US20130098091A1 - Refrigeration device with evaporative condensate dissipation system - Google Patents

Refrigeration device with evaporative condensate dissipation system Download PDF

Info

Publication number
US20130098091A1
US20130098091A1 US13/280,202 US201113280202A US2013098091A1 US 20130098091 A1 US20130098091 A1 US 20130098091A1 US 201113280202 A US201113280202 A US 201113280202A US 2013098091 A1 US2013098091 A1 US 2013098091A1
Authority
US
United States
Prior art keywords
receptacle
pan
condensate
temperature
display device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US13/280,202
Inventor
Arnold M. Stephens
Jamie A. Gerald
Zhiming Chen
Nancy Pépin
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hill Phoenix Inc
Original Assignee
Hill Phoenix Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hill Phoenix Inc filed Critical Hill Phoenix Inc
Priority to US13/280,202 priority Critical patent/US20130098091A1/en
Assigned to HILL PHOENIX, INC. reassignment HILL PHOENIX, INC. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: CHEN, ZHIMING, GERALD, JAMIE A., PEPIN, NANCY, STEPHENS, ARNOLD M.
Priority to CA2792757A priority patent/CA2792757A1/en
Publication of US20130098091A1 publication Critical patent/US20130098091A1/en
Abandoned legal-status Critical Current

Links

Images

Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47FSPECIAL FURNITURE, FITTINGS, OR ACCESSORIES FOR SHOPS, STOREHOUSES, BARS, RESTAURANTS OR THE LIKE; PAYING COUNTERS
    • A47F3/00Show cases or show cabinets
    • A47F3/04Show cases or show cabinets air-conditioned, refrigerated
    • A47F3/0482Details common to both closed and open types
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D21/00Defrosting; Preventing frosting; Removing condensed or defrost water
    • F25D21/06Removing frost
    • F25D21/08Removing frost by electric heating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D21/00Defrosting; Preventing frosting; Removing condensed or defrost water
    • F25D21/14Collecting or removing condensed and defrost water; Drip trays
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D2321/00Details or arrangements for defrosting; Preventing frosting; Removing condensed or defrost water, not provided for in other groups of this subclass
    • F25D2321/14Collecting condense or defrost water; Removing condense or defrost water
    • F25D2321/141Removal by evaporation
    • F25D2321/1412Removal by evaporation using condenser heat or heat of desuperheaters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D2321/00Details or arrangements for defrosting; Preventing frosting; Removing condensed or defrost water, not provided for in other groups of this subclass
    • F25D2321/14Collecting condense or defrost water; Removing condense or defrost water
    • F25D2321/141Removal by evaporation
    • F25D2321/1413Removal by evaporation using heat from electric elements or using an electric field for enhancing removal
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D2321/00Details or arrangements for defrosting; Preventing frosting; Removing condensed or defrost water, not provided for in other groups of this subclass
    • F25D2321/14Collecting condense or defrost water; Removing condense or defrost water
    • F25D2321/144Collecting condense or defrost water; Removing condense or defrost water characterised by the construction of drip water collection pans
    • F25D2321/1442Collecting condense or defrost water; Removing condense or defrost water characterised by the construction of drip water collection pans outside a refrigerator
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D2321/00Details or arrangements for defrosting; Preventing frosting; Removing condensed or defrost water, not provided for in other groups of this subclass
    • F25D2321/14Collecting condense or defrost water; Removing condense or defrost water
    • F25D2321/145Collecting condense or defrost water; Removing condense or defrost water characterised by multiple collecting pans

Abstract

A refrigerated device has an evaporative condensate dissipation system for disposing water from its cooling element during defrosting. Progressive stages operating at increasing temperatures provide a cascading evaporative dissipation. One pan receives water from the cooling coil and operates at ambient temperature for a first evaporative dissipation. Overflow from the pan flows through a first standpipe to a second stage. The second stage includes another pan that receives water from the first standpipe, and is heated by hot gas refrigerant for operation at a higher second temperature to provide a second evaporative dissipation. Overflow from the second pan is directed through a second standpipe to a third stage. The third stage includes a third pan that receives the water from the second pan via the second standpipe, and is heated by an electric heater for operation at a higher third temperature to provide a third evaporative dissipation.

