US3520758A - Laminated photographic identification card - Google Patents

Laminated photographic identification card Download PDF

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US3520758A
US3520758A US3520758DA US3520758A US 3520758 A US3520758 A US 3520758A US 3520758D A US3520758D A US 3520758DA US 3520758 A US3520758 A US 3520758A
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Prior art keywords
photographic
substrate
adhesive
gelatin
card
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Donald G Wiest
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Eastman Kodak Co
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Eastman Kodak Co
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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03CPHOTOSENSITIVE MATERIALS FOR PHOTOGRAPHIC PURPOSES; PHOTOGRAPHIC PROCESSES, e.g. CINE, X-RAY, COLOUR, STEREO-PHOTOGRAPHIC PROCESSES; AUXILIARY PROCESSES IN PHOTOGRAPHY
    • G03C1/00Photosensitive materials
    • G03C1/76Photosensitive materials characterised by the base or auxiliary layers
    • G03C1/91Photosensitive materials characterised by the base or auxiliary layers characterised by subbing layers or subbing means
    • G03C1/93Macromolecular substances therefor
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24802Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.]
    • Y10T428/24851Intermediate layer is discontinuous or differential
    • Y10T428/24868Translucent outer layer
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24942Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
    • Y10T428/2495Thickness [relative or absolute]
    • Y10T428/24959Thickness [relative or absolute] of adhesive layers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31725Of polyamide
    • Y10T428/31728Next to second layer of polyamide
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31725Of polyamide
    • Y10T428/3175Next to addition polymer from unsaturated monomer[s]
    • Y10T428/31754Natural source-type polyamide

Definitions

  • An embossable identification or credit card has been made by laminating the photographic emulsion layer of a transparent photographic film to a rigid substrate using an adhesive based on a latex of polyvinyl acetate copolymerized with an alkyl ester of an unsaturated carboxylic acid to which gelatin, gelatin plasticizer and an attack solvent for the substrate are added.
  • the migration of the plasticizer from the adhesive into the emulsion during and subsequent to lamination causes an increased hardening and/or plasticizing of the emulsion and improves cohesive bonding within the emulsion, and consequently the overall toughness, durability and quality of the identification card produced.
  • the gelatin plasticizer may be wiped onto the surface of the photographic emulsion layer just prior to the lamination.
  • the present invention relates to an improved photographic identification or credit card and to a method of producing the same.
  • identification or credit cards carried by many people for one purpose or another are well known to all.
  • Such identification or credit cards usually comprise a fiat member, at least part of which is formed from an embossable material such as a metal and more currently a plastic, this embossable material having text embossed thereon from which a printed impression may be made upon the business document that is required in making a charge entry or the like.
  • embossable material such as a metal and more currently a plastic
  • Some such identification cards although embossable are not embossed and include merely the photographic image of the carrier along with other relevant data related thereto.
  • a two-part laminate which has been disclosed in the prior art (Johnson, U.S. Pat. 3,152,901), is the simplest and most conveniently produced type of card presently known insofar as manufacture is concerned; however, the simplicity of such a structure, places higher strength requirements on the photographic emulsionto rigid, embossable substrate bond than in the case, for example, where cards are formed with a photographic film having a rigid embossable substrate layer on both sides thereof,
  • FIG. 1 is a cross-sectional view of the preferred identification device of the present invention assembled in accordance with the method of the present invention.
  • FIG. 2 is a graph showing the relationship between adhesion and the amount of gelatin plasticizer, in this instance glycerol, which is present in the adhesive compositions of the present invention.
  • a tamper-proof identification device comprising a card preferably formed from an embossable material, a photographic film base or support coated upon at least one side thereof with a photographic emulsion layer bearing identifying indicia therein, said emulsion layer being laminated to said card and an adhesive layer joining said card to said photographic emulsion layer, said adhesive consisting essentially of from about to about 95 percent by Weight of polyvinyl acetate copolymerized with an alkyl ester of an unsaturated carboxylic acid, from about 5 to about 15 percent by weight of gelatin, and from about 0.25 to about 6 percent by weight of a gelatin plasticizer.
  • the photographic emulsion layer contains from about 0.25 to about 4 percent by weight of a gelatin plasticizer which has migrated from either the surface of the photographic emulsion or from within the adhesive composition utilized to join the members during lamination.
  • a tamper-proof identification device as above-described which involves introducing a gelatin plasticizer into the photographic emulsion layer during the lamination process thereby improving cohesive bonding within the photographic emulsion layer, and consequently the overall toughness and durability and tamper-proofness of the finished composite device.
  • This process is suitable for laminating photographic emulsion layers to an almost endless list of substrates.
  • the invention provides an aqueous dispersed adhesive composition, suitable for joining a gelatin emulsion to a substrate, consisting essentially of from about 60 to about percent by weight of a latex of polyvinyl acetate copolymerized with an alkyl ester of an unsaturated carboxylic acid, from about 5 to about 15 percent by weight of a gelatin, from about 0.5 to about 10 percent by weight of a gelatin plasticizer and from about 5 to about 20 percent by weight of an attack solvent for said substrate.
  • the finished identification device or credit card of the present invention consists of a rigid and preferably embossable substrate laminated to a transparent photographic film base coated, according to the preferred embodiment of FIG. 1, upon one side thereof with a photographic emulsion, which emulsion bears identifying indicia therein.
  • the two plies of the laminate are joined by an adhesive layer which holds the emulsioncoated surface of the transparent photographic film base in close proximity to the upper surface of the substrate.
  • the substrate member of the laminate may consist of any material which will form a practical support for the balance of the card, i.e. the card should be sufificiently rigid to serve the practical usages to which such cards are put while being sufliciently flexible so as not to be brittle. Since it is generally preferred to have printed indicia embossed into the card surface, the substrate should be of a material which is ductile and embossable as well as easily and economically fabricated. At present cards of unplasticized polyvinyl chloride of standard identifica tion card grade materials containing such modifiers as proprietary stabilizers and ranging in thickness from about to about 30 mils have been found most suitable for use in embossed identification and credit card applications. Should embossing and relatives thinness not be of importance in any particular application, the card may be made as thick or as flexible as desired to suit the particular usage.
  • the substrate material should include a pigment such as titanium dioxide (TiO which imparts a light (in this case white) color to the substrate so that its surface will reflect light impinging thereon back up through the photo graphic emulsion layer and transparent photographic film base to reveal the indicia photographically recorded therein and thereon.
  • TiO titanium dioxide
  • the substrate may however be transparent and have an opaque film base as support for a conventionally printed photographic emulsion.
  • the film base member of the card may consist of any number of materials presently in use as film base. These include the cellulose esters such as cellulose acetates, (especially cellulose triacetate) cellulose acetate-butyrates and cellulose acetate propionates, cellulose tripropionate, cellulose tributyrate and polyesters such as poly(ethylene terephthalate) which is particularly preferred where a. transparent photographic film base is used in the present invention. Paper on other opaque materials may be used in combination with the transparent substrate described above. Furthermore, simple translucent substrates may be used in certain reverse printing applications.
