least one of the first mounting arrangement 40 and the fan housing 12 can be recessed a predetermined distance 108 (e.g., three-eighths of an inch, half an inch, seven-eighths of an inch) from the lower surface 68 of the support 32 to provide clearance for drywall, plaster, or other wall coverings or wall forming elements without requiring the installer to manually measure the distance 108 between the lower surface 68 of the supports 32 and the lower surface of the fan housing 12 and/or the distance between the lower surface 68 of the supports 32 and the first mounting arrangement 40 .
  • a predetermined distance 108 e.g., three-eighths of an inch, half an inch, seven-eighths of an inch
  • the engagement between the second flange 62 of the first mounting bracket 46 and the lower surface 68 of a support 32 and between the second flange 84 of the second mounting bracket 48 and the lower surface 68 of an adjacent support 32 can orient the first mounting arrangement 40 and the fan housing 12 in a desired orientation with respect to the lower surface 68 of the supports 32 so that at least one of the first mounting arrangement 40 and the fan housing 12 extends outwardly a predetermined distance beyond the lower surface 68 of the supports 32 for engagement with a fan housing cover, a grill, or other similar structure.
  • the engagement between the second flange 62 of the first mounting bracket 46 and the lower surface 68 of a support 32 and between the second flange 84 of the second mounting bracket 48 and the lower surface 68 of an adjacent support 32 can orient the first mounting arrangement 40 and the fan housing 12 in a desired orientation with respect to the lower surface 68 of the supports 32 so that the lower surface 68 of the support 32 is substantially aligned with the lower surface of the first mounting arrangement 40 and/or the fan housing 12 .
  • the predetermined distance 108 is substantially zero.
  • the installer can also orient the first mounting arrangement 40 and the fan housing 12 to be square, true, and plumb with respect to the supports 32 .
  • the installer can support the first mounting arrangement 40 and the fan housing 12 with one hand while using his second hand to adjust the length of the first mounting arrangement 40 and to position the flanges 60 , 62 , 82 , 84 of the first and second mounting brackets 46 , 48 on the supports 32 .
  • the installer then secures the first mounting arrangement 40 to the supports 32 .
  • the operator can hold the first mounting arrangement 40 and the fan housing 12 in a desired position and in a desired orientation adjacent to the supports 32 with one hand while driving the fasteners 30 into the supports 32 with a second hand.
  • the fan housing 12 can be supported by two mounting arrangements 40 , 42 between two or more supports 32 .
  • the installer can secure the spacers 104 and the third mounting brackets 50 of both the first and second mounting arrangements 40 , 42 to respective side walls 16 , 18 of the fan housing 12 .
  • the installer can then connect the first and second mounting arrangements 40 , 42 to the supports 32 as described above with respect to the first mounting arrangement 40 .
  • the installer can secure the first, second, and third mounting brackets 46 , 48 , 50 of the first mounting arrangement 40 together by crimping the inwardly extending tabs 96 into engagement around the upwardly and downwardly extending rails 69 , 70 , 90 , 92 of the first and second mounting brackets 46 , 48 to reduce or prevent relative movement between the first, second, and third mounting brackets 46 , 48 , 50 .
  • the installer can also secure the first, second, and third mounting brackets 46 , 48 , 50 of the second mounting arrangement 42 together to reduce or prevent relative movement between the first, second, and third mounting brackets 46 , 48 , 50 .

Abstract

A method of assembling a hanger assembly for mounting to a fan housing in a building includes, providing a first bracket having a first end and a second end, the first end having a first flange and a second flange, providing a second bracket having a first end and a second end, the second end having a first flange and a second flange. The method further includes inserting the second end of the first bracket in a first direction into a first end of a third bracket, inserting the first end of the second bracket in a second direction, opposite the first direction, into a second end of the third bracket, and coupling at least one spacer to the third bracket, the spacer extends from the third bracket in a third direction, substantially perpendicular to the first direction.

Description

    RELATED APPLICATIONS
  • The present application is a continuation application of U.S. patent application Ser. No. 11/330,041, filed Jan. 11, 2006, the entire contents of which are herein incorporated by reference.
