US20100242953A1 - Solar reflecting mirror having a protective coating and method of making same - Google Patents
Solar reflecting mirror having a protective coating and method of making same Download PDFInfo
- Publication number
- US20100242953A1 US20100242953A1 US12/709,045 US70904510A US2010242953A1 US 20100242953 A1 US20100242953 A1 US 20100242953A1 US 70904510 A US70904510 A US 70904510A US 2010242953 A1 US2010242953 A1 US 2010242953A1
- Authority
- US
- United States
- Prior art keywords
- glass substrate
- shaped glass
- shaped
- coating
- barrier layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
Images
Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B19/00—Condensers, e.g. light collectors or similar non-imaging optics
- G02B19/0033—Condensers, e.g. light collectors or similar non-imaging optics characterised by the use
- G02B19/0076—Condensers, e.g. light collectors or similar non-imaging optics characterised by the use for use with a detector
- G02B19/008—Condensers, e.g. light collectors or similar non-imaging optics characterised by the use for use with a detector adapted to collect light from a complete hemisphere or a plane extending 360 degrees around the detector
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B23/00—Re-forming shaped glass
- C03B23/02—Re-forming glass sheets
- C03B23/023—Re-forming glass sheets by bending
- C03B23/035—Re-forming glass sheets by bending using a gas cushion or by changing gas pressure, e.g. by applying vacuum or blowing for supporting the glass while bending
- C03B23/0352—Re-forming glass sheets by bending using a gas cushion or by changing gas pressure, e.g. by applying vacuum or blowing for supporting the glass while bending by suction or blowing out for providing the deformation force to bend the glass sheet
- C03B23/0357—Re-forming glass sheets by bending using a gas cushion or by changing gas pressure, e.g. by applying vacuum or blowing for supporting the glass while bending by suction or blowing out for providing the deformation force to bend the glass sheet by suction without blowing, e.g. with vacuum or by venturi effect
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
- C03C17/36—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
- C03C17/36—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal
- C03C17/3602—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer
- C03C17/3644—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer the metal being silver
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
- C03C17/36—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal
- C03C17/3602—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer
- C03C17/3657—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer the multilayer coating having optical properties
- C03C17/3663—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer the multilayer coating having optical properties specially adapted for use as mirrors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S23/00—Arrangements for concentrating solar-rays for solar heat collectors
- F24S23/70—Arrangements for concentrating solar-rays for solar heat collectors with reflectors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S23/00—Arrangements for concentrating solar-rays for solar heat collectors
- F24S23/70—Arrangements for concentrating solar-rays for solar heat collectors with reflectors
- F24S23/71—Arrangements for concentrating solar-rays for solar heat collectors with reflectors with parabolic reflective surfaces
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S23/00—Arrangements for concentrating solar-rays for solar heat collectors
- F24S23/70—Arrangements for concentrating solar-rays for solar heat collectors with reflectors
- F24S23/79—Arrangements for concentrating solar-rays for solar heat collectors with reflectors with spaced and opposed interacting reflective surfaces
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S23/00—Arrangements for concentrating solar-rays for solar heat collectors
- F24S23/70—Arrangements for concentrating solar-rays for solar heat collectors with reflectors
- F24S23/82—Arrangements for concentrating solar-rays for solar heat collectors with reflectors characterised by the material or the construction of the reflector
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/10—Optical coatings produced by application to, or surface treatment of, optical elements
- G02B1/14—Protective coatings, e.g. hard coatings
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B19/00—Condensers, e.g. light collectors or similar non-imaging optics
- G02B19/0004—Condensers, e.g. light collectors or similar non-imaging optics characterised by the optical means employed
- G02B19/0019—Condensers, e.g. light collectors or similar non-imaging optics characterised by the optical means employed having reflective surfaces only (e.g. louvre systems, systems with multiple planar reflectors)
- G02B19/0023—Condensers, e.g. light collectors or similar non-imaging optics characterised by the optical means employed having reflective surfaces only (e.g. louvre systems, systems with multiple planar reflectors) at least one surface having optical power
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B19/00—Condensers, e.g. light collectors or similar non-imaging optics
- G02B19/0033—Condensers, e.g. light collectors or similar non-imaging optics characterised by the use
- G02B19/0038—Condensers, e.g. light collectors or similar non-imaging optics characterised by the use for use with ambient light
- G02B19/0042—Condensers, e.g. light collectors or similar non-imaging optics characterised by the use for use with ambient light for use with direct solar radiation
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2218/00—Methods for coating glass
- C03C2218/30—Aspects of methods for coating glass not covered above
- C03C2218/365—Coating different sides of a glass substrate
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/08—Mirrors
- G02B5/0808—Mirrors having a single reflecting layer
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/40—Solar thermal energy, e.g. solar towers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
Definitions
- This invention relates to a solar reflecting mirror, e.g. a parabolic shaped solar reflecting glass mirror having a protective coating, e.g. an alkali barrier layer and method of making same, and more particularly, to an alkali barrier layer on the concave surface of the mirror to prevent alkali ions, e.g. sodium ions from precipitating on the concave surface of the mirror.
- the preferred alkali barrier layer of the invention has scratch resistant and chemical resistant properties to prevent abrasive damage to the concave surface of the mirror.
- the parabolic mirror is a primary mirror reflecting the sun's rays to a secondary mirror positioned relative to the focal point of the primary mirror to reflect the sun's rays to the converting device.
- the parabolic shaped mirror includes a parabolic shaped substrate having a reflective surface, e.g. a silver coating on the convex surface of the shaped substrate.
- the preferred material of the shaped substrate is soda-lime-silica glass because of the high yield in shaping a flat glass sheet to a parabolic sheet or substrate; the low cost of making flat glass sheets, and the high yield and low cost of applying a solar reflective coating on a surface of the shaped glass substrate.
- soda-lime-silica glass is an acceptable material for the substrate for solar reflecting mirrors
- F 1200° Fahrenheit
- the alkali ions e.g. the sodium ions in the glass sheet diffuse, or leech, out of the glass sheet.
- additional sodium ions leech out of the glass substrate during exposure of the parabolic shaped glass substrate to solar energy, e.g. long-term environmental exposure.
- the leeching or diffusion of the sodium ions from the glass is an expected occurrence, and at low temperatures is a slow process.
- heating the glass and/or the long term environmental exposure of the glass to solar energy accelerates the leeching or diffusion of sodium ions out of the glass, and increases the amount of sodium ions that leech out of the glass.
- the sodium ions leeching out of the glass react with moisture in the atmosphere, and convert from sodium ions to sodium compounds, e.g. sodium hydroxide and sodium carbonate.
- the sodium compounds can etch the surface of the glass and can deposit as a precipitate on the surface of the glass.
- the sodium compound precipitates decrease the transmission of visible light through the glass, e.g.
- the surface of the shaped glass substrates is a specular surface
- the solar energy is incident on the concave surface of the glass substrate as parallel light rays.
- the parallel light rays are reflected from the concave surface, and reflected from the reflective coating, as convergent light rays.
- the sodium compound precipitate on the concave glass surfaces converts the specular surface to a non-specular or diffusing surface directing the light rays reflected from, and passing through, the precipitate away from the focal point of the primary mirror.
- specular surface as used herein means a light reflective surface where a light ray incident on the reflective surface has an angle of incidence equal to the angle of reflection.
- non-specular or diffusing surface as used herein means a reflective surface where a light ray incident on the reflective surface has an angle of incidence different from the angle of reflection.
- Another limitation of glass is that care has to be exercised to avoid scratching the glass surfaces. Scratches on the glass surfaces can also change a specular surface to a non-specular or diffusing surface. As is appreciated by those skilled in the art, as the reflective concave surface changes from a specular surface to a non-specular or diffusing surface, the percent of reflective solar light rays incident on the focal point of the parabolic shaped mirror are reduced, lowering the efficiency of the solar reflective mirror.
- Present techniques to remove and/or to eliminate the sodium compound precipitate from the concave surface of a parabolic mirror include cleaning the surfaces and/or enclosing the concave surface of the mirror in a sealed chamber having an inert gas to prevent the sodium ions from forming the precipitate.
- Present techniques for removing scratches include buffing the surfaces of the glass sheet having the scratches. All of these techniques to ensure the surfaces of the solar mirror remain a specular surface are expensive.
- Barrier layers are known in the art, e.g. disclosed in U.S. Pat. Nos. 4,238,276; 5,270,615; 5,830,252 and 6,027,766, and U.S. patent application Ser. No. 08/597543, and U.S. Publication 200710275253A1.
- One of the limitations of the presently available alkali barrier layers and/or scratch resistant layers is that they are efficient for use on flat or shaped surfaces of glass substrates, but are not efficient for use on a flat surface that is subsequently shaped to a curved surface, e.g. a concave surface of a parabolic mirror.
- the coating when the barrier coating is stressed, the coating cracks and the sodium ions are exposed to the atmosphere and form the sodium compound precipitate on the surfaces of the glass substrate, and/or when the barrier coating and/or the scratch resistant coating buckles the surface changes from a specular surface to a non-specular or diffusing surface.
- an alkali barrier coating or layer e.g. a sodium ion barrier coating that has scratch resistant properties to prevent the concave surfaces of the primary and secondary mirrors from changing from a specular surface to a non-specular or diffusing surface.
- This invention relates to a solar reflecting mirror having a curved reflective surface, including, among other things, a transparent substrate having a convex surface and an opposite concave surface, and a reflective coating over the convex surface and an alkali barrier layer or coating over the concave surface.
- the reflective coating reflects selected wavelengths of the electromagnetic spectrum.
- the invention relates to a method of making the solar reflecting mirror having a curved reflective surface by, among other things, providing a flat transparent sheet; shaping the sheet to provide a shaped transparent substrate having a convex surface and an opposite concave surface and a focal area; applying a reflective coating over the convex surface of the substrate, and providing an alkali barrier layer over the concave surface of the substrate.
- an alkali barrier coating including, among other things, an oxide of silicon and aluminum.
- FIG. 1 is an elevated plan view of a prior art array of solar collectors.
- FIG. 2 is an isometric view of a prior art solar collector
- FIG. 2A is an enlarged view of a sun's ray incident on the concave surface of the solar collector.
- FIG. 3 is a view similar to the view of FIG. 2 showing a solar mirror of the invention.
- FIG. 4 is an isometric view of a piece of glass having a coating of the invention, the coating in FIG. 4 having portions removed for purposes of clarity.
- FIG. 5A is a side elevated view of a vacuum mold having the piece of glass of FIG. 4 mounted on the open end of the vacuum mold
- FIG. 5B is a cross sectional view of the vacuum mold having the shaped glass substrate of the invention in the interior of the vacuum mold.
- FIG. 6 is an elevated top view of the shaped glass substrate of the invention showing the pattern of circumferential compressive strains at the periphery of the shaped glass substrate.
- FIG. 7 is a view taken along line 7 - 7 of FIG. 6 showing, among other things, the transition strain line of the shaped glass substrate.
- FIG. 8 is a view taken along line 8 - 8 of FIG. 7 showing the circumferential tensile strain and the radial tensile strain of the shaped glass substrate.
- FIG. 9A is an isometric view of a segment of the glass piece shown in FIG. 4 ;
- FIG. 9B is an isometric view of the segment shown in FIG. 9A after the glass piece is shaped into the shaped glass substrate, the coating having peaks and valleys, and
- FIG. 9C is a view similar to the view of FIG. 9B showing a segment of the shaped glass substrate made according to the teachings of the invention, the coating having reduced number of peaks and valleys, reduced heights of peaks and reduced depths of valleys.
- FIG. 10 is a view similar to the view of FIG. 4 showing another embodiment of the invention to make the shaped solar mirror of the invention that includes cutting a coated glass into segments.
- FIG. 11 is an isometric top view of a glass sheet pressing arrangement that can be used in the practice of the invention to shape the segments cut from the coated glass of FIG. 10 .
- FIG. 12 is a top view of a shaped solar mirror of the invention made by joining shaped glass segments.
- FIG. 13 is a view similar to the view of FIG. 3 showing the shaped solar mirror of the invention made with the shaped glass segments
- FIG. 14 is view similar to view of FIG. 4 showing a coating shield over a circular glass piece.
- FIG. 15 is an elevated cross sectional top view of the shaped glass substrate at a position between the transition strain line and the bottom of the shaped glass substrate, the view showing fissures in the circumferential tension and radial tension areas of the shaped glass substrate, the cross hatching of the coating is not shown for purposes of clarity.
- FIGS. 16-19 are cross sectional side views of sections of flat glass pieces of the type shown in FIG. 4 having a barrier coating and/or a scratch resistant coating of the invention on one or both surfaces of the glass pieces, and optionally a reflective surface over one surface of the glass pieces.
- FIG. 20 is a side view of a section of a photovoltaic cell having the barrier layer of the invention.
- each numerical parameter should at least be construed in light of the number of reported significant digits and by applying ordinary rounding techniques.
- all ranges disclosed herein are to be understood to encompass any and all sub-ranges subsumed therein.
- a stated range of “1 to 10” should be considered to include any and all sub-ranges between (and inclusive of) the minimum value of 1 and the maximum value of 10; that is, all sub-ranges beginning with a minimum value of 1 or more and ending with a maximum value of 10 or less, e.g., 1 to 6.7, or 3.2 to 8.1, or 5.5 to 10.
- the terms “applied over”, or “provided over” mean applied, or provided on but not necessarily in surface contact.
- a material “applied over” a substrate or a substrate surface does not preclude the presence of one or more other materials of the same or different composition located between the deposited material and the substrate or substrate surface.
- the barrier coating or layer of the invention is a silicon-aluminum oxide coating discussed in detail below.
- the silicon-aluminum oxide coating of the invention also provides protection against mechanical damage, e.g. scratches, and chemical damage, e.g. chemical etching from materials having a pH in the range of 7-14, and in particular in the range of 9-14.
- the following discussions relating to the barrier properties of the coating of the invention are applicable to the scratch resistant properties of the coating of the invention unless indicated otherwise.
- coating thickness below 50 nanometers hereinafter also referred to as “nm”
- the silicon-aluminum oxide coating of the invention loses resistance to mechanical damage and chemical damage.
- alkali barrier layer or coating and “sodium ion barrier layer or coating” means a layer or coating that acts as a barrier to prevent, or limit the formation of alkali or sodium precipitates on, and optionally has a resistance to prevent or limit mechanical and/or chemical damage to, the surface over which, or on which, the layer or coating is applied.
- Protective layer or coating means a layer or coating that has a resistance to prevent or limit mechanical and/or chemical damage to, and/or can limit the formation of alkali or sodium precipitates on, the surface over which, or on which, the layer or coating is applied.
- Non-limiting embodiments of the invention will be discussed using magnetron sputtering vacuum deposition (hereinafter also referred to as “MSVD”) coating process to apply a coating or layer or film over, or on, a substrate surface that is a barrier to alkali ions, e.g. prevents the sodium ions from reacting with moisture in the atmosphere and converting the sodium ions to sodium compounds, e.g. sodium hydroxide and sodium carbonate, which compounds precipitate on the surface of the glass as discussed above.
- the invention is not limited to the coating process, and the coating process can be any coating process that applies or coats an alkali ion, e.g. a sodium ion, barrier film or layer on, or over, a glass surface.
- the glass substrate or piece is not limiting to the invention, and the glass can be a glass of any composition; the glass can be clear or colored glass, and/or the glass can be annealed, heat strengthened or tempered glass.
- the glass piece or substrate can have any shape, thickness and size.
- the non-limiting embodiments of the invention are presented as the embodiments relate to solar reflecting mirrors. The invention, however, is not limited thereto, and the invention can be practiced in the manufacture of commercial and residential windows; glass shower doors; transparencies for air, space, land and water vehicles; coated bottles; coated glass for thin film photovoltaic applications; electrically heated glass for anti-fog commercial refrigerators, and glass for furniture use.
- the shaped solar reflecting mirror is referred to as a parabolic shaped reflecting mirror, however, the invention is not limited thereto, and the invention, unless indicated other wise can be practiced with any mirror having a curved reflective surface and a focal point or focal area, e.g. but not limited to the invention, a parabolic shaped mirror, and spherical shaped mirror.
- a “focal point” and “focal area” is defined as a position where more than 80% of the solar rays reflected from the mirror converge.
- the size and the location of the “focal area” is not limiting to the invention, and in one non-limiting embodiment of the invention, the focal area is less than one fifth (1 ⁇ 5) of the reflecting area of the mirror.
- FIG. 1 Shown in FIG. 1 is an array 18 of shaped solar collectors 20 (see FIG. 2 ) of the prior art to convert solar energy to electric energy.
- the invention is not limited to the manner of joining the solar collectors 20 in the array 18 and any techniques known in the art can be used to join the solar collectors 20 in the array 18 . Further, the invention is not limited to the number of solar collectors 20 in the array 18 , e.g. the invention can be practiced on one solar collector 20 and an of array of 2, 3, 4, 5, 10, 20, greater than 50 and any number combination of solar collectors.
- the invention contemplates an array 18 of solar collectors 20 mounted in any convenient manner in a stationary position, or an array 18 of solar collectors 20 mounted in any convenient manner to follow the path of the sun to maximize exposure of the solar collectors to solar energy.
- Each of the solar collectors 20 can have the same or have different designs to direct the solar energy to a particular area where the solar energy is converted to an alternative energy source, e.g. electric energy or heat.
- each of the solar collectors 20 includes a shaped reflective mirror, e.g. a parabolic shaped mirror 22 (also referred to herein as a “primary mirror”) to focus the solar energy on device 26 to convert the solar energy to electric energy.
- the parabolic shaped mirror 22 includes a parabolic shaped glass substrate 28 .
- the glass substrate 28 preferably has a total iron content of less than 0.020 weight percent, a 90% transmission in the visible range, e.g. 350 to 770 nanometers (“nm”), of the electromagnetic spectrum, and in the infrared (“IR”) range, e.g. greater than 770 nm to 2150 nm of the electromagnetic spectrum, and a low absorption, e.g.