  • the thickness of the film base is not of particular importance so long as it is thin enough to be adequately ductile to emboss when embossing of the card or device is desired.
  • the thickness of the film base ranges from about 2.5 to about 4.0 mils, these dimensions being particularly advantageous when the film base consists of a polyester material, and the card is to be embossed.
  • the photographic emulsion which is coated upon the film base may consist of any conventional black and white or color emulsion presently in use.
  • Such gelatin emulsions are well known in the art and common knowledge to people employed in these areas.
  • the conventional gelatino-silver halide emulsions presently in gen eral use are most suitable to application in the present invention.
  • Three layer color emulsions are also preferred for use in the card of this invention.
  • the thickness of the emulsion layer may vary according to the particular emulsion used and whether the emulsion produces a color or black and white image,
  • the presence in the photographic emulsion layer of from about 0.25 to about 4.0 percent by weight of a gelatin plasticizer which. improves the cohesive bonding within the emulsion and consequently the overall durability of the identification or credit card of this invention is the presence in the photographic emulsion layer of from about 0.25 to about 4.0 percent by weight of a gelatin plasticizer which. improves the cohesive bonding within the emulsion and consequently the overall durability of the identification or credit card of this invention.
  • the particular plasticizers which may be utilized for this purpose and the method of introducing them into the photographic emulsion layer will be described in detail below, it being important now only to note their presence in the emulsion layer for the abovedescribed purpose.
  • the adhesive layer which forms the joint between the photographic emulsion and the substrate is comprised of a material consisting essentially of from about 75 to about percent by weight of a copolymer of poly(vinyl acetate) and an alkyl ester of an unsaturated carboxylic acid, from about 5 to about 15 percent by weight of gelatin, and from about 0.25 to about 6 percent by weight of a gelatin plasticizer.
  • the poly(vinyl acetate) copolymer which forms the foundation of the adhesive composition may be a 55% solids latex available from Union Carbide Co. as Gelva TS- or Gelva TS70. These compounds are poly(vinyl acetate)- alkyl acrylate and poly(vinyl acetate)-alkyl maleate copolymers respectively.
  • the gelation portion of the adhesive layer preferably consists of a photographic emulsion grade gelatin, and the better the grade of the gelatin, the finer the form of the gel and consequently the better the bond formed between the substrate and the photographic emulsion.
  • a low color gelatin will produce superior results, although a glue grade gelatin could be used if the card is intended only for short term use, since such low grade gelatin may cause a loss or change of color or definition in the photographic emulsion, particularly where the identifying indicia are present as color images.
  • gelatin plasticizer which is present in the adhesive layer may consist of any conventional plasticizer, and its presence and composition will be explained in greater detail below in the discussion of the method of forming the card or device of FIG. 1.
  • this adhesive layer ranges from about 0.5 to about 2.0 mils. Such a thickness provides excellent adhesion and an optimum of embossability.
  • the preferred embodiment of the identification device f the present invention as shown in cross-section in FIG. 1 is one having a polyvinyl chloride substrate ranging in thickness from about 10 to about 30 mils, having a transparent polyester film base ranging in thickness from about 2.5 to 4.0 mils coated upon at least one side with a processed photographic emulsion bearing reversed printed identifying indicia therein and having a thickness of from about 0.2 to about 0.8 mil, laminated emulsion side down thereon, the substrate and photographic emulsion being joined by an adhesive layer ranging from about 0.5 to about 2 mils in thickness and having the above-described composition.
  • the identification device or credit card having the above-described composition is tough and durable, resistant to moisture and the degrading effects of ultraviolet light which affected prior art identification cards, extremely tamper-proof in that the layers cannot be separated without destroying the indicia bearing photographic emulsion layer and can be simply, economically and rapidly assembled by means of the process of the present invention as set forth below.
  • the invention comprises the improvement of conventional methods of fabricating twoply identification cards to produce the above-described improved identification device.
  • the present invention provides the improvement which comprises introducing a gelatin plasticizer into the photo graphic emulsion layer during the lamination process thereby improving cohesive bonding within the phot graphic emulsion layer and consequently the overall toughness, durability and moisture and ultraviolet resistance of the finished laminate.
  • a card or substrate of the type described above in connection with the structure of the finished device is laminated to a photographic film base having a photographic emulsion layer bearing identifying indicia therein, which combination is also described above, utilizing a water or water and alcohol dispersion of an adhesive described in detail below.
  • the substrate is preferably sufiiciently ductile to be embossed and many consist of any material adequately suited to such an application.
  • the photographic film base and photographic emulsion layer which is coated thereon are also described in detail above.
  • the identifying indicia which are present in the photographic image of the indicia into said emulsion.
  • This reverse printing method is well known in the art and is described in great detail in US. Pat. 3,152,901 to Johnson.
  • the transparent photographic film is subsequently laminated to the above described light or whitecolored substrate, the image is viewed by reflected light and is right reading.
  • the gelatin plasticizer may be introduced into the photographic emulsion layer in at least two alternative manners. Regardless of which manner is utilized, the plasticizer cannot be introduced before the emulsion is processed and the visible photographic image produced therein, as such plasticization prior to processing would render the emulsion much too soft to permit a subsequent processing.
  • the gelatin plasticizer may be introduced into the emulsion by mixing it directly into the aqueous dispersion of adhesive composition, which is the preferred method and that demonstrated in the examples below, or alternatively, from about 1 to about 2 grams of plasticizer per square foot of photographic emulsion may be applied directly to the surface of the photographic emulsion by wiping from about 5 to about percent solids solution of the plasticizer in an alcohol such as methanol onto the surface of the photographic emulsion, mixing of the plasticizer and other adhesive components taking lace during the actual lamination of the layer by the application of heat and pressure which also serves to evaporate the alcohol solvent.
  • an alcohol such as methanol
  • the proportion thereof relative to the total weight of the adhesive should remain within the designated preferred ranges in order to achieve the desired preferred results.
  • Optimum toughness and durability are attained when the proportion of plasticizer ranges from about 2 to about 5 percent by weight of the adhesive as explained below. It should be noted here, that the photographic film having a layer of gelatin plasticizer of the above-described composition and density wiped over the surface of its photographic emulsion layer may be valuable in and of itself as a pretreated photographic film which is ready for lamination to any number of rigid or soft substrates with an almost endless variety of adhesives to achieve a broad range of different results.
  • the gelatin plasticizer When the gelatin plasticizer is incorporated into the adhesive composition prior to lamination according to the methods described below, from about to about 50 percent thereof will migrate from the adhesive layer into the emulsion layer during laminati When the plasticizer is coated by wiping or otherwise directly upon the emulsion surface, from about 25 to about 50 percent thereof migrates into the emulsion layer while the balance thereof migrates into the adhesive layer improving the cohesive bonding within the gelatin contained therein. In either case, this migration or distribution, although occurring largely during the actual lamination, proceeds to a lesser degree for at least a period of several weeks subsequent to the initial fabrication of the card, and hence the card will actually become tougher and more resistant to its many nemeses during the first few weeks of its existence.
