US20140018015A1 - Methods and systems for preserving the power source life of a wireless end node prior to deployment in a transport refrigeration system - Google Patents

Methods and systems for preserving the power source life of a wireless end node prior to deployment in a transport refrigeration system Download PDF

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Publication number
US20140018015A1
US20140018015A1 US13/848,482 US201313848482A US2014018015A1 US 20140018015 A1 US20140018015 A1 US 20140018015A1 US 201313848482 A US201313848482 A US 201313848482A US 2014018015 A1 US2014018015 A1 US 2014018015A1
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United States
Prior art keywords
end node
power source
wireless end
wireless
communication system
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US13/848,482
Inventor
Russell Lee Sanders
Mark Daniel Leasure
Kim VITKUS
Mark Johnson
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Thermo King Corp
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Robertshaw Controls Co
Thermo King Corp
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Priority to US13/848,482 priority Critical patent/US20140018015A1/en
Assigned to THERMO KING CORPORATION, ROBERTSHAW CONTROLS COMPANY reassignment THERMO KING CORPORATION ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: JOHNSON, MARK, SANDERS, RUSSELL LEE, VITKUS, KIM, LEASURE, MARK DANIEL
Publication of US20140018015A1 publication Critical patent/US20140018015A1/en
Assigned to INVENSYS SYSTEMS, INC. reassignment INVENSYS SYSTEMS, INC. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: ROBERTSHAW CONTROLS COMPANY
Assigned to THERMO KING CORPORATION reassignment THERMO KING CORPORATION ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: INVENSYS SYSTEMS, INC.
Abandoned legal-status Critical Current

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    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04WWIRELESS COMMUNICATION NETWORKS
    • H04W52/00Power management, e.g. TPC [Transmission Power Control], power saving or power classes
    • H04W52/02Power saving arrangements
    • H04W52/0209Power saving arrangements in terminal devices
    • H04W52/0261Power saving arrangements in terminal devices managing power supply demand, e.g. depending on battery level
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • B60H1/00007Combined heating, ventilating, or cooling devices
    • B60H1/00014Combined heating, ventilating, or cooling devices for load cargos on load transporting vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R16/00Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for
    • B60R16/02Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements
    • B60R16/03Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements for supply of electrical power to vehicle subsystems or for
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B49/00Arrangement or mounting of control or safety devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D29/00Arrangement or mounting of control or safety devices
    • F25D29/003Arrangement or mounting of control or safety devices for movable devices
    • GPHYSICS
    • G08SIGNALLING
    • G08CTRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
    • G08C17/00Arrangements for transmitting signals characterised by the use of a wireless electrical link
    • G08C17/02Arrangements for transmitting signals characterised by the use of a wireless electrical link using a radio link
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J4/00Circuit arrangements for mains or distribution networks not specified as ac or dc
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04WWIRELESS COMMUNICATION NETWORKS
    • H04W52/00Power management, e.g. TPC [Transmission Power Control], power saving or power classes
    • H04W52/02Power saving arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2600/00Control issues
    • F25B2600/07Remote controls
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02DCLIMATE CHANGE MITIGATION TECHNOLOGIES IN INFORMATION AND COMMUNICATION TECHNOLOGIES [ICT], I.E. INFORMATION AND COMMUNICATION TECHNOLOGIES AIMING AT THE REDUCTION OF THEIR OWN ENERGY USE
    • Y02D30/00Reducing energy consumption in communication networks
    • Y02D30/70Reducing energy consumption in communication networks in wireless communication networks

Definitions

  • the embodiments disclosed herein relate generally to a transport refrigeration system. More particularly, the embodiments relate to preserving the power source life of a wireless end node prior to deployment in a wireless communication system for use in a mobile environment, such as a transport refrigeration system.
  • the embodiments described herein are directed to preserving the power source life of a wireless end node prior to deployment in a wireless communication system for use in a mobile environment, such as a transport refrigeration system.
  • FIG. 1 illustrates a side view of an embodiment of a transport temperature controlled trailer unit with a transport refrigeration system.
  • FIG. 3 illustrates a block diagram of an embodiment of a wireless end node of a wireless communication system for use in a mobile environment.
  • the embodiments described herein are not limited to trucks and trailer units.
  • the embodiments described herein may be used in any other suitable temperature controlled apparatuses such as a ship board container, an air cargo cabin, an over the road truck cabin, etc.
  • the refrigeration system may be a vapor-compressor type refrigeration system, or any other suitable refrigeration systems that can use refrigerant, cold plate technology, etc.
  • sufficient current is drawn from the power source 320 to allow the sleep timer 365 to count down an amount of time to indicate to the controller 340 when the wireless end node 300 should switch to the normal operation mode and monitor an interrupt request from a user or the network coordinator of the wireless communication system. Also, sufficient current is drawn from the power source 320 to switch the wireless end node 300 from the sleep mode to the normal operation mode when an interrupt request is received or when the sleep timer indicates to the controller 340 to switch to the normal operation mode.