Description

    BACKGROUND
  • This section is intended to provide a background or context to the invention recited in the claims. The description herein may include concepts that could be pursued, but are not necessarily ones that have been previously conceived or pursued. Therefore, unless otherwise indicated herein, what is described in this section is not prior art to the description and claims in this application and is not admitted to be prior art by inclusion in this section.
  • The present invention relates generally to the field of temperature-controlled display devices (e.g. refrigerated display devices or cases, etc.) having a temperature-controlled space for storing and displaying products such as refrigerated foods or other perishable objects. More specifically, the present invention relates to a refrigerated display case having an active evaporative condensate dissipation system for removing liquid condensate (i.e. melted frost or ice) from a cooling coil during or following a defrost mode of operation for the case. Still more specifically, the present invention relates to an active evaporative condensate dissipation system having multiple evaporative dissipation zones that operate on an as-needed basis and at successively higher temperatures for increasing an overall evaporative dissipation capability of the system.
  • It is well known to provide a temperature-controlled display device such as a refrigerator, freezer, refrigerated merchandiser, refrigerated display case, etc., that may be used in commercial, institutional, and residential applications for storing or displaying refrigerated or frozen objects. For example, it is known to provide service type refrigerated display cases for displaying fresh food products such as beef, pork, poultry, fish, etc. Such display cases typically have a closed front (e.g. with doors for accessing food products stored within the temperature-controlled space), or may have an open-front that uses a flow of chilled air that is discharged across the open front of the case to help maintain a desired temperature within the temperature-controlled space.
  • Such refrigerated cases typically include cooling elements (e.g. cooling coils, heat exchangers, evaporators, etc.) that receive a coolant (e.g. a liquid such as a glycol-water mixture, or a refrigerant, etc.) from a cooling system (such as a refrigeration system) during a cooling mode or operation to provide cooling to the temperature-controlled space. Oftentimes the cooling system operates to provide coolant to the cooling element at a temperature below 32° F., causing moisture from the air in the ambient environment to condense on the cooling element, and resulting in an accumulation of frost and/or ice on an exterior surface of the cooling element that is removed (e.g. melted) during a defrost mode or operation of the case. The melted frost and/or ice (e.g. liquid condensate, water, etc.) from the cooling coil is usually routed to a suitable drain at (or near) the case's location within a facility for disposal. In some cases, such as where a drain may not be conveniently accessible at the location of the refrigerated case, it may be necessary to allow the liquid condensate to accumulate in a suitable repository or receptacle. The repository may be configured for removal to permit manually disposing the liquid condensate (e.g. by pouring down a remote drain, etc.), or the repository may be configured to simply contain the liquid condensate until it dissipates by evaporation.
  • However, such known evaporative dissipation systems have a number of deficiencies. For example, such known systems tend to overflow or spill when the rate of liquid condensate generated from defrosting exceeds the rate at which the liquid condensate can dissipate (which is exacerbated as ambient humidity rises because more defrosting of the cooling element is required, but less of the condensate evaporates in the humid conditions).
  • Accordingly, it would be desirable to provide a refrigerated display device or case with an improved evaporative condensate dissipation system that overcomes these and other disadvantages.
  • SUMMARY
  • One embodiment of the invention relates to a refrigerated case with an active evaporative condensate dissipation pan system with electric heat backup that is intended to efficiently remove melted condensate from the cooling element. The active evaporative condensate dissipation pan system with electric heat backup is intended to evaporate defrost water from refrigerated cases when no drain line is available. An active evaporative condensate dissipation pan system with electric heat backup includes three stages of evaporative dissipation, each having a receptacle (e.g. pan): a first water accumulation pan, a second water dissipation pan with hot gas heating, and a third backup assist pan with electric heating. With this multi-tier (or stage) pan system, condensate removal is more efficient and reduces or eliminates the need for the electric condensate evaporator to be energized while simultaneously assisting in transferring heat from the hot gas refrigerant from the compressor discharge to provide at least partial de-superheating in advance of the condenser. Each pan provides a progressive evaporative dissipation stage for the condensate removal process. In most applications, the electric pan will not operate under ‘standard’ conditions. If the case is subjected to a severe environment that could include high-humidity conditions, more condensate water may be produced by the cooling element and subsequently collected (as overflow from the first pan) in the second dissipation pan of the system. In the unlikely event that the first and second pans were not able to provide sufficient evaporative dissipation, the third electrical heating assist pan is available as a back-up to dissipate condensate water collected as overflow from the second pan.
  • Another embodiment of the invention relates to a refrigerated display device having a temperature-controlled space for storing and displaying products, and a refrigeration system operable in a cooling mode and a defrost mode. The refrigeration system has a compressor and a cooling element and circulates a refrigerant through the cooling element during the cooling mode to provide cooling to the temperature-controlled space. An evaporative condensate dissipation system receives condensate liquid from an external surface of the cooling coil during the defrost mode and dissipates the condensate liquid by evaporation. The condensate dissipation system includes a first receptacle having a first overflow device, which receives the liquid condensate from the cooling coil. A second receptacle has a second overflow device disposed lower than the first receptacle and which receives the liquid condensate from the first receptacle when the liquid condensate in the first receptacle reaches the first overflow device. The second receptacle includes a heat exchanger that receives hot gas refrigerant from the compressor for heating the liquid condensate. A third receptacle is disposed lower than the second receptacle and receive the liquid condensate from the second receptacle when the liquid condensate in the second receptacle reaches the second overflow device. The third receptacle has an electric heating element controlled by a switch. The first receptacle and the second receptacle and the third receptacle each comprise pans disposed in a substantially vertically-aligned relationship with one another. The first and second overflow devices may be standpipes and the switch may be a float switch. The first receptacle raises the temperature of its liquid condensate to a first temperature for a first evaporative dissipation, and the second receptacle raises the temperature of its liquid condensate to a second temperature, greater than the first temperature, for a second evaporative dissipation, and the third receptacle raises the temperature of its liquid condensate to a third temperature, greater than the second temperature, for a third evaporative dissipation. The evaporative condensate dissipation system is configured to be installed in the refrigerated display device as a unitary module. A fan may be included to increase at least one of the first evaporative dissipation, the second evaporative dissipation, and the third evaporative dissipation. The first receptacle may include fins disposed thereon.