  • FIELD OF THE INVENTION
  • The present invention relates to hanger assemblies and, more particularly, to a hanger assembly for mounting a fan housing in a building.
  • SUMMARY
  • Some embodiments of the invention provide a hanger assembly configured to mount a fan housing in a building including a first support having a lower surface and a second support. In some embodiments, the hanger assembly includes a body having a first end engageable with the first support and a second end engageable with the second support, the body being connectable to the fan housing to support the fan housing between the first support and the second support and being adjustable to change a length defined between the first end and the second end. In these embodiments, the first end can include an outwardly extending flange, which is engageable with the first support to orient the body and the fan housing relative to the lower surface of the first support and to maintain a predetermined distance between the lower surface of the first support and a lower surface of one of the fan housing and the hanger body.
  • In addition, the invention provides a hanger assembly configured to mount a fan housing to a support in a building, the support having a first surface and a second surface substantially normal to the first surface. In these embodiments, the hanger assembly can include a body connectable to the fan housing and having a first flange and a second flange, the first flange being engageable with the first surface of the support and the second flange being engageable with the second surface of the support to secure the hanger body and the fan housing to the support.
  • The invention also provides a method of mounting a fan housing to a support in a building, the support having a side surface and a lower surface substantially normal to the side surface. Some embodiments include the acts of providing a hanger assembly including a body having an end, the end having a first outwardly extending flange and a second outwardly extending flange, securing the fan housing to the hanger body, connecting the first flange to the side surface of the support to secure the hanger body and the fan housing to the support, and connecting the second flange to the second surface of the support to orient the hanger body and the fan housing relative to the lower surface of the first support and to maintain a predetermined distance between a lower surface of the fan housing and the lower surface of the support.
  • Other aspects of the invention will become apparent by consideration of the detailed description and accompanying drawings.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • FIG. 1 is a top perspective view of a fan housing and a hanger assembly according to some embodiments of the present invention.
  • FIG. 2 is an exploded perspective view of the fan housing and the hanger assembly shown in FIG. 1.
  • FIG. 3 is bottom perspective view of the fan housing and hanger assembly shown in FIG. 1.
  • FIG. 4 is an enlarged perspective view of the hanger assembly shown in FIG. 1.
  • FIG. 5A is a side view of a first mounting bracket of the hanger assembly shown in FIG. 1.
  • FIG. 5B is a top view of the first mounting bracket shown in FIG. 5A.
  • FIG. 5C is a side view of a portion of the second mounting bracket shown in FIG. 5A.
  • FIG. 6A is side view of a second mounting bracket of the hanger assembly shown in FIG. 1.
  • FIG. 6B is a top view of the second mounting bracket of the hanger assembly shown in FIG. 6A.
  • FIG. 7A is a perspective view of a third mounting bracket of the hanger assembly shown in FIG. 1.
  • FIG. 7B is an end view of the third mounting bracket shown in FIG. 7A.
  • FIG. 8 is a side view of the mounting bracket shown in FIG. 7A.
  • FIG. 9A is side view of a fastener shown in FIG. 1.
  • FIG. 9B is an enlarged side view of a portion of the fastener shown in FIG. 9A.
  • DETAILED DESCRIPTION
  • Before any embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of “including,” “comprising,” and “having” and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items.
  • Unless specified or limited otherwise, the terms “mounted,” “connected,” “supported,” and “coupled” and variations thereof are used broadly and encompass both direct and indirect mountings, connections, supports, and couplings. Further, “connected” and “coupled” are not restricted to physical or mechanical connections or couplings.
  • In addition, it is to be understood that phraseology and terminology used herein with reference to device or element orientation (such as, for example, terms like “front,” “rear,” “top,” “bottom,” “lower”, “up,” “down,” etc.) are only used to simplify description of the present invention, and do not alone indicate or imply that the device or element referred to must have a particular orientation. The elements of the present invention can be installed and operated in any orientation desired. In addition, terms such as “first”, “second,” and “third” are used herein for purposes of description and are not intended to indicate or imply relative importance or significance.
  • FIGS. 1-9B illustrate a hanger assembly 10 and a portion of a fan housing 12 according to some embodiments of the present invention. The hanger assembly 10 can be installed or used with any structure capable of ventilation, such as, for example, a home, a commercial building, and the like.
