US20100277707A1 - Illumination optics for a microlithographic projection exposure apparatus - Google Patents
Illumination optics for a microlithographic projection exposure apparatus Download PDFInfo
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- US20100277707A1 US20100277707A1 US12/836,982 US83698210A US2010277707A1 US 20100277707 A1 US20100277707 A1 US 20100277707A1 US 83698210 A US83698210 A US 83698210A US 2010277707 A1 US2010277707 A1 US 2010277707A1
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- beam influencing
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/70058—Mask illumination systems
- G03F7/70091—Illumination settings, i.e. intensity distribution in the pupil plane or angular distribution in the field plane; On-axis or off-axis settings, e.g. annular, dipole or quadrupole settings; Partial coherence control, i.e. sigma or numerical aperture [NA]
- G03F7/70108—Off-axis setting using a light-guiding element, e.g. diffractive optical elements [DOEs] or light guides
Definitions
- the disclosure relates to an illumination optics for a microlithographic projection exposure apparatus.
- the disclosure further relates to an optical beam influencing element for use in an illumination optics of this type, an illumination system comprising an illumination optics of this type, a projection exposure apparatus comprising an illumination system of this type, a production method for a microstructured or nanostructured component using a projection exposure apparatus of this type and a component produced according to this production method.
- An illumination optics for a microlithographic projection exposure apparatus is disclosed in US 2006/0072095 A1, in US 2007/0211231 A1, in US 2007/0058151 A1 and in US 2006/0158624 A1.
- the performance of projection exposure apparatuses is essentially determined by the imaging properties of the projection objectives.
- the image quality, the process flexibility, the wafer throughput that is achievable using the apparatus, and other performance features are essentially determined by properties of the illumination system, i.e., the illumination optics and the radiation source, disposed upstream of the projection objective.
- the illumination optics should be capable of preparing the light of a primary light source such as a laser at the highest possible efficiency so as to generate the most uniform possible intensity distribution in an object or illumination field of the illumination system.
- the illumination system should be able to generate various modes of illumination so as to optimize the illumination in terms of the structures of the individual templates, in other words masks or reticles, to be imaged.
- Conventional setting possibilities include various conventional illumination settings having different degrees of coherence as well as annular field illuminations and dipole or quadrupole illumination.
- Non-conventional illumination settings for generating an oblique illumination may for instance be employed to achieve an increased depth of field using two-beam interference or an increased resolution capability.
- the generation of various illumination modes for the object field using the at least two beam influencing regions of the optical beam influencing element may be independent of a light attenuation. This is achievable by a diffractive, refractive or reflective generation in the beam influencing regions.
- Rapid modifications of the illumination setting allowing a mask in the object field to be exposed to two different illumination settings in short intervals may be desired to perform multiple patternings.
- the possibilities of conventional illumination optical systems comprising variably adjustable pupil forming devices are limited in this regard, in particular if the masses of the displaceable optical components need to travel relatively long travel distances in order to switch between different illumination settings. When exchangeable pupil filters are used, this may result in light losses.
- illumination optics are provided for a microlithographic projection exposure apparatus which enables rapid switching between various illumination settings to be carried out preferably within fractions of a second and substantially without light loss.
- the invention features an illumination optics for a microlithographic projection exposure apparatus for the exposure of an object field disposed in an object plane to illumination light of a radiation source,
- Embodiments of the beam influencing element include several beam influencing regions, with one of the various beam influencing regions being selectable for exposure to the illumination light bundle by displacing the beam influencing element.
- the beam influencing regions generate various illumination modes for the object field, this allows one to switch between the illumination modes.
- the beam influencing regions have a beam influencing effect which is independent of a light attenuation. Examples of such a beam influencing effect which is independent of the attenuation of the illumination light include a reflective, a refractive or a diffractive effect.
- the beam influencing regions can therefore not be regarded as filters for the illumination light.
- the beam influencing element may comprise two beam influencing regions or even more than two beam influencing regions such as three, four, five, eight, ten or even more beam influencing regions.
- the surface of the beam influencing regions is in each case designed such as to comprise a long and a short side length, a short travel distance is achievable by displacing the beam influencing element perpendicular to the long side length, which in turn results in short switching times.
- An aspect ratio between the long and the short side length may be greater than 1.5, greater than 2, greater than 3, greater than 4, greater than 5 or even greater than 8 or 10.
- the optical beam influencing element may comprise an optical beam forming element which is divided into at least two beam forming regions for the generation of various beam angle distributions of the illumination light,
- the optical beam influencing element may comprise an optical polarisation forming element which is divided into at least two polarization forming regions for the generation of various polarization distributions of the illumination light,
- Beam influencing elements of this type allow illumination settings to be defined selectively. This may be useful to carry out demanding exposure tasks such as defined multiple patternings of one and the same object structure.
- the optical beam influencing element may be arranged in a field plane of the illumination optics, the field plane being conjugated to the object plane. In an arrangement of this type, the beam influencing element only influences the illumination angle. Alternatively, the beam influencing element may also be arranged adjacent to or at a distance from a field plane which is conjugated to the object plane. The beam influencing element is then not only able to influence illumination parameters across the object field but also the shape of the object field; in this case, the main focus may be on influencing the intensity distribution across the object field. Furthermore, the beam influencing element may be arranged in a pupil plane which is optically conjugated to a pupil plane of a projection optics of a projection exposure apparatus, said projection optics being arranged downstream of the illumination optics.
- the optical beam influencing element is only able to influence an illumination angle distribution.
- the beam influencing element may also be arranged adjacent to or at a distance from such a pupil plane. In this case, the beam influencing element is again able to influence illumination parameters across the object field as well as the shape of the object field and the intensity distribution across the object field; the main focus is then on influencing the illumination angles.
- the optical beam influencing element may be a diffractive optical element, with the beam influencing regions being configured as diffractive beam influencing regions.
- a beam can be influenced in a defined manner in such a way as to allow even complicated illumination settings such as multipole settings to be performed.
- the beam influencing regions may have a different polarizing effect on the illumination light such that the resolution in particular object geometries to be imaged can be improved even more.
- a polarizing beam influencing region may be configured as a diffractive optical element. Polarizing diffractive optical elements are disclosed in US 2007/0058151 A1 and in US 2006/0158624 A1.
- At least one of the beam influencing regions may have a depolarizing effect. This may avoid a preferred direction which may be undesirable in particular exposure tasks.
- a depolarizing beam influencing region is disclosed in U.S. Pat. No. 6,466,303 B1.
- the polarization forming regions may consist of optically active material.
- Said material may be an optical rotator or a birefringent optical material. If the polarization forming regions are made of optically active material, this ensures a precisely adjustable polarization.
- the polarization forming elements may be transmissive and made of material of different thickness.
- the respective polarizing effect of the polarization forming region is in each case definable by selecting the respective thickness.
- the optical beam influencing element may be linearly displaceable in a driven manner and/or displaceable about a pivot axis in a driven manner, wherein in the latter case, the beam forming regions may be arranged about the pivot axis in the form of sector portions when seen in the peripheral direction.
- Such displacement arrangements of the beam influencing element can be implemented with comparatively little construction effort.
- the advantages of an illumination system including an illumination optics and a radiation source correspond to those of the illumination optics.
- the radiation source may be a DUV source or an EUV source.
- the forming effect of the illumination system may be such that the illumination light bundle is spanned in the plane of the optical beam influencing element by a longer and a shorter bundle cross-section dimension, with the optical beam influencing element being displaceable in the direction of the shorter bundle cross-section dimension.
