US2638450A - Reaction products of nu-alkylated polyalkylenepolyamines and alkenyl succinic acid anhydrides - Google Patents

Reaction products of nu-alkylated polyalkylenepolyamines and alkenyl succinic acid anhydrides Download PDF

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US2638450A
US2638450A US139124A US13912450A US2638450A US 2638450 A US2638450 A US 2638450A US 139124 A US139124 A US 139124A US 13912450 A US13912450 A US 13912450A US 2638450 A US2638450 A US 2638450A
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succinic acid
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acid anhydride
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Ralph V White
Phillip S Landis
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ExxonMobil Oil Corp
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    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F11/00Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
    • C23F11/08Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids
    • C23F11/10Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids using organic inhibitors
    • C23F11/14Nitrogen-containing compounds
    • C23F11/145Amides; N-substituted amides
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    • C10L1/00Liquid carbonaceous fuels
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    • C10M1/00Liquid compositions essentially based on mineral lubricating oils or fatty oils; Their use as lubricants
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/02Hydroxy compounds
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/40Fatty vegetable or animal oils
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/02Amines, e.g. polyalkylene polyamines; Quaternary amines
    • C10M2215/04Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms
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    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/02Amines, e.g. polyalkylene polyamines; Quaternary amines
    • C10M2215/06Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to carbon atoms of six-membered aromatic rings
    • C10M2215/064Di- and triaryl amines
    • C10M2215/065Phenyl-Naphthyl amines
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    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/26Amines
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    • C10M2217/00Organic macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2217/04Macromolecular compounds from nitrogen-containing monomers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2217/046Polyamines, i.e. macromoleculars obtained by condensation of more than eleven amine monomers
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    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/08Thiols; Sulfides; Polysulfides; Mercaptals
    • C10M2219/082Thiols; Sulfides; Polysulfides; Mercaptals containing sulfur atoms bound to acyclic or cycloaliphatic carbon atoms
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    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/12Inhibition of corrosion, e.g. anti-rust agents or anti-corrosives
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/08Hydraulic fluids, e.g. brake-fluids
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    • C10N2040/135Steam engines or turbines
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/22Metal working with essential removal of material, e.g. cutting, grinding or drilling
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    • C10N2050/00Form in which the lubricant is applied to the material being lubricated
    • C10N2050/10Semi-solids; greasy

Definitions

  • This invention relates, broadly, to organic nitrogen compounds and to corrosion-inhibiting compositions containing the same. It is more specifically concerned with the reaction products obtained by reacting alkyl halides, polyalkylenepolyamines having one more nitrogen atom per molecule than there are alkylene groups in the molecule, and alkenyl succinic acid anhydrides; and with corrosion-inhibiting compositions comprising suitable vehicles containing these reaction products.
  • a new type of corrosion inhibitor can be produced from alkenyl Succinic acid anhydrides having any number of carbon atoms in the allzenyl radical thereof. It has now been discovered that useful corrosion inhibitors can be produced by first reacting an allryl halide with a polyalkylenepolyamine to produce an intermediate product, and then reacting this intermediate product with an alkenyl, succinic acid anhydride.
  • Another object of this invention is to provide novel corrosion inhibitors.
  • Another object is to provide corrosion inhibitorsproduccd from alkenyl succinic acids having any number of carbon atoms in the alkenyl radical.
  • a specific object is to. provide corrosion inhibitors by reacting an alkyl halide with a polyalkyl'enepolyamine to produce an intermediate product. and then reacting this intermediate product with an alkenyl succinic acid anhydride.
  • a more specific object is to provide substantially neutral vehicles containing such corrosion inhibitors.
  • An important object is to provide mineral lubricating oils containing minor amounts of corrosion inhibitors of the type described hereinbefore.
  • the present invention provides new compositions of matter obtained by reacting an alkyl halide having at least four carbon atoms per molecule with a polyalkylenepolyamine having one more nitrogen atom per molecule than there are alkylene groups in the molecule, in a molar proportion varying between about one and about (:r-l) to one, respectively, wherein a: represents the number of nitrogen atoms in the poly alkylenepolyamine molecule, to produce an intermediate product, and reacting an alkenyl succinic acid anhydride with the intermediate product, in a molar proportion varying between about (:c1) to one, respectively; the sum of the number of moles of the alkyl halide and of the alkenyl succinic acid anhydride reacted with each mole of said polyalkylenepolyamine being no greater than as.
  • the present invention provides also a substantially neutral vehicle containing between about 0.0% per cent and about per cent by weight of these compositions of matter.
  • z is an integer varying between about two and about six.
  • di-(l-methylamylene)triamine has the structural formula:
  • the alkyl halide reactant are n-butyl bromide; n-butyl chloride; sec-butyl iodide; t-butyl fluoride; n-amyl bromide; isoamyl chloride; n-hexyl bromide; n-hexyl iodide; heptyl fluoride; 2-ethyl-hexyl chloride; n-octyl bromide; decyl iodide; dodecyl bromide; '7-ethyl-2-methyl-un- CH3 CH
  • the carbon atom attached to a terminal -NH2 radical is designated as the carbon atom in the 1-position.
  • Non-limiting examples of the polyalkylenepolyamine reactants are diethylenetriamine; triethylenetetramine; tetraethylenepentamine; di (methylethylene)tri amine; hexapropyleneheptamine; tri(ethylethylene)tetramine; penta (1 methylpropylene) hexamine; tetrabutylenepentamine; hexa-(1,1- dimethylethylene)heptamine; di-(l methyl butylene) triamine; pentaamylenehexamine; tri- (1,2,2-trimethylethylene) tetramine; di- (l-methylamylene) triamine; tetra- (1,3-dimethylpropylene) pentamine; penta- (1,5-dimethy1amylene) hexamine; di (1 methyl 4 ethylbutylene) triamine; penta- (1,2-dimethyl-l-isopropyl
  • the polyalkylenepolyamines can be prepared by several methods well known to the art.
  • One well accepted method comprises reacting ammonia with an alkyl, or substituted alkyl, dihalide.
  • tetraethylenepentamine has been prepared by reacting ammonia with ethylene bromide.
  • any alkyl halide which contains at least four carbon atoms and up to about thirty carbon atoms or more per molecule is utilizable for producing the reaction products of this invention. It is especially preferred to use alkyl halides having between about eight and about eighteen carbon atoms per molecule. Those having between about 14 and about 18 carbon atoms are more particularly preferred for certain products, such as those used to prevent corrosion in the presence of sea water.
  • the halogen portion of the alkyl halide reactant molecule can be any halogen atom, i. e., chlorine, bromine, fluorine, and iodine. In practice, the alkyl bromides and chlorides are used, due to their greater commercial availability. Non-limiting examples mono-chlorowax have been set forth in United States Letters Patent 2,238,790,
  • the number of moles of alkyl halide reactant which is reacted with each mole of polyalkylenepolyamine reactant varies between about one mole and about (ac-1) moles, wherein a: is the number of nitrogen atoms in the polyalkylenepolyamine reactant molecule.
  • a: is the number of nitrogen atoms in the polyalkylenepolyamine reactant molecule.
  • a fewer number of moles of alkyl halide reactant can be used.
  • tetraethylenepentamine is utilized as the polyalkylenepolyamine reactant
  • one, two, three, or even four moles of an alkyl halide reactant can be reacted with each mole thereof to produce intermediate products suitable for the purposes contemplated herein.
  • the intermediate product is not utilizable in the production of the reaction products of the present invention.
  • Tests have indicated that no more than one molecule of alkyl halide reactant can be reacted with eachnitrogen atom in the molecule of the polyalkylenepolyamine reactant. Accordingly, the molar proportion of the reactants isvaried as set forth hereinbefore.
  • the reaction between the alkyl halide reactant and the polyalkylenepolyamine reactant is a condensation reaction, or an alkylation reaction, characterized by the elimination of hydrogen halide
  • the general conditions for such reactions are applicable herein. It is preferable to carry out the reaction at temperatures of between about C. and about 250 C., preferably between about C. and about 200 0., in the presence of a basic material which is capable of reacting with the hydrogen halide to remove it.
  • a basic material are, for example, sodium bicarbonate, sodium carbonate, pyridine, tertiary alkyl amines, alkalior alkaline-earth metal hydroxides, and the like.
  • the reaction between the alkyl halide reactant and the polyalkylenepolyamine reactant is preferred to perform the reaction between the alkyl halide reactant and the polyalkylenepolyamine reactant in a hydrocarbon solvent under reflux conditions.
  • the aromatic hydrocarbon solvents of the benzene series are especially preferable.
  • Non-limiting examples of the preferred solvent are benzene, toluene, and Xylene.
  • the amount of solvent used is a variable and non-critical factor. It is dependent on the size of the reaction vessel and on the reaction temperature selected. For example, it will be apparent that the amount of solvent used can be so great that the reaction temperature is lowered thereby.
  • the time of reaction between the alkyl halide reactant and the polyalkylenepclyamine reactant is dependent on the weight of the charge, the reaction temperature selected, and the means en plo-yed for removing the hydrogen halide from the reaction mixture. In practice, the reaction is con-- tinued until no more hydrogen halide is formed. In general, the time of reaction will vary between about six hours and about ten hours.
  • the reaction between the alkyl halide reactant and the polyalkylenepolyamine reactant results in the formation of products wherein the alkyl group of the alkyl halide has replaced a hydrogen atom attached to a nitrogen atom.
  • alkylation of an alkylene group of the polyalkylenepolyami-ne reactant can occur.
  • the exact composition of any given reaction product cannot be predicted. For example, when two moles of butyl bromide are reacted with one mole of triethylenetetramine, a mixture of mono-, di-, and tri-N-alkylated products can be produced.
  • the alkyl groups can be substituted on different nitrogen atoms in difierent molecules of the polyalkylenepolyamine reactant.
  • the alkenyl radical can be straight-chain or branched-chain;
  • alkenyl succinic acid anhydrides and the alkenyl succinic acids are interchangeable for the purposes of the present invention. Accordingly, when the term alkenyl succinic acid anhydride, is used herein, it must be clearly understood that it embraces the alkenyl succinic acids as well. as their anhydrides, and the derivatives thereof in which the olefinic double bond has been saturated, as set forth hereinbefore.
  • Non-limitin examples of the alkenyl succinic acid anhydride reactant are ethenyl succinic acid anhydride; ethenyl succinic acid; ethyl succinic acid anhydride; propenyl succinic acid anhydride; sulfurized propenyl succinic acid anhydride; butenyl succinic acid; Z-methylbutenyl succinic acid anhydride; 1,2-dichloropentyl succinic acid anhydride; hexenyl succinic acid anhydride; hexyl succinic acid; sulfurized 3-znethylpentenyl succinic acid anhydride; 2,3-dimethylbutenyl succinic acid anhydride; 3,3-dimethylbutenyl succinic acid; 1,2-dibromo-2-ethylbutyl succinic acid; heptenyl succinic acid anhydride; 1,2-diiodooctyl succinic
  • alkenyl succinic acid anhydrides are well known to those familiar with the art. The most feasible method is by the reaction of an olefin with maleic acid anhydride. Since relatively pure olefins are difficult to obtain, and when thus obtainable, are often too expensive for commercial use, alkenyl succinic acid an hydrides are usually prepared as mixtures by reacting mixtures of olefins with maleic acid anhydride. Such mixtures, as well as relatively pure anhydrides, are utilizable herein.
  • the alkenyl succinic acid anhydride reactant is reacted with the intermediate product in a proportion of between about (s:-1) and about one mole of alkenyl succinic acid anhydride reactant for each mole of polyalkylenepolyamine reactant used in the preparation of the intermediate product, 3: representing the number of nitrogen atoms in the polyalkylenepolyamine reactant molecule.
  • the sum of the number of moles of alkyl halide reactant and of alkenyl succinic acid anhydride reactant reacted With each mole of polyalkylenepolyamine reactant, in accordance with this invention, must not exceed the number of'nitrogen atoms in the polyalkylenepolyamine reactant molecule.
  • the maximum number of moles of alkenyl succinic acid anhydride reactant used is the difference between the number of nitrogen atoms in the polyalkylenepolyamine reactant molecule and the number of moles of alkyl halide reactant used per mole of polyalkylenepolyamine reactant.
  • the maximum number of moles of alkenyl succinic acid anhydride reactant used is the difference between the number of nitrogen atoms in the polyalkylenepolyamine reactant molecule and the number of moles of alkyl halide reactant used per mole of polyalkylenepolyamine reactant.
  • the reaction between the alkenyl succinic acid anhydride reactant and the intermediate product takes place at any temperature ranging from ambient temperatures and upwards.
  • This reaction is apparently an amide formation reaction effected by the well known addition of the anh dride group to an amino or imino group.
  • This addition proceeds at any temperature, but temperatures of about 140 C. or lower are preferred.
  • the reaction tem perature preferably should be higher than about 100 0., preferably about 150 C.
  • the reaction between the alkenyl succinic acid anhydride reactant and the intermediate product proceeds smoothly in the absence of solvents, at atmospheric pressure. However, the occurrence of undesirable side reactions is minimized when a solvent is employed.
  • a solvent is preferable when the reaction product is to be used in a steam turbine lubricating oil. Since a small amount of water is usually formed also when an alkenyl succinic acid anhydride is used in the reaction, the solvent employed is preferably one which will form an azeotropic mixture with water. These solvents have been discussed fully, hereinbefore, in conjunction with the reaction between the alkyl halide reactant and the polyalkylenepolyamine reactant. The same solvents and the same methods of using them are applicable to the reaction between the intermediate product and the alkenyl succinic acid anhydride reactant. The preferred products of this invention have been prepared at temperatures varying between about 130 C. and about 140 C., using an aromatic hydrocarbon solvent of the benzene series.
  • the time of reaction is dependent on the size of the charge, the reaction temperature selected, and the means employed for removing any water from the reaction mixture. Ordinarily, the addition of the anhydride reactant is substantially complete within a few minutes. In order to ensure complete reaction, however, it is preferred 8 to continue heating for several hours. For ex-- ample, when benzene is used as the solvent at a temperature of 130440 0., heatin is continued for about five hours. When water is formed during the reaction, as when an alkenyl succinic acid is used, the completion of the reaction is indicated by a substantial decrease in the formation of water. In general, the reaction time will vary between several minutes and about ten hours.
  • reaction products contemplated herein are acylated products of the polyalkylenepolyamine reactant having at least one free carboxylic acid group.
  • acylated products of the polyalkylenepolyamine reactant having at least one free carboxylic acid group.
  • a possible structural formula of the product is:
  • reaction products probably contain other substances, such as cyclic imides. Accordingly, and in the interest of brevity, the reaction products are best defined by reciting the reactants and the number of moles of each which are used in the reaction.