  • The fan housing 12 can have any shape desired, such as a round shape, a rectangular, triangular, or other polygonal shape, an irregular shape, and the like. By way of example only, the fan housing 12 of the illustrated embodiment has a generally rectangular shape, and has sidewalls 16, 18, a front wall 20, and a back wall 22. Together, the front wall 20, sidewalls 16, 18, and back wall 22 at least partially define an interior space 24 for a fan, a fan motor, and/or other elements of a building ventilation system (e.g., electrical conduits, heating elements, filters, and the like). In addition, in some embodiments, the fan housing 12 can have a relatively small profile so that the fan housing 12 can be installed or located in relatively confined areas.
  • The fan housing 12 can be mounted in any orientation, such as in a vertical orientation installed in a wall, a horizontal orientation installed in a ceiling, or in any other orientation desired. The fan housing 12 can be secured within a wall, ceiling, or other building structure in a partially or fully recessed position. In such cases, the fan housing 12 can be received within an aperture or recessed portion of the wall, ceiling, or other building structure. Alternatively, the fan housing 12 can be secured to a building structure in a non-recessed position.
  • In other embodiments, the fan housing 12 can be partially supported within an aperture of a wall, ceiling, or other building structure and can extend outwardly a predetermined distance from the wall, ceiling, or other building structure. In these embodiments, a grill or face plate can be secured to an exterior side of the fan housing 12.
  • In order to secure the fan housing 12 with respect to a wall, ceiling, or other building structure as described above, the fan housing 12 can include outwardly extending mounting flanges 34, and fasteners 30 (e.g., pins, screws, nails and other conventional fasteners, magnets, and clips) can be inserted through attachment holes 36 in the mounting flanges 34 for securing the fan housing 12 to a structural support 32 of the building structure. Alternatively and as described in greater detail below, the fasteners 30 can connect any part of the fan housing 12, such as, for example, the side walls 16, 18, the back wall 22, or the front wall 20, to the hanger assembly 10 and can extend through attachment holes 36 in the fan housing 12 for this purpose. As used herein and in the appended claims, the term “structural support” includes any building structural element to which a fan or ventilation system can be mounted, and includes without limitation joists, sub-joists, studs, I-beams or beams having other shapes, struts, rafters, headers, girders, trusses, and the like.
  • The fan housing 12 of the illustrated embodiment of FIGS. 1-3 is oriented substantially vertically, with the front wall 20 substantially normal to a structural support 32. In alternate embodiments, the fan housing 12 can have other orientations with respect to the building structure and its structural support(s) 32, typically determined at least in part by space constraints, the orientation of the structural support(s) 32, the spacing between structural supports 32, and/or whether the fan housing 12 is mounted in a wall or in a ceiling.
  • As shown in FIGS. 1-4, the hanger assembly 10 can include a first mounting arrangement 40 and a second mounting arrangement 42 for connecting the fan housing 12 to a building structural support 32 and/or for supporting the fan housing 12 between two or more structural supports 32. More particularly, in some embodiments, such as the illustrated embodiment of FIGS. 1-4, opposite ends of a first mounting arrangement 40 can be secured to two adjacent supports 32, opposite ends of a second mounting arrangement 42 can be secured to the same or other supports 32, and a fan housing 12 can be supported between the first and second mounting arrangements 40, 42 and between the supports 32. In other embodiments, a single mounting arrangement 40 may be used to support the fan housing 12 in a building.
  • As shown in FIGS. 1-9B, each of the first and second mounting arrangements 40, 42 can include a first mounting bracket 46, a second mounting bracket 48, and a third mounting bracket or slide 50. Each of the first mounting bracket 46, the second mounting bracket 48, and the third mounting bracket 50 of the first and second mounting arrangements 40, 42 can be manufactured from sheet-metal, steel, other metals, ceramics, composite materials, plastic, and the like. Because the first and second mounting arrangements 40, 42 and their respective first, second, and third brackets 46, 48, 50 are substantially similar, the following description refers only to the first mounting arrangement 40. However, it should be understood that the second mounting arrangement 42 is substantially similar and is not described in detail hereafter only for reasons of clarity and brevity.
