US2374192A - Collet or collet pad - Google Patents

Collet or collet pad Download PDF

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Publication number
US2374192A
US2374192A US493895A US49389543A US2374192A US 2374192 A US2374192 A US 2374192A US 493895 A US493895 A US 493895A US 49389543 A US49389543 A US 49389543A US 2374192 A US2374192 A US 2374192A
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collet
facets
grooves
series
blank
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US493895A
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Edward C Godfrey
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B31/00Chucks; Expansion mandrels; Adaptations thereof for remote control
    • B23B31/02Chucks
    • B23B31/10Chucks characterised by the retaining or gripping devices or their immediate operating means
    • B23B31/12Chucks with simultaneously-acting jaws, whether or not also individually adjustable
    • B23B31/20Longitudinally-split sleeves, e.g. collet chucks
    • B23B31/201Characterized by features relating primarily to remote control of the gripping means
    • B23B31/202Details of the jaws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B2231/00Details of chucks, toolholder shanks or tool shanks
    • B23B2231/20Collet chucks
    • B23B2231/2027Gripping surfaces, i.e. the surface contacting the tool or workpiece
    • B23B2231/2037Roughened
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B2231/00Details of chucks, toolholder shanks or tool shanks
    • B23B2231/20Collet chucks
    • B23B2231/2048Collets comprising inserts
    • B23B2231/2062Inserts mechanically clamped in the collet
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T279/00Chucks or sockets
    • Y10T279/17Socket type
    • Y10T279/17411Spring biased jaws
    • Y10T279/17529Fixed cam and moving jaws

Definitions

  • the' ipping areas or; facet are of diamond-shaped character but arranged in a new and novel manner, andthe, provision. pf a chollet or pad of the type scr bed in w c the. e ipp e fa t are of generally rectangular conformation and -;.ar ranged inalternate ,rowsiwith the length of vthe facets in one row at right angles to the lengthof the facetsti theladiaeen row
  • Fig. 2 is a broken plan view of a blank suchas is employed in'the initial step of forming the inl im; rinnin elemento a collet, or collet pad forme.d. in.aeeo danc wit thepre eht in enti w571%...3 isaplanview oi the lank shownin Fig. 1. after; i ihassbeen'qperated up n to f rm s parated; erippingereaspr fac ts th ein;
  • Fig 4 isle sectional view of. the part shown in Fig-3 takeni assonthe lineiflfill thereof and in trimm econditi n;
  • Fig. 5 is an end eleyaticnal-viewshowing the part dis losed, iniE'iee B and ha .bent, ntota cy indenla i ineer e -iwith niandse ure to e a n-uler baek neemem-be il-Ei -a 6115a .sida mvation hview;. f-the as embly 7 shown in Eigc5rnartiall-y broken away toshew. th
  • Fig. 9 is a view similar to Fig. 6 but illustrating the inner or gripping surface element enclosed within a modified form of backing member or members;
  • Fig. 10 is a view similar to Figs. 6 and 9 but illustrating the inner or gripping member as being received within a still further modified form of backing member or members f f
  • Fig. 11 is a perspective View illustrating the application of the present invention to a pull-in type of collet and in which the gripping surfaces are formed as an integral part of the collet rather than as removable pads as in the preceding views;
  • Fig. 12 is a view similar to Fig. 3 but showing a modification of the facet arrangement, the facets in this case being staggered'in a direction opposite to that in Fig. 3;
  • Fig. 13 is a partially broken, partially sectioned side elevational view of the blank shown in Fig. 12 after it has been rolled into a hollow cylinder;
  • Fig. 14 is a view similar to Figs. 3, 8, and 12 but illustrating a further modified form of facet arrangement
  • Fig. 15 is a view similar to Fig. 13 and illustrating the blank shown in Fig. 14 rolled into cylindrical conformation;
  • Fig. 16 is an enlarged perspective view of one of the facets of the construction shown in Figs. 1 to '7, inclusive, bringing out the rounded edges which are applicable to all of the constructions shown.
  • Collets and collet pads for screw machines or the like adapted to operate upon cylindrical stock, excepting ground stock and cold drawn stock where it is necessary to machine without marring its surface are conventionally provided with a gripping surface for engagement with the stock made up of a plurality of relatively small and spaced gripping surfaces or facets, the reason being that this form of surface has been found to be more efiective in preventing inadvertent movement between the collet and the stock than in cases where the gripping surfaces are smooth and unbroken.
  • collets may be either of the drawn-in or push-out type, that is, in which they are formed to grip the stock when drawn inwardly with respect to the associated screw machine spindle 0r pushed outwardly with respect thereto.
  • Such collets are conventionally slotted to provide three or more equally angularly arranged and circumferentially separated pads or gripping surfaces secured together and to the main body portion of the collet by portions thereof forming flexible arms or fingers permitting radial displacement of the pad surfaces with respect to the axis of the collet for the purpose of enabling the diameter of the bore tobe constricted to grip a piece of stock therein or to be enlarged to free such stock with respect thereto.
  • gripping surfaces having small separated gripping areas or facets.
  • One of these includes separate gripping areas or facets having the front and rear edges thereof arranged in planes perpendicular to the axes of the collet or pad and the remaining surfaces parallel to the axis of the pad, with such facets arranged circumferentially in circles and with the facets in each circle aligned with the facets of the adjacent circles longitudinally of the collet or pad.
  • the individual gripping areas are usually of square formation.
  • portion of the collet or collet pad which presents the relatively small and separated gripping areas or facets is formed separately from the remainder of the collet or pad and from a piece of fiat stock This piece of fiat stock is operated upon while in flat condition to form the required intersecting grooves therein necessary to provide the facets desired in the final product.
  • the present invention further contemplates the provision of a collet or collet pad having the above-mentioned small separated gripping areas or facets of new and novel conformation.
  • a collet or collet pad having the above-mentioned small separated gripping areas or facets of new and novel conformation.
  • One of these types provides many of the advantages of the so-called diamond type of surface but in this case the diamonds are so positioned as to present one edge thereof normal to the line of force between it and a piece of work gripped by the collet or pad tending to turn the work in the pad,'this providing a type of construction which is believed to exert a firmer grip on the work and is less liable to mar or scuff the work than in conventional diamond types of construction.
  • the other type of construction provides such facets of square conformation and in which opposite edges of each facet lie in planes perpendicular to the axis of the collet or pad and the remaining edges thereof lie in parallelism to the axis of the collet or pad, the facets being arranged in spaced lines with the facets of one circle staggered, either circumferentially, axially or diagonally with respect to the areas of the next adjacent circles.
  • This form of construction gives a superior type of gripping surface and one that is amenable to manufacture only by the methods of the present invention as it appears to be commercially impossible to machine this type of surface when in cylindrical conformation.
  • a collet of the removable pad type is shown, the forward end of the same being broken away to show the removable collet pads in side elevation therein and remov ably secured thereto.
  • the collet body or master type collet illustrated in Fig. 1 includes a hollow cylindrical main body portion 20 having a circumferentially unbroken rear end portion 22 of sufiicient thickness to prevent ready distortion thereof.
  • the forward end of the collet is thickened and inasmuch as the particular collet shown is of the push-out type its forward end is tapered axially outwardly and radially inwardly as at 24 into frusto-conical conformation.
  • the main body portion 20 and end portion 24 are axially slotted at equally angularly spaced positions around its circumference, shown as three which is usually the case where the collet is adapted to receive cylindrical stock although a. greater or lesser number of slots may be employed if desired. If will be noted that the slots 20 extend from near the rear portion 22 completely through the front end of the collet so as to form the slotted portion of the collet into three spring arms or fingers for well known purposes. In the particular construction shown the front end 24 is bored out as at28 concentrically with the axis of the collet and to a greater diameter than the bore of the main body portion 29. Within the bore 28 is received a plurality of collet pads 30, these being equal in number to the number of fingers formed by the slots 26 and being centrally arranged with respect to such fingers.
  • the external conformation of the pads 30 and the particular manner in which they are secured within the bore 28 is of no imas this method is more economical to use.