- the shaped glass substrate 28 has a concave surface 30 and an opposite convex surface 32 .
- the periphery of shaped glass substrate 28 is shaped to provide sides 33 . As shown in FIG. 1 , the sides 33 of adjacent solar collectors 20 contact one another to maximize coverage of a given area with reflective surfaces.
- a reflective coating, layer or film 34 (clearly shown in FIG. 2 ) is over and preferably on the convex surface 32 of the shaped glass substrate 28 .
- the reflective film 34 can be metal, e.g. but not limited to silver, aluminum, nickel, stainless steel or gold. Usually the reflective film 34 is silver.
- the parallel solar energy rays represented by rays 36 are incident on the concave surface 30 .
- a portion 37 of the rays 36 is reflected from the concave surface 30 to the converting device 26 , and a portion 38 passes through the concave surface 30 , and through the shaped glass substrate 28 , and is reflected from surface 42 of the reflective film 34 back through the shaped glass substrate 28 as reflected ray 43 (see FIG. 2A ) to the converting device 26 .
- the solar energy rays are shown in FIG. 2 as two rays 36 for purpose of clarity and simplicity instead of the infinite number of parallel solar energy rays incident on the concave surface 30 .
- the converting device 26 includes a shaped secondary mirror 44 positioned relative to the focal point of the parabolic shaped mirror or primary mirror 22 , and an optical rod or light bar 46 (clearly shown in FIG. 2 ) at the focal area of the primary mirror 44 .
- Multi-junction solar cells 48 are positioned at end 50 of the light bar 46 .
- the rays 37 and 43 pass through the light bar 46 and out of the end 50 of the light bar 46 , and are incident on the solar cells 48 to convert the solar energy to electric energy.
- the solar cells 48 can be positioned at the focal point of the primary mirror 22 to eliminate the secondary mirror 44 .
- the invention is not limiting to the shape of the secondary mirror 44 . More particularly, the secondary mirror in the practice of the invention preferably has a flat reflective surface. In the practice of the invention, the secondary mirror was a circular piece of flat glass having a solar reflecting coated surface, e.g. a silver coated surface. The invention, however, can be practiced using a shaped secondary mirror having concave and convex surfaces and a reflective coating on at least one of the surfaces, e.g. the convex surface.
- a cover 60 (partially shown in upper left hand corner of FIG. 1 ) is supported over the array of solar collectors to prevent dust and water from depositing on the concave surface 30 of the parabolic shaped mirror 22 of the solar collectors 20 .
- the cover 60 is transparent to the visible and IR wavelength ranges of the electromagnetic scale.
- the shaped glass substrate 28 of the primary mirror 22 has a cut out 64 (clearly shown in FIG. 2 ) at the bottom of the glass shaped substrate 28 to provide access to the light bar 46 and the solar cells 48 .
- soda-lime-silica glass substrates for the primary mirror 22 and for the secondary mirror 44 .
- the glass substrates are usually cut glass pieces cut from a continuous glass ribbon made by the float glass process, e.g. the glass making process disclosed in U.S. Pat. Nos. 3,333,936 and 4,402,722, which patents in their entirety are hereby incorporated by reference.
- the soda-lime silica glass contains sodium ions.
- the long term environment exposure e.g.
- the sodium ions leeching out of the shaped glass substrate 28 at the surfaces 30 and 32 react with the moisture in the atmosphere, and convert the sodium ions to sodium compounds, e.g. sodium hydroxide and sodium carbonate.
- the sodium compounds deposit as a precipitate on the surfaces of the shaped glass substrate 28 .
- the sodium compound precipitate on the concave surface 30 of the shaped glass substrate 28 decreases the visible light transmission of the shaped glass substrate 28 and makes portions of the concave surface 30 having the sodium compound precipitate a non-specular or diffusing surface directing the reflected rays 37 and 43 away from the focal point of the primary mirror 22 , or away from the secondary mirror 44 .
- the protective coating 53 protects the reflective coating 34 from the environment, and in the practice of the invention, the protective coating 53 limits sodium ions at the convex surface 32 of the glass substrate 28 from reacting with the environment to form the sodium precipitates.
- the protective coating 53 for the reflective coating 34 prevents the formation of sodium compound precipitates
- the invention contemplates the practice of the invention on the convex surface 32 of the glass substrate 28 .
- the secondary mirror 44 which is made of soda-lime silica glass, can have the same drawbacks as the primary mirror 22 except that the sodium compound precipitate on the secondary mirror directs the reflected rays from the primary mirror 22 away from the light rod 46 .
- the concave surface 30 of the shaped glass substrate 28 of the primary mirror 22 has a sodium barrier coating or layer or film 66 .
- the sodium barrier coating 66 is applied over and preferably on surface 68 of a circular shaped flat glass piece 70 .
- the surface 68 of the glass piece 70 is designated to be the concave surface 30 of the shaped glass substrate 28 .
- the barrier layer 66 preferably transmits greater than 90%, more preferably greater than 95% and most preferably 100% of the visible and IR spectrum of the electromagnetic wavelength.
- the barrier layer 66 preferably can withstand temperatures greater than the shaping or bending temperature of the glass, e.g. temperatures greater than 1220° Fahrenheit (“F”) for soda-lime silica glass.
- the barrier layer 66 preferably does not crack and/or buckle during shaping of the glass piece 70 to the extent that alkali ions, e.g. sodium ions, can not move through the cracks in the barrier coating 66 , and the buckling does not significantly deflect the rays 37 and 43 away from the focal point of the parabolic shaped mirror 22 .
- alkali ions e.g. sodium ions
- the circular flat glass piece 70 had a diameter of 18 inches (45.72 centimeters (“cm”)) and a thickness of 0.083 inch (2.1 millimeters (“mm”)).
- An 800 angstrom thick barrier coating 66 of an oxide of 85 atomic percent silicon and 15 atomic percent aluminum was deposited on the surface 68 of the glass piece 70 (designated to be the concave surface 30 of the shaped glass substrate 28 ) by the MSVD coating process.
- the surface 72 of the coating glass piece designated to be the convex surface 32 of the shaped glass substrate 28 was placed on open end 74 of a vacuum-shaping mold 76 (see FIG. 5A ).
- the glass piece 70 and the mold 76 were heated in a furnace (not shown) to heat the glass piece to a temperature of 1220° F. (660° centigrade (“C”)).
- the coated glass piece 70 and the vacuum-mold 76 were uniformly heated in any usual manner.
- air was evacuated from the interior 78 of the mold 76 by way of spaced holes 77 to force the heated glass piece 70 into the interior 78 of the vacuum mold 76 to provide the shaped glass substrate 28 having the coating 66 (see FIG. 5B ).
- the heated shaped glass substrate was controllable cooled to anneal the shaped glass substrate.
- the invention contemplates heating the glass piece 70 and the vacuum mold 76 separately, and thereafter placing the glass piece 70 on the open end 74 of the vacuum mold 76 , and shaping the glass piece 70 as described above.
- Processes and equipment for heating glass, shaping glass in vacuum molds, for annealing glass and coated glass are well known in the art and no detailed discussion is deemed necessary.
- the thickness at bottom area 80 of the shaped glass substrate 28 (corresponding to the center portion 79 of the glass piece 70 in FIG. 4 and the hole 64 in FIG. 3 ) is 80% of the thickness of the center portion 79 of the flat glass piece 70 (see FIG. 4 ), and the thickness of the marginal edge 81 of the shaped glass substrate 28 (see FIG. 5B ) is 105% of the thickness of marginal edge 82 of the flat glass piece 70 (see FIG. 4 ).
- the marginal edge 81 of the shaped glass substrate 28 is highly strained and has optical distortion.
- a segment 83 of the shaped glass substrate 28 (see FIG. 5B ) was cut off to remove portions of the highly strained and optically distorted glass and to position the sides 33 of adjacent ones of the shaped solar mirror 20 against one another as shown in the array 18 (see FIG. 1 ).
- a section of about 2 inches measured from peripheral edge 84 toward the bottom 80 (see FIG. 5B ) of the shaped glass substrate 28 was cut off. Additional portions of the peripheral edge of the shaped glass substrate were removed to provide the sides 33 (see FIG.
- the reflective coating e.g. a silver layer 34 was applied over the convex surface 32 of the shaped glass substrate 28 (see FIG. 3 ), and the protective film 53 (see FIG. 2 ) was applied on the reflective coating 34 .
- the invention is not limited to the process of cutting the hole 64 in the bottom area 80 (see FIG. 5B ) of the shaped glass substrate 28 , cutting the peripheral edge 24 of the shaped glass substrate, or to the coating process to apply the reflective coating 34 and the protective coating 53 over the convex surface 32 of the shaped glass substrate 28 , and any cutting and/or coating techniques known in the art can be used in the practice of the invention.
- the glass piece 70 is heat softened or viscous; on the other hand, the barrier coating 66 of the invention, e.g. the oxide of aluminum and silicon is a refractory material and remains dimensionally stable at a temperature in the range of 1200°-1300° F. (649°-704° C.).
- the term “dimensionally stable” means that the physical dimensions of the coating during and/or after heating of the glass piece does not change more than ⁇ 5% and preferably not more than ⁇ 2%.
- radial tension strain shown by number 90 are present at the bottom portion of the shaped glass substrate (see FIG. 8 ), and circumferential compression strain shown by the number 92 are present at the periphery 84 of the shaped glass substrate 28 .
- the barrier coating 66 experiences the stresses due to being adhered to the concave surface of the glass substrate.
- the radial tension strain 90 generally remains the same, and the circumferential compression strain 92 decreases to a location designated as the “transition line” and identified by the number 94 in FIG.
- the transition line 94 is at a position on the shaped glass substrate 28 that corresponds to a position on the flat glass piece 70 about 3 inches (7.62 cm) from the center, i.e. from the center of the center portion 79 , of the flat glass piece 70 .
- the shaped glass substrate has increasing circumferential tension strain designated by the number 102 and has the radial tension strain 90 (see FIG. 8 ).
- the strains in the shaped glass substrate 28 can be measured in any convenient manner.
- the strains of the shaped glass piece 28 under discussion were calculated using the ANSYS finite element computer program.
- the sodium barrier coating 66 in the circumferential compression area 103 of the shaped glass substrate 28 i.e. the area between the periphery 84 and the transition line 94 of the shaped glass substrate 28 (see FIG. 7 ) was observed to have buckling in the radial direction perpendicular to the compressive strain in the glass.
- the barrier coating 66 was observed to have an area of radial cracks.
- the barrier coating 66 was observed to have small random fissures or cracks.
- the marginal edge portion 81 of the initially shaped glass substrate 28 extending a distance from the peripheral edge 84 of the shaped glass substrate 28 equal to 10-15% of the distance measured from the peripheral edge 84 to the center of the bottom area 80 of the initially shaped glass substrate was removed.
- a section of about 2 inches (5.08 cm) measured from peripheral edge 84 toward the bottom 80 (see FIG. 5B ) of the shaped glass substrate was cut off to remove portions of the highly strained and optically distorted glass. Additional portions of the peripheral edge of the shaped glass substrate were removed to provide the sides 33 (see FIG. 3 ) of the shaped glass substrate 28 ,
- the sodium compounds on the surface 108 of the barrier coating 66 can change the specular surface of the barrier coating 66 to a non-specular or diffusing surface, and the sodium compound precipitates between the barrier coating 66 and the convex surface 30 can cause separation of the barrier coating 66 .
- the defect of buckling can change the surface 108 of the barrier coating 66 from a specular surface to a non-specular or diffusing surface, and severe cases of buckling can, in addition, cause cracks in the barrier coating.
- the following discussion is directed to the barrier coating 66 , and the discussion, unless indicated otherwise, is applicable to the scratch resistant properties (discussed above) of the barrier coating.
- the barrier coating 66 on a segment 110 of the glass piece 70 ( FIG. 9A ) expected to be in the area of circumferential compression 103 (see FIG. 7 ) has a length measured between sides 112 and 113 , and a width measured between sides 116 and 117 .
- the segment 110 of the flat glass piece 70 corresponds to segment 118 of the shaped glass substrate 28 .
- the convex surface 32 of the segment 118 of the shaped glass substrate 28 has a length as measured between the sides 112 and 113 of the segment 118 that is slightly greater than the length measured between sides 112 and 113 of the segment 110 of the flat glass piece 70 , and the convex surface 32 of the segment 118 of the shaped glass substrate 28 has a width as measured between sides 116 and 117 of the segment 118 that is less than the width of the segment 110 of the flat glass piece 70 as measured between sides 116 and 117 of the segment 118 .
- the concave surface 30 of the segment 110 of the shaped glass substrate 28 has a length as measured between sides 112 and 113 of the segment 118 that is slightly greater than the length measured between sides 112 and 113 of the segment 110 of the flat glass piece 70 , and the concave surface 30 of the segment 118 of the shaped glass substrate 28 has a width as measured between sides 116 and 117 of the segment 118 that is less than the width of the flat glass piece 70 as measured between sides 116 and 117 of the segment 118 .
- the difference in the increase between the length of the convex surface 32 and the length of the concave surface 30 as measured between the sides 112 and 113 of the segment 118 is small.
- the difference in the decrease between the width of the concave surface 30 as measured between the sides 116 and 117 of the segment 118 is greater than the difference between the length of the concave side and convex side of the segment 118 .
- a measured expansion between the sides 112 and 113 of the segment 110 and the sides 112 and 113 of the segment 118 was 2-6% for both the concave side and the convex side.
- the contraction between the sides 116 and 118 of the segment 110 and the sides 116 and 118 of the segment 118 measured at the perimeter of the shaped glass substrate 28 was 14% with the concave side 30 having a contraction of 14% and the convex side 32 having a contraction of 13%.
- the elongation for the convex and concave sides was 5% and 4%, respectively.
- the length and width of the barrier coating 66 remains the same and buckles because of the reduction of the width of the concave and convex surfaces of the shaped glass substrate 28 compared to the corresponding width of the flat glass piece 70 commonly referred to as strain. More particularly, the glass is viscous during the shaping process, and the buckling of the barrier coating 66 changes the contour of the concave surface 30 of the shaped glass substrate 28 to a surface having folds 120 , e.g. a corrugated surface (see FIG. 9B ) to accommodate the decrease in the width of the surface 72 of the flat glass piece 70 .
- the folds 120 change the surface 108 of the barrier coating 66 and the concave surface 30 of the shaped glass substrate 28 from a specular surface in FIG. 9A to a non-specular or diffusing surface in FIG. 9B .
- the first instance e.g. the barrier coating increases to a thickness of 160 nanometers (“nm”), while the amount of shrinkage of the width of the flat glass piece remains the same, the number of folds 120 and the height of the folds 120 increases, increasing the percentage of diffused reflected sun rays 37 and 43 (see FIGS. 2 and 2A ).
- FIG. 9C as the thickness of the barrier coating 66 decreases, e.g.
- the barrier coating 66 decreases to a thickness of 60 nm, while the amount of shrinkage of the flat glass piece 70 remains the same, the number of folds 120 and the height of the folds in the second instance ( FIG. 9C ) is less than the number of folds 120 and the height of the folds 120 in the first instance (see FIG. 9B ), decreasing the percentage of diffused reflected sun rays 37 and 43 (see FIGS. 2 and 2A ).
- the area 103 of the circumferential compression decreases as the distance from the periphery 84 of the shaped glass substrate 28 increases (see FIGS.
- the percent shrinkage of the circumferential width of the concave surface 30 of the shaped glass substrate 28 decreases as the distance from the periphery 84 of the shaped glass substrate 28 increases, and the thickness of the barrier coating 66 can be increased without increasing the number of folds 120 and the amplitudes of the folds 120 (see FIGS. 9B and 9C ).
- the thickness of the barrier coating 66 is selected to have sodium barrier properties and to minimize buckling. More particularly, the minimum thickness of the barrier coating 66 is selected to prevent the sodium ions from reacting with moisture in the atmosphere to convert the sodium ions to sodium compound precipitates and to minimize buckling.
- the mechanism of sodium ions moving out of the glass is a diffusion process and for purposes of this invention the parameter of interest is the amount of sodium ions present in the glass.
- the diffusion rate, size of the alkali ion, e.g. the sodium ion, and the energy to drive the sodium ion to the surface of the shaped glass substrate 28 is not considered relevant to the present discussion because the use of the solar mirror is a long term use, e.g. 30 years.
- the amount of alkali ions or sodium ions in glass is a function of the glass composition and the thickness of the glass piece, e.g. as the thickness of the glass piece 70 or of the shaped glass substrate 28 increases, the number of sodium ions in the glass piece increases, and the thickness and/or density of the barrier coating is preferably increased.
- the sodium concentration is generally 14 weight percent.
- the parabolic shaped mirror 22 is made of a glass substrate having a thickness of 0.083 inch (2.1 millimeter).
- the barrier coating is an MSVD coating of an oxide of 85 atomic percent silicon and 15 atomic percent aluminum.
- the minimum coating thickness to prevent sodium ions from reacting with moisture in the environment to convert the sodium ion to sodium compound precipitates is 40 nm.
- any thickness above the minimum thickness prevents sodium ions from reacting with moisture in the environment; however, as the thickness of the barrier coating 66 increases, the severity of the buckling increases.
- the barrier coating 66 in the circumferential tension area 104 is preferably in the range of 40-100 nm, more preferable in the range of 60-100 nm, and most preferably in the range of 60-80 nm.
- the same coating composition having coating thicknesses in the range of 40-100 nm provides a protective coating against mechanical and chemical attack and/or damage.
- the flat glass piece 70 is shaped using the vacuum mold 76 (see FIGS. 5A and 5B ).
- the shaped glass substrate is removed from the mold 76 when the glass is dimensionally stable and is annealed.
- the glass is considered to be dimensionally stable when the shaped glass can support its own weight without changing its shape.
- the glass is dimensionally stable at a temperature of 1050° F.