  • The first mounting bracket 46 includes an outer end 56 and an inner end 58. The outer end 56 includes a first outwardly extending flange 60 and a second outwardly extending flange 62. The first flange 60 extends outwardly from the outer end 56 of the first mounting bracket 46 and is oriented at an angle α (shown in FIG. 5C) of between about 80 degrees and about 100 degrees with respect to the first mounting bracket 46. In other embodiments, the first flange 60 can be oriented at other angles α with respect to the outer end 56 of the first mounting bracket 46, such as, for example, between about 120 degrees and about 100 degrees, between about 60 degrees and about 80 degrees, or between about 40 degrees and about 60 degrees. In still other embodiments, the first flange 60 can be substantially co-planar with the outer end 56 of the first mounting bracket 46.
  • Fasteners 30 can be inserted through apertures 66 in the first flange 60 to connect the first mounting bracket 46 to a side surface of a structural support 32. In some embodiments, such as the illustrated embodiment of FIGS. 1-5C, the first flange 60 can include two or more apertures 66 to provide multiple mounting locations.
  • Alternatively or in addition, in some embodiments, such as the illustrated embodiment of FIGS. 1-5C, fasteners 30 can be mounted on the first flange 60 and can be maintained in a first or retracted position, in which an outer end or tip of the fastener 30 is retracted or substantially retracted with respect to an outer surface of the first flange 60. In these embodiments, a retainer, such as, for example, a washer a clip, and the like, can be used to mount the fastener 30 on the first flange 60 and to maintain the fastener 30 in the retracted position. In other embodiments, the fastener 30 can include outwardly extending threads, ribs, or other protrusions for frictionally engaging the first flange 60 to maintain the fastener 30 in the retracted position. As explained below in greater detail, after positioning the hanger assembly 10 in a structure and after positioning the first flange 60 adjacent to a support 32, an operator can move the fastener 30 from the retracted position toward an extended position, in which the fastener 30 engages the support 32 to secure the first mounting bracket 46 to the structural support 32.
  • In the illustrated embodiment of FIGS. 1-5C, the second flange 62 extends outwardly from the first flange 60 and is oriented in a plane which is substantially normal to the first flange 60 and substantially normal to the body of the first mounting bracket 46. Fasteners 30 can also or alternately be inserted through apertures 66 in the second flange 62 to connect the second mounting bracket 48 to a lower surface 68 of a structural support 32. In some embodiments, such as the illustrated embodiment of FIGS. 1-5C, the second flange 62 can include two or more apertures 66 to provide multiple mounting locations.
  • In some embodiments, fasteners 30 can be mounted on the second flange 62 and can be maintained in a first or retracted position, in which an outer end or tip of the fastener 30 is retracted or substantially retracted with respect to an outer surface of the second flange 62.
  • As shown in FIGS. 4-5C, the first mounting bracket 46 can have a substantially C-shaped cross-section and can include an upwardly extending lip or rail 69, a downwardly extending lip or rail 70, and a central rib 72 extending along the first mounting bracket 46 between the outer and inner ends 56, 58. In other embodiments, the first mounting bracket 46 can take a number of different forms and can have a number of different cross-sectional shapes, including without limitation a D-shaped cross-sectional shape, a square cross-sectional shape, a triangular cross-sectional shape, a strip having a dimpled, ribbed, or other varying cross-sectional shape, and the like. Alternatively or in addition, the first mounting bracket 46 can have one, three, or more outwardly extending rails 69 located on the upper, lower, side, rear, or front surfaces of the first mounting bracket 46.
  • In some embodiments, such as the illustrated embodiment of FIGS. 1-9B, the second mounting bracket 48 can have a substantially similar shape to the first mounting bracket 46. As shown in FIGS. 4, 6A, and 6B, the second mounting bracket 48 includes an outer end 78 and an inner end 80. The outer end 78 includes a first outwardly extending flange 82 and a second outwardly extending flange 84. The first flange 82 extends outwardly from the outer end 78 of the second mounting bracket 48 and is oriented at an angle β of between about 80 degrees and about 100 degrees with respect to the second mounting bracket 48.