  • each pad 30 is provided with a radially projecting 'circumferentially directed rib portion 32-and the bore 28 is centrally grooved as at 34 for complementary reception of the ribs 32.
  • the ribs 32 in engaging the grooves 34 serve to maintain the pads 38 againstaxial movement with respect to the master'collet, that is the portions 20, 22, and 24, in service.
  • a screw such as 36 is projected through each segment of the end 24 preferably centrally thereof and threaded into itsassociated pad 30.
  • the first operation consists in providing a piece of flat stock of the desired thickness, such as illustrated at 40 in Fig. 1, and of a width slightly greater than'the axial length of the pads 30 as viewed in Fig. 1.
  • the piece or strip 40 may either be formed of a type of steel that in itself is hardenable by heating. and quenching, Or it may be of the type of steel that is not capable of being materially hardened by heating or quenching but which is amenable to being hardened by' subjecting it to a case hardening operation. Where of the first type it will, of course, be maintained in its soft condition until the actual hardening operation.
  • It may be of a length'slightly .exceeding that required to form the inner portion of a set of pads 30 when bent into cylindrical or sleeve-like conformation, or it may be of a length many times greater and after the facet forming operation then cut to length.
  • the piece of stock 451 is then acted uponwhile in flat condition to so form one surface thereof as to provide a plurality of relatively small and separated upstanding areas or facets 42, as illustrated in Fig. 3 and which are to form the individual gripping areas in the final product.
  • the facets 42 may be formed'by either machining one surface of the blank 40 or by forging such blank to provide such surfaces either while the blank is in hot or cold condition.
  • Cold forging or rolling is preferable inasmuch as it is more economical to perform and results in a'better grained structure of the material from which the blank is formed and it is preferable to employ a relatively long piece of stock 40 and form the facets by a rolling operation, that is, by passing the piece of stock between a pair of rollers one of which is peripherally formed to provide a'die face complementary to the facets to be formed, In such case, after the stock has been operated upon to form the facets thereon, the stock is cut to such a length that when rolled into a hollow cylinder it will be of the required diameter. Rolling and forging are, of course, equivalent .steps simply using different types of dies, and where not otherwise specified in the following specificathe collet pads 30,
  • the facets may be provided with rounded or radiused corners or edges as brought out in Fig. 16.
  • This figure shows one of the facets for the construction shown in Figs. 1 to 7, inclusive, but it will be understood that the facets of the structure shown in th remaining view are preferably similarly rounded,
  • This feature is of an advantage because of the fact that when machined as in conventional practice, after the pads or inserts have been hardened they are then internally ground to proper size and often leave ragged edges on the facets. which tend to unduly mark the work gripped thereby.
  • the facets are formed with rounded edges as is possible in accordance with the present invention when formed by a forging or rolling operation, the above similar grinding step simply cuts away part of the rounded surface and eliminates the possibility of such ragged edges occurring.
  • the particular type of facet 42 thus formed on the blank 40 in accordance with the broader aspects of the present invention may be equivalent to either of the types conventionally employed or any other suitable type.
  • the particular type of facet illustrated in Figs; 3 and 4 is believed to have marked advantages over those conventionally employed and constitutes a more limited phase of the present invention.
  • the facets 42 are square in plan or face view and are arranged in line extending transversely of the length of the blank and, therefore, in lines which will be parallel to the axis of the collet in the final product. These lines are formed by transversely groovingthe blank 40 with V-shaped grooves 44 as illustrated in Figs. 3 and 4.
  • the facets 42 of one transverse line are transversely staggered with respect to the facet 42 in the next adjacent line and this is accomplished by longitudinally grooving the areas between the grooves 44 as at 46, such grooves 46 occurring in longitudinally extending lines skipping every other area between the grooves 44 and such longitudinal lines of grooves 46 being staggered transversely of the length of the blank.
  • the blank After the blank is brought to the condition illustrated in Fig. 3 its sides and ends are then trimmed off to the proper dimensions so that in the following step, which consists of bending the blank into a hollow cylinder, indicated at 40b in Figs. 5, 6, and 7, with the opposite ends thereof in substantial contact with each other, the internal diameter of such hollow cylinder will be Slightly smaller than that required in the finally completed product.
  • the outside diameter is then preferably turned to insure a perfectly cylindrical surface of the desired diameter, this particularly in view of the fact that because of the facets it is difficult to roll the blank into a cylinder having a perfect cylindrical peripheral surface.
  • the hollow cylinder 401) thus formed may then be secured directly within the bore of a collet where it is to be of an integral construction or, and particularly where it is to be employed in a removable pad type of collet, then into an annular member serving as a backing member therefor and in which case the member 40b serves in the nature of a liner.
  • Figs. 5, 6, and 7 it will be appreciated that the backing member 50 is in partially, or in Fig. 7 completely finished condition, whereas it will be understood that when the liner 40b is first inserted therein it will be sufficiently over sized to provide the necessary material for subsequent machining operations.
  • the periphery of the backing member 50 at such time will, however, be continuous and preferably unslotted but will be preferably provided at angularly spaced intervals in its circumference with threaded holes 54 for subsequent reception of the securing screws 35.
  • the liner 4% After the liner 4% has been inserted in the backing member 50 then it is suitably and preferably permanently secured in place therein. While any suitable means and method may be employed for this purpose it is preferred to employ the socalled copper weld hydrogen brazing operation involving the application of a copper ring to the joint between the two parts and insertion in a hydrogen or other suitable furnace to cause the copper to melt and be dispersed in the joint between the two parts 40?; and 50 by capillary attraction, thereby forming when cooled a permanent joint of well known character between the two parts.
  • the next operation consists in turning the annular assembly thus provided to approximately the desired external and axial dimension, leaving, of course, enough stock to provide for a cleaning up operation in the subsequent andfinal grinding operation.
  • the backing member 52 is longitudinally slotted as brought out in Fig. 5 at equally angularly spaced points corresponding with the number of pads to be formed in the final product, in the particular case shown three.
  • the assembly is heated and quenched to cause the same to be hardened, and if it has been formed of non-hardening steel then it is subjected to a case hardening operation to provide the required surface hardness therefor.
  • the assembly After the hardening operation the assembly is completely ground, including grinding the bore of the assembly to bring it to the desired internal diameter, after which the slots 56 are extended through the liner 40b by means of a socalled rubber grinding wheel, thus separating the assembly into the three pads illustrated in Fig. 7 and shown assembled in the master collet in Fig.
  • a blank Ma corresponding to the blank 40a previously described is shown and as being provided with facets 42a, corresponding with the facets 42 previously described, of a modified' conformation.
  • the facets 42a are formed in the flat blank by providing transverse V-sectioned grooves Ma, corresponding with the grooves 44 previously described, and transverse grooves 45a.
  • the grooves 46a instead of being interrupted as the grooves 46 previously described are continuous and instead of extending longitudinally of the blank d I a extend preferably atan acute angle with respect to such length, the intersecting grooves thus forming the facets Ma into diamond-shaped conformation.
  • the diamond-shaped areas in the present case will be provided with opposite side surfaces which lie in parallelism to the axis of the collet and/0r pad while the remaining surfaces will lie on a helix with such axis of the collet or pads as a center.
  • This arrangement as differentiated from the diamondshaped areas of conventional pads, provides side surfaces which extend in a direction normal to the direction of turning force exerted'between the pads and the work gripped thereby and thus provide a maximum amount of gripping effect on the work but yet disposes of the disadvantages occurring with conventional diamond-shaped areas of unduly scuifing or marring the surface of the work.
  • Fig. 9 a modified construction of th backing member for the liner dub illustrated in Figs. 5, 6; and '7 or the equivalent backing member made from the blank 4 la illustrated in Fig. 8 is shown.
  • the liner Mb is shown inserted in a backing member 50, such backing member 58 in this case having been formed from a mass of powdered or granular or cast metal, such as sponge Or powdered iron molded into shape and sintered to secure the various particles thereof together. In turn it is sur-;
  • rings 62, 6c, and 58 preferably formed from seamless steel tubing and pressed upon th member 60.
