US20120026102A1 - Electronic apparatus and method of fabricating the same - Google Patents
Electronic apparatus and method of fabricating the same Download PDFInfo
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- US20120026102A1 US20120026102A1 US12/915,017 US91501710A US2012026102A1 US 20120026102 A1 US20120026102 A1 US 20120026102A1 US 91501710 A US91501710 A US 91501710A US 2012026102 A1 US2012026102 A1 US 2012026102A1
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- main device
- clear liquid
- liquid adhesive
- optically clear
- electronic apparatus
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/13338—Input devices, e.g. touch panels
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F3/00—Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
- G06F3/01—Input arrangements or combined input and output arrangements for interaction between user and computer
- G06F3/03—Arrangements for converting the position or the displacement of a member into a coded form
- G06F3/041—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
- G03F7/2022—Multi-step exposure, e.g. hybrid; backside exposure; blanket exposure, e.g. for image reversal; edge exposure, e.g. for edge bead removal; corrective exposure
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F2203/00—Indexing scheme relating to G06F3/00 - G06F3/048
- G06F2203/041—Indexing scheme relating to G06F3/041 - G06F3/045
- G06F2203/04103—Manufacturing, i.e. details related to manufacturing processes specially suited for touch sensitive devices
Definitions
- the invention is related to an electronic apparatus and a method of fabricating the same, and in particular to a display and a method of fabricating the same.
- touch display panels which have both touch and display functions have become one of the most popular products nowadays.
- touch display panels may be classified into externally adhered touch display panels or built-in touch display panels.
- a display panel and a touch panel are generally separately fabricated and then adhered to each other.
- a conventional adhesion method is applying an ultraviolet (UV) or visible light curing adhesive on the display panel or the touch panel, and adhering the display panel and the touch panel by irradiating and pressing.
- UV ultraviolet
- visible light curing adhesive is difficult to control, problems of adhesive overflow often occur. The leaked adhesive may contaminate fabrication equipment, thereby reducing yield and affecting reliability of products.
- the disclosure provides a method of fabricating an electronic apparatus, which prevents problems of adhesive overflow when a display panel and a touch panel are adhered to each other.
- the disclosure provides an electronic apparatus which is formed by using the above fabricating method.
- the disclosure provides a method of fabricating an electronic apparatus, wherein the electronic apparatus includes an active region and a peripheral region surrounding the active region.
- the method includes providing a first main device and a second main device.
- An optically clear liquid adhesive (OCLA) is applied between the first main device and the second main device, and the OCLA is applied in the active region.
- a photo-mask is provided above the second main device, wherein the photo-mask has a transparent region and an opaque region, and the transparent region corresponds to the peripheral region.
- An OCLA diffusion process is performed, so that the OCLA diffuses from the active region to the peripheral region, wherein during the OCLA diffusion process, a first irradiating process is simultaneously performed with the photo-mask, so the OCLA is partially cured when it diffuses to the peripheral region. After the photo-mask is removed, a second irradiating process is performed, so that the OCLA is fully cured.
- the disclosure provides an electronic apparatus which has an active region and a peripheral region surrounding the active region.
- the electronic apparatus includes a first main device, a second main device, and a cured OCLA.
- the first main device and the second main device are disposed opposite to each other.
- the cured OCLA is disposed between the first main device and the second main device and fully fills the active region and partially diffuses to the peripheral region, wherein a curing rate of the cured OCLA which fully fills the active region is less than a curing rate of the cured OCLA which diffuses to the peripheral region.
- the first irradiating process is also performed with the photo-mask, so that the OCLA is partially cured when it diffuses to the peripheral region. Since the OCLA is cured and unable to flow outward and/or inward once irradiated, problems of adhesive overflow during conventional adherence processes are prevented.
- FIGS. 1A to 1D are schematic diagrams showing a process of fabricating an electronic apparatus according to an embodiment of the disclosure.
- FIG. 2 is a schematic top view of an electronic apparatus according to an embodiment of the disclosure.
- FIG. 3 is a schematic top view of a photo-mask shown in FIG. 1B .
- FIGS. 4A to 4D are schematic diagrams showing an optically clear liquid adhesive diffusion process according to an embodiment of the disclosure.
- FIGS. 1A to 1D are schematic diagrams showing a process of fabricating an electronic apparatus according to an embodiment of the disclosure. Please refer to FIG. 1A .
- a first main device 100 and a second main device 200 are provided.
- the electronic apparatus formed by the first main device 100 and the second main device 200 has an active region A and a peripheral region P which surrounds the active region A (as shown in FIG. 2 )
- the first main device 100 may be a display panel, which is, for example, a liquid crystal display panel, an organic luminescent display panel, an electrophoretic display panel, or another type of display panel.
- the second main device 200 may be a touch panel, which is, for example, a capacitive touch panel, a resistive touch panel, an optical touch panel, or another type of touch panel.
- the disclosure is not limited to the above configuration.