  • In other embodiments, the first flange 82 can be oriented at other angles β with respect to the outer end 78 of the second mounting bracket 48, such as, for example, between about 100 degrees and about 120 degrees, between about 60 degrees and about 80 degrees, or between about 40 degrees and about 60 degrees. In still other embodiments, the first flange 82 can be substantially co-planar with the outer end 78 of the second mounting bracket 48.
  • The second flange 84 extends outwardly from the first flange 82 and is oriented in a plane which is substantially normal to the first flange 82 and substantially normal to the body of the second mounting bracket 48.
  • Fasteners 30 can be inserted through apertures 66 in the first flange 82 to connect the second mounting bracket 48 to a side surface 85 of a structural support 32 and/or through apertures 66 in the second flange 84 to connect the second mounting bracket 48 to a lower surface 68 of the structural support 32. In some embodiments, such as the illustrated embodiment of FIGS. 4, 6A, and 6B, the first flange 82 and/or the second flange 84 can include two or more apertures 66 to provide multiple mounting locations.
  • In some embodiments, such as the illustrated embodiment of FIGS. 4, 6A, and 6B, fasteners 30 can be mounted on the first flange 82 and the second flange 84 and can be maintained in a first or retracted position, in which an outer end or tip of the fastener 30 is retracted or substantially retracted with respect to outer surfaces of the first flange 82 and the second flange 84, respectively. In these embodiments, a retainer, such as, for example, a washer a clip, and the like, can be used to mount the fastener 30 on the first and second flanges 82, 84 and to maintain the fastener 30 in the retracted position. In other embodiments, the fastener 30 can include outwardly extending threads, ribs, or other protrusions for frictionally engaging the first and second flanges 82, 84 to maintain the fastener 30 in the retracted position. As explained below in greater detail, after positioning the hanger assembly 10 in a structure and after positioning the first and second flanges 82, 84 adjacent to a support 32, an operator can move the fastener(s) 30 from the retracted position toward an extended position, in which the fastener(s) 30 engages the support 32.
  • As shown in FIGS. 4, 6A, and 6B, the second mounting bracket 48 can have a substantially C-shaped cross-section and can include an upwardly extending lip or rail 88, a downwardly extending lip or rail 90, and a central rib 92 extending along the second mounting bracket 48 between the outer and inner ends 78, 80. In other embodiments, the second mounting bracket 48 can take a number of different forms and can have a number of different cross-sectional shapes, including without limitation a D-shaped cross-sectional shape, a square cross-sectional shape, a triangular cross-sectional shape, a strip having a dimpled, ribbed, or other varying cross-sectional shape, and the like. Alternatively or in addition, the second mounting bracket 48 can have one, three, or more outwardly extending rails 88 located on the upper, lower, side, rear, or front surfaces of the second mounting bracket 48.
  • As shown in FIGS. 4, 7A, 7B, and 8, the third mounting bracket 50 can have a substantially C-shaped cross-section and can include two inwardly extending tabs 96, which together define a channel 98 extending along an exterior surface 100 of the third mounting bracket 50. In other embodiments, the third mounting bracket 50 can take a number of different forms and can have a number of different cross-sectional shapes, including without limitation a D-shaped cross-sectional shape, a square cross-sectional shape, a triangular cross-sectional shape, a strip having a dimpled, ribbed, or other varying cross-sectional shape, and the like.
  • In some embodiments, such as the illustrated embodiment of FIGS. 4, 7A, 7B, and 8, the third mounting bracket 50 includes outwardly extending spacers 104 positioned along an interior surface 106 of the third mounting bracket 50. In other embodiments, the third mounting bracket 50 can have one, three, or more spacers 104.
  • As shown in FIG. 4, outer ends of the spacers 104 can be connected to one of the side walls 16, 18 of the fan housing 12 to secure the fan housing 12 to the hanger assembly 10. In other embodiments, the spacers 104 can also or alternately be connected to the front and back walls 20, 22 of the fan housing 12 to secure the fan housing 12 to the hanger assembly 10. The spacers 104 can be sized to provide clearance between other elements of the hanger assembly 10 (e.g., the first, second, and the third mounting brackets 46, 48, 50) and the mounting flanges 34 and/or other elements supported on the exterior of or extending outwardly from the fan housing 12. In this manner, the hanger assembly 10 can be used to mount a number of differently configured fan housings 12 in structures without requiring substantial modification to the hanger assembly 10 or the fan housings 12.