  • the rings 62, 64, and 66 may initially be made as one-piece and there after machinedasshown to separate one from the other. This whole assembly is pressed together as illustrated and is.
  • a strip 58 of relatively thin metal, preferably steel, of a width substantially-equal to orslightly greater than the axial dimension of the liner Mb is s'implywound about the liner 4 lb until it reaches a predetermined diameter, whereupon if the strip is of excesslength the excess is out therefrom".
  • This assembly is then surrounded'by a sleeve-like part T0. preferably pressed into. position.
  • This entire assembly is their formed. into an integral part or unit by a hydrogen brazing operation of the type above described after which it is finished insubstantially the same manner as described in slots 28 first described.
  • the present invention is applicable tocollets where the gripping. surfaces thereof form anintegral part thereof 'or in which theyare formed as removable pads as disclosed in the abovedescribed figures.
  • a collet is shown of thedraw-in type and in which the gripping surfaces form anintegral or unitary and non-removable portion thereof.
  • the collet there shown includes a main body portion equivalent to the portion 2!
  • the main body portion- 80' and ends SZand 8'4 are formed from an integral piece of steel or other suitable material and thejend'dl is provided with abo're 88 in which three separate padassemblies indicated generally atSB' are received and secured preferably by a h ldrogen brazing operation as above described or in any other suitable manner.
  • Eachfpad'9lJ comprisesa liner portion 92 and a backin'g'portion 94, the liner portion 92 in this case being assumed to have been formed from a blank of, the character" illustrated in Fig.
  • Figs. 12 and 13 a modification of the facet arrangement illustrated in Figs. 1 to 7, inclusive, is shown.
  • Arrangement of the facets in this case is essentially similar to the arrangement best shown in Fig. 3 except that in this case the facets I42, corresponding with the facets 42 in Fig. 3, are formed by continuously grooving the blank I40 with V-shaped grooves I44 extending longitudinally of the blank instead of transversely as in Fig. 3, and the transverse grooves I46, corresponding with the grooves 46 of Fig. 3, are interrupted in the same manner as the longitudinal grooves 46 in Fig. 3.
  • this arrangement causes the facets I42 to be staggered axially of the cylindrical sleeve formed therefrom, as illustrated in Fig. 13, instead of circumferentially as in the case of the construction shown in Fig. 3.
  • the type of construction illustrated in Fig. 12 may be preferred to that illustrated in Fig. 3 for certain types of operation.
  • FIG. 14 A still further form of facet arrangement is illustrated in Fig. 14.
  • the blank is illustrated at 240 and the facets are illustrated at 242.
  • the facets 242 are of rectangular conformation and preferably of a length twice the dimension of the width. It will be noted from an inspection of Fig. 14 that the facets 242 are arranged in rows longitudinally of the blank 24!] with the facets of both rows arranged with their lengths at approximately 45 degrees to the length of the blank 240 and with the length .of the facets 242 in one row arranged in perpendicular relationship with respect to the length of the facets in the next adjacent row, the groovesbetween them being formed to result in this arrangement. It will be appreciated that this arrangement results in what may be termed a paving block design in which the facets overlap one another both axially and circumferentially and, therefore, provides a superior type of gripping surface.
  • a tubular body having a plurality of slots opening out through an end thereof thereby defining an annular series of transversely grooved spring fingers, said fingers being provided with stock engaging means having the inner stock engaging surfaces thereof formed to provide two series of spaced grooves therein, one of said series extending circumferentially of said surfaces and the other of said series extending axially of said surfaces, the grooves of one of said series being continuous and the grooves of the other of said series being formed inthe al ternate spaces between adjacent grooves of the first-mentioned series.
  • a tubular body having a plurality of slots opening out through an end thereof thereby defining an annular series of transversely curved spring fingers, said fingers being provided with stock engaging means having the-inner stock engaging surfaces thereof formed to provide a series 'of circumferentially spaced, continuous axially extending grooves and a series of axially spaced circumferentially extending grooves, the lastmentioned grooves being non-continuous and being provided in the alternate spaces between pairs of the first-mentioned grooves circumferentially of said surfaces and staggered axially of said surfaces with respect to the next adjacent of the last-mentioned grooves.
  • a tubular body having a plurality of slots opening out through an end thereof thereby defining an annular series of transversely curved spring fingers, said fingers being provided with stock engaging means having the inner stock engaging surfaces thereof formed to provide a series of axially spaced continuous circumferentially extending grooves and a series of cireumferen-- tially spaced axially extending grooves, the lastmentioned grooves being non-continuous and each being provided in the alternate spaces between the pairs of the first-mentioned grooves axially of said surfaces and staggered circumferentially of said surfaces with respect to the next adjacent of the last-mentioned grooves.
  • a tubular body having a plurality of slots opening out through an end thereof thereby defining an annular series of transversely curved spring fingers, said fingers having the inner stock engaging surfaces thereof formed to provide a series of spaced helical grooves of the same hand therein, and a plurality of axially extending circumferentially spaced grooves intersecting the first mentioned grooves, whereby to provide a plurality of diamond-shaped gripping facets each arranged with its major axis on a helical line concentric with said surfaces but at an angle to the helix of the first mentioned groove.
  • a tubular body having a plurality of slots opening out through an end thereof thereby defining an annular series of transversely curved spring fingers, said fingers being provided with stock engaging means having the inner stock engaging surfaces thereof formed to provide a series of spaced helical grooves of one hand and a series of spaced helical grooves of the opposite hand, each of said series of grooves comprising a plurality of sub-series, the grooves of each of said sub-series being of relatively short angular extent about the axis of said surfaces and the grooves of each of said sub-series being separate from and helically mis-aligned with respect to the axes of said surfaces from the grooves of the next adjacent sub-series.
  • a tubular body having a plurality, of slots opening out through an end thereof thereby defining an annular series of transversely curved spring fingers, said fingers being provided with stock engaging means having the inner stock engaging surfaces thereof formed to provide a series of spaced helical grooves of one hand and a series of spacedhelical grooves of the opposite hand, each ofsaid series of grooves comprising a plurality of sub-series, the grooves of each of said sub-series being of relatively short angular extent about the axis of said surfaces and the grooves of'each of said sub-series being separate from and helically mis-aligned with respect to the axes of said surfaces from the grooves of the next adjacent sub-series, the grooves of each of said subseries terminating at their opposite ends at grooves of one of said sub-series in the series of the opposite hand.
  • a tubular body having a plurality of slots opening out through an end thereof thereby defining an annular series of transversely curved spring fingers, said fingers being provided with stock engaging means having the inner stock engaging surfaces thereof formed to provide a series of spaced helical grooves of one hand and a series of spaced helical grooves of'the opposite hand, each of said series of grooves comprising a plurality of sub-series, the grooves of each of said sub-series being of relatively short angular extent about the axis of said surfaces and the grooves of each of said sub-series being separate from and axially offset with respect to the axes of said surfaces from the grooves of the next adjacent sub-series'and ofiset from the center of the grooves of the last-mentioned sub-series, whereby to form rectangular facets disposed in rows extending clrcumferentially of said surfaces and with the facets of each of said rows arranged with their long edges perpendic
  • a tubular body having a plurality of slots opening out through an end thereof thereby defining an annular series of transversely grooved spring fingers said fingers being provided with stock engaging surfaces at the outer ends thereof, and facets having rounded edges formed on said surfaces.
  • Stock engaging means for a stock engaging collet of the type having a tubular body slotted out through an end thereof thereby defining an annular series of transversely curved spring fingers to the inner faces of which said stock engaging means are secured, the inner faces of said stock engaging means each providing a concave partially cylindrical surface formed to provide two distinct series of grooves therein, the grooves of each of said series being arranged in parallel and spaced relation with respect to' each other, the grooves of one of said series extending transversely with respect to the grooves of the other of said series, and grooves of at least one of said series being non-continuous and broken in length by ungrooved portions of said surface.