  • the reaction product produced by reacting one mole of octyl bromide with one mole of triethylenetetramine to produce an intermediate product which is then reacted with two moles of deoenyl succinic acid anhydride may be defined as the reaction product of octyl bromide (I)triethylenetetramine (I)-decenyl succinic acid anhydride (II),
  • reaction products contemplated herein are those produced by reacting the following combinations of reactants: n-butyl bromide (II)+tetraethylenepentamine (I)+ hexacosenyl succinic acid anhydride (II) n-butyl chloride (II) +hexapropyleneheptamine (I)+ octenyl succinic acid anhydride (V); sec-butyl iodide (I) +tri- (1,2,2-trimethylethylene) tetramine (I) +heptenyl succinic acid anhydride (III); t-butyl fluoride (II) +triethylenetetramine (I) +tetradecenyl succinic acid anhydride (II); n-amyl bromide (IV)+tetra-(l-ethyl-2 benzylethylene) pen
  • the alkenyl suecinio acid anhydrides used in the following specific examples are commercial mixtures of alkenyl succinic acid anhydrides in which the number of carbon atoms in the alkenyl radical varies between specified limits.
  • the C6-8ASAA is a mixture of hexenyl, heptenyl, and octenyl succinic acid anhydrides;
  • C8-10ASAA is a mixture of octenyl, nonenyl, and decenyl succin'ic acid anhydrides;
  • C1o-i2ASAA is a mixture of decenyl, undecenyl, and dodecenyl succinic acid anhydrides.
  • These products are predominantly mixtures of relative pure anhydrides. Sometimes, however, they contain minor amounts of the corresponding alkenyl succinic acids, but these are utilizable, as set forth hereinbefore.
  • benzene was added to the reaction vessel in an amount sufficient to cause a benzene reflux to take place at a pot temperature of l50-170 C.
  • the reaction was continued for 6 hours and 7.0 milliliters of water were collected.
  • Benzene 200 milliliters was added to the reaction mixture and the resultant solution was filtered. The filtrate was freed of benzene by evaporation on the steam bath.
  • the product was a yellow oil.
  • EXAMPLE 2 A mixture of 66.6 grams (0.2 mole) octadecyl bromide, 29.2 grams (0.2 mole) triethylenetetramine, and 18 grams (0.214 mole) sodium bicarbonate was placed in a reaction vessel equipped with a mechanical stirrer, a thermometer, and a reflux take-off. The reactants Were heated at 170480 C. for seven hours, with stirring. Sufficient benzene was added to the system to permit refluxing at a pot temperature of 160-170 C. This reflux was maintained for two hours.
  • EXAMPLE 4 A mixture of 66.6 grams (0.2 mole) octadecyl bromide, 18.9 grams (0.1 mole) tetraethylenepentamine, and 16.8 grams (0.2 mole) sodium bicarbonate was heated to 170 C. in the reaction vessel described hereinbezfore, Then, benzene was added, so as to maintain a benzene reflux for nine hours. Benzene (150 milliliters) was added to the reaction product. The benzene solution thus obtained was filtered and benzene was removed from the filtrate on the steam bath.
  • EXAMPLE 5 A mixture of 116- grams (0.5 mole) tetradecyl chloride, 51.5 grams (0.5 mole) diethylenetriamine, and 42 grams (0.5 mole) sodium bicarbonate were heated, in the aforedescribed reaction vessel, to 140 C. An exothermic reaction occurred with the formation of a slushy, yellow liquid. After heating for two hours at 140 0., the slushy material changed to a clear yellow liquid. Heating was continued at 140 C., for six hours additional, a light vacuum being applied to the system throughout this period, to remove the water formed in the reaction. Benzene (150 milliliters) was added to the reaction product and the solution therein was-filtered. Then, the solvent was removed on the steam bath.
  • Benzene 150 milliliters
  • EXAMPLE 7 A mixture of 30.5 grams (0.1 mole) hexadecyl bromide and 29.2 grams (0.2 mole) triethylenetetramine were heated in the reaction vessel described hereinbefore, at 160 C., for six hours.
  • EXAMPLE 8 An intermediate product was produced, as described in Example 3, with the exception that a temperature of -150 C. was maintained for seven hours.
  • EXAMPLE 10 An intermediate reaction product was prepared, as described in Example 8, with the exception that 0.4 mole of tetradecyl chloride was used in place of 0.4 mole of cetyl bromide.
  • EXAMPLE 11 An intermediate product was produced, as described in Example 8, using 0.4 mole of dodecyl chloride instead of the cetyl bromide.
  • EXAMPLE 12 An intermediate product was produced, as described in Example 8, using 0.4 mole of octyl chloride in place of the cetyl bromide.
  • EXAMPLE 13 A mixture of 0.3 mole octadecyl bromide, 0.1 mole tetraethylenepentamine, and 0.3 mole of sodium bicarbonate were reacted, in the manner described in Example 4, to produce an intermediate product.
  • EXAMPLE 15 An intermediate product was produced in a manner similar to that described in Example 6, except that dodecyl chloride was used and a temperature of C. was maintained for six hours.
  • EXAMPLE 16 Using the general technique described in the preceding examples, a mixture of 0.2 mole octadecyl bromide, 0.2 mole tetraethylenepentamine, and 0.2 mole sodium bicarbonate was reacted at C. for five hours, to produce an intermediate product.
  • EXAMPLE 17 An intermediate product was produced by reacting 0.1 mole cetyl chloride, 0.1 mole triethylenetetramine, and 0.1 mole sodium bicarbonate, at 140-160 C., for eight hours, using the general technique described hereinbefore.
  • EXAMPLE 18 Using the general technique described in the preceding examples, an intermediate product was prepared by reacting 0.2 mole cetyl bromide, 0.1 mole triethylenetetramine, and 0.2 mole sodium bicarbonate at 160-180 C. for six hours.
  • EXAMPLE 19 An intermediate product was produced by reacting 0.5 mole tetradecyl chloride, 0.5 mole triethylenetetramine and 0.5 mole sodium bicarbonate at 140 C. for 9 hours, using the technique described in the preceding examples.
  • EXAMPLE 20 An intermediate product was prepared, using the general technique described hereinbefore, by reacting 0.2 mole dodecyl chloride, 0.2 mole triethylenetetramine. and 0.2 mole sodium bicarbonate, for seven hours, at 140 C.
  • EXAMPLE 21 Using the aioredescribed technique, 0.2 mole butyl chloride, 0.2 mole triethylenetetramine, and 0.2 mole sodium bicarbonate were reacted at 8 1-130 C. for tWo hours, and then at 170 C. for six hours, to produce an intermediate product.
  • EXAMPLE 22 An intermediate product was produced, using the aforedescribed technique, by reacting 0.2 mole butyl chloride, 0.2 mole diethylenetriamine, and 0.2 mole sodium bicarbonate, at B l-130 C. for three hours, and finally at 130-140 C. for six hours.
  • EXAMPLE 24 Into a reaction vessel described hereinbefore, were weighed 20.0 grams (0.05 mole) of the product of Example 2 and 29.4 grams (0.1 mole) C1O 12ASAA. The reactants were heated, with stirring, to 135 C. and maintained at that temperature for five hours by the addition of sufficient benzene to maintain reflux. Benzene was topped from the product under reduced pressure, at a pot temperature of 140 C. This reaction product had an N. N. of 106.3.
  • EXAMPLE 25 Into the aforedescribed reaction vessel were placed 31.9 grams (0.05 mole) of the reaction product of Example 3 and 29.4 grams (0.1 mole) C1o-12ASAA. The reactants were heated to 130 C. and benzene was added to permit refluxing at that temperature. After five hours, 0.1 milliliter of water had been collected and benzene was removed under reduced pressure. The reaction product had an N. N. of 117.6.
  • EXAMPLE 26 A mixture of 34.6 grams (0.05 mole) of the reaction product of Example 4 and 29.4 grams (0.1 mole) C1o-12ASAA was placed in the aforedescribed reaction vessel. The reactants were heated at 140-145" C. for six hours, under a benzene reflux. During the reaction, 0.5 milliliter of wa ter was collected. Benzene was topped under reduced pressure at a pot temperature of 150 C. The reaction product had an N. N. of 92.3.
  • EXAMPLE 27 Into the reaction vessel described hereinbefore were weighed 29.9 grams (0.1 mole) of the intermediate described in Example 5 and 44.2 grams (0.15 mole) Cm-12ASAA. The reactants were heated, with stirring, to C., and maintained at that temperature for six hours under a benzene reflux. During that time, 0.6 milliliter of water was collected. The solvent was topped at 105 C., under reduced pressure. This reaction product had an N. N. of 125.7.
  • EXAMPLE 28 A mixture of 29.9 grams (0.1 mole) of the intermediate product of Example 5 and 38.7 grams (0.15 mole) Ce-ioASAA was placed in the reaction vessel aforedescribed. The reactants were heated to C., and benzene was added to allow refluxing at 105-110 C. After five hours, 0.7 milliliter of was was collected. Benzene was removed under reduced pressure at a pot temperature of 110 C. The product had an N. N. of l16.7.
  • EXAMPLE 29 In the aforesaid reaction vessel, 29.9 grams (0.1 mole) of the intermediate of Example 5 and 33.5 grams 0.15 mole) Cs sASAA were heated to 110 C. Benzene was added so that refluxing occurred at l04-l10 C. After six hours of reaction, 0.5 milliliter of water had been collected. Benzene was removed at 110 C., under reduced pressure. This product had an N. N. of 143.3.
  • EXAMPLE 30 Into a reaction vessel were placed 11 grams (0.029 mole) of the intermediate product described in Example 6 and 34.1 grams (0.116 mole) C1o-12ASAA. The reactants were heated, without solvent, at 105 C. for five hours. The reaction product thus obtained had an N. N. of 169.1.
  • EXAMPLE 32 In a reaction vessel as described hereinbefore, 16 grams (0.043 mole) of the intermediate product described in Example 7 and 25.5 grams (0.086 mole) C10-12ASAA were heated at C., under a benzene reflux. The total amount of water collected during the reaction was 5.2 milliliters. The solvent was topped off at C., under reduced pressure. This reaction product had an N. N. of 159.2.
  • EXAMPLE 33 A reaction product was produced by reacting 0.0187 mole of the intermediate product of Example 3 and 0.0187 mole C1u12ASAA. in the manner described in Example 25. This product had an N. N. of 62.8.
  • EXAMPLE 34 A reaction product was produced by reacting 0.023 mole of the intermediate product of Ex 15 ample 3 and 0.069 mole C12ASA.A, in the manner described in Example 25. The reaction product had an N. N. of 142.8.
  • EXAMPLE 35 A reaction product was produced by reacting 0.023 mole of the intermediate product of Example 8 and 0.069 mole C1o 12ASA.A, at 105 0., for 5.5 hours, using a benzene reflux. The reaction product had an N. N. of 131.1.
  • EXAMPLE 37 In the manner described in Example 26, were reacted 0.028 mole of the intermediate product of Example 9 and 0.084 mole C10-12ASAA. The reaction product had an N. N. of 104.0.
  • EXAMPLE 38 Using a benzene reflux, a reaction product was produced by reacting 0.05 mole of the intermediate product of Example 3 and 0.10 mole C8-10ASAA, at 110 C., for 5.5 hours. The reaction product had an N. N. of 114.3.
  • EXAMPLE 40 In the manner described in Example 28, were reacted 0.05 mole of the intermediate product of Example 11 and 0.1 mole C1o-12ASAA. The reaction product had an N. N. of 71.0.
  • EXAMPLE 44 EXAMPLE 45 In the manner described in Example 32, a reaction product was produced from 0.05 mole of the intermediate product of Example 14 and 0.1 mole C10-12ASAA. This reaction product had an N. N. of 72.9.
  • EXAMPLE 46 A reaction product was produced in the manner aforedescribed byreacting 0.05 mole of the inter- 16 mediate product of Example 16 and 0.1 mole C10-12ASAA, at -135 C., for six hours, under benzene reflux. The reaction product thus obtained had an N. N. of 97.7.
  • EXAMPLE 47 A reaction product was produced in the manner aforedescribed by reacting 0.05 mole of the intermediate product of Example 16 and 0.15 mole C1o- 12ASAA, for 5.5 hours, at 130-140 C., under benzene reflux. The reaction product thus obtained had an N. N. of 138.4.
  • EXAMPLE 48 In the manner aforedescribed, a reaction product was produced by reacting 0.1 mole of the intermediate product of Example 1 and 0.1 mole C1o-12ASAA, at 120 C., for five hours, under benzene reflux. The reaction product thus obtained had an N. N. of 38.5.
  • EXAMPLE 52 In the manner described in Example 25, a reaction product was produced by reacting 0.1 mole of the intermediate product of Example 5 and 0.1 mole C1o-12ASAA. The reaction product so obtained had an N. N. of 63.2.
  • EXAMPLE 54 In the manner described hereinbefore, a reaction product was produced by reacting 0.1 mole of the intermediate product of Example 17 and 0.2 mole C1012ASAA, for six hours, at 145-150 C., using a benzene reflux. The reaction product thus produced had an N. N. of 64.0.
  • EXAMPLE 56 A reaction product was produced by reacting 0.1 mole C1o 1zASAA and 0.1 mole of the inter-' mediate product of Example 19, in the manner 7 described in Example 25. The reaction product thus obtained had an N. N. of 19.0.
  • EXAMPLE 58 In the manner described in Example 28, a re- .18 action product was produced by reacting 0.1 mole of the intermediate product of Example 20 and 0.2 mole C1o-12ASAA. This reaction product had an N. N. of 98.8.
  • TEPA is tetraethylenepentamine
  • TETA is triethylenetetramine. 2 Tested without oxidation inhibitors.
  • TEPA is tetraethyleuepentamine. 2 Tested without oxidation inhibitors.
  • TETA is triethylenetetramine.
  • Mineral oil' A used in these;- t'csts was;a blend of solvent-refined; Mid-Continent residual stock with asolvent-refined, Mid'-Continent (Rodessa) distillate stock. It'had a specific gravity of 0.872, a flash, pointof 445 F and a sayboltUniversal viscosity ofi407.7 seconds at 100 F.
  • Mineral oil B was a furfural-refined, MidrContine nt (Rodooth) distillate stock. Ithad aspecific, gravity of 0.860; a flashpoint of 405 F5, and a Saybolt Universal. viscosity of 155 seconds at 100 F.
  • test oil contained0.2, per. cent by weight of 2,6-di-t-butyl-4-methyl phenol and 0.1 per cent by weight of phenyl-a-naphthyl amine, both well-known:antioxidants.
  • test method-used to distinguish-the rusting characteristics; oi lubricating oil blends was the ASTM. test 13665-471 for determining Rust Preventing Characteristics-of steamfIlurbihezQ'il's; in, Presence of Water, in which synthetic sea water (ProcedureB), was used as well'ras distilled water (Procedure; A) Thesyntheticsea-Water contained 2&54 grams of sodium. chloride. 11.1.
  • Theemulsion test used is theemulsion test for lubricating oils, Federal Stock: Catalog; section IV, part 5.; Federal. Specifications W-L79.1b.
  • an additive preferably, should not impart undesirable emulsion characteristics thereto. It will be apparent from. the, emulsion test data given in the tables that, as a class, the reaction products, of this, invention do, not impart undesirable emulsion characteristics to the. oil- Some products, however, may produce undesirably emulsive oils.
  • demulsifying agents are known, however, and. incorporation. of such agents in such emulsive oils improves the emulsion characteristics thereof.