- the ratio of the longer to the shorter bundle cross-section dimension may be greater than 2.
- the beam influencing regions of the optical beam influencing element may have an extension in the direction of the shorter beam cross-section dimension which exceeds the shorter beam cross-section dimension by no more than 10%.
- a projection exposure apparatus including an illumination system includes a projection optics for imaging the object field in the object plane into an image field in an image plane, a reticle holder for holding a reticle, which is provided which structures to be imaged, in the object field, and a wafer holder for holding a wafer in the image field, with preferably the reticle holder and the wafer holder being displaceable synchronously with each other in a displacement direction perpendicular to the beam direction of the illumination light during projection exposure.
- the beam forming regions may be rectangular, with the displacement direction of the reticle holder or the wafer holder, respectively, being substantially parallel to the long side lengths of the in particular rectangular beam influencing regions. This ensures a defined illumination of the individual object field points during projection exposure.
- FIG. 1 is a highly diagrammatic meridional section through optical main components of a projection exposure apparatus for microlithography
- FIG. 2 is a highly diagrammatic view of an embodiment of a modular illumination system for the projection exposure apparatus according to FIG. 1 , with optical components inside the modules being exposed;
- FIG. 3 is a plan view of a beam influencing element comprising several beam influencing regions for the generation of various illumination modes for an object field of the projection exposure apparatus;
- FIG. 4 is a cutout of the beam influencing element according to FIG. 3 comprising two beam influencing regions, with far field distributions generated by these two beam influencing regions also being shown diagrammatically;
- FIG. 5 is another view similar to FIG. 4 of two beam influencing regions of a beam influencing element, with the beam influencing effects thereof, including a polarization influencing effect, also being shown diagrammatically;
- FIG. 6 is a view similar to FIG. 2 of a cutout of a beam influencing element comprising an optical beam forming element and an optical polarization forming element;
- FIG. 7 is a plan view of another embodiment of an optical beam influencing element.
- FIG. 1 is a diagrammatic meridional section through the optical main groups of a projection exposure apparatus 1 .
- the optical main groups are refractive optical elements in this diagrammatic illustration.
- the optical main groups may however just as well be diffractive or reflective components or combinations or sub combinations of refractive/diffractive/reflective assemblies of optical elements.
- FIG. 1 Each of the Figures is provided with a Cartesian xyz coordinate system so as to facilitate the description of positional relationships.
- the x-axis of FIG. 1 extends perpendicular to and into the drawing plane.
- the y-axis of FIG. 1 extends upwards.
- the z-axis of FIG. 1 extends to the right and parallel to an optical axis 2 of the projection exposure apparatus 1 .
- the optical axis 2 can optionally be folded once or several times.
- the projection exposure apparatus 1 comprises a radiation source 3 which generates useful light in the form of a bundle 4 of illumination or imaging rays.
- the useful light 4 has a wavelength in the deep ultraviolet range (DUV), for instance in the range between 100 and 200 nm.
- the useful light may also have a wavelength in the EUV range, in particular in the range between 5 and 30 nm.
- An illumination optics 5 of the projection exposure apparatus 1 transmits the useful light 4 from the radiation source 3 to an object plane 6 of the projection exposure apparatus 1 .
- an object plane 6 In the object plane 6 is arranged an object in the form of a reticle 7 to be imaged using the projection exposure apparatus 1 .
- the reticle 7 is outlined by dashed lines in FIG. 1 .
- the reticle 7 is held by a reticle holder (not shown) of the projection exposure apparatus 1 .
- An object field which is for example rectangular, is illuminated in the object plane 6 .
- the illumination optics 5 and the radiation source 3 are together also referred to as illumination system of the projection exposure apparatus 1 .
- the first optical main group of the illumination optics 5 is a pupil forming optics 8 .
- Said pupil forming optics 8 serves to generate a defined intensity distribution of the useful light 4 in a downstream pupil plane 9 of the illumination optics 5 .
- the pupil forming optics 8 images the radiation source 3 in a plurality of secondary light sources.
- the pupil forming optics 8 may additionally also have a field forming effect.
- the pupil forming optics 8 may be equipped with a diffractive optical element. Alternatively or in addition thereto, the pupil forming optics 8 may also be equipped with pupil-forming optical elements in the form of facet elements or honeycomb elements.
- the pupil plane 9 is optically conjugated to another pupil plane 10 of a projection objective 11 of the projection exposure apparatus 1 , the projection objective 11 being arranged downstream of the illumination optics 5 between the object plane 6 and an image plane 12 .
- the image plane 12 In the image plane 12 is arranged a wafer 13 which is outlined by dashed lines in FIG. 1 .
- the projection objective 11 Using the projection objective 11 , the object field in the object plane 7 is imaged into an image field on the wafer 13 in the image plane 12 .
- the wafer 13 is held by a wafer holder of the projection exposure apparatus 1 , the wafer holder not being shown in the drawing.
- the reticle 7 and the wafer 13 are scanned synchronously with each other in the y-direction.
- a so-called stepper operation of the projection exposure apparatus 1 is conceivable as well where the reticle 7 and the wafer 13 are gradually displaced synchronously with each other in the y-direction between two exposures.
- the y-direction is therefore an object displacement direction of the projection exposure apparatus 1 .
- the field lens group 14 Downstream of the pupil plane 9 that is arranged behind the pupil forming optics 8 is disposed another optical main group of the illumination optics 5 in the form of a field lens group 14 .
- the field lens group 14 has an object-field forming effect.
- the field lens group 14 may be additionally be provided with a diffractive field forming element.
- a microlens array may be part of the field lens group 14 as well.
- Behind the field lens group 14 is arranged an intermediate image plane 15 which is conjugated to the object plane 6 .
- a diaphragm 16 which defines an edge boundary of the object field to be illuminated in the object plane 6 .
- the diaphragm 16 is also referred to as REMA diaphragm (reticle masking system for masking the reticle 7 ).
- the intermediate image plane 15 is imaged into the object plane 6 using an objective group 17 which is also referred to as REMA lens group.
- the objective group 17 is another optical main group of the illumination optics 5 .
- In the objective group 17 is arranged another pupil plane 18 of the illumination optics 5 .
- FIG. 2 is a partially more detailed view of an embodiment of the illumination optics 5 .
- the pupil forming optics 8 includes a beam expansion optics which is configured as a Galilei telescope comprising lenses 19 , 20 .
- a typical expansion factor of this expansion optics 19 , 20 is between 2 and 5.
- the useful light 4 impinges upon a row array 21 of diffractive optical elements (DOEs) 22 .
- the array 21 is an optical beam influencing element, with the individual DOEs 22 forming beam influencing regions of the beam influencing element 21 for generating various illumination modes for the object field.
- the useful light 4 is polarized in a direction that is linearly parallel to the drawing plane of FIG.
- the DOE 22 which is currently passed through by light in the arrangement according to FIG. 2 , causes the polarization of the useful light 4 to be rotated. Behind the array 21 , the useful light 4 is polarized in a direction that is linearly perpendicular to the drawing plane of FIG. 2 (s-pol).
- FIG. 3 shows a current illumination mode of the beam influencing element 21 .
- the beam influencing regions 22 comprise in each case one surface that is exposable to the bundle 4 of illumination radiation, the surface comprising a long side length which extends in the y-direction and a short side length which extends in the x-direction.
- the beam influencing regions 22 are directly adjacent to each other in the x-direction.
- the beam influencing regions 22 are rectangular and have a y/x aspect ratio of approximately 5.5 in the illustrated embodiment.