Description

April 24, 1945. Y E Q O FREY 2,374,192
. COLLETOR COLLET FAD Fi led July'8, 194s a Sheets-Sheet 1 IN V EN TOR. Z JnrrJ C Gaifie g, I
April 1945- E. c. GODFREY 2,374,192
COLLET 0R COLLET PAD Filed July 8, 1943 3 Sheets-Sheet 2 INVENTOR. ZJW z/JC 62422612 April 1945- E. c. GODFREY COLLET 0R COLLET PAD Filed July 8, 1943 3 Sheets-Sheet 5 INVENTOR. ZJM ar! C. 5 1?- Patented Apr. 24, 1945 COLLET OB COLIIE'I PAD Edward-'0. Godfrey,iDetmit, Mich.
Application July 8, 1943, SeriaI'Nou493395 '16 Claims.
torsengagement with the stockto be received I thereb flthrough a plurality of relativelysmall andseparated surfaces or; facets, andbyithepractice. of which such facets may be formed in a more'facile and economical mannenthaninac- 'cordance with conventional practices; the provision of a method as above described in which the collet o1 collet pad is made up of a plurality-of parts and that part inwhich the separated gripping areas or facets are formed in is-initially formed in flat condition; the provision of a method as above described in which the formation of that part of-thecollet or pad provided with the separated gripping areas or facets is formed while in fiat condition to provide such areas by a rolling or forging operation; the -provision of a method as above described in-which the gripping surface forming portion-is formed lfiatand'then rolled into cylindrical conformathan and thereafter assembled with the remaining parts thereof; the provision ofa method as above-described in which the gripping surface portion of a collet or pad after being formed and rolled into cylindrical conformation is surrounded by one or-more annular portions telescopically associated therewith and thereafter permanently secured thereto; and the provision of a method as lastdescribed in which the interconnection of the gripping surface forming portion ofthe collet or pad is permanently connected to the asosciated portions thereof-by a copper welding, brazing (hydrogen or otherwise) or other suitableoperation.
Further objects of the invention include the provision of a collet or collet pad having a novel form of gripping surface; the provision of a collet or collet pad in which the gripping surface'is formed to present a plurality of separated gripping areas or facets eachpresenting a sideedge normal to the direction of the relative turning force exerted thereon by the work engaged therebyrtheprovision' of a construction as above ,described in which the separated gripping ,areasgor vit facetslofithe ,oolleto mw p esent edeeepar l to both the length and tlie circumference of the collet or, pad and in which such areas or facets are arraneedi stag e ed relation p w th spect to adjacent facets; and the provision of a collet or, pad of the type. described in whichthe' ipping areas or; facet are of diamond-shaped character but arranged in a new and novel manner, andthe, provision. pf a chollet or pad of the type scr bed in w c the. e ipp e fa t are of generally rectangular conformation and -;.ar ranged inalternate ,rowsiwith the length of vthe facets in one row at right angles to the lengthof the facetsti theladiaeen row The ab ve bein am n the'obiect .oflthef r-e ent-inventionvtheesam ensist i 'eerta 'mvfl steps o operat on features of constructions and combinations: of marinate be) hereinafter: describe with 1- reference to. the accompa ying. drawing and gthenplaimedphaving the above and other objects: in; view.
In theaccompanying drawings which illustrate suitable embodiments "of :the present invention and--in= which like numerals referto like parts throughout theseveraldifferent views,
1 -is--a --partiallybroken,- partially sectioned side-elevationalviewofya push out type of collet to Qwhich collet pads constructed:..in accordance with the present invention are shown adapted and are illustrated in side elevation;
Fig. 2 .is a broken plan view of a blank suchas is employed in'the initial step of forming the inl im; rinnin elemento a collet, or collet pad forme.d. in.aeeo danc wit thepre eht in enti w571%...3 isaplanview oi the lank shownin Fig. 1. after; i ihassbeen'qperated up n to f rm s parated; erippingereaspr fac ts th ein;
:Fig 4 isle sectional view of. the part shown in Fig-3 takeni assonthe lineiflfill thereof and in trimm econditi n;
Fig. 5 is an end eleyaticnal-viewshowing the part dis losed, iniE'iee B and ha .bent, ntota cy indenla i ineer e -iwith niandse ure to e a n-uler baek neemem-be il-Ei -a 6115a .sida mvation hview;. f-the as embly 7 shown in Eigc5rnartiall-y broken away toshew. th
same}, in axial section;
. Fig.2? isra view; similar; ta Fig; 5, but illustrating the assembly shown ing-Fiigrfi af-teri'itvhasz'been completely machined and separated =-into segprovide a different type of gripping surface than that disclosed in Fig. 3;
Fig. 9 is a view similar to Fig. 6 but illustrating the inner or gripping surface element enclosed within a modified form of backing member or members;
Fig. 10 is a view similar to Figs. 6 and 9 but illustrating the inner or gripping member as being received within a still further modified form of backing member or members f f Fig. 11 is a perspective View illustrating the application of the present invention to a pull-in type of collet and in which the gripping surfaces are formed as an integral part of the collet rather than as removable pads as in the preceding views;
Fig. 12 is a view similar to Fig. 3 but showing a modification of the facet arrangement, the facets in this case being staggered'in a direction opposite to that in Fig. 3;
Fig. 13 is a partially broken, partially sectioned side elevational view of the blank shown in Fig. 12 after it has been rolled into a hollow cylinder;
Fig. 14 is a view similar to Figs. 3, 8, and 12 but illustrating a further modified form of facet arrangement;
Fig. 15 is a view similar to Fig. 13 and illustrating the blank shown in Fig. 14 rolled into cylindrical conformation; and,
Fig. 16 is an enlarged perspective view of one of the facets of the construction shown in Figs. 1 to '7, inclusive, bringing out the rounded edges which are applicable to all of the constructions shown.
Collets and collet pads for screw machines or the like adapted to operate upon cylindrical stock, excepting ground stock and cold drawn stock where it is necessary to machine without marring its surface, are conventionally provided with a gripping surface for engagement with the stock made up of a plurality of relatively small and spaced gripping surfaces or facets, the reason being that this form of surface has been found to be more efiective in preventing inadvertent movement between the collet and the stock than in cases where the gripping surfaces are smooth and unbroken. It will also be understood that such collets may be either of the drawn-in or push-out type, that is, in which they are formed to grip the stock when drawn inwardly with respect to the associated screw machine spindle 0r pushed outwardly with respect thereto.
Such collets are conventionally slotted to provide three or more equally angularly arranged and circumferentially separated pads or gripping surfaces secured together and to the main body portion of the collet by portions thereof forming flexible arms or fingers permitting radial displacement of the pad surfaces with respect to the axis of the collet for the purpose of enabling the diameter of the bore tobe constricted to grip a piece of stock therein or to be enlarged to free such stock with respect thereto. I
It is conventional practice to form such collets with the pad portions thereof either integral therewith or removable therefrom, the latter form of construction being usually desirable where used for quantity production inasmuch as the removable pads may be replaced when they become worn without the necessity of replacing the entire collet. The. present invention is applicable to either type of construction but for the purpose of illustration only it is shown in Figs. 1 to 10, inclusive, as-applied to the removable pad type and in Fig. 11 onlyto the integralpad type. To simplify the following description and claims it will be understood that reference to a collet pad will mean the pad ortion of a collet whether it be permanently or removably associated with the collet proper, except in cases where such interpretation is obviously inept or incorrect.
In the past it has been conventional practice to form collets substantially to shape without completely separating the various pads by the slots above described, or without separating the rings into segments when manufacturing the removable type of collet pads, then machining the inner surfaces thereof to provide the desired type of gripping surface made up of a plurality of relatively small and separated areas of facets, harden the same, and then complete the machining thereof including the final step of slotting or completing the slotting of the collet and/or separation of the ring into pads.
Heretofore there have been two general types of gripping surfaces having small separated gripping areas or facets. One of these includes separate gripping areas or facets having the front and rear edges thereof arranged in planes perpendicular to the axes of the collet or pad and the remaining surfaces parallel to the axis of the pad, with such facets arranged circumferentially in circles and with the facets in each circle aligned with the facets of the adjacent circles longitudinally of the collet or pad. In this type of construction the individual gripping areas are usually of square formation. They are usually formed by cutting circumferentially extending grooves in the bore of the collet or pad assembly, depending upon which type it is applied to, such grooves being intersected by grooves machined in such bore in parallel relation to the axis of the operation of grooving the bore to form the individual gripping areas has entailed a material amount of time and expense and it is particularly this feature of conventional constructions and practices that the present invention is intended to improve.