  • As shown in FIGS. 1-4, the first and second mounting brackets 46, 48 slidingly engage the third mounting bracket 50 and are movable relative to the third mounting bracket 50 to adjust a length 105 of the first mounting arrangement 40 measured between the outer end 56 of the first mounting bracket 46 and the outer end 78 of the second mounting bracket 48. More particularly, the upwardly and downwardly extending rails 60, 62 of the first mounting bracket 46 slidingly engage the inwardly extending tabs 96 of the third mounting bracket 50 to slidingly connect the first and third mounting brackets 46, 50 and the upwardly and downwardly extending rails 88, 90 of the second mounting bracket 48 slidingly engage the inwardly extending tabs 96 of the third mounting bracket 50 to slidingly connect the second and third mounting brackets 48, 50. In addition and as shown in FIGS. 1, 3, and 4, in some embodiments, the inner end 80 of the second mounting bracket 48 can be moved across and into overlapping engagement with the inner end 58 of the first mounting bracket 46 to further adjust the length 105 of the first mounting arrangement 40.
  • In operation, an installer inserts fasteners 30 through the exterior surface 100 of the third mounting bracket 50, through the spacers 104, and into the fan housing 12. The operator then inserts the inner end 58 of the first mounting bracket 46 into the channel 98 of the third mounting bracket 50 and slidingly engages the upwardly and downwardly extending rails 69, 70 and the inwardly extending tabs 96 of the third mounting bracket 50. Next, the installer inserts the inner end 80 of the second mounting bracket 48 into the channel 98 of the third mounting bracket 50 and slidingly engages the upwardly and downwardly extending rails 88, 90 and the inwardly extending tabs 96 of the third mounting bracket 50.
  • After the first mounting arrangement 40 is secured to the fan housing 12, the installer positions the first mounting arrangement 40 and the fan housing 12 in a building structure adjacent to one or more supports 32. The installer can then move the first and/or second mounting brackets 46, 48 along the channel 98 and relative to the third mounting bracket 50 to adjust the length 105 between the outer ends 56, 78 of the first and second mounting brackets 46, 48 to fit the first mounting arrangement 40 between adjacent supports 32. In alternate embodiments, an installer can assemble the first, second, and third mounting brackets 46, 48, 50 and can then secure the third mounting bracket 50 and/or the spacers 104 to the fan housing 12.
  • The installer can then position the first flange 60 of the first mounting bracket 46 on a side surface 85 of a support 32 and position the second flange 62 of the first mounting bracket 46 on a lower surface 68 of the support 32. The installer positions the first flange 82 of the second mounting bracket 48 on a side surface 85 of an adjacent support 32 and positions the second flange 84 of the second mounting bracket 48 on the lower surface 68 of the same support 32. In this manner, the installer can orient the first mounting arrangement 40 and the fan housing 12 in a desired orientation with respect to the lower surface 68 of the supports 32 so that at least one of the first mounting arrangement 40 and the fan housing 12 can be recessed a predetermined distance 108 (e.g., three-eighths of an inch, half an inch, seven-eighths of an inch) from the lower surface 68 of the support 32 to provide clearance for drywall, plaster, or other wall coverings or wall forming elements without requiring the installer to manually measure the distance 108 between the lower surface 68 of the supports 32 and the lower surface of the fan housing 12 and/or the distance between the lower surface 68 of the supports 32 and the first mounting arrangement 40.
  • In other embodiments, the engagement between the second flange 62 of the first mounting bracket 46 and the lower surface 68 of a support 32 and between the second flange 84 of the second mounting bracket 48 and the lower surface 68 of an adjacent support 32 can orient the first mounting arrangement 40 and the fan housing 12 in a desired orientation with respect to the lower surface 68 of the supports 32 so that at least one of the first mounting arrangement 40 and the fan housing 12 extends outwardly a predetermined distance beyond the lower surface 68 of the supports 32 for engagement with a fan housing cover, a grill, or other similar structure.