  • the gelatin plasticizer migrates only to a depth of one third the thickness of the total emulsion layer.
  • penetration of the plasticizer is believed to be again substantially one third the thickness of the emulsion layer; however, in this instance it is highly probable that migra tion of the plasticizer Over a period of several weeks provides much deeper penetration thereof to /2 or even of the total emulsion thickness.
  • the adhesive mixture in this instance including or excluding the gelatin plasticizer, can be precoated upon the substrate material and cured by drying at from about 25 C. to about 60 C. for from about 5 minutes to about 24 hours.
  • the resulting layer is nontacky.
  • the adhesive composition may be applied immediately prior to lamination and subjected to a rapid and partial drying within the above described ranges.
  • cured-adhesive coated substrate described above may find utility in a variety of applications other than that specifically described here.
  • a card could be made by laminating a conventionally printed photographic print to a transparent substrate member, and the precoated substrate could be a valuable and timesaving device for the laminator of the numbers of such a card.
  • the latex mixture can be applied by spray, brush, roller, or any of the conventional coating schemes used in good adhesive practice.
  • Laminating temperatures in the embodiments wherein poly (vinyl chloride) materials are used as substrates are limited to a range of about to C. due to the low softening point of such materials.
  • poly (vinyl chloride) is used as substrate, as in the preferred embodiment, it is desirable to apply the adhesive to the substrate in a precoating procedure carried out by high volume production and curing the same in a similar manner to a dry, nontacky coating by heating to within the above-described curing range for the above-described periods.
  • the actual lamination is more temperature sensitive than pressure sensitive, and so long as adequate heat is applied the pressure need only be enough to press the various members of the laminate into contact with each other.
  • Suitable laminating pressures may range from about 50 to about 2000 p.s.i. depending upon the amount of heat applied to the laminants. Dwell time (i.e. the period for which the laminating pressure is applied to the opposing surfaces of the finished laminate) for this pressure may range from a fraction of a second (about to a maximum of about one minute in the case of color emulsions) depending upon the amount of heat applied, and the character of the laminants.
  • Lamination can be accomplished at somewhat higher temperatures than those used in the drying of the precoated adhesive without distortion of the poly(vinyl chloride) or other low temperature distorting material, if the heat is confined to the adhesive and photographic emulsion layers. This can be accomplished most conveniently by preheating the photographic emulsion with impinging hot air at about 225 F. before it is brought into contact with the adhesive-coated substrate in a lower temperature nip-roll lamination. Thus, with such a preheating, the dwell time for the pressure during lamination is only a fraction of a second and lamination at linear speeds of four feet per minute has been carried out.
  • a maximum pressure dwell time must be established for lamination utilizing color photographic emulsions, since when pressures and temperatures in the range discussed above are applied to the emulsion for longer than about one minute color buildup (i.e. staining of clear areas) occurs thus destroying the clarity and definition of the image which it is desired to preserve.
  • the adhesive composition which is utilized in the process of this invention provides a unique adhesive for joining photographic emulsions to a variety of substrates, and it is particularly effective for joining such materials to poly(vinyl chloride) substrates.
  • the adhesive comprises a water dispersion of an adhesive composition consisting essentially of from about 60 to about 90 percent by weight of a latex of polyvinyl acetate copolymerized with an alkyl ester of an unsaturated carboxylic acid, from about to about 15 percent by weight of a gelatin, from about 0.5 to about 10 percent by weight of a gelatin plasticizer and from about 5 to about 20 percent by weight of a substrate attack solvent.
  • composition of the gelatin component of the adhesive has been described above.
  • copolymers which are preferred for optimum re: sults in the present invention are a poly(vinyl acetate)- alkyl acrylate copolymer commercially available as a 55 percent solids dispersion in water or water and alcohol known as Gelva TS-lOO and a poly(vinyl acetate)-alky1 maleate copolymer commercially available as a 55 percent solids dispersion in water or water and alcohol known as Gelva TS-70. Both of these compositions are well known adhesives and their use as such is well known in the art. It should of course be clear that in the finished card described above, the latex is present as a copolymer film, the dispersing water or water and alcohol medium having been evaporated during curing of the adhesive prior to lamination.
  • the plasticizers which are suitable for use in the method and products of the instant invention include generally almost any polyhydric organic compound commonly used in such plasticization applications.
  • formamide, urea, ethanol formamide, poly(ethylene glycol), methylpentane diol, dicarbitol succinate, and dimethoxy tetraethylene glycol are preferred.
  • Glycerol is specifically preferred for optimum results when the photographic emulsions of the type used in this invention are joined to substrates such as the poly(vinyl chloride) base of the present invention.
  • the quality of the glycerol or other plasticizer should be what is known in the art as technical grade to insure that no impurity which might harm the photographic image is introduced into the emulsion.
  • attack solvents which are suitable for use in the adhesive composition include almost any solvent which tends to activate and soften the surface of the substrate, a large number of which are well known in the art.
  • attack solvent in the preferred em bodiment of the invention wherein poly(vinyl chloride) is used as substrate are methyl isobutyl ketone, methyl ethyl ketone, and cyclohexanone which attack such a substrate in exactly the degree required for the most satisfactory bonds.
  • An adhesion improver such as poly(vinyl methyl ether) may be incorporated into an attack solvent, such as methyl ethyl ketone to provide a further improved adhesion.
  • the concentration of the attack solvent must be maintained within the recommended boundaries so that the adhesive layer and consequently the laminated structures can be properly dried and so that sufiicient attack is provided to produce superior results. Below the recommended 5 percent minimum concentration, attack on the substrate is insufficient to provide a good bond while above the recommended 20 percent maximum concentration, drying of the adhesive even in a precoating and curing step as described above is impractical and sometimes even impossible within any reasonable boundaries of time and temperature.
  • the limitations placed upon the amount of glycerol or other plasticizer which is either incorporated into the adhesive composition or coated thereon is demonstrated most eifectively by the graph of FIG. 2.
  • the vertical axis of the graph represents a subjective scale ranging from very poor to excellent and numbered 1 to 5 to measure the adhesion between the photographic film and substrate, with the concentration of glycerol in the adhesive prior to lamination recorded along the horizontal axis.
  • concentrations of glycerol below about 0.5 percent adhesion is at best very poor and the same is true at concentrations of glycerol above or about 10 percent, a maximum and excellent adhesion being attained when the glycerol concentration ranges from about 2 to about 5 percent by weight.
  • the amount of latex in the adhesive composition is not critical. So long as it falls within the specified range, good adhesion will be attained providing the balance of the components are within their required ranges.