Instead of making the collets when employing integral pads out of a single piece, or separate pads where employed out of a single piece of material, and machining the grooves required to form the separated gripping areas in the cylindrical bores thereof as in conventional practice, in accordance with the present invention that portion of the collet or collet pad which presents the relatively small and separated gripping areas or facets is formed separately from the remainder of the collet or pad and from a piece of fiat stock This piece of fiat stock is operated upon while in flat condition to form the required intersecting grooves therein necessary to provide the facets desired in the final product. While such an operation may be accomplished by a machining operation it is preferably accomplished by a forging or rolling operation inasmuch as the expense of the operation is, therefore, materially reduced where quantities of such pads are to be produced. After such fiat blank is acted upon as above described to form the individual facets the blank is bent up into cylindrical conformation, its periphery is preferably machined, and it is then inserted into or surrounded by another member which forms a backing therefor and which in the integral type of construction may, of course, be the collet body itself, is then: integrallyunited with the backing member, and then is completed in accordance with conventional practice. As will be appreciated by those skilled in the art the present invention thus provides a method of forming such collets or collet pads in an easy and economical manner.
The present invention further contemplates the provision of a collet or collet pad having the above-mentioned small separated gripping areas or facets of new and novel conformation. One of these types provides many of the advantages of the so-called diamond type of surface but in this case the diamonds are so positioned as to present one edge thereof normal to the line of force between it and a piece of work gripped by the collet or pad tending to turn the work in the pad,'this providing a type of construction which is believed to exert a firmer grip on the work and is less liable to mar or scuff the work than in conventional diamond types of construction. The other type of construction provides such facets of square conformation and in which opposite edges of each facet lie in planes perpendicular to the axis of the collet or pad and the remaining edges thereof lie in parallelism to the axis of the collet or pad, the facets being arranged in spaced lines with the facets of one circle staggered, either circumferentially, axially or diagonally with respect to the areas of the next adjacent circles. This form of construction gives a superior type of gripping surface and one that is amenable to manufacture only by the methods of the present invention as it appears to be commercially impossible to machine this type of surface when in cylindrical conformation.
Referring now to the accompanying drawings and particularly to Fig. 1 a collet of the removable pad type is shown, the forward end of the same being broken away to show the removable collet pads in side elevation therein and remov ably secured thereto. It will be observed that the collet body or master type collet illustrated in Fig. 1 includes a hollow cylindrical main body portion 20 having a circumferentially unbroken rear end portion 22 of sufiicient thickness to prevent ready distortion thereof. The forward end of the collet is thickened and inasmuch as the particular collet shown is of the push-out type its forward end is tapered axially outwardly and radially inwardly as at 24 into frusto-conical conformation. The main body portion 20 and end portion 24 are axially slotted at equally angularly spaced positions around its circumference, shown as three which is usually the case where the collet is adapted to receive cylindrical stock although a. greater or lesser number of slots may be employed if desired. If will be noted that the slots 20 extend from near the rear portion 22 completely through the front end of the collet so as to form the slotted portion of the collet into three spring arms or fingers for well known purposes. In the particular construction shown the front end 24 is bored out as at28 concentrically with the axis of the collet and to a greater diameter than the bore of the main body portion 29. Within the bore 28 is received a plurality of collet pads 30, these being equal in number to the number of fingers formed by the slots 26 and being centrally arranged with respect to such fingers.
In accordance with the broader aspects of the present invention the external conformation of the pads 30 and the particular manner in which they are secured within the bore 28 is of no imas this method is more economical to use.
portance but in thezparticular construction shown by way of illustration each pad 30; is provided with a radially projecting 'circumferentially directed rib portion 32-and the bore 28 is centrally grooved as at 34 for complementary reception of the ribs 32. The ribs 32 in engaging the grooves 34 serve to maintain the pads 38 againstaxial movement with respect to the master'collet, that is the portions 20, 22, and 24, in service. Toremovably secure the pads 30 in place a screw such as 36 is projected through each segment of the end 24 preferably centrally thereof and threaded into itsassociated pad 30. Ordinarily there will be a suflicient clearance between the adjacent ends of the pads 30 to permit the ribs'32'to be withdrawn from the co-acting groove-34 upon removal of the screws 36 to permit withdrawal and replacement of the pads 30, and the resilient fingers formed in the master collet by the slots 26 permit the outerends of the fingers to be sprung outwardly to facilitatethis operation if necessary.
It will be understood that only the outer surfaces of which are-shown in Fig. 1, are internally formed to provide a gripping surface made up of a plurality of small and separated gripping areas or facets.
In forming the pads 30 in accordance withthe present invention the first operation consists in providing a piece of flat stock of the desired thickness, such as illustrated at 40 in Fig. 1, and of a width slightly greater than'the axial length of the pads 30 as viewed in Fig. 1. The piece or strip 40 may either be formed of a type of steel that in itself is hardenable by heating. and quenching, Or it may be of the type of steel that is not capable of being materially hardened by heating or quenching but which is amenable to being hardened by' subjecting it to a case hardening operation. Where of the first type it will, of course, be maintained in its soft condition until the actual hardening operation. It may be of a length'slightly .exceeding that required to form the inner portion of a set of pads 30 when bent into cylindrical or sleeve-like conformation, or it may be of a length many times greater and after the facet forming operation then cut to length.
The piece of stock 451 is then acted uponwhile in flat condition to so form one surface thereof as to provide a plurality of relatively small and separated upstanding areas or facets 42, as illustrated in Fig. 3 and which are to form the individual gripping areas in the final product. The facets 42 may be formed'by either machining one surface of the blank 40 or by forging such blank to provide such surfaces either while the blank is in hot or cold condition. Cold forging or rolling is preferable inasmuch as it is more economical to perform and results in a'better grained structure of the material from which the blank is formed and it is preferable to employ a relatively long piece of stock 40 and form the facets by a rolling operation, that is, by passing the piece of stock between a pair of rollers one of which is peripherally formed to provide a'die face complementary to the facets to be formed, In such case, after the stock has been operated upon to form the facets thereon, the stock is cut to such a length that when rolled into a hollow cylinder it will be of the required diameter. Rolling and forging are, of course, equivalent .steps simply using different types of dies, and where not otherwise specified in the following specificathe collet pads 30,
tion and claims the term forging is intended to mean rolling as well.
Another advantage of forging or rolling the facets in the blank as compared to machining them therein is that the facets may be provided with rounded or radiused corners or edges as brought out in Fig. 16. This figure shows one of the facets for the construction shown in Figs. 1 to 7, inclusive, but it will be understood that the facets of the structure shown in th remaining view are preferably similarly rounded, This feature is of an advantage because of the fact that when machined as in conventional practice, after the pads or inserts have been hardened they are then internally ground to proper size and often leave ragged edges on the facets. which tend to unduly mark the work gripped thereby. Where the facets are formed with rounded edges as is possible in accordance with the present invention when formed by a forging or rolling operation, the above similar grinding step simply cuts away part of the rounded surface and eliminates the possibility of such ragged edges occurring.