  • According to a further embodiment, a refrigerated display device includes a temperature-controlled space storing and displaying products. A cooling system has a cooling coil operable in a cooling mode and a defrost mode, and circulates a coolant through the cooling coil during the cooling mode to provide cooling to the temperature-controlled space. An evaporative condensate dissipation system receives a condensate liquid from the cooling coil during the defrost mode and dissipates the condensate liquid by evaporation. The condensate dissipation system includes a first pan having a first overflow device, and that receives the liquid condensate from the cooling coil. A second pan has a second overflow device and a heat exchanger, and receives the liquid condensate from the first pan when the liquid condensate in the first pan reaches the first overflow device. A third pan receives the liquid condensate from the second pan when the liquid condensate in the second pan reaches the second overflow device. The third pan has a heating element controlled by a switch in response to a level of the liquid condensate in the third pan. The first pan and the second pan and the third pan are disposed in a substantially vertically-aligned relationship with one another, and the overflow devices comprise standpipes. The cooling system includes a compressor and the coolant comprises a refrigerant and the heat exchanger receives the refrigerant after being discharged from the compressor. The liquid condensate in the first pan is warmed to a first temperature by exposure to ambient conditions for a first evaporative dissipation. The liquid condensate in the second pan is warmed to a second temperature, greater than the first temperature, by exposure to the heat exchanger for a second evaporative dissipation. The liquid condensate in the third pan is warmed to a third temperature, greater than the second temperature, by exposure to the heating element for a third evaporative dissipation.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • Exemplary embodiments will hereafter be described with reference to the accompanying drawings, wherein like numerals denote like elements.
  • FIG. 1 is an schematic image of a side elevation view of a refrigerated display case having an evaporative condensate dissipation system according to an exemplary embodiment.
  • FIG. 2 is a schematic image of a perspective view of an evaporative condensate dissipation system for use in a refrigerated display case according to an exemplary embodiment.
  • FIG. 3 is a schematic image of a perspective view of a first portion of the evaporative condensate dissipation system of FIG. 2 according to an exemplary embodiment.
  • FIG. 4 is a schematic image of a perspective view of a second portion of the evaporative condensate dissipation system of FIG. 2 according to an exemplary embodiment.
  • FIG. 5 is a schematic image of a perspective view of a third portion of the evaporative condensate dissipation system of FIG. 2 according to an exemplary embodiment.
  • FIG. 6 is a schematic image of a perspective view of an evaporative condensate dissipation system for use in a refrigerated display case according to another exemplary embodiment.
  • DETAILED DESCRIPTION
  • Referring generally to the FIGURES, a refrigerated display device is shown having an evaporative condensate dissipation system for disposing of the liquid condensate (e.g. water) from the cooling element during the defrost mode, according to an exemplary embodiment. The evaporative condensate dissipation system includes a series of progressive stages that operate at successively higher temperatures to provide a cascading arrangement of evaporative dissipation of the liquid condensate. The first stage includes a first pan that receives the liquid condensate from the cooling coil and operates at an ambient first temperature to provide a first evaporative dissipation. Any overflow from the first pan is directed through a first standpipe to a second stage. The second stage includes a second pan that receives the liquid condensate from the first pan via the first standpipe, and is heated by hot gas refrigerant from the compressor discharge for second stage operation at a higher second temperature to provide a second evaporative dissipation. Any overflow from the second pan is directed through a second standpipe to a third stage. The third stage includes a third pan that receives the liquid condensate from the second pan via the second standpipe, and is heated by an electric heating element for third stage operation at a higher third temperature to provide a third evaporative dissipation. The pans are vertically configured for gravity feed through the successive stages, and use of the hot gas refrigerant as a second stage heat source improves the efficiency of the condenser in the refrigeration system. The use of a multi-stage, gravity-feed system that uses ambient heating and hot-gas waste heat (in the first two stages) is intended to provide a reliable and energy-efficient system that can be readily installed and easily deployed in almost any refrigerated case location. According to an alternative embodiment, the first stage including the first pan may be heated by condensed liquid refrigerant that is discharged from the condenser and routed through a heat exchanger associated with the first pan, so that water in the first pan receives an additional source of warming, and the liquid refrigerant from the condenser receives some subcooling to help improve the capacity of the refrigerant.
  • Referring now more particularly to FIG. 1 a temperature-controlled display device (shown by way of non-limiting example as an open-front refrigerated case 10) with a temperature controlled space 12 having a plurality of shelves 14 for storage and display of products therein. Case 10 includes a cooling system, such as a refrigeration system 20 having a cooling element 22 (e.g. evaporator, cooling coil, fan-coil, heat exchanger, etc.) that receives a coolant (e.g. a refrigerant, etc.) from the cooling system 20 during a cooling mode of operation to provide cooling to the temperature-controlled space 12. Refrigeration system 20 also includes a compressor 24 configured to draw returning refrigerant from the cooling element 22 through a suction line 26 and to discharge the refrigerant in a superheated hot gas state through a discharge line 28. Refrigeration system 20 also includes certain conventional components such as a condenser (to condense the hot gas refrigerant), and an expansion device (to expand the refrigerant for use in the cooling element) (both not shown for clarity). The case 10 also includes a compartment 16 shown by way of example as being disposed beneath the cooling element 22 and the temperature-controlled space 12. Compartment 16 is shown to include an evaporative condensate dissipation system 40, and may also include components of the refrigeration system 20, such as the compressor 24.