  • the water into which the adhesive composition is dispersed should be distilled or Permutit-type water to insure that no undersirable impurities which might affect the quality of the photographic image are introduced into the adhesive system.
  • the quantity of water utilized is controlled by the consistency which is desired for the adhesive composition, and hence it is ultimately determined by the method which is used to apply the adhesive, i.e., spray, brush, roller, etc.
  • the gelatin is dissolved in distilled water at C. and the glycerol added to this mixture. The mixture is cooled to 30 C. and added to the latex with rapid stirring. Finally, the methyl iso-butyl ketone is added.
  • This mixture when coated on a conventional polyvinyl chloride substrate and dried in air at 25 C. for 72 hours to produce a dry coat thickness of about 1 mil, yields good quality lamination to color photographic emulsions when laminated at -160 C. under 1000 p.s.i. for a period of about 30 seconds.
  • the resultant bond is tamper-proof and the cohesive strength of the photographic emulsion improved.
  • Poly(vinyl acetate)-alkyl maleate copoylmer latex (Gelva TS-70, 55% solids) 100 Photographic emulsion grade gelatin 3 Glycerol 3 Distilled water 100 Methyl ethyl ketone adding a proportion of poly(vinyl methyl ether) in the form of a solution in methyl ethyl ketone, for example:
  • the identifying indicia may be desirable to incorporate some of the identifying indicia upon the rigid substrate, as for example by printing, prior to application of the adhesive thereon and lamination of the composite card. This is easily done, and any amount of the indicia may be printed upon the substrate or produced in the photographic emulsion layer according to the desire of the manufacturer.
  • the card may also be embossed providing thickness and material requirements are met as they are according to the preferred embodiments of the present invention.
  • the identification card of claim 2 wherein said support consists of a material selected from the group consisting of poly(ethylene terephthalate), cellulose acetate, cellulose triacetate, cellulose acetate-butyrate, cellulose acetate propionate, cellulose tripropionate, and cellulose tribuytrate and ranges in thickness from about 2.5 to about 4.0 mils, and said photographic emulsion layer ranges in thickness from about 0.2 to about 0.8 mil.
  • the identification card of claim 2 wherein said copolymer of said adhesive layer is selected from the group consisting of poly(vinyl acetate)-alkyl acrylate copolymers and poly(vinyl acetate)-alkyl maleate copolymers, and said adhesive layer ranges in thickness from about 0.5 to about 2.0 mils.
  • gelatin plasticizer is selected from the group consisting of formamide, urea, glycerol, ethanol formamide, poly(ethylene glycol), methyl pentane diol, dicarbitol succinate, and dimethoxy tetraethylene glycol.
  • a substrate having an adhesive layer coated thereon said adhesive layer consisting essentially of from about to about percent by weight of a poly(vinyl acetate) copolymer se lected from the group consisting of poly(vinyl acetate)- alkyl acrylate and poly(vinyl acetate)-alkyl maleate copolymers, from about 5 to about 15 percent by weight of a gelatin selected from the group consisting of photographic emulsion grade and glue grade gelatin, and from about 0.25 to about 6 percent by Weight of a gelatin plasticizer consisting essentially of a compound selected from the group consisting of formarnide, urea, glycerol, ethanol formamide, poly(ethylene glycol), methyl pentane diol, dicarbitol succinate, and dimethoxy tetramethylene glycol.
  • a gelatin plasticizer consisting essentially of a compound selected from the group consisting of formarnide, urea, glycerol, ethanol formamide, poly
  • said substrate consists essentially of a polyvinyl chloride sheet having a thickness of from about 10 to about 30 mils and said adhesive layer ranges in thickness from about 0.5 to about 2.0 mils.
  • a coated photographic film comprising a photographic film base, a photographic emulsion layer coated upon at least one side of said film base, and a thin layer of a gelatin plasticizer coated over said photographic emulsion layer and having a density of from about 1 to about 2 grams per square foot of said photographic emulsion layer.
  • gelatin plasticizer is a compound selected from the group consisting of formamide, urea, glycerol, poly(ethylene glycol), ethanol formamide, methyl pentane diol, dicarbitol succinate, and dimethoxy tetraethylene glycol.

Description

July 14, 1970 D. G. WIEST LAMINATED PHOTOGRAPHIC IDENTIFICATION CARD Filed Aug. 7, 1967 lDE/VT/C/AT/ON 0R CREDIT CARD 6L YCEROL TRANSPARENT PHOTOGRAPH/C k'F/LM BASE HKPHOTOGRAPH/C EMULSION A\ADHES/VE LAYER R/G/D EMDDSSABLE SUBSTRATE DONALD 6. W/EST INVENTOR.
A TTORNEYS United States Patent US. Cl. 1615 12 Claims ABSTRACT OF THE DISCLOSURE An embossable identification or credit card has been made by laminating the photographic emulsion layer of a transparent photographic film to a rigid substrate using an adhesive based on a latex of polyvinyl acetate copolymerized with an alkyl ester of an unsaturated carboxylic acid to which gelatin, gelatin plasticizer and an attack solvent for the substrate are added. The migration of the plasticizer from the adhesive into the emulsion during and subsequent to lamination causes an increased hardening and/or plasticizing of the emulsion and improves cohesive bonding within the emulsion, and consequently the overall toughness, durability and quality of the identification card produced. Alternatively, the gelatin plasticizer may be wiped onto the surface of the photographic emulsion layer just prior to the lamination.
The present invention relates to an improved photographic identification or credit card and to a method of producing the same.
The well-known credit or identification cards carried by many people for one purpose or another are well known to all. Such identification or credit cards usually comprise a fiat member, at least part of which is formed from an embossable material such as a metal and more currently a plastic, this embossable material having text embossed thereon from which a printed impression may be made upon the business document that is required in making a charge entry or the like. Some such identification cards although embossable are not embossed and include merely the photographic image of the carrier along with other relevant data related thereto.
The physical requirements for these cards necessitated by their frequent handling and exposure to sunlight or conditions of extreme heat, cold and humidity in a variety of industrial applications preferably include high wear resistance, toughness, ability to be embossed (as mentioned above), freedom from curl, resistance to heat, cold and ultraviolet light and others. The cards preferably should be unaffected by water immersion and must be of a chemical composition that does not have adverse effects on either black and white or color (processed) photographic emulsions.
The process of making such cards in order to be practicable and economical should be simple, convenient, rapid, chemically innocuous and, if heat activation is required, the temperature of the laminants should not exceed about 220 F. to avoid adversely affecting the dye image. Furthermore, the adhesive used in laminating should not change the color and definition of the photographic image.