- the bundle 4 of illumination radiation is also rectangular in the plane of the beam influencing element 21 and is spanned by a longer bundle cross-section dimension extending in the y-direction and a shorter bundle cross-section dimension extending in the x-direction.
- the ratio of the longer bundle cross-section dimension to the shorter bundle cross-section dimension is approximately 8 in the illustrated embodiment.
- Other aspect ratios which may be greater than 5 or greater than 2 are conceivable as well.
- Exactly one of the DOEs 22 in other words exactly one beam influencing region, is exposed to the bundle 4 of useful radiation.
- the beam influencing regions 22 have a beam influencing effect which is independent of an attenuation of the bundle 4 of useful radiation.
- the bundle 4 of useful radiation is therefore influenced by the beam influencing element 21 in such a way that no filtering of the bundle 4 of useful radiation occurs.
- the DOEs 22 are outlined as transmissive DOEs in FIG. 2 .
- the DOEs 22 may also be designed as reflective DOEs.
- the beam influencing element 21 may be arranged in a field plane of the illumination optics 5 which is optically conjugated to the object plane 6 .
- the beam influencing element 21 may also be arranged in an intermediate plane between a field plane conjugated to the object plane and a pupil plane of the illumination optics 5 .
- the beam influencing regions 22 of the beam influencing element 21 have an extension x 0 in the x-direction which exceeds the shorter bundle cross-section dimension x B of the bundle 4 of useful radiation in the plane of the beam influencing element 21 by no more than 10%. Provided that the beam influencing element 21 is adjusted correctly, this ensures that the bundle 4 of useful radiation is able to impinge upon exactly one of the beam influencing regions 22 , thus preventing portions of the useful light 4 from impinging upon the directly adjacent beam influencing regions 22 in an unwanted manner.
- the beam influencing element 21 is displaceable in a switching direction 23 which extends parallel to the x-direction.
- a length of a switching displacement with an absolute value of x 0 causes an adjacent one of the beam influencing regions 22 to be exposed to the bundle 4 of useful radiation instead of the beam influencing region 22 exposed thereto in FIG. 3 .
- the length ratio between the dimensions x 0 and x B ensures that modifying the exposure of the beam influencing regions 22 only requires a short switching travel of the beam influencing element 21 in the switching direction 23 .
- the beam influencing element 21 is mechanically connected to a driven retaining element 24 which is diagrammatically shown in FIGS. 2 and 3 .
- a drive motor of the retaining element 24 is connected with a central control device 26 of the projection exposure apparatus 1 via a signal line 25 (cf. FIG. 3 ).
- FIG. 4 shows the beam influencing effect of a first embodiment of the beam influencing regions 22 .
- the Figure shows a slightly enlarged view of two selected beam influencing regions 22 a and 22 b of the beam influencing element 21 .
- the beam influencing regions 22 a , 22 b only have a beam forming effect, in other words they do not influence the polarization of the incident bundle 4 of useful radiation.
- FIG. 4 also shows the beam influencing effect of far field distributions characterizing these two beam influencing regions 22 a , 22 b .
- the beam influencing region 22 a shown on the left of FIG. 4 generates a far field distribution 27 a in the form of a y-dipole.
- a corresponding y-dipole illumination of the reticle 7 is generated in the object plane 6 .
- the beam influencing region 22 b shown on the right of FIG. 4 generates a far field distribution 27 b in the form of an x-dipole.
- a far field distribution 27 b in the form of an x-dipole.
- the beam influencing element 21 may also comprise polarization forming regions whose rectangular extension in the plane of the beam influencing element 21 is identical to that of the beam influencing regions 22 .
- FIG. 5 is an illustration similar to FIG. 4 of such polarization forming regions 28 , shown by the example of two polarization forming regions 28 a and 28 b .
- the illumination forming effect of the polarization forming regions 28 a , 28 b corresponds to that of the beam influencing regions 22 a and 22 b .
- the illumination forming effect of the polarization forming region 28 a is such that a y-dipole 27 a is generated while the illumination forming effect of the polarization forming region 28 b is such that an x-dipole 27 b is generated.
- the polarization forming region shown 28 a on the left of FIG. 5 generates a polarization x pol of the useful light 4 in the x-direction while the polarization forming region 28 b generates a polarization y pol of the useful light 4 in the y-direction.
- the polarization forming regions 28 may be made of optically active material, for instance in the form of an optical rotator or of a birefringent optical material.
- the polarization forming regions 28 a , 28 b may consist of the same material while having a different thickness when seen in the beam direction of the useful light 4 . This applies if the polarization forming regions 28 are designed as regions which are transmissive of the useful light 4 . In this case, advantage can be taken of a linear or a circular birefringence.
- Corresponding polarization forming regions 28 may also have a depolarizing effect, in other words they may influence incident polarized useful light 4 in such a way that said useful light 4 will be depolarized behind the polarization forming regions 28 .
- the useful light 4 Downstream of the beam influencing element 21 , the useful light 4 propagates through a lens 29 (cf. FIG. 2 ) and a zoom axicon 30 which allows illumination angles defined by the beam influencing element 21 to be continuously fine-tuned in the object field.
- the optical components 19 , 20 , 21 , 20 and 30 are components of the pupil forming optics 8 of the illumination optics 5 .
- the useful light 4 is reflected by a 90° mirror 31 before passing through a raster element 32 in the form of a honeycomb condenser.
- the optical components 29 to 32 are combined in a zoom axicon module 33 .
- the useful light 4 passes through a field lens 34 which is a part of an input coupling module 35 of the illumination optics 5 .
- the optical components 32 and 34 are parts of the field lens group 14 of the illumination optics 5 .
- the REMA diaphragm 16 is arranged behind the input coupling module 35 .
- Arranged downstream of said REMA diaphragm 16 is another 90° mirror 36 behind which is arranged the objective group 17 of which two lenses 37 , 38 are shown.
- the optical components 16 , 36 , 37 and 38 are parts of a REMA module 39 of the illumination optics 5 .
- the reticle 7 may be subjected to double patterning.
- the impingement of a first beam influencing region 22 of the beam influencing element 21 is first determined by corresponding actuation of the drive motor of the retaining element 24 using the control device 26 .
- the reticle 7 is then exposed to the correspondingly formed bundle 4 of illumination radiation.
- the beam influencing element 21 is then displaced in the switching direction 23 by the drive motor of the retaining element 24 via a switching command of the control device in such a way that a second selected beam forming region 22 of the beam forming element 21 is now exposed to the bundle 4 of illumination radiation, with the bundle 4 of illumination radiation being formed correspondingly in this process.
- the already illuminated portion of the reticle 7 in the object field of the object plane 6 is then illuminated for a second time.
- the second selected beam forming region 22 is generally a beam forming region that is directly adjacent to the beam forming region 22 that was first illuminated. It is generally conceivable to skip one beam influencing region 22 or several beam influencing regions 22 when displacing the beam influencing element 21 . These two exposures in which illumination is carried out using bundles 4 of illumination radiation with correspondingly different illumination angle distributions may take place in rapid succession, with the beam influencing element 21 being rapidly switched from one position to the other, for example.
- FIG. 6 shows another embodiment of a beam influencing element 40 .
- Said beam influencing element 40 not only has a beam forming element 41 comprising beam forming regions 22 corresponding to those that have been explained above with reference to FIGS. 3 and 4 but also a polarization forming element comprising polarization forming regions 43 a and 43 b .
- the polarization forming regions 43 are beam forming regions as well and have only a polarizing but no beam forming effect.
- the polarization forming region 43 b shown on the right of FIG. 6 rotates the polarization of the incident useful light 4 through 90°. The situation is shown where p-polarized useful light 4 , i.e. incident useful light 4 which is parallel to the drawing plane of FIG.
- the polarization forming region 43 a has for example a depolarizing effect, causing p-polarized incident useful light 4 to be depolarized when passing through the polarization forming region 43 a , with the result that a depolarized illumination of the object field is achieved in the object plane 6 .
- the polarization forming element 42 and the beam forming element 41 are arranged one behind the other in the beam direction (z-direction) of the bundle 4 of illumination radiation.
- the distance between these two elements 42 , 41 may amount to several millimetres.
- the two elements 42 , 41 may be arranged at positions in the illumination optics 5 which are at a greater distance from each other.
- the beam forming element 41 on the one hand and the polarization forming element 42 on the other are displaceable in switching directions 23 f and 23 p independently of each other, said switching directions 23 f , 23 p extending parallel to the x-direction.
- respective retaining elements 24 f and 24 p whose drives are signally connected with the control device 26 in a manner not shown.
- the beam influencing element 40 allows for independent setting of the illumination angle in the object plane 6 on the one hand and of the illumination polarizations in the object plane 6 on the other.
- the drive of the retaining element 24 p also allows the polarization forming element 42 to be moved out of the beam path of the useful light 4 entirely, with the result that a non-polarizing effect is achieved.
- FIG. 7 shows another embodiment of a beam influencing element 44 .
- Components which correspond to those that have already been explained above with reference to FIGS. 1 to 6 are denoted by the same reference numerals and are not discussed in detail again.
- beam influencing regions 45 of the beam influencing element 44 have the shape of sector portions which are arranged about a pivot axis 46 of the beam influencing element 44 when seen in the peripheral direction.
- a switching direction 47 of the beam influencing element 44 extends about the pivot axis 36 in the peripheral direction as well.
- the beam influencing regions 45 have a beam influencing effect as described above with reference to the various embodiments of the beam influencing regions 22 , 28 and 43 according to FIGS. 2 to 6 .
- the beam influencing element 44 is drivable, via a retaining element (not shown), about the pivot axis 46 using a drive motor.
- Said retaining element is again signally connected with the control device 26 of the projection exposure apparatus 1 .
- the control device 26 again permits actuated switching between the beam influencing regions 45 as described above with reference to the embodiments according to FIGS. 2 to 6 .
- the above described embodiments of the beam influencing elements are provided with diffractive beam influencing regions.
- Reflective or refractive beam influencing regions may be provided alternatively or in addition to the diffractive beam influencing regions as well.
- beam influencing regions such as gray filters for useful light 4 which attenuate the useful light 4 .
- the exposable surface of the refractive, reflective or filtering beam influencing regions may be dimensioned such as explained above with reference to the embodiments, in other words they may in particular comprise a long and a short side length, with the optical beam influencing element comprising said beam influencing regions then being displaceable perpendicular to said long side length as well.
Abstract
Illumination optics for a microlithographic projection exposure apparatus is used for illumination of an object field in the object plane with illumination light of a radiation source. The illumination optics has an optical beam influencing element which is divided into at least two beam influencing regions in order to generate various illumination modes for the object field which are independent of a light attenuation. The optical beam influencing element is displaceable between a first beam influencing position where a first one of the beam influencing regions is exposed to a bundle of the illumination light, and at least another beam influencing position where another one of the beam influencing regions is exposed to the bundle of the illumination light. Each of the beam influencing regions has a surface which is exposable to illumination light and has a long and a short side length, with the optical beam influencing element being displaceable perpendicular to the long side length. The result is an illumination optics which allows rapid switching between various illumination settings, preferably within fractions of a second and substantially without light loss.
Description
- This application is a continuation of U.S. application Ser. No. 12/536,925, filed Aug. 6, 2009, which claims priority under 35 U.S.C. §119 to German
Patent Application DE 10 2008 041 179.5, filed Aug. 12, 2008. The contents of these applications are incorporated herein by reference in their entirety. - The disclosure relates to an illumination optics for a microlithographic projection exposure apparatus. The disclosure further relates to an optical beam influencing element for use in an illumination optics of this type, an illumination system comprising an illumination optics of this type, a projection exposure apparatus comprising an illumination system of this type, a production method for a microstructured or nanostructured component using a projection exposure apparatus of this type and a component produced according to this production method.
- An illumination optics for a microlithographic projection exposure apparatus is disclosed in US 2006/0072095 A1, in US 2007/0211231 A1, in US 2007/0058151 A1 and in US 2006/0158624 A1.
- As far as the microlithographic production of semiconductor components and other finely structured components is concerned, the performance of projection exposure apparatuses is essentially determined by the imaging properties of the projection objectives. Moreover, the image quality, the process flexibility, the wafer throughput that is achievable using the apparatus, and other performance features are essentially determined by properties of the illumination system, i.e., the illumination optics and the radiation source, disposed upstream of the projection objective. The illumination optics should be capable of preparing the light of a primary light source such as a laser at the highest possible efficiency so as to generate the most uniform possible intensity distribution in an object or illumination field of the illumination system. Furthermore, the illumination system should be able to generate various modes of illumination so as to optimize the illumination in terms of the structures of the individual templates, in other words masks or reticles, to be imaged. Conventional setting possibilities include various conventional illumination settings having different degrees of coherence as well as annular field illuminations and dipole or quadrupole illumination. Non-conventional illumination settings for generating an oblique illumination may for instance be employed to achieve an increased depth of field using two-beam interference or an increased resolution capability. The generation of various illumination modes for the object field using the at least two beam influencing regions of the optical beam influencing element may be independent of a light attenuation. This is achievable by a diffractive, refractive or reflective generation in the beam influencing regions.
- Rapid modifications of the illumination setting allowing a mask in the object field to be exposed to two different illumination settings in short intervals may be desired to perform multiple patternings. The possibilities of conventional illumination optical systems comprising variably adjustable pupil forming devices are limited in this regard, in particular if the masses of the displaceable optical components need to travel relatively long travel distances in order to switch between different illumination settings. When exchangeable pupil filters are used, this may result in light losses.
- In certain aspects, illumination optics are provided for a microlithographic projection exposure apparatus which enables rapid switching between various illumination settings to be carried out preferably within fractions of a second and substantially without light loss.
- In certain aspect, the invention features an illumination optics for a microlithographic projection exposure apparatus for the exposure of an object field disposed in an object plane to illumination light of a radiation source,
-
- with the illumination optics comprising an optical beam influencing element which is divided into at least two beam influencing regions for the generation of various illumination modes for the object field independently of a light attenuation;
- with the optical beam influencing element being displaceable between
- a first beam influencing position where a first one of the beam influencing regions is exposed to a bundle of the illumination light;
- at least another beam influencing position where another one of the beam influencing regions is exposed to the bundle of the illumination light,
- with each of the beam influencing regions comprising a surface which is exposable to illumination light and has a long and a short side length, with the optical beam influencing element being displaceable perpendicular to the long side length.
- Embodiments of the beam influencing element include several beam influencing regions, with one of the various beam influencing regions being selectable for exposure to the illumination light bundle by displacing the beam influencing element. As the beam influencing regions generate various illumination modes for the object field, this allows one to switch between the illumination modes. The beam influencing regions have a beam influencing effect which is independent of a light attenuation. Examples of such a beam influencing effect which is independent of the attenuation of the illumination light include a reflective, a refractive or a diffractive effect. The beam influencing regions can therefore not be regarded as filters for the illumination light. The beam influencing element may comprise two beam influencing regions or even more than two beam influencing regions such as three, four, five, eight, ten or even more beam influencing regions. As the surface of the beam influencing regions is in each case designed such as to comprise a long and a short side length, a short travel distance is achievable by displacing the beam influencing element perpendicular to the long side length, which in turn results in short switching times. An aspect ratio between the long and the short side length may be greater than 1.5, greater than 2, greater than 3, greater than 4, greater than 5 or even greater than 8 or 10.