  • In some embodiments, the cooling element 22 operates at a temperature lower than 32° F., resulting in an accumulation of frost and/or ice on an external surface of the cooling element 22 during operation in the cooling mode. After a sufficient amount of frost and/or ice accumulates on the cooling element 22, the cooling element 22 operates in a defrost mode of operation, which provides sufficient heat to melt the accumulated frost and/or ice into a liquid condensate (e.g. water, etc.). The heat of defrosting may be provided by any suitable method, such as interrupting the cooling mode and allowing ambient temperature to melt the frost/ice, or use of electric heating elements, or use of hot gas refrigerant routed through the cooling element, etc. In some embodiments, a drain line is not available at the location of the case for convenient disposal of the liquid condensate that melted from the cooling element, and the evaporative condensate dissipation system 40 is used as an alternative way to dispose of the condensate. According to one embodiment, the evaporative condensate dissipation system 40 is packaged as a single unit that is readily installed (e.g. in a plug-and-play type manner) into the compartment 16 in a refrigerated case 10 that may be intended for use in an application without access to a suitable drain. The ability to readily install and remove the evaporative condensate dissipation system 40 from any case, permits the case to be quickly adapted for an intended application, or re-adapted to a changed application, without having to custom-design the case around the presence or absence of drainage capability.
  • Referring now more particularly to FIGS. 2-5, the evaporative condensate dissipation system 40 is shown in further detail according to an exemplary embodiment. System 40 is configured to receive a condensate liquid (e.g. melted frost, melted ice, etc.) from an external surface of the cooling element 22 during the defrost mode, and to dissipate the condensate liquid by evaporation. The system 40 is shown to include a series of catch-containment stages that provide a cascading back-up arrangement, where each stage operates at a progressively increasing temperature to provide a progressively overall increased evaporative dissipation at each successive stage. The series of catch-containments comprise a series of stages, each having a receptacle (e.g. container, pan, etc.).
  • The first stage of the system includes a first receptacle 42 (e.g. water accumulation pan) with a first overflow device 44 (e.g. shown for example as a standpipe, but could be a weir, etc. according to alternative embodiments) and is configured to receive the liquid condensate from the cooling coil 22, either directly (by being disposed beneath the cooling element 22), or indirectly (e.g. from a drain pan 30 and drain line 32, see FIG. 1). The liquid condensate entering the first receptacle 42 usually has a temperature slightly above approximately 32° F., and is allowed to warm-up in the first receptacle 42 to a first stage temperature that is approximately equal to the ambient temperature of the case location (e.g. 75° F. in a store environment, etc.). In some embodiments, the outside surface of the first receptacle 42 may include fins 43 or other heat transfer enhancing structure to improve heat transfer from the ambient environment to the liquid condensate. As the temperature of the liquid condensate at the first stage approaches the first temperature (e.g. ambient temperature), a first evaporative dissipation occurs to dissipate the contained liquid condensate to the ambient atmosphere. In the event that the rate of collection of liquid condensate in the first stage exceeds the first evaporative dissipation rate, the second stage of the system is available.
  • The second stage of the system 40 includes a second receptacle 48 (e.g. water dissipation pan) with a second overflow device 50, and is disposed at a lower elevation than the first receptacle 42 and receives the liquid condensate from the first receptacle 42 (e.g. by gravity) when a first level of the liquid condensate in the first receptacle 42 reaches the first overflow device 44, so that any overflow from the first receptacle 42 is captured by the second receptacle 48. According to the illustrated embodiment, the second receptacle 48 is substantially vertically-aligned beneath the first receptacle 42 to permit a compact packaging of the system's components and to permit gravity-feed of the liquid condensate from the first receptacle 42 to the second receptacle 48. However, in other embodiments, the second stage receptacle 48 may not be directly beneath the first stage receptacle 42. The second receptacle 48 also includes a heat exchanger 52 (e.g. a coil, fin-coil, tubing arrangement, or passages formed within the wall of a base of the pan, etc.) that receives a supply of hot gas refrigerant from the discharge line 28 of the compressor 24 as a source of heating for the second stage of system. Heat exchanger 52 may include tubing (e.g. flex hoses, etc.) with quick-connect couplings 53 to engage corresponding portions of the compressor discharge line 28. The hot gas refrigerant raises the temperature of the liquid condensate in the second receptacle 48 to a second stage temperature, and the hot gas refrigerant is then routed to the condenser (not shown) in a pre-cooled (or at least partially de-superheated) state which enhances overall efficiency of the refrigeration system. As the liquid condensate at the second stage approaches the second stage temperature (e.g. higher than the first stage temperature), a second evaporative dissipation occurs to dissipate the contained liquid condensate to the ambient atmosphere. In the event that the rate of collection of liquid condensate generation from the cooling element exceeds the first and second evaporative dissipation rates, the third stage of the system is available.
  • The third stage of the system includes a third receptacle 56 (e.g. electric back-up assist pan, etc.) disposed at a lower elevation than the second receptacle 48 and receives the liquid condensate from the second receptacle 48 when a second level of the liquid condensate in the second receptacle reaches the second overflow device 50, so that any overflow from the second receptacle 48 is captured by the third receptacle 56. According to the illustrated embodiment, the third receptacle 56 is substantially vertically-aligned beneath the first and second receptacles 42, 48 to permit a compact packaging of the system's components and to permit gravity-feed of the liquid condensate from the second receptacle 48 to the third receptacle 56. However, in other embodiments, the third stage receptacle 56 may be not be directly beneath the first or second stage receptacles 42, 48. The third stage receptacle includes a heating element 58 (e.g. electric heating element, etc.) as a source of heating for the third stage of system. The heating element 58 can be controlled (i.e. turned on/off, modulated, etc.) by a switch 60 (e.g. a float switch, level switch, sensor or the like) that is responsive to a certain level of liquid condensate in the third receptacle 56 (e.g. a level slightly above the heating element so that the heating element is energized only when it is submerged, etc.). As the liquid condensate at the third stage approaches the third stage temperature (e.g. higher than the second stage temperature), a third evaporative dissipation occurs to dissipate the contained liquid condensate to the ambient atmosphere.