The particular type of facet 42 thus formed on the blank 40 in accordance with the broader aspects of the present invention may be equivalent to either of the types conventionally employed or any other suitable type. The particular type of facet illustrated in Figs; 3 and 4, however, is believed to have marked advantages over those conventionally employed and constitutes a more limited phase of the present invention. It will be noted from an inspection of Figs. 3 and 4 that the facets 42 are square in plan or face view and are arranged in line extending transversely of the length of the blank and, therefore, in lines which will be parallel to the axis of the collet in the final product. These lines are formed by transversely groovingthe blank 40 with V-shaped grooves 44 as illustrated in Figs. 3 and 4. It will be noted, however, that the facets 42 of one transverse line are transversely staggered with respect to the facet 42 in the next adjacent line and this is accomplished by longitudinally grooving the areas between the grooves 44 as at 46, such grooves 46 occurring in longitudinally extending lines skipping every other area between the grooves 44 and such longitudinal lines of grooves 46 being staggered transversely of the length of the blank. As will be appreciated this results in the arrangement first described, that is with the facets 42 alig ed transversely of the blank but staggered longitudinally thereof so that in the final product they are arranged in circles about the axis of the collet and the facets in each circle are circumferentially staggered with respect to those in the next adjacent circle. It will be appreciated that this type of facet would be substantially impossible to form in a commercially satisfactory manner in quantities by a, machining operation within a cylindrical bore and would even be diflicult to machine when formed in a flat blank as shown, but it will be appreciated that they may be as readily formed as any other shape by a forging operation.
After the blank is brought to the condition illustrated in Fig. 3 its sides and ends are then trimmed off to the proper dimensions so that in the following step, which consists of bending the blank into a hollow cylinder, indicated at 40b in Figs. 5, 6, and 7, with the opposite ends thereof in substantial contact with each other, the internal diameter of such hollow cylinder will be Slightly smaller than that required in the finally completed product. The outside diameter is then preferably turned to insure a perfectly cylindrical surface of the desired diameter, this particularly in view of the fact that because of the facets it is difficult to roll the blank into a cylinder having a perfect cylindrical peripheral surface. The hollow cylinder 401) thus formed may then be secured directly within the bore of a collet where it is to be of an integral construction or, and particularly where it is to be employed in a removable pad type of collet, then into an annular member serving as a backing member therefor and in which case the member 40b serves in the nature of a liner.
In the construction illustrated in Figs. 5, 6, and '7 and as particularly brought out in Fi 6 it is assumed in the present case, as previously described, that the removable pad type of device is being formed and in such case a cylindrical onepiece backing member 50 is provided as the backing member. The annular member 50 is provided with a bore 52 in which the blank 40 of Fig. 2
and 40a of Fig. 3 and which is illustrated in Figs. 5, 6, and 7 at 40b in cylindrical form, i relatively closely received. In Figs. 5, 6, and 7 it will be appreciated that the backing member 50 is in partially, or in Fig. 7 completely finished condition, whereas it will be understood that when the liner 40b is first inserted therein it will be sufficiently over sized to provide the necessary material for subsequent machining operations. The periphery of the backing member 50 at such time will, however, be continuous and preferably unslotted but will be preferably provided at angularly spaced intervals in its circumference with threaded holes 54 for subsequent reception of the securing screws 35.
After the liner 4% has been inserted in the backing member 50 then it is suitably and preferably permanently secured in place therein. While any suitable means and method may be employed for this purpose it is preferred to employ the socalled copper weld hydrogen brazing operation involving the application of a copper ring to the joint between the two parts and insertion in a hydrogen or other suitable furnace to cause the copper to melt and be dispersed in the joint between the two parts 40?; and 50 by capillary attraction, thereby forming when cooled a permanent joint of well known character between the two parts.
The next operation consists in turning the annular assembly thus provided to approximately the desired external and axial dimension, leaving, of course, enough stock to provide for a cleaning up operation in the subsequent andfinal grinding operation. After thi has been done the backing member 52 is longitudinally slotted as brought out in Fig. 5 at equally angularly spaced points corresponding with the number of pads to be formed in the final product, in the particular case shown three. After this has been done, then in the event that the blank 40 has been formed from self-hardening steels the assembly is heated and quenched to cause the same to be hardened, and if it has been formed of non-hardening steel then it is subjected to a case hardening operation to provide the required surface hardness therefor. After the hardening operation the assembly is completely ground, including grinding the bore of the assembly to bring it to the desired internal diameter, after which the slots 56 are extended through the liner 40b by means of a socalled rubber grinding wheel, thus separating the assembly into the three pads illustrated in Fig. 7 and shown assembled in the master collet in Fig.
1, and in which condition they may be secured in the master collet illustrated in Fig. 1 by means of thescrews 36 previously described.
From the above it will be appreciated that the relative complicated machining now required in forming facets equivalent to the facets 42 in accordance with conventional practice and which constitutes one of the major items of cost in the production of these devicesv at the presenttime, is eliminated, together with a major portion of the cost thereof. While at first glance it might appear that the cost of initially making up these pads from two separate parts (instead of from an integral part as in conventional practice) and thereafter hydrogen brazed.v or otherwise securing these parts together might more than make up the difierence in cost, such is actually not the case, these. added operations in accordancewith the present invention being relatively cheap and quick to perform.
In Fig. 8 a blank Ma corresponding to the blank 40a previously described is shown and as being provided with facets 42a, corresponding with the facets 42 previously described, of a modified' conformation. In. this case the facets 42a are formed in the flat blank by providing transverse V-sectioned grooves Ma, corresponding with the grooves 44 previously described, and transverse grooves 45a. The grooves 46a instead of being interrupted as the grooves 46 previously described are continuous and instead of extending longitudinally of the blank d I a extend preferably atan acute angle with respect to such length, the intersecting grooves thus forming the facets Ma into diamond-shaped conformation. In this case, however, instead of being the same as the diamond-shaped facets conventionally employed it will be appreciated that'when the blank 5 la is rolled up into a liner such as the liner 40b illustrated in Figs. 5, 6, and 7, the diamond-shaped areas in the present case will be provided with opposite side surfaces which lie in parallelism to the axis of the collet and/0r pad while the remaining surfaces will lie on a helix with such axis of the collet or pads as a center. This arrangement, as differentiated from the diamondshaped areas of conventional pads, provides side surfaces which extend in a direction normal to the direction of turning force exerted'between the pads and the work gripped thereby and thus provide a maximum amount of gripping effect on the work but yet disposes of the disadvantages occurring with conventional diamond-shaped areas of unduly scuifing or marring the surface of the work.
In Fig. 9 a modified construction of th backing member for the liner dub illustrated in Figs. 5, 6; and '7 or the equivalent backing member made from the blank 4 la illustrated in Fig. 8 is shown. As a matter of illustration it maybe assumed that formed from the blank Ma shown in Fig. 8 and has been formed therefrom in substantially the same manner as the liner Hill) wa formed from the blank Add as above described. In Fig. 9 the liner Mb is shown inserted in a backing member 50, such backing member 58 in this case having been formed from a mass of powdered or granular or cast metal, such as sponge Or powdered iron molded into shape and sintered to secure the various particles thereof together. In turn it is sur-;
1 rounded by three rings 62, 6c, and 58 preferably formed from seamless steel tubing and pressed upon th member 60. The rings 62, 64, and 66 may initially be made as one-piece and there after machinedasshown to separate one from the other. This whole assembly is pressed together as illustrated and is. then secured into an integral of unitary assemblage in the same general man- After the liner 41'?) has been brought to thehollow cylindrical conformation shown, then a strip 58 of relatively thin metal, preferably steel, of a width substantially-equal to orslightly greater than the axial dimension of the liner Mb is s'implywound about the liner 4 lb until it reaches a predetermined diameter, whereupon if the strip is of excesslength the excess is out therefrom". This assembly is then surrounded'by a sleeve-like part T0. preferably pressed into. position. This entire assembly is their formed. into an integral part or unit by a hydrogen brazing operation of the type above described after which it is finished insubstantially the same manner as described in slots 28 first described.
no the liner illustrated at Mb in Fig. 9 has been connection with the first described construction.