  • In still other embodiments, the engagement between the second flange 62 of the first mounting bracket 46 and the lower surface 68 of a support 32 and between the second flange 84 of the second mounting bracket 48 and the lower surface 68 of an adjacent support 32 can orient the first mounting arrangement 40 and the fan housing 12 in a desired orientation with respect to the lower surface 68 of the supports 32 so that the lower surface 68 of the support 32 is substantially aligned with the lower surface of the first mounting arrangement 40 and/or the fan housing 12. In these embodiments, the predetermined distance 108 is substantially zero.
  • By positioning the first and second flanges 60, 62 of the first mounting bracket 46 and the first and second mounting flanges 82, 84 of the second mounting bracket 48 on the side and lower surfaces 68 of adjacent supports 32, the installer can also orient the first mounting arrangement 40 and the fan housing 12 to be square, true, and plumb with respect to the supports 32. The installer can support the first mounting arrangement 40 and the fan housing 12 with one hand while using his second hand to adjust the length of the first mounting arrangement 40 and to position the flanges 60, 62, 82, 84 of the first and second mounting brackets 46, 48 on the supports 32.
  • The installer then secures the first mounting arrangement 40 to the supports 32. In embodiments of the hanger assembly 10 having fasteners 30 pre-mounted on any of the flanges 60, 62, 82, 84 of the first and second mounting brackets 46, 48, the operator can hold the first mounting arrangement 40 and the fan housing 12 in a desired position and in a desired orientation adjacent to the supports 32 with one hand while driving the fasteners 30 into the supports 32 with a second hand.
  • In some embodiments, such as the illustrated embodiment of FIGS. 1-4, the fan housing 12 can be supported by two mounting arrangements 40, 42 between two or more supports 32. In these embodiments, the installer can secure the spacers 104 and the third mounting brackets 50 of both the first and second mounting arrangements 40, 42 to respective side walls 16, 18 of the fan housing 12. The installer can then connect the first and second mounting arrangements 40, 42 to the supports 32 as described above with respect to the first mounting arrangement 40.
  • After the first mounting assembly (and the second mounting assembly 42 in embodiments having first and second mounting arrangements 40, 42) are connected to the supports 32, the installer can secure the first, second, and third mounting brackets 46, 48, 50 of the first mounting arrangement 40 together by crimping the inwardly extending tabs 96 into engagement around the upwardly and downwardly extending rails 69, 70, 90, 92 of the first and second mounting brackets 46, 48 to reduce or prevent relative movement between the first, second, and third mounting brackets 46, 48, 50. In a similar manner, the installer can also secure the first, second, and third mounting brackets 46, 48, 50 of the second mounting arrangement 42 together to reduce or prevent relative movement between the first, second, and third mounting brackets 46, 48, 50.
  • Various alternatives and embodiments are contemplated as being within the scope of the following claims particularly pointing out and distinctly claiming the subject matter regarded as the invention.

Claims (21)

1. A method of mounting a fan housing to a support in a building, the support having a side surface and a lower surface substantially normal to the side surface, the method comprising the acts of:
providing a hanger assembly including a body having an end, the end having a first outwardly extending flange and a second outwardly extending flange;
securing the fan housing to the hanger body;
connecting the first flange to the side surface of the support to secure the hanger body and the fan housing to the support; and
connecting the second flange to the second surface of the support to orient the hanger body and the fan housing relative to the lower surface of the first support and to maintain a predetermined distance between a lower surface of the fan housing and the lower surface of the support.
2. The method of claim 1, wherein the support is a first support and the building includes a second support, wherein the end of the body is a first end and the body includes a second end, and further comprising the act of engaging the second support with the second end of the hanger body to support the hanger body and the fan housing between the first support and the second support.
3. The method of claim 2, further comprising the act of moving the second end of the hanger body relative to the first end of the hanger body in a direction substantially normal to the side surface of the first support to adjust a length of the hanger body measured between the first end and the second end of the hanger body.