- the first main device 100 may be another type of main device, such as a touch panel.
- the second main device 200 may also be another type of main device, such as a cover lens.
- the first main device 100 is a display panel which includes a bottom substrate, a top substrate, and a display medium disposed between the top substrate and the bottom substrate.
- the bottom substrate may be termed a pixel array substrate which includes a plurality of pixel structures, wherein each of the pixel structures includes a scan line, a data line, an active device, and a pixel electrode.
- the top substrate may be termed an opposite substrate or a color filter substrate, which may be a blank substrate, a substrate which has electrodes disposed thereon, or a substrate which has a color filter disposed thereon.
- the active region A of the electronic apparatus may be termed a display region
- the peripheral region P may be termed a driving circuit region or a peripheral circuit region.
- the second main device 200 is a touch panel. According to the type of the touch panel (capacitive touch panel, resistive touch panel, or optical touch panel), the elements in the second main device 200 are not necessarily the same. Since the touch panel may be any know type of capacitive touch panel, resistive touch panel, or optical touch panel, the elements in the touch panel are not redundantly described.
- the active region A of the electronic apparatus may be termed a touch region
- the peripheral region P may be termed a peripheral circuit region.
- An optically clear liquid adhesive (OCLA) 300 is applied between the first main device 100 and the second main device 200 , and the OCLA 300 is mainly applied in the active region A.
- the UCLA 300 is a light-curable adhesive, such as a liquid adhesive which is cured after UV irradiation.
- the OCLA 300 preferably has over 90% transparency before curing, and has over 97% transparency after curing. Since the OCLA 300 is applied in the active region A, the OCLA 300 is required to have high enough transparency so as to not affect image display quality of the electronic apparatus.
- a material of the OCLA 300 is, for example, an OCLA with the model number 08A21X-17 manufactured by SONY Corporation.
- a method of applying the OCLA 300 in the active region A between the first main device 100 and the second main device 200 may be any type of known applying processes.
- the OCLA 300 may be applied to the first main device 100 or the second main device 200 .
- a method of applying the OCLA 300 between the first main device 100 and the second main device 200 is applying the OCLA 300 on the second main device 200 , and flipping the second main device 200 opposite to or above the first main device 100 .
- the OCLA 300 drips down to the first main device 100 due to gravity and slightly contacts the first main device 100 .
- the contact area between the OCLA 300 and the first main device 100 gradually increases, so that the OCLA gradually and uniformly diffuses outward and/or inward, thereby being beneficial to edging out air at the periphery of the OCLA 300 or to expelling air from the active region A to the peripheral region P.
- a photo-mask 400 is provided above the second main device 200 .
- the photo-mask 400 has a transparent region 402 and an opaque region 404 .
- the transparent region 402 corresponds to the peripheral region P
- the opaque region 404 corresponds to the active region A.
- the transparent region 402 of photo-mask 400 has an outer edge 402 a which is an outest edge of the photo-mask 400 and an inner edge 402 b which is an edge adjacent to the opaque region 404 or a boundary between the transparent region 402 and the opaque region 404 .
- the outer edge 402 a is preferably aligned with a side edge of the first main device 100 .
- the inner edge 402 b is located in the peripheral region P or on an edge between the peripheral region P and the active region A, so that the OCLA 300 will be partially cured in the peripheral region P or on the edge between the peripheral region P and the active region A during the following irradiating process, so as to prevent the OCLA 300 that is not yet cured from flowing outside the first main device 100 and/or the second main device 200 and leading or guiding the OCLA 300 that is not yet cured flowing and filling within the active region A.
- a width of the transparent region 402 of the photo-mask 400 is from 2 to 100 inches. In practice, the width of the transparent region 402 is sometimes required to exceed the side edge of the first main device 100 and/or the second main device 200 . In brief, a size of the transparent region 402 changes with a size of the first main device 100 and/or the second main device 200 whether aligns or exceeds with the peripheral region P.
- an OCLA diffusion process is performed such that the OCLA 300 diffuses from the active region A to the peripheral region P.
- a first irradiating process 600 is simultaneously performed with the photo-mask 400 , so that the OCLA 300 is partially cured when it diffuses to the peripheral region P.
- the OCLA diffusion process further includes a pressing process 500 of pressing the first main device 100 and the second main device 200 .
- the OCLA diffusion process may include exerting pressure on the second main device 200 towards the first main device 100 , so that the OCLA 300 diffuses from the active region A to the peripheral region P.
- the first irradiating process 600 is also performed on the OCLA 300 with the photo-mask 400 .
- a wavelength of light used in the first irradiating process 600 is 300-400 nm
- an irradiating intensity is 3600-5400 mW/cm 2
- an irradiating time is 1.6-2.4 seconds.
- the OCLA 300 diffused to the transparent region 402 is cured by irradiation.
- changes in physical properties of the OCLA 300 diffused to the transparent region 402 are generated due to irradiation. For example, hardness and viscosity of the OCLA 300 diffused to the transparent region 402 gradually increase with the irradiating time, so that a diffusion speed is gradually reduced.
