US3046083A - Method for producing crimped rayon staple fiber - Google Patents
Method for producing crimped rayon staple fiber Download PDFInfo
- Publication number
- US3046083A US3046083A US34294A US3429460A US3046083A US 3046083 A US3046083 A US 3046083A US 34294 A US34294 A US 34294A US 3429460 A US3429460 A US 3429460A US 3046083 A US3046083 A US 3046083A
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- United States
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- weight
- fiber
- filament
- viscose
- fibers
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D10/00—Physical treatment of artificial filaments or the like during manufacture, i.e. during a continuous production process before the filaments have been collected
- D01D10/06—Washing or drying
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/06—Wet spinning methods
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/22—Formation of filaments, threads, or the like with a crimped or curled structure; with a special structure to simulate wool
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F2/00—Monocomponent artificial filaments or the like of cellulose or cellulose derivatives; Manufacture thereof
- D01F2/06—Monocomponent artificial filaments or the like of cellulose or cellulose derivatives; Manufacture thereof from viscose
- D01F2/08—Composition of the spinning solution or the bath
- D01F2/10—Addition to the spinning solution or spinning bath of substances which exert their effect equally well in either
Definitions
- This invention relates to a method of manufacturing improved regenerated cellulose filaments and fibers. More particularly it relates to a method of producing regenerated cellulose fiber having improved crimp, crimp recovery and soil resistance.
- the crimped rayon staple fiber used in cut pile tufted carpets has a highly. serrated contour in cross section. These serrations or grooves in the fiber surface provide easily accessible sites in which fine particles of dirt become lodged. This impairs the appearance and weaving quality of the carpet as Well as making it ditficult to clean by the usual vacuuming procedures. Rayon fibers with smooth circular cross sectional contours are used in tufted carpets, but their use is limited to loop pile construction as they do not have sufficient crimping properties to produce a satisfactory texture in cut pile construction.
- Crimped fibers in general is beneficial to improve the properties of articles manufactured therefrom; for examples, carpets, blankets and towels manufactured from crimped fibers usually demonstate improved texture and durability.
- Crimped fibers most desirable for the manufacture of carpet material and other fabrics subjected to hard Wear should contain filaments having low strength moduli and high elongation properties in order to produce a more durable material.
- a method for producing improved regenerated cellulose fibers which comprises extruding filament forming viscose having a total sulfur content of from about 1.5 and less than 2.4% by Weight into a spinning bath having a strong coagulating action and containing from 0.1 to 0.4% by weight of zinc sulfate, applying tension in air to the formed filament'to obtain a stretch of from about 5 to less than 20% of the original length of the filament, and then washing said filament in a relaxed state in an aqueous medium having a temperature ranging from over 60 up to 100 C.
- Filament forming viscose which in general is useful for the present invention contains from 7 to 12% by weight of cellulose, and from 4.5 to 7.5% by Weight of sodium hydroxide. Enough carbon disulfide is present in the viscose to obtain a total sulfur content of from 1.5 to less than 2.4%. It is preferable that the total sulfur content of the viscose should be in the range of from 2 to 2.3%. Beneficial properties of fibers produced in accordance with the invention drop off and disappear with amounts of sulfur of 2.4% and over. It is apparent that a low by-product sulfur content at spinning age is beneficial to the development of desired fiber properties.
- the preferred viscose for this invention contains from 810% cellulose and from 5 to 6.5% sodium hydroxide. Broadly the viscose should be aged to a sodium, chloride salt test of from 3.5 to 5 and preferably should possess a salt test figure of 4. This salt test range is necessary to produce a fiber having a smooth cross sectional periphery.
- the spinning bath for the method of this invention must have a strong coagulating action upon extruded viscose.
- a strong coagulating action upon extruded viscose.
- the spinning bath temperature should be kept between 40 and 60 C. in order to obtain the best properties in the finished fiber.
- the fiber After leaving the spinning bath the fiber may or may not be run through a regenerating bath, usually of the cascade type, containing up to 3% acid. Care should be taken, however, to remove the fiber from this bath after a short period of immersion to prevent excessive regeneration of the fiber to avoid destroying the ability of the fiber to crimp.
- a regenerating bath usually of the cascade type, containing up to 3% acid. Care should be taken, however, to remove the fiber from this bath after a short period of immersion to prevent excessive regeneration of the fiber to avoid destroying the ability of the fiber to crimp.
- tension is applied to the formed fiber or filaments to obtain a stretch of from about 5 to less than 20% and preferably 10% of the original length of the filament.
- This low stretch results in a highly disoriented cellulose structure having abnormally high swelling characteristics and on further processing thefilaments or fiber obtain a high degree of crimp and linear contraction or crimp recovery. Slight tension on the fiber is necessary for satisfactory plant operation while, under the conditions of the invention, a stretch of 20% and over produces a fiber having very little crimp. It appears that the optimum amount of stretch for this method is about 10%.
- the fiber After stretching the fiber is caused to become relaxed. This is usually accomplished by cutting the fiber in short free lengths.
- the relaxed fiber is washed or sluiced in an aqueous medium having a temperature of from 60- 100 C. Sluice water temperature below 60 C. causes a considerable reduction in the crimp produced in the fiber. Temperatures above 100 C. Will tend to degrade the regenerated cellulose.
- the crimped fibers are processed and dried.
- the finished fibers are used in the manufacture of carpeting, blankets, toweling, etc.
- the fibers are necessarily subjected to longitudinal tension and some of the crimp is removed.
- the crimp is reestablished to produce an excellent finished fabric. As can be realized, this property of crimp recovery is an extremely important fiber characteristic.
- FIGURE 1 of the drawing is a diagrammatic view of the manipulative steps of this invention.
- Viscose as defined herein is extruded through spinneret 2 into the spinning bath 4 to form a plurality of filaments drawn together under guide 6 to form fiber 8.
- the fiber 3 may or may not be run through regenerating bath 10 of the cascade type.
- the fiber 8 proceeds over godet 12 and hook or idler guide 14 and then makes several turns around large godet 16.
- Godet 16 moves at a faster peripheral speed than godet 12 resulting in the desired stretch of fiber 8 between the two godets.
- the stretched fiber proceeds from the godet 16 washed or sluiced fibers float down trough 24 into moving belt 26 which carries the fibers through processing zones and then into the dryer broadly designated as 23.
- Example A viscose containing 9% by weight of cellulose, 26- 30% carbon disulfied based on the weight of the cellulose and 6% by weight of sodium hydroxide was extruded at a speed of 61.6 meters per minute into a spinning bath containing 5.2% by weight of sulfuric acid, 0.3% by weight of zinc sulfate and 19% by weight of sodium sulfate, and having a temperature of 53 C.
- the viscose had a common salt test of 3.8.
- the 15 denier filaments produced were immersed in the spinning bath for a length of 30 inches and then tension was applied in air to the formed filaments to obtain a 10% stretch.
- the fiber was cut into short lengths and dropped into a sluice box having a water inlet temperature of 90 C.
- the resulting crimped fibers from the sluice box were processed by washing, desulfurizing, rewashing, finishing and drying.
- Fibers produced "in a manner as. described were woven into a cut pile construction carpet.
- the carpet produced was placed in a well used area along with carpets woven with crimped regenerated cellulose fibers produced by other methods and with carpets woven of wool. After long continuous use wherein many persons walked on these carpets the fabric was examined and it was found that the carpet woven with fabric produced in accordance with this invention was much more durableand cleaner than the other carpets woven of crimped regenerated cellulose fibers and said fabric demonstrated only slightly more Wear and was just as clean as the wool carpet.
- crimped fiber is produced which is characterized by excellent crimp developrnent, retention and recovery.
- said fiber excels in soil resistance and durability when compared with other crimped rayon fiber.
- a method of producing improved regenerated cellulose fibers which comprises extruding viscose, having a common salt test figure of from 3.5 to 5 and containing from 7 to 12% by weight of cellulose, from 4.5 to 7.5% by weight of sodium hydroxide, and carbon disulfide in an amount sufiicient to provide from 1.5 to less than 2.4% sulfur in the viscose, into a spinning bath containing from 5 to 6% by Weight of sulfuric acid, from 0.1 to 0.4% by weight of zinc sulfate and from 17 to 21% by Weight of sodium sulfate, and having a temperature of from 40 to C.; applying tension in air to the formed filament to obtain a stretch of from about 5 to less than 20% of the original length of the filament, and then washing the filament in a relaxed state in an aqueous medium having a temperature ranging from about 60 to 100 C.
- a method for producing improved regenerated cellulose fibers which comprises extnuding viscose having a corrrrnon salt test figure of about 4 and containing from 8 to 10% by weight of cellulose, from 5 to 6.5% by weight of sodium hydroxide and carbon disulfide in an amount sufiicient to provide a viscose containing from 2 to 2.3% sulfur into a spinning bath containing about 5.2% by weight sulfuric acid, about 0.3% .by Weight of zinc sulfate and about 19% by weight sodium sulfate, and having a temperature of from 40 .to 60 C.; applying tension in air to the formed filament to obtain a stretch of about 10% of the original length thereof, sluicing the filament in a relaxed state with water having a temperature of from about 80 to 90 C., and drying the fiber.
Description
Claims (1)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US34294A US3046083A (en) | 1960-06-06 | 1960-06-06 | Method for producing crimped rayon staple fiber |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US34294A US3046083A (en) | 1960-06-06 | 1960-06-06 | Method for producing crimped rayon staple fiber |
Publications (1)
Publication Number | Publication Date |
---|---|
US3046083A true US3046083A (en) | 1962-07-24 |
Family
ID=21875501
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US34294A Expired - Lifetime US3046083A (en) | 1960-06-06 | 1960-06-06 | Method for producing crimped rayon staple fiber |
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US (1) | US3046083A (en) |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3262257A (en) * | 1965-05-07 | 1966-07-26 | Du Pont | Polypropylene bulked yarn |
US3302385A (en) * | 1961-08-26 | 1967-02-07 | Ruddell James Nelson | Modification of filaments |
US3340340A (en) * | 1962-12-11 | 1967-09-05 | Courtaulds Ltd | Manufacture of crimped viscose rayon fibres |
US3341645A (en) * | 1963-03-07 | 1967-09-12 | Teijin Ltd | Method of producing viscose rayon staple and a spinning apparatus for use in the method |
US3419652A (en) * | 1963-09-10 | 1968-12-31 | Mitsubishi Rayon Co | Process for producing highly crimped fibers |
US3491177A (en) * | 1967-03-31 | 1970-01-20 | Du Pont | Evaporative cooling of polymer composition |
US4362682A (en) * | 1980-08-21 | 1982-12-07 | Badische Corporation | Chip-free staple fiber process |
US4383962A (en) * | 1979-09-27 | 1983-05-17 | Asahi Kasei Kogyo Kabushiki Kaisha | Process for producing viscose rayon filament yarn |
US5267845A (en) * | 1992-05-13 | 1993-12-07 | Polysource, Inc. | Apparatus for manufacturing expandable polystyrene (EPS) pellets |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2491938A (en) * | 1944-10-18 | 1949-12-20 | Rayonier Inc | Method of producing viscose filaments |
US2515834A (en) * | 1942-11-13 | 1950-07-18 | Du Pont | Cellulose filaments and method of producing same |
US2882122A (en) * | 1956-01-05 | 1959-04-14 | Du Pont | Process for producing crimpable regenerated cellulose filaments |
-
1960
- 1960-06-06 US US34294A patent/US3046083A/en not_active Expired - Lifetime
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2515834A (en) * | 1942-11-13 | 1950-07-18 | Du Pont | Cellulose filaments and method of producing same |
US2491938A (en) * | 1944-10-18 | 1949-12-20 | Rayonier Inc | Method of producing viscose filaments |
US2882122A (en) * | 1956-01-05 | 1959-04-14 | Du Pont | Process for producing crimpable regenerated cellulose filaments |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3302385A (en) * | 1961-08-26 | 1967-02-07 | Ruddell James Nelson | Modification of filaments |
US3340340A (en) * | 1962-12-11 | 1967-09-05 | Courtaulds Ltd | Manufacture of crimped viscose rayon fibres |
US3341645A (en) * | 1963-03-07 | 1967-09-12 | Teijin Ltd | Method of producing viscose rayon staple and a spinning apparatus for use in the method |
US3419652A (en) * | 1963-09-10 | 1968-12-31 | Mitsubishi Rayon Co | Process for producing highly crimped fibers |
US3262257A (en) * | 1965-05-07 | 1966-07-26 | Du Pont | Polypropylene bulked yarn |
US3491177A (en) * | 1967-03-31 | 1970-01-20 | Du Pont | Evaporative cooling of polymer composition |
US4383962A (en) * | 1979-09-27 | 1983-05-17 | Asahi Kasei Kogyo Kabushiki Kaisha | Process for producing viscose rayon filament yarn |
US4362682A (en) * | 1980-08-21 | 1982-12-07 | Badische Corporation | Chip-free staple fiber process |
US5267845A (en) * | 1992-05-13 | 1993-12-07 | Polysource, Inc. | Apparatus for manufacturing expandable polystyrene (EPS) pellets |
US5573790A (en) * | 1992-05-13 | 1996-11-12 | Polysource Inc. | Apparatus for manufacturing expandable polystyrene (EPS) pellets |
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Owner name: PROVIDENT ALLIANCE LIFE INSURANCE COMPANY C/O THE Free format text: AS SECURITY FOR INDEBTEDNESS RECITED ASSIGNOR GRANTS , BARGAINS, MORTGAGES, PLEDGES, SELLS AND CREATES A SECURITY INTEREST WITH A LIEN UNDER SAID PATENTS, SUBJECT TO CONDITIONS RECITED.;ASSIGNOR:AVTEX FIBERS INC. A NY CORP.;REEL/FRAME:003959/0219 Effective date: 19810301 Owner name: JOHN HANCOCK MUTUAL LIFE INSURANCE COMPANY JOHN HA Free format text: AS SECURITY FOR INDEBTEDNESS RECITED ASSIGNOR GRANTS , BARGAINS, MORTGAGES, PLEDGES, SELLS AND CREATES A SECURITY INTEREST WITH A LIEN UNDER SAID PATENTS, SUBJECT TO CONDITIONS RECITED.;ASSIGNOR:AVTEX FIBERS INC. A NY CORP.;REEL/FRAME:003959/0219 Effective date: 19810301 Owner name: WESTERN AND SOUTHERN LIFE INSURANCE COMPANY THE C/ Free format text: AS SECURITY FOR INDEBTEDNESS RECITED ASSIGNOR GRANTS , BARGAINS, MORTGAGES, PLEDGES, SELLS AND CREATES A SECURITY INTEREST WITH A LIEN UNDER SAID PATENTS, SUBJECT TO CONDITIONS RECITED.;ASSIGNOR:AVTEX FIBERS INC. A NY CORP.;REEL/FRAME:003959/0219 Effective date: 19810301 Owner name: KELLOGG CREDIT CORPORATION A DE CORP. Free format text: AGREEMENT WHEREBY SAID HELLER AND RAYONIER RELEASES ALL MORTGAGES AND SECURITY INTERESTS HELD BY AVTEX ON APRIL 28, 1978, AND JAN. 11, 1979, RESPECTIVELY AND ASSIGNS ITS ENTIRE INTEREST IN SAID MORT-AGAGE AGREEMENT TO ASSIGNEE;ASSIGNORS:WALTER E. HELLER & COMPANY, INC. A NY CORP.;ITT RAYONIER INCORPORATED, A DE CORP.;AVTEX FIBERS INC., A NY CORP.;REEL/FRAME:003959/0350 Effective date: 19800326 Owner name: NEW ENGLAND MUTUAL LIFE INSURANCE COMPANY 501 BOYL Free format text: AS SECURITY FOR INDEBTEDNESS RECITED ASSIGNOR GRANTS , BARGAINS, MORTGAGES, PLEDGES, SELLS AND CREATES A SECURITY INTEREST WITH A LIEN UNDER SAID PATENTS, SUBJECT TO CONDITIONS RECITED.;ASSIGNOR:AVTEX FIBERS INC. A NY CORP.;REEL/FRAME:003959/0219 Effective date: 19810301 Owner name: PAUL REVERE LIFE INSURANCE COMPANY THE C/O THE PAU Free format text: AS SECURITY FOR INDEBTEDNESS RECITED ASSIGNOR GRANTS , BARGAINS, MORTGAGES, PLEDGES, SELLS AND CREATES A SECURITY INTEREST WITH A LIEN UNDER SAID PATENTS, SUBJECT TO CONDITIONS RECITED.;ASSIGNOR:AVTEX FIBERS INC. A NY CORP.;REEL/FRAME:003959/0219 Effective date: 19810301 Owner name: BALBOA INSURANCE COMPANY C/O THE PAUL REVERE EQUIT Free format text: AS SECURITY FOR INDEBTEDNESS RECITED ASSIGNOR GRANTS , BARGAINS, MORTGAGES, PLEDGES, SELLS AND CREATES A SECURITY INTEREST WITH A LIEN UNDER SAID PATENTS, SUBJECT TO CONDITIONS RECITED.;ASSIGNOR:AVTEX FIBERS INC. A NY CORP.;REEL/FRAME:003959/0219 Effective date: 19810301 Owner name: WALTER E. HELLER & COMPANY, INC., A CORP. OF DEL. Free format text: AGREEMENT WHEREBY AETNA RELEASES AVTEX FROM ALL MORTAGES AND SECURITY INTERESTS IN SAID INVENTIONS AS OF JANUARY 11,1979, AND ASSIGNS TO ASSIGNEE THE ENTIRE INTEREST IN SAID MORTAGE AGREEMENT TO ASSIGNEE;ASSIGNORS:AETNA BUSINESS CREDIT, INC., A CORP. OF N.Y.;AVTEX FIBERS, INC, A CORP. OF NY;KELLOGG CREDIT CORP., A CORP. OF DEL.;REEL/FRAME:003959/0250 Effective date: 19800326 |