  • Referring to FIG. 6, the evaporative condensate dissipation system 40 is shown with an additional source of heating for the first stage of the system according to an alternative embodiment. As previously described with reference to FIG. 2, the first stage of the system includes a first receptacle 42 (e.g. water accumulation pan) with a first overflow device 44 (e.g. shown for example as a standpipe, but could be a weir, etc. according to alternative embodiments) and is configured to receive the liquid condensate from the cooling coil 22, either directly (by being disposed beneath the cooling element 22), or indirectly (e.g. from a drain pan 30 and drain line 32, see FIG. 1). The liquid condensate entering the first receptacle 42 usually has a temperature slightly above approximately 32° F. According to the illustrated embodiment, the first receptacle 42 also includes a heat exchanger 72 (e.g. a coil, fin-coil, tubing arrangement, or passages formed within the wall of a base of the pan, etc.) that receives a supply of condensed refrigerant from the discharge line of the condenser as a supplemental source of heating for the first stage of system, and for subcooling the condensed refrigerant. Heat exchanger 72 may include tubing (e.g. flex hoses, etc.) with quick-connect couplings 73 to engage corresponding portions of the condenser discharge line. The condensed refrigerant (typically at a saturated liquid state) raises the temperature of the liquid condensate in the first receptacle 42 to a first stage temperature, and the subcooled refrigerant is then routed to cooling element in a subcooled state which enhances overall efficiency of the refrigeration system.
  • In order to further enhance the first, second and/or third evaporative dissipation rates, the system may include one or more fans disposed adjacent to the pans. For example, as shown in FIG. 1, a fan 64 may be configured to draw air from a front region of the case (where cooled and dehumidified air from the air curtain may spill over the front of the case), across the pans and discharge the air rearwardly of the case (e.g. away from a store environment). According to one embodiment, the fan may be controlled by a suitable switch and control scheme turn on and off on an as-needed basis. For example, the fan may be controlled by switch 60 so that the fan turns on and off when the electric heating element turns on and off, e.g. as one control scheme indicative of the need for enhanced evaporative capability.
  • According to any exemplary embodiment, a refrigerated display device has an evaporative condensate dissipation system for disposing the liquid condensate (e.g. water) generated by the cooling element during the defrost mode. The evaporative condensate dissipation system includes a series of progressive stages that operate at successively higher temperatures to provide a cascading arrangement of evaporative dissipation of the liquid condensate. The first stage includes a first pan that receives the liquid condensate from the cooling coil and operates at an ambient first temperature to provide a first evaporative dissipation. The first pan may also receive heating from condensed liquid refrigerant routed to/through the pan from the condenser. Any overflow from the first pan is directed through a first standpipe to a second stage. The second stage includes a second pan that receives the liquid condensate from the first pan via the first standpipe, and is heated by hot gas refrigerant from the compressor discharge for second stage operation at a higher second temperature to provide a second evaporative dissipation. Any overflow from the second pan is directed through a second standpipe to a third stage. The third stage includes a third pan that receives the liquid condensate from the second pan via the second standpipe, and is heated by an electric heating element for third stage operation at a higher third temperature to provide a third evaporative dissipation. The pans are vertically configured for gravity feed through the successive stages, and use of the hot gas refrigerant as a second stage heat source improves the efficiency of the condenser in the refrigeration system.
  • As utilized herein, the terms “approximately,” “about,” “substantially,” and similar terms are intended to have a broad meaning in harmony with the common and accepted usage by those of ordinary skill in the art to which the subject matter of this disclosure pertains. It should be understood by those of skill in the art who review this disclosure that these terms are intended to allow a description of certain features described and claimed without restricting the scope of these features to the precise numerical ranges provided. Accordingly, these terms should be interpreted as indicating that insubstantial or inconsequential modifications or alterations of the subject matter described and claimed are considered to be within the scope of the invention as recited in the appended claims.
  • It should be noted that the term “exemplary” as used herein to describe various embodiments is intended to indicate that such embodiments are possible examples, representations, and/or illustrations of possible embodiments (and such term is not intended to connote that such embodiments are necessarily extraordinary or superlative examples).
  • The terms “coupled,” “connected,” and the like as used herein mean the joining of two members directly or indirectly to one another. Such joining may be stationary (e.g., permanent) or moveable (e.g., removable or releasable). Such joining may be achieved with the two members or the two members and any additional intermediate members being integrally formed as a single unitary body with one another or with the two members or the two members and any additional intermediate members being attached to one another.
  • It should be noted that the orientation of various elements may differ according to other exemplary embodiments, and that such variations are intended to be encompassed by the present disclosure.
  • No claim element herein is to be construed under the provisions of 35 U.S.C. §112, sixth paragraph, unless the element is expressly recited using the phrase “means for.” Furthermore, no element, component or method step in the present disclosure is intended to be dedicated to the public, regardless of whether the element, component or method step is explicitly recited in the claims.
  • It is also important to note that the construction and arrangement of the refrigerated display device or case with an improved evaporative condensate dissipation system as shown in the various exemplary embodiments is illustrative only. Although only a few embodiments of the present inventions have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter disclosed herein. For example, elements shown as integrally formed may be constructed of multiple parts or elements, the position of elements may be reversed or otherwise varied, and the nature or number of discrete elements or positions may be altered or varied. Accordingly, all such modifications are intended to be included within the scope of the present invention as defined in the appended claims. The order or sequence of any process or method steps may be varied or re-sequenced according to alternative embodiments. Other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the various exemplary embodiments without departing from the scope of the present inventions.