A two-part laminate, which has been disclosed in the prior art (Johnson, U.S. Pat. 3,152,901), is the simplest and most conveniently produced type of card presently known insofar as manufacture is concerned; however, the simplicity of such a structure, places higher strength requirements on the photographic emulsionto rigid, embossable substrate bond than in the case, for example, where cards are formed with a photographic film having a rigid embossable substrate layer on both sides thereof,
3,520,758 Patented July 14, 1970 i.e. a 3-ply lamination, and with the photographic film ply slightly undercut so that a very strong substrate-tosubstrate lamination can be made about the periphery of the card. However, these cards are more expensive and generally require more manual labor during lamination and hence, the two-ply card is preferred.
The best of the two-ply cards currently produced are perhaps those structurally similar to the card disclosed in the above-identified Johnson patent. This patent describes a method for making an identification card by laminating an embossable, rigid poly (vinyl chloride) substrate to an emulsion bearing transparent photographic film, emulsion side down to the substrate using an adhesive composition of Eastman 910 cement (a cyano acrylate) in the lamination. Such cards have proven useful; however, it has been determined that the adhesive tends to degrade upon exposure to sunlight due to the action of ultraviolet rays and, hence, that the laminate plys separate after such exposure.
It is therefore the object of the present invention to provide an improved tamper-proof identification card having the above-described physical characteristics while avoiding the shortcomings of the best prior art devices, and also a method of producing such a device.
Other objects and advantages of the present invention will be made obvious to those skilled in the art by the following description when considered in relation to the accompanying drawing of which:
FIG. 1 is a cross-sectional view of the preferred identification device of the present invention assembled in accordance with the method of the present invention; and
FIG. 2 is a graph showing the relationship between adhesion and the amount of gelatin plasticizer, in this instance glycerol, which is present in the adhesive compositions of the present invention.
According to the present invention, there is provided a tamper-proof identification device comprising a card preferably formed from an embossable material, a photographic film base or support coated upon at least one side thereof with a photographic emulsion layer bearing identifying indicia therein, said emulsion layer being laminated to said card and an adhesive layer joining said card to said photographic emulsion layer, said adhesive consisting essentially of from about to about 95 percent by Weight of polyvinyl acetate copolymerized with an alkyl ester of an unsaturated carboxylic acid, from about 5 to about 15 percent by weight of gelatin, and from about 0.25 to about 6 percent by weight of a gelatin plasticizer. The photographic emulsion layer contains from about 0.25 to about 4 percent by weight of a gelatin plasticizer which has migrated from either the surface of the photographic emulsion or from within the adhesive composition utilized to join the members during lamination.
There is also provided a novel process for manufacturing a tamper-proof identification device as above-described which involves introducing a gelatin plasticizer into the photographic emulsion layer during the lamination process thereby improving cohesive bonding within the photographic emulsion layer, and consequently the overall toughness and durability and tamper-proofness of the finished composite device. This process is suitable for laminating photographic emulsion layers to an almost endless list of substrates.
Finally, the invention provides an aqueous dispersed adhesive composition, suitable for joining a gelatin emulsion to a substrate, consisting essentially of from about 60 to about percent by weight of a latex of polyvinyl acetate copolymerized with an alkyl ester of an unsaturated carboxylic acid, from about 5 to about 15 percent by weight of a gelatin, from about 0.5 to about 10 percent by weight of a gelatin plasticizer and from about 5 to about 20 percent by weight of an attack solvent for said substrate.
As shown in FIG. 1, the finished identification device or credit card of the present invention consists of a rigid and preferably embossable substrate laminated to a transparent photographic film base coated, according to the preferred embodiment of FIG. 1, upon one side thereof with a photographic emulsion, which emulsion bears identifying indicia therein. The two plies of the laminate are joined by an adhesive layer which holds the emulsioncoated surface of the transparent photographic film base in close proximity to the upper surface of the substrate.
The substrate member of the laminate may consist of any material which will form a practical support for the balance of the card, i.e. the card should be sufificiently rigid to serve the practical usages to which such cards are put while being sufliciently flexible so as not to be brittle. Since it is generally preferred to have printed indicia embossed into the card surface, the substrate should be of a material which is ductile and embossable as well as easily and economically fabricated. At present cards of unplasticized polyvinyl chloride of standard identifica tion card grade materials containing such modifiers as proprietary stabilizers and ranging in thickness from about to about 30 mils have been found most suitable for use in embossed identification and credit card applications. Should embossing and relatives thinness not be of importance in any particular application, the card may be made as thick or as flexible as desired to suit the particular usage.
When, as in the preferred embodiment described in greater detail below, the photographic emulsion layer bears reverse printed identifying indicia therein, the substrate material should include a pigment such as titanium dioxide (TiO which imparts a light (in this case white) color to the substrate so that its surface will reflect light impinging thereon back up through the photo graphic emulsion layer and transparent photographic film base to reveal the indicia photographically recorded therein and thereon. The substrate may however be transparent and have an opaque film base as support for a conventionally printed photographic emulsion.
The film base member of the card may consist of any number of materials presently in use as film base. These include the cellulose esters such as cellulose acetates, (especially cellulose triacetate) cellulose acetate-butyrates and cellulose acetate propionates, cellulose tripropionate, cellulose tributyrate and polyesters such as poly(ethylene terephthalate) which is particularly preferred where a. transparent photographic film base is used in the present invention. Paper on other opaque materials may be used in combination with the transparent substrate described above. Furthermore, simple translucent substrates may be used in certain reverse printing applications.
The thickness of the film base is not of particular importance so long as it is thin enough to be adequately ductile to emboss when embossing of the card or device is desired. According to the preferred embodiment, the thickness of the film base ranges from about 2.5 to about 4.0 mils, these dimensions being particularly advantageous when the film base consists of a polyester material, and the card is to be embossed.
The photographic emulsion which is coated upon the film base may consist of any conventional black and white or color emulsion presently in use. Such gelatin emulsions are well known in the art and common knowledge to people employed in these areas. For instance, the conventional gelatino-silver halide emulsions presently in gen eral use are most suitable to application in the present invention. Three layer color emulsions are also preferred for use in the card of this invention.
Although the thickness of the emulsion layer may vary according to the particular emulsion used and whether the emulsion produces a color or black and white image,
satisfactory results are obtained when the total emulsion thickness ranges from about 0.2 to about 0.8 mil.
At this point, it must be noted that one of the factors which distinguishes the present identification card from those of the prior art is the presence in the photographic emulsion layer of from about 0.25 to about 4.0 percent by weight of a gelatin plasticizer which. improves the cohesive bonding within the emulsion and consequently the overall durability of the identification or credit card of this invention. The particular plasticizers which may be utilized for this purpose and the method of introducing them into the photographic emulsion layer will be described in detail below, it being important now only to note their presence in the emulsion layer for the abovedescribed purpose.
The adhesive layer which forms the joint between the photographic emulsion and the substrate is comprised of a material consisting essentially of from about 75 to about percent by weight of a copolymer of poly(vinyl acetate) and an alkyl ester of an unsaturated carboxylic acid, from about 5 to about 15 percent by weight of gelatin, and from about 0.25 to about 6 percent by weight of a gelatin plasticizer.