- the annealing process reduces the intrinsic stresses in the barrier coating 66 and in the shaped glass substrate 28 to minimize residual stresses so that the barrier coating and the shaped glass substrate 28 can be cut without shattering the substrate 28 or fracturing the barrier coating.
- the annealing equipment and rate at which the flat glass substrate 28 is annealed is not limiting to the invention, and any equipment for, and method of, and rate of, annealing known in the art can be used in the practice of the invention. Annealing coated and uncoated glass articles is well known in the art and no further discussion is deemed necessary.
- the invention is not limited to the thickness of the glass piece 70 , and the glass piece can be any thickness.
- the glass piece 70 is preferably thin to provide a light-weight shaped glass substrates 28 .
- the glass thickness should be sufficient thick to have structural stability.
- structural stability means the glass has to be processed from the flat glass piece 70 (see FIG. 4 ) to the parabolic shaped mirror 22 (see 3 ) using a vacuum mold or a pressing mold with minimal glass breakage.
- the glass thickness is preferably in the range of 0.075-0.126 inch (1.9-3.2 mm), more preferably in the range of 0.078-0.110 inch (2.0-2.8 mm), and most preferably in the range of 0.083-0.091 inch (2.1-2.3 mm).
- the barrier coating 66 is an oxide of 15 atomic percent aluminum and 85 atomic percent silicon. Increasing the atomic percent of aluminum makes the coating stiffer. Although a stiffer coating reduces buckling, it is prone to cracking. The cracks in the coating can result in moisture in the atmosphere reacting with the sodium ions converting the sodium ions to sodium compounds.
- the coatings preferably include 30-100 atomic percent silicon and 0-70 atomic percent aluminum, more preferably 50-95 atomic percent silicon and 5-50 atomic percent aluminum, e.g. 30 to less than 100 atomic percent silicon and greater than 0 to 70 atomic percent aluminum, and most preferably includes 60-90 atomic percent silicon and 10-40 atomic percent aluminum.
- the invention is not limited to a barrier coating or film of an oxide of aluminum and silicon, and any sodium barrier film of the type known in the art can be used in the practice of the invention.
- Types of barrier coatings that can be used in the practice of the invention include, but are not limited to, the coatings or films disclosed in United States Publication 2007/0275253A1, which document in its entirety are hereby incorporated by reference.
- the deposition parameters can be altered to reduce intrinsic stresses in the coated barrier film; however, as discussed above, the barrier film and the shaped glass substrate are annealed at the same time to minimize residual stresses so that the shaped glass substrate 28 can be cut without shattering the substrate 28 . Therefore reducing the intrinsic stress in the barrier coating during the deposition of the coating is optional and not limiting to the invention.
- the invention contemplates reducing the strain in the shaped glass substrate 28 by reducing the time to shape the glass piece 70 (see FIG. 4 ) into the shaped glass substrate 28 (see FIG. 5B ).
- the viscosity of the glass decreases, and the amplitude of the buckling of the barrier coating 66 increases because the coating has time to buckle to its full extent, and the glass has time to flow in the plane of the coating, e.g. the glass has time to flow into the folds of the barrier coating 60 or 120 (see FIG. 9C ).
- increasing the shaping time i.e.
- the time it takes to pull the glass piece 70 into the cavity of the shaping mold 76 increases the amplitude of the buckling of the barrier coating 66 because the coating 66 has time to buckle to its full extent, and the glass has time to flow into the folds of the barrier coating 66 (see FIG. 4 ) or 120 (see FIG. 9C ).
- the glass piece 70 at the time of forming preferably has a viscosity in the range of 1.00 ⁇ 10 7.8 poise to 5.36 ⁇ 10 9 poise, when the glass piece is pulled into the vacuum mold 76 .
- minimum buckling of the barrier coating 66 was found to occur when the shaping time is three seconds, and maximum buckling of the barrier coating 66 was found to occur when the shaping time is 25 seconds. Based on the forgoing, it is expected that minimum buckling of the barrier coating 66 is greater than zero to five seconds and preferably three seconds, and maximum buckling of the barrier coating 66 is 25 or more seconds for glass in the viscosity range of 1.00 ⁇ 10 7.6 poise to 5.36 ⁇ 10 9 poise.
- the temperature versus viscosity curve for glass depends on the glass composition. It has been determined that soda-lime-silica glass of the type sold by PPG Industries, Inc. under the registered trademark STARPHIRE has a viscosity in the range of 1.00 ⁇ 10 7.8 poise to 5.36 ⁇ 10 9 poise at temperatures in the range of 1200° to 1300° F.
- the piece 70 of STARPHIRE glass was heated in a furnace set at 1300° F. to heat the glass piece 70 to an expected temperature of 1220° F.
- the glass had a viscosity of 2.60 ⁇ 10 9 poise, and minimum buckling of the barrier coating 66 was found to occur when the shaping time is three seconds, and maximum buckling of the barrier coating 66 was found to occur when the shaping time is 25 seconds.
- the strain patterns for the convex side of the shaped glass piece 28 are similar to the strain patterns for the concave side of the shaped glass piece 28 .
- the invention also contemplates reducing the strain in the shaped glass substrate 28 by cutting segments from a flat glass sheet, shaping the segments and joining the shaped segments together to provide a shaped glass substrate similar in shape to the shaped glass substrate 28 (see FIG. 3 ).
- surface 124 of a flat glass sheet 126 is coated with the barrier coating 66 (see FIG. 10 ).
- the surface 124 of the glass sheet 126 is expected to be the concave surface 128 of the shaped glass substrate 130 (see FIGS. 12 and 13 ).
- Four flat segments 132 - 135 are cut from the glass sheet 126 .
- Each of the flat segments 132 - 135 includes a radiused corner 136 joining sides 138 and 140 ; a flat end 142 joining sides 144 and 146 ; side 138 is joined to side 144 at corner 148 , and side 140 is joined to side 146 at corner 149 .
- Each of the segments 132 - 135 are sized such that shaping the segments 132 - 135 as discussed below provides 1 ⁇ 4 of the shaped glass substrate 130 (see FIGS. 12 and 13 ) such that joining the shaped segments 132 - 135 together in a manner discussed below forms the shaped glass substrate 130 , which is similar to the shaped glass substrate 28 (see FIG. 3 ).
- the invention is not limited to the manner in which the segments 132 - 135 are cut from the glass sheet 126 , and any of the cutting or scoring techniques known in the art can be used in the practice of the invention.
- the edges of the segments 132 - 135 can be seamed as is known in the art for purposes of safety.
- Each of the flat segments 132 - 135 are shaped in any convenient manner using any of the pressing methods and equipment known in the art, e.g. but not limited to press bending using a solid upper mold having a shaping surface and a lower mold having a flexible supporting surface; a solid upper mold having a shaping surface and a lower ring mold, and a vacuum upper mold having a shaping surface, e.g. as disclosed in U.S. Pat. Nos. 7,240,519 and 7,437,892 which patents in their entirety are hereby incorporated by reference.
- the segments 132 - 135 are shaped using an upper vacuum mold having a shaping surface.
- one of the segments 132 - 135 e.g. the segment 132 is heated to a viscosity in the range of 1.00 ⁇ 10 7.8 poise to 5.36 ⁇ 10 9 poise and provided on curved surface 156 of lower support member 157 .
- Upper vacuum shaping mold 158 having a shaped surface and the support member 157 are moved relative to one another, e.g. the upper mold 158 moved toward the lower support member 157 to bring the segment 132 into contact with the shaping surface 159 .
- Vacuum is pulled through the shaping surfaces 159 of the upper mold 158 to shape the segment 132 .
- the process is repeated to shape the remaining three segments 133 - 135 to provide four shape segments 160 - 163 .
- the four segments can be shaped simultaneously by providing a shaping mold with four shaping areas.
- the reflective coating 34 and the protective coating 53 (see FIG. 2 ) is applied to the convex surface of the shaped segments 160 - 163 .
- the barrier coating 66 is applied to the surface 124 of the flat glass sheet 126 before the segments 132 - 135 are cut from the glass sheet 126 .
- the invention contemplates applying the barrier coating 66 to the flat segments 132 - 135 or the shaped segments 160 - 163 .
- the reflective coating 34 and the protective coating 54 are applied to the convex surface of the shaped segments 160 - 163 ; the invention, however, contemplates applying the reflective coating 34 and the protective coating 53 to the surface of the glass sheet 126 opposite to the surface 124 of the glass sheet.
- the reflective coating 34 and the protective coating 54 are applied before the segments 132 - 135 are shaped, the reflective coating 34 and the protective coating 54 have to withstand the temperatures at which the glass segments 132 - 135 are shaped.
- the protective coating 54 can be applied after the segments are shaped.
- the invention is not limited to the number of segments 132 - 135 joined to make the shaped glass substrate 130 , and the shaped glass substrate 130 can be formed by joining 2, 3, 4, 5 or more segments. As can now be appreciated, the greater the number of shaped segments joined to form the shaped glass substrate 130 , the greater will be the reduction in the strain in the shaped glass substrate 28 or 130 .
- the shaped glass segments 160 - 163 are joined together in any convenient manner.
- the segments 160 - 163 are positioned together to form the shaped glass substrate 130 , and a pair of rings 166 and 168 (shown only in FIG. 12 ) are secured to the reflective coating 34 by an adhesive.
- the rings 166 and 168 are joined to the convex surface 32 of the shaped glass substrate. Thereafter, the convex surface of the joined shaped segments 160 - 163 and the rings 166 and 168 are coated in any convenient manner with the reflective coating 34 and the protective coating 53 .
- the sides of the shaped segments are joined together by an adhesive, e.g. an adhesive joins the sides 140 of adjacent ones of the shaped segments together, and the sides 138 of adjacent ones of the shaped segments together as shown in FIG. 12 .
- an adhesive joins the sides 140 of adjacent ones of the shaped segments together, and the sides 138 of adjacent ones of the shaped segments together as shown in FIG. 12 .
- the radiused corners 136 form the cut out 64 of the shaped substrate 130 .
- the invention is not limited to manner in which the dimensions of the flat segments 132 - 135 are derived.
- the dimensions of the flat segments can be derived from a computer program, and from constructing the shaped parabolic substrate, cutting the shaped substrate into the desired number of segments, and measuring the sides of the segments.
- the invention contemplates further reducing the fracturing and buckling of the barrier coating 66 by providing barrier coatings 66 of different thickness over selectively surface portions of the flat glass piece 70 designated to be the concave surface 30 of the shaped glass substrates 28 (see FIG. 3 ) and the shaped glass substrate 126 (see FIG.
- the barrier coating 66 has a constant thickness over the surface 68 of the flat glass piece 70 (see FIG. 4 ) designated to be the concave surface 30 of the shaped glass substrate 28 (hereinafter referred to as “Coating Technique No. 1”).
- the changing of the circumferential strains in the concave surface 30 of the shaped glass substrate 28 is compensated for by applying or depositing a barrier coating or layer 66 that has varying thickness, e.g. a thickness that increases as the distance from perimeter 150 of the circular flat glass piece 70 (see FIG. 4 ) increases in a direction toward the center portion 79 of the flat glass piece 70 (hereinafter referred to as “Coating Technique No.
- the changing of the circumferential strains in the concave surface 30 of the shaped glass substrate 28 is compensated for by applying or depositing the barrier layer 66 to have a first constant thickness from the perimeter 170 of the flat glass piece 70 to the expected position of the transition line 94 (see FIG. 7 ), and a second constant thickness from the transition line 94 to the center portion 79 of the flat glass piece 70 , with the second thickness of the barrier coating thicker than the first thickness of the barrier coating (hereinafter referred to as “Coating technique No. 3”).
- the variation of coating thickness for making the shaped glass substrate 28 can be accomplished by masking areas of the flat piece 70 to have a thin coating, e.g. using a shield 170 to cover the surface of the glass piece 70 (see FIG. 14 ) expected to be in the circumferential compression area 103 (see FIG. 7 ) as the center portion 79 of the flat glass piece 70 is coated.
- Coating Technique No. 1 is practiced to provide the segments 160 - 163 by coating the surface 124 of the flat glass sheet 126 before, or after, cutting the outline of the segments 132 - 136 in the sheet.
- Coating technique No. 2 is practiced to provide the segments 160 - 163 by coating the segments after the segments 132 - 136 are outlined in the flat glass sheet 126 by cut lines, or after the segments 132 - 136 are removed from the glass sheet.
- the thickness of the coating 66 for Coating Technique No. 2 increases as the distance from the flat end 142 (see FIG. 10 ) increases in a direction toward the radiused corner 136 .
- the coating 66 for Coating Technique No. 3 is applied to the segments 132 - 135 to have a first constant thickness from the sides 144 and 146 of the flat segments 132 - 136 to the expected position of the transition line 94 (see FIG. 7 ), and a second constant thickness from the transition line 94 to the radiused end 136 of the segments 132 - 136 .
- the barrier coating 66 for Coating Technique No. 1 has a constant thickness in the range of 40-100 nm, or in the range of 80-100 nm.
- the barrier coating 66 included an oxide of 85 atomic percent silicon and 15 atomic percent aluminum.
- the barrier coating 66 having a thickness of 80 nm was deposited by the MSVD on the surface 72 of the flat piece glass 70 .
- the glass was of the type disclosed in U.S. patent application Ser. No. 12/275,264 filed Nov. 21, 2008 or U.S. Pat. No. 5,030,594.
- the flat glass piece 70 was a circular piece of glass having a diameter of 17.75 inches; a total iron content of less than 0.020 weight percent, a 90% transmission in the visible range, and the IR range, of the electromagnetic spectrum, and below 2% absorption in the visible range and the IR range.
- the flat glass piece 70 was shaped in a vacuum mold to provide the shaped glass substrate 28 , e.g. a bending time of less than 25 seconds. After the shaped glass substrate cooled, the periphery of the shaped glass substrate 28 was shaped as discussed above to provide the shaped glass substrate 28 with the sides 33 and the center hole 28 (see FIG. 3 ).
- a reflective silver coating 34 was applied over the convex surface 32 of the shaped glass substrate 28 to provide the parabolic shaped mirror 22 .
- the Coating Technique No. 2 provides a barrier coating 66 that increases in thickness as the distance from the periphery of the flat glass piece 70 toward the center portion 79 increases, e.g. the barrier coating 66 increases, preferably, but not limiting to the invention, from a thickness of 40 nm at the periphery 172 of the flat glass piece 70 to a thickness of 80 nm at the center portion 79 of the flat glass piece 70 .
- the thickness of the barrier coating 66 increases as the circumferential strains in the glass decrease and the % width shrinkage of the concave surface 30 of the shaped glass substrate 28 decreases to reduce the buckling.
- the thickness of the barrier coating 66 increases as the circumferential tension increases.
- FIG. 15 there is shown a cross section of the shaped glass substrate 28 in the circumferential tension area 104 , which is between the transition line 94 and the center area 80 (see FIGS. 7 and 15 ).
- the barrier coating 66 has fissures 174 , however the barrier coating 66 is thick enough, e.g. 80 nm such that the fissures 154 do not extend to the surface 108 of the barrier coating 66 .
- the barrier coating 66 for Coating Technique No. 3 has a first constant thickness from the periphery 172 of the flat glass piece 70 to the expected position of the transition line 94 of the shaped glass substrate 28 , and a second constant thickness from the transition line 94 to the center portion 79 of the flat glass piece 70 , with the first thickness of the barrier coating 66 thinner than the second thickness of the barrier coating 66 .
- the first constant thickness of the barrier coating 66 is in the range of 40-60 nm, more preferably 40 to 50 nm
- the second constant thickness is in the range of greater than 60 to 100 nm, more preferably in the range of greater than 60 to 80 nm.
- the buckling of the barrier coating 66 is minimized in the circumferential compression area 103 , and the thickness of the barrier coating 66 is thick enough in the circumferential tension area 104 such that the fissures 174 do not extend to the surface 108 of the barrier coating 66 .
- the thickness of the barrier coating 66 is thinner between the peripheral edge 84 and the transition line 94 , i.e. in the area of increased glass thickness to reduce buckling of the barrier coating 66 , and the thickness of the barrier coat 66 is thicker between the transition line 94 and the bottom area 80 of the shaped glass substrate 28 , i.e.
- the invention is not limited to the coating thickness change in the area of the transition line 94 , and the coating thickness change can be a gradual change, or a step change.
- the technique of preventing buckling of the barrier coating 66 can be practiced to make a shaped secondary mirror.
- Additional embodiments of the invention include, but are not limited to:
- the reflective layer 34 and/or the barrier layer 66 and/or the scratch resistant coating are applied to the flat glass piece 70 , and the coated flat glass is heated and shaped in the practice of a non-limiting embodiment of the invention, e.g. as discussed above, the reflective layer 34 and the barrier layer 66 and/or the scratch resistant coating have to be able to withstand the elevated temperatures of shaping, e.g. above 1200° F.
- Reflective coatings that can withstand elevated temperatures are known in the art, e.g. see U.S. Pat. No. 7,329,433 which patent in its entirety is hereby incorporated by reference.
- the patent discloses primer films that are deposited on a reflective layer to protect the reflective layer during high temperature processing.
- the barrier layer 66 is applied using MSVD equipment.
- the cathodes for MSVD coating have to be electrically conductive.
- aluminum is added to the silicon, e.g. greater than 5 weight percent.
- the invention is not limited to MSVD application of the barrier layer, and any known coating process for applying the barrier layer can be used in the practice of the invention. Further, the invention is not limited to having a homogenous barrier layer, and the invention contemplates a barrier layer having varying compositions of oxides of silicon and aluminum.
- a first barrier layer of an oxide of 60 atomic weight percent of aluminum and 40 atomic weight percent of silicon is applied to the surface of the glass and a second barrier layer of an oxide of 85 atomic weight percent of aluminum and 15 atomic weight percent of silicon is applied on the first barrier layer.