  • any of aspects 1-7 below can be combined with any of aspects 8-14 and any of aspects 15-21. Also, any of aspects 8-14 can be combined with any of aspects 15-21.
  • controller is configured to operate the wireless end node in the long term storage mode prior to deploying the wireless end node in a wireless communication system and is configured to switch from the long term storage mode to the normal operation mode when the wireless end node is paired to the wireless communication system.
  • the wireless end node is configured to indicate a low level power source when the controller determines that the power source level of the power source is below the acceptable power source level threshold.

Abstract

Methods and systems for preserving the power source life of a wireless end node prior to deployment in a wireless communication system are provided. In one embodiment, a method is provided that includes operating the wireless end node in a long term storage mode prior to deploying the wireless end node in a wireless communication system in order to reduce current being drawn from a power source of the wireless end node. The method also includes the wireless end node detecting an interrupt request to pair the wireless end node to a wireless communication system. Also, the method includes the controller of the wireless end node switching from a long term storage mode to a normal operation mode when the wireless end node is paired to a wireless communication system.

Description

    FIELD
  • The embodiments disclosed herein relate generally to a transport refrigeration system. More particularly, the embodiments relate to preserving the power source life of a wireless end node prior to deployment in a wireless communication system for use in a mobile environment, such as a transport refrigeration system.
  • BACKGROUND
  • Existing transport refrigeration systems are used to cool containers, trailers, and other similar transport units (typically referred to as a “reefer”). Modern reefers may be efficiently stacked for shipment by ship or rail. Typically, when reefers are shipped by truck, a single reefer is placed on a trailer chassis. When cargo in the container includes perishable products (e.g., food product, flowers, etc.), the temperature of the reefer must be controlled to limit loss of the cargo during shipment.
  • SUMMARY
  • The embodiments described herein are directed to preserving the power source life of a wireless end node prior to deployment in a wireless communication system for use in a mobile environment, such as a transport refrigeration system.
  • In one embodiment, a method for preserving the power source life of a wireless end node prior to deployment in a wireless communication system is provided. The method includes operating the wireless end node in a long term storage mode prior to deploying the wireless end node in a wireless communication system in order to reduce current being drawn from a power source of the wireless end node. The method also includes the wireless end node detecting an interrupt request to pair the wireless end node to a wireless communication system. Also, the method includes the controller of the wireless end node switching from a long term storage mode to a normal operation mode when the wireless end node is paired to a wireless communication system.
  • In yet another embodiment a wireless end node for use in a wireless communication system is provided. The wireless end node includes a power source and an electrical assembly connected to the power source. The electrical assembly includes a controller configured to manage, command, direct and regulate the behavior of the wireless end node and configured to switch operation of the wireless end node between a long term storage mode that reduces current being drawn from the power source and a normal operation mode. The controller includes a sleep timer configured to count down a long term storage time period. The controller is configured to operate the wireless end node in the long term storage mode prior to deploying the wireless end node in a wireless communication system and is configured to switch from the long term storage mode to the normal operation mode when the wireless end node is paired to the wireless communication system.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • Referring now to the drawings in which like reference numbers represent corresponding parts throughout.
  • FIG. 1 illustrates a side view of an embodiment of a transport temperature controlled trailer unit with a transport refrigeration system.
  • FIG. 2 illustrates a block diagram of an embodiment of a wireless communication system for use in a mobile environment.
  • FIG. 3 illustrates a block diagram of an embodiment of a wireless end node of a wireless communication system for use in a mobile environment.
  • FIG. 4 illustrates a flow chart of an embodiment of preserving the power source life of a wireless end node prior to deployment in a wireless communication system.
  • DETAILED DESCRIPTION
  • The embodiments described herein are directed to preserving the power source life of a wireless end node prior to deployment in a wireless communication system for use in a mobile environment, such as a transport refrigeration system.
  • References are made to the accompanying drawings that form a part hereof, and in which is shown by way of illustration of the embodiments in which the methods and systems described herein may be practiced. The term “reefer” generally refers to, for example, a temperature controlled trailer, container, or other type of transport unit, etc. The term “wireless communication system” refers to a communication system that is configured to transmit data over a short distance in a mobile environment, such as, for example, between different points of a reefer that is in transport. The term “wireless end node” refers to an electronic device that is an endpoint of a wireless communication system and is capable of monitoring a property of a temperature refrigeration system and transmitting data transmissions to and receiving data transmissions from a network coordinator of the wireless communication system. The term “network coordinator” refers to an electronic device that is configured to manage, command, direct and regulate the behavior of one or more wireless end nodes of the wireless communication system. The term “deployment” refers to a wireless end node being paired to a wireless communication system and installed in a transport refrigeration system.