The poly(vinyl acetate) copolymer which forms the foundation of the adhesive composition, whose contents are described in detail below, may be a 55% solids latex available from Union Carbide Co. as Gelva TS- or Gelva TS70. These compounds are poly(vinyl acetate)- alkyl acrylate and poly(vinyl acetate)-alkyl maleate copolymers respectively.
The gelation portion of the adhesive layer preferably consists of a photographic emulsion grade gelatin, and the better the grade of the gelatin, the finer the form of the gel and consequently the better the bond formed between the substrate and the photographic emulsion. Thus, a low color gelatin will produce superior results, although a glue grade gelatin could be used if the card is intended only for short term use, since such low grade gelatin may cause a loss or change of color or definition in the photographic emulsion, particularly where the identifying indicia are present as color images.
The gelatin plasticizer which is present in the adhesive layer may consist of any conventional plasticizer, and its presence and composition will be explained in greater detail below in the discussion of the method of forming the card or device of FIG. 1.
The thickness of this adhesive layer according to the preferred embodiment ranges from about 0.5 to about 2.0 mils. Such a thickness provides excellent adhesion and an optimum of embossability.
Thus, it should be clear from the above discussion, that the preferred embodiment of the identification device f the present invention as shown in cross-section in FIG. 1, is one having a polyvinyl chloride substrate ranging in thickness from about 10 to about 30 mils, having a transparent polyester film base ranging in thickness from about 2.5 to 4.0 mils coated upon at least one side with a processed photographic emulsion bearing reversed printed identifying indicia therein and having a thickness of from about 0.2 to about 0.8 mil, laminated emulsion side down thereon, the substrate and photographic emulsion being joined by an adhesive layer ranging from about 0.5 to about 2 mils in thickness and having the above-described composition.
The identification device or credit card having the above-described composition is tough and durable, resistant to moisture and the degrading effects of ultraviolet light which affected prior art identification cards, extremely tamper-proof in that the layers cannot be separated without destroying the indicia bearing photographic emulsion layer and can be simply, economically and rapidly assembled by means of the process of the present invention as set forth below.
In its process aspect, the invention comprises the improvement of conventional methods of fabricating twoply identification cards to produce the above-described improved identification device.
In a process for laminatirg a photographic emulsion layer bearing identifying indicia therein, to a substrate, the present invention provides the improvement which comprises introducing a gelatin plasticizer into the photo graphic emulsion layer during the lamination process thereby improving cohesive bonding within the phot graphic emulsion layer and consequently the overall toughness, durability and moisture and ultraviolet resistance of the finished laminate.
According to the preferred embodiment of the present invention, a card or substrate of the type described above in connection with the structure of the finished device is laminated to a photographic film base having a photographic emulsion layer bearing identifying indicia therein, which combination is also described above, utilizing a water or water and alcohol dispersion of an adhesive described in detail below.
As stated above, the substrate is preferably sufiiciently ductile to be embossed and many consist of any material adequately suited to such an application.
The photographic film base and photographic emulsion layer which is coated thereon are also described in detail above. The identifying indicia which are present in the photographic image of the indicia into said emulsion. This reverse printing method is well known in the art and is described in great detail in US. Pat. 3,152,901 to Johnson. When the transparent photographic film is subsequently laminated to the above described light or whitecolored substrate, the image is viewed by reflected light and is right reading.
The gelatin plasticizer may be introduced into the photographic emulsion layer in at least two alternative manners. Regardless of which manner is utilized, the plasticizer cannot be introduced before the emulsion is processed and the visible photographic image produced therein, as such plasticization prior to processing would render the emulsion much too soft to permit a subsequent processing.
Thus, the gelatin plasticizer may be introduced into the emulsion by mixing it directly into the aqueous dispersion of adhesive composition, which is the preferred method and that demonstrated in the examples below, or alternatively, from about 1 to about 2 grams of plasticizer per square foot of photographic emulsion may be applied directly to the surface of the photographic emulsion by wiping from about 5 to about percent solids solution of the plasticizer in an alcohol such as methanol onto the surface of the photographic emulsion, mixing of the plasticizer and other adhesive components taking lace during the actual lamination of the layer by the application of heat and pressure which also serves to evaporate the alcohol solvent.
Whichever method is used to introduce the plasticizer, the proportion thereof relative to the total weight of the adhesive should remain within the designated preferred ranges in order to achieve the desired preferred results. Optimum toughness and durability are attained when the proportion of plasticizer ranges from about 2 to about 5 percent by weight of the adhesive as explained below. It should be noted here, that the photographic film having a layer of gelatin plasticizer of the above-described composition and density wiped over the surface of its photographic emulsion layer may be valuable in and of itself as a pretreated photographic film which is ready for lamination to any number of rigid or soft substrates with an almost endless variety of adhesives to achieve a broad range of different results.
When the gelatin plasticizer is incorporated into the adhesive composition prior to lamination according to the methods described below, from about to about 50 percent thereof will migrate from the adhesive layer into the emulsion layer during laminati When the plasticizer is coated by wiping or otherwise directly upon the emulsion surface, from about 25 to about 50 percent thereof migrates into the emulsion layer while the balance thereof migrates into the adhesive layer improving the cohesive bonding within the gelatin contained therein. In either case, this migration or distribution, although occurring largely during the actual lamination, proceeds to a lesser degree for at least a period of several weeks subsequent to the initial fabrication of the card, and hence the card will actually become tougher and more resistant to its many nemeses during the first few weeks of its existence.
In the case where the photographic emulsion layer consists of a three-layer color emulsion, it is believed that the gelatin plasticizer migrates only to a depth of one third the thickness of the total emulsion layer. In the case of a black and white, single layer emulsion, penetration of the plasticizer is believed to be again substantially one third the thickness of the emulsion layer; however, in this instance it is highly probable that migra tion of the plasticizer Over a period of several weeks provides much deeper penetration thereof to /2 or even of the total emulsion thickness.
The actual lamination of the members of the identification device into an integral unit should be performed within certain broad ranges of time, temperature and pressure in order to achieve optimum results in the form of a vastly improved identification or credit card.
The adhesive mixture, in this instance including or excluding the gelatin plasticizer, can be precoated upon the substrate material and cured by drying at from about 25 C. to about 60 C. for from about 5 minutes to about 24 hours. The resulting layer is nontacky. Alternatively, the adhesive composition may be applied immediately prior to lamination and subjected to a rapid and partial drying Within the above described ranges.
The cured-adhesive coated substrate described above, may find utility in a variety of applications other than that specifically described here. For example, a card could be made by laminating a conventionally printed photographic print to a transparent substrate member, and the precoated substrate could be a valuable and timesaving device for the laminator of the numbers of such a card.
The latex mixture can be applied by spray, brush, roller, or any of the conventional coating schemes used in good adhesive practice.