It has been previously mentioned that the present invention is applicable tocollets where the gripping. surfaces thereof form anintegral part thereof 'or in which theyare formed as removable pads as disclosed in the abovedescribed figures. For the purpose of illustration in Fig. 11 a collet is shown of thedraw-in type and in which the gripping surfaces form anintegral or unitary and non-removable portion thereof. Referring to Fig.1l it will be noted that the collet there shown includes a main body portion equivalent to the portion 2!! ur ne co'llet'fi'rst described, a portion 82 equivalent to the portion 22 of the collet first described, and a taperedend portion *84 in this case reversed direction from the tapered end portion 24 of the first described construction, inasmuch as in the'present casethe colleti s of the draw-in type. The body 85' and being s'i'inilar to and fertile same purpose as the v M In this case the main body portion- 80' and ends SZand 8'4 are formed from an integral piece of steel or other suitable material and thejend'dl is provided with abo're 88 in which three separate padassemblies indicated generally atSB' are received and secured preferably by a h ldrogen brazing operation as above described or in any other suitable manner. Eachfpad'9lJ comprisesa liner portion 92 and a backin'g'portion 94, the liner portion 92 in this case being assumed to have been formed from a blank of, the character" illustrated in Fig. 8 bent to cylindrical conformation and received within a cylindrical collar fi'lwh'ich may, for instance, be similar-tothe collar ofbacking member 50 firstdescribe'd, or similarjto the parts 60-66, inclusive, -of-Fig. 9 or parts 68 and 10 of Fig. 10, and pressed. into the bore 8 8 of the end .84 of the collet. In this case it is preferable to effect the welding; or brazing of'the liner 92 to the backing I member 94 and the backing member 94. to the collet end 84 in. a single copper weld or other operation, after'which the assembly may be hardened'and the slots 86 in the main body 80 and end portion 84 may be continued on through the liner 92 and backing member 94 following the subsequent hardening and grinding operation to separate the pads one from another.
In Figs. 12 and 13 a modification of the facet arrangement illustrated in Figs. 1 to 7, inclusive, is shown. Arrangement of the facets in this case is essentially similar to the arrangement best shown in Fig. 3 except that in this case the facets I42, corresponding with the facets 42 in Fig. 3, are formed by continuously grooving the blank I40 with V-shaped grooves I44 extending longitudinally of the blank instead of transversely as in Fig. 3, and the transverse grooves I46, corresponding with the grooves 46 of Fig. 3, are interrupted in the same manner as the longitudinal grooves 46 in Fig. 3. As will be appreciated this arrangement causes the facets I42 to be staggered axially of the cylindrical sleeve formed therefrom, as illustrated in Fig. 13, instead of circumferentially as in the case of the construction shown in Fig. 3. The type of construction illustrated in Fig. 12 may be preferred to that illustrated in Fig. 3 for certain types of operation.
A still further form of facet arrangement is illustrated in Fig. 14. In this case the blank is illustrated at 240 and the facets are illustrated at 242. The facets 242 are of rectangular conformation and preferably of a length twice the dimension of the width. It will be noted from an inspection of Fig. 14 that the facets 242 are arranged in rows longitudinally of the blank 24!] with the facets of both rows arranged with their lengths at approximately 45 degrees to the length of the blank 240 and with the length .of the facets 242 in one row arranged in perpendicular relationship with respect to the length of the facets in the next adjacent row, the groovesbetween them being formed to result in this arrangement. It will be appreciated that this arrangement results in what may be termed a paving block design in which the facets overlap one another both axially and circumferentially and, therefore, provides a superior type of gripping surface.
Having thus described my invention, what I claim by Letters Patent is:
1. In the manufacture of collet pads, the steps of operating upon a flat piece of stock to form relatively small and separated outstanding gripping facets on one face thereof, rolling said piece of fiat stock into cylindrical conformation with said facets on the radially inner side thereof to form a liner, surrounding said liner with a backing member and permanently securing it thereto, and thereafter subjecting the resulting assembly to a hardening operation and then separating it into segments.
2. In the manufacture of collet pads or the like, the steps of operating upon a piece of flat stock to provide one surface thereof with a plurality of upstanding gripping facets separated one from another, rolling said piece of stock s formed into a hollow cylinder with said facets thereof on the interior thereof to form a liner, surrounding said liner by an annular backing member and permanently securing it thereto, machining the resulting assembly to approximately that desired i the final product. subjecting said assembly to a hardening operation whereby to harden said liner, finish machining the exterior and interior surface of said assembly, and then' splitting said assembly into segments.
3. In themanufacture of collet pads or the like, in combination, the steps of forging a flat blank to produce upstanding facets of limited extent upon one surface thereof and in spaced relation with respect to each other, forming said flat blank into a hollow cylinder with said facets on the inner surface thereof, surrounding said hollow cylinder by a. backing means and permanently securing said backing means thereto, hardening said projecting areas, and separating the assembly into segments.
i. In the manufacture of collet lpads, the steps of cold forging a flat piece of stock to produce a plurality of upstanding and spaced facets on one facethereof, forming said blank into a hollow cylinder with said facets on the interior thereof, surrounding said hollow cylinder with an annular backing element and permanently securing it thereto, axially slotting said backing element at equally angularly spaced points thereabout without severing said assembly into disconnected parts, subjecting said assembly to a hardening operation whereby to harden said facets. completing the external and internal machining of said assembly, and then extending said slots through the thickness of said assembly whereby to separate it into individual segments.
5. In the manufacture of collet pads, the steps of cold forging a flat piece of stock to produce a plurality of upstanding and spaced facets on one face thereof, forming said blank into a hollow cylinder with said facets on the interior thereof, surrounding said hollow cylinder with a solid metallic ring and permanently securing it thereto, axially slotting said backing element at equally angularly spaced points thereabout without severing said assemby into disconnected parts. subjecting said assembly to a hardening operation whereby to harden said facets, completing the external and internal machining of said assembly, and then extending said slots through the thickness of said assembly whereby to separate it into individual segments.
6. In the manufacture of collet pads or the like, in combination, the steps of forging a flat blank to produce upstanding facets of limited extent upon one surface thereof and in spaced relation with respect to each other, forming said flat blank into a hollow cylinder with said facets on the inner surface thereof, surrounding said hollow cylinder by a ring of sintered material, surround said ring of sintered material with a second solid metallic ring and permanently securing said backing means thereto, hardening said projecting areas. and separating the assembly into segments.
7. In the manufacture of collet pads, the steps of cold forging a flat piece of stock to produce a plurality of upstanding and spaced facets on one face thereof, forming said blank into a hollow cylinder with said facets on the interior thereof, wrapping a strip of metal about said hollow cylinder to form a plurality of layers on said strip thereon, enclosing said hollow cylinder and said strip of metal wound thereabout within a solid ring of metal and permanently securing it thereto, axially slotting said backing element at equally angularly spaced points thereabout without severing said assembly into disconnected parts, subjecting said assembly to a hardening operation whereby to harden said facets, completing the external and internal machining of said assembly, and thenextending said slots through the thickness of said assembly whereby to separate it into individual segments.
8. In a stock engaging collet for screw machines or the like, a tubular body having a plurality of slots opening out through an end thereof thereby defining an annular series of transversely grooved spring fingers, said fingers being provided with stock engaging means having the inner stock engaging surfaces thereof formed to provide two series of spaced grooves therein, one of said series extending circumferentially of said surfaces and the other of said series extending axially of said surfaces, the grooves of one of said series being continuous and the grooves of the other of said series being formed inthe al ternate spaces between adjacent grooves of the first-mentioned series.
9. In a stock engaging collet for screw machines, a tubular body having a plurality of slots opening out through an end thereof thereby defining an annular series of transversely curved spring fingers, said fingers being provided with stock engaging means having the-inner stock engaging surfaces thereof formed to provide a series 'of circumferentially spaced, continuous axially extending grooves and a series of axially spaced circumferentially extending grooves, the lastmentioned grooves being non-continuous and being provided in the alternate spaces between pairs of the first-mentioned grooves circumferentially of said surfaces and staggered axially of said surfaces with respect to the next adjacent of the last-mentioned grooves.
10. In a stock engaging collet for screw machines, a tubular body having a plurality of slots opening out through an end thereof thereby defining an annular series of transversely curved spring fingers, said fingers being provided with stock engaging means having the inner stock engaging surfaces thereof formed to provide a series of axially spaced continuous circumferentially extending grooves and a series of cireumferen-- tially spaced axially extending grooves, the lastmentioned grooves being non-continuous and each being provided in the alternate spaces between the pairs of the first-mentioned grooves axially of said surfaces and staggered circumferentially of said surfaces with respect to the next adjacent of the last-mentioned grooves.
