US2581959A - Fluorescent lamp - Google Patents

Description

A. F. KOEHLER v FLUORESCENT LAMP Jan. 8, 1952 Filed Nov. 13, 1950 2 SHEETS--SHEET 1 INVENTOR ATTORNEYS Patented Jan. 8, 1952 UNITED STATES PATENT 4 OFFICE I 2,581,959 FLUORESCENT LAMP Adolph F. Koehler, Riverdale, N. Y.

Application November 13, 1950, Serial No. 195,223

This invention relates to an improvement in the operation of the ordinary fluorescent lamp whereby such a lamp may be started at low temperatures and quickly brought to substantially its normal high light intensity and so maintained for the time of its illiunination even with surrounding temperatures existing between minus 50 F. and approximately plus 50 F.

The invention further relates to an improved structure of lamp of the fiuorescenttype whereby the lamp whensubjected. to temperatures about minus 40 F. may he brought, afterstarting, to substantial full luminosity within twenty minutes. The tube of this fluorescent lamp is preferably of the elongated type with electrodes at each end and pinsconnected to each of said electrodes and projecting from the ends-thereof. The pins normally engage spaced sockets carried by the lamp structure. Also, this fluorescent type of lamp usually has the tube thereof of the low pressure mercury vapor discharge type.

The invention also pertains to improvements in signs of the fluorescent type which are constructed to operate under cold conditions, between about minus 40" F. and plus-50 F. whether inside a building or outside a building, or cabinets, or other structures, and to maintain sub-' stantially full luminosity during theLtime they are lighted. nOne of the features ofthis, improved invention is to provide a novel structure of thegaseous type lamp that will burn with .high intensity, and usually without flickering, while being operated under cold weather conditions.

Another feature of the invention is to provide improved means .for intermittently heating the ordinary fluorescent tube of a fluorescent light to maintain it at a fairly uniform temperature and to provide a'suitable heatin means so that it is-not observable when the lamp is burning.

-A further feature of the inventioniszto provide an'improved means for heating a fluorescent light and for maintaining the heat .in close relation to one or more parts of .the lamp so that substantially full illumination is given by the lamp even though the temperaturenormally surrounding the lamp varies from a minus to a plus Fahrenheit condition. Also, the improvement for so maintaining the lamp in substantially good warmth and full illumination is made automatic and allows for proper ventilation so that the lamp neither gets too hot or too cold. This advantageous heating is able to be provided at almost negligible cost.

Another feature of this invention is the pro- 9Claims, (o1. 315 100j vision of an improved accessory apparatus "for attachment to a fluorescent lamp that in its functioning will reduce and substantially eliminate the flickering of the lamp even when starting at temperature below 0 F. temperatures, and the reduction of such flickering acts to'give a much longer life of the lamp.

Another feature of the invention is the provision, as additions to the ordinary fluorescent lamp, for heating the tube of the lamp in a novel manner to maintain efiective and efl'icient burn ing of the lamp. Such means is unobservable when the lamp is 1ighted,and which means may also'function to have-a cold lamp "brought to its substantially normal fullillumination within the matter ofa few minutes. This additional means has proven itself to be most satisfactory'and effective in extending the life or the lamp' to a minimum life of substantial1y..7200 hours.

A further feature of this invention in its pre+ ferred form is that of providing a resistanceheating element or wire of very small gauge 'thatwill heat the tube of the lamp, preferably intermittently, and automatically, and substantially uni-- formly over its majority length, and have the wire not noticeable when the lamp is burning.

Still another feature of this improved device is to provide .at least another, or athird-and fourth, contacts carried by the tube so as to have the heater element automatically connected to the lighting circuit when the tube is normally assembled in its support and thereby have the heater connected to the regular lighting circuit, subject, of course, to the heaters regulating thermostat.

Another feature of the invention is to provide a satisfactory means for maintaining most of the heat developed from the resistance wire close to the lamp tube and to have that heat maintaining means preferably of transparent material and extending a-major portion. of the'length of the tube of the lamp, thus obtaining practically equal distribution of the generated heat over at least a major portion ofthe length of the tube.

In providing improved means for maintaining the lamp in proper temperature for efficient lighting in cold atmospheres, it is also a feature to provide suitable ventilation so that the lamp tube ventilating holes in desired positions in washers installed at the ends of the surrounding transparent means or shield, or at different positions in the surrounding shield. Usually, it is desirable to maintain the tube of th lamp at a temperature between 110 F. and 125 F. while the lamp is burning.