Laminating temperatures in the embodiments wherein poly (vinyl chloride) materials are used as substrates are limited to a range of about to C. due to the low softening point of such materials. Thus, when poly (vinyl chloride) is used as substrate, as in the preferred embodiment, it is desirable to apply the adhesive to the substrate in a precoating procedure carried out by high volume production and curing the same in a similar manner to a dry, nontacky coating by heating to within the above-described curing range for the above-described periods.
The actual lamination is more temperature sensitive than pressure sensitive, and so long as adequate heat is applied the pressure need only be enough to press the various members of the laminate into contact with each other.
Suitable laminating pressures may range from about 50 to about 2000 p.s.i. depending upon the amount of heat applied to the laminants. Dwell time (i.e. the period for which the laminating pressure is applied to the opposing surfaces of the finished laminate) for this pressure may range from a fraction of a second (about to a maximum of about one minute in the case of color emulsions) depending upon the amount of heat applied, and the character of the laminants.
Lamination can be accomplished at somewhat higher temperatures than those used in the drying of the precoated adhesive without distortion of the poly(vinyl chloride) or other low temperature distorting material, if the heat is confined to the adhesive and photographic emulsion layers. This can be accomplished most conveniently by preheating the photographic emulsion with impinging hot air at about 225 F. before it is brought into contact with the adhesive-coated substrate in a lower temperature nip-roll lamination. Thus, with such a preheating, the dwell time for the pressure during lamination is only a fraction of a second and lamination at linear speeds of four feet per minute has been carried out.
A maximum pressure dwell time must be established for lamination utilizing color photographic emulsions, since when pressures and temperatures in the range discussed above are applied to the emulsion for longer than about one minute color buildup (i.e. staining of clear areas) occurs thus destroying the clarity and definition of the image which it is desired to preserve.
The adhesive composition which is utilized in the process of this invention provides a unique adhesive for joining photographic emulsions to a variety of substrates, and it is particularly effective for joining such materials to poly(vinyl chloride) substrates.
As stated above, the adhesive comprises a water dispersion of an adhesive composition consisting essentially of from about 60 to about 90 percent by weight of a latex of polyvinyl acetate copolymerized with an alkyl ester of an unsaturated carboxylic acid, from about to about 15 percent by weight of a gelatin, from about 0.5 to about 10 percent by weight of a gelatin plasticizer and from about 5 to about 20 percent by weight of a substrate attack solvent.
The composition of the gelatin component of the adhesive has been described above.
The copolymers which are preferred for optimum re: sults in the present invention are a poly(vinyl acetate)- alkyl acrylate copolymer commercially available as a 55 percent solids dispersion in water or water and alcohol known as Gelva TS-lOO and a poly(vinyl acetate)-alky1 maleate copolymer commercially available as a 55 percent solids dispersion in water or water and alcohol known as Gelva TS-70. Both of these compositions are well known adhesives and their use as such is well known in the art. It should of course be clear that in the finished card described above, the latex is present as a copolymer film, the dispersing water or water and alcohol medium having been evaporated during curing of the adhesive prior to lamination.
The plasticizers which are suitable for use in the method and products of the instant invention include generally almost any polyhydric organic compound commonly used in such plasticization applications. In particular, formamide, urea, ethanol formamide, poly(ethylene glycol), methylpentane diol, dicarbitol succinate, and dimethoxy tetraethylene glycol are preferred. Glycerol is specifically preferred for optimum results when the photographic emulsions of the type used in this invention are joined to substrates such as the poly(vinyl chloride) base of the present invention. The quality of the glycerol or other plasticizer should be what is known in the art as technical grade to insure that no impurity which might harm the photographic image is introduced into the emulsion.
The attack solvents which are suitable for use in the adhesive composition include almost any solvent which tends to activate and soften the surface of the substrate, a large number of which are well known in the art. Specifically preferred as attack solvent in the preferred em bodiment of the invention wherein poly(vinyl chloride) is used as substrate are methyl isobutyl ketone, methyl ethyl ketone, and cyclohexanone which attack such a substrate in exactly the degree required for the most satisfactory bonds. An adhesion improver such as poly(vinyl methyl ether) may be incorporated into an attack solvent, such as methyl ethyl ketone to provide a further improved adhesion.
When the gelatin concentration in the adhesive is reduced to below the recommended 5 percent or increased to above the recommended 15 percent adhesion between the laminants becomes relatively poor and the product of inferior quality.
The concentration of the attack solvent must be maintained within the recommended boundaries so that the adhesive layer and consequently the laminated structures can be properly dried and so that sufiicient attack is provided to produce superior results. Below the recommended 5 percent minimum concentration, attack on the substrate is insufficient to provide a good bond while above the recommended 20 percent maximum concentration, drying of the adhesive even in a precoating and curing step as described above is impractical and sometimes even impossible within any reasonable boundaries of time and temperature.
The limitations placed upon the amount of glycerol or other plasticizer which is either incorporated into the adhesive composition or coated thereon is demonstrated most eifectively by the graph of FIG. 2. The vertical axis of the graph represents a subjective scale ranging from very poor to excellent and numbered 1 to 5 to measure the adhesion between the photographic film and substrate, with the concentration of glycerol in the adhesive prior to lamination recorded along the horizontal axis. As is clear from this graph, at concentrations of glycerol below about 0.5 percent adhesion is at best very poor and the same is true at concentrations of glycerol above or about 10 percent, a maximum and excellent adhesion being attained when the glycerol concentration ranges from about 2 to about 5 percent by weight.
The amount of latex in the adhesive composition is not critical. So long as it falls within the specified range, good adhesion will be attained providing the balance of the components are within their required ranges.
The water into which the adhesive composition is dispersed, should be distilled or Permutit-type water to insure that no undersirable impurities which might affect the quality of the photographic image are introduced into the adhesive system. The quantity of water utilized is controlled by the consistency which is desired for the adhesive composition, and hence it is ultimately determined by the method which is used to apply the adhesive, i.e., spray, brush, roller, etc.
The following examples will serve to better illustrate the method, products and articles of this invention, and should not be construed in any way as limiting:
is formulated as follows: the gelatin is dissolved in distilled water at C. and the glycerol added to this mixture. The mixture is cooled to 30 C. and added to the latex with rapid stirring. Finally, the methyl iso-butyl ketone is added.
This mixture, when coated on a conventional polyvinyl chloride substrate and dried in air at 25 C. for 72 hours to produce a dry coat thickness of about 1 mil, yields good quality lamination to color photographic emulsions when laminated at -160 C. under 1000 p.s.i. for a period of about 30 seconds. The resultant bond is tamper-proof and the cohesive strength of the photographic emulsion improved.