- The optical beam influencing element may comprise an optical beam forming element which is divided into at least two beam forming regions for the generation of various beam angle distributions of the illumination light,
-
- with the beam forming element being displaceable between
- a first beam forming position where a first one of the beam forming regions is exposed to the bundle of the illumination light;
- at least another beam forming position where another one of the beam forming regions is exposed to the bundle of the illumination light.
- with the beam forming element being displaceable between
- Alternatively, the optical beam influencing element may comprise an optical polarisation forming element which is divided into at least two polarization forming regions for the generation of various polarization distributions of the illumination light,
-
- with the optical polarization forming element being displaceable between
- a first polarization position where a first one of the polarization forming regions is exposed to the bundle of the illumination light;
- at least another polarization position where another one of the polarization forming regions is exposed to the bundle of the illumination light.
- with the optical polarization forming element being displaceable between
- Beam influencing elements of this type allow illumination settings to be defined selectively. This may be useful to carry out demanding exposure tasks such as defined multiple patternings of one and the same object structure.
- The optical beam influencing element may be arranged in a field plane of the illumination optics, the field plane being conjugated to the object plane. In an arrangement of this type, the beam influencing element only influences the illumination angle. Alternatively, the beam influencing element may also be arranged adjacent to or at a distance from a field plane which is conjugated to the object plane. The beam influencing element is then not only able to influence illumination parameters across the object field but also the shape of the object field; in this case, the main focus may be on influencing the intensity distribution across the object field. Furthermore, the beam influencing element may be arranged in a pupil plane which is optically conjugated to a pupil plane of a projection optics of a projection exposure apparatus, said projection optics being arranged downstream of the illumination optics. In this case, the optical beam influencing element is only able to influence an illumination angle distribution. Finally, the beam influencing element may also be arranged adjacent to or at a distance from such a pupil plane. In this case, the beam influencing element is again able to influence illumination parameters across the object field as well as the shape of the object field and the intensity distribution across the object field; the main focus is then on influencing the illumination angles.
- The optical beam influencing element may be a diffractive optical element, with the beam influencing regions being configured as diffractive beam influencing regions. Using beam influencing regions of this type, a beam can be influenced in a defined manner in such a way as to allow even complicated illumination settings such as multipole settings to be performed.
- The beam influencing regions may have a different polarizing effect on the illumination light such that the resolution in particular object geometries to be imaged can be improved even more. A polarizing beam influencing region may be configured as a diffractive optical element. Polarizing diffractive optical elements are disclosed in US 2007/0058151 A1 and in US 2006/0158624 A1.
- At least one of the beam influencing regions may have a depolarizing effect. This may avoid a preferred direction which may be undesirable in particular exposure tasks. A depolarizing beam influencing region is disclosed in U.S. Pat. No. 6,466,303 B1.
- The polarization forming regions may consist of optically active material. Said material may be an optical rotator or a birefringent optical material. If the polarization forming regions are made of optically active material, this ensures a precisely adjustable polarization.
- The polarization forming elements may be transmissive and made of material of different thickness. The respective polarizing effect of the polarization forming region is in each case definable by selecting the respective thickness.
- The optical beam influencing element may be linearly displaceable in a driven manner and/or displaceable about a pivot axis in a driven manner, wherein in the latter case, the beam forming regions may be arranged about the pivot axis in the form of sector portions when seen in the peripheral direction. Such displacement arrangements of the beam influencing element can be implemented with comparatively little construction effort.
- The advantages of an optical beam influencing element for use in an illumination optics correspond to those which have already been explained above with reference to the illumination optics.
- The advantages of an illumination system including an illumination optics and a radiation source correspond to those of the illumination optics. The radiation source may be a DUV source or an EUV source.
- The forming effect of the illumination system may be such that the illumination light bundle is spanned in the plane of the optical beam influencing element by a longer and a shorter bundle cross-section dimension, with the optical beam influencing element being displaceable in the direction of the shorter bundle cross-section dimension. The ratio of the longer to the shorter bundle cross-section dimension may be greater than 2. The beam influencing regions of the optical beam influencing element may have an extension in the direction of the shorter beam cross-section dimension which exceeds the shorter beam cross-section dimension by no more than 10%. These embodiments ensure particularly short switching times of the beam influencing element when modifying the illumination settings, thus allowing for switching times in the range of milliseconds.
- A projection exposure apparatus including an illumination system includes a projection optics for imaging the object field in the object plane into an image field in an image plane, a reticle holder for holding a reticle, which is provided which structures to be imaged, in the object field, and a wafer holder for holding a wafer in the image field, with preferably the reticle holder and the wafer holder being displaceable synchronously with each other in a displacement direction perpendicular to the beam direction of the illumination light during projection exposure. The advantages of a projection exposure apparatus of this type correspond to those which have already been explained above with reference to the components.
- The beam forming regions may be rectangular, with the displacement direction of the reticle holder or the wafer holder, respectively, being substantially parallel to the long side lengths of the in particular rectangular beam influencing regions. This ensures a defined illumination of the individual object field points during projection exposure.
- The advantages of a method for the production of structured components, the method comprising the following steps:
-
- providing a wafer which is at least partially provided with a layer of a light-sensitive material;
- providing a reticle which comprises structures to be imaged;
- providing a projection exposure apparatus;
- projecting at least a part of the reticle onto a region of the layer on the wafer using the projection exposure apparatus,
and the advantages of a component produced according to this method correspond to those which have been explained above with reference to the illumination optics and the projection exposure apparatus.
- Embodiments of the disclosure will hereinafter be explained in more detail by means of the drawing in which
-
FIG. 1 is a highly diagrammatic meridional section through optical main components of a projection exposure apparatus for microlithography; -
FIG. 2 is a highly diagrammatic view of an embodiment of a modular illumination system for the projection exposure apparatus according toFIG. 1 , with optical components inside the modules being exposed; -
FIG. 3 is a plan view of a beam influencing element comprising several beam influencing regions for the generation of various illumination modes for an object field of the projection exposure apparatus; -
FIG. 4 is a cutout of the beam influencing element according toFIG. 3 comprising two beam influencing regions, with far field distributions generated by these two beam influencing regions also being shown diagrammatically; -
FIG. 5 is another view similar toFIG. 4 of two beam influencing regions of a beam influencing element, with the beam influencing effects thereof, including a polarization influencing effect, also being shown diagrammatically; -
FIG. 6 is a view similar toFIG. 2 of a cutout of a beam influencing element comprising an optical beam forming element and an optical polarization forming element; and -
FIG. 7 is a plan view of another embodiment of an optical beam influencing element. -
FIG. 1 is a diagrammatic meridional section through the optical main groups of a projection exposure apparatus 1. The optical main groups are refractive optical elements in this diagrammatic illustration. The optical main groups may however just as well be diffractive or reflective components or combinations or sub combinations of refractive/diffractive/reflective assemblies of optical elements. - Each of the Figures is provided with a Cartesian xyz coordinate system so as to facilitate the description of positional relationships. The x-axis of
FIG. 1 extends perpendicular to and into the drawing plane. The y-axis ofFIG. 1 extends upwards. The z-axis ofFIG. 1 extends to the right and parallel to anoptical axis 2 of the projection exposure apparatus 1. As shown in Figures yet to be described, theoptical axis 2 can optionally be folded once or several times. - The projection exposure apparatus 1 comprises a
radiation source 3 which generates useful light in the form of abundle 4 of illumination or imaging rays. Theuseful light 4 has a wavelength in the deep ultraviolet range (DUV), for instance in the range between 100 and 200 nm. Alternatively, the useful light may also have a wavelength in the EUV range, in particular in the range between 5 and 30 nm. - An
illumination optics 5 of the projection exposure apparatus 1 transmits theuseful light 4 from theradiation source 3 to anobject plane 6 of the projection exposure apparatus 1. In theobject plane 6 is arranged an object in the form of areticle 7 to be imaged using the projection exposure apparatus 1. Thereticle 7 is outlined by dashed lines inFIG. 1 . Thereticle 7 is held by a reticle holder (not shown) of the projection exposure apparatus 1. An object field, which is for example rectangular, is illuminated in theobject plane 6. - The
illumination optics 5 and theradiation source 3 are together also referred to as illumination system of the projection exposure apparatus 1. - The first optical main group of the
illumination optics 5 is apupil forming optics 8. Saidpupil forming optics 8 serves to generate a defined intensity distribution of theuseful light 4 in adownstream pupil plane 9 of theillumination optics 5. Thepupil forming optics 8 images theradiation source 3 in a plurality of secondary light sources. Thepupil forming optics 8 may additionally also have a field forming effect. As will be explained below, thepupil forming optics 8 may be equipped with a diffractive optical element. Alternatively or in addition thereto, thepupil forming optics 8 may also be equipped with pupil-forming optical elements in the form of facet elements or honeycomb elements. Thepupil plane 9 is optically conjugated to anotherpupil plane 10 of aprojection objective 11 of the projection exposure apparatus 1, theprojection objective 11 being arranged downstream of theillumination optics 5 between theobject plane 6 and animage plane 12. - In the
image plane 12 is arranged awafer 13 which is outlined by dashed lines inFIG. 1 . Using theprojection objective 11, the object field in theobject plane 7 is imaged into an image field on thewafer 13 in theimage plane 12. Thewafer 13 is held by a wafer holder of the projection exposure apparatus 1, the wafer holder not being shown in the drawing. - During projection exposure, the
reticle 7 and thewafer 13 are scanned synchronously with each other in the y-direction. A so-called stepper operation of the projection exposure apparatus 1 is conceivable as well where thereticle 7 and thewafer 13 are gradually displaced synchronously with each other in the y-direction between two exposures. The y-direction is therefore an object displacement direction of the projection exposure apparatus 1. - Downstream of the
pupil plane 9 that is arranged behind thepupil forming optics 8 is disposed another optical main group of theillumination optics 5 in the form of afield lens group 14. Thefield lens group 14 has an object-field forming effect. Thefield lens group 14 may be additionally be provided with a diffractive field forming element. A microlens array may be part of thefield lens group 14 as well. Behind thefield lens group 14 is arranged anintermediate image plane 15 which is conjugated to theobject plane 6. In theintermediate image plane 15 is disposed adiaphragm 16 which defines an edge boundary of the object field to be illuminated in theobject plane 6. Thediaphragm 16 is also referred to as REMA diaphragm (reticle masking system for masking the reticle 7). - The
intermediate image plane 15 is imaged into theobject plane 6 using anobjective group 17 which is also referred to as REMA lens group. Theobjective group 17 is another optical main group of theillumination optics 5. In theobjective group 17 is arranged anotherpupil plane 18 of theillumination optics 5. -
FIG. 2 is a partially more detailed view of an embodiment of theillumination optics 5. First of all, thepupil forming optics 8 includes a beam expansion optics which is configured as a Galileitelescope comprising lenses expansion optics expansion optics useful light 4 impinges upon arow array 21 of diffractive optical elements (DOEs) 22. Thearray 21 is an optical beam influencing element, with theindividual DOEs 22 forming beam influencing regions of thebeam influencing element 21 for generating various illumination modes for the object field. In front of thearray 21, theuseful light 4 is polarized in a direction that is linearly parallel to the drawing plane ofFIG. 2 (p-pol). TheDOE 22, which is currently passed through by light in the arrangement according toFIG. 2 , causes the polarization of theuseful light 4 to be rotated. Behind thearray 21, theuseful light 4 is polarized in a direction that is linearly perpendicular to the drawing plane ofFIG. 2 (s-pol). -
FIG. 3 shows a current illumination mode of thebeam influencing element 21. There are eightbeam influencing regions 22 inFIG. 3 which are arranged next to one another in the x-direction, with the thirdbeam influencing region 22 to the left being exposed to thebundle 4 of useful radiation. Thebeam influencing regions 22 comprise in each case one surface that is exposable to thebundle 4 of illumination radiation, the surface comprising a long side length which extends in the y-direction and a short side length which extends in the x-direction. Thebeam influencing regions 22 are directly adjacent to each other in the x-direction. Thebeam influencing regions 22 are rectangular and have a y/x aspect ratio of approximately 5.5 in the illustrated embodiment. Other aspect ratios, for instance in the range between 2 and 10, are conceivable as well. Thebundle 4 of illumination radiation is also rectangular in the plane of thebeam influencing element 21 and is spanned by a longer bundle cross-section dimension extending in the y-direction and a shorter bundle cross-section dimension extending in the x-direction. The ratio of the longer bundle cross-section dimension to the shorter bundle cross-section dimension is approximately 8 in the illustrated embodiment. Other aspect ratios which may be greater than 5 or greater than 2 are conceivable as well. Exactly one of theDOEs 22, in other words exactly one beam influencing region, is exposed to thebundle 4 of useful radiation. - Due to their DOE design, the
beam influencing regions 22 have a beam influencing effect which is independent of an attenuation of thebundle 4 of useful radiation. Thebundle 4 of useful radiation is therefore influenced by thebeam influencing element 21 in such a way that no filtering of thebundle 4 of useful radiation occurs. TheDOEs 22 are outlined as transmissive DOEs inFIG. 2 . Alternatively, theDOEs 22 may also be designed as reflective DOEs. - The
beam influencing element 21 may be arranged in a field plane of theillumination optics 5 which is optically conjugated to theobject plane 6. Alternatively, thebeam influencing element 21 may also be arranged in an intermediate plane between a field plane conjugated to the object plane and a pupil plane of theillumination optics 5. - The
beam influencing regions 22 of thebeam influencing element 21 have an extension x0 in the x-direction which exceeds the shorter bundle cross-section dimension xB of thebundle 4 of useful radiation in the plane of thebeam influencing element 21 by no more than 10%. Provided that thebeam influencing element 21 is adjusted correctly, this ensures that thebundle 4 of useful radiation is able to impinge upon exactly one of thebeam influencing regions 22, thus preventing portions of theuseful light 4 from impinging upon the directly adjacentbeam influencing regions 22 in an unwanted manner. - The
beam influencing element 21 is displaceable in a switchingdirection 23 which extends parallel to the x-direction. A length of a switching displacement with an absolute value of x0 causes an adjacent one of thebeam influencing regions 22 to be exposed to thebundle 4 of useful radiation instead of thebeam influencing region 22 exposed thereto inFIG. 3 . At a given shorter bundle cross-section dimension xB, the length ratio between the dimensions x0 and xB ensures that modifying the exposure of thebeam influencing regions 22 only requires a short switching travel of thebeam influencing element 21 in the switchingdirection 23. - For displacement in the switching
direction 23, thebeam influencing element 21 is mechanically connected to a driven retainingelement 24 which is diagrammatically shown inFIGS. 2 and 3 . A drive motor of the retainingelement 24 is connected with acentral control device 26 of the projection exposure apparatus 1 via a signal line 25 (cf.FIG. 3 ). -
FIG. 4 shows the beam influencing effect of a first embodiment of thebeam influencing regions 22. The Figure shows a slightly enlarged view of two selectedbeam influencing regions beam influencing element 21. Thebeam influencing regions incident bundle 4 of useful radiation. - Apart from the two
beam influencing regions FIG. 4 also shows the beam influencing effect of far field distributions characterizing these twobeam influencing regions beam influencing region 22 a shown on the left ofFIG. 4 generates afar field distribution 27 a in the form of a y-dipole. When thebeam influencing region 22 a is exposed to thebundle 4 of useful radiation, a corresponding y-dipole illumination of thereticle 7 is generated in theobject plane 6. - The
beam influencing region 22 b shown on the right ofFIG. 4 generates afar field distribution 27 b in the form of an x-dipole. When thebeam influencing region 22 b is exposed to thebundle 4 of useful radiation, this results in a corresponding x-dipole illumination of thereticle 7 in theobject plane 6. - Alternatively or in addition thereto, the
beam influencing element 21 may also comprise polarization forming regions whose rectangular extension in the plane of thebeam influencing element 21 is identical to that of thebeam influencing regions 22.FIG. 5 is an illustration similar toFIG. 4 of such polarization forming regions 28, shown by the example of twopolarization forming regions polarization forming regions beam influencing regions polarization forming region 28 a is such that a y-dipole 27 a is generated while the illumination forming effect of thepolarization forming region 28 b is such that an x-dipole 27 b is generated. In addition thereto, the polarization forming region shown 28 a on the left ofFIG. 5 generates a polarization xpol of theuseful light 4 in the x-direction while thepolarization forming region 28 b generates a polarization ypol of theuseful light 4 in the y-direction. - The polarization forming regions 28 may be made of optically active material, for instance in the form of an optical rotator or of a birefringent optical material. In order to generate different polarizing effects, the
polarization forming regions useful light 4. This applies if the polarization forming regions 28 are designed as regions which are transmissive of theuseful light 4. In this case, advantage can be taken of a linear or a circular birefringence. - Corresponding polarization forming regions 28 may also have a depolarizing effect, in other words they may influence incident polarized
useful light 4 in such a way that saiduseful light 4 will be depolarized behind the polarization forming regions 28. - Downstream of the
beam influencing element 21, theuseful light 4 propagates through a lens 29 (cf.FIG. 2 ) and azoom axicon 30 which allows illumination angles defined by thebeam influencing element 21 to be continuously fine-tuned in the object field. Theoptical components pupil forming optics 8 of theillumination optics 5. Behind thezoom axicon 30, theuseful light 4 is reflected by a 90°mirror 31 before passing through araster element 32 in the form of a honeycomb condenser. Theoptical components 29 to 32 are combined in azoom axicon module 33. - Behind the
raster element 32, theuseful light 4 passes through afield lens 34 which is a part of aninput coupling module 35 of theillumination optics 5. Theoptical components field lens group 14 of theillumination optics 5. - The
REMA diaphragm 16 is arranged behind theinput coupling module 35. Arranged downstream of saidREMA diaphragm 16 is another 90°mirror 36 behind which is arranged theobjective group 17 of which twolenses optical components REMA module 39 of theillumination optics 5. - During operation of the projection exposure apparatus 1 comprising the
illumination optics 5, thereticle 7 may be subjected to double patterning. To this end, the impingement of a firstbeam influencing region 22 of thebeam influencing element 21 is first determined by corresponding actuation of the drive motor of the retainingelement 24 using thecontrol device 26. Thereticle 7 is then exposed to the correspondingly formedbundle 4 of illumination radiation. Thebeam influencing element 21 is then displaced in the switchingdirection 23 by the drive motor of the retainingelement 24 via a switching command of the control device in such a way that a second selectedbeam forming region 22 of thebeam forming element 21 is now exposed to thebundle 4 of illumination radiation, with thebundle 4 of illumination radiation being formed correspondingly in this process. The already illuminated portion of thereticle 7 in the object field of theobject plane 6 is then illuminated for a second time. The second selectedbeam forming region 22 is generally a beam forming region that is directly adjacent to thebeam forming region 22 that was first illuminated. It is generally conceivable to skip onebeam influencing region 22 or severalbeam influencing regions 22 when displacing thebeam influencing element 21. These two exposures in which illumination is carried out usingbundles 4 of illumination radiation with correspondingly different illumination angle distributions may take place in rapid succession, with thebeam influencing element 21 being rapidly switched from one position to the other, for example. -
FIG. 6 shows another embodiment of abeam influencing element 40. Saidbeam influencing element 40 not only has abeam forming element 41 comprisingbeam forming regions 22 corresponding to those that have been explained above with reference toFIGS. 3 and 4 but also a polarization forming element comprisingpolarization forming regions 43 a and 43 b. The polarization forming regions 43 are beam forming regions as well and have only a polarizing but no beam forming effect. The polarization forming region 43 b shown on the right ofFIG. 6 rotates the polarization of the incidentuseful light 4 through 90°. The situation is shown where p-polarizeduseful light 4, i.e. incidentuseful light 4 which is parallel to the drawing plane ofFIG. 6 , is s-polarized, i.e. in the direction perpendicular to the drawing plane ofFIG. 6 , after passing through the polarization forming region 43 b. Thepolarization forming region 43 a has for example a depolarizing effect, causing p-polarized incidentuseful light 4 to be depolarized when passing through thepolarization forming region 43 a, with the result that a depolarized illumination of the object field is achieved in theobject plane 6. - The polarization forming element 42 and the
beam forming element 41 are arranged one behind the other in the beam direction (z-direction) of thebundle 4 of illumination radiation. The distance between these twoelements 42, 41 may amount to several millimetres. Alternatively, the twoelements 42, 41 may be arranged at positions in theillumination optics 5 which are at a greater distance from each other. - The
beam forming element 41 on the one hand and the polarization forming element 42 on the other are displaceable in switchingdirections directions respective retaining elements control device 26 in a manner not shown. - The
beam influencing element 40 allows for independent setting of the illumination angle in theobject plane 6 on the one hand and of the illumination polarizations in theobject plane 6 on the other. - The drive of the retaining
element 24 p also allows the polarization forming element 42 to be moved out of the beam path of theuseful light 4 entirely, with the result that a non-polarizing effect is achieved. -
FIG. 7 shows another embodiment of abeam influencing element 44. Components which correspond to those that have already been explained above with reference toFIGS. 1 to 6 are denoted by the same reference numerals and are not discussed in detail again. - Instead of rectangular
beam influencing regions 22,beam influencing regions 45 of thebeam influencing element 44 have the shape of sector portions which are arranged about apivot axis 46 of thebeam influencing element 44 when seen in the peripheral direction. A switchingdirection 47 of thebeam influencing element 44 extends about thepivot axis 36 in the peripheral direction as well. Thebeam influencing regions 45 have a beam influencing effect as described above with reference to the various embodiments of thebeam influencing regions 22, 28 and 43 according toFIGS. 2 to 6 . - The
beam influencing element 44 is drivable, via a retaining element (not shown), about thepivot axis 46 using a drive motor. - Said retaining element is again signally connected with the
control device 26 of the projection exposure apparatus 1. - The
control device 26 again permits actuated switching between thebeam influencing regions 45 as described above with reference to the embodiments according toFIGS. 2 to 6 . - The above described embodiments of the beam influencing elements are provided with diffractive beam influencing regions. Reflective or refractive beam influencing regions may be provided alternatively or in addition to the diffractive beam influencing regions as well. Alternatively or in addition to beam influencing regions of this type, it is finally conceivable as well to provide beam influencing regions such as gray filters for
useful light 4 which attenuate theuseful light 4. The exposable surface of the refractive, reflective or filtering beam influencing regions may be dimensioned such as explained above with reference to the embodiments, in other words they may in particular comprise a long and a short side length, with the optical beam influencing element comprising said beam influencing regions then being displaceable perpendicular to said long side length as well. - Other embodiments are in the following claims.
Claims (16)
1. An illumination system, comprising:
an illumination optics configured to be used in a microlithographic projection exposure apparatus, the illumination optics comprising an optical beam influencing element which is divided into at least first and second beam influencing regions, the optical beam influencing element is configured to generate different illumination modes in the object field, the optical beam influencing element being displaceable between first and second beam influencing positions,
wherein:
each of the beam influencing regions has a long side, a short side and a surface which is exposable to the illumination light;
the optical beam influencing element is displaceable perpendicular to the long side of each of the beam influencing regions;
when the optical beam influencing element is in the first beam influencing position, a first beam influencing region is exposed to a bundle of the illumination light;
when the optical beam influencing element is in the second beam influencing position, a second beam region is exposed to the bundle of the illumination light,
the illumination light bundle has a cross-section in a plane of the optical beam influencing element;
the cross-section of the illumination light bundle has a longer dimension and a shorter dimension;
the optical beam influencing element is displaceable in a direction of the shorter dimension of the cross-section of the illumination light bundle; and
a ratio between the longer dimension of the cross-section of the illumination light bundle to the shorter dimension of the cross-section of the light bundle cross-section is greater than 2.
2. The illumination system of claim 1 , the optical beam influencing element is configured to generate different angular distribution of the illumination light.
3. The illumination system of claim 1 , wherein:
the optical beam influencing element comprises an optical polarisation forming element which is divided into at least first and second polarization forming regions configured to generate various polarization distributions of the illumination light;
the optical polarization forming element is displaceable between first and second polarization positions;
when the optical polarization forming element is in the first polarization position, the first polarization forming region is exposed to the bundle of the illumination light; and
when the optical polarization forming element is in the second polarization position, the second polarization forming region is exposed to the bundle of the illumination light.
4. The illumination system of claim 1 , wherein the optical beam influencing element is arranged in a field plane of the illumination optics, and the field plane is conjugated with the object plane.
5. The illumination system of claim 1 , wherein the optical beam influencing element is a diffractive optical element, and the beam influencing regions are diffractive beam influencing regions.
6. The illumination system of claim 1 , wherein the beam influencing regions have different polarizing effects on the illumination light.
7. The illumination system of claim 1 , wherein at least one of the beam influencing regions has a depolarizing effect.
8. The illumination system of claim 1 , wherein the polarization forming regions are made of optically active material.
9. The illumination system of claim 3 , wherein the polarization forming regions are transmissive, and the polarization forming regions have different thicknesses.
10. The illumination system of claim 1 , wherein the optical beam influencing element is linearly displaceable in a driven manner.
11. The illumination system of claim 1 , wherein the optical beam influencing element is displaceable about a pivot axis in a driven manner.
12. The illumination system of claim 11 , wherein the beam forming regions are arranged about the pivot axis in the form of sector portions when seen in the peripheral direction.
13. An apparatus, comprising
the illumination system of claim 1 ; and
a projection optics configured to image the object field disposed in the object plane into an image field in an image plane,
wherein the apparatus is a projection exposure apparatus.
14. The apparatus of claim 13 , wherein the beam forming regions are rectangular, and a displacement direction extends parallel to the short side of the beam influencing regions.
15. The apparatus of claim 13 , further comprising a reticle holder and a wafer holder, wherein the reticle holder and the wafer holder are configured to be synchronously displaceable perpendicular to a beam direction of the illumination light in a displacement direction during projection exposure.
16. A method, comprising:
using a projection exposure apparatus to produce microstructured components,
wherein the projection exposure apparatus comprises:
the illumination system of claim 1 ; and
a projection optics configured to image the object field disposed in the object plane into an image field in an image plane.
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US12/836,982 US20100277707A1 (en) | 2008-08-12 | 2010-07-15 | Illumination optics for a microlithographic projection exposure apparatus |
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DE102008041179A DE102008041179B4 (en) | 2008-08-12 | 2008-08-12 | Illumination optics for a microlithography projection exposure apparatus |
US12/536,925 US7787104B2 (en) | 2008-08-12 | 2009-08-06 | Illumination optics for a microlithographic projection exposure apparatus |
US12/836,982 US20100277707A1 (en) | 2008-08-12 | 2010-07-15 | Illumination optics for a microlithographic projection exposure apparatus |
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US20060170901A1 (en) * | 2004-02-06 | 2006-08-03 | Nikon Corporation | Polarization-modulating element, illumination optical apparatus, exposure apparatus, and exposure method |
US7095560B2 (en) * | 2001-12-12 | 2006-08-22 | Nikon Corporation | Diffractive optical device, refractive optical device, illumination optical system, exposure apparatus and exposure method |
US20070058151A1 (en) * | 2005-09-13 | 2007-03-15 | Asml Netherlands B.V. | Optical element for use in lithography apparatus and method of conditioning radiation beam |
US7265816B2 (en) * | 2004-06-21 | 2007-09-04 | Canon Kabushiki Kaisha | Illumination optical system, exposure apparatus, and device manufacturing method with modified illumination generator |
US20070211231A1 (en) * | 2006-03-07 | 2007-09-13 | Suda Hiromi | Exposure apparatus and device manufacturing method |
-
2008
- 2008-08-12 DE DE102008041179A patent/DE102008041179B4/en not_active Expired - Fee Related
-
2009
- 2009-08-06 US US12/536,925 patent/US7787104B2/en active Active
-
2010
- 2010-07-15 US US12/836,982 patent/US20100277707A1/en not_active Abandoned
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US20060170901A1 (en) * | 2004-02-06 | 2006-08-03 | Nikon Corporation | Polarization-modulating element, illumination optical apparatus, exposure apparatus, and exposure method |
US7265816B2 (en) * | 2004-06-21 | 2007-09-04 | Canon Kabushiki Kaisha | Illumination optical system, exposure apparatus, and device manufacturing method with modified illumination generator |
US20060083996A1 (en) * | 2004-10-11 | 2006-04-20 | Ho-Chul Kim | Apparatus for exposing a substrate, photomask and modified illuminating system of the apparatus, and method of forming a pattern on a substrate using the apparatus |
US20070058151A1 (en) * | 2005-09-13 | 2007-03-15 | Asml Netherlands B.V. | Optical element for use in lithography apparatus and method of conditioning radiation beam |
US20070211231A1 (en) * | 2006-03-07 | 2007-09-13 | Suda Hiromi | Exposure apparatus and device manufacturing method |
Also Published As
Publication number | Publication date |
---|---|
DE102008041179A1 (en) | 2010-03-18 |
DE102008041179B4 (en) | 2010-11-04 |
US7787104B2 (en) | 2010-08-31 |
US20100039636A1 (en) | 2010-02-18 |
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