Other features and advantages of this improved fluorescent lamp and its structure will become apparent in reading the detailed description below taken in conjunction with the accompanying drawings, wherein:

Fig. 1 is a top plan view of the improved fluorescent lamp with an outer shield or sleeve partly broken away to show a heating element;

Fig. 2 is an underside view of the base or support or channel of the fluorescent lamp; 7

Fig. 3 is an end elevational view of the improved lamp structure;

Fig. 4 is a side elevational view of the improved fluorescent lamp;

Fig. 5 is an elevational view of one of the electrical contacts provided for connecting the electrical light circuit to the heater element of the improved fluorescent lamp;

Fig. 6 is a series of curves illustrating the beneficial use of the improved heater cooperating with the tube of the lamp;

Fig. '7 is a wiring diagram of the fluorescent lamp and illustrating the additional heating element; and

Fig. 8 is another wiring diagram illustrating a modified type of heating arrangement.

Referring now to these drawings, a fluorescent lamp I8 is illustrated in Figs. 1, 2, 3 and 4, as being provided with tube [9 mounted in lamp holders or sockets and 2| carried on a base or support or channel 22. There are electrical contacts in each of these lamp holders that connect the extending contacts or pins of the tube to the lighting circuit.

In carrying out one of the main features of this invention, it is desirable to maintain the tube 9 in a condition of substantially uniform temperature, preferably somewhere between 115 F. and 125 F. for any use at any temperature. In outside temperatures which range from minus 50 F. to approximately 60 F. there is an additional means for keeping the tube when lighted somewhere between the temperatures of 115 F. and 125 F. The present known most applicable means for'this purpose is a suitable heater. One form 'of providing a substantially uniform temperature'of the tube l9 under relatively cold temperatures is illustrated herein as a suitable resistance heating element or wire 23 wound on tube 13, preferably spirally, and having the ends of the wire 23'connected to the lighting circuit represented by wires 24 and 25-.Fig. 7through a suitable thermostat 21. It is preferred to solder the ends of the wire. 23 to electrical conducting terminals or bands 28-Fig. 1-and it is preferred that these bands be annular so that they will engage with contacts or U-shaped saddle pieces 29. These pieces 29 have post portions 30 and screw threaded shafts 3| which extend through the base or channel 22 and tightened in position, as shown in Fig. 2 and are connected to the electrical circuit. Thus, it will be observed that when tube 19 is mounted in the holders 20 and 2! for properly connecting it to the lightin circuit for energizing the tube IS, the bands 28 will automatically engage the saddle pieces 29 which are herein noted as being the third and fourth contacts for the improved lamp and the preferred of cement, or the like.

type of heater for maintaining the tube in desired temperature when the exterior atmosphere is colder than F. When desired, the bands 28 may be substituted by other construction of contacts that will give the proper connection of the resistance heating element terminals to the lighting circuit, and such substitute contacts may be short extending contacts to which wire 23 is soldered and which readily engage saddle pieces 28.

Now referring to Fig. 8, there is illustrated another form of heating unit by having the heater positioned in proximity to the tube l9, or by being a single strip of resistance wire positioned near the tube and preferably throughout its length. If desired a wire of proper resistance may be affixed to the tube 19 in a suitable manner to obtain substantially uniform heat distribution throughout the length of the tube, and as noted above, the element or wire 23 is'spiralled on the tube, and accomplishes the desired purposes. Other types of heating means, electrical or not, may be employed so long as the results are accomplished. The wire 23 is preferred to be small in gauge and, therefore, is not observable when the lamp I8 is burning.

In the preferred construction of the improved lamp illustrated in Figs. 1, 3 and 4, there is shown a suitable shield or jacket for maintaining the temperature of the tube I9 at a desirable figure. The preferred shield herein takes the form of a cylindrical shield or casing or sleeve 32 and is positioned to surround the tube l9 for most of its length and to be held so that it is about from the tube I9 at any point, or expressed in another manner, the shield 32 is greater in diameter than tube l9 by /4 to This figure may vary, as desired, under varying circumstances.

The "shield 32 may be properly held in relation to tube ill by any suitable means such, for instance, as washers 33-Fig. 3-or may have its ends squeezed in at points so as to engage the tube at predetermined points but preferably allowing ventilating openings. These washers 33 are preferably provided with openings 34 so as 'to allow ventilation under the shield 32 and along tube I9. different diameters of the shield 32 may Vary so that proper ventilation is obtained for the purpose of keeping the tube H) at its desired temperature. When not employing washers 33, the ends of the shield 32 are squeezed or bent inwardly to engage the tube l9 at desired places and openings are thus provided in the ends of the shield as bent or provided along the shield or jacket at proper places so that ventilation may be satisfactorily obtained. Usually, the holes in the washers 33 are approximately in diameter and it has been found that about six or eight of them in each washer provides the means for preventing the tube I9 from becoming too hot while the lamp is burning and while being mounted in one or more cold atmospheric temperatures. In some instances it may be desirable to include perforations in the tube at desirable places, thus, providing proper ventilation so that the tube while lighted may be maintained at a temperature within the desired range.

As a matter of practicality, the resistance wire 23 may be wound on the tube i9, and when desired fastened in position by providing a suitable holding at a few points along its length. For instance, a giobule of glass may be used or a drop At each end of the tube The number of holes in the washers for.

therwire 'maybe'wound around the tube adjacent the annular. contacts 23 and then soldered in position on those contacts. Thus, the wire 23 will be readily mechanically held in position so as togive a substantially uniform heating of the tube while in a cold atmosphere.

.:.For the purpose of readily appreciating the value of any heating means, preferably electrical as above described, to maintain the tube at desirable temperatures, reference is made to the curves in Fig. 6. One of the ordinates is labeled for elapsed time after the starting seconds, and the other ordinate is for the relative light output percent using 100 as the usual rated lumens of light given by the lamp when burningnormally. The time of starting any of these types of lamps is about five seconds. Reference to cur-ye III is made as it shows the starting of a lamp of this nature at substantially room temperature and shows that within about three to five minutes the lamp has reached its substantial maximum output of lumens, and then as time goes on it drops off slightly. This curve shows the normal operation of many of these types of lamps. The lamp which was subjected to several tests and from which data these curves were made, was one which is represented in Figs. 1 to 4, inclusive. The heating Wire 23 was in position-,but-was not connected to the lighting circuit during the time of taking the data forming curve III.

Particular attention is now called to curve I which has to do with the tests made on this lamp while the lamp was held cold at approximately minus 26 F. It will be noted that within ten minutes, approximately eight minutes, the lamp was brought :to full. lumen output and then it dropped off to some extent and then continued substantially at approximately 96% of full lumens even though the outside temperature was continued at substantially minus 20 F. Thus, by use of the improved and preferred heating arrangement herein shown, a cold lamp is quickly brought to full illumination andmaintained there without flickering and without trouble, and it has been. found that such operations permit the life of the lamp to be increased to a large number of hours which have shown to be at least 7200 hours.

Referring now to the curve .II which is included for the purpose of contrast to curve I, the starting of the lamp at minus 20 .F. will be noted as being very gradual and that it never got up to more than 50% of its full lumens for three hours. For the purpose of making a further contrast, the heater was started after the three hour period, and the right hand portion of the curve is shown as increasingthe luinens very quickly and fully, and inside of fifty minutes thereafter the lumen output was brought up to substantially 98% of its normal even through the surrounding temperature was maintained at the minus 20 F. temperature.

From these curves it will readily be noted that there is a very material value in having the tube of the lamp heated in some manner, and when heated to have a substantially uniform temperature, the lumens output is obtained very quickly and retained as long as the lamp is burning. In the preferred construction herein the heating arrangement only operates now and again due to a control by thermostat 2'! which requires that the wire 23 be heated at different intervals so as to maintain the tube 55 at a temperature between 115 F. and 125 F. during its burning period. This thermostat is of the heat responsive type and may be positioned at any suitable place near the tube l9 or its exposed endspoi' near thecylindrical shield or jack'etor sleeve '32, so that itresponds to changes of temperatures for both the on and .01? position, thereby to col.- operate with the resistance elementxor wire '23 to maintain the tube 19 at a temperature within the desired rangefor producing the most effectual illumination while the lamp itselfis posi tioned in a cold atmosphere. The curves in Fig. 6 readily show the value of theiimproved device for properly heatingthe tub'e l9. I

I Referring now to Figs. 7 and 8 the arrangement of supplying heat to the lamp tube is read, ily shown in the wiring diagrams. In Fig. 7 the wire 28 is shown in series with thermostat 2-1 and this thermostat and the wire 23 circuit is in shunt with the electrical. supply'tothe lamp. The usual ballast '35 and the various'connections to the electrical leads 24 and 25 are shown. in Fig. 2 which illustrate the-underside of the base or channel 22. The wiring of the lamp and the ballast and the usual starting element 3! are shown in Fig. 7. In the wiring diagram illustrated in Fig. 8, there is the showing of heater 35 which is positioned in proximity to the tube is and which may give sufiicient heat in its position so that the tube l9 may be satisfactorily heated throughout its length by conduction through the glass of the tube i9. However, the more practical means of heating the tube is by the small wire 23 which is unobservable when the lamp is burning. Whenthus using this spiral winding of resistance wire 23, it is found to .be more satisfactory to obtain a substantially uniform heating of the tubeand, therefore, obtain a better efficiency of the operation of the lamp. From the foregoing detailed description, it will be noted that a very satisfactory device has been provided and employed in specific positions:for quickly obtaining the normal operating illumination of a fluorescent lamp when the lamp itself is exposed to .low temperatures. Also, it will ie noted that the fluorescent lamp structuriiii cludes a low pressure mercury vapor discharge tube, which is of the elongated type with an electrode in each end and is provided with pins which project from the ends of the tube. vThese pins are .engageable with the contacts in the spaceclsockets when the tube hasbeenasscmb ed therein for energizing It will be further noted that the improved heating means requires-only a very small electrical consumption in properly operating the lamp at its normal temperature by.

is satisfactory for the purpose. It will further be noted that a satisfactory jacketor shield, or tube or sleeve may be employed for. assisting, in maintaining the tube of the fluorescent .lamp at its normal efiicient operating temperature. Also the actual construction of the apparatus preferably provides the added third and fourth contacts 28 and the yoke saddle pieces 29 for automatically cooperating with contact pins on the ends of the tube when the tube is mounted in its holders 2t and 2|, thereby giving a very satisfactory and firm and automatic means-of making sure that the. lamp will be properly heated during its burning period. It is preferred that the jacket or shield shall be highly transparent and may be made of glass, plastic, or the like. It is also desirable that the washers 33 shall be flexible and non-inflammable and non conductors of electricity. The resistance heating element or wire 23 may be of any suitable material such as nickel-chrome or German silver, or any other satisfactory alloy, and it is desired that the wire 23 shall have an ohm resistance of between 300 and 750 for its length and size to satisfactorily maintain the tube at desirable temperatures when the lamp is mounted or held in low temperatures.

It will be understood that various modifications and changes may be made in the preferred form of the invention herein, and such modifications and changes are to be understood as part of this invention, as outlined in the following claims.

The invention claimed is:

1. In an electrical fluorescent lamp structure, the combination of a low pressure mercury vapor discharge tube adapted to be received in spaced sockets carried by said lamp structure, said tube being of the elongated type with an electrode in each end, pins connected to each of said electrodes and projecting from said ends, said pins being engageable with contacts in said sockets, a surrounding transparent jacket carried by said tube and spaced therefrom, a resistance heating element surrounding said tube and positioned within said jacket, and terminals for said resistance heating element, said terminals being so positioned as to be electrically engaged with an electrical supply line when said tube is in said spaced sockets for energizing said tube.

2. In an electrical fluorescent lamp structure, the combination of a low pressure mercury vapor discharge tube adapted to be received in spaced sockets carried by said lamp structure, said tube being of the elongated type with an electrode in each end, pins connected to each of said electrodes and projecting from said ends, said pins being engageable with contacts in said sockets, a transparent jacket surrounding said tube and spaced therefrom, a resistance heating element surrounding said tube and positioned within said jacket, terminals for said resistance heating ele ment, said terminals being so positioned as to be electrically engaged with an electrical supply line when said tube is in said spaced sockets for energizing said tube, and a thermostat connected in series with said resistance heating element and responsive to the heat of said lamp.

3. In an electrical fluorescent lamp structure, the combination of a low pressure mercury vapor discharge tube adapted to be received in spaced sockets carried by said lamp structure, said tube being of the elongated type with an electrode in each end, pins connected to each of said electrodes and projecting from said ends, said pins being engageable with contacts in said sockets, a surrounding transparent jacket carried by said tube and spaced therefrom, a resistance heating element surrounding said tube substantially uniformly and for substantially the length of said tube and positioned within said jacket, terminals for said resistance heating element, said terminals being so positioned as to be electrically engaged with an electrical supply line when said tube is in said spaced sockets for energizing said tube, and a thermostat carried by said lamp structure and being responsive to the temperature of said lamp, said resistance heating element and said thermostat being connected together in series and connected in shunt across said electrical supply line.

4. In an electrical fluorescent lamp structure,

the combination of a low pressure mercury vapor discharge tube adapted to be received in spaced sockets carried by said lamp structure, said tube being of the elongated type with an electrode in each end, pins connected to each of said electrodes and projecting from said ends, said pins being engageable with contacts in said sockets, a surrounding transparent jacket carried by said tube and spaced therefrom, a resistance heating element surrounding said tube and positioned within said jacket, terminals for said resistance heating element, contacts carried by said lamp structure and being positioned to engage said terminals when said tube is assembled in said spaced sockets, said contacts being connected with an electrical supply line.

5, In an electrical fluorescent lamp structure,

the combination of a low pressure mercury vapor discharge tube adapted to be received in spaced sockets carried by said lamp structure, said tube being of the elongated type with an electrode in each end, pins connected to each of said electrodes and projecting from said ends, said pins being engageable with contacts in said sockets, a transparent jacket surrounding said tube for at least a major part of the length of said tube, means for holding said jacket away from said tube and allowing ventiliation between said tube and said jacket, a resistance heating element spirally wound around said tube for at least a major part of the length of said tube, said ele ment being positioned within said jacket, terminals for said resistance heating element, electrical contacts carried by said lamp structure and positioned to be automatically engaged by said terminals when said tube is mounted in said spaced sockets for energizing said tube, and a thermostat connected in series through one of said terminals with said resistance element, said thermostat and said resistance element as so connected then being connected in shunt to an electrical supply line, said thermostat operating at intervals when said lamp is below 30 F. to maintain said tube heated to a temperature that permits said tube to give substantially its maximum lumens.

6. In an electrical fluorescent lamp structure, the combination of a low pressure mercury vapor discharge tube adapted to be received in spaced sockets carried by said lamp structure, said tube being of the elongated type with an electrode in each end, pins connected to each of said electrodes and projecting from said ends, said pins being engageable with contacts in said sockets, a transparent jacket surrounding said tube and spaced therefrom, a resistance heating element surrounding said tube and positioned within said jacket, terminals for said resistance heating element, said terminals being so positioned as to be electrically engaged with an electrical supply line when said tube is in said spaced sockets for energizing said tube, said resistance heating ele ment creating heat within said tube to bring said tube to a temperature that allows said tube to attain its maximum lumens within ten minutes after starting, and a thermostat connected in series with said resistance element to temporarily connect and disconnect said resistance element with said supply line to maintain the temperature of said tube substantially within the range of F. and 128 F.

7. In an electrical fluorescent lamp structure, the combination of a low pressure mercury vapor discharge tube adapted to be received in spaced sockets carried by said lamp structure, said tube being of the elongated type with an electrode in each end, pins connected to each of said electrodes and projecting from said ends, said pins being engageable with contacts in said sockets, a transparent jacket surrounding said tube and spaced therefrom, an electrical contact carried by said lamp structure, a thermostat responsive to the heat of said tube connected between one side of the electrical supply line and said contact, a resistance heating element surrounding said tube and positioned within said jacket, and a terminal for said resistance heating element for engaging said contact carried by said lamp structure, the other end of said resistance element being connected to the other side of said electrical supply 1 line.

8. In an electrical fluorescent lamp structure, the combination of a low pressure mercury vapor discharge tube adapted to be received in spaced sockets carried by said lamp structure, said tube being of the elongated type with an electrode in each end, pins connected to each of said electrodes and projecting from said ends, said pins being engageable with contacts in said sockets, a surrounding transparent jacket carried by said tube and spaced therefrom, a resistance heating wire of between 300 and 750 ohms positioned within said jacket, terminals for said resistance heating wire, a thermostat connected in series with said resistance wire, said wire and said thermostat being connected in shunt across an electrical supply, said terminals being so positioned as to be automatically electrically engaged with said electrical supply when said tube is in said spaced sockets ior energizing said tube, said tube being subjected to temperatures below 30 F., said thermostat acting intermittently to maintain said tube at a normal temperature between 115 F. and 125 F. thereby giving said tube a minimum life of 7200 hours.

9. In an electrical fluorescent lamp structure for maintaining said lamp at eflicient substantially maximum lumens while burning and when the surrounding atmosphere is below 30 R, the combination of a low pressure mercury vapor discharge tube adapted to be received in spaced sockets carried by said lamp structure, said tube being of the elongated type with an electrode in each end, pins connected to said electrodes and projecting from said ends, said pins being engageable with contacts in said sockets, a transparent jacket surrounding said tube, perforated washers for holding said jacket away from said tube, a resistance heating wire surrounding said tube for substantially the full length of said tube, terminals for said heating Wire and being positioned outside said jacket, post contacts mounted in said lamp structure for engaging said terminals and being connected to an electrical supply circuit, said post contacts electrically engaging said terminals when said tube is in said spaced sockets for energizing said tube, a thermostat connected in series with one of said post contacts and with one side of said electrical supply circuit, the other post contact being connected to the other side of said electrical supply circuit, said thermostat acting to intermittently cause said tube to be heated by said resistance wire to maintain said tube at a temperature between F. and F. while said lamp is burning.

ADOLPH F. KOEHLER.

REFERENCES CITED The following references are of record in the file of this patent:

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