9 EXAMPLE 2 An adhesive mixture of the following composition is formulated as in Example 1:
Poly(vinyl acetate)-alkyl maleate copoylmer latex (Gelva TS-70, 55% solids) 100 Photographic emulsion grade gelatin 3 Glycerol 3 Distilled water 100 Methyl ethyl ketone adding a proportion of poly(vinyl methyl ether) in the form of a solution in methyl ethyl ketone, for example:
G. Poly(vinyl acetate)-alkyl acrylate latex (Gelva TS 100) 100 Photographic emulsion grade gelatin 3.4
Glycerol 3.4 Distilled water 100 Polyvinyl methyl ether in methyl ethyl ketone A solution prepared and coated as before exhibits improved adhesive attack on the polyvinyl chloride substrate.
In some instances, it may be desirable to incorporate some of the identifying indicia upon the rigid substrate, as for example by printing, prior to application of the adhesive thereon and lamination of the composite card. This is easily done, and any amount of the indicia may be printed upon the substrate or produced in the photographic emulsion layer according to the desire of the manufacturer.
As mentioned earlier, the card may also be embossed providing thickness and material requirements are met as they are according to the preferred embodiments of the present invention.
It may also be desirable to include means on the card for receiving the holders signature. This may be accomplished by providing an appropriate nonerasa'ble strip that is adhered to either side of the completed card; such a strip being described in U.S. Pat. No. 2,403,176.
The invention has been described in detail with particular reference to preferred embodiments thereof, but it will be understood that variations and modifications can be effected within the spirit and scope of the invention as described hereinabove and as defined in the appended claims.
I claim:
1. A laminated photographic identification card comprising a substrate, a support, a photographic emulsion layer bearing identifying indicia therein coated upon at least one side of said support, said emulsion layer being laminated to said substrate by means of an adhesive layer between said substrate and said emulsion layer, said adhesive layer consisting essentially of from about 75 to about 90 percent by weight of a copolymer of poly(vinyl acetate) and an alkyl ester of an unsaturated carboxylic acid, from about 5 to about 15 percent of a gelatin, and from about 0.25 to about 6.0 percent of a gelatin plasticizer, and said photographic emulsion layer including from about 0.25 to about 4.0 percent by weight of said gelatin plasticizer.
2. The identification card of claim 1 wherein said gelatin plasticizer which is present in said photographic emulsion layer has migrated therein during lamination.
3. The identification card of claim 2 wherein said substrate consists of an embossable material.
4. The identification card of claim 3 wherein said substrate consists essentially of poly (vinyl chloride) and ranges in thickness from about 10 to about 30 mils.
5. The identification card of claim 2 wherein said support consists of a material selected from the group consisting of poly(ethylene terephthalate), cellulose acetate, cellulose triacetate, cellulose acetate-butyrate, cellulose acetate propionate, cellulose tripropionate, and cellulose tribuytrate and ranges in thickness from about 2.5 to about 4.0 mils, and said photographic emulsion layer ranges in thickness from about 0.2 to about 0.8 mil.
'6. The identification card of claim 2 wherein said copolymer of said adhesive layer is selected from the group consisting of poly(vinyl acetate)-alkyl acrylate copolymers and poly(vinyl acetate)-alkyl maleate copolymers, and said adhesive layer ranges in thickness from about 0.5 to about 2.0 mils.
7. The identification card of claim 2 wherein said gelatin of said adhesive layer is selected from the group consisting of photographic emulsion grade gelatin, and glue grade gelatin, and said gelatin plasticizer of said adhesive and said photographic emulsion layers is a polyhydric organic compound.
8. The identification card of claim 2 wherein said gelatin plasticizer is selected from the group consisting of formamide, urea, glycerol, ethanol formamide, poly(ethylene glycol), methyl pentane diol, dicarbitol succinate, and dimethoxy tetraethylene glycol.
9. As an article of manufacture, a substrate having an adhesive layer coated thereon, said adhesive layer consisting essentially of from about to about percent by weight of a poly(vinyl acetate) copolymer se lected from the group consisting of poly(vinyl acetate)- alkyl acrylate and poly(vinyl acetate)-alkyl maleate copolymers, from about 5 to about 15 percent by weight of a gelatin selected from the group consisting of photographic emulsion grade and glue grade gelatin, and from about 0.25 to about 6 percent by Weight of a gelatin plasticizer consisting essentially of a compound selected from the group consisting of formarnide, urea, glycerol, ethanol formamide, poly(ethylene glycol), methyl pentane diol, dicarbitol succinate, and dimethoxy tetramethylene glycol.
10. The article of claim 9 wherein said substrate consists essentially of a polyvinyl chloride sheet having a thickness of from about 10 to about 30 mils and said adhesive layer ranges in thickness from about 0.5 to about 2.0 mils.
11. As an article of manufacture, a coated photographic film comprising a photographic film base, a photographic emulsion layer coated upon at least one side of said film base, and a thin layer of a gelatin plasticizer coated over said photographic emulsion layer and having a density of from about 1 to about 2 grams per square foot of said photographic emulsion layer.
12. The article of manufacture of claim 11 wherein said gelatin plasticizer is a compound selected from the group consisting of formamide, urea, glycerol, poly(ethylene glycol), ethanol formamide, methyl pentane diol, dicarbitol succinate, and dimethoxy tetraethylene glycol.
References Cited UNITED STATES PATENTS 2,578,282 12/1951 Bliss 16l228 3,152,901 10/1964 Johnson 402.2 3,284,204 8/1966 Von Lillin 1l7--83 DOUGLAS J. DRUMMOND, Primary Examiner R. KILLWORTH, Assistant Examiner U.S. Cl. XJR.
@2 3 UNITED STATES PATENT OFFICE CERTIFICATE OF CORRECTION Dated July 14, 1970 Patent No. 3,520,758
Invent r( Donald G. Wiest It is certified that error appears in the above-identified patent and that said Letters Patent are hereby corrected as shown below:
ad --relative--.
r'Column 3, line 27, "relatives" should re insert a parentheaiasbefore "in". "2,403,176' should read --2,903,276--.
"90" should read "95".
Columh a, line 70, Column 9, line 51, Column 9 line 66,
SIMIEU mu SLKLEI) (SEAL) Attest:
mm x. mm. m. mam o: rams mom
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US10229350B2 (en) * 2016-12-09 2019-03-12 Capital One Services, Llc Transaction card with secured magnetic strip and method for making the same
US10664733B2 (en) * 2016-12-09 2020-05-26 Capital One Services, Llc Transaction card with secured magnetic strip and method for making the same
US11087193B2 (en) * 2016-12-09 2021-08-10 Capital One Services, Llc Transaction card with secured magnetic strip and method for making the same
US20210406628A1 (en) * 2016-12-09 2021-12-30 Capital One Services, Llc Transaction card with secured magnetic strip and method for making the same
US11868832B2 (en) * 2016-12-09 2024-01-09 Capital One Services, Llc Card and method for making the same

Also Published As

Publication number Publication date
US3635853A (en) 1972-01-18
FR1584105A (en) 1969-12-12
BE719141A (en) 1969-01-16
NL6811242A (en) 1969-02-11

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