- the OCLA 300 in the transparent region 402 is partially cured, it stops diffusing and flowing.
- the OCLA 300 in the opaque region 404 continues to diffuse outward and/or inward during the OCLA diffusion process until the gap between the first main device 100 and the second main device 200 in the active region A (corresponding to the opaque region 404 ) is completely filled by the OCLA 300 , so as to ensure that during subsequent processes, the first main device 100 and the second main device 200 are completed bonded to each other in the active region A, and display quality is not affected by bubbles or gaps.
- FIGS. 4A to 4D The process of applying the OCLA and the OCLA diffusion process are shown in FIGS. 4A to 4D .
- the OCLA 300 is applied in the active region A.
- the OCLA 300 should preferably have an applying shape/pattern in a central area and/or an edge area of the active region A of the electronic apparatus a such as a fish bone-shaped portion that shown in FIG. 4A .
- the fish bone-shaped portion comprises a main bone portion and a plurality of oblique bone portions. Included angles between the main bone portion and the oblique bone portions may be the same or different.
- the included angles may decrease from a central part of the main bone portion to two terminal parts of the main bone portion.
- the OCLA 300 since a dot-shaped portion of the OCLA 300 is applied at each of the four corner s of the active region A, during the subsequent OCLA diffusion process, the OCLA 300 evenly diffuses towards each direction, thereby filling the four corners of the active region A.
- the applying shape/pattern of the OCLA 300 is not limited to the above shape/pattern. In another embodiment, according to a size of the electronic apparatus and a type or composition of the OCLA 300 , the applying shape/pattern of the OCLA 300 may be another shape/pattern.
- the OCLA 300 diffuses in a manner shown in FIGS. 4B and 4C .
- the OCLA 300 gradually and uniformly diffuses from the active region A to the peripheral region P.
- the OCLA 300 diffuses to the peripheral region P, since light in the first irradiating process passes through the peripheral region P, the OCLA 300 gradually stops flowing and forms a result as shown in FIG. 4D .
- the OCLA 300 completely fills the active region A even in a little space at an corner of the active region A and partially diffuses to the peripheral region P in FIG. 4D .
- the OCLA 300 corresponding to the transparent region 402 of the photo-mask 400 is cured and stops diffusing, the OCLA 300 corresponding to the opaque region 404 is blocked by the OCLA 300 corresponding to the transparent region 402 and does not flow outside the gap between the first main device 100 and the second main device 200 but flows along an edge of the cured OCLA 300 to an area in the opaque region 404 not occupied by the OCLA 300 , so that the opaque region 404 or the active region A are fully filled by the OCLA 300 , and no partial overflow to the transparent region 402 or the peripheral region P or lack of the OCLA 300 in the opaque region 404 or the active region A occurs.
- a wavelength of light used in the second irradiating process 700 is 300-400 nm
- an irradiating intensity is 100-150 mW/cm 2
- an irradiating time is 57.6-86.4 seconds.
- no photo-mask is used during the second irradiating process 700 , so that during the second irradiating process 700 , the UCLA 300 is fully irradiated and fully cured.
- the OCLA 300 originally corresponding to the opaque region 404 or the active region A is cured by the second irradiating process 700
- the OCLA 300 corresponding to the transparent region 402 or the peripheral region P is not only cured by the first irradiating process 500 , but also affected by the second irradiating process 700 so that a curing rate of the OCLA 300 is further increased.
- the first main device 100 and the second main device 200 are hence adhered to each other, thereby forming the electronic apparatus shown in FIGS. 1D and 4D .
- the electronic apparatus formed by the above method is shown in FIGS. 1D and 4D and includes the first main device 100 , the second main device 200 , and the cured OCLA 300 .
- the first main device 100 and the second main device 200 are disposed opposite to each other.
- the cured OCLA 300 is disposed between the first main device 100 and the second main device 200 and fully fills the active region A and partially diffuses to the peripheral region P.
- a curing rate R 1 of the cured OCLA 300 which fully fills the active region A is less than a curing rate R 2 of the cured OCLA 300 which diffuses to the peripheral region P.
- the curing rate of the cured OCLA 300 may be measured by high-performance liquid chromatography (HPLC) or Fourier transformed infrared (FTIR).
- the curing rate R 1 may range from 90%-100%, and the curing rate R 2 may also range from 90%-100%.
- the curing rate R 1 may be 91% but not be 90%.
- the curing rate R 1 may be 99% but not be 100%.
- the curing rate R 1 is always less than the curing rate R 2 .
- the first irradiating process is also performed with the photo-mask, so that the OCLA is partially cured when it diffuses to the peripheral region. Since the OCLA is gradually cured after irradiation, the method in the disclosure prevents problems of adhesive overflow during conventional adherence processes.