  • FIG. 1 illustrates a side view of a transport temperature controlled trailer unit 100 with a transport refrigeration system 110. The trailer unit 100 is installed on a frame 120 and has a plurality of side doors 112 and a rear door 114. The transport refrigeration system 110 is installed on a side wall of the trailer unit 100. The transport refrigeration system 110 is configured to transfer heat between an internal space 130 and the outside environment. In some embodiments, the transport refrigeration system 110 is a multizone system in which different zones or areas of the internal space 130 are controlled to meet different refrigeration requirements based on the cargo stored in the particular zone.
  • It will be appreciated that the embodiments described herein are not limited to trucks and trailer units. The embodiments described herein may be used in any other suitable temperature controlled apparatuses such as a ship board container, an air cargo cabin, an over the road truck cabin, etc. The refrigeration system may be a vapor-compressor type refrigeration system, or any other suitable refrigeration systems that can use refrigerant, cold plate technology, etc.
  • The transport refrigeration system 110 includes a wireless communication system 140 and a fuel tank 145. The wireless communication system 140 includes a network coordinator (not shown), an antenna 150, and a plurality of wireless end nodes 155. As shown in FIG. 1, the wireless end nodes 155 include a door sensor 155 a for each of the side doors 112 and the rear door 114, and a fuel tank level sensor 155 b for the fuel tank 145. In some embodiments, the wireless end nodes 155 can also include other types of sensors such as, for example, an air space temperature sensor, a humidity sensor, a cargo temperature center, etc. Also, the wireless end nodes 155 are sealed to prevent failure due to water ingress, extreme temperatures, UV exposure, exposure to oil/solvents, etc. The wireless communication system 140 is configured to communicate information regarding the transport temperature controlled trailer unit 100 to a controller unit (not shown) of the transport refrigeration system 110 for controlling the refrigeration of the internal space 130. In some embodiments, the wireless communication system 140 also includes one or more wired sensor modules (not shown) that are connected to the network coordinator via a wired connection. The wired sensor modules, like the wireless end modules 155 can include, for example, a door sensor, a fuel tank sensor, an air space temperature sensor, a humidity sensor, a cargo temperature center, etc.
  • Referring to FIG. 2, a block diagram of one embodiment of a wireless communication system 200 for use in a mobile environment is described. The wireless communication system 200 includes a network coordinator 210, an antenna 215 and a plurality of wireless end nodes 220. The wireless communication system 200 can be a wireless personal area network (“WPAN”) that uses a ZigBee communication protocol. In other embodiments, other types of communication protocols can be used such as, for example, Bluetooth or any other type of wireless communication protocol that allows for accurate transmission of data between different points of a reefer during transport.
  • In some embodiments the network coordinator 210 is a WPAN module that is configured to be installed in a control box (not shown) of a transport refrigeration system. The network coordinator 210 is configured to transmit to and receive data from each of the plurality of wireless end nodes 220 via the antenna 215 using a short distance wireless communication protocol such as, for example ZigBee, Bluetooth, etc. Also, the network coordinator 210 is configured to connect to a control unit of a transport refrigeration system stored in the control box.
  • The antenna 215 is a weatherproof antenna that is configured to be installed outside of the control box and is connected to the network coordinator 210 via a wired communication link 212 such as, for example, a coaxial cable. In some embodiments, the antenna 215 can be configured to be installed inside the control box with the network coordinator 210.
  • Each of the plurality of wireless end nodes 220 is configured to transmit and receive information with the network coordinator 210 using a short distance wireless communication protocol such as, for example ZigBee, Bluetooth, etc. In some embodiments, one or more of the wireless end nodes 220 are weatherproof by using a sealed housing (not shown) to prevent failure due to water ingress, extreme temperatures, UV exposure, exposure to oil/solvents, etc.
  • Each of the plurality of wireless end nodes 220 can be, for example, a door sensor, a fuel tank temperature sensor, an air space temperature sensor, a humidity sensor, a cargo temperature center, etc. When the wireless end node 220 is a door sensor, the wireless end node 220 is configured to transmit a data signal to the network coordinator 210 when a door of the transport refrigeration system being monitored by the wireless end node 220 is opened or closed. When the wireless end node 220 is a fuel tank temperature sensor, the wireless end node 220 is configured to transmit a data signal to the network coordinator 210 indicating the temperature of a fuel tank of a transport refrigeration system. When the wireless end node 220 is an air space temperature sensor, the wireless end node 220 is configured to transmit a data signal to the network coordinator 210 indicating the temperature of an internal space of a reefer. When the wireless end node 220 is a humidity sensor, the wireless end node 220 is configured to transmit a data signal to the network coordinator 210 indicating the humidity of an internal space of a reefer. When the wireless end node 220 is a cargo temperature sensor, the wireless end node 220 is configured to transmit a data signal to the network coordinator 210 indicating the temperature of cargo stored in the reefer.
  • FIG. 3 illustrates one embodiment of a block diagram of a wireless end node 300 for a wireless communication system in a transport refrigeration system of a reefer. The wireless end node 300 can be, for example, a door sensor, a fuel tank temperature sensor, an air space temperature sensor, a humidity sensor, a cargo temperature center, etc. The wireless end node 300 includes an electrical assembly 310 and a power source 320 connected to the electrical assembly 310. The electrical assembly 310 and the power source 320 are enclosed within a sealed housing 330.
  • For transport refrigeration systems, the housing 330 must satisfy vigorous environmental sealing requirements for the wireless end node 300 to be acceptable for use. Accordingly, once the wireless end node is manufactured, the electrical assembly and the power source are not serviceable and any feature within the housing that can penetrate to the outside of the housing could be considered a possible failure point.
  • The electrical assembly 310 includes a controller 340, an operating sensor 345, a transceiver 350, a memory storage 355, and a light emitting diode (LED) light 360. The controller is provided to control the wireless end node 300 and includes a sleep timer 365.
  • The controller 340 is configured to manage, command, direct and regulate the behavior of the wireless end node. Also, the controller 340 is configured to direct the wireless end node 300 to operate in a long term storage mode prior to deployment of the wireless end node 300 in a wireless communication system and a normal operation mode and a sleep mode upon deployment in a wireless communication system. In the normal operation mode, the electrical assembly 310 draws current from the power source 320, the operating sensor 345 can monitor a portion of the transport refrigeration system, the transceiver 350 can transmit data to and receive data from the network coordinator of the wireless communication system. In the sleep mode, the electrical assembly is powered down to reduce the amount of current drawn from the power source. During the sleep mode, sufficient current is drawn from the power source 320 to allow the sleep timer 365 to count down an amount of time to indicate to the controller 340 when the wireless end node 300 should switch to the normal operation mode and monitor an interrupt request from a user or the network coordinator of the wireless communication system. Also, sufficient current is drawn from the power source 320 to switch the wireless end node 300 from the sleep mode to the normal operation mode when an interrupt request is received or when the sleep timer indicates to the controller 340 to switch to the normal operation mode.
  • Similar to the sleep mode, in the long term storage mode the electrical assembly is powered down to reduce the amount of current drawn from the power source. During the long term storage mode, sufficient current is drawn from the power source 320 to allow the sleep timer 365 to count down an amount of time to indicate to the controller 340 when the wireless end node 300 should power up to measure a power source level of the power source 320 and to monitor an interrupt request from a user to deploy the wireless end node 300 to a wireless communication system. Also, sufficient current is drawn from the power source 320 to power up the wireless end node 300 when an interrupt request is received or when the sleep timer indicates to the controller 340 to measure the power source level of the power source 320.
  • The operating sensor 345 is connected to the controller 340 and performs a sensing operation for the transport refrigeration system. For example, if the wireless end node 300 is a door sensor, the operation sensor 345 can sense when a door that is being monitored by the wireless end node 300 is opened or closed and can notify the controller 340 of this information. If the wireless end node 300 is a fuel tank temperature sensor, the operation sensor 345 can measure the temperature of a fuel tank of a transport refrigeration system and can notify the controller 340 of this information. If the wireless end node 300 is an air space temperature sensor, the operation sensor 345 can measure the temperature of an internal space of a reefer and can notify the controller 340 of this information. If the wireless end node 300 is a humidity sensor, the operation sensor 345 can measure the humidity of a reefer and can notify the controller 340 of this information. If the wireless end node 300 is a cargo temperature sensor, the operation sensor 345 can measure the temperature of cargo stored in a reefer and can notify the controller 340 of this information.
  • The transceiver 350 is also connected to the controller 340 and is configured to transmit to and receive data signals from a network coordinator of a wireless communication system. For example, if the wireless end node 300 is a door sensor, the transceiver 350 can receive an acknowledgement message from the network coordinator to indicate that the wireless communication system is for use in a normal operation mode, and can send a sensing message to the network coordinator when the door being monitored by the wireless end node 300 is opened or closed. The transceiver 350 is configured to transmit and receive data using a short distance wireless communication protocol such, for example, ZibBee, Bluetooth, etc.
  • The memory storage 355 is connected to the controller 340 and can store information such as an acceptable power source level threshold. The memory storage 355 can also store information such as, for example, the information provided in the table below:
  • Log # Title Description
    1 Paired Wake Count The total number of wake up events after pairing.
    2 Unpaired Wake Count The total number of wake up events before pairing.
    3 Successful Pair The total number of successful pairings.
    4 Unsuccessful Pair The total number of unsuccessful pairings
    5 Enter Pair State The number of times the sensor enters a pairing state.
    6 User Succ. Pair The user was able to enter a pairing state using the
    sequence described.
    7 User Unsucc. Pair The user was unsuccessful in entering a pairing state using
    the sequence described.
    8 Cross Pair The number of times two or more network coordinators
    were paired to the same sensor.
    9 Succ. Unpair The network coordinator and wireless end node were able
    to unpair successfully.
    10 Unsucc. Unpair The network coordinator and wireless end node were not
    able to unpair successfully.
    11 LQI Value <5 Link Quality Indicator is low.
    12 LQI Value <10 As above
    13 LQI Value <15 As above
    14 Door Open Ev. The wireless end node detected a fully filtered open door
    event.
    15 Door Close Ev. The wireless end node detected a fully filtered closed door
    event.
    16 Door Ajar Ev. The wireless end node detected 20 door open/closed
    transitions in a 5 minute period.
    17 Recov. Door Ajar Ev. The wireless end node polled the door input 4 times every 5
    minutes and did not notice a change in the door state.
    18 Battery Low Ev. The wireless end node detected a low battery 2.2 V
    19 AD Short Ev. The A/D wireless end node value exceeded the maximum
    allowable A/D value.
    20 AD Open Ev. The A/D wireless end node value was below the minimum
    allowable A/D value.
    21 32k Hz Osc Failed Event The wireless end node failed to transition properly from the
    2k oscillator to the 32k crystal.
    22 Lost Comm. 1 Lost communication with wireless end node ID 1 for five or
    more consecutive transmissions.
    23 Lost Comm 2 Lost communication with wireless end node ID 2 for five or
    more consecutive transmissions.
    24 Lost Comm 3 Lost communication with wireless end node ID 3 for five or
    more consecutive transmissions.
    25 Lost Comm 4 Lost communication with wireless end node ID 4 for five or
    more consecutive transmissions.
    26 Lost Comm 5 Lost communication with wireless end node ID 5 for five or
    more consecutive transmissions.
    27 Dial Back Event The wireless end node has lost communication with the
    network coordinator and reduces the transmit time interval
    28 Dial Back Transmission The number of times the wireless end node transmits to the
    Event network coordinator while in dial back mode.
    29 PLL Unlock Event The number of times the wireless end node does not ‘lock
    in’ to the proper frequency.
    30 Wake on Error The number of times the wireless end node awakes to flash
    an error code.
    31 Wake on A/D Ev. The number of times the wireless end node awakes to read
    the A/D sensor.
    32 Wake to Trans. Ev. The number of times the wireless end node awakes to
    transmit a message to the network coordinator.
    33 Sleep Ev. The number of times the wireless end node returns to a
    sleep state.
    34 Door Open Int. Ev. The number of times the wireless end node detects a door
    open interrupt (not necessarily debounced).
    35 Door Close Int. Ev. The number of times the wireless end node detects a door
    closed interrupt (not necessarily debounced).
    36 Wake on Timer Ev. The number of times the wireless end node awakes from the
    timeout timer.
    37 Wake on Temp Change The number of times the wireless end node transmits a
    change of temperature greater than 5 degrees Celsius.
    38 Wake on Power up The number of times the wireless end node wakes from
    either a power cycle or a low on the reset line.
  • The LED light 360 is connected to the controller 340 and is visible outside of the sealed housing 330. The LED light 360 can be a multi-colored and blinking LED light that is visible to a user of a transport refrigeration system and can be used for pairing the wireless end node 300 to a wireless communication system and for communicating diagnostic information about the wireless end node 300. In one embodiment, the LED light 360 can blink red to indicate to a user that the power source life of the power source 320 is no longer acceptable for deployment in a wireless communication system.
  • The power source 320 can be a native 3.6 volt Li—SOCl2 battery. In other embodiments, the power source 320 can be a lithium based battery (e.g. a lithiumion battery, a lithium/Iron Disulfide (LiFeS2) battery, etc.).
  • FIG. 4 illustrates one embodiment of a process 400 for preserving the power source life of a wireless end node for a wireless communication system for use in a mobile environment. As shown in FIG. 3, a wireless end node can include a controller, an operation sensor, a transceiver, a power source, and a memory storage that stores an acceptable power source level threshold.
  • The flowchart 400 begins at 405. At 410, a wireless end node is manufactured. In some embodiments, the wireless end node is manufactured such that the controller, the operation sensor, the power source and the memory storage are encapsulated in a sealed housing.
  • At 415, when the wireless end node is manufactured the controller is set to operate in a long term storage mode 420 until the wireless end node is paired to a wireless communication system.
  • The long term storage mode 420 is now described. At 425, the wireless end node uses the sleep timer in the controller to set a long term storage time period that the wireless end node remains in the long term storage mode. The long term storage time period of the sleep timer can be set by the manufacturer to a time limit that allows the wireless end node to provide accurate power source level information regarding the power source of the wireless end node while preventing excessive use of the power source that can drain lifespan of the wireless end node. In one embodiment, the long term storage time period of the sleep timer can be set to, for example, approximately 24 hours.
  • At 430, the wireless end node powers up after the long term storage time period set in the sleep timer lapses. At 435, the controller measures the voltage of the power source. Based on the measured voltage, at 440, the controller determines whether the power source life of the wireless end node is above an acceptable power source life threshold. In one embodiment, the acceptable power source level threshold is ˜2.9 volts for a native ˜3.6 volt battery. However, in other embodiments, the acceptable power source level threshold can be set at the manufacturer's discretion. If the power source life of the wireless end node is above the acceptable power source life threshold, the long term storage mode 420 returns to 425. If the power source life of the wireless end node is not above the acceptable power source life threshold, the wireless end node exits the long term storage mode 420 and the process 400 proceeds to 445.
  • At 445, the wireless end node indicates to the user that the power source life of the wireless end node is no longer acceptable for use. For example, in one embodiment, the LED light of the wireless end node blinks a red light when the power source life of the wireless end node is no longer acceptable for use.
  • The process 400 also includes an interrupt routine mode 450. The interrupt routine mode 450 begins at 455 when the wireless end node receives an interrupt message. In some embodiments, the interrupt message is sent to the wireless end node via a magnet swipe. In other embodiments, the interrupt message is sent to the wireless end node via a button press or a resistive float. At 460, the controller of the wireless end node determines whether the wireless end node is paired to a wireless communication system and installed in a network coordinator a transport refrigeration system for a reefer. If the controller determines that the wireless end node is not paired to the wireless communication system, the process 400 proceeds to the long term storage mode 420. If the controller determines that the wireless end node is paired to the wireless communication system, the process 400 proceeds to 465.
  • At 465, the controller determines that the wireless end node has been deployed and sets the wireless end node into a normal operation mode. The process 400 then proceeds to 470. At 470, the controller checks periodically, for example, once a day, whether the wireless end node has been decommissioned from the wireless communication system. If the controller determines that that the wireless end node has not been decommissioned, the process 400 returns to 465. If the controller determines that the wireless end node has been decommissioned, the process 400 returns to 415.
  • Aspects:
  • It is noted that any of aspects 1-7 below can be combined with any of aspects 8-14 and any of aspects 15-21. Also, any of aspects 8-14 can be combined with any of aspects 15-21.
  • 1. A method for preserving the power source life of a wireless end node prior to deployment in a wireless communication system comprising:
  • operating the wireless end node in a long term storage mode prior to deploying the wireless end node in a wireless communication system in order to reduce current being drawn from a power source of the wireless end node;
  • the wireless end node detecting an interrupt request to pair the wireless end node to a wireless communication system;
  • a controller of the wireless end node switching from a long term storage mode to a normal operation mode when the wireless end node is paired to a wireless communication system.
  • 2. The method of aspect 1 further comprising:
  • during the long term storage mode, powering the controller of the wireless end node after a sleep timer of the wireless end node determines a long term storage time period has lapsed to determine a power source level of a power source of the wireless end node;
  • the controller determining the power source level of the power source;
  • the controller comparing the power source level of the power source to an acceptable power source level threshold stored in a memory storage of the wireless end node; and
  • indicating a low level power source when the controller determines that the power source level of the power source is below the acceptable power source level threshold.
  • 3. The method of aspect 2, wherein the long term storage time period is 24 hours.
  • 4. The method of aspects 2-3, wherein the acceptable power source level threshold is 2.9 volts for a 3.6 volt battery.
  • 5. The method of aspects 2-4, blinking a red color light emitting diode light of the wireless end node to indicate the low level power source when the controller determines that the power source level of the power source is below the acceptable power source level threshold.
  • The method of aspects 1-5, further comprising:
  • the controller determining whether the wireless end node is decommissioned from the wireless communication system; and
  • the controller setting the wireless end node to operate in the long term storage mode when the controller determines that the wireless end node is decommissioned from the wireless communication system.
  • 7. The method of aspect 6, wherein the controller determines whether the wireless end node is decommissioned from the wireless communication system every 24 hours.
  • 8. A wireless end node for a wireless communication system comprising:
  • a power source;
  • an electrical assembly connected to the power source, the electrical assembly including:
      • a controller configured to manage, command, direct and regulate the behavior of the wireless end node and configured to switch operation of the wireless end node between a long term storage mode that reduces current being drawn from the power source and a normal operation mode, the controller including a sleep timer configured to count down a long term storage time period;
  • wherein the controller is configured to operate the wireless end node in the long term storage mode prior to deploying the wireless end node in a wireless communication system and is configured to switch from the long term storage mode to the normal operation mode when the wireless end node is paired to the wireless communication system.
  • 9. The wireless end node of aspect 8, wherein the electrical assembly further includes a memory storage,
  • wherein, when the wireless end node is operating in the long term storage mode and the sleep timer of the wireless end node counts down the long term storage time period, the controller is configured to power up, determine the power source level of the power source, and compare the power source level of the power source to an acceptable power source level threshold stored in the memory storage, and
  • wherein the wireless end node is configured to indicate a low level power source when the controller determines that the power source level of the power source is below the acceptable power source level threshold.
  • 10. The wireless end node of aspects 8-9, wherein the long term storage time period is 24 hours.
  • 11. The wireless end node of aspects 9-10, wherein the acceptable power source level threshold is 2.9 volts for a 3.6 volt battery.
  • 12. The wireless end node of aspects 9-11, wherein the electrical assembly further includes a light emitting diode light, and
  • wherein the light emitting diode light is configured to blink a red color light to indicate the low level power source when the controller determines that the power source level of the power source is below the acceptable power source level threshold.
  • 13. The wireless end node of aspects 8-12, wherein the controller is configured to determine whether the wireless end node is decommissioned from the wireless communication system, and
  • wherein the controller is configured to set the wireless end node to operate in the long term storage mode when the controller determines that the wireless end node is decommissioned from the wireless communication system.
  • 14. The wireless end node of aspect 13, wherein the controller is configured to determine whether the wireless end node is decommissioned from the wireless communication system every 24 hours.
  • 15. A wireless communication system for a mobile environment comprising:
  • one or more wireless end nodes, each of the one or more wireless end nodes including:
      • a power source;
      • an electrical assembly connected to the power source, the electrical assembly including:
        • a controller configured to manage, command, direct and regulate the behavior of the wireless end node and configured to switch operation of the wireless end node between a long term storage mode that reduces current being drawn from the power source and a normal operation mode, the controller including a sleep timer configured to count down a long term storage time period;
      • wherein the controller is configured to operate the wireless end node in the long term storage mode prior to deploying the wireless end node in a wireless communication system and is configured to switch from the long term storage mode to the normal operation mode when the wireless end node is paired to the wireless communication system;
  • a network coordinator connected to each of the one or more wireless end nodes.
  • 16. The wireless communication system of aspect 15, wherein the electrical assembly of each of the one or more wireless end nodes further includes a memory storage,
  • wherein, when the wireless end node is operating in the long term storage mode and the sleep timer of the wireless end node counts down the long term storage time period, the controller is configured to power up, determine the power source level of the power source, and compare the power source level of the power source to an acceptable power source level threshold stored in the memory storage, and
  • wherein the wireless end node is configured to indicate a low level power source when the controller determines that the power source level of the power source is below the acceptable power source level threshold.
  • 17. The wireless communication system of aspects 15-16, wherein the long term storage time period is 24 hours.
  • 18. The wireless communication system of aspects 16-17, wherein the acceptable power source level threshold is 2.9 volts for a 3.6 volt battery.
  • 19. The wireless communication system of aspects 16-18, wherein the electrical assembly of each of the one or more wireless end nodes further includes a light emitting diode light, and
  • wherein the light emitting diode light of each of the one or more wireless end nodes is configured to blink a red color light to indicate the low level power source when the controller determines that the power source level of the power source is below the acceptable power source level threshold.
  • 20. The wireless communication system of aspects 15-19, wherein the controller of each of the one or more wireless end nodes is configured to determine whether the wireless end node is decommissioned from the wireless communication system, and
  • wherein the controller of each of the one or more wireless end nodes is configured to set the wireless end node to operate in the long term storage mode when the controller determines that the wireless end node is decommissioned from the wireless communication system.
  • 21. The wireless communication system of aspect 20, wherein the controller of each of the one or more wireless end nodes is configured to determine whether the wireless end node is decommissioned from the wireless communication system every 24 hours.
  • With regard to the foregoing description, it is to be understood that changes may be made in detail, especially in matters of the construction materials employed and the shape, size and arrangement of the parts without departing from the scope of the present invention. It is intended that the specification and depicted embodiment to be considered exemplary only, with a true scope and spirit of the invention being indicated by the broad meaning of the claims.

Claims (21)

What claimed is:
1. A method for preserving the power source life of a wireless end node prior to deployment in a wireless communication system comprising:
operating the wireless end node in a long term storage mode prior to deploying the wireless end node in a wireless communication system in order to reduce current being drawn from a power source of the wireless end node;
the wireless end node detecting an interrupt request to pair the wireless end node to a wireless communication system;
a controller of the wireless end node switching from a long term storage mode to a normal operation mode when the wireless end node is paired to a wireless communication system.
2. The method of claim 1 further comprising:
during the long term storage mode, powering the controller of the wireless end node after a sleep timer of the wireless end node determines a long term storage time period has lapsed to determine a power source level of a power source of the wireless end node;
the controller determining the power source level of the power source;
the controller comparing the power source level of the power source to an acceptable power source level threshold stored in a memory storage of the wireless end node; and
indicating a low level power source when the controller determines that the power source level of the power source is below the acceptable power source level threshold.
3. The method of claim 2, wherein the long term storage time period is 24 hours.
4. The method of claim 2, wherein the acceptable power source level threshold is 2.9 volts for a 3.6 volt battery.
5. The method of claim 2, blinking a red color light emitting diode light of the wireless end node to indicate the low level power source when the controller determines that the power source level of the power source is below the acceptable power source level threshold.