  • EXAMPLE 60 The -rusting characteristics of a mineral lubrieating. oilv containing. theproduct of Example 44 (Table I) were further tested, along with the oxidation characteristics thereof, by means of the ASTM Test Method D943-47T. In accordance with thistes't, the oil and distilled water are placed'i'n alargetest tube, which is maintained at 203 F. A polished copper-iron catalyst coil is inserted into theoil, but it does not extend into the water layer. Oxygen gas is passed through the water; and chat the rate of three liters per hour throughout the. 1000-hour, test period. Test oil B containing, by weight.
  • reaction products for the prevention of rust in lubricated systems and for the prevention of atmospheric corrosion has been demonstrated.
  • these reaction products are utilizable for numerous purposes. They can be added to a wide variety of vehicles to produce improved compositions. They can be dissolved in the vehicle, or they can be dispersed therein, in the form of suspensions or emulsions.
  • the vehicles can be liquids or plastics, the basic requirement being that they must be spreadable over metal surfaces. Spreading may be accomplished by immersion, flooding, spraying, brushing, trowelling, etc. Additionally, the vehicle should be substantially neutral. It can be Oleaginous, i. e., substantially insoluble in water, or it can be aqueous. Aqueous vehicles include aqueous solutions of liquid, such as alcohol-water mixtures and the like. Oleaginous vehicles can be hydrocarbon materials, such as mineral oils and hydrocarbon solvents, or non-hydrocarbon materials, such as fatty oils and fats.
  • Non-limiting examples of suitable vehicles for the additives of this invention are mineral lubricating oils of all grades; gasolines and other light petroleum products, such as fuel oil; water; alcohols, such as ethanol isopropanol, butanol, cyclohexanol, methylcyclohexanol, octanol, decanol, dodecanol, hexadecanol, octadecanol, oleyl alcohol, benzyl alcohol, etc.; phenols; glycols, such as ethylene glycol, propylene glycol, butylene glycol, glycerol, etc.; ketones, such as acetone, methyl ethyl ketone, dipropyl ketone, cyclohexanone, etc.; keto alcohols, such as benzoin; ethers, such as diethyl ether, dipropyl ether, diethylene dioxide, dichloro diethyl ether, diphenyl
  • hydrocarbons and halogenated hydrocarbons such as butanes, chlorinated hexanes, octanes, brominated decanes, dodecanes, Freon, eicosane, benzene, toluene, xylenes, cumene, indene, alkyl naphthalenes, etc.; greases; asphalts; chlorinated petroleum fractions, such as chlorowax; and paints, varnishes and the like.
  • halogenated hydrocarbons such as butanes, chlorinated hexanes, octanes, brominated decanes, dodecanes, Freon, eicosane, benzene, toluene, xylenes, cumene, indene, alkyl naphthalenes, etc.
  • greases asphalts
  • chlorinated petroleum fractions such as chlorowax
  • paints, varnishes and the like such as but
  • Lubricating oils of all types usually permit corrosion of metal surfaces. This poses a problem in the lubrication of all types of engines, particularly steam turbines. Lubricating oils containing the reaction products of this invention are effectively inhibited against such corrosion. Diesel fuels containing these additives will have less tendency to corrode injection nozzles. Steam cylinder oils and cutting oils can be inhibited against corrosive tendencies by the addition thereto of these new additives, particularly the more emulsive types. Greases can be inhibited likewise.
  • the more emulsive products of this invention can be substituted in whole or in part for the emulsifying agents commonly used in compounding greases, cutting oils, steam cylinder oils, etc. Hydraulic systems can be protected against corrosion by using hydraulic fluids containing the additives of the present invention.
  • Relatively more permanent corrosion-preventive coatings can be produced by the application to metal surfaces of paints, and the like, containing the additives of this invention.
  • Vehicles utilizable for this purpose are paints, varnishes, lacquers, drying oils, asphalt roofing compositions, and the like.
  • the amount of the reaction products which is added to a vehicle to produce a composition in accordance with this invention varies between about 0.003 per cent and about 50 per cent by weight, depending on the specific use contemplated and on the specific reaction product selected. Generally, it is sufiicient to use an amount varying between about 0.01 per cent and about 10 per cent. However, smaller amounts, as low as about 0.003 per cent will be effective in some cases. Likewise, amounts up to as much as about 50 per cent are required when the vehicle contains resinous bodies, or when the reaction product is also used as an emulsifier, such as in a steam cylinder oil.
  • compositions contemplated herein can be added to the compositions contemplated herein to impart other desirable properties thereto.
  • antioxidants for example, there may be added antioxidants, pour point depressants, V. I. improvers, antidetonants, cetane number improvers, emulsifiers, thinners, driers, etc.
  • a corrosion-inhibiting composition which comprises asubstantially neutral vehicle con-- taining between about 020 03 F per cent-and about 5() percent by" weight of" the reaction product obtained byreacting an alkyl monohalide having, between eight and eighteen carbon atoms per molecule with apolyalkylenepolyamine hav me one i more nitrogen atom per' molecule than there are alkylene groups m the'molecule; in a molarproportionvaryingbetween about one" and about (:t' 1) t one; respectively; whereina: rep"- resents the number of nitrogen atoms in the polya'lkylenepolyamine molecule,- at a temperatureof between about 100 C.
  • composition of' claim. 1' wherein said poiyalkylenepolyamine is a polyethylenepolyamine, haying between two and six ethylene groups per molecule;
  • composition of claim 1, wherein said vehicle is anoleaginous vehicle.
  • composition of claim 1, wherein said vehicle is an aqueous vehicle:
  • an alkyl monohalide having, between 8" and" IS carbon atoms per molecule with a pol'yalkyl enepclyamine. havingv one more nitrogen atom per molecule than there are alkylene groups in themolecule in a molar proportion varyingibetween. about one and about (:n-l')" to one, respectively, whereinv 0: represents the number of nitrogen atoms in the polyalkylenepolyamine molecule, at atemperature of between about 100C; and about 250 C., for a period of' time varying between about 6 hours and about 1'0.
  • reaction product obtained by reacting hexadecyl mono'chloride with tetraethylenepentamine,- in a molar proportion of about two to one, respectively; at a temperature of between about-100 CE and about 250 C., for a period of'tiine varyingbetweenabout' Ghoursand i about 10 hours; to produce an intermediate product; and. reacting anialkenyl -suecinic acid anhydride havingbetwe'ern ten carbon atoms and twelve carbon atoms: per allenyl radical said intermediate product, in a molar' proportion of about three tdohe; respectively, at a temperature of 'between ambient temperatures andabout 15'U 03,-. for a period ofi time varying' between several 5 mir'iute's and: about 10 hours: t
  • reaction product obtained by: reacting octadecyl monobromide with with triethyl enetetr'amine; in am'olarpropcrtion of about one toone,- respeeti'vely; at a temperature of be tween* about" 100 C.
  • a mineral lubricating oil containing between about 0.01 per cent and about 10 per cent, by weight, of the reaction product obtained by reacting hexadecyl monochloride with tetraethylenepentamine, in a molar proportion of about two to one, respectively, at a temperature of between about 100 C.
  • a mineral lubricating oil containing between about 0.01 per cent and about 10 per cent, by weight, of the reaction product obtained by reacting octadecyl monobromide with tetraethylenepentamine, in a molar proportion of about one to one, respectively, at a temperature of between about 100 C.
  • a mineral lubricating oil containing between about 0.01 per cent and about 10 per cent, by weight, of the reaction product obtained by reacting octadecyl monobromide with triethylenetetramine, in a molar proportion of about one to one, respectively, at a temperature of between about 100 C.
  • a mineral lubricating oil containing between about 0.01 per cent and about 10 per cent, by weight, of the reaction product obtained by reacting tetradecyl monochloride with tetraethylenepentamine, in a molar proportion of about one to one, respectively, at a temperature of between about C. and about 250 C., for a period of time varying between about 6 hours and about 10 hours, to produce an intermediate product, and reacting an alkenyl succinic acid anhydride having between ten carbon atoms and twelve carbon atoms per alkenyl radical with said intermediate product, in a molar proportion of about four to one, respectively, at a temperature of between ambient temperatures and about C., for a period of time varying between several minutes and about 10 hours.
  • reaction product obtained by reacting tetradecyl monochloride with diethylenetriamine, in a molar proportion of about one to one, respectively, at a temperature of between about 100 C. and about 250 C., for a period of time varying between about 6 hours and about 10 hours, to produce an intermediate product, and reacting an alkenyl succinic acid anhydride having between eight carbon atoms and ten carbon atoms per alkenyl radical with said intermediate product, in a molar proportion of about 1.5 to one, respectively, at a temperature of between ambient temperatures and about 150 C., for a period of time varying between several minutes and about 10 hours.
  • reaction product obtained by reacting tetradecyl monochloride with tetraethylenepentamine, in a molar proportion of about one to one, respectively, at a temperature of between about 100 C. and about 250 C., for a period of time varying between about 6 hours and about 10 hours, to produce an intermediate product, and reacting an alkenyl succinic acid anhydride having between ten carbon atoms and twelve carbon atoms per alkenyl radical with said intermediate product, in a molar proportion of about four to one, respectively, at a temperature of between ambient temperatures and about 150 C., for a period of time varying between several minutes and about 10 hours.

Description

Patented May 12, 1953 urrso FECE REACTION PRODUCTS OF N-ALKYLATED POLYALKYLENEPOLYAMINES AND AL- KENYL SUCCINIC New York ACID ANHYDRIDES No Drawing. Application January 17, 1950, Serial No. 139,124
17 Claims.
This invention relates, broadly, to organic nitrogen compounds and to corrosion-inhibiting compositions containing the same. It is more specifically concerned with the reaction products obtained by reacting alkyl halides, polyalkylenepolyamines having one more nitrogen atom per molecule than there are alkylene groups in the molecule, and alkenyl succinic acid anhydrides; and with corrosion-inhibiting compositions comprising suitable vehicles containing these reaction products.
As is well known to those familiar with the art, whenever machines and devices have been constructed in whole or in part of metals, particularly ferrous metals, the occurrence of surface corrosion has presented serious problems. For exam ple, farming implements are frequently stored under conditions where they are subject to rusting. Busting also present problems in the storage of infrequently used machinery, in the shipment of machined metal parts, such as sewing machine parts and gun barrels, and in the use of structural steel members, such as bridge trusses. These difliculties have been overcome in part by coating the exposed surfaces with paints, greases, oils and the like. In many cases, however, it has been disadvantageous to use these expedients since it is often necessary to remove such coatlugs completely before the object i used. Accordingly, recourse has been had to corrosion-inhibiting compositions which can be applied to metal surfaces and which can be removed easily and cheaply.
In the field of lubrication, the rusting of ferrous metal surfaces has been a common occurrence. This has been a serious problem in steam turbines, particularly during the initial operation of new installations. The rusting is most pronounced at points where the clearance between bearing surfaces is very small, such as in the gov ernor mechanism. This is usually caused by water entering the oil supply, as by condensation, and becoming entrained in the all throughout the circulating system, thereby coming into contact with the ferrous metal surfaces. Manifestly, this constitutes a menace to the operational life of the turbine.
Many materials have been proposed as coating compositions or as addition agents for lubricating oils to inhibit rusting. In United States Letters Patents Nos. 2,124,828, 2,133,734 and 2,279,688, there were disclosed allrenyl succinic acids. and halogenated and/or sulfurized derivatives thereof, as compounds useful in the prevention of corrosion In these patents, the patentees stipulate that the acids must have at least 16 carbon atoms, and preferably, 20 carbon atoms per molecule.
It has now been found that a new type of corrosion inhibitor can be produced from alkenyl Succinic acid anhydrides having any number of carbon atoms in the allzenyl radical thereof. It has now been discovered that useful corrosion inhibitors can be produced by first reacting an allryl halide with a polyalkylenepolyamine to produce an intermediate product, and then reacting this intermediate product with an alkenyl, succinic acid anhydride.
Accordingly, it is a broad object of this invention to provide novel corrosion inhibitors. Another object is to provide corrosion inhibitorsproduccd from alkenyl succinic acids having any number of carbon atoms in the alkenyl radical. A specific object is to. provide corrosion inhibitors by reacting an alkyl halide with a polyalkyl'enepolyamine to produce an intermediate product. and then reacting this intermediate product with an alkenyl succinic acid anhydride. A more specific object is to provide substantially neutral vehicles containing such corrosion inhibitors. An important object is to provide mineral lubricating oils containing minor amounts of corrosion inhibitors of the type described hereinbefore. Other objects and advantages of the present invention will become apparent to those skilled in the art from the following detailed description.
Broadly stated, the present invention provides new compositions of matter obtained by reacting an alkyl halide having at least four carbon atoms per molecule with a polyalkylenepolyamine having one more nitrogen atom per molecule than there are alkylene groups in the molecule, in a molar proportion varying between about one and about (:r-l) to one, respectively, wherein a: represents the number of nitrogen atoms in the poly alkylenepolyamine molecule, to produce an intermediate product, and reacting an alkenyl succinic acid anhydride with the intermediate product, in a molar proportion varying between about (:c1) to one, respectively; the sum of the number of moles of the alkyl halide and of the alkenyl succinic acid anhydride reacted with each mole of said polyalkylenepolyamine being no greater than as. The present invention provides also a substantially neutral vehicle containing between about 0.0% per cent and about per cent by weight of these compositions of matter.
In general, the polyalkylenepolyanune reactants utilizable herein are those compounds having the structural formula, H2N(RNH)=H, wherein R is an alkylene radicalor a hydrocarbon radical-substituted alkylene radical, and z is an integer greater than one, there being no upper limit to the number of alkylene groups in the molecule. It is preferred, however, to use the polyethylenepolyamines, because of their greater commercial availability. These compounds have the formula:
wherein z is an integer varying between about two and about six.
In naming the polyalkylenepolyamine reactants, the nitrogen atoms are considered to be attached to the terminal carbon atoms of the main carbon atom chain indicated in each compound name. For example, di-(l-methylamylene)triamine has the structural formula:
4 cf the alkyl halide reactant are n-butyl bromide; n-butyl chloride; sec-butyl iodide; t-butyl fluoride; n-amyl bromide; isoamyl chloride; n-hexyl bromide; n-hexyl iodide; heptyl fluoride; 2-ethyl-hexyl chloride; n-octyl bromide; decyl iodide; dodecyl bromide; '7-ethyl-2-methyl-un- CH3 CH In numbering the main carbon atom chain, the carbon atom attached to a terminal -NH2 radical is designated as the carbon atom in the 1-position. Similar alkylene groups recur throughout the molecule. Non-limiting examples of the polyalkylenepolyamine reactants are diethylenetriamine; triethylenetetramine; tetraethylenepentamine; di (methylethylene)tri amine; hexapropyleneheptamine; tri(ethylethylene)tetramine; penta (1 methylpropylene) hexamine; tetrabutylenepentamine; hexa-(1,1- dimethylethylene)heptamine; di-(l methyl butylene) triamine; pentaamylenehexamine; tri- (1,2,2-trimethylethylene) tetramine; di- (l-methylamylene) triamine; tetra- (1,3-dimethylpropylene) pentamine; penta- (1,5-dimethy1amylene) hexamine; di (1 methyl 4 ethylbutylene) triamine; penta- (1,2-dimethyl-l-isopropylethylene) hexamine tetraoctylenepentamine; tri- (1,4 diethylbutlyene),tetramine; tridecylene tetramine; tetra-(1,4-dipropylbutylene) pentamine; didodecylenetriamine; tetra-tetradecylenepentamine; penta- (l-methyll-nonylbutylene) hexamine; tri (1,15 dimethylepentadec y1ene)-tetramine; trioctadecylenetetramine; dieicosylenetramine; -di-(1,2 dimethyl 14 nonyltetradecylene) triamine; di- (1,18-dioctyloctadecylene) triamine; penta- (1-methyl-2-benzylethylene) hexamine; tetra- (1-methyl-3-benzylpropylene) pentamine tril-methyl-1-phenyl- 3-propylpropylene) tetramine; and tetra (1 ethyl-2-benzylethylene) pentamine.