- the first irradiating process is performed with the photo-mask so that the OCLA is partially cured when it diffuses to the peripheral region, and the OCLA in the active region continues to flow outward and/or inward until the OCLA completely fills the active region. Therefore, by using the photo-mask and the first irradiating process, in addition to preventing adhesive overflow, a usage amount of the OCLA is also controlled.
Abstract
A method of fabricating an electronic apparatus having an active region and a peripheral region surrounding the active region is described. A first main device and a second main device are provided. An optical clear liquid adhesive (OCLA) is applied between the first main device and the second main device and within the active region. A photo-mask having a transparent region and an opaque region is provided above the second main device, and the transparent region corresponds to the peripheral region. An OCLA diffusion process is performed such that the OCLA diffuses from the active region to the peripheral region. During the OCLA diffusion process, a first irradiating process with the photo-mask is performed, such that the OCLA diffusing to the peripheral region is partially cured. After removing the photo-mask, a second irradiating process is performed, such that the OCLA is completely cured.
Description
- This application claims the priority benefit of Taiwan application serial no. 99125148, filed on Jul. 29, 2010. The entirety of the above-mentioned patent application is hereby incorporated by reference herein and made a part of this specification.
- 1. Field of the Invention
- The invention is related to an electronic apparatus and a method of fabricating the same, and in particular to a display and a method of fabricating the same.
- 2. Description of Related Art
- In order to achieve goals of being more convenient, more light-weight, and more user-friendly, many electronic products have adopted touch panels instead of conventional keyboards and mice as their input devices. Touch display panels which have both touch and display functions have become one of the most popular products nowadays. Generally, touch display panels may be classified into externally adhered touch display panels or built-in touch display panels.
- In an externally adhered touch display panel, a display panel and a touch panel are generally separately fabricated and then adhered to each other. A conventional adhesion method is applying an ultraviolet (UV) or visible light curing adhesive on the display panel or the touch panel, and adhering the display panel and the touch panel by irradiating and pressing. However, during the above processes of irradiating and pressing, since the UV or visible light curing adhesive is difficult to control, problems of adhesive overflow often occur. The leaked adhesive may contaminate fabrication equipment, thereby reducing yield and affecting reliability of products.
- The disclosure provides a method of fabricating an electronic apparatus, which prevents problems of adhesive overflow when a display panel and a touch panel are adhered to each other.
- The disclosure provides an electronic apparatus which is formed by using the above fabricating method.
- The disclosure provides a method of fabricating an electronic apparatus, wherein the electronic apparatus includes an active region and a peripheral region surrounding the active region. The method includes providing a first main device and a second main device. An optically clear liquid adhesive (OCLA) is applied between the first main device and the second main device, and the OCLA is applied in the active region. A photo-mask is provided above the second main device, wherein the photo-mask has a transparent region and an opaque region, and the transparent region corresponds to the peripheral region. An OCLA diffusion process is performed, so that the OCLA diffuses from the active region to the peripheral region, wherein during the OCLA diffusion process, a first irradiating process is simultaneously performed with the photo-mask, so the OCLA is partially cured when it diffuses to the peripheral region. After the photo-mask is removed, a second irradiating process is performed, so that the OCLA is fully cured.
- The disclosure provides an electronic apparatus which has an active region and a peripheral region surrounding the active region. The electronic apparatus includes a first main device, a second main device, and a cured OCLA. The first main device and the second main device are disposed opposite to each other. The cured OCLA is disposed between the first main device and the second main device and fully fills the active region and partially diffuses to the peripheral region, wherein a curing rate of the cured OCLA which fully fills the active region is less than a curing rate of the cured OCLA which diffuses to the peripheral region.
- In summary, when performing the OCLA diffusion process, the first irradiating process is also performed with the photo-mask, so that the OCLA is partially cured when it diffuses to the peripheral region. Since the OCLA is cured and unable to flow outward and/or inward once irradiated, problems of adhesive overflow during conventional adherence processes are prevented.
- In order to make the aforementioned and other objects, features and advantages of the disclosure comprehensible, embodiments accompanied with figures are described in detail below.
- The accompanying drawings are included to provide a further understanding of the disclosure, and are incorporated in and constitute a part of this specification. The drawings illustrate embodiments of the disclosure and, together with the description, serve to explain the principles of the disclosure.