4. The method of claim 1, wherein the hanger body includes an interior surface and a spacer extending outwardly from the interior surface, and wherein securing the fan housing to the hanger body includes securing the spacer to the fan body to prevent contact between the interior surface of the hanger body and the fan housing.
5. The method of claim 1, wherein the first flange supports a fastener in a recessed position, in which an outer end of the fastener is recessed with respect to the flange, and wherein the act of securing the end of the hanger body to the first support includes moving the fastener with respect to the first flange and into the first support.
6. The method of claim 1, wherein securing the fan housing to the hanger body includes securing a spacer to the hanger body and securing the fan housing to the spacer, at a distance from the hanger body.
7. A method of assembling a hanger assembly for mounting to a fan housing in a building, the method comprising:
providing a first bracket having a first end and a second end, the first end having a first flange and a second flange;
providing a second bracket having a first end and a second end, the second end having a first flange and a second flange;
inserting the second end of the first bracket in a first direction into a first end of a third bracket;
inserting the first end of the second bracket in a second direction, opposite the first direction, into a second end of the third bracket; and
coupling at least one spacer to the third bracket, the spacer extends from the third bracket in a third direction, substantially perpendicular to the first direction.
8. The method of claim 7, wherein coupling at least one spacer includes coupling a first spacer and a second spacer, spaced from the first spacer along the first direction, to the third bracket, the second spacer extending substantially parallel to the third direction.
9. The method of claim 7, further comprising inserting a fastener into an aperture in the first flange of the first bracket and retaining the fastener in the aperture.
10. The method of claim 7, further comprising orienting the first flange at an angle of between about 80 degrees and about 100 degrees with respect to the first bracket.
11. The method of claim 10, further comprising orienting the second flange at an angle of about 90 degrees with respect to the first flange and at an angle of about 90 degrees with respect to the first bracket.
12. The method of claim 7, further comprising sliding the first bracket and the second bracket within the third bracket along the at least one of the first and second directions to adjust a length of the hanger assembly.
13. A method of installing a fan housing in a building, the method comprising:
providing a first bracket having a first end and a second end;
providing a second bracket having a first end and a second end;
inserting the second end of the first bracket into a third bracket;
inserting the first end of the second bracket into the third bracket;
coupling at least one spacer to the third bracket;
coupling the first end of the first bracket to a first structure in the building;
coupling the second end of the second bracket to a second structure in the building; and
coupling a distal end of the spacer to the fan housing, such that the fan housing is spaced from the third bracket.
14. The method of claim 13, further comprising sliding the first bracket within the third bracket to adjust a distance between the first end of the first bracket and the second end of the second bracket.
15. The method of claim 13, further comprising sliding the second bracket within the third bracket to adjust a distance between the first end of the first bracket and the second end of the second bracket.
16. The method of claim 13, further comprising inserting a fastener through an aperture in a first flange adjacent the first end of the first bracket and retaining the fastener in the aperture.
17. The method of claim 16, further comprising orienting the first flange at an angle of between about 80 degrees and about 100 degrees with respect to the first bracket.
18. The method of claim 16, further comprising orienting a second flange adjacent the first end of the first bracket substantially normal to the first flange and substantially normal to the first bracket.
19. The method of claim 18, further comprising abutting the first flange against a first surface of the first structure and abutting the second flange against a second surface of the first structure prior to coupling the first end of the first bracket to the first structure of the building.
20. The method of claim 19, further comprising abutting a first flange adjacent the second end of the second bracket against a first surface of the second structure and abutting a second flange adjacent the second end of the second bracket against a second surface of the second structure prior to coupling the second end of the second bracket to the second structure of the building.
21. The method of claim 13, further comprising coupling a second spacer to the third bracket and coupling a distal end of the second spacer to the fan housing.
US12/640,793 2006-01-11 2009-12-17 Hanger assembly Abandoned US20100089000A1 (en)

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US20130026334A1 (en) * 2010-03-17 2013-01-31 Panasonic Corporation Ventilating fan mounting bracket
US8800943B2 (en) * 2010-03-17 2014-08-12 Panasonic Ecology Systems Guangdong Co., Ltd. Ventilating fan mounting bracket

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