Claims (21)

What is claimed is:
1. A refrigerated display device, comprising
a temperature-controlled space configured for the storage and display of products;
a refrigeration system operable in a cooling mode and a defrost mode, the refrigeration system having at least a compressor and a cooling element, the compressor configured to circulate a refrigerant through the cooling element during the cooling mode to provide cooling to the temperature-controlled space;
a condensate dissipation system configured to receive a condensate liquid from an external surface of the cooling element during the defrost mode, and to dissipate the condensate liquid by evaporation, the condensate dissipation system comprising:
a first receptacle having a first overflow device, the first receptacle configured to receive the liquid condensate from the cooling element;
a second receptacle having a second overflow device, the second receptacle disposed lower than the first receptacle and configured to receive the liquid condensate from the first receptacle when a first level of the liquid condensate in the first receptacle reaches the first overflow device, the second receptacle including a heat exchanger configured to receive a hot gas refrigerant supply from the compressor; and
a third receptacle disposed lower than the second receptacle and configured to receive the liquid condensate from the second receptacle when a second level of the liquid condensate in the second receptacle reaches the second overflow device, the third receptacle having an electric heating element operably controlled by a switch responsive to a third level of the liquid condensate in the third receptacle.
2. The refrigerated display device of claim 1, wherein the first receptacle and the second receptacle and the third receptacle each comprise pans disposed in a substantially vertically-aligned relationship with one another.
3. The refrigerated display device of claim 1, wherein the first overflow device comprises a first standpipe having a first opening that substantially corresponds to the first level of the liquid condensate in the first receptacle.
4. The refrigerated display device of claim 3, wherein the second overflow device comprises a second standpipe having a second opening that substantially corresponds to the second level of the liquid condensate in the second receptacle.
5. The refrigerated display device of claim 1, wherein the heat exchanger comprises a tubing arrangement coupled to a discharge of the compressor.
6. The refrigerated display device of claim 1, wherein the switch comprises a float switch.
7. The refrigerated display device of claim 1, wherein the first receptacle is configured to raise a temperature of the liquid condensate to a first temperature for a first evaporative dissipation.
8. The refrigerated display device of claim 7, wherein the second receptacle is configured to raise a temperature of the liquid condensate to a second temperature, greater than the first temperature, for a second evaporative dissipation.
9. The refrigerated display device of claim 8, wherein the third receptacle is configured to raise a temperature of the liquid condensate to a third temperature, greater than the second temperature, for a third evaporative dissipation.
10. The refrigerated display device of claim 9, further comprising at least one fan configured to increase at least one of the first evaporative dissipation, the second evaporative dissipation, and the third evaporative dissipation.
11. The refrigerated display device of claim 1, wherein the condensate dissipation system is configured to be installed in the refrigerated display device as a unitary module.
12. The refrigerated display device of claim 1, wherein the first receptacle further comprises a plurality of fins disposed thereon.
13. The refrigerated display device of claim 1, wherein the first receptacle further comprises a heat exchanger configured to receive condensed liquid refrigerant configured to warm the liquid condensate in the first receptacle.
14. A refrigerated display device, comprising
a temperature-controlled space configured for the storage and display of products;
a cooling system having a cooling element operable in a cooling mode and a defrost mode, the cooling system configured to circulate a coolant through the cooling element during the cooling mode to provide cooling to the temperature-controlled space;
a condensate dissipation system configured to receive a condensate liquid from the cooling element during the defrost mode, and to dissipate the condensate liquid by evaporation, the condensate dissipation system comprising:
a first pan having a first overflow device, the first pan configured to receive the liquid condensate from the cooling element;
a second pan having a second overflow device, the second pan configured to receive the liquid condensate from the first pan when a first level of the liquid condensate in the first pan reaches the first overflow device, the second pan including a heat exchanger; and
a third pan configured to receive the liquid condensate from the second pan when a second level of the liquid condensate in the second pan reaches the second overflow device, the third pan having a heating element operably controlled by a switch responsive to a third level of the liquid condensate in the third pan.
15. The refrigerated display device of claim 14, wherein the first pan and the second pan and the third pan are disposed in a substantially vertically-aligned relationship with one another.
16. The refrigerated display device of claim 15, wherein the overflow devices comprise standpipes.
17. The refrigerated display device of claim 14, wherein the cooling system comprises a compressor and the coolant comprises a refrigerant and the heat exchanger is configured to receive the refrigerant after being discharged from the compressor.
18. The refrigerated display device of claim 17, wherein the first pan comprises a heat exchanger configured to receive the refrigerant in a condensed liquid state.
19. The refrigerated display device of claim 14, wherein the liquid condensate in the first pan is configured to be warmed to a first temperature for a first evaporative dissipation.
20. The refrigerated display device of claim 19, wherein the liquid condensate in the second pan is configured to be warmed to a second temperature, greater than the first temperature, by exposure to the heat exchanger for a second evaporative dissipation.
21. The refrigerated display device of claim 20, wherein the liquid condensate in the third pan is configured to be warmed to a third temperature, greater than the second temperature, by exposure to the heating element for a third evaporative dissipation.
US13/280,202 2011-10-24 2011-10-24 Refrigeration device with evaporative condensate dissipation system Abandoned US20130098091A1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
US13/280,202 US20130098091A1 (en) 2011-10-24 2011-10-24 Refrigeration device with evaporative condensate dissipation system
CA2792757A CA2792757A1 (en) 2011-10-24 2012-10-16 Refrigeration device with evaporative condensate dissipation system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US13/280,202 US20130098091A1 (en) 2011-10-24 2011-10-24 Refrigeration device with evaporative condensate dissipation system