-
FIGS. 1A to 1D are schematic diagrams showing a process of fabricating an electronic apparatus according to an embodiment of the disclosure. -
FIG. 2 is a schematic top view of an electronic apparatus according to an embodiment of the disclosure. -
FIG. 3 is a schematic top view of a photo-mask shown inFIG. 1B . -
FIGS. 4A to 4D are schematic diagrams showing an optically clear liquid adhesive diffusion process according to an embodiment of the disclosure. -
FIGS. 1A to 1D are schematic diagrams showing a process of fabricating an electronic apparatus according to an embodiment of the disclosure. Please refer toFIG. 1A . A firstmain device 100 and a secondmain device 200 are provided. The electronic apparatus formed by the firstmain device 100 and the secondmain device 200 has an active region A and a peripheral region P which surrounds the active region A (as shown inFIG. 2 ) - According to the present embodiment, the first
main device 100 may be a display panel, which is, for example, a liquid crystal display panel, an organic luminescent display panel, an electrophoretic display panel, or another type of display panel. The secondmain device 200 may be a touch panel, which is, for example, a capacitive touch panel, a resistive touch panel, an optical touch panel, or another type of touch panel. However, the disclosure is not limited to the above configuration. According to another embodiment, the firstmain device 100 may be another type of main device, such as a touch panel. The secondmain device 200 may also be another type of main device, such as a cover lens. - According to the embodiment, the first
main device 100 is a display panel which includes a bottom substrate, a top substrate, and a display medium disposed between the top substrate and the bottom substrate. Generally, the bottom substrate may be termed a pixel array substrate which includes a plurality of pixel structures, wherein each of the pixel structures includes a scan line, a data line, an active device, and a pixel electrode. The top substrate may be termed an opposite substrate or a color filter substrate, which may be a blank substrate, a substrate which has electrodes disposed thereon, or a substrate which has a color filter disposed thereon. In the firstmain device 100, the active region A of the electronic apparatus may be termed a display region, and the peripheral region P may be termed a driving circuit region or a peripheral circuit region. - The second
main device 200 is a touch panel. According to the type of the touch panel (capacitive touch panel, resistive touch panel, or optical touch panel), the elements in the secondmain device 200 are not necessarily the same. Since the touch panel may be any know type of capacitive touch panel, resistive touch panel, or optical touch panel, the elements in the touch panel are not redundantly described. In the secondmain device 200, the active region A of the electronic apparatus may be termed a touch region, and the peripheral region P may be termed a peripheral circuit region. - An optically clear liquid adhesive (OCLA) 300 is applied between the first
main device 100 and the secondmain device 200, and the OCLA 300 is mainly applied in the active region A. In particular, the UCLA 300 is a light-curable adhesive, such as a liquid adhesive which is cured after UV irradiation. In addition, theOCLA 300 preferably has over 90% transparency before curing, and has over 97% transparency after curing. Since theOCLA 300 is applied in the active region A, theOCLA 300 is required to have high enough transparency so as to not affect image display quality of the electronic apparatus. According to the present embodiment, a material of theOCLA 300 is, for example, an OCLA with the model number 08A21X-17 manufactured by SONY Corporation. - A method of applying the
OCLA 300 in the active region A between the firstmain device 100 and the secondmain device 200 may be any type of known applying processes. TheOCLA 300 may be applied to the firstmain device 100 or the secondmain device 200. According to an embodiment, a method of applying theOCLA 300 between the firstmain device 100 and the secondmain device 200 is applying theOCLA 300 on the secondmain device 200, and flipping the secondmain device 200 opposite to or above the firstmain device 100. TheOCLA 300 drips down to the firstmain device 100 due to gravity and slightly contacts the firstmain device 100. Afterwards, as a diffusion process (pressing process) proceeds, the contact area between theOCLA 300 and the firstmain device 100 gradually increases, so that the OCLA gradually and uniformly diffuses outward and/or inward, thereby being beneficial to edging out air at the periphery of theOCLA 300 or to expelling air from the active region A to the peripheral region P. - After the
OCLA 300 is applied in a central area, an edge area and/or a corner of the active region A of the electronic apparatus, wherein the active region A is located between the firstmain device 100 and the secondmain device 200, referring toFIG. 1B , a photo-mask 400 is provided above the secondmain device 200. In particular, as shown inFIGS. 1B and 3 , the photo-mask 400 has atransparent region 402 and anopaque region 404. Thetransparent region 402 corresponds to the peripheral region P, and theopaque region 404 corresponds to the active region A. According to the present embodiment, thetransparent region 402 of photo-mask 400 has anouter edge 402 a which is an outest edge of the photo-mask 400 and aninner edge 402 b which is an edge adjacent to theopaque region 404 or a boundary between thetransparent region 402 and theopaque region 404. Theouter edge 402 a is preferably aligned with a side edge of the firstmain device 100. Theinner edge 402 b is located in the peripheral region P or on an edge between the peripheral region P and the active region A, so that theOCLA 300 will be partially cured in the peripheral region P or on the edge between the peripheral region P and the active region A during the following irradiating process, so as to prevent theOCLA 300 that is not yet cured from flowing outside the firstmain device 100 and/or the secondmain device 200 and leading or guiding theOCLA 300 that is not yet cured flowing and filling within the active region A. A width of thetransparent region 402 of the photo-mask 400 is from 2 to 100 inches. In practice, the width of thetransparent region 402 is sometimes required to exceed the side edge of the firstmain device 100 and/or the secondmain device 200. In brief, a size of thetransparent region 402 changes with a size of the firstmain device 100 and/or the secondmain device 200 whether aligns or exceeds with the peripheral region P. - Then, an OCLA diffusion process is performed such that the
OCLA 300 diffuses from the active region A to the peripheral region P. In particular, when performing the OCLA diffusion process, afirst irradiating process 600 is simultaneously performed with the photo-mask 400, so that theOCLA 300 is partially cured when it diffuses to the peripheral region P. - According to the present embodiment, the OCLA diffusion process further includes a
pressing process 500 of pressing the firstmain device 100 and the secondmain device 200. In other words, according to the present embodiment, the OCLA diffusion process may include exerting pressure on the secondmain device 200 towards the firstmain device 100, so that theOCLA 300 diffuses from the active region A to the peripheral region P. During thepressing process 500, thefirst irradiating process 600 is also performed on theOCLA 300 with the photo-mask 400. According to an embodiment, a wavelength of light used in thefirst irradiating process 600 is 300-400 nm, an irradiating intensity is 3600-5400 mW/cm2, and an irradiating time is 1.6-2.4 seconds. - Since light in the
first irradiating process 600 is only able to penetrate thetransparent region 402 of the photo-mask 400, theOCLA 300 diffused to thetransparent region 402 is cured by irradiation. In further detail, changes in physical properties of theOCLA 300 diffused to thetransparent region 402 are generated due to irradiation. For example, hardness and viscosity of theOCLA 300 diffused to thetransparent region 402 gradually increase with the irradiating time, so that a diffusion speed is gradually reduced. When theOCLA 300 in thetransparent region 402 is partially cured, it stops diffusing and flowing. Since theOCLA 300 in theopaque region 404 is not irradiated, theOCLA 300 in theopaque region 404 continues to diffuse outward and/or inward during the OCLA diffusion process until the gap between the firstmain device 100 and the secondmain device 200 in the active region A (corresponding to the opaque region 404) is completely filled by theOCLA 300, so as to ensure that during subsequent processes, the firstmain device 100 and the secondmain device 200 are completed bonded to each other in the active region A, and display quality is not affected by bubbles or gaps. - The process of applying the OCLA and the OCLA diffusion process are shown in
FIGS. 4A to 4D . InFIG. 4A , theOCLA 300 is applied in the active region A. In order to ensure that theOCLA 300 is evenly diffused, theOCLA 300 should preferably have an applying shape/pattern in a central area and/or an edge area of the active region A of the electronic apparatus a such as a fish bone-shaped portion that shown inFIG. 4A . The fish bone-shaped portion comprises a main bone portion and a plurality of oblique bone portions. Included angles between the main bone portion and the oblique bone portions may be the same or different. For example, the included angles may decrease from a central part of the main bone portion to two terminal parts of the main bone portion. According to the present embodiment, since a dot-shaped portion of theOCLA 300 is applied at each of the four corner s of the active region A, during the subsequent OCLA diffusion process, theOCLA 300 evenly diffuses towards each direction, thereby filling the four corners of the active region A. However, the applying shape/pattern of theOCLA 300 is not limited to the above shape/pattern. In another embodiment, according to a size of the electronic apparatus and a type or composition of theOCLA 300, the applying shape/pattern of theOCLA 300 may be another shape/pattern. - Afterwards, during the OCLA diffusion process (such as shown in
FIG. 1B ), theOCLA 300 diffuses in a manner shown inFIGS. 4B and 4C . In other words, theOCLA 300 gradually and uniformly diffuses from the active region A to the peripheral region P. When theOCLA 300 diffuses to the peripheral region P, since light in the first irradiating process passes through the peripheral region P, theOCLA 300 gradually stops flowing and forms a result as shown inFIG. 4D . In other words, theOCLA 300 completely fills the active region A even in a little space at an corner of the active region A and partially diffuses to the peripheral region P inFIG. 4D . - Still referring to
FIG. 1B , since theOCLA 300 corresponding to thetransparent region 402 of the photo-mask 400 is cured and stops diffusing, theOCLA 300 corresponding to theopaque region 404 is blocked by theOCLA 300 corresponding to thetransparent region 402 and does not flow outside the gap between the firstmain device 100 and the secondmain device 200 but flows along an edge of the curedOCLA 300 to an area in theopaque region 404 not occupied by theOCLA 300, so that theopaque region 404 or the active region A are fully filled by theOCLA 300, and no partial overflow to thetransparent region 402 or the peripheral region P or lack of theOCLA 300 in theopaque region 404 or the active region A occurs. - Next, as shown in
FIG. 1C , the photo-mask 400 is removed and asecond irradiating process 700 is performed, so that theOCLA 300 is fully cured. According to an embodiment, a wavelength of light used in thesecond irradiating process 700 is 300-400 nm, an irradiating intensity is 100-150 mW/cm2, and an irradiating time is 57.6-86.4 seconds. In order words, no photo-mask is used during thesecond irradiating process 700, so that during thesecond irradiating process 700, theUCLA 300 is fully irradiated and fully cured. In other words, theOCLA 300 originally corresponding to theopaque region 404 or the active region A is cured by thesecond irradiating process 700, and theOCLA 300 corresponding to thetransparent region 402 or the peripheral region P is not only cured by thefirst irradiating process 500, but also affected by thesecond irradiating process 700 so that a curing rate of theOCLA 300 is further increased. The firstmain device 100 and the secondmain device 200 are hence adhered to each other, thereby forming the electronic apparatus shown inFIGS. 1D and 4D . - Therefore, the electronic apparatus formed by the above method is shown in
FIGS. 1D and 4D and includes the firstmain device 100, the secondmain device 200, and the curedOCLA 300. The firstmain device 100 and the secondmain device 200 are disposed opposite to each other. The curedOCLA 300 is disposed between the firstmain device 100 and the secondmain device 200 and fully fills the active region A and partially diffuses to the peripheral region P. - Similarly, since the
OCLA 300 which diffuses to the peripheral region P undergoes thefirst irradiating process 600 and thesecond irradiating process 700, theOCLA 300 which diffuses to the peripheral region P has a longer curing time. In addition, since theOCLA 300 which fully fills the active region A undergoes only thesecond irradiating process 700, theOCLA 300 which fully fills the active region A has a shorter curing time. In other words, in the electronic apparatus shown inFIG. 1D , a curing rate R1 of the curedOCLA 300 which fully fills the active region A is less than a curing rate R2 of the curedOCLA 300 which diffuses to the peripheral region P. The curing rate of the curedOCLA 300 may be measured by high-performance liquid chromatography (HPLC) or Fourier transformed infrared (FTIR). According to the present embodiment, the curing rate R1 may range from 90%-100%, and the curing rate R2 may also range from 90%-100%. For instance, when the curing rate R1 equals 90%, the curing rate R2 may be 91% but not be 90%. As the same reason, when the curing rate R2 equals 100%, the curing rate R1 may be 99% but not be 100%. The curing rate R1 is always less than the curing rate R2. - In summary, when performing the OCLA diffusion process, the first irradiating process is also performed with the photo-mask, so that the OCLA is partially cured when it diffuses to the peripheral region. Since the OCLA is gradually cured after irradiation, the method in the disclosure prevents problems of adhesive overflow during conventional adherence processes.
- Moreover, the first irradiating process is performed with the photo-mask so that the OCLA is partially cured when it diffuses to the peripheral region, and the OCLA in the active region continues to flow outward and/or inward until the OCLA completely fills the active region. Therefore, by using the photo-mask and the first irradiating process, in addition to preventing adhesive overflow, a usage amount of the OCLA is also controlled.
- It will be apparent to those skilled in the art that various modifications and variations can be made to the disclosure without departing from the scope or spirit of the disclosure. In view of the foregoing, it is intended that the disclosure cover modifications and variations of this disclosure provided they fall within the scope of the following claims and their equivalents.
Claims (20)
1. A method of fabricating an electronic apparatus, the electronic apparatus having an active region and a peripheral region surrounding the active region, the method comprising:
providing a first main device and a second main device;
applying an optically clear liquid adhesive between the first main device and the second main device, and the optically clear liquid adhesive is applied in the active region;
disposing a photo-mask above the second main device, wherein the photo-mask has a transparent region and an opaque region, and the transparent region corresponds to the peripheral region;
performing an optically clear liquid adhesive diffusion process, so that the optically clear liquid adhesive diffuses from the active region to the peripheral region, during the optically clear liquid adhesive diffusion process, further performing a first irradiating process with the photo-mask, so that the optically clear liquid adhesive is partially cured when the optically clear liquid adhesive diffuses to the peripheral region;
removing the photo-mask; and
performing a second irradiating process, so that the optically clear liquid adhesive is fully cured.
2. The method of fabricating the electronic apparatus as claimed in claim 1 , wherein the transparent region of the photo-mask has an outer edge and an inner edge, the outer edge being aligned with a side edge of the first main device, and the inner edge being located in the peripheral region or on an edge between the peripheral region and the active region.
3. The method of fabricating the electronic apparatus as claimed in claim 1 , wherein a width of the transparent region is from 2 to 100 inches.
4. The method of fabricating the electronic apparatus as claimed in claim 1 , wherein the optically clear liquid adhesive diffusion process comprises a pressing process of pressing the first main device and the second main device.
5. The method of fabricating the electronic apparatus as claimed in claim 1 , wherein the optically clear liquid adhesive has over 90% transparency before curing.
6. The method of fabricating the electronic apparatus as claimed in claim 1 , wherein the optically clear liquid adhesive has over 97% transparency after curing.
7. The method of fabricating the electronic apparatus as claimed in claim 1 , wherein a wavelength of light used in the first irradiating process is 300-400 nm, an irradiating intensity is 3600-5400 mW/cm2, and an irradiating time is 1.6-2.4 seconds.
8. The method of fabricating the electronic apparatus as claimed in claim 1 , wherein a wavelength of light used in the second irradiating process is 300-400 nm, an irradiating intensity is 100-150 mW/cm2, and an irradiating time is 57.6-86.4 seconds.
9. The method of fabricating the electronic apparatus as claimed in claim 1 , wherein after the second irradiating process, a curing rate of the cured optically clear liquid adhesive which fully fills the active region is less than a curing rate of the cured optically clear liquid adhesive which diffuses to the peripheral region.
10. The method of fabricating the electronic apparatus as claimed in claim 9 , wherein the curing rate of the cured optically clear liquid adhesive which fully fills the active region and the curing rate of the cured optically clear liquid adhesive which diffuses to the peripheral region respectively range from 90%-100%.
11. The method of fabricating the electronic apparatus as claimed in claim 1 , wherein the transparent region of the photo-mask has a frame shape surronding the opaque region.
12. The method of fabricating the electronic apparatus as claimed in claim 1 , wherein the first main device comprises a display panel and the second main device comprises a touch panel.
13. The method of fabricating the electronic apparatus as claimed in claim 1 , wherein the optically clear liquid adhesive is applied on the first main device or the second main device.
14. The method of fabricating the electronic apparatus as claimed in claim 13 , wherein applying then optically clear liquid adhesive between the first main device and the second main device comprises:
applying the optically clear liquid adhesive on the second main device; and
flipping the second main device opposite to or above the first main device, such that the optically clear liquid adhesive drips down to the first main device and contacts the first main device.
15. The method of fabricating the electronic apparatus as claimed in claim 13 , wherein the optically clear liquid adhesive applied on the second main device has an applying pattern having a dot-shaped portion at each of the four corners of the active region.
16. The method of fabricating the electronic apparatus as claimed in claim 13 , wherein the optically clear liquid adhesive applied on the second main device has an applying pattern having a fish bone-shaped portion.
17. An electronic apparatus, having an active region and a peripheral region surrounding the active region, the electronic apparatus comprising:
a first main device;
a second main device, disposed opposite to the first main device; and
a cured optically clear liquid adhesive, disposed between the first main device and the second main device and fully filling the active region and partially diffusing to the peripheral region, wherein a curing rate of the cured optically clear liquid adhesive which fully fills the active region is less than a curing rate of the cured optically clear liquid adhesive which diffuses to the peripheral region.
18. The electronic apparatus as claimed in claim 17 , wherein the cured optically clear liquid adhesive has over 97% transparency.
19. The electronic apparatus as claimed in claim 17 , wherein the curing rate of the cured optically clear liquid adhesive which fully fills the active region and the curing rate of the cured optically clear liquid adhesive which diffuses to the peripheral region respectively range from 90%-100%.
20. The electronic apparatus as claimed in claim 17 , wherein the first main device comprises a display panel and the second main device comprises a touch panel.
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US14/106,855 US20140104513A1 (en) | 2010-07-29 | 2013-12-16 | Electronic apparatus |
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TW99125148A | 2010-07-29 | ||
TW099125148A TWI452551B (en) | 2010-07-29 | 2010-07-29 | Fabricating method of electronic apparatus |
TW99125148 | 2010-07-29 |
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US14/106,855 Division US20140104513A1 (en) | 2010-07-29 | 2013-12-16 | Electronic apparatus |
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US20120026102A1 true US20120026102A1 (en) | 2012-02-02 |
US8633908B2 US8633908B2 (en) | 2014-01-21 |
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US12/915,017 Active 2032-05-08 US8633908B2 (en) | 2010-07-29 | 2010-10-29 | Method of fabricating electronic apparatus |
US14/106,855 Abandoned US20140104513A1 (en) | 2010-07-29 | 2013-12-16 | Electronic apparatus |
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US14/106,855 Abandoned US20140104513A1 (en) | 2010-07-29 | 2013-12-16 | Electronic apparatus |
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US20130222345A1 (en) * | 2012-02-29 | 2013-08-29 | Au Optronics Corporation | Touch panel, touch display device and assembling method thereof |
US20130333834A1 (en) * | 2012-06-13 | 2013-12-19 | Samsung Display Co., Ltd. | Manufacturing method of display |
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US20150068674A1 (en) * | 2012-04-26 | 2015-03-12 | Sharp Kabushiki Kaisha | Method for manufacturing display device |
US20150230361A1 (en) * | 2014-02-07 | 2015-08-13 | Htc Corporation | Panel laminating method, panel assembly and electronic device |
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CN108051981A (en) * | 2018-01-02 | 2018-05-18 | 成都天马微电子有限公司 | Exposure method, UV mask plates and preparation method thereof |
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Also Published As
Publication number | Publication date |
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TWI452551B (en) | 2014-09-11 |
TW201205528A (en) | 2012-02-01 |
US8633908B2 (en) | 2014-01-21 |
US20140104513A1 (en) | 2014-04-17 |
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