- the barrier layer 66 of the invention can be used to prevent sodium ions from damaging conductive layers of photovoltaic devices. More particularly, and with reference to FIG. 20 , there is shown a photovoltaic device 184 having a conductive coating 186 over the barrier layer 66 of the invention. The barrier layer 66 is applied to surface 188 of glass sheet 190 . The barrier layer 66 prevents the sodium ions forming sodium compound precipitates that attack and damage the conductive coating 186 of the photovoltaic cell 184 .
- the barrier layer of an oxide of silicon and aluminum in addition to providing a barrier to prevent sodium ions from moving out of the glass, also provides a protective layer for the glass to prevent mechanical and chemical damage to the glass surface.
Abstract
Description
- This application claims the benefits of U.S. Provisional Patent Application Ser. No. 61/164,047 filed Mar. 27, 2009 and titled “ALKALI BARRIER LAYER.” Application Ser. No. 61/164,047 in its entirety is incorporated herein by reference.
- This application is related to U.S. patent application Ser. No. ______ filed even date in the name of James P. Thiel and titled A SOLAR REFLECTING MIRROR AND METHOD OF MAKING SAME. Application Ser. No. ______ in its entirety is incorporated herein by reference.
- 1. Field of the Invention
- This invention relates to a solar reflecting mirror, e.g. a parabolic shaped solar reflecting glass mirror having a protective coating, e.g. an alkali barrier layer and method of making same, and more particularly, to an alkali barrier layer on the concave surface of the mirror to prevent alkali ions, e.g. sodium ions from precipitating on the concave surface of the mirror. The preferred alkali barrier layer of the invention has scratch resistant and chemical resistant properties to prevent abrasive damage to the concave surface of the mirror.
- 2. Description of the Available Technology
- At the present time, there is interest to increase the efficiency of solar collectors, e.g. and not limiting to the discussion, improve the efficiency of solar mirrors, e.g. parabolic shaped mirrors, used to reflect the sun's rays to a device located at the focal point of the parabolic mirror. The device is usually of the type known in the art to convert the sun's energy to another form of useable energy, e.g. electric energy. In another embodiment of the prior art, the parabolic mirror is a primary mirror reflecting the sun's rays to a secondary mirror positioned relative to the focal point of the primary mirror to reflect the sun's rays to the converting device.
- In general, the parabolic shaped mirror includes a parabolic shaped substrate having a reflective surface, e.g. a silver coating on the convex surface of the shaped substrate. The preferred material of the shaped substrate is soda-lime-silica glass because of the high yield in shaping a flat glass sheet to a parabolic sheet or substrate; the low cost of making flat glass sheets, and the high yield and low cost of applying a solar reflective coating on a surface of the shaped glass substrate.
- Although soda-lime-silica glass is an acceptable material for the substrate for solar reflecting mirrors, there are limitations to the use of glass. More particularly, in the shaping process, a flat glass sheet is heated to temperatures above 1200° Fahrenheit (hereinafter also referred to as “F”) and shaped into the parabolic shape. During the heating and shaping of the glass sheet, the alkali ions, e.g. the sodium ions in the glass sheet diffuse, or leech, out of the glass sheet. Further, during exposure of the parabolic shaped glass substrate to solar energy, e.g. long-term environmental exposure, additional sodium ions leech out of the glass substrate. As is appreciated by those skilled in the art, the leeching or diffusion of the sodium ions from the glass is an expected occurrence, and at low temperatures is a slow process. However, heating the glass and/or the long term environmental exposure of the glass to solar energy accelerates the leeching or diffusion of sodium ions out of the glass, and increases the amount of sodium ions that leech out of the glass. The sodium ions leeching out of the glass react with moisture in the atmosphere, and convert from sodium ions to sodium compounds, e.g. sodium hydroxide and sodium carbonate. The sodium compounds can etch the surface of the glass and can deposit as a precipitate on the surface of the glass. The sodium compound precipitates decrease the transmission of visible light through the glass, e.g. in the case of the parabolic shaped glass substrate, decrease transmission of solar energy to the reflective coating on the convex surface of the shaped glass substrate, and decrease the transmission of the solar energy reflected from the reflective coating through the shaped glass substrate to the concave surface of the shaped glass substrate.
- Further as is appreciated by those skilled in the art, the surface of the shaped glass substrates is a specular surface, and the solar energy is incident on the concave surface of the glass substrate as parallel light rays. The parallel light rays are reflected from the concave surface, and reflected from the reflective coating, as convergent light rays. The sodium compound precipitate on the concave glass surfaces converts the specular surface to a non-specular or diffusing surface directing the light rays reflected from, and passing through, the precipitate away from the focal point of the primary mirror. The term “specular surface” as used herein means a light reflective surface where a light ray incident on the reflective surface has an angle of incidence equal to the angle of reflection. The term “non-specular or diffusing surface” as used herein means a reflective surface where a light ray incident on the reflective surface has an angle of incidence different from the angle of reflection.
- Another limitation of glass is that care has to be exercised to avoid scratching the glass surfaces. Scratches on the glass surfaces can also change a specular surface to a non-specular or diffusing surface. As is appreciated by those skilled in the art, as the reflective concave surface changes from a specular surface to a non-specular or diffusing surface, the percent of reflective solar light rays incident on the focal point of the parabolic shaped mirror are reduced, lowering the efficiency of the solar reflective mirror.
- Present techniques to remove and/or to eliminate the sodium compound precipitate from the concave surface of a parabolic mirror include cleaning the surfaces and/or enclosing the concave surface of the mirror in a sealed chamber having an inert gas to prevent the sodium ions from forming the precipitate. Present techniques for removing scratches include buffing the surfaces of the glass sheet having the scratches. All of these techniques to ensure the surfaces of the solar mirror remain a specular surface are expensive.
- Barrier layers are known in the art, e.g. disclosed in U.S. Pat. Nos. 4,238,276; 5,270,615; 5,830,252 and 6,027,766, and U.S. patent application Ser. No. 08/597543, and U.S. Publication 200710275253A1. One of the limitations of the presently available alkali barrier layers and/or scratch resistant layers is that they are efficient for use on flat or shaped surfaces of glass substrates, but are not efficient for use on a flat surface that is subsequently shaped to a curved surface, e.g. a concave surface of a parabolic mirror. There is little, if any, recognition or discussion in the prior art of the problems that have to be solved when a substrate coated with a barrier layer and/or a scratch resistant layer is shaped from a flat-coated substrate to a parabolic shaped coated substrate. More particularly, there is little, if any, discussion in the prior art of eliminating the cracks in, and/or the buckling of, the coating as the contour of the coated glass is changed from a glass piece having flat surface to a shaped glass substrate having a concave surface. As is recognized by the instant application, when the barrier coating is stressed, the coating cracks and the sodium ions are exposed to the atmosphere and form the sodium compound precipitate on the surfaces of the glass substrate, and/or when the barrier coating and/or the scratch resistant coating buckles the surface changes from a specular surface to a non-specular or diffusing surface.
- As can now be appreciated by those skilled in the art, it would be advantages to provide an alkali barrier coating or layer, e.g. a sodium ion barrier coating that has scratch resistant properties to prevent the concave surfaces of the primary and secondary mirrors from changing from a specular surface to a non-specular or diffusing surface.
- This invention relates to a solar reflecting mirror having a curved reflective surface, including, among other things, a transparent substrate having a convex surface and an opposite concave surface, and a reflective coating over the convex surface and an alkali barrier layer or coating over the concave surface. The reflective coating reflects selected wavelengths of the electromagnetic spectrum.
- Further, the invention relates to a method of making the solar reflecting mirror having a curved reflective surface by, among other things, providing a flat transparent sheet; shaping the sheet to provide a shaped transparent substrate having a convex surface and an opposite concave surface and a focal area; applying a reflective coating over the convex surface of the substrate, and providing an alkali barrier layer over the concave surface of the substrate.
- Still further, the invention relates to an alkali barrier coating including, among other things, an oxide of silicon and aluminum.
-
FIG. 1 is an elevated plan view of a prior art array of solar collectors. -
FIG. 2 is an isometric view of a prior art solar collector, andFIG. 2A is an enlarged view of a sun's ray incident on the concave surface of the solar collector. -
FIG. 3 is a view similar to the view ofFIG. 2 showing a solar mirror of the invention. -
FIG. 4 is an isometric view of a piece of glass having a coating of the invention, the coating inFIG. 4 having portions removed for purposes of clarity. -
FIG. 5A is a side elevated view of a vacuum mold having the piece of glass ofFIG. 4 mounted on the open end of the vacuum mold, andFIG. 5B is a cross sectional view of the vacuum mold having the shaped glass substrate of the invention in the interior of the vacuum mold. -
FIG. 6 is an elevated top view of the shaped glass substrate of the invention showing the pattern of circumferential compressive strains at the periphery of the shaped glass substrate. -
FIG. 7 is a view taken along line 7-7 ofFIG. 6 showing, among other things, the transition strain line of the shaped glass substrate. -
FIG. 8 is a view taken along line 8-8 ofFIG. 7 showing the circumferential tensile strain and the radial tensile strain of the shaped glass substrate. -
FIG. 9A is an isometric view of a segment of the glass piece shown inFIG. 4 ;FIG. 9B is an isometric view of the segment shown inFIG. 9A after the glass piece is shaped into the shaped glass substrate, the coating having peaks and valleys, andFIG. 9C is a view similar to the view ofFIG. 9B showing a segment of the shaped glass substrate made according to the teachings of the invention, the coating having reduced number of peaks and valleys, reduced heights of peaks and reduced depths of valleys. -
FIG. 10 is a view similar to the view ofFIG. 4 showing another embodiment of the invention to make the shaped solar mirror of the invention that includes cutting a coated glass into segments. -
FIG. 11 is an isometric top view of a glass sheet pressing arrangement that can be used in the practice of the invention to shape the segments cut from the coated glass ofFIG. 10 . -
FIG. 12 is a top view of a shaped solar mirror of the invention made by joining shaped glass segments. -
FIG. 13 is a view similar to the view ofFIG. 3 showing the shaped solar mirror of the invention made with the shaped glass segments -
FIG. 14 is view similar to view ofFIG. 4 showing a coating shield over a circular glass piece. -
FIG. 15 is an elevated cross sectional top view of the shaped glass substrate at a position between the transition strain line and the bottom of the shaped glass substrate, the view showing fissures in the circumferential tension and radial tension areas of the shaped glass substrate, the cross hatching of the coating is not shown for purposes of clarity. -
FIGS. 16-19 are cross sectional side views of sections of flat glass pieces of the type shown inFIG. 4 having a barrier coating and/or a scratch resistant coating of the invention on one or both surfaces of the glass pieces, and optionally a reflective surface over one surface of the glass pieces. -
FIG. 20 is a side view of a section of a photovoltaic cell having the barrier layer of the invention. - In the following discussion, spatial or directional terms, such as “inner”, “outer”, “left”, “right”, “up”, “down”, “horizontal”, “vertical”, and the like, relate to the invention as it is shown in the drawing figures. However, it is to be understood that the invention can assume various alternative orientations and, accordingly, such terms are not to be considered as limiting. Further, all numbers expressing dimensions, physical characteristics, and so forth, used in the specification and claims are to be understood as being modified in all instances by the term “about.” Accordingly, unless indicated to the contrary, the numerical values set forth in the following specification and claims can vary depending upon the desired properties sought to be obtained by the present invention. At the very least, and not as an attempt to limit the application of the doctrine of equivalents to the scope of the claims, each numerical parameter should at least be construed in light of the number of reported significant digits and by applying ordinary rounding techniques. Moreover, all ranges disclosed herein are to be understood to encompass any and all sub-ranges subsumed therein. For example, a stated range of “1 to 10” should be considered to include any and all sub-ranges between (and inclusive of) the minimum value of 1 and the maximum value of 10; that is, all sub-ranges beginning with a minimum value of 1 or more and ending with a maximum value of 10 or less, e.g., 1 to 6.7, or 3.2 to 8.1, or 5.5 to 10. Also, as used herein, the terms “applied over”, or “provided over” mean applied, or provided on but not necessarily in surface contact. For example, a material “applied over” a substrate or a substrate surface does not preclude the presence of one or more other materials of the same or different composition located between the deposited material and the substrate or substrate surface.
- Before discussing several non-limiting embodiments of the invention, it is understood that the invention is not limited in its application to the details of the particular non-limiting embodiments shown and discussed herein since the invention is capable of other embodiments. Further, the terminology used herein to discuss the invention is for the purpose of description and is not of limitation. Still further, unless indicated otherwise, in the following discussion like numbers refer to like elements.
- The barrier coating or layer of the invention is a silicon-aluminum oxide coating discussed in detail below. The silicon-aluminum oxide coating of the invention also provides protection against mechanical damage, e.g. scratches, and chemical damage, e.g. chemical etching from materials having a pH in the range of 7-14, and in particular in the range of 9-14. The following discussions relating to the barrier properties of the coating of the invention are applicable to the scratch resistant properties of the coating of the invention unless indicated otherwise. In this regard, at coating thickness below 50 nanometers (hereinafter also referred to as “nm”), the silicon-aluminum oxide coating of the invention loses resistance to mechanical damage and chemical damage.
- For clarity of discussion, the terms “alkali barrier layer or coating” and “sodium ion barrier layer or coating” means a layer or coating that acts as a barrier to prevent, or limit the formation of alkali or sodium precipitates on, and optionally has a resistance to prevent or limit mechanical and/or chemical damage to, the surface over which, or on which, the layer or coating is applied. “Protective layer or coating” means a layer or coating that has a resistance to prevent or limit mechanical and/or chemical damage to, and/or can limit the formation of alkali or sodium precipitates on, the surface over which, or on which, the layer or coating is applied.
- Non-limiting embodiments of the invention will be discussed using magnetron sputtering vacuum deposition (hereinafter also referred to as “MSVD”) coating process to apply a coating or layer or film over, or on, a substrate surface that is a barrier to alkali ions, e.g. prevents the sodium ions from reacting with moisture in the atmosphere and converting the sodium ions to sodium compounds, e.g. sodium hydroxide and sodium carbonate, which compounds precipitate on the surface of the glass as discussed above. As is appreciated, the invention is not limited to the coating process, and the coating process can be any coating process that applies or coats an alkali ion, e.g. a sodium ion, barrier film or layer on, or over, a glass surface.
- The following discussion is directed to non-limiting embodiments of applying an alkali ion barrier coating or layer. Unless indicated otherwise, the discussion is applicable to scratch resistant coatings or layers.
- As is appreciated, the glass substrate or piece is not limiting to the invention, and the glass can be a glass of any composition; the glass can be clear or colored glass, and/or the glass can be annealed, heat strengthened or tempered glass. The glass piece or substrate can have any shape, thickness and size. The non-limiting embodiments of the invention are presented as the embodiments relate to solar reflecting mirrors. The invention, however, is not limited thereto, and the invention can be practiced in the manufacture of commercial and residential windows; glass shower doors; transparencies for air, space, land and water vehicles; coated bottles; coated glass for thin film photovoltaic applications; electrically heated glass for anti-fog commercial refrigerators, and glass for furniture use.
- In the following discussion, the shaped solar reflecting mirror is referred to as a parabolic shaped reflecting mirror, however, the invention is not limited thereto, and the invention, unless indicated other wise can be practiced with any mirror having a curved reflective surface and a focal point or focal area, e.g. but not limited to the invention, a parabolic shaped mirror, and spherical shaped mirror. A “focal point” and “focal area” is defined as a position where more than 80% of the solar rays reflected from the mirror converge. The size and the location of the “focal area” is not limiting to the invention, and in one non-limiting embodiment of the invention, the focal area is less than one fifth (⅕) of the reflecting area of the mirror.
- Shown in
FIG. 1 is anarray 18 of shaped solar collectors 20 (seeFIG. 2 ) of the prior art to convert solar energy to electric energy. The invention is not limited to the manner of joining thesolar collectors 20 in thearray 18 and any techniques known in the art can be used to join thesolar collectors 20 in thearray 18. Further, the invention is not limited to the number ofsolar collectors 20 in thearray 18, e.g. the invention can be practiced on onesolar collector 20 and an of array of 2, 3, 4, 5, 10, 20, greater than 50 and any number combination of solar collectors. Still further, the invention contemplates anarray 18 ofsolar collectors 20 mounted in any convenient manner in a stationary position, or anarray 18 ofsolar collectors 20 mounted in any convenient manner to follow the path of the sun to maximize exposure of the solar collectors to solar energy. Each of thesolar collectors 20 can have the same or have different designs to direct the solar energy to a particular area where the solar energy is converted to an alternative energy source, e.g. electric energy or heat. - With reference to
FIG. 2 , each of thesolar collectors 20 includes a shaped reflective mirror, e.g. a parabolic shaped mirror 22 (also referred to herein as a “primary mirror”) to focus the solar energy ondevice 26 to convert the solar energy to electric energy. The parabolic shapedmirror 22 includes a parabolic shapedglass substrate 28. Theglass substrate 28 preferably has a total iron content of less than 0.020 weight percent, a 90% transmission in the visible range, e.g. 350 to 770 nanometers (“nm”), of the electromagnetic spectrum, and in the infrared (“IR”) range, e.g. greater than 770 nm to 2150 nm of the electromagnetic spectrum, and a low absorption, e.g. below 2% in the visible range and the IR range. Glasses having the preceding optical properties are disclosed in U.S. patent application Ser. No. 12/275,264 filed Nov. 21, 2008 and U.S. Pat. No. 5,030,594, which documents in their entirety are incorporated herein by reference. PPG Industries, Inc. sells glasses having the above properties under the trademarks STARPHIRE and SOLARPHIRE PV. The shapedglass substrate 28 has aconcave surface 30 and an oppositeconvex surface 32. The periphery of shapedglass substrate 28 is shaped to providesides 33. As shown inFIG. 1 , thesides 33 of adjacentsolar collectors 20 contact one another to maximize coverage of a given area with reflective surfaces. A reflective coating, layer or film 34 (clearly shown inFIG. 2 ) is over and preferably on theconvex surface 32 of the shapedglass substrate 28. Thereflective film 34 can be metal, e.g. but not limited to silver, aluminum, nickel, stainless steel or gold. Usually thereflective film 34 is silver. - With continued reference to
FIG. 2 , the parallel solar energy rays represented byrays 36 are incident on theconcave surface 30. Aportion 37 of therays 36 is reflected from theconcave surface 30 to the convertingdevice 26, and aportion 38 passes through theconcave surface 30, and through the shapedglass substrate 28, and is reflected fromsurface 42 of thereflective film 34 back through the shapedglass substrate 28 as reflected ray 43 (seeFIG. 2A ) to the convertingdevice 26. The solar energy rays are shown inFIG. 2 as tworays 36 for purpose of clarity and simplicity instead of the infinite number of parallel solar energy rays incident on theconcave surface 30. Further, as is appreciated by those skilled in the art, there is reflection of the solar rays between theconcave surface 30 and theconvex surface 32 of the shapedglass substrate 28; however, a detailed discussion of the transmission, absorption and reflection of the solar energy rays incident on, and passing through a transparent substrate is well known in the art and no further discussion is deemed necessary. - In the embodiment shown in
FIGS. 1 and 2 , the convertingdevice 26 includes a shapedsecondary mirror 44 positioned relative to the focal point of the parabolic shaped mirror orprimary mirror 22, and an optical rod or light bar 46 (clearly shown inFIG. 2 ) at the focal area of theprimary mirror 44. Multi-junctionsolar cells 48 are positioned atend 50 of thelight bar 46. With this arrangement the reflected rays 37 and 43 (seeFIG. 2A ) are incident on thesecondary mirror 44; the secondary mirror reflects therays FIG. 2 ). Therays light bar 46 and out of theend 50 of thelight bar 46, and are incident on thesolar cells 48 to convert the solar energy to electric energy. As is appreciated by those skilled in the art, thesolar cells 48 can be positioned at the focal point of theprimary mirror 22 to eliminate thesecondary mirror 44. - The invention is not limiting to the shape of the
secondary mirror 44. More particularly, the secondary mirror in the practice of the invention preferably has a flat reflective surface. In the practice of the invention, the secondary mirror was a circular piece of flat glass having a solar reflecting coated surface, e.g. a silver coated surface. The invention, however, can be practiced using a shaped secondary mirror having concave and convex surfaces and a reflective coating on at least one of the surfaces, e.g. the convex surface. - With reference to
FIG. 1 , a cover 60 (partially shown in upper left hand corner ofFIG. 1 ) is supported over the array of solar collectors to prevent dust and water from depositing on theconcave surface 30 of the parabolic shapedmirror 22 of thesolar collectors 20. As is known in the art, thecover 60 is transparent to the visible and IR wavelength ranges of the electromagnetic scale. Optionally the shapedglass substrate 28 of theprimary mirror 22 has a cut out 64 (clearly shown inFIG. 2 ) at the bottom of the glass shapedsubstrate 28 to provide access to thelight bar 46 and thesolar cells 48. - As discussed above in the section titled “Description of The Available Technology,” a limitation of the presently available solar collectors is the use of soda-lime-silica glass substrates for the
primary mirror 22 and for thesecondary mirror 44. The glass substrates are usually cut glass pieces cut from a continuous glass ribbon made by the float glass process, e.g. the glass making process disclosed in U.S. Pat. Nos. 3,333,936 and 4,402,722, which patents in their entirety are hereby incorporated by reference. As is well known in the art, the soda-lime silica glass contains sodium ions. The long term environment exposure, e.g. to thesolar rays 36 impinging on theprimary mirror 22 heats the shapedglass substrate 28, and the heating of the glass to form the parabolic shapedsubstrate 28, provides energy for sodium ions to diffuse or leech out of the shapedglass substrate 28. The sodium ions leeching out of the shapedglass substrate 28 at thesurfaces glass substrate 28. The sodium compound precipitate on theconcave surface 30 of the shapedglass substrate 28 decreases the visible light transmission of the shapedglass substrate 28 and makes portions of theconcave surface 30 having the sodium compound precipitate a non-specular or diffusing surface directing the reflected rays 37 and 43 away from the focal point of theprimary mirror 22, or away from thesecondary mirror 44. There is minimal, if any, sodium compound precipitate on theconvex surface 32 of theprimary mirror 22 because the convex surface has thereflective coating 34 and a protective plastic coating or film 53 (shown only inFIG. 2 ) over the reflective coating. As is known in the art, theprotective coating 53 protects thereflective coating 34 from the environment, and in the practice of the invention, theprotective coating 53 limits sodium ions at theconvex surface 32 of theglass substrate 28 from reacting with the environment to form the sodium precipitates. Although theprotective coating 53 for thereflective coating 34 prevents the formation of sodium compound precipitates, the invention contemplates the practice of the invention on theconvex surface 32 of theglass substrate 28. As can now be appreciated, thesecondary mirror 44, which is made of soda-lime silica glass, can have the same drawbacks as theprimary mirror 22 except that the sodium compound precipitate on the secondary mirror directs the reflected rays from theprimary mirror 22 away from thelight rod 46. - With reference to
FIG. 3 , in one non-limited embodiment of the invention, theconcave surface 30 of the shapedglass substrate 28 of theprimary mirror 22 has a sodium barrier coating or layer orfilm 66. - With reference to
FIG. 4 , thesodium barrier coating 66 is applied over and preferably onsurface 68 of a circular shapedflat glass piece 70. Thesurface 68 of theglass piece 70 is designated to be theconcave surface 30 of the shapedglass substrate 28. In the practice of the invention thebarrier layer 66 preferably transmits greater than 90%, more preferably greater than 95% and most preferably 100% of the visible and IR spectrum of the electromagnetic wavelength. Thebarrier layer 66 preferably can withstand temperatures greater than the shaping or bending temperature of the glass, e.g. temperatures greater than 1220° Fahrenheit (“F”) for soda-lime silica glass. Further, thebarrier layer 66 preferably does not crack and/or buckle during shaping of theglass piece 70 to the extent that alkali ions, e.g. sodium ions, can not move through the cracks in thebarrier coating 66, and the buckling does not significantly deflect therays mirror 22. A discussion of cracks in thebarrier coating 66 and buckling of thebarrier coating 66 is presented in more detail below. - In one non-limiting embodiment of the invention, the circular
flat glass piece 70 had a diameter of 18 inches (45.72 centimeters (“cm”)) and a thickness of 0.083 inch (2.1 millimeters (“mm”)). An 800 angstromthick barrier coating 66 of an oxide of 85 atomic percent silicon and 15 atomic percent aluminum was deposited on thesurface 68 of the glass piece 70 (designated to be theconcave surface 30 of the shaped glass substrate 28) by the MSVD coating process. Thesurface 72 of the coating glass piece designated to be theconvex surface 32 of the shapedglass substrate 28 was placed onopen end 74 of a vacuum-shaping mold 76 (seeFIG. 5A ). Theglass piece 70 and themold 76 were heated in a furnace (not shown) to heat the glass piece to a temperature of 1220° F. (660° centigrade (“C”)). The coatedglass piece 70 and the vacuum-mold 76 were uniformly heated in any usual manner. After the coatedglass piece 70 and the vacuum-mold 76 were heated to 1220° F. (660° C.), air was evacuated from theinterior 78 of themold 76 by way of spacedholes 77 to force theheated glass piece 70 into the interior 78 of thevacuum mold 76 to provide the shapedglass substrate 28 having the coating 66 (seeFIG. 5B ). The heated shaped glass substrate was controllable cooled to anneal the shaped glass substrate. As can be appreciated, the invention contemplates heating theglass piece 70 and thevacuum mold 76 separately, and thereafter placing theglass piece 70 on theopen end 74 of thevacuum mold 76, and shaping theglass piece 70 as described above. Processes and equipment for heating glass, shaping glass in vacuum molds, for annealing glass and coated glass are well known in the art and no detailed discussion is deemed necessary. - During the shaping process, as the flat glass piece 70 (see
FIG. 4 ) is biased or pulled into the interior 78 of thevacuum mold 76,center portion 79 of theflat glass piece 70 is stretched. As a result of the stretching, the thickness atbottom area 80 of the shaped glass substrate 28 (seeFIG. 5B ) (corresponding to thecenter portion 79 of theglass piece 70 inFIG. 4 and thehole 64 inFIG. 3 ) is 80% of the thickness of thecenter portion 79 of the flat glass piece 70 (seeFIG. 4 ), and the thickness of themarginal edge 81 of the shaped glass substrate 28 (seeFIG. 5B ) is 105% of the thickness ofmarginal edge 82 of the flat glass piece 70 (seeFIG. 4 ). As can be appreciated, themarginal edge 81 of the shapedglass substrate 28 is highly strained and has optical distortion. In the practice of the invention, but not limited thereto, asegment 83 of the shaped glass substrate 28 (seeFIG. 5B ) was cut off to remove portions of the highly strained and optically distorted glass and to position thesides 33 of adjacent ones of the shapedsolar mirror 20 against one another as shown in the array 18 (seeFIG. 1 ). In the practice of the invention, but not limiting to the invention, a section of about 2 inches measured fromperipheral edge 84 toward the bottom 80 (seeFIG. 5B ) of the shapedglass substrate 28 was cut off. Additional portions of the peripheral edge of the shaped glass substrate were removed to provide the sides 33 (seeFIG. 3 ) of the shapedglass substrate 28. The cut out or hole 64 (seeFIG. 3 ) was cut in the bottom area 80 (seeFIG. 5B ) of the shapedglass substrate 28. Thereafter, the reflective coating, e.g. asilver layer 34 was applied over theconvex surface 32 of the shaped glass substrate 28 (seeFIG. 3 ), and the protective film 53 (seeFIG. 2 ) was applied on thereflective coating 34. - As is appreciated, the invention is not limited to the process of cutting the
hole 64 in the bottom area 80 (seeFIG. 5B ) of the shapedglass substrate 28, cutting the peripheral edge 24 of the shaped glass substrate, or to the coating process to apply thereflective coating 34 and theprotective coating 53 over theconvex surface 32 of the shapedglass substrate 28, and any cutting and/or coating techniques known in the art can be used in the practice of the invention. - At a temperature in the range of 1200°-1300° F. (649°-704° C.), the
glass piece 70 is heat softened or viscous; on the other hand, thebarrier coating 66 of the invention, e.g. the oxide of aluminum and silicon is a refractory material and remains dimensionally stable at a temperature in the range of 1200°-1300° F. (649°-704° C.). As used herein, the term “dimensionally stable” means that the physical dimensions of the coating during and/or after heating of the glass piece does not change more than ±5% and preferably not more than ±2%. During the shaping of theflat glass piece 70 to the shapedglass substrate 28, the strain pattern shown inFIGS. 6-8 develops in the shapedglass substrate 28. With reference toFIGS. 6-8 , as needed, radial tension strain shown bynumber 90 are present at the bottom portion of the shaped glass substrate (seeFIG. 8 ), and circumferential compression strain shown by thenumber 92 are present at theperiphery 84 of the shapedglass substrate 28. Thebarrier coating 66 experiences the stresses due to being adhered to the concave surface of the glass substrate. As the distance from theperiphery 84 of the shapedglass substrate 28 increases in a direction toward thebottom area 80 of the shaped glass substrate 28 (seeFIG. 7 ), theradial tension strain 90 generally remains the same, and thecircumferential compression strain 92 decreases to a location designated as the “transition line” and identified by thenumber 94 inFIG. 7 where circumferential tension strain designated by the number 102 (seeFIG. 8 ) begins in the glass and the radial tension strain 90 (seeFIG. 8 ) is present in the glass. For the shapedglass substrate 28 under discussion, e.g. the shapedglass substrate 28 made from theflat glass piece 70 having a diameter of 18 inches (45.72 cm) and a thickness of 0.083 inch (2.1 mm), thetransition line 94 is at a position on the shapedglass substrate 28 that corresponds to a position on theflat glass piece 70 about 3 inches (7.62 cm) from the center, i.e. from the center of thecenter portion 79, of theflat glass piece 70. As the distance from thetransition line 94 in a direction toward thebottom area 80 of the shapedglass substrate 28 increases, the shaped glass substrate has increasing circumferential tension strain designated by thenumber 102 and has the radial tension strain 90 (seeFIG. 8 ). - As is appreciated by those skilled in the art, the strains in the shaped
glass substrate 28 can be measured in any convenient manner. In the practice of the invention, the strains of the shapedglass piece 28 under discussion were calculated using the ANSYS finite element computer program. - The
sodium barrier coating 66 in thecircumferential compression area 103 of the shapedglass substrate 28, i.e. the area between theperiphery 84 and thetransition line 94 of the shaped glass substrate 28 (seeFIG. 7 ) was observed to have buckling in the radial direction perpendicular to the compressive strain in the glass. In the location of thetransition line 94, thebarrier coating 66 was observed to have an area of radial cracks. In thecircumferential tension area 104 of the shapedglass substrate 28, i.e. the area between thetransition line 94 and thebottom area 80 of the shaped glass substrate 28 (seeFIG. 7 ), thebarrier coating 66 was observed to have small random fissures or cracks. - As discussed above, the maximum compressive stresses are at the
marginal edge portions 81 of the shaped glass substrate 28 (seeFIGS. 5B and 7 ), and it is expected that maximum buckling of thebarrier coating 66 will be present at themarginal edge portions 81. It has also been observed that very few of the suns rays impinging on themarginal edge portions 81 of the initially shapedglass substrate 28 are directed to the focal point or focal area of the shapedglass substrate 28. In view of the foregoing, themarginal edge portion 81 of the initially shapedglass substrate 28 extending a distance from theperipheral edge 84 of the shapedglass substrate 28 equal to 10-15% of the distance measured from theperipheral edge 84 to the center of thebottom area 80 of the initially shaped glass substrate was removed. In one non-limiting embodiment of the invention, for a shapedglass substrate 28 shaped from aflat glass piece 70 having a diameter of 18 inches (45.72 cm), a section of about 2 inches (5.08 cm) measured fromperipheral edge 84 toward the bottom 80 (seeFIG. 5B ) of the shaped glass substrate was cut off to remove portions of the highly strained and optically distorted glass. Additional portions of the peripheral edge of the shaped glass substrate were removed to provide the sides 33 (seeFIG. 3 ) of the shapedglass substrate 28, - The discussion is now directed to the observed and/or expected defects caused by the fissures and/or cracks in the
barrier coating 66, and the observed and/or expected defects caused by buckling of the barrier coating. It is expected that cracks or fissures that extend through the thickness of thebarrier coating 66 will provide passageways for moisture in the atmosphere and the sodium ions leeching out of the glass to interact with one another to form sodium compound precipitates which can deposit onsurface 108 of the barrier coating 66 (seeFIG. 7 ) and/or between thebarrier coating 66 and theconcave surface 30 of the shapedglass substrate 28. The sodium compounds on thesurface 108 of thebarrier coating 66 can change the specular surface of thebarrier coating 66 to a non-specular or diffusing surface, and the sodium compound precipitates between thebarrier coating 66 and theconvex surface 30 can cause separation of thebarrier coating 66. - The defect of buckling can change the
surface 108 of thebarrier coating 66 from a specular surface to a non-specular or diffusing surface, and severe cases of buckling can, in addition, cause cracks in the barrier coating. The following discussion is directed to thebarrier coating 66, and the discussion, unless indicated otherwise, is applicable to the scratch resistant properties (discussed above) of the barrier coating. - With reference to
FIGS. 9A-9C as needed, thebarrier coating 66 on asegment 110 of the glass piece 70 (FIG. 9A ) expected to be in the area of circumferential compression 103 (seeFIG. 7 ) has a length measured betweensides sides glass piece 70 is shaped into the shapedglass substrate 28, thesegment 110 of theflat glass piece 70 corresponds tosegment 118 of the shapedglass substrate 28. Theconvex surface 32 of thesegment 118 of the shapedglass substrate 28 has a length as measured between thesides segment 118 that is slightly greater than the length measured betweensides segment 110 of theflat glass piece 70, and theconvex surface 32 of thesegment 118 of the shapedglass substrate 28 has a width as measured betweensides segment 118 that is less than the width of thesegment 110 of theflat glass piece 70 as measured betweensides segment 118. Theconcave surface 30 of thesegment 110 of the shapedglass substrate 28 has a length as measured betweensides segment 118 that is slightly greater than the length measured betweensides segment 110 of theflat glass piece 70, and theconcave surface 30 of thesegment 118 of the shapedglass substrate 28 has a width as measured betweensides segment 118 that is less than the width of theflat glass piece 70 as measured betweensides segment 118. - The difference in the increase between the length of the
convex surface 32 and the length of theconcave surface 30 as measured between thesides segment 118 is small. The difference in the decrease between the width of theconcave surface 30 as measured between thesides segment 118 is greater than the difference between the length of the concave side and convex side of thesegment 118. By way of illustration and not limiting to the invention, a measured expansion between thesides segment 110 and thesides segment 118 was 2-6% for both the concave side and the convex side. The contraction between thesides segment 110 and thesides segment 118 measured at the perimeter of the shapedglass substrate 28 was 14% with theconcave side 30 having a contraction of 14% and theconvex side 32 having a contraction of 13%. At the bottom 80 of the shapedglass substrate 28, the elongation for the convex and concave sides was 5% and 4%, respectively. - The length and width of the
barrier coating 66, on the other hand, remains the same and buckles because of the reduction of the width of the concave and convex surfaces of the shapedglass substrate 28 compared to the corresponding width of theflat glass piece 70 commonly referred to as strain. More particularly, the glass is viscous during the shaping process, and the buckling of thebarrier coating 66 changes the contour of theconcave surface 30 of the shapedglass substrate 28 to asurface having folds 120, e.g. a corrugated surface (seeFIG. 9B ) to accommodate the decrease in the width of thesurface 72 of theflat glass piece 70. Thefolds 120 change thesurface 108 of thebarrier coating 66 and theconcave surface 30 of the shapedglass substrate 28 from a specular surface inFIG. 9A to a non-specular or diffusing surface inFIG. 9B . In the first instance (FIG. 9B ), as the thickness of thebarrier coating 66 increases, e.g. the barrier coating increases to a thickness of 160 nanometers (“nm”), while the amount of shrinkage of the width of the flat glass piece remains the same, the number offolds 120 and the height of thefolds 120 increases, increasing the percentage of diffused reflected sun rays 37 and 43 (seeFIGS. 2 and 2A ). In the second instance (FIG. 9C ) as the thickness of thebarrier coating 66 decreases, e.g. thebarrier coating 66 decreases to a thickness of 60 nm, while the amount of shrinkage of theflat glass piece 70 remains the same, the number offolds 120 and the height of the folds in the second instance (FIG. 9C ) is less than the number offolds 120 and the height of thefolds 120 in the first instance (seeFIG. 9B ), decreasing the percentage of diffused reflected sun rays 37 and 43 (seeFIGS. 2 and 2A ). As mentioned above, thearea 103 of the circumferential compression (seeFIG. 7 ) decreases as the distance from theperiphery 84 of the shapedglass substrate 28 increases (seeFIGS. 6-8 ); therefore the percent shrinkage of the circumferential width of theconcave surface 30 of the shapedglass substrate 28 decreases as the distance from theperiphery 84 of the shapedglass substrate 28 increases, and the thickness of thebarrier coating 66 can be increased without increasing the number offolds 120 and the amplitudes of the folds 120 (seeFIGS. 9B and 9C ). - In one non-limiting embodiment of the invention, the thickness of the
barrier coating 66 is selected to have sodium barrier properties and to minimize buckling. More particularly, the minimum thickness of thebarrier coating 66 is selected to prevent the sodium ions from reacting with moisture in the atmosphere to convert the sodium ions to sodium compound precipitates and to minimize buckling. As is appreciated by those skilled in the art, the mechanism of sodium ions moving out of the glass is a diffusion process and for purposes of this invention the parameter of interest is the amount of sodium ions present in the glass. The diffusion rate, size of the alkali ion, e.g. the sodium ion, and the energy to drive the sodium ion to the surface of the shapedglass substrate 28 is not considered relevant to the present discussion because the use of the solar mirror is a long term use, e.g. 30 years. - Based on the forgoing, the amount of alkali ions or sodium ions in glass is a function of the glass composition and the thickness of the glass piece, e.g. as the thickness of the
glass piece 70 or of the shapedglass substrate 28 increases, the number of sodium ions in the glass piece increases, and the thickness and/or density of the barrier coating is preferably increased. For a soda-lime-silica glass the sodium concentration is generally 14 weight percent. In one non-limiting embodiment of the invention the parabolic shapedmirror 22 is made of a glass substrate having a thickness of 0.083 inch (2.1 millimeter). In this non-limiting embodiment of the invention, the barrier coating is an MSVD coating of an oxide of 85 atomic percent silicon and 15 atomic percent aluminum. The minimum coating thickness to prevent sodium ions from reacting with moisture in the environment to convert the sodium ion to sodium compound precipitates is 40 nm. As is appreciated, any thickness above the minimum thickness prevents sodium ions from reacting with moisture in the environment; however, as the thickness of thebarrier coating 66 increases, the severity of the buckling increases. In the practice of the invention, thebarrier coating 66 in the circumferential tension area 104 (seeFIG. 7 ) is preferably in the range of 40-100 nm, more preferable in the range of 60-100 nm, and most preferably in the range of 60-80 nm. The same coating composition having coating thicknesses in the range of 40-100 nm provides a protective coating against mechanical and chemical attack and/or damage. - As discussed above, the
flat glass piece 70 is shaped using the vacuum mold 76 (seeFIGS. 5A and 5B ). After theflat glass piece 70 is shaped, the shaped glass substrate is removed from themold 76 when the glass is dimensionally stable and is annealed. For purposes of the invention, the glass is considered to be dimensionally stable when the shaped glass can support its own weight without changing its shape. For the glass disclosed in U.S. patent application Ser. No. 12/275,264 filed Nov. 21, 2008 and U.S. Pat. No. 5,030,594, the glass is dimensionally stable at a temperature of 1050° F. The annealing process reduces the intrinsic stresses in thebarrier coating 66 and in the shapedglass substrate 28 to minimize residual stresses so that the barrier coating and the shapedglass substrate 28 can be cut without shattering thesubstrate 28 or fracturing the barrier coating. The annealing equipment and rate at which theflat glass substrate 28 is annealed is not limiting to the invention, and any equipment for, and method of, and rate of, annealing known in the art can be used in the practice of the invention. Annealing coated and uncoated glass articles is well known in the art and no further discussion is deemed necessary. - The invention is not limited to the thickness of the
glass piece 70, and the glass piece can be any thickness. In the preferred practice of the invention, theglass piece 70 is preferably thin to provide a light-weight shapedglass substrates 28. Although thin glass is preferred, the glass thickness should be sufficient thick to have structural stability. As used herein the term “structural stability” means the glass has to be processed from the flat glass piece 70 (seeFIG. 4 ) to the parabolic shaped mirror 22 (see 3) using a vacuum mold or a pressing mold with minimal glass breakage. In the practice of the invention, the glass thickness is preferably in the range of 0.075-0.126 inch (1.9-3.2 mm), more preferably in the range of 0.078-0.110 inch (2.0-2.8 mm), and most preferably in the range of 0.083-0.091 inch (2.1-2.3 mm). - In the preferred practice of the invention, the
barrier coating 66 is an oxide of 15 atomic percent aluminum and 85 atomic percent silicon. Increasing the atomic percent of aluminum makes the coating stiffer. Although a stiffer coating reduces buckling, it is prone to cracking. The cracks in the coating can result in moisture in the atmosphere reacting with the sodium ions converting the sodium ions to sodium compounds. For barrier coatings of an oxide of aluminum and silicon, the coatings preferably include 30-100 atomic percent silicon and 0-70 atomic percent aluminum, more preferably 50-95 atomic percent silicon and 5-50 atomic percent aluminum, e.g. 30 to less than 100 atomic percent silicon and greater than 0 to 70 atomic percent aluminum, and most preferably includes 60-90 atomic percent silicon and 10-40 atomic percent aluminum. As can be appreciated, the invention is not limited to a barrier coating or film of an oxide of aluminum and silicon, and any sodium barrier film of the type known in the art can be used in the practice of the invention. Types of barrier coatings that can be used in the practice of the invention include, but are not limited to, the coatings or films disclosed in United States Publication 2007/0275253A1, which document in its entirety are hereby incorporated by reference. - As is appreciated by those skilled in the art of MSVD coating, the deposition parameters can be altered to reduce intrinsic stresses in the coated barrier film; however, as discussed above, the barrier film and the shaped glass substrate are annealed at the same time to minimize residual stresses so that the shaped
glass substrate 28 can be cut without shattering thesubstrate 28. Therefore reducing the intrinsic stress in the barrier coating during the deposition of the coating is optional and not limiting to the invention. - The invention contemplates reducing the strain in the shaped
glass substrate 28 by reducing the time to shape the glass piece 70 (seeFIG. 4 ) into the shaped glass substrate 28 (seeFIG. 5B ). As can be appreciated as the temperature of theglass piece 70 increases, the viscosity of the glass decreases, and the amplitude of the buckling of thebarrier coating 66 increases because the coating has time to buckle to its full extent, and the glass has time to flow in the plane of the coating, e.g. the glass has time to flow into the folds of thebarrier coating 60 or 120 (seeFIG. 9C ). Further, increasing the shaping time, i.e. the time it takes to pull theglass piece 70 into the cavity of the shapingmold 76, increases the amplitude of the buckling of thebarrier coating 66 because thecoating 66 has time to buckle to its full extent, and the glass has time to flow into the folds of the barrier coating 66 (seeFIG. 4 ) or 120 (seeFIG. 9C ). - In the practice of the invention, the
glass piece 70 at the time of forming preferably has a viscosity in the range of 1.00×107.8 poise to 5.36×109 poise, when the glass piece is pulled into thevacuum mold 76. At this viscosity range, minimum buckling of thebarrier coating 66 was found to occur when the shaping time is three seconds, and maximum buckling of thebarrier coating 66 was found to occur when the shaping time is 25 seconds. Based on the forgoing, it is expected that minimum buckling of thebarrier coating 66 is greater than zero to five seconds and preferably three seconds, and maximum buckling of thebarrier coating 66 is 25 or more seconds for glass in the viscosity range of 1.00×107.6 poise to 5.36×109 poise. - As is appreciated by those skilled in the art the temperature versus viscosity curve for glass depends on the glass composition. It has been determined that soda-lime-silica glass of the type sold by PPG Industries, Inc. under the registered trademark STARPHIRE has a viscosity in the range of 1.00×107.8 poise to 5.36×109 poise at temperatures in the range of 1200° to 1300° F. In the practice of the invention, the
piece 70 of STARPHIRE glass was heated in a furnace set at 1300° F. to heat theglass piece 70 to an expected temperature of 1220° F. The glass had a viscosity of 2.60×109 poise, and minimum buckling of thebarrier coating 66 was found to occur when the shaping time is three seconds, and maximum buckling of thebarrier coating 66 was found to occur when the shaping time is 25 seconds. - As can now be appreciated by those skilled in the art, the strain patterns for the convex side of the shaped
glass piece 28 are similar to the strain patterns for the concave side of the shapedglass piece 28. - With reference to
FIGS. 10-13 , as needed, the invention also contemplates reducing the strain in the shapedglass substrate 28 by cutting segments from a flat glass sheet, shaping the segments and joining the shaped segments together to provide a shaped glass substrate similar in shape to the shaped glass substrate 28 (seeFIG. 3 ). In one non-limiting embodiment of the invention,surface 124 of aflat glass sheet 126 is coated with the barrier coating 66 (seeFIG. 10 ). Thesurface 124 of theglass sheet 126 is expected to be the concave surface 128 of the shaped glass substrate 130 (seeFIGS. 12 and 13 ). Four flat segments 132-135 are cut from theglass sheet 126. Each of the flat segments 132-135 includes aradiused corner 136 joiningsides flat end 142 joiningsides side 138 is joined toside 144 atcorner 148, andside 140 is joined toside 146 atcorner 149. - Each of the segments 132-135 are sized such that shaping the segments 132-135 as discussed below provides ¼ of the shaped glass substrate 130 (see
FIGS. 12 and 13 ) such that joining the shaped segments 132-135 together in a manner discussed below forms the shapedglass substrate 130, which is similar to the shaped glass substrate 28 (seeFIG. 3 ). - The invention is not limited to the manner in which the segments 132-135 are cut from the
glass sheet 126, and any of the cutting or scoring techniques known in the art can be used in the practice of the invention. The edges of the segments 132-135 can be seamed as is known in the art for purposes of safety. Each of the flat segments 132-135 are shaped in any convenient manner using any of the pressing methods and equipment known in the art, e.g. but not limited to press bending using a solid upper mold having a shaping surface and a lower mold having a flexible supporting surface; a solid upper mold having a shaping surface and a lower ring mold, and a vacuum upper mold having a shaping surface, e.g. as disclosed in U.S. Pat. Nos. 7,240,519 and 7,437,892 which patents in their entirety are hereby incorporated by reference. - In the preferred practice of the invention, the segments 132-135 are shaped using an upper vacuum mold having a shaping surface. With reference to
FIG. 11 , one of the segments 132-135, e.g. thesegment 132 is heated to a viscosity in the range of 1.00×107.8 poise to 5.36×109 poise and provided oncurved surface 156 oflower support member 157. Uppervacuum shaping mold 158 having a shaped surface and thesupport member 157 are moved relative to one another, e.g. theupper mold 158 moved toward thelower support member 157 to bring thesegment 132 into contact with the shapingsurface 159. Vacuum is pulled through the shaping surfaces 159 of theupper mold 158 to shape thesegment 132. The process is repeated to shape the remaining three segments 133-135 to provide four shape segments 160-163. Optionally, the four segments can be shaped simultaneously by providing a shaping mold with four shaping areas. - The
reflective coating 34 and the protective coating 53 (seeFIG. 2 ) is applied to the convex surface of the shaped segments 160-163. - In the preferred practice of the invention, the
barrier coating 66 is applied to thesurface 124 of theflat glass sheet 126 before the segments 132-135 are cut from theglass sheet 126. The invention, however, contemplates applying thebarrier coating 66 to the flat segments 132-135 or the shaped segments 160-163. In the practice of the invention, thereflective coating 34 and the protective coating 54 are applied to the convex surface of the shaped segments 160-163; the invention, however, contemplates applying thereflective coating 34 and theprotective coating 53 to the surface of theglass sheet 126 opposite to thesurface 124 of the glass sheet. As can be appreciated, if thereflective coating 34 and the protective coating 54 are applied before the segments 132-135 are shaped, thereflective coating 34 and the protective coating 54 have to withstand the temperatures at which the glass segments 132-135 are shaped. Optionally the protective coating 54 can be applied after the segments are shaped. - The invention is not limited to the number of segments 132-135 joined to make the shaped
glass substrate 130, and the shapedglass substrate 130 can be formed by joining 2, 3, 4, 5 or more segments. As can now be appreciated, the greater the number of shaped segments joined to form the shapedglass substrate 130, the greater will be the reduction in the strain in the shapedglass substrate - With reference to
FIGS. 12 and 13 , the shaped glass segments 160-163 are joined together in any convenient manner. In one non-limited embodiment of the invention, the segments 160-163 are positioned together to form the shapedglass substrate 130, and a pair ofrings 166 and 168 (shown only inFIG. 12 ) are secured to thereflective coating 34 by an adhesive. In another non-limiting embodiment of the invention, therings convex surface 32 of the shaped glass substrate. Thereafter, the convex surface of the joined shaped segments 160-163 and therings reflective coating 34 and theprotective coating 53. In still another non-limiting embodiment of the invention, the sides of the shaped segments are joined together by an adhesive, e.g. an adhesive joins thesides 140 of adjacent ones of the shaped segments together, and thesides 138 of adjacent ones of the shaped segments together as shown inFIG. 12 . As viewed inFIGS. 10 and 13 , theradiused corners 136 form the cut out 64 of the shapedsubstrate 130. - The invention is not limited to manner in which the dimensions of the flat segments 132-135 are derived. For example and not limiting to the invention, the dimensions of the flat segments can be derived from a computer program, and from constructing the shaped parabolic substrate, cutting the shaped substrate into the desired number of segments, and measuring the sides of the segments.
- As can now be appreciated, employing the above techniques will reduce the strain in the glass and will reduce the buckling and fracturing of the
barrier coating 66; however, as long as strains remain in the glass thebarrier coating 66 will have degrees of buckling and cracking. In view of the forgoing, the invention contemplates further reducing the fracturing and buckling of thebarrier coating 66 by providingbarrier coatings 66 of different thickness over selectively surface portions of theflat glass piece 70 designated to be theconcave surface 30 of the shaped glass substrates 28 (seeFIG. 3 ) and the shaped glass substrate 126 (seeFIG. 13 ), In the following discussion, the embodiments of the invention are practiced on theflat glass piece 70 to provide the shapedglass substrate 28 shaped from theflat glass piece 70. The discussion, however unless indicated otherwise is applicable to applying thebarrier coating 66 to the glass segments 132-135, or the shaped glass segments 160-163. - In a first non-limiting embodiment of the invention, the
barrier coating 66 has a constant thickness over thesurface 68 of the flat glass piece 70 (seeFIG. 4 ) designated to be theconcave surface 30 of the shaped glass substrate 28 (hereinafter referred to as “Coating Technique No. 1”). In a second non-limiting embodiment of the invention, the changing of the circumferential strains in theconcave surface 30 of the shapedglass substrate 28 is compensated for by applying or depositing a barrier coating orlayer 66 that has varying thickness, e.g. a thickness that increases as the distance from perimeter 150 of the circular flat glass piece 70 (seeFIG. 4 ) increases in a direction toward thecenter portion 79 of the flat glass piece 70 (hereinafter referred to as “Coating Technique No. 2”). In a third non-limiting embodiment, the changing of the circumferential strains in theconcave surface 30 of the shapedglass substrate 28 is compensated for by applying or depositing thebarrier layer 66 to have a first constant thickness from theperimeter 170 of theflat glass piece 70 to the expected position of the transition line 94 (seeFIG. 7 ), and a second constant thickness from thetransition line 94 to thecenter portion 79 of theflat glass piece 70, with the second thickness of the barrier coating thicker than the first thickness of the barrier coating (hereinafter referred to as “Coating technique No. 3”). - The variation of coating thickness for making the shaped glass substrate 28 (see
FIGS. 3 and 5B ) can be accomplished by masking areas of theflat piece 70 to have a thin coating, e.g. using ashield 170 to cover the surface of the glass piece 70 (seeFIG. 14 ) expected to be in the circumferential compression area 103 (seeFIG. 7 ) as thecenter portion 79 of theflat glass piece 70 is coated. - Coating Technique No. 1 is practiced to provide the segments 160-163 by coating the
surface 124 of theflat glass sheet 126 before, or after, cutting the outline of the segments 132-136 in the sheet. Coating technique No. 2 is practiced to provide the segments 160-163 by coating the segments after the segments 132-136 are outlined in theflat glass sheet 126 by cut lines, or after the segments 132-136 are removed from the glass sheet. The thickness of thecoating 66 for Coating Technique No. 2 increases as the distance from the flat end 142 (seeFIG. 10 ) increases in a direction toward theradiused corner 136. Coating technique No. 3 is practiced to provide the segments 160-163 by coating the segments after the segments 132-136 are outlined in theflat glass sheet 126 by cut lines, or after the segments 132-136 are removed from the glass sheet. Thecoating 66 for Coating Technique No. 3 is applied to the segments 132-135 to have a first constant thickness from thesides FIG. 7 ), and a second constant thickness from thetransition line 94 to theradiused end 136 of the segments 132-136. - The
barrier coating 66 for Coating Technique No. 1 has a constant thickness in the range of 40-100 nm, or in the range of 80-100 nm. In one non-limiting embodiment of the invention, thebarrier coating 66 included an oxide of 85 atomic percent silicon and 15 atomic percent aluminum. Thebarrier coating 66 having a thickness of 80 nm was deposited by the MSVD on thesurface 72 of theflat piece glass 70. The glass was of the type disclosed in U.S. patent application Ser. No. 12/275,264 filed Nov. 21, 2008 or U.S. Pat. No. 5,030,594. Theflat glass piece 70 was a circular piece of glass having a diameter of 17.75 inches; a total iron content of less than 0.020 weight percent, a 90% transmission in the visible range, and the IR range, of the electromagnetic spectrum, and below 2% absorption in the visible range and the IR range. Theflat glass piece 70 was shaped in a vacuum mold to provide the shapedglass substrate 28, e.g. a bending time of less than 25 seconds. After the shaped glass substrate cooled, the periphery of the shapedglass substrate 28 was shaped as discussed above to provide the shapedglass substrate 28 with thesides 33 and the center hole 28 (seeFIG. 3 ). Areflective silver coating 34 was applied over theconvex surface 32 of the shapedglass substrate 28 to provide the parabolic shapedmirror 22. - The Coating Technique No. 2 provides a
barrier coating 66 that increases in thickness as the distance from the periphery of theflat glass piece 70 toward thecenter portion 79 increases, e.g. thebarrier coating 66 increases, preferably, but not limiting to the invention, from a thickness of 40 nm at theperiphery 172 of theflat glass piece 70 to a thickness of 80 nm at thecenter portion 79 of theflat glass piece 70. In this manner the thickness of thebarrier coating 66 increases as the circumferential strains in the glass decrease and the % width shrinkage of theconcave surface 30 of the shapedglass substrate 28 decreases to reduce the buckling. Passing thetransition line 94 toward thecenter portion 80 of the shapedglass substrate 28, the thickness of thebarrier coating 66 increases as the circumferential tension increases. With reference toFIG. 15 , there is shown a cross section of the shapedglass substrate 28 in thecircumferential tension area 104, which is between thetransition line 94 and the center area 80 (seeFIGS. 7 and 15 ). Thebarrier coating 66 hasfissures 174, however thebarrier coating 66 is thick enough, e.g. 80 nm such that the fissures 154 do not extend to thesurface 108 of thebarrier coating 66. - The
barrier coating 66 for Coating Technique No. 3 has a first constant thickness from theperiphery 172 of theflat glass piece 70 to the expected position of thetransition line 94 of the shapedglass substrate 28, and a second constant thickness from thetransition line 94 to thecenter portion 79 of theflat glass piece 70, with the first thickness of thebarrier coating 66 thinner than the second thickness of thebarrier coating 66. In one non-limiting embodiment of the invention, the first constant thickness of thebarrier coating 66 is in the range of 40-60 nm, more preferably 40 to 50 nm, and the second constant thickness is in the range of greater than 60 to 100 nm, more preferably in the range of greater than 60 to 80 nm. With this arrangement, the buckling of thebarrier coating 66 is minimized in thecircumferential compression area 103, and the thickness of thebarrier coating 66 is thick enough in thecircumferential tension area 104 such that thefissures 174 do not extend to thesurface 108 of thebarrier coating 66. Further, with this arrangement, the thickness of thebarrier coating 66 is thinner between theperipheral edge 84 and thetransition line 94, i.e. in the area of increased glass thickness to reduce buckling of thebarrier coating 66, and the thickness of thebarrier coat 66 is thicker between thetransition line 94 and thebottom area 80 of the shapedglass substrate 28, i.e. in the area of the thinner glass where buckling is not as severe as in thecircumferential compression area 103 and thefissures 174 are a concern. As can be appreciated, the invention is not limited to the coating thickness change in the area of thetransition line 94, and the coating thickness change can be a gradual change, or a step change. - As can now be appreciated, in the instance when the
secondary mirror 44 includes a shaped substrate, the technique of preventing buckling of thebarrier coating 66 can be practiced to make a shaped secondary mirror. - Additional embodiments of the invention include, but are not limited to:
-
- 1. applying the
barrier layer 66 and/or the scratch resistant coating over thesurface 68 of theflat glass piece 70 designated to be theconcave surface 30 of the shapedglass substrate 28 and thebarrier layer 66 over thesurface 72 of the flat glass piece 70 (seeFIG. 16 ) designated to be the convex surface, and shaping theflat glass sheet 70 to the shapedglass substrate 28. Thereafter thereflective layer 34 and optionally theprotective coating 53 are applied over thebarrier layer 66 on theconvex surface 32 of the shapedglass substrate 28; - 2. applying the
barrier layer 66 and/or the scratch resistant coating over thesurface 68 of theflat glass piece 70 designated to be the concave surface of the shapedglass substrate 28, and thebarrier layer 66 over thesurface 72 of theflat glass piece 70 designated to be the convex surface of theflat glass piece 70, and applying thereflective coating layer 34 over thebarrier layer 66 on the surface 72 (seeFIG. 17 ), and thereafter shaping theflat glass sheet 70 to the shapedglass substrate 28; - 3. shaping the
flat glass piece 70 to a parabolic shapedglass substrate 28, and applying thebarrier layer 66 and/or the scratch resistant coating over theconcave surface 30, and thereflective coating 34 over theconvex surface 32 of the parabolic shaped glass substrate 28 (seeFIG. 18 ), and - 4. shaping the
flat glass piece 70 to the shapedglass substrate 28, and applying thebarrier layer 66 over theconvex surface 32, and the barrier layer and/or the scratch resistant coating over theconcave surface 30 of the shapedglass substrate 28, and applying thereflective coating 34 over or on thebarrier layer 66 over or on the convex surface 32 (seeFIG. 19 ).
- 1. applying the
- As can be appreciated, when the
reflective layer 34 and/or thebarrier layer 66 and/or the scratch resistant coating are applied to theflat glass piece 70, and the coated flat glass is heated and shaped in the practice of a non-limiting embodiment of the invention, e.g. as discussed above, thereflective layer 34 and thebarrier layer 66 and/or the scratch resistant coating have to be able to withstand the elevated temperatures of shaping, e.g. above 1200° F. Reflective coatings that can withstand elevated temperatures are known in the art, e.g. see U.S. Pat. No. 7,329,433 which patent in its entirety is hereby incorporated by reference. The patent discloses primer films that are deposited on a reflective layer to protect the reflective layer during high temperature processing. - In the preferred practice of the invention, the
barrier layer 66 is applied using MSVD equipment. As is appreciated by those skilled in the art, the cathodes for MSVD coating have to be electrically conductive. To provide a silicon cathode that is electrically conductive, aluminum is added to the silicon, e.g. greater than 5 weight percent. The invention, however, is not limited to MSVD application of the barrier layer, and any known coating process for applying the barrier layer can be used in the practice of the invention. Further, the invention is not limited to having a homogenous barrier layer, and the invention contemplates a barrier layer having varying compositions of oxides of silicon and aluminum. For example in one non-limiting embodiment of the invention, a first barrier layer of an oxide of 60 atomic weight percent of aluminum and 40 atomic weight percent of silicon is applied to the surface of the glass and a second barrier layer of an oxide of 85 atomic weight percent of aluminum and 15 atomic weight percent of silicon is applied on the first barrier layer. - As can now be appreciated the
barrier layer 66 of the invention can be used to prevent sodium ions from damaging conductive layers of photovoltaic devices. More particularly, and with reference toFIG. 20 , there is shown aphotovoltaic device 184 having aconductive coating 186 over thebarrier layer 66 of the invention. Thebarrier layer 66 is applied to surface 188 ofglass sheet 190. Thebarrier layer 66 prevents the sodium ions forming sodium compound precipitates that attack and damage theconductive coating 186 of thephotovoltaic cell 184. - As discussed in detail above, the barrier layer of an oxide of silicon and aluminum in addition to providing a barrier to prevent sodium ions from moving out of the glass, also provides a protective layer for the glass to prevent mechanical and chemical damage to the glass surface.
- It will be readily appreciated by those skilled in the art that modifications can be made to the non-limiting embodiments of the invention without departing from the concepts disclosed in the foregoing description. Accordingly, the particular non-limiting embodiments of the invention described in detail herein are illustrative only and are not limiting to the scope of the invention, which is to be given the full breadth of the appended claims and any and all equivalents thereof.
Claims (20)
Priority Applications (12)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US12/709,045 US20100242953A1 (en) | 2009-03-27 | 2010-02-19 | Solar reflecting mirror having a protective coating and method of making same |
EP10712610A EP2411849A1 (en) | 2009-03-27 | 2010-03-17 | Solar reflecting mirror having a protective coating and method of making same |
MX2011010130A MX2011010130A (en) | 2009-03-27 | 2010-03-17 | Solar reflecting mirror having a protective coating and method of making same. |
CN201080020853.1A CN102422182B (en) | 2009-03-27 | 2010-03-17 | Solar reflecting mirror having a protective coating and method of making same |
MA34195A MA33141B1 (en) | 2009-03-27 | 2010-03-17 | Reflective solar mirror with protective layer and method of manufacture |
JP2012502101A JP5602828B2 (en) | 2009-03-27 | 2010-03-17 | Solar reflector having protective coating and method of manufacturing the same |
BRPI1010263A BRPI1010263A2 (en) | 2009-03-27 | 2010-03-17 | solar reflector mirror having a protective coating and method of manufacture thereof. |
KR1020117025359A KR101393907B1 (en) | 2009-03-27 | 2010-03-17 | Solar reflecting mirror having a protective coating and method of making same |
PCT/US2010/027556 WO2010111075A1 (en) | 2009-03-27 | 2010-03-17 | Solar reflecting mirror having a protective coating and method of making same |
TW099109199A TWI469376B (en) | 2009-03-27 | 2010-03-26 | Solar reflecting mirror having a protective coating and method of making same |
IL215367A IL215367A (en) | 2009-03-27 | 2011-09-25 | Solar reflecting mirror having a protective coating and method of making same |
CL2011002390A CL2011002390A1 (en) | 2009-03-27 | 2011-09-27 | Solar reflective mirror that has a curved reflective surface, and which comprises a transparent substrate that has a convex surface and an opposite concave surface, with a reflective coating on the convex surface and an alkaline barrier layer on the concave surface. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US16404709P | 2009-03-27 | 2009-03-27 | |
US12/709,045 US20100242953A1 (en) | 2009-03-27 | 2010-02-19 | Solar reflecting mirror having a protective coating and method of making same |
Publications (1)
Publication Number | Publication Date |
---|---|
US20100242953A1 true US20100242953A1 (en) | 2010-09-30 |
Family
ID=42782612
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US12/709,045 Abandoned US20100242953A1 (en) | 2009-03-27 | 2010-02-19 | Solar reflecting mirror having a protective coating and method of making same |
Country Status (1)
Country | Link |
---|---|
US (1) | US20100242953A1 (en) |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20110240009A1 (en) * | 2010-03-31 | 2011-10-06 | Ppg Industries Ohio, Inv. | Mirror having reflective coatings on a first surface and an opposite second surface |
US20120060923A1 (en) * | 2010-03-31 | 2012-03-15 | Zhibo Zhao | Photovoltaic device barrier layer |
US8535501B2 (en) | 2011-01-28 | 2013-09-17 | Ppg Industries Ohio, Inc. | Electrical contact arrangement for a coating process |
US8557099B2 (en) | 2010-10-25 | 2013-10-15 | Ppg Industries Ohio, Inc. | Electrocurtain coating process for coating solar mirrors |
CN103443559A (en) * | 2011-03-17 | 2013-12-11 | 冯·阿德纳设备有限公司 | Reflection layer system for solar applications and method for the production thereof |
JP2015508484A (en) * | 2011-12-29 | 2015-03-19 | クアントリル エステート インコーポレイテッド | Device for concentrating energy |
US20150259789A1 (en) * | 2012-12-11 | 2015-09-17 | Canon Kabushiki Kaisha | Scanning optical apparatus and method for manufacturing reflection member |
US20160368021A1 (en) * | 2013-07-03 | 2016-12-22 | Oerlikon Surface Solutions Ag, Trübbach | Heat-light separation for a uv radiation source |
WO2017048351A1 (en) | 2015-09-16 | 2017-03-23 | Ppg Industries Ohio, Inc. | Solar mirrors and methods of making solar mirrors having improved properties |
CN115724576A (en) * | 2022-12-09 | 2023-03-03 | 永州市亿达自动化机械有限公司 | Hot bending device for glass processing |
Citations (50)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3333936A (en) * | 1965-10-15 | 1967-08-01 | Libbey Owens Ford Glass Co | Cooler compensating heater for temperature control in glass making |
US4238276A (en) * | 1978-05-19 | 1980-12-09 | Hitachi, Ltd. | Process for producing liquid crystal display element |
US4402722A (en) * | 1982-02-01 | 1983-09-06 | Ppg Industries, Inc. | Cooling arrangement and method for forming float glass |
US4451119A (en) * | 1981-04-02 | 1984-05-29 | Eastman Kodak Company | Composite mirror and method of construction |
US4780372A (en) * | 1984-07-20 | 1988-10-25 | The United States Of America As Represented By The United States Department Of Energy | Silicon nitride protective coatings for silvered glass mirrors |
US4963012A (en) * | 1984-07-20 | 1990-10-16 | The United States Of America As Represented By The United States Department Of Energy | Passivation coating for flexible substrate mirrors |
US4992041A (en) * | 1989-11-13 | 1991-02-12 | Gas Research Institute | Method and apparatus for producing a wood-like flame appearance from a fireplace-type gas burner |
US5030594A (en) * | 1990-06-29 | 1991-07-09 | Ppg Industries, Inc. | Highly transparent, edge colored glass |
US5059254A (en) * | 1988-05-24 | 1991-10-22 | Asahi Glass Company Ltd. | Solar cell substrate and solar panel for automobile |
US5149351A (en) * | 1988-05-24 | 1992-09-22 | Asahi Glass Company Ltd. | Method for making a curved solar panel for an automobile |
US5270615A (en) * | 1991-11-22 | 1993-12-14 | General Electric Company | Multi-layer oxide coating for high intensity metal halide discharge lamps |
US5830252A (en) * | 1994-10-04 | 1998-11-03 | Ppg Industries, Inc. | Alkali metal diffusion barrier layer |
US6027766A (en) * | 1997-03-14 | 2000-02-22 | Ppg Industries Ohio, Inc. | Photocatalytically-activated self-cleaning article and method of making same |
US6067982A (en) * | 1995-12-29 | 2000-05-30 | Harrison; John | Collection of solar radiation and its conversion into electrical power |
US20010013361A1 (en) * | 1998-08-26 | 2001-08-16 | Nippon Sheet Glass Co., Ltd. | Photovoltaic device |
US20010031365A1 (en) * | 1999-05-20 | 2001-10-18 | Charles Anderson | Transparent substrate with an antireflection, low-emissivity or solar-protection coating |
US6337124B1 (en) * | 1995-02-23 | 2002-01-08 | Saint-Gobain Vitrage | Transparent substrate with antireflection coating |
US6413285B1 (en) * | 1999-11-01 | 2002-07-02 | Polyplus Battery Company | Layered arrangements of lithium electrodes |
US20030048553A1 (en) * | 2001-08-28 | 2003-03-13 | Nippon Electric Glass Co., Ltd. | Low-cost reflector with excellent heat resistance |
US20060065299A1 (en) * | 2003-05-13 | 2006-03-30 | Asahi Glass Company, Limited | Transparent conductive substrate for solar cells and method for producing the substrate |
US20060219288A1 (en) * | 2004-11-10 | 2006-10-05 | Daystar Technologies, Inc. | Process and photovoltaic device using an akali-containing layer |
US20060227267A1 (en) * | 2005-04-11 | 2006-10-12 | Nippon Sheet Glass Company, Limited | Substrate for semi-transmitting type liquid crystal display element and semi-transmitting type liquid crystal display element including the substrate |
US7240519B2 (en) * | 2002-11-18 | 2007-07-10 | Ppg Industries Ohio, Inc. | Apparatus and method for bending glass sheets |
US20070243355A1 (en) * | 2004-09-21 | 2007-10-18 | Guardian Industries Corp. | First surface mirror with silicon-metal oxide nucleation layer |
US7329433B2 (en) * | 1998-05-08 | 2008-02-12 | Ppg Industries Ohio, Inc. | Shippable heat-treatable sputter coated article and method of making same |
US20080182033A1 (en) * | 2007-01-29 | 2008-07-31 | Guardian Industries Corp. | Method of making heat treated coated article using diamond-like carbon (DLC) coating and protective film with oxygen content of protective film based on bending characteristics of coated article |
US7437892B2 (en) * | 2004-04-21 | 2008-10-21 | Ppg Industries Ohio, Inc. | Apparatus having vacuum applying facilities and method of using vacuum to bend and/or shape one or more sheets |
US20080271781A1 (en) * | 2004-12-09 | 2008-11-06 | Showa Shell Sekiyu K. K. | Cis Type Thin-Film Solar Cell and Process for Producing the Same |
US20090025791A1 (en) * | 2005-11-17 | 2009-01-29 | Asahi Glass Company, Limited | Transparent conductive substrate for solar cells and method for producing the substrate |
US7556868B2 (en) * | 2003-05-30 | 2009-07-07 | Ppg Industries Ohio, Inc. | Appliance with coated transparency |
US20090233037A1 (en) * | 2008-03-11 | 2009-09-17 | Ppg Industries Ohio, Inc. | Reflective article having multiple reflective coatings |
US20100126218A1 (en) * | 2008-11-21 | 2010-05-27 | Ppg Industries Ohio, Inc. | Method of reducing redox ratio of molten glass and the glass made thereby |
US20100313880A1 (en) * | 2007-11-13 | 2010-12-16 | Feng Shi | Solar Concentrator |
US7892661B2 (en) * | 1995-09-15 | 2011-02-22 | Saint-Gobain Glass France | Substrate with a photocatalytic coating |
US20110203578A1 (en) * | 2010-02-19 | 2011-08-25 | Ppg Industries Ohio, Inc. | Solar reflecting mirror and method of making same |
US20110240009A1 (en) * | 2010-03-31 | 2011-10-06 | Ppg Industries Ohio, Inv. | Mirror having reflective coatings on a first surface and an opposite second surface |
US20120097546A1 (en) * | 2010-10-25 | 2012-04-26 | Ppg Industries Ohio, Inc. | Electrocurtain coating process for coating solar mirrors |
US20120114969A1 (en) * | 2009-03-13 | 2012-05-10 | Jet Metal Technologies | Anticorrosion Mirror, Method for Producing Same, and Uses Thereof in Solor Energy |
US20120145220A1 (en) * | 2010-12-10 | 2012-06-14 | Hon Hai Precision Industry Co., Ltd. | Dichroic mirror having transparent bonding layer and sunlight collecting device having same |
US8318290B2 (en) * | 2004-12-02 | 2012-11-27 | Saint-Gobain Glass France | Substrate which is protected against organic pollution |
US20120300291A1 (en) * | 2011-05-24 | 2012-11-29 | James Abbott | Metal reflectors |
US8344237B1 (en) * | 2009-10-27 | 2013-01-01 | The Boeing Company | AMTEC power system |
US20130000357A1 (en) * | 2011-07-01 | 2013-01-03 | Sunpower Corporation | Glass-bending apparatus and method |
US20130003206A1 (en) * | 2011-06-29 | 2013-01-03 | Ppg Industries Ohio, Inc. | Reflective article having a sacrificial cathodic layer |
US20130081612A1 (en) * | 2010-06-15 | 2013-04-04 | Konica Minolta Advanced Layers, Inc. | Film mirror for reflecting sunlight and reflective device for solar thermal power generation |
US20130222933A1 (en) * | 2010-10-27 | 2013-08-29 | Konica Minolta , Inc. | Film mirror, process for manufacturing film mirror, and reflection device for solar power generation purposes |
US20130335840A1 (en) * | 2011-03-31 | 2013-12-19 | Konica Minolta, Inc. | Mirror and reflective device for generating solar power |
US20130342900A1 (en) * | 2011-03-17 | 2013-12-26 | Von Ardenne Anlagentechnik Gmbh | Reflection layer system for solar applications and method for the production thereof |
US20140133028A1 (en) * | 2011-07-25 | 2014-05-15 | Konica Minolta , Inc. | Mirror for solar light reflection, reflection device for solar-heat power generation, functional film, and electrostatic charge preventing composition for outdoor use |
US20160097885A1 (en) * | 2014-10-03 | 2016-04-07 | Corning Incorporated | Mirror substrates with highly finishable corrosion-resistant coating |
-
2010
- 2010-02-19 US US12/709,045 patent/US20100242953A1/en not_active Abandoned
Patent Citations (52)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3333936A (en) * | 1965-10-15 | 1967-08-01 | Libbey Owens Ford Glass Co | Cooler compensating heater for temperature control in glass making |
US4238276A (en) * | 1978-05-19 | 1980-12-09 | Hitachi, Ltd. | Process for producing liquid crystal display element |
US4451119A (en) * | 1981-04-02 | 1984-05-29 | Eastman Kodak Company | Composite mirror and method of construction |
US4402722A (en) * | 1982-02-01 | 1983-09-06 | Ppg Industries, Inc. | Cooling arrangement and method for forming float glass |
US4780372A (en) * | 1984-07-20 | 1988-10-25 | The United States Of America As Represented By The United States Department Of Energy | Silicon nitride protective coatings for silvered glass mirrors |
US4963012A (en) * | 1984-07-20 | 1990-10-16 | The United States Of America As Represented By The United States Department Of Energy | Passivation coating for flexible substrate mirrors |
US5059254A (en) * | 1988-05-24 | 1991-10-22 | Asahi Glass Company Ltd. | Solar cell substrate and solar panel for automobile |
US5149351A (en) * | 1988-05-24 | 1992-09-22 | Asahi Glass Company Ltd. | Method for making a curved solar panel for an automobile |
US4992041A (en) * | 1989-11-13 | 1991-02-12 | Gas Research Institute | Method and apparatus for producing a wood-like flame appearance from a fireplace-type gas burner |
US5030594A (en) * | 1990-06-29 | 1991-07-09 | Ppg Industries, Inc. | Highly transparent, edge colored glass |
US5270615A (en) * | 1991-11-22 | 1993-12-14 | General Electric Company | Multi-layer oxide coating for high intensity metal halide discharge lamps |
US5830252A (en) * | 1994-10-04 | 1998-11-03 | Ppg Industries, Inc. | Alkali metal diffusion barrier layer |
US6337124B1 (en) * | 1995-02-23 | 2002-01-08 | Saint-Gobain Vitrage | Transparent substrate with antireflection coating |
US7892661B2 (en) * | 1995-09-15 | 2011-02-22 | Saint-Gobain Glass France | Substrate with a photocatalytic coating |
US6067982A (en) * | 1995-12-29 | 2000-05-30 | Harrison; John | Collection of solar radiation and its conversion into electrical power |
US6027766A (en) * | 1997-03-14 | 2000-02-22 | Ppg Industries Ohio, Inc. | Photocatalytically-activated self-cleaning article and method of making same |
US7329433B2 (en) * | 1998-05-08 | 2008-02-12 | Ppg Industries Ohio, Inc. | Shippable heat-treatable sputter coated article and method of making same |
US20010013361A1 (en) * | 1998-08-26 | 2001-08-16 | Nippon Sheet Glass Co., Ltd. | Photovoltaic device |
US20010031365A1 (en) * | 1999-05-20 | 2001-10-18 | Charles Anderson | Transparent substrate with an antireflection, low-emissivity or solar-protection coating |
US6413285B1 (en) * | 1999-11-01 | 2002-07-02 | Polyplus Battery Company | Layered arrangements of lithium electrodes |
US20030048553A1 (en) * | 2001-08-28 | 2003-03-13 | Nippon Electric Glass Co., Ltd. | Low-cost reflector with excellent heat resistance |
US7240519B2 (en) * | 2002-11-18 | 2007-07-10 | Ppg Industries Ohio, Inc. | Apparatus and method for bending glass sheets |
US20060065299A1 (en) * | 2003-05-13 | 2006-03-30 | Asahi Glass Company, Limited | Transparent conductive substrate for solar cells and method for producing the substrate |
US7556868B2 (en) * | 2003-05-30 | 2009-07-07 | Ppg Industries Ohio, Inc. | Appliance with coated transparency |
US7437892B2 (en) * | 2004-04-21 | 2008-10-21 | Ppg Industries Ohio, Inc. | Apparatus having vacuum applying facilities and method of using vacuum to bend and/or shape one or more sheets |
US20070243355A1 (en) * | 2004-09-21 | 2007-10-18 | Guardian Industries Corp. | First surface mirror with silicon-metal oxide nucleation layer |
US20060219288A1 (en) * | 2004-11-10 | 2006-10-05 | Daystar Technologies, Inc. | Process and photovoltaic device using an akali-containing layer |
US8318290B2 (en) * | 2004-12-02 | 2012-11-27 | Saint-Gobain Glass France | Substrate which is protected against organic pollution |
US20080271781A1 (en) * | 2004-12-09 | 2008-11-06 | Showa Shell Sekiyu K. K. | Cis Type Thin-Film Solar Cell and Process for Producing the Same |
US20060227267A1 (en) * | 2005-04-11 | 2006-10-12 | Nippon Sheet Glass Company, Limited | Substrate for semi-transmitting type liquid crystal display element and semi-transmitting type liquid crystal display element including the substrate |
US20090025791A1 (en) * | 2005-11-17 | 2009-01-29 | Asahi Glass Company, Limited | Transparent conductive substrate for solar cells and method for producing the substrate |
US20080182033A1 (en) * | 2007-01-29 | 2008-07-31 | Guardian Industries Corp. | Method of making heat treated coated article using diamond-like carbon (DLC) coating and protective film with oxygen content of protective film based on bending characteristics of coated article |
US20100313880A1 (en) * | 2007-11-13 | 2010-12-16 | Feng Shi | Solar Concentrator |
US20090233037A1 (en) * | 2008-03-11 | 2009-09-17 | Ppg Industries Ohio, Inc. | Reflective article having multiple reflective coatings |
US20090233071A1 (en) * | 2008-03-11 | 2009-09-17 | Ppg Industries Ohio, Inc. | Reflective article |
US20100126218A1 (en) * | 2008-11-21 | 2010-05-27 | Ppg Industries Ohio, Inc. | Method of reducing redox ratio of molten glass and the glass made thereby |
US20120114969A1 (en) * | 2009-03-13 | 2012-05-10 | Jet Metal Technologies | Anticorrosion Mirror, Method for Producing Same, and Uses Thereof in Solor Energy |
US8344237B1 (en) * | 2009-10-27 | 2013-01-01 | The Boeing Company | AMTEC power system |
US20110203578A1 (en) * | 2010-02-19 | 2011-08-25 | Ppg Industries Ohio, Inc. | Solar reflecting mirror and method of making same |
US8467124B2 (en) * | 2010-02-19 | 2013-06-18 | Ppg Industries Ohio, Inc. | Solar reflecting mirror and method of making same |
US20110240009A1 (en) * | 2010-03-31 | 2011-10-06 | Ppg Industries Ohio, Inv. | Mirror having reflective coatings on a first surface and an opposite second surface |
US20130081612A1 (en) * | 2010-06-15 | 2013-04-04 | Konica Minolta Advanced Layers, Inc. | Film mirror for reflecting sunlight and reflective device for solar thermal power generation |
US20120097546A1 (en) * | 2010-10-25 | 2012-04-26 | Ppg Industries Ohio, Inc. | Electrocurtain coating process for coating solar mirrors |
US20130222933A1 (en) * | 2010-10-27 | 2013-08-29 | Konica Minolta , Inc. | Film mirror, process for manufacturing film mirror, and reflection device for solar power generation purposes |
US20120145220A1 (en) * | 2010-12-10 | 2012-06-14 | Hon Hai Precision Industry Co., Ltd. | Dichroic mirror having transparent bonding layer and sunlight collecting device having same |
US20130342900A1 (en) * | 2011-03-17 | 2013-12-26 | Von Ardenne Anlagentechnik Gmbh | Reflection layer system for solar applications and method for the production thereof |
US20130335840A1 (en) * | 2011-03-31 | 2013-12-19 | Konica Minolta, Inc. | Mirror and reflective device for generating solar power |
US20120300291A1 (en) * | 2011-05-24 | 2012-11-29 | James Abbott | Metal reflectors |
US20130003206A1 (en) * | 2011-06-29 | 2013-01-03 | Ppg Industries Ohio, Inc. | Reflective article having a sacrificial cathodic layer |
US20130000357A1 (en) * | 2011-07-01 | 2013-01-03 | Sunpower Corporation | Glass-bending apparatus and method |
US20140133028A1 (en) * | 2011-07-25 | 2014-05-15 | Konica Minolta , Inc. | Mirror for solar light reflection, reflection device for solar-heat power generation, functional film, and electrostatic charge preventing composition for outdoor use |
US20160097885A1 (en) * | 2014-10-03 | 2016-04-07 | Corning Incorporated | Mirror substrates with highly finishable corrosion-resistant coating |
Cited By (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20110240009A1 (en) * | 2010-03-31 | 2011-10-06 | Ppg Industries Ohio, Inv. | Mirror having reflective coatings on a first surface and an opposite second surface |
US20120060923A1 (en) * | 2010-03-31 | 2012-03-15 | Zhibo Zhao | Photovoltaic device barrier layer |
US8815402B2 (en) * | 2010-03-31 | 2014-08-26 | Ppg Industries Ohio, Inc. | Mirror having reflective coatings on a first surface and an opposite second surface |
US8557099B2 (en) | 2010-10-25 | 2013-10-15 | Ppg Industries Ohio, Inc. | Electrocurtain coating process for coating solar mirrors |
US8535501B2 (en) | 2011-01-28 | 2013-09-17 | Ppg Industries Ohio, Inc. | Electrical contact arrangement for a coating process |
CN103443559A (en) * | 2011-03-17 | 2013-12-11 | 冯·阿德纳设备有限公司 | Reflection layer system for solar applications and method for the production thereof |
US20130342900A1 (en) * | 2011-03-17 | 2013-12-26 | Von Ardenne Anlagentechnik Gmbh | Reflection layer system for solar applications and method for the production thereof |
JP2015508484A (en) * | 2011-12-29 | 2015-03-19 | クアントリル エステート インコーポレイテッド | Device for concentrating energy |
US20150259789A1 (en) * | 2012-12-11 | 2015-09-17 | Canon Kabushiki Kaisha | Scanning optical apparatus and method for manufacturing reflection member |
US10138549B2 (en) * | 2012-12-11 | 2018-11-27 | Canon Kabushiki Kaisha | Scanning optical apparatus and method for manufacturing reflection member |
US20160368021A1 (en) * | 2013-07-03 | 2016-12-22 | Oerlikon Surface Solutions Ag, Trübbach | Heat-light separation for a uv radiation source |
US11052423B2 (en) * | 2013-07-03 | 2021-07-06 | Oerlikon Surface Solutions Ag, Pfäffikon | Heat-light separation for a UV radiation source |
WO2017048351A1 (en) | 2015-09-16 | 2017-03-23 | Ppg Industries Ohio, Inc. | Solar mirrors and methods of making solar mirrors having improved properties |
US10942302B2 (en) | 2015-09-16 | 2021-03-09 | Vitro Flat Glass Llc | Solar mirrors and methods of making solar mirrors having improved properties |
EP3922614A1 (en) | 2015-09-16 | 2021-12-15 | Vitro Flat Glass LLC | Solar mirrors and methods of making solar mirrors having improved properties |
CN115724576A (en) * | 2022-12-09 | 2023-03-03 | 永州市亿达自动化机械有限公司 | Hot bending device for glass processing |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US20100242953A1 (en) | Solar reflecting mirror having a protective coating and method of making same | |
ES2663677T3 (en) | Method of manufacturing coated articles and coated articles manufactured in this way | |
CA2642372C (en) | Method of making reflector for solar collector or the like and corresponding product | |
JP4344744B2 (en) | Coated article manufacturing method and coated article manufactured thereby | |
ES2661324T3 (en) | Method for the manufacture of coated articles having an oxygen barrier coating and coated articles manufactured in this way | |
US6916542B2 (en) | Coated articles having a protective coating and cathode targets for making the coated articles | |
US8467124B2 (en) | Solar reflecting mirror and method of making same | |
US20070223121A1 (en) | Method of making reflector for solar collector or the like and corresponding product | |
US9423156B2 (en) | Reflector element for a solar heat reflector and the method for producing the same | |
US20020172775A1 (en) | Method of making coated articles and coated articles made thereby | |
US8815402B2 (en) | Mirror having reflective coatings on a first surface and an opposite second surface | |
KR101393907B1 (en) | Solar reflecting mirror having a protective coating and method of making same | |
RU2286964C2 (en) | The method of manufacture of the products with the coating and the product with the coating |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: PPG INDUSTRIES OHIO, INC., OHIO Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:BHANDARI, ABHINAV;BUHAY, HARRY;SISKOS, WILLIAM R.;AND OTHERS;REEL/FRAME:024059/0911 Effective date: 20100305 |
|
AS | Assignment |
Owner name: PPG INDUSTRIES OHIO, INC., OHIO Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:PPG INDUSTRIES OHIO, INC.;REEL/FRAME:028474/0798 Effective date: 20120227 Owner name: SOLFOCUS, INC., CALIFORNIA Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:PPG INDUSTRIES OHIO, INC.;REEL/FRAME:028474/0798 Effective date: 20120227 |
|
AS | Assignment |
Owner name: SILICON VALLEY BANK, CALIFORNIA Free format text: SECURITY AGREEMENT;ASSIGNOR:SOLFOCUS, INC.;REEL/FRAME:029732/0658 Effective date: 20130131 Owner name: SILICON VALLEY BANK, CALIFORNIA Free format text: SECURITY AGREEMENT;ASSIGNOR:SOLFOCUS, INC.;REEL/FRAME:029732/0687 Effective date: 20130131 Owner name: GOLD HILL CAPITAL 2008, LP, CALIFORNIA Free format text: SECURITY AGREEMENT;ASSIGNOR:SOLFOCUS, INC.;REEL/FRAME:029732/0687 Effective date: 20130131 |
|
AS | Assignment |
Owner name: CPV SOLAR LLC C/O HARPER CONSTRUCTION COMPANY, INC Free format text: SECURITY AGREEMENT;ASSIGNOR:SOLFOCUS, INC.;REEL/FRAME:029733/0583 Effective date: 20130201 |
|
AS | Assignment |
Owner name: VITRO, S.A.B. DE C.V., MEXICO Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:PPG INDUSTRIES OHIO, INC.;REEL/FRAME:040473/0455 Effective date: 20161001 |
|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |
|
AS | Assignment |
Owner name: VITRO, S.A.B. DE C.V., MEXICO Free format text: CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE ADDRESS PREVIOUSLY RECORDED AT REEL: 040473 FRAME: 0455. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT;ASSIGNOR:PPG INDUSTRIES OHIO, INC.;REEL/FRAME:042393/0520 Effective date: 20161001 |
|
AS | Assignment |
Owner name: VITRO FLAT GLASS LLC, PENNSYLVANIA Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:VITRO, S.A.B. DE C.V.;REEL/FRAME:058052/0526 Effective date: 20161001 |