6. The method of claim 1, further comprising:
the controller determining whether the wireless end node is decommissioned from the wireless communication system; and
the controller setting the wireless end node to operate in the long term storage mode when the controller determines that the wireless end node is decommissioned from the wireless communication system.
7. The method of claim 6, wherein the controller determines whether the wireless end node is decommissioned from the wireless communication system every 24 hours.
8. A wireless end node for a wireless communication system comprising:
a power source;
an electrical assembly connected to the power source, the electrical assembly including:
a controller configured to manage, command, direct and regulate the behavior of the wireless end node and configured to switch operation of the wireless end node between a long term storage mode that reduces current being drawn from the power source and a normal operation mode, the controller including a sleep timer configured to count down a long term storage time period;
wherein the controller is configured to operate the wireless end node in the long term storage mode prior to deploying the wireless end node in a wireless communication system and is configured to switch from the long term storage mode to the normal operation mode when the wireless end node is paired to the wireless communication system.
9. The wireless end node of claim 8, wherein the electrical assembly further includes a memory storage,
wherein, when the wireless end node is operating in the long term storage mode and the sleep timer of the wireless end node counts down the long term storage time period, the controller is configured to power up, determine the power source level of the power source, and compare the power source level of the power source to an acceptable power source level threshold stored in the memory storage, and
wherein the wireless end node is configured to indicate a low level power source when the controller determines that the power source level of the power source is below the acceptable power source level threshold.
10. The wireless end node of claim 8, wherein the long term storage time period is 24 hours.
11. The wireless end node of claim 9, wherein the acceptable power source level threshold is 2.9 volts for a 3.6 volt battery.
12. The wireless end node of claim 9, wherein the electrical assembly further includes a light emitting diode light, and
wherein the light emitting diode light is configured to blink a red color light to indicate the low level power source when the controller determines that the power source level of the power source is below the acceptable power source level threshold.
13. The wireless end node of claim 8, wherein the controller is configured to determine whether the wireless end node is decommissioned from the wireless communication system, and
wherein the controller is configured to set the wireless end node to operate in the long term storage mode when the controller determines that the wireless end node is decommissioned from the wireless communication system.
14. The wireless end node of claim 13, wherein the controller is configured to determine whether the wireless end node is decommissioned from the wireless communication system every 24 hours.
15. A wireless communication system for a mobile environment comprising:
one or more wireless end nodes, each of the one or more wireless end nodes including:
a power source;
an electrical assembly connected to the power source, the electrical assembly including:
a controller configured to manage, command, direct and regulate the behavior of the wireless end node and configured to switch operation of the wireless end node between a long term storage mode that reduces current being drawn from the power source and a normal operation mode, the controller including a sleep timer configured to count down a long term storage time period;
wherein the controller is configured to operate the wireless end node in the long term storage mode prior to deploying the wireless end node in a wireless communication system and is configured to switch from the long term storage mode to the normal operation mode when the wireless end node is paired to the wireless communication system;
a network coordinator connected to each of the one or more wireless end nodes.
16. The wireless communication system of claim 15, wherein the electrical assembly of each of the one or more wireless end nodes further includes a memory storage,
wherein, when the wireless end node is operating in the long term storage mode and the sleep timer of the wireless end node counts down the long term storage time period, the controller is configured to power up, determine the power source level of the power source, and compare the power source level of the power source to an acceptable power source level threshold stored in the memory storage, and
wherein the wireless end node is configured to indicate a low level power source when the controller determines that the power source level of the power source is below the acceptable power source level threshold.
17. The wireless communication system of claim 15, wherein the long term storage time period is 24 hours.
18. The wireless communication system of claim 16, wherein the acceptable power source level threshold is 2.9 volts for a 3.6 volt battery.
19. The wireless communication system of claim 16, wherein the electrical assembly of each of the one or more wireless end nodes further includes a light emitting diode light, and
wherein the light emitting diode light of each of the one or more wireless end nodes is configured to blink a red color light to indicate the low level power source when the controller determines that the power source level of the power source is below the acceptable power source level threshold.
20. The wireless communication system of claim 15, wherein the controller of each of the one or more wireless end nodes is configured to determine whether the wireless end node is decommissioned from the wireless communication system, and
wherein the controller of each of the one or more wireless end nodes is configured to set the wireless end node to operate in the long term storage mode when the controller determines that the wireless end node is decommissioned from the wireless communication system.
21. The wireless communication system of claim 20, wherein the controller of each of the one or more wireless end nodes is configured to determine whether the wireless end node is decommissioned from the wireless communication system every 24 hours.
US13/848,482 2012-03-21 2013-03-21 Methods and systems for preserving the power source life of a wireless end node prior to deployment in a transport refrigeration system Abandoned US20140018015A1 (en)

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US13/848,425 Active 2034-05-16 US9282518B2 (en) 2012-03-21 2013-03-21 Methods and systems for preserving the life of a transport refrigeration system power source
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US20130285831A1 (en) 2013-10-31
US9282518B2 (en) 2016-03-08
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