The polyalkylenepolyamines can be prepared by several methods well known to the art. One well accepted method comprises reacting ammonia with an alkyl, or substituted alkyl, dihalide. For example, tetraethylenepentamine has been prepared by reacting ammonia with ethylene bromide.
Any alkyl halide which contains at least four carbon atoms and up to about thirty carbon atoms or more per molecule is utilizable for producing the reaction products of this invention. It is especially preferred to use alkyl halides having between about eight and about eighteen carbon atoms per molecule. Those having between about 14 and about 18 carbon atoms are more particularly preferred for certain products, such as those used to prevent corrosion in the presence of sea water. The halogen portion of the alkyl halide reactant molecule can be any halogen atom, i. e., chlorine, bromine, fluorine, and iodine. In practice, the alkyl bromides and chlorides are used, due to their greater commercial availability. Non-limiting examples mono-chlorowax have been set forth in United States Letters Patent 2,238,790,
The number of moles of alkyl halide reactant which is reacted with each mole of polyalkylenepolyamine reactant varies between about one mole and about (ac-1) moles, wherein a: is the number of nitrogen atoms in the polyalkylenepolyamine reactant molecule. In order to obtain an intermediate product which can be used to produce the reaction products of this invention, it is essential that at least one nitrogen .atom in the polyalkylenepolyamine reactant be left unsubstituted. Accordingly, the maximum number of moles of alkyl halide reactant which is reacted with each mole of polyalkylenepolyamine reacant will be one less than the number of nitrogen atoms in the polyalkylenepolyamine molecule. In accordance with the present invention, a fewer number of moles of alkyl halide reactant can be used. For example, if tetraethylenepentamine is utilized as the polyalkylenepolyamine reactant, one, two, three, or even four moles of an alkyl halide reactant can be reacted with each mole thereof to produce intermediate products suitable for the purposes contemplated herein. When five moles of alkyl halide reactant are used, the intermediate product is not utilizable in the production of the reaction products of the present invention. Tests have indicated that no more than one molecule of alkyl halide reactant can be reacted with eachnitrogen atom in the molecule of the polyalkylenepolyamine reactant. Accordingly, the molar proportion of the reactants isvaried as set forth hereinbefore.
Since the reaction between the alkyl halide reactant and the polyalkylenepolyamine reactant is a condensation reaction, or an alkylation reaction, characterized by the elimination of hydrogen halide, the general conditions for such reactions are applicable herein. It is preferable to carry out the reaction at temperatures of between about C. and about 250 C., preferably between about C. and about 200 0., in the presence of a basic material which is capable of reacting with the hydrogen halide to remove it. Such basic materials are, for example, sodium bicarbonate, sodium carbonate, pyridine, tertiary alkyl amines, alkalior alkaline-earth metal hydroxides, and the like.
It is preferred to perform the reaction between the alkyl halide reactant and the polyalkylenepolyamine reactant in a hydrocarbon solvent under reflux conditions. The aromatic hydrocarbon solvents of the benzene series are especially preferable. Non-limiting examples of the preferred solvent are benzene, toluene, and Xylene. The amount of solvent used is a variable and non-critical factor. It is dependent on the size of the reaction vessel and on the reaction temperature selected. For example, it will be apparent that the amount of solvent used can be so great that the reaction temperature is lowered thereby.
The time of reaction between the alkyl halide reactant and the polyalkylenepclyamine reactant is dependent on the weight of the charge, the reaction temperature selected, and the means en plo-yed for removing the hydrogen halide from the reaction mixture. In practice, the reaction is con-- tinued until no more hydrogen halide is formed. In general, the time of reaction will vary between about six hours and about ten hours.
It can be postulated that the reaction between the alkyl halide reactant and the polyalkylenepolyamine reactant results in the formation of products wherein the alkyl group of the alkyl halide has replaced a hydrogen atom attached to a nitrogen atom. It is also conceivable that alkylation of an alkylene group of the polyalkylenepolyami-ne reactant can occur. However, the exact composition of any given reaction product cannot be predicted. For example, when two moles of butyl bromide are reacted with one mole of triethylenetetramine, a mixture of mono-, di-, and tri-N-alkylated products can be produced. Likewise, the alkyl groups can be substituted on different nitrogen atoms in difierent molecules of the polyalkylenepolyamine reactant. Thus, in the foregoing illustration the following products are probably produced,
and so forth. Accordingly, it will be appreciated that any designation assigned to these products other than a definition comprising a recitation of the process of producing them, is not accurately descriptive of them.
Any alkenyl succinic acid anhydride or the corresponding acid is utiiizable for the production of the reaction products of the present invention. The general structural formulae of these coinpounds are:
Anhydride Acid R-CHC/ RCH--C 0 OH cH2c OH O CHa-C\ wherein R is an alkenyl radical. The alkenyl radical can be straight-chain or branched-chain;
and. it can be saturated at the point of unsaturation by the addition of a substance which adds to olefinic double bonds, such as hydrogen, sulfur, bromine, chlorine, or iodine. It is obvious, of course, that there must be at. least two. carbon atoms in the alkenyl radical, but there is no real upper limit to the number or carbon atoms therein. In order to produce the reaction. products of this invention, however, an alkenyl succinic acid anhydride or the corresponding acid must he used. Succinic acid anhydride and succinic acid are not uti-lizable herein. Although their use is less desirable, the alkenyl succiinc acids also react, in accordance with this invention, to produce satisfactory reaction products. It has been. found, however, that their use necessitates the removal of water formed during the reaction and also often. causes undesirable side reactions tooccur to some extent. Nevertheless, the alkenyl succinic acid anhydrides and the alkenyl succinic acids are interchangeable for the purposes of the present invention. Accordingly, when the term alkenyl succinic acid anhydride, is used herein, it must be clearly understood that it embraces the alkenyl succinic acids as well. as their anhydrides, and the derivatives thereof in which the olefinic double bond has been saturated, as set forth hereinbefore. Non-limitin examples of the alkenyl succinic acid anhydride reactant are ethenyl succinic acid anhydride; ethenyl succinic acid; ethyl succinic acid anhydride; propenyl succinic acid anhydride; sulfurized propenyl succinic acid anhydride; butenyl succinic acid; Z-methylbutenyl succinic acid anhydride; 1,2-dichloropentyl succinic acid anhydride; hexenyl succinic acid anhydride; hexyl succinic acid; sulfurized 3-znethylpentenyl succinic acid anhydride; 2,3-dimethylbutenyl succinic acid anhydride; 3,3-dimethylbutenyl succinic acid; 1,2-dibromo-2-ethylbutyl succinic acid; heptenyl succinic acid anhydride; 1,2-diiodooctyl succinic acid; octenyl succinic acid anhydride; diiso'outenyl succinic acid anhydride; 2-methylheptenyl succinic acid anhydride; 4- ethylhexenyl succinic acid; 2-isopropylpentenyl succinic acid anhydride; nonenyl succinic acid anhydride; 2-propylhexenyl succinic acid anhydride; decenyl succinic acid; decenyl succinic acid anhydride; 5-rnethyl-2-isopropylhexenyl succinic acid anhydride; 1,2-dibromo-2-ethyloctenyl succinic acid anhydride; decyl succinic acid anhydride; undecenyl suceinic acid anhydride; 1,2-dichloroundecyl succinic acid; B-ethyl-Z-t-butylpentenyl succinic acid anhydride; dodecenyl succinic acid anhydride; dodecenyl succinic acid; triisobutenyl succinic acid anhyd'ride; Z-propylnonenyl succinic acid anhydride; 3-butyloctenyl succinic acid anhydride; tridecenyl succinic acid an hydride; tetradecenyl succinic acid anhydride; hexadec-enyl succinic acid anhydride; sulfurized octadecenyl succinic acid; octadecyl succinic acid anhydride; l,2-dihro1no-2-methylpentadecenyl succinic acid anhydride; fi-propylpentadecyl succinic acid anhydride; eicosenyl succinic acid anhydride; 1,2dichloro-2-methylnonadecenyl succinic acid anhydride; Z-octyldodecenyl succinic acid; 1,2-diiodotetracoseny1 succinic acid anhydride; hexacosenyl succinic acid; hexacosenyl succinic acid anhydride; and hentriacontenyl succinic acid anhydride.
The methods of preparing the alkenyl succinic acid anhydrides are well known to those familiar with the art. The most feasible method is by the reaction of an olefin with maleic acid anhydride. Since relatively pure olefins are difficult to obtain, and when thus obtainable, are often too expensive for commercial use, alkenyl succinic acid an hydrides are usually prepared as mixtures by reacting mixtures of olefins with maleic acid anhydride. Such mixtures, as well as relatively pure anhydrides, are utilizable herein.
The alkenyl succinic acid anhydride reactant is reacted with the intermediate product in a proportion of between about (s:-1) and about one mole of alkenyl succinic acid anhydride reactant for each mole of polyalkylenepolyamine reactant used in the preparation of the intermediate product, 3: representing the number of nitrogen atoms in the polyalkylenepolyamine reactant molecule. The sum of the number of moles of alkyl halide reactant and of alkenyl succinic acid anhydride reactant reacted With each mole of polyalkylenepolyamine reactant, in accordance with this invention, must not exceed the number of'nitrogen atoms in the polyalkylenepolyamine reactant molecule. Accordingly, the maximum number of moles of alkenyl succinic acid anhydride reactant used is the difference between the number of nitrogen atoms in the polyalkylenepolyamine reactant molecule and the number of moles of alkyl halide reactant used per mole of polyalkylenepolyamine reactant. For example, when two moles of butyl bromide are reacted with one mole of triethylenetetramine to produce an intermediate product, one or two moles, but not more than two moles, of an alkenyl succinic acid anhydride is reacted with this intermediate prodnot.
The reaction between the alkenyl succinic acid anhydride reactant and the intermediate product takes place at any temperature ranging from ambient temperatures and upwards. This reaction is apparently an amide formation reaction effected by the well known addition of the anh dride group to an amino or imino group. This addition proceeds at any temperature, but temperatures of about 140 C. or lower are preferred. When an alkenyl succinic acid is used, water is formed. Therefore, in this case, the reaction tem perature preferably should be higher than about 100 0., preferably about 150 C. The reaction between the alkenyl succinic acid anhydride reactant and the intermediate product proceeds smoothly in the absence of solvents, at atmospheric pressure. However, the occurrence of undesirable side reactions is minimized when a solvent is employed. Use of a solvent is preferable when the reaction product is to be used in a steam turbine lubricating oil. Since a small amount of water is usually formed also when an alkenyl succinic acid anhydride is used in the reaction, the solvent employed is preferably one which will form an azeotropic mixture with water. These solvents have been discussed fully, hereinbefore, in conjunction with the reaction between the alkyl halide reactant and the polyalkylenepolyamine reactant. The same solvents and the same methods of using them are applicable to the reaction between the intermediate product and the alkenyl succinic acid anhydride reactant. The preferred products of this invention have been prepared at temperatures varying between about 130 C. and about 140 C., using an aromatic hydrocarbon solvent of the benzene series.
The time of reaction is dependent on the size of the charge, the reaction temperature selected, and the means employed for removing any water from the reaction mixture. Ordinarily, the addition of the anhydride reactant is substantially complete within a few minutes. In order to ensure complete reaction, however, it is preferred 8 to continue heating for several hours. For ex-- ample, when benzene is used as the solvent at a temperature of 130440 0., heatin is continued for about five hours. When water is formed during the reaction, as when an alkenyl succinic acid is used, the completion of the reaction is indicated by a substantial decrease in the formation of water. In general, the reaction time will vary between several minutes and about ten hours.
Without any intent of limiting tde scope of the present invention, it is postulated that the reaction products contemplated herein are acylated products of the polyalkylenepolyamine reactant having at least one free carboxylic acid group. For example, when the intermediate product of Formula 3, is reacted with one mole of hexenyl succinic acid anhydride, a possible structural formula of the product is:
or an isomer thereof. The reaction products probably contain other substances, such as cyclic imides. Accordingly, and in the interest of brevity, the reaction products are best defined by reciting the reactants and the number of moles of each which are used in the reaction. For example, the reaction product produced by reacting one mole of octyl bromide with one mole of triethylenetetramine to produce an intermediate product which is then reacted with two moles of deoenyl succinic acid anhydride may be defined as the reaction product of octyl bromide (I)triethylenetetramine (I)-decenyl succinic acid anhydride (II),
In addition to the products described in the illustrative examples, set forth hereinafter, nonlimiting examples of the reaction products contemplated herein are those produced by reacting the following combinations of reactants: n-butyl bromide (II)+tetraethylenepentamine (I)+ hexacosenyl succinic acid anhydride (II) n-butyl chloride (II) +hexapropyleneheptamine (I)+ octenyl succinic acid anhydride (V); sec-butyl iodide (I) +tri- (1,2,2-trimethylethylene) tetramine (I) +heptenyl succinic acid anhydride (III); t-butyl fluoride (II) +triethylenetetramine (I) +tetradecenyl succinic acid anhydride (II); n-amyl bromide (IV)+tetra-(l-ethyl-2 benzylethylene) pentamine (I) +ethenyl succinic acid anhydride (I); 'isoamyl chloride (I) +-tri- (l-methyl-l-phenyl-B-propylpropylene) tetramine (I) +ethenyl succinic acid (I); n-hexyl bromide (II) +tetra- (1-methyl-3-benzylpropylene) pentamine (I)+ethyl succinic acid anhydride (III); n-hexyl iodide (I)+penta-(1-methyl-2- benzylethylene)hexamine (I) +propenyl succinic acid anhydride (V); heptyl fluoride (I)+di- (1,lS-dioctyloctadecylene) triamine (I) +sulfurized propenyl succinic acid anhydride (I); 2-ethylhexyl chloride (II)+di-(1,2-di-methyl-14- nonyltetradecylene)triamine (I) +butenyl succinic acid anhydride (I); n-octyl bromide (I) dieicosylenetriamine (I)+2-methylbutenyl succinic acid anhydride (II); decyl iodide (III)+ trioctadecylene-tetramine (I) [1,2-dichloropentenyl succinic acid anhydride (I); dodecyl bromide (I) +tri- (l,15-dimethylpentadecylene) tet ramine (I)+hexenyl succinic acid (I); Z-ethyl- Z-methyl undecyl iodide (I) +penta-(l-methyl- 4-nonylbutylene)hexamine (I) +hexyl succinic acid anhydride (IV); tetradecyl bromide (ID-I- 9 tetradecylenepentamine (I) +sulfurized 3-methylpcntenyl succinic acid anhydride (II); hexadecyl bromide (I)+didodecylene-triamine (I)+ 2,3-dimethylbutenyl succinic acid anhydride (I); hexadecyl fluoride (III) +tetra- (1,4-dipropylbuty1ene)pentamine (I) +3,3dimethylbutenyl succinic acid (I): heptfidecyl chloride (II)+tridecylenc-triannne I) +1,2-dibromo-2-ethylbutyl succinic acid (I); octadecyl bromide (I)+ tri- (1,4-diethyibutylene)tetramine (I) +heptenyl succinic acid anhydride (I); docosyl chloride (IV +tetraoctylenepentamine (I) +1,2diiodooctyl succinic acid (I); tetracosyl iodide (I)+ penta- (1,2 dimethyl-lisopropyiethylene hexamine (I +octeny1 succinic acid anhydride (V); hexacosyl bromide (I) +dilmethyl-4-ethylbu tylene) triamine I) +2-rnethylheptenyl succinic acid anhydride (II); octacosyl chloride (V) penta (1,5 dirnethylamylene) hexamine (I) .--i-cthylhexenyl succmic acid (I); triacontyl chic; 5- II +tetra- L1,3-dimethyl-propylene) pent-amine I -2--isopropylpentenyl succinic acid anhydride II); chlorinated paraffin wax I +dil-methylainylene) triamine (I) +nonenyl succinic acid anhydride (II); chlorinated kerosene (II trii 1,2-trimethylethy1ene) tet-- ramine (I)+2-propyl-hexenyl succinic acid an hydride (I); n-butyl bromide (II) +pentaamylenehexamine (I) l-decenyl succinic acid anhydride II); sec-butyl iodide (I)|-di(l-methyl butylene triau1iue (Iridecenyl succinic acid II); n-amyl bromide (V)+hexa(l,ldirnethylethylene heptamine (I) 5-methyl2-isopropylhexenyl succinic acid anhydride (II); n-hexyl bromide (II) +tetrabutylenepentamine (I) 1,2- dibromo-2-ethyloctenyl succinic acid anhydride (II); heptyl fluoride (II)+penta-(1-methylpropylene hexamine (I)+octenyl succinic acid anhydride (II); n-octyl bromide (I),'tri(ethylethylene tetramine (I)+decyl succinic acid anhydride (III); dodecyl bromide (VI) +hexapropyieneheptainine (I 'undecenyl succinic acid anhydride (1); tetradecyl bromide (I)+dimethylethylcne) triamine (I) +l,2-dichloroundecyl succinic acid (I); hexadecyl fluoride (IV)+ tetraeihylenep ntamine (I)+3-ethyl2-t-butylpei'itenyl succinic acid anhydride (I); octadecyl bromide (I) +hexapropyleneheptainine (I) +dodecenyl succinic acid axil'zydride (VI); tetracosyl iodide (11 +hexa- (1.1-Cll6thYlthYl9llG) heptamine (l.)+dodecenyl succinic acid (I); octacosyl chloride I)+trieinyleue-tetramine (I)+2-proo inonenyl succmic acid anhydride (III); chlorinated par-aiiin wax (I)+diethylenetriamine (1)3-butyloctenvl succinic acid anhydride (I); n-butyl chloride (II) +di- (methylethylene) triamiue ('i --tiidecenyi succinic acid anhydride I t-butyl fluoride (ID-l-diethylenetriamine (lm tetradecenyl succinic acid anhydride (1); isoamyl chloride (II) +tetra-(1,3-dimethylpropylenementamine (I) hexadencyl succinic acid anhydride (III); n-liexyl iodide (III)+tetra butylenepentamine (I)+sulfurized octadecenyl succiuic acid anhydride (II); Z-ethylhexyl chloride III)+tetraethylene-pentamine (I) +octadecyl succinic acid anhydride (II); deoyl iodide (II) +he aethyleneheptamine (I)+1,2-dibromo- 2-111ethylpcntadeceuyl succinic acid anhydride (V); '7-ethyl-2-methy1undecyl iodide (I)+diethylenetriamine (I)+8-propylpentadecyl succinic acid anhydride (I); hexadecyl bromide (II)+ triethylenetetramine (I) +eicoseny1 succinic acid anhydride (II); heptadecyl chloride (I)+di-(lmethylbutylene) triamine (I) +1,2 dichloro 2 methylnonadecyl succinic acid anhydride (II);
1o do'cosyl chloride (V) +penta-(1-methylpropylenemexamin'e (I)+2-octyldodecenyl succinic acid (I); hexacosyl broxnide (I)+diethylenetriamine (I) +l,2-diiodotetracosenyl succinic acid anhydride (I); triacontyl chloride (III)+penta amylenehexamine (I) +hexacosenyl succinic acid (II); decyl bromide (I)+tetraethylenepentamine (I) +hexaeosenyl succinic acid anhydride (II); n-octyl chloride (III)+tetraoctylenepentamine (I) +hentriacontenyl succinic acid anhydride (II).
The following specific examples are for the purpose of illustrating the present invention, and of demonstrating the advantages thereof. It must be strictly understood that this invention is not to be limited to the particular reactants and molgg ratios employed, or to the operations and manipulations described therein. A wide variety of other reactants and molar ratios, as set forth hereinbefore, may be used, as those skilled in the art will readily understand.
The alkenyl suecinio acid anhydrides used in the following specific examples are commercial mixtures of alkenyl succinic acid anhydrides in which the number of carbon atoms in the alkenyl radical varies between specified limits. The C6-8ASAA is a mixture of hexenyl, heptenyl, and octenyl succinic acid anhydrides; C8-10ASAA is a mixture of octenyl, nonenyl, and decenyl succin'ic acid anhydrides; and C1o-i2ASAA is a mixture of decenyl, undecenyl, and dodecenyl succinic acid anhydrides. These products are predominantly mixtures of relative pure anhydrides. Sometimes, however, they contain minor amounts of the corresponding alkenyl succinic acids, but these are utilizable, as set forth hereinbefore.
PREPARATION OF INTERMEDIATE PRODUCTS EXAMPLE 1 Cetyl bromide (0.4 mole) (122 grams), tetraethylenepentamine (0.4 mole) (75.6 grams), and sodium bicarbonate (0.4 mole) (33.6 grams) were placed in a reaction vessel provided with a mechanical stirrer, a thermometer, and a condenser device (reflux take-off) for removal of water from the reaction as it is evolved in an azeotropic mixture of Water and a non-polar hydrocarbon solvent. The reflux take-01f was filled with benzene. The stirred reactants were heated to about C., whereupon an exothermic reaction caused the temperature to rise to C. The reaction temperature was then increased to C. and held there for two hours. Then, benzene was added to the reaction vessel in an amount suficient to cause a benzene reflux to take place at a pot temperature of l50-170 C. The reaction was continued for 6 hours and 7.0 milliliters of water were collected. Benzene (200 milliliters) was added to the reaction mixture and the resultant solution was filtered. The filtrate was freed of benzene by evaporation on the steam bath. The product was a yellow oil.
EXAMPLE 2 A mixture of 66.6 grams (0.2 mole) octadecyl bromide, 29.2 grams (0.2 mole) triethylenetetramine, and 18 grams (0.214 mole) sodium bicarbonate was placed in a reaction vessel equipped with a mechanical stirrer, a thermometer, and a reflux take-off. The reactants Were heated at 170480 C. for seven hours, with stirring. Sufficient benzene was added to the system to permit refluxing at a pot temperature of 160-170 C. This reflux was maintained for two hours. Four EXAMPLE 3 A mixture of 122 grams (0.4 mole) cetyl bromide, 37.8 grams (0.2 mole) tetraethylenepentamine, and 33.6 grams (0.4 mole) sodium bicarbonate were placed in a reaction vessel equipped ashereinbefore described. The reactants were heated at 130 C. for two hours. During this period of time, avis ible reaction occurred, eviden'ced by the formation of a viscous, slushy, yellow liquid which slowly changed to a yellow oil. Benzene was added to the system to permit refiuxing at a pot temperature of 160 C. Refluxing was continued until most of the water was removed from the reaction mixture (about two hours). Then heating was continued, without refluxing, for 4.5 hours, at 160 C. Benzene (100 milliliters) was added to the reaction mixture, and the benzene solution was filtered. After benzene was removed on the steam bath, a waxy product was obtained, which gave a negative Beilstein halogen test.
EXAMPLE 4 A mixture of 66.6 grams (0.2 mole) octadecyl bromide, 18.9 grams (0.1 mole) tetraethylenepentamine, and 16.8 grams (0.2 mole) sodium bicarbonate was heated to 170 C. in the reaction vessel described hereinbezfore, Then, benzene was added, so as to maintain a benzene reflux for nine hours. Benzene (150 milliliters) was added to the reaction product. The benzene solution thus obtained was filtered and benzene was removed from the filtrate on the steam bath.
EXAMPLE 5 A mixture of 116- grams (0.5 mole) tetradecyl chloride, 51.5 grams (0.5 mole) diethylenetriamine, and 42 grams (0.5 mole) sodium bicarbonate were heated, in the aforedescribed reaction vessel, to 140 C. An exothermic reaction occurred with the formation of a slushy, yellow liquid. After heating for two hours at 140 0., the slushy material changed to a clear yellow liquid. Heating was continued at 140 C., for six hours additional, a light vacuum being applied to the system throughout this period, to remove the water formed in the reaction. Benzene (150 milliliters) was added to the reaction product and the solution therein was-filtered. Then, the solvent was removed on the steam bath.
EXA MPLE 6 A mixture of 23.2 grams (0.1 mole) tetradecyl chloride, 18.9 grams (0.1 mole) tetraethylenepentamine, and 8.4 grams (0.1 mole) sodium bicarbonate was placed in the reaction vessel aforedescribed. The reactants were heated to 140 C., whereupon the reaction mixture deepened in color and changed to a slushy liquid. Heating was continued, at 140-160 C., for seven hours. Then, 100 milliliters of benzene were added to the reaction mixture, the resultant solution was filtered, and the benzene was evaporated off on the steam bath.
EXAMPLE 7 A mixture of 30.5 grams (0.1 mole) hexadecyl bromide and 29.2 grams (0.2 mole) triethylenetetramine were heated in the reaction vessel described hereinbefore, at 160 C., for six hours.
Then, the temperature was increased to 205 C., for two hours additional. The reaction mixture was cooled and milliliters of distilled water were added. A yellow layer separated from the aqueous phase. This layer was dissolved in benzene and separation of the layers was effected. The benzene solution was washed with distilled water. Then, the solvent was removed by evaporation on the steam bath, leaving a yellow-white, waxy product.
EXAMPLE 8 An intermediate product was produced, as described in Example 3, with the exception that a temperature of -150 C. was maintained for seven hours.
EXAMPLE 9 An intermediate reaction product was prepared, as described in Example 8, using 0.4 mole of cetyl chloride instead of cetyl bromide.
EXAMPLE 10 An intermediate reaction product was prepared, as described in Example 8, with the exception that 0.4 mole of tetradecyl chloride was used in place of 0.4 mole of cetyl bromide.
EXAMPLE 11 An intermediate product was produced, as described in Example 8, using 0.4 mole of dodecyl chloride instead of the cetyl bromide.
EXAMPLE 12 An intermediate product was produced, as described in Example 8, using 0.4 mole of octyl chloride in place of the cetyl bromide.
EXAMPLE 13 EXAMPLE 14 A mixture of 0.3 mole octadecyl bromide, 0.1 mole tetraethylenepentamine, and 0.3 mole of sodium bicarbonate were reacted, in the manner described in Example 4, to produce an intermediate product.
EXAMPLE 15 An intermediate product Was produced in a manner similar to that described in Example 6, except that dodecyl chloride was used and a temperature of C. was maintained for six hours.
EXAMPLE 16 Using the general technique described in the preceding examples, a mixture of 0.2 mole octadecyl bromide, 0.2 mole tetraethylenepentamine, and 0.2 mole sodium bicarbonate was reacted at C. for five hours, to produce an intermediate product.
EXAMPLE 17 An intermediate product was produced by reacting 0.1 mole cetyl chloride, 0.1 mole triethylenetetramine, and 0.1 mole sodium bicarbonate, at 140-160 C., for eight hours, using the general technique described hereinbefore.
EXAMPLE 18 Using the general technique described in the preceding examples, an intermediate product was prepared by reacting 0.2 mole cetyl bromide, 0.1 mole triethylenetetramine, and 0.2 mole sodium bicarbonate at 160-180 C. for six hours.
EXAMPLE 19 An intermediate product was produced by reacting 0.5 mole tetradecyl chloride, 0.5 mole triethylenetetramine and 0.5 mole sodium bicarbonate at 140 C. for 9 hours, using the technique described in the preceding examples.
EXAMPLE 20 An intermediate product was prepared, using the general technique described hereinbefore, by reacting 0.2 mole dodecyl chloride, 0.2 mole triethylenetetramine. and 0.2 mole sodium bicarbonate, for seven hours, at 140 C.
EXAMPLE 21 Using the aioredescribed technique, 0.2 mole butyl chloride, 0.2 mole triethylenetetramine, and 0.2 mole sodium bicarbonate were reacted at 8 1-130 C. for tWo hours, and then at 170 C. for six hours, to produce an intermediate product.
EXAMPLE 22 An intermediate product was produced, using the aforedescribed technique, by reacting 0.2 mole butyl chloride, 0.2 mole diethylenetriamine, and 0.2 mole sodium bicarbonate, at B l-130 C. for three hours, and finally at 130-140 C. for six hours.
PREPARATION OF THE FINAL REACTION PRODUCT EXAMPLE 23 In a reaction vessel provided with a thermometer, a mechanical stirrer, and a reflux take-011, were placed 20.6 grams (0.05 mole) of the reaction product of Example 1 and 44.1 grams 0.15 mole) Cl2ASAA. The reflux take-01f was filled with benzene, and additional benzene was added to the reactants until, when the mixture was heated, the benzene refluxed at a pot tempera! ture of 130 C. Refluxing at 130 C. was continued for six hours. Then, the benzene was removed from the product by distillation under reduced pressure, at a pot temperature of 130 C. The reaction product thus obtained had a neutralization number (N. N.) of 143.
EXAMPLE 24 Into a reaction vessel described hereinbefore, were weighed 20.0 grams (0.05 mole) of the product of Example 2 and 29.4 grams (0.1 mole) C1O 12ASAA. The reactants were heated, with stirring, to 135 C. and maintained at that temperature for five hours by the addition of sufficient benzene to maintain reflux. Benzene was topped from the product under reduced pressure, at a pot temperature of 140 C. This reaction product had an N. N. of 106.3.
EXAMPLE 25 Into the aforedescribed reaction vessel were placed 31.9 grams (0.05 mole) of the reaction product of Example 3 and 29.4 grams (0.1 mole) C1o-12ASAA. The reactants were heated to 130 C. and benzene was added to permit refluxing at that temperature. After five hours, 0.1 milliliter of water had been collected and benzene was removed under reduced pressure. The reaction product had an N. N. of 117.6.
EXAMPLE 26 A mixture of 34.6 grams (0.05 mole) of the reaction product of Example 4 and 29.4 grams (0.1 mole) C1o-12ASAA was placed in the aforedescribed reaction vessel. The reactants were heated at 140-145" C. for six hours, under a benzene reflux. During the reaction, 0.5 milliliter of wa ter was collected. Benzene was topped under reduced pressure at a pot temperature of 150 C. The reaction product had an N. N. of 92.3.
EXAMPLE 27 Into the reaction vessel described hereinbefore were weighed 29.9 grams (0.1 mole) of the intermediate described in Example 5 and 44.2 grams (0.15 mole) Cm-12ASAA. The reactants were heated, with stirring, to C., and maintained at that temperature for six hours under a benzene reflux. During that time, 0.6 milliliter of water was collected. The solvent was topped at 105 C., under reduced pressure. This reaction product had an N. N. of 125.7.
EXAMPLE 28 A mixture of 29.9 grams (0.1 mole) of the intermediate product of Example 5 and 38.7 grams (0.15 mole) Ce-ioASAA was placed in the reaction vessel aforedescribed. The reactants were heated to C., and benzene was added to allow refluxing at 105-110 C. After five hours, 0.7 milliliter of was was collected. Benzene was removed under reduced pressure at a pot temperature of 110 C. The product had an N. N. of l16.7.
EXAMPLE 29 In the aforesaid reaction vessel, 29.9 grams (0.1 mole) of the intermediate of Example 5 and 33.5 grams 0.15 mole) Cs sASAA were heated to 110 C. Benzene was added so that refluxing occurred at l04-l10 C. After six hours of reaction, 0.5 milliliter of water had been collected. Benzene was removed at 110 C., under reduced pressure. This product had an N. N. of 143.3.
EXAMPLE 30 Into a reaction vessel were placed 11 grams (0.029 mole) of the intermediate product described in Example 6 and 34.1 grams (0.116 mole) C1o-12ASAA. The reactants were heated, without solvent, at 105 C. for five hours. The reaction product thus obtained had an N. N. of 169.1.
EXAMPLE 31 Into the reaction vessel equipped as aforedescribed were placed 27 grams (0.039 mole) of the intermediate product of Example 4 and 11.7 grams (0.039 mole) Cio-mASAA. The reactants were heated to 140 C. and light vacuum was ap plied to the system. The reaction was continued under these conditions, at 140 C., for five hours. The resultant product had an N. N. of 38.2.
EXAMPLE 32 In a reaction vessel as described hereinbefore, 16 grams (0.043 mole) of the intermediate product described in Example 7 and 25.5 grams (0.086 mole) C10-12ASAA were heated at C., under a benzene reflux. The total amount of water collected during the reaction was 5.2 milliliters. The solvent was topped off at C., under reduced pressure. This reaction product had an N. N. of 159.2.
EXAMPLE 33 A reaction product was produced by reacting 0.0187 mole of the intermediate product of Example 3 and 0.0187 mole C1u12ASAA. in the manner described in Example 25. This product had an N. N. of 62.8.
EXAMPLE 34 A reaction product was produced by reacting 0.023 mole of the intermediate product of Ex 15 ample 3 and 0.069 mole C12ASA.A, in the manner described in Example 25. The reaction product had an N. N. of 142.8.
EXAMPLE 35 A reaction product was produced by reacting 0.023 mole of the intermediate product of Example 8 and 0.069 mole C1o 12ASA.A, at 105 0., for 5.5 hours, using a benzene reflux. The reaction product had an N. N. of 131.1.
EXAMPLE 36 In the manner described in Example 28, 0.05 mole of the intermediate product of Example 8 and 0.10 mole C1o-12ASAA were reacted. The reaction product had an N. N. of 107.7.
EXAMPLE 37 In the manner described in Example 26, were reacted 0.028 mole of the intermediate product of Example 9 and 0.084 mole C10-12ASAA. The reaction product had an N. N. of 104.0.
EXAMPLE 38 Using a benzene reflux, a reaction product was produced by reacting 0.05 mole of the intermediate product of Example 3 and 0.10 mole C8-10ASAA, at 110 C., for 5.5 hours. The reaction product had an N. N. of 114.3.
EXAMPLE 39 In the manner described in Example 32, were reacted 0.075 mole of the intermediate product of Example 10 and 0.15 mole C1012ASAA. The reaction product had an N. N. of 83.8.
EXAMPLE 40 In the manner described in Example 28, were reacted 0.05 mole of the intermediate product of Example 11 and 0.1 mole C1o-12ASAA. The reaction product had an N. N. of 71.0.
EXAMPLE 41 In the manner described in Example 28, there were reacted 0.025 mole of the intermediate product of Example 11 and 0.075 mole C10-12ASAA. The reaction product had an N. of 118.8.
EXAMPLE 42 In the manner described in Example 28, there were reacted 0.1 mole of the intermediate product of Example 12 and 0.2 mole Cm 1zASAA. The reaction product had an N. N. of 89.7.
EXAMPLE 43 In the manner described in Example 32, there were reacted 0.1 mole of the intermediate product of Example 13 and 0.2 mole C1o 1zASAA. The reaction product had an N. N. of 58.1.
EXAMPLE 44 EXAMPLE 45 In the manner described in Example 32, a reaction product was produced from 0.05 mole of the intermediate product of Example 14 and 0.1 mole C10-12ASAA. This reaction product had an N. N. of 72.9.
EXAMPLE 46 A reaction product was produced in the manner aforedescribed byreacting 0.05 mole of the inter- 16 mediate product of Example 16 and 0.1 mole C10-12ASAA, at -135 C., for six hours, under benzene reflux. The reaction product thus obtained had an N. N. of 97.7.
EXAMPLE 47 A reaction product was produced in the manner aforedescribed by reacting 0.05 mole of the intermediate product of Example 16 and 0.15 mole C1o- 12ASAA, for 5.5 hours, at 130-140 C., under benzene reflux. The reaction product thus obtained had an N. N. of 138.4.
EXAMPLE 48 In the manner aforedescribed, a reaction product was produced by reacting 0.1 mole of the intermediate product of Example 1 and 0.1 mole C1o-12ASAA, at 120 C., for five hours, under benzene reflux. The reaction product thus obtained had an N. N. of 38.5.
EXAMPLE 49 In the manner described in Example 25, a reaction product was prepared from 0.05 mole of the intermediate product of Example 1 and 0.1 mole C1o-12ASA.A. The reaction product had an N. N. of 112.2
EXAMPLE 50 In the manner aforedescrib'ed, a reaction product Was prepared by reacting 0.05 mole of the intermediate product of Example 6 and 0.15 mole C1o12ASAA, at C., for 6.5 hours, using a benzene reflux. The reaction product thus obtained had an N. N. of 42.4.
EXAMPLE 51 In the aforedescribed manner, a reaction product was produced by reacting 0.1 mole of the intermediate product of Example 15 and 0.2 mole C1o-12ASAA, at 120130 C., for six hours, under a benzene reflux. This reaction product had an N. N. of 41.3.
EXAMPLE 52 In the manner described in Example 25, a reaction product was produced by reacting 0.1 mole of the intermediate product of Example 5 and 0.1 mole C1o-12ASAA. The reaction product so obtained had an N. N. of 63.2.
EXAMPLE 53 In the manner described in Example 26, a reaction product was prepared by reacting 0.1 mole of the intermediate product of Example 22 and 0.15 mole C1o-12ASAA. This reaction product had an N. N. of 67.8.
EXAMPLE 54 In the manner described hereinbefore, a reaction product was produced by reacting 0.1 mole of the intermediate product of Example 17 and 0.2 mole C1012ASAA, for six hours, at 145-150 C., using a benzene reflux. The reaction product thus produced had an N. N. of 64.0.
, EXAMPLE 55 In the manner described in Example 25, a reaction product was produced by reacting 0.1 mole of the intermediate product of Example 19 and 0.2 mole C1o12ASAA. This reaction product had an N. N. of 78.0.
EXAMPLE 56 A reaction product was produced by reacting 0.1 mole C1o 1zASAA and 0.1 mole of the inter-' mediate product of Example 19, in the manner 7 described in Example 25. The reaction product thus obtained had an N. N. of 19.0.
EXAMPLE 57 In the manner described in Example 32, a reaction product was produced by reacting 0.05 mole of the intermediate product of Example 19 and 0.15 mole C-12ASAA. This reaction product had an N. N. of 124.3.
EXAMPLE 58 In the manner described in Example 28, a re- .18 action product was produced by reacting 0.1 mole of the intermediate product of Example 20 and 0.2 mole C1o-12ASAA. This reaction product had an N. N. of 98.8.
EXAMPLE 59 Table I ALKYL HALIDE (II-III)+POLYETHYLENEPOLYAMINE (I)+ASAA (I-III) Rust Test Per- Reactants I M I P fi Megal Eglygsgogfl'fist 0 at top., uste Example Halitiegzifiaine: 6332;? Oil Sea Dist. Dist. 1" Y1 Halide Amine I ASAA Water Water Water NaEJI AorB 100 26 Octadecyl Bromide"... TEPA Clo-ll 2:1:2 2 (1)8 2 1 0 0 33 Hexadecyl Br0mide TEPA Clo-u 2:1:1 0.15 A 0 .d0 TEPA CuHz 211:2 0.07 A 0 .d0 TEPA 1M 2:113 0.06 A o TEPA Cm 2 22123 0.05 A. U .do 'IEPA C1o-iz 221:2 0.08 A 0 37 Hexadecyl Chlorl e TEPA Cit-1: 2:123 2 0 0 38 Hexadecyl Br0mide. TEPA CH0 2:1:2 g. 0
1 0 39 Tetradecyl Chloride"... TEPA Cit- 2 211:2 0.10 A 0 40 Dodecyl Chloride... TEPA Clo-12 221:2 0.13 A 0 41 TEPA 610-12 3 0. A 3 42 Octyl Chlor1de. TEPA 41-12 2 0. 10 A 43 Butyl Chloride... 'lEPA lo-12 :2 0.15 A 31 Octadecyl Bromide. TEPA 010-12 :1 0.25 A 44 Hexadecyl Br0mide TETA 010-12 :2 0. 05 B 0.08 A 0.01 A 45 Octadecy1Bro1nide. TEPA 0,0. mm g: i
1 TEPA is tetraethylenepentamine; TETA is triethylenetetramine. 2 Tested without oxidation inhibitors.
Table II ALKYL HALIDE (I)+TETRAETHYLENEPENTAMINE (I)+ASAA (I-IV) I 1 Rust Test Perl Reactants M 1 P fi 31 E lgl lsliolia'gst 0 ar rop., Percent us e 1*. xample flaligesfiiume Comm 011 I See. Dist. Dist. 17 Amy} Halide Amme l ASAA Water Water Water Nal A Octadecyl Bromide. TEPA 010-12 1:1:2 0. 10 A do TEPA cit-u 1:1:3 8: 2 Hexadecyl Bromide TEPA Clo-12 1:121 0.20 A .a0 'IEPA 0111-1, 1:1:2 i do 'IEPA 011-11 1 1 a ,8 -8 f}: Tetradecyl Chloride..... TEPA 01H, 1:1:3 g: g do TEPA Clo-n 1:114 0.05 A Dodecyl Chloride TEPA Oio-u 1:112 0.20 A
1 TEPA is tetraethyleuepentamine. 2 Tested without oxidation inhibitors.
Table III ALKYL HALIDE (I)+DIETHYLENETRIAMINE (I)+.ASAA (I-II) i I Rust Test Per- Reactants M l P fi 3 l rggi l w i rf Q at rop., Percent us e l. I Halide :Amme: Oil e ASAA Ooncn.
Sea Dist. Dist. 17 Alkyl Halide Amme I ASAA Water Water Water Neal A 100 27. Tetradecyl Chloride. A 0 25 21 23. .do A 3 22 16 29... .dO... i 8 1g 11 52 1 "do 1 18 53 Butyl Chloride A 10 DIE-TEA is diethylenetriamine,
, Table- IV ALKYIJ HALIDE1(I)+'I"R'IETHYLENETETRAMINE (D-l-ASAA (I-III) Rust Test, Per.- Rcactants cent Metal g gffi g Molar Prop., Percent I Rusted Example Helide:Amine: Comm 011 I ASAA Se. DW D t 7 a, 15 1S Alkyl Halide, Amine 1 ASAA. Water 'Water. water Na ll A or Qctadecylmmideh... ,TETA can 1=1=2..{ 3 83 g Hexadecy1Gh10ride..-.. TETA 010-12 1:1:2 0.15 A Tetradecyl Chloride..... TEIA 010-12 1:112 0.10 A 'IETA CID-l2. 1:1:1 0.50 A -..--do.- Gi -31' R133," 0205.v Av ,Dodecyl Qhlorid 0 121:2 0.09. A Butyl Chloride... Clo-i2 1:122 0.30 A EexadecylzBromid Gin-w 121:2 0.05 A
1 TETA is triethylenetetramine.
In order to, demonstrate theoutstanding properties of-the reaction products of this invention, typical" rust test data and emulsion test data were obtained for mineral lubricating oil blends con taining. the reaction products described in the examples. Pertinent data are: setforthyin Tables I through IV.
Mineral oil' A used in these;- t'csts was;a blend of solvent-refined; Mid-Continent residual stock with asolvent-refined, Mid'-Continent (Rodessa) distillate stock. It'had a specific gravity of 0.872, a flash, pointof 445 F and a sayboltUniversal viscosity ofi407.7 seconds at 100 F. Mineral oil B was a furfural-refined, MidrContine nt (Rodessai) distillate stock. Ithad aspecific, gravity of 0.860; a flashpoint of 405 F5, and a Saybolt Universal. viscosity of 155 seconds at 100 F. Both of these mineral lubricatingoils are suitable for use in steam turbines. Unless otherwise indicated in the tables, the test oil contained0.2, per. cent by weight of 2,6-di-t-butyl-4-methyl phenol and 0.1 per cent by weight of phenyl-a-naphthyl amine, both well-known:antioxidants.
The test method-used to distinguish-the rusting characteristics; oi lubricating oil blends was the ASTM. test 13665-471 for determining Rust Preventing Characteristics-of steamfIlurbihezQ'il's; in, Presence of Water, in which synthetic sea water (ProcedureB), was used as well'ras distilled water (Procedure; A) Thesyntheticsea-Water contained 2&54 grams of sodium. chloride. 11.1.
gramsof magnesium chloride hexahydrate, 4.09 grams. of sodium, sulfate, 1.16; grams: of calcium chloride, 0.09 gram of potassium chloride, 0.2 gram: of. sodium bicarbonate, 0d gram of potassium bromide, 0.033gram of-boric;acid,.0;04 gram of strontium. chloride hexahydrate; and 0.003 gram of sodium fluoride ,perliten: The p21 of this solution is adjusted: to 7 .8-8-.2 by-aJiding-h-Z milliliters of. 0.1N. sodium. carbonate solution. test a cylindrical polished steel specimen is suspended and soaked in 300 cubic centimeters of the oil under test at 140 F. for thirty minutes.- Thirty cubic centimeters-of synthetic sea water (ordistilled water) are added and the" mixtureis-stirredat-l'mlil R; ELM. After 48: hours, the
steelspecimen iszrcmoved and examinedtfor. evi- In this dence. ofv rust, on. the portion o;thespecimen:
which hangs in'the, oil., In the tables, rust test results are given in terms of per cent; of exposed metal surface which hasrusted"; The "complete rustingwhich is evident when; uninhibited. baseoils are testedis taken as 10.0 percent.
Theemulsion test used is theemulsion test for lubricating oils, Federal Stock: Catalog; section IV, part 5.; Federal. Specifications W-L79.1b.
February 19, 1942, In test method 320.13, 40
cubic. centimeters. of oil and 401 cubic centimeters of emulsant in a IOU-cubic centimeter cylinder be apparent that good, antirust characteristics are imparted to lubricating oils which contain the reaction products of the; present invention. To be completely acceptableofor use in a turbine oil, an additive, preferably, should not impart undesirable emulsion characteristics thereto. It will be apparent from. the, emulsion test data given in the tables that, as a class, the reaction products, of this, invention do, not impart undesirable emulsion characteristics to the. oil- Some products, however, may produce undesirably emulsive oils. Several demulsifying agents are known, however, and. incorporation. of such agents in such emulsive oils improves the emulsion characteristics thereof.
EXAMPLE 60 The -rusting characteristics of a mineral lubrieating. oilv containing. theproduct of Example 44 (Table I) were further tested, along with the oxidation characteristics thereof, by means of the ASTM Test Method D943-47T. In accordance with thistes't, the oil and distilled water are placed'i'n alargetest tube, which is maintained at 203 F. A polished copper-iron catalyst coil is inserted into theoil, but it does not extend into the water layer. Oxygen gas is passed through the water; and chat the rate of three liters per hour throughout the. 1000-hour, test period. Test oil B containing, by weight. 0.08- percent of the product of Example 44, 0.2'percent 2,6-di-t-butyl-4-methylphenol, and 0.1 per cent phenyl-anaphthylaminepermitted no trace of rust on the catalyst ooi-l inthis test. When theoil is tested without the antirust additive the catalyst coil rusts within as short a period of time as five hours.
EXAMPLE 61 Prevention of atmospheric corrosion Inorder to evaluate; the new reaction products as coating compounds for the prevention of atmosphericcorrosion, a test wasrun as follows:
,,'l1wo polishedsteelspecimens were coated with theproduct of Exampled. (Tablev I), by dipping them in a two per. oentbyweightsolution of the product in benzene. Likewise, two additional specimens were coated with the product of Example 49 (Table II). Two specimens were left uncoated, as the controls. These specimens were suspended in the chemical laboratory, exposed to the various vapors and fumes ordinarily found therein. After every hour, over a period of five hours, each specimen was immersed in distilled water for about 30 seconds, by raising a separate beaker of distilled water under each one. The control specimens showed a green stain and light surface rusting in two hours. Two days thereafter, the coated specimens were still free of any trace of corrosion.
In the foregoing specific illustrative examples, the effectiveness of the reaction products for the prevention of rust in lubricated systems and for the prevention of atmospheric corrosion has been demonstrated. In addition to the use in turbine oils or as coating agents, these reaction products are utilizable for numerous purposes. They can be added to a wide variety of vehicles to produce improved compositions. They can be dissolved in the vehicle, or they can be dispersed therein, in the form of suspensions or emulsions.
The vehicles can be liquids or plastics, the basic requirement being that they must be spreadable over metal surfaces. Spreading may be accomplished by immersion, flooding, spraying, brushing, trowelling, etc. Additionally, the vehicle should be substantially neutral. It can be Oleaginous, i. e., substantially insoluble in water, or it can be aqueous. Aqueous vehicles include aqueous solutions of liquid, such as alcohol-water mixtures and the like. Oleaginous vehicles can be hydrocarbon materials, such as mineral oils and hydrocarbon solvents, or non-hydrocarbon materials, such as fatty oils and fats.
Non-limiting examples of suitable vehicles for the additives of this invention are mineral lubricating oils of all grades; gasolines and other light petroleum products, such as fuel oil; water; alcohols, such as ethanol isopropanol, butanol, cyclohexanol, methylcyclohexanol, octanol, decanol, dodecanol, hexadecanol, octadecanol, oleyl alcohol, benzyl alcohol, etc.; phenols; glycols, such as ethylene glycol, propylene glycol, butylene glycol, glycerol, etc.; ketones, such as acetone, methyl ethyl ketone, dipropyl ketone, cyclohexanone, etc.; keto alcohols, such as benzoin; ethers, such as diethyl ether, dipropyl ether, diethylene dioxide, dichloro diethyl ether, diphenyl oxide, diethylene glycol, triethylene glycol ethylene glycol monobutyl ether, etc.; natural esters, such as ethyl acetate, butyl propionate, cresyl acetate, dodecyl acetate, ethyl maleate, butyl stearate, tridecyl phosphate, tributyl trithiophosphate, triamyl phosphite, etc.; petroleum waxes, such as slack wax and parafiin wax; natural waxes, such as carnauba wax, japan wax, beeswax, etc.; natural fats and oils, such as sperm oil, tallow, cottonseed oil, castor oil, linseed oil, tung oil, soy bean oil, oiticica oil, tar oil, oleo oil, etc. hydrocarbons and halogenated hydrocarbons, such as butanes, chlorinated hexanes, octanes, brominated decanes, dodecanes, Freon, eicosane, benzene, toluene, xylenes, cumene, indene, alkyl naphthalenes, etc.; greases; asphalts; chlorinated petroleum fractions, such as chlorowax; and paints, varnishes and the like.
As those skilled in the art will readily appreciate, the applications of the compositions of the present invention are many. Lubricating oils of all types usually permit corrosion of metal surfaces. This poses a problem in the lubrication of all types of engines, particularly steam turbines. Lubricating oils containing the reaction products of this invention are effectively inhibited against such corrosion. Diesel fuels containing these additives will have less tendency to corrode injection nozzles. Steam cylinder oils and cutting oils can be inhibited against corrosive tendencies by the addition thereto of these new additives, particularly the more emulsive types. Greases can be inhibited likewise. Additionally, the more emulsive products of this invention can be substituted in whole or in part for the emulsifying agents commonly used in compounding greases, cutting oils, steam cylinder oils, etc. Hydraulic systems can be protected against corrosion by using hydraulic fluids containing the additives of the present invention.
The storage of infrequently used machinery, and the shipment and storage of metal shapes and metal parts, such as machined sewing machine parts or gun parts, present corrosion problems. Such corrosion can be prevented by treating them with slushing oils containing the additives of this invention, by coating them with organic solvent solutions or dispersions of these additives, such as the benzene solutions described hereinbefore, or by treating the surfaces thereof with dispersions of these additives in water. Corrosive tendencies of coolants and antifreeze solutions or mixtures, such as those used as coolants in internal combustion engines, can be reduced by addition thereto of the reaction products of this invention. Such antifreezes include water, alcohol-water, glycols, glycol-water, etc. When gasoline and other fuels are stored in drums or tanks, water often enters the storage space, as by breathing," and corrodes the inner surfaces thereof. This can be prevented through the use of the additives contemplated herein.
Relatively more permanent corrosion-preventive coatings can be produced by the application to metal surfaces of paints, and the like, containing the additives of this invention. Vehicles utilizable for this purpose are paints, varnishes, lacquers, drying oils, asphalt roofing compositions, and the like.
The amount of the reaction products which is added to a vehicle to produce a composition in accordance with this invention varies between about 0.003 per cent and about 50 per cent by weight, depending on the specific use contemplated and on the specific reaction product selected. Generally, it is sufiicient to use an amount varying between about 0.01 per cent and about 10 per cent. However, smaller amounts, as low as about 0.003 per cent will be effective in some cases. Likewise, amounts up to as much as about 50 per cent are required when the vehicle contains resinous bodies, or when the reaction product is also used as an emulsifier, such as in a steam cylinder oil.
Other substances in addition to the reaction products of this invention can be added to the compositions contemplated herein to impart other desirable properties thereto. For example, there may be added antioxidants, pour point depressants, V. I. improvers, antidetonants, cetane number improvers, emulsifiers, thinners, driers, etc.
Although the present invention has been described with preferred embodiments, it is to be understood that modifications may be resorted to without departing from the spirit and scope thereof, as those skilled in the art will readily understand. Such variations and modiflc'ations are c msidered to bewithiirthe purview and scope of the appendedclaims= lit/ hat is claimed is:
1 A corrosion-inhibiting composition which comprises asubstantially neutral vehicle con-- taining between about 020 03 F per cent-and about 5() percent by" weight of" the reaction product obtained byreacting an alkyl monohalide having, between eight and eighteen carbon atoms per molecule with apolyalkylenepolyamine hav me one i more nitrogen atom per' molecule than there are alkylene groups m the'molecule; in a molarproportionvaryingbetween about one" and about (:t' 1) t one; respectively; whereina: rep"- resents the number of nitrogen atoms in the polya'lkylenepolyamine molecule,- at a temperatureof between about 100 C. and; about" 250 C'., for" a period of time varying' between about 6* hours'and about 10" hours; to produce" an in termediate product, and reacting an alkenyl succinic acid" anhydride having between two carbon atoms and twelve carbon atoms'per-alkenyl radical, with said intermediate" product; in a molar'proportion varyingbetween about (re-1)" andtabout one to one, respectively; at'atemperature of: between ambient temperatures" and" about 150901, for a periodof time varying between several. minutes" and about 10 l'rom'si; the sum ofthe' number of moles of" said alkylhalidexand of" said alkenyl succinic acidanhydride reacted with each mole of said polyalkylenepolyamine being no greater than ax.
2. I'he composition of' claim. 1', wherein said poiyalkylenepolyamine is a polyethylenepolyamine, haying between two and six ethylene groups per molecule;
3. The composition of claim 1, wherein said vehicle is anoleaginous vehicle.
4'. The composition of claim 1, wherein said vehicleis an aqueous vehicle:
5'. The, reaction product obtained'by reacting.
an alkyl monohalide having, between 8" and" IS carbon atoms per molecule with a pol'yalkyl enepclyamine. havingv one more nitrogen atom per molecule than there are alkylene groups in themolecule in a molar proportion varyingibetween. about one and about (:n-l')" to one, respectively, whereinv 0: represents the number of nitrogen atoms in the polyalkylenepolyamine molecule, at atemperature of between about 100C; and about 250 C., for a period of' time varying between about 6 hours and about 1'0. hours, to produce an intermediate product; and reacting an allienyl'succinic said anhydride havingfbetween two carbon atoms and" twelve car-- bon atoms per alkenyl radical, with said intermediate product, in am'olarproportion varying between" about (ilk-1) and about one to-one;,re=- spectively, at a'temperatureof between' am'bient temperatures and about 150 0., for a period of time varying between several minutes and about 10 hours; the sum ofthenumber-of moles of-said alkyl'halideandof said alkenyl'succinie acidanhydride reacted with each mole of said' pol'yalkylenepolyamine being no greater than" 0::
6E The reaction product obtained byreacting an alkyl' monohalide having: between 8- and 18 carbon' atoms" per" molecule with" a polyethyh enepolyamine having one more nitrogen atom per molecule than there are ethylene" groups? in the molecule andhaving between about two and about six ethylene groups per"mole'cu1e', in a;
molar proportion varying betweenabout oneand about (a:1) to one; respectively; wherein ar-reppolyethylenepmyamine: mo1ecu1e",-. at a tempera time of" betweem about 100. C; and about 250 Caron-a period of: time varying: between about fifihourstaxrdfi about; 10 hours, to produce an in termediateproduct, andt reacting an alkenyl succiniciacidianhydride having between two-carboni atoms and twelve: carbonatoms per alkenyl radical: with saidintermediate product, in a molar proportiom varying" between: about ('ac 1) andzaboutbn'c-toronarespectively, at a temperaturle'z-of'between ambient temperatures" and about 150?- 61,, for aperiod of time varying between several minutes and about 10 hours; the sum of the number of moles of said alkyl halide and of said;v aiken'yl' succinic'- acid anhydride" reacted wltln eachmole off said polyethylenepolyamine being no greater tlian' r2 7: The reaction product: obtained by" reacting an: alkyl mon'oh'alide havingbetween 14 and 18 carbon atoms per molecule with tetraethyh enepenta'mine; in a molar proportion varying between about one and about four to one, respectiirely, at atemperature of between about 1130 C; and about-250' Ci, for a period of time 1 varying betweenabout 6 hours and about 10 mediate product; i'na-molar' proportion varying between ab'out four' and about one to one, respecti-ve'ly; at -attemperature of between ambient temperatures and about 150" 0., for a period of time varying between several minutes and about ltihourst the sum' of the number of moles of said alkyh halide-and of saidallienyl succinic acid anhydride-reacte'd with each mole of said triethylenetetramine i being no 1 greater than five.
'8. The reaction product obtained by reacting hexadecyl mono'chloride with tetraethylenepentamine,- in a molar proportion of about two to one, respectively; at a temperature of between about-100 CE and about 250 C., for a period of'tiine varyingbetweenabout' Ghoursand i about 10 hours; to produce an intermediate product; and. reacting anialkenyl -suecinic acid anhydride havingbetwe'ern ten carbon atoms and twelve carbon atoms: per allenyl radical said intermediate product, in a molar' proportion of about three tdohe; respectively, at a temperature of 'between ambient temperatures andabout 15'U 03,-. for a period ofi time varying' between several 5 mir'iute's and: about 10 hours: t
92 The: reaction products obtainedv by reacting octadecyl bromide r with tetraethylenepentamine; in ai -molar: proportionw of. about. one: to one; r81- spectively; at a temperatureof between: about 100" C.- and about 250 C., for a: period of' time varying between about 6 hours and about. 1'0 hours, to produce an intermediate product, and reacting an allienyl' succiniczacid anhyd'ride havmg between about" ten carbonatoms and about twelve carbon atoms per allenyl radical with said-intermediate producti in a molarproportion ofiabouttl-iree tonne; respectively; at a temperatiire off betweeni ambient temperatures and about 1'50"Cf, for ra= periodof time-varying between severalminuteaand about' lOiriours:
10'. The reaction product obtained" by: reacting octadecyl monobromide with with triethyl enetetr'amine; in am'olarpropcrtion of about one toone,- respeeti'vely; at a temperature of be tween* about" 100 C. and about 250" (I, for a period or time varying between about 6 hours resentsthe number" of nitrceezr atoms in" the 75 and about llf hours; tb=prodi1ce an'intermediate product, and reacting an alkenyl succinic acid anhydride having between ten carbon atoms and twelve carbon atoms per alkenyl radical with said intermediate product, in a molar proportion of about two to one, respectively, at a temperature of between ambient temperatures and about 150 C., for a period of time varying between several minutes and about hours.
11. A mineral lubricating oil containing between about 0.01 per cent and about 10 per cent, by weight, of the reaction product obtained by reacting hexadecyl monochloride with tetraethylenepentamine, in a molar proportion of about two to one, respectively, at a temperature of between about 100 C. and about 250 C., for a period of time varying between about 6 hours and about 10 hours, to produce an intermediate product, and reacting an alkenyl succinic acid anhydride having between ten carbon atoms and twelve carbon atoms per alkenyl radical with said intermediate product, in a molar proportion of about three to one, respectively, at a temperature of between ambient temperatures and about 150 C., for a period of time varying between several minutes and about 10 hours.
12. A mineral lubricating oil containing between about 0.01 per cent and about 10 per cent, by weight, of the reaction product obtained by reacting octadecyl monobromide with tetraethylenepentamine, in a molar proportion of about one to one, respectively, at a temperature of between about 100 C. and about 250 C., for a period of time varying between about 6 hours and about 10 hours, to produce an intermediate product, and reacting an alkenyl succinic acid anhydride having between ten carbon atoms and twelve carbon atoms per alkenyl radical with said intermediate product, in a molar proportion of about three to one, respectively, at a temperature of between ambient temperatures and about 150 C., for a period of time varying between several minutes and about 10 hours.
13. A mineral lubricating oil containing between about 0.01 per cent and about 10 per cent, by weight, of the reaction product obtained by reacting octadecyl monobromide with triethylenetetramine, in a molar proportion of about one to one, respectively, at a temperature of between about 100 C. and about 250 C., for a period of time varying between about 6 hours and about 10 hours, to produce an intermediate product, and reacting an alkenyl succinic acid anhydride having between ten carbon atoms and twelve carbon atoms per alkenyl radical with said intermediate product, in a molar proportion of about two to one, respectively, at a temperature of between ambient temperatures and about 150 C., for a period of time varying between several minutes and about 10 hours.
14. A mineral lubricating oil containing between about 0.01 per cent and about 10 per cent, by weight, of the reaction product obtained by reacting tetradecyl monochloride with diethylenetriamine, in a molar proportion of about one to one, respectively, at a temperature of between about 100 C. and about 250 C., for a period of time varying between about 6 hours and about 10 hours, to produce an intermediate product, and reacting an alkenyl succinic acid anhydride having between eight carbon atoms 26 and ten carbon atoms per alkenyl radical with said intermediate product, in a molar proportion of about 1.5 to one, respectively, at a temperature of between ambient temperatures and about 150 C., for a period of time varying between several minutes and about 10 hours.
15. A mineral lubricating oil containing between about 0.01 per cent and about 10 per cent, by weight, of the reaction product obtained by reacting tetradecyl monochloride with tetraethylenepentamine, in a molar proportion of about one to one, respectively, at a temperature of between about C. and about 250 C., for a period of time varying between about 6 hours and about 10 hours, to produce an intermediate product, and reacting an alkenyl succinic acid anhydride having between ten carbon atoms and twelve carbon atoms per alkenyl radical with said intermediate product, in a molar proportion of about four to one, respectively, at a temperature of between ambient temperatures and about C., for a period of time varying between several minutes and about 10 hours.
16. The reaction product obtained by reacting tetradecyl monochloride with diethylenetriamine, in a molar proportion of about one to one, respectively, at a temperature of between about 100 C. and about 250 C., for a period of time varying between about 6 hours and about 10 hours, to produce an intermediate product, and reacting an alkenyl succinic acid anhydride having between eight carbon atoms and ten carbon atoms per alkenyl radical with said intermediate product, in a molar proportion of about 1.5 to one, respectively, at a temperature of between ambient temperatures and about 150 C., for a period of time varying between several minutes and about 10 hours.
17. The reaction product obtained by reacting tetradecyl monochloride with tetraethylenepentamine, in a molar proportion of about one to one, respectively, at a temperature of between about 100 C. and about 250 C., for a period of time varying between about 6 hours and about 10 hours, to produce an intermediate product, and reacting an alkenyl succinic acid anhydride having between ten carbon atoms and twelve carbon atoms per alkenyl radical with said intermediate product, in a molar proportion of about four to one, respectively, at a temperature of between ambient temperatures and about 150 C., for a period of time varying between several minutes and about 10 hours. RALPH V. WHITE. PHILLIP S. LANDIS.
References Cited in the file of this patent UNITED STATES PATENTS Number Name Date 2,176,441 Ulrich et a1 Oct. 17, 1939 2,191,738 Balle Feb. 27, 1940 2,246,264 Pinkernelle June 17, 1941 2,279,688 Larsen Apr. 14, 1942 2,301,969 Pinkernelle Nov. 17, 1942 2,371,142 Barnum Mar. 13, 1945 2,402,825 Lovell et a1. June 25, 1946 FOREIGN PATENTS Number Country Date 437,104 Great Britain Oct. 16, 1935 482,352 Great Britain Mar. 28, 1938

Claims (1)

1. A CORROSION-INHIBITING COMPOSITION WHICH COMPRISES A SUBSTANTIALLY NEUTRAL VEHICLE CONTAINING BETWEEN ABOUT 0.003 PER CENT AND ABOUT 50 PER CENT BY WEIGHT OF THE REACTION PRODUCT OBTAINED BY REACTING AN ALKYL MONOHALIDE HAVING BETWEEN EIGHT AND EIGHTEEN CARBON ATOMS PER MOLECULE WITH A POLYALKYLENEPOLYAMINE HAVING ONE MORE NITROGEN ATOM PER MOLECULE THAN THERE ARE ALKYLENE GROUPS IN THE MOLECULE, IN A MOLAR PROPORTION VARYING BETWEEN ABOUT ONE AND ABOUT (X-1) TO ONE, RESPECTIVELY, WHEREIN X REPRESENTS THE NUMBER OF NITROGEN ATOMS IN THE POLYALKYLENEPOLYAMINE MOLECULE, AT A TEMPERATURE OF BETWEEN ABOUT 100* C. AND ABOUT 250* C., FOR A PERIOD OF TIME VARYING BETWEEN ABOUT 6 HOURS AND ABOUT 10 HOURS, TO PRODUCE AN INTERMEDIATE PRODUCT, AND REACTING TO ALKENYL SUCCINIC ACID ANHYDRIDE HAVING BETWEEN TWO CARBON ATOMS AND TWELVE CARBON ATOMS PER ALKENYL RADICAL, WITH SAID INTERMEDIATE PRODUCT, IN A MOLAR PROPORTION VARYING BETWEEN ABOUT (X-1) AND ABOUT ONE TO ONE, RESPECTIVELY, AT A TEMPERATURE OF BETWEEN AMBIENT TEMPERATURES AND ABOUT 150* C., FOR A PERIOD OF TIME VARYING BETWEEN SEVERAL MINUTES AND ABOUT 10 HOURS; THE SUM OF THE NUMBER OF MOLES OF SAID ALKYL HALIDE AND OF SAID ALKENYL SUCCINIC ACID ANHYDRIDE REACTED WITH EACH MOLE OF SAID POLYALKYLENEPOLYAMINE BEING NO GREATER THAN X.
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US2736658A (en) * 1952-07-23 1956-02-28 Armour & Co Method of protecting metal surfaces from corrosion and corrosion inhibitor compositions
US2839372A (en) * 1954-04-09 1958-06-17 California Research Corp Gasoline composition
US2839373A (en) * 1954-04-09 1958-06-17 California Research Corp Gasoline compostion
US2849400A (en) * 1953-12-31 1958-08-26 California Research Corp Greases thickened with polyamido acid salts
US2849401A (en) * 1953-12-31 1958-08-26 California Research Corp Diamido acid salt grease thickeners
US2939842A (en) * 1957-12-30 1960-06-07 Universal Oil Prod Co Corrosion inhibitor
US2941943A (en) * 1953-07-02 1960-06-21 Visco Products Co Method of inhibiting corrosion
US2982633A (en) * 1959-01-16 1961-05-02 Socony Mobil Oil Co Inc N-substituted alkenyl succinamic acid deicer
US3018291A (en) * 1959-08-24 1962-01-23 California Research Corp Nu-dialkylaminoalkyl alkenyl succinimides
US3024195A (en) * 1959-08-24 1962-03-06 California Research Corp Lubricating oil compositions of alkylpiperazine alkenyl succinimides
US3117931A (en) * 1955-08-01 1964-01-14 Exxon Research Engineering Co Inhibitors for oleaginous compositions
US3172892A (en) * 1959-03-30 1965-03-09 Reaction product of high molecular weight succinic acids and succinic anhydrides with an ethylene poly- amine
US3202678A (en) * 1959-08-24 1965-08-24 California Research Corp Alkenyl succinimides of tetraethylene pentamine
US3220949A (en) * 1963-03-13 1965-11-30 Exxon Research Engineering Co Lubricating oil compositions containing iodine and ashless nitrogen-containing oil-soluble derivatives of alkenyl succinic anhydride
US3259578A (en) * 1960-08-04 1966-07-05 Petrolite Corp Lubricating compositions
US3282836A (en) * 1963-03-22 1966-11-01 Shell Oil Co Corrosion resistant liquid hydrocarbons containing mixture of alkyl succinic acid and polyamine salt thereof
US3375092A (en) * 1964-12-03 1968-03-26 Texaco Inc Anti-icing gasoline
US3497334A (en) * 1963-12-16 1970-02-24 Mobil Oil Corp Liquid hydrocarbon combustion fuels
US3652410A (en) * 1968-05-24 1972-03-28 Mobil Oil Corp Multifunctional lubricant additive compositions and lubricating oils containing
US3912816A (en) * 1970-02-27 1975-10-14 Goldschmidt Ag Th Certain bactericidal triamine
US4051158A (en) * 1974-06-06 1977-09-27 The Kendall Company Monomeric emulsion stabilizers derived from alkyl/alkenyl succinic anhydride
US4180487A (en) * 1978-05-04 1979-12-25 Henkel Corporation Epoxy curable resin composition
US4257984A (en) * 1977-04-04 1981-03-24 Henkel Corporation Monotertiarymonosecondarydiprimarytetramine and monotertiarymonosecondarydinitrilodiamines
US4568753A (en) * 1983-11-18 1986-02-04 Sanshin Kagaku Kogyo Co., Ltd. Rust-preventive agent
US5091576A (en) * 1986-12-02 1992-02-25 University Of Florida Anti-neoplastic, anti-viral or anti-retroviral spermine derivatives
WO1994013758A1 (en) 1992-12-17 1994-06-23 Institut Francais Du Petrole Middle petroleum distillate composition containing a paraffin settling speed limiter
US20020053160A1 (en) * 1992-12-17 2002-05-09 Institut Francais Du Petrole Petroleum middle distillate composition containing a substance for limiting the paraffin sedimentation rate
USRE38417E1 (en) 1986-12-02 2004-02-03 University Of Florida Research Foundation, Inc. Anti-neoplastic, anti-viral or anti-retroviral spermine derivatives
US20050065043A1 (en) * 2003-09-23 2005-03-24 Henly Timothy J. Power transmission fluids having extended durability
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US2736658A (en) * 1952-07-23 1956-02-28 Armour & Co Method of protecting metal surfaces from corrosion and corrosion inhibitor compositions
US2941943A (en) * 1953-07-02 1960-06-21 Visco Products Co Method of inhibiting corrosion
US2849400A (en) * 1953-12-31 1958-08-26 California Research Corp Greases thickened with polyamido acid salts
US2849401A (en) * 1953-12-31 1958-08-26 California Research Corp Diamido acid salt grease thickeners
US2839373A (en) * 1954-04-09 1958-06-17 California Research Corp Gasoline compostion
US2839372A (en) * 1954-04-09 1958-06-17 California Research Corp Gasoline composition
US3117931A (en) * 1955-08-01 1964-01-14 Exxon Research Engineering Co Inhibitors for oleaginous compositions
US2939842A (en) * 1957-12-30 1960-06-07 Universal Oil Prod Co Corrosion inhibitor
US2982633A (en) * 1959-01-16 1961-05-02 Socony Mobil Oil Co Inc N-substituted alkenyl succinamic acid deicer
US3219666A (en) * 1959-03-30 1965-11-23 Derivatives of succinic acids and nitrogen compounds
US3341542A (en) * 1959-03-30 1967-09-12 Lubrizol Corp Oil soluble acrylated nitrogen compounds having a polar acyl, acylimidoyl or acyloxy group with a nitrogen atom attached directly thereto
US3278550A (en) * 1959-03-30 1966-10-11 Lubrizol Corp Reaction products of a hydrocarbonsubstituted succinic acid-producing compound, an amine and an alkenyl cyanide
US3172892A (en) * 1959-03-30 1965-03-09 Reaction product of high molecular weight succinic acids and succinic anhydrides with an ethylene poly- amine
US3024195A (en) * 1959-08-24 1962-03-06 California Research Corp Lubricating oil compositions of alkylpiperazine alkenyl succinimides
US3202678A (en) * 1959-08-24 1965-08-24 California Research Corp Alkenyl succinimides of tetraethylene pentamine
US3361673A (en) * 1959-08-24 1968-01-02 Chevron Res Lubricating oil compositions containing alkenyl succinimides of tetraethylene pentamine
US3018250A (en) * 1959-08-24 1962-01-23 California Research Corp Lubricating oil compositions containing nu-dialkylaminoalkyl alkenyl succinimides
US3018291A (en) * 1959-08-24 1962-01-23 California Research Corp Nu-dialkylaminoalkyl alkenyl succinimides
US3259578A (en) * 1960-08-04 1966-07-05 Petrolite Corp Lubricating compositions
US3220949A (en) * 1963-03-13 1965-11-30 Exxon Research Engineering Co Lubricating oil compositions containing iodine and ashless nitrogen-containing oil-soluble derivatives of alkenyl succinic anhydride
US3282836A (en) * 1963-03-22 1966-11-01 Shell Oil Co Corrosion resistant liquid hydrocarbons containing mixture of alkyl succinic acid and polyamine salt thereof
US3497334A (en) * 1963-12-16 1970-02-24 Mobil Oil Corp Liquid hydrocarbon combustion fuels
US3375092A (en) * 1964-12-03 1968-03-26 Texaco Inc Anti-icing gasoline
US3652410A (en) * 1968-05-24 1972-03-28 Mobil Oil Corp Multifunctional lubricant additive compositions and lubricating oils containing
US3912816A (en) * 1970-02-27 1975-10-14 Goldschmidt Ag Th Certain bactericidal triamine
US4051158A (en) * 1974-06-06 1977-09-27 The Kendall Company Monomeric emulsion stabilizers derived from alkyl/alkenyl succinic anhydride
US4257984A (en) * 1977-04-04 1981-03-24 Henkel Corporation Monotertiarymonosecondarydiprimarytetramine and monotertiarymonosecondarydinitrilodiamines
US4180487A (en) * 1978-05-04 1979-12-25 Henkel Corporation Epoxy curable resin composition
US4568753A (en) * 1983-11-18 1986-02-04 Sanshin Kagaku Kogyo Co., Ltd. Rust-preventive agent
US5091576A (en) * 1986-12-02 1992-02-25 University Of Florida Anti-neoplastic, anti-viral or anti-retroviral spermine derivatives
USRE38417E1 (en) 1986-12-02 2004-02-03 University Of Florida Research Foundation, Inc. Anti-neoplastic, anti-viral or anti-retroviral spermine derivatives
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US6860908B2 (en) 1992-12-17 2005-03-01 Institut Francais du Pétrole Petroleum middle distillate composition containing a substance for limiting the paraffin sedimentation rate
US20050065043A1 (en) * 2003-09-23 2005-03-24 Henly Timothy J. Power transmission fluids having extended durability
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