Publications (1)

Publication Number Publication Date
US20130098091A1 true US20130098091A1 (en) 2013-04-25

Family

ID=48134845

Family Applications (1)

Application Number Title Priority Date Filing Date
US13/280,202 Abandoned US20130098091A1 (en) 2011-10-24 2011-10-24 Refrigeration device with evaporative condensate dissipation system

Country Status (2)

Country Link
US (1) US20130098091A1 (en)
CA (1) CA2792757A1 (en)

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20090120121A1 (en) * 2007-11-14 2009-05-14 Hui Jen Szutu Water cool refrigeration
US20140336826A1 (en) * 2013-05-10 2014-11-13 Goppion S.P.A. Showcase having zones with different climatic conditions
CN104344646A (en) * 2013-08-27 2015-02-11 海尔集团公司 Evaporating dish and refrigerator using same
US20170020305A1 (en) * 2015-03-03 2017-01-26 Killion lndustries, lnc. Energy efficient refrigeration system
CN107458180A (en) * 2016-06-06 2017-12-12 马勒国际公司 For collecting and discharging the device of spilling coolant
US9982923B2 (en) 2014-11-19 2018-05-29 Hill Phoenix, Inc. Condensate removal tower
JP2021096061A (en) * 2019-12-12 2021-06-24 松下冷鏈(大連)有限公司Panasonic Appliances Cold Chain (Dalian) Co., Ltd. Condensed water evaporation device and refrigerating device including the same
US20220154999A1 (en) * 2020-11-18 2022-05-19 Haier Us Appliance Solutions, Inc. Refrigerator appliance auxiliary evaporation tray
WO2022191809A1 (en) * 2021-03-09 2022-09-15 Совместное Предприятие В Форме Общества С Ограниченной Ответственностью "Модерн-Экспо" Open refrigerator display with cascade system for evaporation of condensation moisture

Citations (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2296997A (en) * 1940-08-03 1942-09-29 Marion F Knoy Condensate disposal means
US2343246A (en) * 1940-08-31 1944-03-07 Milton S Schechter Defrosting and frost prevention
US2555968A (en) * 1950-03-30 1951-06-05 Gen Electric Drip collecting arrangement for refrigerators
US3280580A (en) * 1964-05-05 1966-10-25 Victory Metal Mfg Company Electrically heated evaporator unit for disposing of refrigerator system condensate
US3696632A (en) * 1971-03-08 1972-10-10 Gen Motors Corp Defrost water drain trap
US4766737A (en) * 1983-05-09 1988-08-30 Displaymor Manufacturing Company Refrigerated storage and display device with multiple pan dissipator array
US5570587A (en) * 1993-11-06 1996-11-05 Goldstar Co., Ltd Refrigerator with storage compartments and dispensing means
US6167716B1 (en) * 1999-07-29 2001-01-02 Fredrick Family Trust Condensate evaporator apparatus
US20010017469A1 (en) * 2000-01-13 2001-08-30 Andreas Sausner Coupling housing and quick-connect coupling for hoses and pipes in motor vehicles in the form of a composite structure
US20020000093A1 (en) * 2000-06-28 2002-01-03 Lea Doris W. Air conditioner condensation pan overflow protection
US6360548B1 (en) * 1998-06-12 2002-03-26 Ramon Munoz Navarro Open-fronted, refrigerated showcase with dual evaporators and dissipater pans
US6363736B1 (en) * 2001-03-21 2002-04-02 White Consolidated Industries, Inc. Condensate evaporator pan
US6895770B1 (en) * 2002-12-23 2005-05-24 Kenneth J. Kaminski Condensate secondary pan for a central air conditioning system
US6997008B2 (en) * 2003-03-22 2006-02-14 Samsung Electronics Co., Ltd. Defrost water draining unit for a refrigerator
US20070000273A1 (en) * 2005-06-30 2007-01-04 Sanders Joseph F Refrigeration unit
US20080256974A1 (en) * 2005-03-18 2008-10-23 Carrier Commercial Refrigeration, Inc. Condensate Heat Transfer for Transcritical Carbon Dioxide Refrigeration System
US20100083675A1 (en) * 2008-10-02 2010-04-08 Island Sky Corporation Water production system and method with auxiliary refrigeration cycle