11. In a stock engaging collet for screw machines, a tubular body having a plurality of slots opening out through an end thereof thereby defining an annular series of transversely curved spring fingers, said fingers having the inner stock engaging surfaces thereof formed to provide a series of spaced helical grooves of the same hand therein, and a plurality of axially extending circumferentially spaced grooves intersecting the first mentioned grooves, whereby to provide a plurality of diamond-shaped gripping facets each arranged with its major axis on a helical line concentric with said surfaces but at an angle to the helix of the first mentioned groove.
12. In a. stock engaging collet for screw machines, a tubular body having a plurality of slots opening out through an end thereof thereby defining an annular series of transversely curved spring fingers, said fingers being provided with stock engaging means having the inner stock engaging surfaces thereof formed to provide a series of spaced helical grooves of one hand and a series of spaced helical grooves of the opposite hand, each of said series of grooves comprising a plurality of sub-series, the grooves of each of said sub-series being of relatively short angular extent about the axis of said surfaces and the grooves of each of said sub-series being separate from and helically mis-aligned with respect to the axes of said surfaces from the grooves of the next adjacent sub-series.
13. In a stock engaging collet for screw machines, a tubular bodyhaving a plurality, of slots opening out through an end thereof thereby defining an annular series of transversely curved spring fingers, said fingers being provided with stock engaging means having the inner stock engaging surfaces thereof formed to provide a series of spaced helical grooves of one hand and a series of spacedhelical grooves of the opposite hand, each ofsaid series of grooves comprising a plurality of sub-series, the grooves of each of said sub-series being of relatively short angular extent about the axis of said surfaces and the grooves of'each of said sub-series being separate from and helically mis-aligned with respect to the axes of said surfaces from the grooves of the next adjacent sub-series, the grooves of each of said subseries terminating at their opposite ends at grooves of one of said sub-series in the series of the opposite hand.
14. In a stockengaging collet for screw machines, a tubular body having a plurality of slots opening out through an end thereof thereby defining an annular series of transversely curved spring fingers, said fingers being provided with stock engaging means having the inner stock engaging surfaces thereof formed to provide a series of spaced helical grooves of one hand and a series of spaced helical grooves of'the opposite hand, each of said series of grooves comprising a plurality of sub-series, the grooves of each of said sub-series being of relatively short angular extent about the axis of said surfaces and the grooves of each of said sub-series being separate from and axially offset with respect to the axes of said surfaces from the grooves of the next adjacent sub-series'and ofiset from the center of the grooves of the last-mentioned sub-series, whereby to form rectangular facets disposed in rows extending clrcumferentially of said surfaces and with the facets of each of said rows arranged with their long edges perpendicular to the long edges of the facets in the next adjacent rows.
15. In a stock engaging collet for screw machines or the like, a tubular body having a plurality of slots opening out through an end thereof thereby defining an annular series of transversely grooved spring fingers said fingers being provided with stock engaging surfaces at the outer ends thereof, and facets having rounded edges formed on said surfaces.
16. Stock engaging means for a stock engaging collet of the type having a tubular body slotted out through an end thereof thereby defining an annular series of transversely curved spring fingers to the inner faces of which said stock engaging means are secured, the inner faces of said stock engaging means each providing a concave partially cylindrical surface formed to provide two distinct series of grooves therein, the grooves of each of said series being arranged in parallel and spaced relation with respect to' each other, the grooves of one of said series extending transversely with respect to the grooves of the other of said series, and grooves of at least one of said series being non-continuous and broken in length by ungrooved portions of said surface.
EDWARD C. GODFREY.
US493895A 1943-07-08 1943-07-08 Collet or collet pad Expired - Lifetime US2374192A (en)

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Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2517366A (en) * 1948-03-01 1950-08-01 Web Wilson Oil Tools Inc Pipe tong die
US2535951A (en) * 1948-02-16 1950-12-26 Modern Collet And Machine Co Front loading collet
US2557301A (en) * 1946-11-01 1951-06-19 Hardinge Brothers Inc Seal for chucks or collets
US2580067A (en) * 1948-06-30 1951-12-25 Gerald C Barnes Collet with interchangeable pads
US2609720A (en) * 1951-10-19 1952-09-09 Charles C Weiss Die for pipe tongs and method of making same
US2690914A (en) * 1951-02-15 1954-10-05 George F Bryant Mandrel
US2834240A (en) * 1956-06-11 1958-05-13 Acf Ind Inc Relieved wrench socket for holding either a nut or headed fastener
US3459433A (en) * 1966-03-02 1969-08-05 Woodworth Co N A Replaceable jaw inserts
US5351582A (en) * 1992-09-04 1994-10-04 Aldridge Electric Inc. Pipe turning tool
US5361657A (en) * 1991-08-15 1994-11-08 Terry Elliott P Drive socket
US20040051259A1 (en) * 2002-09-12 2004-03-18 National Oilwell L.P. Jaw insert for gripping a cylindrical member and method of manufacture
US7249540B1 (en) * 2005-07-01 2007-07-31 United States Of America As Represented By The Administrator Of The National Aeronautics And Space Administration Connector adapter
US20090224490A1 (en) * 2008-03-10 2009-09-10 Paul Robert Homrich Material cutter clamping collet
US8585110B2 (en) 2011-12-31 2013-11-19 National Oilwell Varco, L.P. Internal pipe gripping tool
EP2664401A3 (en) * 2012-05-16 2016-02-17 Iscar Ltd. Milling collet having pull-out preventer for retaining a fluted milling tool
US20210220924A1 (en) * 2020-01-16 2021-07-22 Schaublin Sa Flexible collet assembly with limited radial stiffness

Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2557301A (en) * 1946-11-01 1951-06-19 Hardinge Brothers Inc Seal for chucks or collets
US2535951A (en) * 1948-02-16 1950-12-26 Modern Collet And Machine Co Front loading collet
US2517366A (en) * 1948-03-01 1950-08-01 Web Wilson Oil Tools Inc Pipe tong die
US2580067A (en) * 1948-06-30 1951-12-25 Gerald C Barnes Collet with interchangeable pads
US2690914A (en) * 1951-02-15 1954-10-05 George F Bryant Mandrel
US2609720A (en) * 1951-10-19 1952-09-09 Charles C Weiss Die for pipe tongs and method of making same
US2834240A (en) * 1956-06-11 1958-05-13 Acf Ind Inc Relieved wrench socket for holding either a nut or headed fastener
US3459433A (en) * 1966-03-02 1969-08-05 Woodworth Co N A Replaceable jaw inserts
US5361657A (en) * 1991-08-15 1994-11-08 Terry Elliott P Drive socket
US5351582A (en) * 1992-09-04 1994-10-04 Aldridge Electric Inc. Pipe turning tool
US20040051259A1 (en) * 2002-09-12 2004-03-18 National Oilwell L.P. Jaw insert for gripping a cylindrical member and method of manufacture
US6971283B2 (en) * 2002-09-12 2005-12-06 National-Oilwell, L.P. Jaw insert for gripping a cylindrical member and method of manufacture
GB2392935B (en) * 2002-09-12 2006-01-11 Nat Oilwell Lp Insert for use in a gripping apparatus
US7249540B1 (en) * 2005-07-01 2007-07-31 United States Of America As Represented By The Administrator Of The National Aeronautics And Space Administration Connector adapter
US20090224490A1 (en) * 2008-03-10 2009-09-10 Paul Robert Homrich Material cutter clamping collet
US9446462B2 (en) * 2008-03-10 2016-09-20 Brasscraft Manufacturing Company Material cutter clamping collet
US8585110B2 (en) 2011-12-31 2013-11-19 National Oilwell Varco, L.P. Internal pipe gripping tool
EP2664401A3 (en) * 2012-05-16 2016-02-17 Iscar Ltd. Milling collet having pull-out preventer for retaining a fluted milling tool
US20210220924A1 (en) * 2020-01-16 2021-07-22 Schaublin Sa Flexible collet assembly with limited radial stiffness

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