Patent Citations (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2296997A (en) * 1940-08-03 1942-09-29 Marion F Knoy Condensate disposal means
US2343246A (en) * 1940-08-31 1944-03-07 Milton S Schechter Defrosting and frost prevention
US2555968A (en) * 1950-03-30 1951-06-05 Gen Electric Drip collecting arrangement for refrigerators
US3280580A (en) * 1964-05-05 1966-10-25 Victory Metal Mfg Company Electrically heated evaporator unit for disposing of refrigerator system condensate
US3696632A (en) * 1971-03-08 1972-10-10 Gen Motors Corp Defrost water drain trap
US4766737A (en) * 1983-05-09 1988-08-30 Displaymor Manufacturing Company Refrigerated storage and display device with multiple pan dissipator array
US5570587A (en) * 1993-11-06 1996-11-05 Goldstar Co., Ltd Refrigerator with storage compartments and dispensing means
US6360548B1 (en) * 1998-06-12 2002-03-26 Ramon Munoz Navarro Open-fronted, refrigerated showcase with dual evaporators and dissipater pans
US6167716B1 (en) * 1999-07-29 2001-01-02 Fredrick Family Trust Condensate evaporator apparatus
US20010017469A1 (en) * 2000-01-13 2001-08-30 Andreas Sausner Coupling housing and quick-connect coupling for hoses and pipes in motor vehicles in the form of a composite structure
US20020000093A1 (en) * 2000-06-28 2002-01-03 Lea Doris W. Air conditioner condensation pan overflow protection
US6363736B1 (en) * 2001-03-21 2002-04-02 White Consolidated Industries, Inc. Condensate evaporator pan
US6895770B1 (en) * 2002-12-23 2005-05-24 Kenneth J. Kaminski Condensate secondary pan for a central air conditioning system
US6997008B2 (en) * 2003-03-22 2006-02-14 Samsung Electronics Co., Ltd. Defrost water draining unit for a refrigerator
US20080256974A1 (en) * 2005-03-18 2008-10-23 Carrier Commercial Refrigeration, Inc. Condensate Heat Transfer for Transcritical Carbon Dioxide Refrigeration System
US20070000273A1 (en) * 2005-06-30 2007-01-04 Sanders Joseph F Refrigeration unit
US20100083675A1 (en) * 2008-10-02 2010-04-08 Island Sky Corporation Water production system and method with auxiliary refrigeration cycle

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20090120121A1 (en) * 2007-11-14 2009-05-14 Hui Jen Szutu Water cool refrigeration
US8763417B2 (en) * 2007-11-14 2014-07-01 Hui Jen Szutu Water cool refrigeration
US20140336826A1 (en) * 2013-05-10 2014-11-13 Goppion S.P.A. Showcase having zones with different climatic conditions
CN104344646A (en) * 2013-08-27 2015-02-11 海尔集团公司 Evaporating dish and refrigerator using same
US9982923B2 (en) 2014-11-19 2018-05-29 Hill Phoenix, Inc. Condensate removal tower
US20170020305A1 (en) * 2015-03-03 2017-01-26 Killion lndustries, lnc. Energy efficient refrigeration system
US10188224B2 (en) * 2015-03-03 2019-01-29 Killion Industries, Inc. Refrigerated case with a self-contained condensate removal system and leak detection
US20190133341A1 (en) * 2015-03-03 2019-05-09 Killion Industries, Inc. Refrigerated Case with a Self-Contained Condensate Removal System
US10750882B2 (en) * 2015-03-03 2020-08-25 Killion Industries, Inc. Self-contained refrigerated case with a self-contained condensate removal system
CN107458180A (en) * 2016-06-06 2017-12-12 马勒国际公司 For collecting and discharging the device of spilling coolant
JP2021096061A (en) * 2019-12-12 2021-06-24 松下冷鏈(大連)有限公司Panasonic Appliances Cold Chain (Dalian) Co., Ltd. Condensed water evaporation device and refrigerating device including the same
JP7066808B2 (en) 2019-12-12 2022-05-13 松下冷鏈(大連)有限公司 Refrigeration equipment equipped with a condensed water evaporator and a condensed water evaporator
US20220154999A1 (en) * 2020-11-18 2022-05-19 Haier Us Appliance Solutions, Inc. Refrigerator appliance auxiliary evaporation tray
WO2022191809A1 (en) * 2021-03-09 2022-09-15 Совместное Предприятие В Форме Общества С Ограниченной Ответственностью "Модерн-Экспо" Open refrigerator display with cascade system for evaporation of condensation moisture

Also Published As

Publication number Publication date
CA2792757A1 (en) 2013-04-24

Similar Documents

Publication Publication Date Title
US20130098091A1 (en) Refrigeration device with evaporative condensate dissipation system
US11287173B2 (en) Low energy evaporator defrost
US5941085A (en) Refrigerator having an apparatus for defrosting
US20080184715A1 (en) Bottle Cooler Defroster And Methods
CN107621114A (en) A kind of wind cooling refrigerator
US20070214823A1 (en) Heat exchanging device for refrigerator
US20080202154A1 (en) Refrigeration Apparatus
US9664434B2 (en) Evaporative condensate dissipation system
TWI343467B (en)
RU2516261C2 (en) Condenser of refrigerating device and refrigerating device with such condenser
AU4392101A (en) Refrigerated merchandiser system
KR20180006570A (en) Evaporating unit and refrigerator having the same
JP5322551B2 (en) Refrigeration equipment
US20050126197A1 (en) Refrigeration apparatus and refrigerator with the refrigeration apparatus
JP2006343035A (en) Refrigerator
JP5475033B2 (en) Refrigeration equipment
US9982923B2 (en) Condensate removal tower
WO2015165512A1 (en) Refrigeration appliance having an anti-condensation arrangement
ITMI20072106A1 (en) REFRIGERATOR SYSTEM
EP1582829A1 (en) Improved refrigeration cabinet
US20080092579A1 (en) Refrigerator Condensation Removal System
US10488102B2 (en) Household cooling appliance with an ice tray and a cooling device in a door
KR200297299Y1 (en) The condenser cooled by deiced water for refrigerator
KR200309878Y1 (en) water purifier with rice refrigerator
KR200333204Y1 (en) air duct system for a refrigerator protection

Legal Events

Date Code Title Description
AS Assignment

Owner name: HILL PHOENIX, INC., GEORGIA

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:STEPHENS, ARNOLD M.;GERALD, JAMIE A.;CHEN, ZHIMING;AND OTHERS;REEL/FRAME:027116/0912

Effective date: 20111018

STCB Information on status: application discontinuation

Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION