US3644522A - Catalytic hydrogenation of nitrogen containing compounds over supported ruthenium catalysts - Google Patents

Catalytic hydrogenation of nitrogen containing compounds over supported ruthenium catalysts Download PDF

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US3644522A
US3644522A US813752A US3644522DA US3644522A US 3644522 A US3644522 A US 3644522A US 813752 A US813752 A US 813752A US 3644522D A US3644522D A US 3644522DA US 3644522 A US3644522 A US 3644522A
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rare earth
ruthenium
methylenedianiline
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Loren D Brake
Alvin B Stiles
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EIDP Inc
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/40Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals of the platinum group metals
    • B01J23/46Ruthenium, rhodium, osmium or iridium
    • B01J23/462Ruthenium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/40Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals of the platinum group metals

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  • Organic aromatic nitrogen containing compounds such as p-phenylenediamine or 4,4'-methylenedianiline, can be hydrogenated by admixing the compound with hydrogen at a hydrogen partial pressure of at least 200 p.s.i., a total pressure of from 200 p.s.i. to 15,000 p.s.i., a temperature in the range of from 100 C.
  • This invention relates to a method of hydrogenating aromatic nitrogen containing compounds by heating the compound in the presence of hydrogen, the presence or absence of added ammonia, and the presence of a ruthenium catalyst supported on an inert carrier selected from the group consisting of calcium carbonate, rare earth oxides, rare earth carbonates, mixed rare earth oxidecarbonates, and mixtures thereof.
  • a ruthenium catalyst supported on an inert carrier selected from the group consisting of calcium carbonate, rare earth oxides, rare earth carbonates, mixed rare earth oxidecarbonates, and mixtures thereof.
  • This invention also relates to a method for hydrogenating 4,4-methylenedianiline hereinafter referred to as MDA, by heating it under hydrogen pressure in the presence of a ruthenium catalyst supported on an inert carrier selected from the group consisting of calcium carbonate, rare earth oxides, rare earth carbonates, mixed rare earth oxide-carbonates, and mixtures thereof.
  • MDA 4,4-methylenedianiline
  • an inert carrier selected from the group consisting of calcium carbonate, rare earth oxides, rare earth carbonates, mixed rare earth oxide-carbonates, and mixtures thereof.
  • PACM 4,4-methylenedi(cyclohexylamine)
  • PACM can be used for the preparation of polyamides by reacting it with a polycarboxylic acid such as sebacic acid.
  • the stereoisomeric composition of the PACM used will determine some of the properties of the polyamide to be formed.
  • To obtain a polyamide with properties derived from the trans,transisomer of PACM it is necessary to have as a starting material a PACM composition of high trans,trans-isorner content.
  • a process has been discovered for saturating aromatic nitrogen containing compounds, particularly M'DA.
  • the process is characterized by the formation of very little tars, decomposition products, or condensation products.
  • the process can be run repeatedly or continuously for extended periods, with good yields of desired product without catalyst rejuvenation.
  • R is benzene, naphthalene, anthracene, or fluorene
  • X is pyridine, quinoline, or indole
  • B is NH alkyl having 1 to 12 carbon atoms, or alkoxy having 1 t carbon atoms;
  • D is alkyl having 1 to 12 carbon atoms, -NH alkoxy having 1 to 5 carbon atoms, OH, or cyano;
  • E is CH -CH CH or O,
  • F is IYTR4 G is NH or alkyl having 1 to 12 carbon atoms;
  • J is I IRc or CH NH M is -NH or alkyl having 1 to 12 carbon atoms;
  • Q is NH or alkyl having 1 to 12 carbon atoms
  • T is NH or alkyl having 1 to 12 carbon atoms
  • R is hydrogen or alkyl having 1 to 12 carbon atoms
  • R is hydrogen, alkyl having 1 to 12 carbon atoms, benzyl,
  • R is hydrogen or alkyl having 1 to 12 carbon atoms
  • R,,, R R and R are the same or different and are selected from hydrogen. or alkyl having 1 to 12 carbon atoms;
  • a is an integer selected from 1 or 2, with the proviso that when a is 2, the A groups may be the same or different;
  • b, d, e, f, g, j, m, q, and t are the same or different and are integers selected from 0 or 1 with the proviso that at least one of f, g, f or m be 1;
  • compounds having Formulae I and V can contain no more than 30 carbon atoms and (2) compounds having Formula II can contain no more than 36 carbon atoms;
  • the preferred group of aromatic nitrogen containing compounds are those having the formulae:
  • R is benzene, naphthalene, anthracene, or fluorene
  • X is pyridine, quinoline, or indole
  • B is NH alkyl having 1 to 12 carbon atoms, or alkoxy having 1 to 5 carbon atoms;
  • D is alkyl having 1 to 12 carbon atoms. or alkoxy having 1 to 5 carbon atoms;
  • E iS or G is alkyl havinz 1 to 12 carbon atoms
  • M is alkyl having 1 to 12 carbon atoms
  • Q is -NH or alkyl having 1 to 12 carbon atoms
  • T is alkyl having 1 to 12 carbon atoms
  • a 1;
  • b, d, e, f, g, j, m, q, and t are the same or difierent and are integers selected from 0 to 1 with the proviso that at least one of f, g, j or m be 1.
  • this process attains good conversions in good yields in reaction times of less than about 60 minutes. In some instances saturation can be obtained in as short a time as 1 to 30 minutes. This process produces minimal amounts of unwanted by-product tars or residues.
  • MBA used in the present process
  • PACM is produced in less than 60 minutes, and even in as short a time as 1 minute, with yields of from 94 to 98% and higher of a PACM isomer mixture containing very little byproduct tars and condensation or deamination products.
  • the process of this invention can include a hold period, after saturation is essentially complete, during which the PACM product isomerized to a ratio of isomers approaching equilibrium ratio without excessive by-product formation.
  • the catalyst used in the hydrogenation process of this invention is a ruthenium catalyst supported on an inert carrier selected from the group consisting of calcium carbonate, rare earth oxides, rare earth carbonates, mixed rare earth oxide-carbonates, and mixtures thereof.
  • an inert carrier selected from the group consisting of calcium carbonate, rare earth oxides, rare earth carbonates, mixed rare earth oxide-carbonates, and mixtures thereof.
  • the rare earth oxides which can be used as carriers are cerium, lanthanum and praseodymium.
  • Suitable rare earth carbonates are cerium, lanthanum and praseodymium.
  • the mixed oxide-carbonates carriers can be mixed oxide-carbonates of the rare earth metals such as lanthanum, cerium, praseodymium, neodymium, promethium, Samarium, europium, gadolinium, terbium, dysprosium, holmium, yttrium, erbium, thulium, ytterbium and lutetium.
  • the rare earth oxides contain a significant proportion of rare earth carbonates when the oxides are prepared from the carbonates.
  • the supported catalysts can be prepared by slurrying the carrier material in an aqueous ruthenium chloride solution, precipitating the ruthenium values with aqueous ammonium bicarbonate, digesting at 6090 C., filtering, washing, drying and activating by means well known in the art.
  • Other means for preparing the catalysts will be obvious to those skilled in the art. Methods of preparing extended catalysts on single and mixed rare earth oxides, carbonates, and oxide-carbonates are fully explained in U.S. application Ser. No. 516,106, filed Dec. 23, 1965 now US. Pat. 3,404,098 issued Oct. 1, 1968.
  • the amount of ruthenium catalyst used will be at least 0.001% by weight of the compound to be hydrogenated, calculated as metallic ruthenium.
  • the catalyst can be used in amounts of up to or more, but little practical advantage is gained from the use of larger amounts. Preferably, from about 0.01 to 1.0% by weight of catalyst, calculated as metallic ruthenium, will give desired reactions at reasonable cost.
  • the temperature used in the process of this invention will be in the range of from about 100 to 300 C., and for most compounds it is preferably about 180 to 220 C.
  • the preferred temperature range is from about 150 C. to about 275 C. and the most preferred temperature range is from 180 to 245 C.
  • the process is run at hydrogen partial pressure above about 200 p.s.i., and ordinarily between about 2000 and 5500 p.s.i. Higher hydrogen partial pressures can be used if desired but little practical advantage is obtained.
  • the total pressure during hydrogenation will ordinarily be above 200 p.s.i. and can be as high as 15,000 p.s.i., a practical upper limit for reasons of cost of operation and equipment.
  • the process of this invention can be run in the presence or absence of a solvent.
  • a solvent In the case of aromatic amines with melting points greater than 100 C., the use of a solvent is often desirable to simplify processing.
  • the most desirable solvent is the hydrogenation product itself. It is preferred to employ no solvent.
  • a liquid not subject to hydrogenation under the process conditions should be employed.
  • Suitable solvents are saturated aliphatic and alicyclic hydrocarbons, such as n-hexane, cyclohexane, and cyclooctane; low molecular weight alcohols, such as methyl alcohol, ethyl alcohol, isopropyl alcohol, n-butanol, and preferably aliphatic and alicyclic hydrocarbon ethers, such as n-propyl ether, n-butyl ether, ethyl ether, isopropyl ether, isobutyl ether, the amyl ethers, tetrahydrofuran, dioxane, and dicyclohexylether.
  • Water can be used as a solvent. Mixtures of two or more of the above solvents are also suitable.
  • a solvent When a solvent is used, it can be used in concentrations as low as about 0.2 part of solvent per part of starting compound introduced into the reaction. However, amounts of solvent from about 25% to of the weight of starting compound will normally be used. Greater amounts of solvent can of course be used, even as high as 1000% to 2000% based on the starting compound, but such amounts merely dilute the components in the reaction mass with no particular advantages obtained.
  • MDA is hydrogenated, preferably from about 0.4 to about 1.0 part of solvent for each part of amine is used.
  • the compounds which can be hydrogenated in the process of this invention can be classified in two broad groups, characterized in that the hydrogenation of compounds of one of the groups, hereinafter called Group A, the presence of added ammonia is optional in that no readily observable benefit is obtained by the presence of ammonia.
  • Group A the hydrogenation of compounds of one of the groups
  • ammonia is optional in that no readily observable benefit is obtained by the presence of ammonia.
  • failure to observe improved results when ammonia is present during hydrogenation of the latter group could be due merely to the outstanding results obtainable in the absence of ammonia which makes experimental determination of additional improvement extremely dilficult.
  • the aromatic nitrogen containing compounds falling within Group A are those having the formulae:
  • R is benzene, naphthalene, anthracene, or fiuorene;
  • X is pyridine, quinoline, or indole;
  • A is NH or CH NH
  • B is -NH alkyl having 1 to 12 carbon atoms, or alkoxy having 1 to 5 carbon atoms;
  • D is alkyl having 1-12 carbon atoms, alkoxy having 1-5 carbon atoms, or O-H;
  • G is alkyl having l12 carbon atoms
  • M is alkyl having 1-12 carbon atoms
  • Q is NH or alkyl having 1-12 carbon atoms
  • T is alkyl having l-l2 carbon atoms
  • a 1;
  • b, d, e, f, g, j, m, q, and t are the same or difierent and are integers selected from to l with the proviso that at least one of f, g, jor m be 1.
  • Hydrogenation of compounds of Group A can be conducted in the presence or absence of added ammonia. If ammonia is used it can be used in amounts up to 200% or more based on the weight of the compound to be hydrogenated. In fact, it appears that there is no upper limit to the amount of ammonia which can be present without deleterious effect on the process.
  • Group B This latter group of compounds will be referred to as Group B. While it isnot necessary to hydrogenate the compounds of Group B in the presence of ammonia, it is preferable that the hydrogenation of said compounds be conducted in the presence of amounts of ammonia of from less than 1 to about 200% based on the weight of the compound to be hydrogenated. Amounts of to 40% are preferred. However, there appears to be no upper limit to the amount of ammonia which can be present without deleterious eltect on the process. Amounts as high as 400% and higher can be used.
  • o, m, and p-Phenylenediamine 2,4-diaminotoluene, 1,2,4,5-tetraaminobenzene, 4-methoXy-m-phenylenediamine, 4-amino-m-cresol, 4-amino-2,5-xylenol, 4-amino-N-phenylaniline, Z-amino-N-methyIaniIine, Z-methoxy-S-methylaniline,
  • N-isoamyl-p-phenylenediamine N-benzyl-p-phenylenediamine, N-cyclohexyl-p-phenylenediamine, N,N'-di(n-propyl)-p-phenylenediamine, N-(n-butyl)-N'-benzyl-p-phenylenediamine,
  • N,N'-dibenzyl-p-phenylenediamine N-ethyl-m-phenylenediamine, N-methyl-m-phenylenediamine, N-ethyl-o-phenylenediamine, N,N-diethyl-p-pheny1enediamine, N-methyl-N- (n-propyl -p-phenylenediamine, N- (p-aminophenyl) piperidine, Benzylamine,
  • N-de cyll-aminonaphthalene N-phenyll -aminonaphthalene, LS-diaminonaphthalene,
  • the preferred amines are: 0, m, and p-phenylenediamine, o, m, and p-toluidine, 4,4-methylenedianiline, benzidine, and 2,4-bis (4-aminobenzyl) aniline.
  • the most preferred amine is 4,4'-methylenedianiline.
  • Example 1 In a 400 cc. agitated pressure vessel, at a temperature of 225 C. and a hydrogen pressure of 5000 p.s.i.g., parts of 4,4-methylenedianiline is subjected to hydrogenation utilizing 10 parts of a finely divided catalyst comprising 5% ruthenium on calcium carbonate for a period of 40 minutes. The resulting mixture is freed of catalyst by filtration. Distillation under .vacuum gives a high boiling distillation residue of 1.0% and the fully saturated mixture of isomers of 4,4-methylenedi(cyclohexylamine) in an amount equal to a yield of 98.7% based on the amount of 4,4-methylenedianiline introduced into the process. The product had an isomer content of 9.2% cis,cis; 42.8% cis,trans; 47.0% trans,trans.
  • Example 2 In a 400 cc. agitated pressure vessel, at a temperature of 225 C. and a hydrogen pressure of 5000 p.s.i.g. 100 parts of 4,4'-methylenedianiline and 50 parts dioxane are subjected to hydrogenation utilizing 10 parts of a finely divided catalyst comprising ruthenium on alumina until the hydrogen uptake stops.
  • a second hydrogenation test is made as described above substituting parts of a finely divided catalyst comprising 5% ruthenium on calcium carbonate for the 5% ruthenium on alumina catalyst. The resulting product mixture from each test is freed of catalyst by filtration and distilled to strip off the solvent.
  • the low boili g mine is 4-(cyclohexy1methyl)cyclohoxylamine formed by the cleavage of one amine group.
  • Example 3 In a 400 cc. agitated pressure vessel, at a temperature of 225 C. and a hydrogen pressure of 5000 p.s.i.g., 100 parts of 4,4'-methylenedianiline, 50 parts dioxane and 10 parts ammonia are subjected to hydrogenation utilizing 10 parts of a finely divided catalyst comprising 5% ruthenium on alumina until the hydrogen uptake stops.
  • a second hydrogenation test is made as described above substituting 10 parts of a fiinely divided catalyst comprising 5% ruthenium on calcium carbonate for the 5% ruthenium on alumina catalyst.
  • the resulting product mixture from each test is freed of catalyst by filtration and distilled to strip off the solvent.
  • the low boiling ami e is 4-(cyclohexylmcthyl)cyclohexylamine formed by the cleavage of one ami e group.
  • Example 4 Percent Cerium oxide 62 Praseodymium oxide 19 Lanthanum oxide 19
  • the hydrogenated mixture is freed of catalyst by filtration and distilled to strip off the solvent.
  • Final distillation under vacuum gives a distillation residue of 2.0% and the fully saturated mixture of isomers of 4,4'-methylenedi(cyclohexylamine) in an amount equal to a yield of 97.6% based on the amount of 4,4-methylenedianiline introduced into the process.
  • the distilled product contains more than 45% of the trans-trans-stereoisomer and is a solid at 25 C.
  • Example 5 At a temperature of 230 C. and a hydrogen pressure of 2500 pounds per square inch gage in a suitable pressure vessel, parts of 4,4-methylenedianiline, and 10 parts ammonia are subjected to hydrogenation utilizing 10 parts of a finely divided catalyst comprising about 5% ruthenium on a mixture of rare earth oxides. The resulting mixture is freed of catalyst by filtration and distillation under vacuum gives a residue of less than 0.6% and the fully saturated mixture of isomers of 4,4-methy1- enedi(cyclohexyamine) in an amount equal to a yield of 99.3% based on the amount of 4,4'-methylenedianiline introduced into the process. The distilled product contains 45% of the trans,trans-stereoisomer and is a solid at 25 C.
  • Example 6 At a temperature of 245 C. and a hydrogen pressure of 3500 pounds per square inch gage in a suitable pressure vessel, 150 parts of 4,4'-methylenedianiline is subjected to hydrogenation for 20 minutes utilizing 5 parts of a finely divided catalyst comprising about 3% ruthenium on a cerium oxide support which contains about 46% of the CO required to form cerium carbonate. The resulting mixture is freed of catalyst by filtration and distillation under vacuum gives a tarry residue of 1.8% and the fully saturated mixture of isomers of 4,4-methylenedi(cyclohexylamine) in a yield of 97.8% based on the 4,4-methylenedianiline used.
  • Example 7 At a temperature of 275 C. and a hydrogen pressure of 5000 pounds per square inch gage in a suitable pressure vessel, 100 parts of 4,4'-methylenedianiline, and 25 parts methanol are subjected to hydrogenation for 15 minutes utilizing 20 parts of a finely divided catalyst comprising 1% ruthenium on a lanthanum oxide support which contains about 60% of the CO required to form lanthanum carbonate. The resulting mixture is freed of catalyst by filtration and distilled to strip off solvent. Final distillation under vacuum gives a good yield of the fully saturated mixture of isomers of 4,4'-methylenedi(cyclohexylamine). The distilled product contains about 45 of the trans, trans-stereoisomer and is a solid at 25 C.
  • Example 8 At a temperature of 295 C. and a hydrogen pressure of 1500 pounds per square inch gage in a suitable pressure vessel, 100 parts of 4,4-methylenedianiline, and 50 parts dioxane are subjected to hydrogenation utilizing 10 parts of a finely divided catalyst comprising about 5% ruthenium on the mixed rare earth oxides. The resulting mixture is freed of catalyst by filtration and distilled to strip off solvent. Final distillation under vacuum gives a good yield of the fully saturated mixture of isomers of 4,4- methylene-di- (cyclohexylamine
  • Example 9 At a temperature of 180 C.
  • the distilled product contains about 45% of the trans, trans-stereoisomer.
  • Example 1 At a temperature of 225 C. and a hydrogen pressure of 4000 pounds per square inch gage in a suitable pressure vessel, 100 parts of 4,4'-methylenedianiline, are subjected to hydrogenation utilizing parts of a finely divided catalyst comprising about 3% ruthenium on calcium carbonate for a period of minutes. The resulting mixture is freed of catalyst by filtration and distillation under vacuum gives a residue of 0.7% and the fully saturated mixture of isomers of 4,4'-methylenedi(cyclohexylamine) in a yield of 99.0% based on the 4,4'-methylenedianiline used.
  • Example 11 At a temperature of 225 C. and a hydrogen pressure of 5000 pounds per square inch gage in a suitable pressure vessel, 100 parts of 4,4-methylenedianiline and 100 parts isopropyl ether are subjected to hydrogenation utilizing 10 parts of a finely divided catalyst comprising about 10% ruthenium on calcium carbonate for a period of 15 minutes. The resulting mixture is freed of catalyst by filtration and distilled to strip off solvent. Final distillation under vacuum gives a residue of 0.8% and the fully saturated mixture of isomers of 4,4-methylenecli(cyclohexyh amine) in an amount equal to a yield of 98.0% based on the amount of 4,4'-methylenedianiline introduced into the process. The distilled product contains more than of the trans-trans-stereoisomer and is a solid at 25 C.
  • Example 12 At a temperature of 240 C. and a hydrogen pressure of 2500 pounds per square inch gage in a suitable pressure vessel, 150 parts of 4,4-methylenedianiline, and 20 parts ammonia are subjected to hydrogenation utilizing 10 parts of a finely divided catalyst comprising 5% ruthenium on calcium carbonate. The resulting mixture is freed of catalyst by filtration and distillation under vacuum gives a good yield of the fully saturated mixture of isomers of 4,4-methylenedi(cyclohexylamine)
  • Example 13 At a temperature of 290 C.
  • Example 15 In a steel autoclave fitted with a stirring apparatus and a product draw off system such that the catalyst is retained in the reactor, there is placed 2000 parts of 4,4'- methylenedianiline and 10 parts of a finely divided catalyst comprising about 5% ruthenium on the mixed rare earth oxides. The material is heated to 225 C. with stirring and hydrogen added to maintain a pressure of 290 atmospheres. Additional 4,4-methylenedianiline is fed at such a rate as to maintain a 60 minute resident time While product is drawn oil? to maintain a fixed reactor volume.
  • the resulting product is distilled under vacuum to give a residue of 1.6% and the fully saturated mixture of isomers of 4,4-methylenedi(cyclohexylamine) in a yield of 98.0% based on the MDA used.
  • the distilled product contains about 48% of the trans, trans-stereoisomer.
  • Example 16 At a temperature of 230 C. and a hydrogen pressure of 3000 pounds per square inch gage, in a suitable pressure vessel, parts of 4,4-methylenedianiline is subjected to hydrogenation utilizing 5 parts of a finely divided catalyst comprising 3% ruthenium on the mixed rare earth oxides, and V2 part sodium methoxide, for a period of 25 minutes.
  • the resulting mixture is freed of catalyst by filtration and distilled under vacuum to give 0.5% of a high-boiling residue and the fully saturated mixture of stereoisomers of 4,4-methylene-di(cyclohexylarnine) in a yield of 99.3% based on the MDA used.
  • the distilled product contains about 49% of the trans,trans-stereoisomer.
  • Example 17 At a temperature of C. and a hydrogen pressure of 4000 pounds per square inch gage in a suitable pressure vessel, 100 parts of 4,4-methylenedianiline, and 25 parts Water are subjected to hydrogenation for a period of 40 minutes utilizing 10 parts of a finely divided catalyst comprising 5% ruthenium on calcium carbonate. The resulting mixture is freed of catalyst by filtration and distilled to strip off solvent. Final distillation under vacuum gives a good yield of the fully saturated mixture of isomers of 4,4'- methylenedi(cyclohexylamine). The trans,trans-isomer content of the product is 32%.
  • Example 18 At a temperature of C. and a hydrogen pressure of 5000 pounds per square inch in a suitable pressure vessel, 125 parts of 4,4-methylenedianiline is subjected to hydrogenation for 30 minutes utilizing 9 parts of a finely divided catalyst comprising 5% ruthenium on calcium carbonate and /2 part sodium methoxide. The resulting mixture is freed of catalyst by filtration and distilled under vacuum to give a residue of 1.2% and the fully saturated mixture of isomers of 4,4'-methylenedi(cyclohexylamine) in a yield of 98.5% based on the 4,4'- methylenedianiline used. The distilled product contains about 25% of the trans,trans-isomer.
  • Example 19 Example 18 is repeated using 4500 pounds of pressure, 150 parts of 4,4'-methylenedioniline and a reaction time of 80 minutes. The product is obtained in a yield similar to that of Example 18 and contains 35.7% of the trans, trans-isomer.
  • Example 20 At a temperature of C. and a hydrogen pressure of 3000 pounds per square inch gage in a suitable pressure vessel, 20 parts of 4,4'-methylenedianiline, and 150 parts isopropyl ether are subjected to hydrogenation utilizing 10 parts of a finely divided catalyst comprising about 5% ruthenium on a mixture of rare earth oxide-carbonates.
  • the rare earth oxide-carbonate support is prepared by calcining at 400 C. for 3 hours a commercially available mixture of rare earth hydroxy carbonates of the following composition calculated on a C0 free basis and computed as oxides:
  • the CO content of the rare earth oxide-carbonates after calcination is about 37% of that amount which would be required to combine with all the rare earth metals as canbonates.
  • the hydrogenated mixture is freed of catalyst by filtration and distilled to strip ofi solvent.
  • Final distillation under vacuum gives the fully saturated mixture of isomers of 4,4'-methylenedi(cyclohexylamine) in an amount equal to a yield of 99.3% based on the amount of 4,4'-methylenedianiline introduced into the process.
  • Undesirable byproducts and condensation products total less than 0.5%.
  • the distilled product contains more than 45% of the trans,trans-stereoisomer and is a solid at 25 C.
  • Example 21 At a temperature of 225 C. and a hydrogen pressure of 500 pounds per square inch gage in a suitable pressure vessel, 100 parts of 4,4'-methylenedianiline, and 75 parts cyclohexane are subjected to hydrogenation utilizing 10 parts of a finely divided catalyst comprising ruthenium on a mixture of rare earth oxide-carbonates.
  • the rare earth oxide-carbonate support is prepared by calcining at 500 C. for 3 hours a commercially available mixture of rare earth hydroxy carbonates of the following composition, calculated on a C0 free basis and computed as oxides:
  • the CO content of the calcined rare earth oxide-carbonates is about 21% of the theoretical amount required to form carbonates with all the metal present.
  • the hydrogenated mixture is freed of catalyst by filtration and distilled to strip off solvent. Final distillation under vacuum gives 1.7% of tarry residue and the fully saturated mixture of isomers of 4,4'-methylenedi(cyclohexylamine) in a yield of 98.1% based on the weight of 4,4'-methylenedianiline used.
  • the distilled product contains about 45% of the trans,trans-stereoisomer and is a solid at 25 C.
  • Example 22 At a temperature of 230 C. and a total pressure of 4500 pounds per square inch gage in a suitable pressure vessel, 100 parts of l-aminonaphthalene and 50 parts of dioxane are subjected to hydrogenation utilizing parts of a finely divided catalyst comprising 5% ruthenium on calcium carbonate. The resulting mixture is freed of catalyst by filtration and distilled to strip off solvent. Final distillation under vacuum gives decahydro-1-naphthylamine in an amount equal to a yield of 96.1% based on the amount of aromatic compound introduced into the process.
  • Example 23 At a temperature of 280 C. and a hydrogen pressure of 2500 pounds per square inch gage in a suitable pressure vessel, parts of o-toluidine and 100 parts of dioxane are subjected to hydrogenation utilizing 20 parts of a finely divided catalyst comprising about 5% ruthenium on a mixture of rare earth oxide-carbonates.
  • the rare earth oxide-carbonate support is prepared by calcining at 400 C. for 3 hours a commercially available mixture of rare earth hydroxy carbonates of the following composition calculated as the oxides on a C0 free basis:
  • Example 24 At a temperature of 225 C. and a hydrogen pressure of 500 pounds per square inch gage in a suitable pressure vessel, 50 parts of 4,4-methylenedianiline are subjected to hydrogenation utilizing 15 parts of a finely divided catalyst comprising about 5% ruthenium on calcium carbonate. The resulting mixture is freed of catalyst by filtration. Final, distillation under vacuum gives 4,4'- methylenedi (cyclohexylamine)
  • Example 25 At a temperature of 180 C. and a total pressure of 10,000 pounds per square inch gage in a suitable pressure vessel, 100 parts of 2-ethylaniline is subjected to hydrogenation utilizing 10 parts of a finely divided catalyst comprising about 5% ruthenium on calcium carbonate for a period of 40 minutes. The resulting mixture is freed of catalyst by filtration. Final distillation under vacuum gives 2-ethylcyclohexylamine in good yield.
  • Example 26 At a temperature of 225 C. and a hydrogen pressure of 4500 pounds per square inch gage in a suitable pressure vessel, 100 parts of o-anisidine and 100 parts of dioxane are subjected to hydrogenation utilizing 20 parts of a finely divided catalyst of 3% by weight ruthenium on a mixture of rare earth oxide-carbonates.
  • the rare earth oxide-carbonate support is prepared by calcining at 500 C. for 3 hours a commercially available mixture of rare earth hydroxy carbonates of the following composition calculated as the oxides on a C0 free basis:
  • the hydrogenated mixture is freed of catalyst by filtration and distilled to strip olf solvent. .Final distillation under vacuum gives Z-methoxycyclohexylamine in good yield.
  • the mixed rare earth oxide support has the following composition calculated as the oxides on a C0 free basis:
  • Example 28 At a temperature of 225 C. and a total pressure of 4500 pounds per square inch gage in a suitable pressure vessel, 250 parts of 4,4-methylenebis-(N,N-dimethylaniline), 250 parts of dioxane, and .50 parts of ammonia are subjected to hydrogenation utilizing parts of a finely divided catalyst comprising about 5% ruthenium on calcium carbonate. The resulting mixture is freed of catalyst by filtration and distilled to strip off solvent. Final distillation under vacuum gives a good yield of bis[4- N,N-dimethylamino) cyclohexyl] methane.
  • Example 29 At a temperature of 200 C. and a total pressure of 4500 pounds per square inch gage in a suitable pressure vessel, 50 parts of N-methylaniline, 150 parts of dioxane, and 50 parts of ammonia are subjected to hydrogenation utilizing 10 parts of a finely divided catalyst comprising about 8% ruthenium on calcium carbonate for a period of 30 minutes. The resulting mixture is freed of catalyst by filtration. N-methylcyclohexylamine is recovered in good yield from the filtrate by distilling off the solvent.
  • Example 31 At a temperature of 225 C. and a total pressure of 4500 pounds per square inch gage in a suitable pressure vessel, parts of N,N-dimethylaniline, 150 parts of dioxane, and 35 parts of ammonia are subjected to hydrogenation utilizing 10 parts of a finely divided catalyst comprising about 5% ruthenium on the mixed rare earth oxide-carbonates. The resulting mixture is freed of catalyst by filtration and distilled to strip off solvent. Final distillation under vacuum gives N,N-dimethylcyclohexylamine in an amount equal to a yield of 94.5% based on the amount of aromatic compound introduced into the process.
  • Amine 4,4'-methylenebis(N,N-dimeth- Solvent ylaniline) Dioxane N-methylaniline Methanol.
  • o-Phenylenediamine Cyclohexane p-Phenylenediamine n-Hexane.
  • p-(Dimethylamino)benzylamine Dioxane N,N-dimethyl-p-phenylenediamine Isopropyl ether.
  • N,N-dimethyl-m-toluidine Ethanol.
  • N,N-dimethyl-p-toluidine Do.
  • N-ethylaniline Butyl ether N-ethyl-N-phenylbenzylamine Dioxane.
  • Example 32 At a temperature of 220 C. and a total pressure of 4500 pounds per square inch gage in a suitable pressure vessel, 100 parts of m-phenylenediamine, 100 parts of dioxane and 25 parts of ammonia are subjected to hydrogenation utilizing 10 parts of a finely divided catalyst comprising about 5% ruthenium on a lanthanum oxidecarbonate support which contains 60% of the CO required to form lanthanum carbonate with all of the lanthanum. The hydrogenated mixture is freed of catalyst by filtration and distilled to strip off solvent. Final distillation under vacuum gives 1,3-diaminocyclohexane in an amount equal to a yield of 94.1% based on the amount of aromatic compound introduced into the process.
  • N-isopropylaniline 100 parts of dioxane, and 25 parts of ammonia are subjected to hydrogenation utilizing 10 parts of a finely divided catalyst comprising about ruthenium on calcium carbonate.
  • the resulting mixture is freed of catalyst by filtration and distilled to strip off solvent. Final distillation under vacuum gives N-isopropylcyclohexylamine in good yield.
  • Example 33 The following compounds are hydrogenated in good yields according to the procedures of Example 33 by substituting an equivalent amount of each amine and solvent of the table below for the N-isopropylaniline and dioxane of Example 33.
  • Amine N-decyl-l-aminonaphthalene Isopropyl 4,4'-methylene bis(N-ethylaniline) Butyl ether. 4,4 methylene bis(N ethyl otoluidine) N-methyll-aminonaphthalene Isopropyl ether.
  • R is benzene, naphthalene, anthracene, or fluorene;
  • A is .III-R B is --NH alkyl having 1 to 12 carbon atoms, or
  • G is -NH or alkyl having 1 to 12 carbon atoms
  • I is or CH NH M is --NH or alkyl having 1 to 12 carbon atoms
  • R is hydrogen or alkyl having 1 to 12 carbon atoms
  • R is hydrogen, alkyl having 1 to 12 carbon atoms
  • R is hydrogen or alkyl having 1 to 12 carbon atoms
  • R R R and R are the same or different and are selected from hydrogen or alkyl having 1 to 12 carbon atoms;
  • a is an integer selected from 1 or 2, with the proviso that when a is 2, the A groups may be the same or different;
  • b, d, e, f, g, j, and m are the same or ditferent and are integers selected from 0 or 1 with the proviso that at least one of f, g, 1', or m be 1;
  • compounds having Formula I can contain no more than 30 carbon atoms and (2) compounds having Formula II can contain no more than 36 carbon atoms;

Abstract

ORGANIC AROMATIC NITROGEN CONTAINING COMPOUNDS, SUCH AS P-PHENYLENEDIAMINE OR 4,4''-METHYLENEDIANILINE, CAN BE HYDROGENATED BY ADMIXING THE COMPOUNDS WITH HYDROGEN AT A HYDROGEN PARTIAL PRESSURE OF AT LEAST 200 P.S.I., A TOTAL PRESSURE OF FROM 200 P.S.I. TO 15,000 P.S.I., A TEMPERATURE IN THE RANGE OF FROM 100*C. TO 300*C. IN THE PRESENCE OF FROM 0% TO 200% BY WEIGHT, BASED ON THE WEIGHT OF THE COMPOUND TO BE HYDROGENATED, OF ADDED AMMONIA, AND IN THE PRESENCE OF FROM 0.001% TO 10% BY WEIGHT, BASED ON THE COMPOUND TO BE HYDROGENATED AND CALCULATED AS METALLIC RUTHENIUM, OF A RUTHENIUM CATALYST SUPPORTED ON AN INERT CARRIER SELECTED FROM THE GROUP CONSISTING OF CALCIUM CARBONATE, RARE EARTH OXIDES, RARE EARTH CARBONATES, MIXED RARE EARTH OXIDE-CARBONATES, AND MIXTURES THEREOF.

Description

United States Patent Ofice 3,644,522 Patented Feb. 22, 1972 CATALYTIC HYDROGENATION OF NITROGEN CONTAINING COMPOUNDS OVER SUPPORTED RUTHENIUM CATALYSTS Loren D. Brake and Alvin B. Stiles, Wilmington, Del., assignors to E. I. du Pont de Nemours and Company, Wilmington, Del.
No Drawing. Continuation-impart of application Ser. No. 691,954, Dec. 20, 1967, which is a continuation-in-part of application Ser. No. 588,011, Oct. 20, 1966, which in turn is a continuation-in-part of application Ser. No. 516,108, Dec. 23, 1965. This application is also a continuation-in-part of application Ser. No. 588,011, Oct. 20, 1966, which is a continuation-in-part of application Ser. No. 516,108, Dec. 23, 1965. This application is also a continuation-in-part of application Ser. No. 691,979, Dec. 20, 1967, which is a continuation-in-part of application Ser. No. 587,982, Oct. 20, 1966, which in turn is a continuation-in-part of application Ser. No. 516,140, Dec. 23, 1965. This application is also a continuationin-part of application Ser. No. 587,982, Oct. 20, 1966, which is a continuation-in-part of application Ser. No. 516,140, Dec. 23, 1965. This application Apr. 4, 1969, Ser. No. 813,752
Int. Cl. C07c 85/14 US. Cl. 260-563 D 13 Claims ABSTRACT OF THE DISCLOSURE Organic aromatic nitrogen containing compounds, such as p-phenylenediamine or 4,4'-methylenedianiline, can be hydrogenated by admixing the compound with hydrogen at a hydrogen partial pressure of at least 200 p.s.i., a total pressure of from 200 p.s.i. to 15,000 p.s.i., a temperature in the range of from 100 C. to 300 C., in the presence of from to 200% by weight, based on the weight of the compound to be hydrogenated, of added ammonia, and in the presence of from 0.001% to 10% by weight, based on the compound to be hydrogenated and calculated as metallic ruthenium, of a ruthenium catalyst supported on an inert carrier selected from the group consisting of calcium carbonate, rare earth oxides, rare earth carbonates, mixed rare earth oxide-carbonates, and mixtures thereof.
CROSS REFERENCES TO OTHER APPLICATIONS This application is a continuation-in-part of Ser. No. 691,954 filed Dec. 20, 1967, now abandoned, which is in turn a continuation-in-part of Ser. No. 588,011, filed Oct. 20, 1966, now abandoned, which is in turn a continuation-in-part of Ser. No. 516,108 filed Dec. 23, 1965, now abandoned.
This application is also a continuation-in-part of Ser. No. 588,011 filed Oct. 20, 1966, now abandoned, which is in turn a continuation-in-part of Ser. No. 516,108, filed Dec. 23, 1965, now abandoned.
This application is a continuation-in-part of Ser. No. 691,979 filed 'Dec. 20, 1967, now abandoned, which is in turn a continuation-in-part of Ser. No. 87,982, filed Oct. 20, 1966, now abandoned, which is in turn a continuationin-part of Ser. No. 516,140, filed Dec. 23, 1965, now abandoned.
This application is also a continuation-in-part of Ser. No. 587,982, filed Oct. 20, 1966, now abandoned, which is in turn a continuation-in-part of Ser. No. 516,140, filed Dec. 23, 1965, now abandoned.
BACKGROUND OF THE INVENTION This invention relates to a method of hydrogenating aromatic nitrogen containing compounds by heating the compound in the presence of hydrogen, the presence or absence of added ammonia, and the presence of a ruthenium catalyst supported on an inert carrier selected from the group consisting of calcium carbonate, rare earth oxides, rare earth carbonates, mixed rare earth oxidecarbonates, and mixtures thereof. By this method the aromatic compound is converted to the corresponding saturated compound.
Various methods are known in the art for hydrogenating aromatic nitrogen containing compounds such as those disclosed in the following US. Patents: 2,606,925 to Whitman; 2,606,926 to Kirby; 2,606,928 to Barkdoll et 211.; 2,822,392 to Illich et al. While the processes in the above mentioned references have worked in the past, they tend to be unsatisfactory because of low yields and the production of by-product tars and condensation or deamination products produced when amine groups are split off during hydrogenation or as in the case of U.S. Pat. 3,347,917, they require the use of ammonia to get good yields. The use of ammonia is more costly requiring special facilities for the addition and recovery of ammonia.
This invention also relates to a method for hydrogenating 4,4-methylenedianiline hereinafter referred to as MDA, by heating it under hydrogen pressure in the presence of a ruthenium catalyst supported on an inert carrier selected from the group consisting of calcium carbonate, rare earth oxides, rare earth carbonates, mixed rare earth oxide-carbonates, and mixtures thereof. By this method the coresponding 4,4'-methylene-di(cyclohexylamine) is obtained in good yield with very little contamination from by-product tars and condensation or deamination products.
The various methods known to the art for preparing 4,4-methylenedi(cyclohexylamine), hereinafter referred to as PACM, produce a variety of mixtures of the three stereoisomeric forms, commonly referred to as the cis,- ois-, cis,transand trans,trans-stereoisomers.
PACM can be used for the preparation of polyamides by reacting it with a polycarboxylic acid such as sebacic acid. The stereoisomeric composition of the PACM used will determine some of the properties of the polyamide to be formed. To obtain a polyamide with properties derived from the trans,transisomer of PACM it is necessary to have as a starting material a PACM composition of high trans,trans-isorner content.
The processes previously described have the limitation that when long reaction times are used, decomposition products such as tars are increased and catalyst life is markedly reduced. Under the hydrogenation conditions of this invention, decomposition and condensation byproducts (tars) are minimized and conversion to the desired products is markedly improved.
A process has been discovered for saturating aromatic nitrogen containing compounds, particularly M'DA. The process is characterized by the formation of very little tars, decomposition products, or condensation products. The process can be run repeatedly or continuously for extended periods, with good yields of desired product without catalyst rejuvenation.
SUMMARY OF THE INVENTION .T F: g
(III) z (IV) NHz NIH and wherein:
R is benzene, naphthalene, anthracene, or fluorene; X is pyridine, quinoline, or indole;
A is
B is NH alkyl having 1 to 12 carbon atoms, or alkoxy having 1 t carbon atoms; D is alkyl having 1 to 12 carbon atoms, -NH alkoxy having 1 to 5 carbon atoms, OH, or cyano; E is CH -CH CH or O, F is IYTR4 G is NH or alkyl having 1 to 12 carbon atoms; J is I IRc or CH NH M is -NH or alkyl having 1 to 12 carbon atoms;
Q is NH or alkyl having 1 to 12 carbon atoms;
T is NH or alkyl having 1 to 12 carbon atoms;
R is hydrogen or alkyl having 1 to 12 carbon atoms;
R is hydrogen, alkyl having 1 to 12 carbon atoms, benzyl,
cyclohexyl, or phenyl;
R is hydrogen or alkyl having 1 to 12 carbon atoms;
R,,, R R and R are the same or different and are selected from hydrogen. or alkyl having 1 to 12 carbon atoms;
a is an integer selected from 1 or 2, with the proviso that when a is 2, the A groups may be the same or different; and
b, d, e, f, g, j, m, q, and t are the same or different and are integers selected from 0 or 1 with the proviso that at least one of f, g, f or m be 1;
with the provisos that:
(1) compounds having Formulae I and V can contain no more than 30 carbon atoms and (2) compounds having Formula II can contain no more than 36 carbon atoms;
comprising admixing said compound with hydrogen at a hydrogen partial pressure of at least 200- p.s.i., a total pressure of from 200 p.s.i. to 15,000 p.s.i., a temperature in the range of from 100 C. to 300 C., in the presence of from 0% to 200%, by weight, based on the weight of said compound to be hydrogenated, of added ammonia, and in the presence of from 0.001% to by weight, based on said compound to be hydrogenated and calculated as metallic ruthenium, of a ruthenium catalyst supported on an inert carrier selected from the group consisting of calcium carbonate, rare earth oxides, rare earth carbonates, mixed rare earth oxide-carbonates, and mixtures thereof.
The preferred group of aromatic nitrogen containing compounds are those having the formulae:
(VI) Dd' R-Aa (v11) .1; Fr
M,n G,
(VIII) NHz s? 7 NHg NH;
and
( t Qq wherein:
R is benzene, naphthalene, anthracene, or fluorene;
X is pyridine, quinoline, or indole;
B is NH alkyl having 1 to 12 carbon atoms, or alkoxy having 1 to 5 carbon atoms;
D is alkyl having 1 to 12 carbon atoms. or alkoxy having 1 to 5 carbon atoms;
E iS or G is alkyl havinz 1 to 12 carbon atoms;
M is alkyl having 1 to 12 carbon atoms;
Q is -NH or alkyl having 1 to 12 carbon atoms;
T is alkyl having 1 to 12 carbon atoms;
a is 1;
b, d, e, f, g, j, m, q, and t are the same or difierent and are integers selected from 0 to 1 with the proviso that at least one of f, g, j or m be 1.
Most preferred are the aromatic nitrogen containing compounds of the following formulae:
( J i F:
@ KI? M G:
and
Q /CH2 NH: NH NH, 2
wherein:
Surprisingly, this process attains good conversions in good yields in reaction times of less than about 60 minutes. In some instances saturation can be obtained in as short a time as 1 to 30 minutes. This process produces minimal amounts of unwanted by-product tars or residues. When MBA is used in the present process, PACM is produced in less than 60 minutes, and even in as short a time as 1 minute, with yields of from 94 to 98% and higher of a PACM isomer mixture containing very little byproduct tars and condensation or deamination products. Event more surprisingly, the process of this invention can include a hold period, after saturation is essentially complete, during which the PACM product is isomerized to a ratio of isomers approaching equilibrium ratio without excessive by-product formation.
DESCRIPTION OF THE INVENTION The general conditions used to hydrogenate aromatic nitrogen containing compounds according to the present process are those which have generally been used and are described for example in the Whitman patent already mentioned. The critical difference between the present process and prior art processes lie in the use of the specific sup port materials hereinabove listed.
THE CATALYST The catalyst used in the hydrogenation process of this invention is a ruthenium catalyst supported on an inert carrier selected from the group consisting of calcium carbonate, rare earth oxides, rare earth carbonates, mixed rare earth oxide-carbonates, and mixtures thereof. Illustrative of the rare earth oxides which can be used as carriers are cerium, lanthanum and praseodymium. Suitable rare earth carbonates are cerium, lanthanum and praseodymium. The mixed oxide-carbonates carriers can be mixed oxide-carbonates of the rare earth metals such as lanthanum, cerium, praseodymium, neodymium, promethium, Samarium, europium, gadolinium, terbium, dysprosium, holmium, yttrium, erbium, thulium, ytterbium and lutetium. Ordinarily, the rare earth oxides contain a significant proportion of rare earth carbonates when the oxides are prepared from the carbonates.
The supported catalysts can be prepared by slurrying the carrier material in an aqueous ruthenium chloride solution, precipitating the ruthenium values with aqueous ammonium bicarbonate, digesting at 6090 C., filtering, washing, drying and activating by means well known in the art. Other means for preparing the catalysts will be obvious to those skilled in the art. Methods of preparing extended catalysts on single and mixed rare earth oxides, carbonates, and oxide-carbonates are fully explained in U.S. application Ser. No. 516,106, filed Dec. 23, 1965 now US. Pat. 3,404,098 issued Oct. 1, 1968.
The amount of ruthenium catalyst used will be at least 0.001% by weight of the compound to be hydrogenated, calculated as metallic ruthenium. The catalyst can be used in amounts of up to or more, but little practical advantage is gained from the use of larger amounts. Preferably, from about 0.01 to 1.0% by weight of catalyst, calculated as metallic ruthenium, will give desired reactions at reasonable cost.
PROCESS CONDITIONS The temperature used in the process of this invention will be in the range of from about 100 to 300 C., and for most compounds it is preferably about 180 to 220 C. When MDA is hydrogenated, the preferred temperature range is from about 150 C. to about 275 C. and the most preferred temperature range is from 180 to 245 C.
The process is run at hydrogen partial pressure above about 200 p.s.i., and ordinarily between about 2000 and 5500 p.s.i. Higher hydrogen partial pressures can be used if desired but little practical advantage is obtained. The total pressure during hydrogenation will ordinarily be above 200 p.s.i. and can be as high as 15,000 p.s.i., a practical upper limit for reasons of cost of operation and equipment.
The process of this invention can be run in the presence or absence of a solvent. In the case of aromatic amines with melting points greater than 100 C., the use of a solvent is often desirable to simplify processing. The most desirable solvent is the hydrogenation product itself. It is preferred to employ no solvent. When a solvent is used, a liquid not subject to hydrogenation under the process conditions should be employed. Representative of the suitable solvents are saturated aliphatic and alicyclic hydrocarbons, such as n-hexane, cyclohexane, and cyclooctane; low molecular weight alcohols, such as methyl alcohol, ethyl alcohol, isopropyl alcohol, n-butanol, and preferably aliphatic and alicyclic hydrocarbon ethers, such as n-propyl ether, n-butyl ether, ethyl ether, isopropyl ether, isobutyl ether, the amyl ethers, tetrahydrofuran, dioxane, and dicyclohexylether. Water can be used as a solvent. Mixtures of two or more of the above solvents are also suitable.
When a solvent is used, it can be used in concentrations as low as about 0.2 part of solvent per part of starting compound introduced into the reaction. However, amounts of solvent from about 25% to of the weight of starting compound will normally be used. Greater amounts of solvent can of course be used, even as high as 1000% to 2000% based on the starting compound, but such amounts merely dilute the components in the reaction mass with no particular advantages obtained. When MDA is hydrogenated, preferably from about 0.4 to about 1.0 part of solvent for each part of amine is used.
The description of the process of this invention has been directed principally to a batch process. However, as will be understood by those skilled in the art, the process can be operated continuously. The variables and factors involved in the batch process can, by routine calculation, be converted to a continuous process. The relationships between batch and continuous reaction systems are described in detail in such references as O. Levenspiel, Chemical Reaction Engineering, John Wiley (1962), and H. Krames et al., Chemical Reactor Design and Operation, Academic Press 1963 The reaction times disclosed in the examples are applicable to continuous reactor systems only if there is no back mixing of products with reactants. As is known by those skilled in the art, contin uous systems in which back mixing is employed require longer reaction times to accomplish equivalent degrees of conversion, except for reactions whose rates are independent of reactant concentration. It will also be apparent to those skilled in the art that in a continuous process being operated in a thoroughly back-mixed fashion, the quantity of catalyst to be used, though still within the previously described range, will be calculated on the basis of total reactor content rather than the initial charge as is done in batch process.
OPTIONAL USE OF AMMONIA The compounds which can be hydrogenated in the process of this invention can be classified in two broad groups, characterized in that the hydrogenation of compounds of one of the groups, hereinafter called Group A, the presence of added ammonia is optional in that no readily observable benefit is obtained by the presence of ammonia. However, failure to observe improved results when ammonia is present during hydrogenation of the latter group could be due merely to the outstanding results obtainable in the absence of ammonia which makes experimental determination of additional improvement extremely dilficult. The aromatic nitrogen containing compounds falling within Group A are those having the formulae:
(XII) DdRAB (XIII) J F Mm G:
(XIV) NHz Q NH; NR2
(XV) Tt X"Q wherein:
R is benzene, naphthalene, anthracene, or fiuorene; X is pyridine, quinoline, or indole; A is NH or CH NH B is -NH alkyl having 1 to 12 carbon atoms, or alkoxy having 1 to 5 carbon atoms;
D is alkyl having 1-12 carbon atoms, alkoxy having 1-5 carbon atoms, or O-H;
G is alkyl having l12 carbon atoms;
M is alkyl having 1-12 carbon atoms;
Q is NH or alkyl having 1-12 carbon atoms;
T is alkyl having l-l2 carbon atoms;
a is 1;
b, d, e, f, g, j, m, q, and t are the same or difierent and are integers selected from to l with the proviso that at least one of f, g, jor m be 1.
Hydrogenation of compounds of Group A can be conducted in the presence or absence of added ammonia. If ammonia is used it can be used in amounts up to 200% or more based on the weight of the compound to be hydrogenated. In fact, it appears that there is no upper limit to the amount of ammonia which can be present without deleterious effect on the process.
The hydrogenation of the aromatic nitrogen containing compounds which are within the scope of Formulae I through V but not within the scope of Group A, is
materially improved by the presence of ammonia in the reaction system. This latter group of compounds will be referred to as Group B. While it isnot necessary to hydrogenate the compounds of Group B in the presence of ammonia, it is preferable that the hydrogenation of said compounds be conducted in the presence of amounts of ammonia of from less than 1 to about 200% based on the weight of the compound to be hydrogenated. Amounts of to 40% are preferred. However, there appears to be no upper limit to the amount of ammonia which can be present without deleterious eltect on the process. Amounts as high as 400% and higher can be used.
When MDA is hydrogenated, from about 1 to more than 100% by weight of ammonia, based on the weight of MDA, can be used in this process. However, since the use of ammonia imparts little or no observable benefit in the hydrogenation of MDA, the process will normally be operated in the absence of added ammonia.
ILLUSTRATIONS OF SUITABLE AMINES The compounds which can be hydrogenated according to the process of this invention are generally those shown in Formulae I through V shown above. Representative of such compounds are:
Aniline,
Z-ethylaniline, N-ethyl-N-methylaniline, N,N-dimethylaniline, 2,4diarnino-N-phenylaniline,
o, m, and p-Phenylenediamine, 2,4-diaminotoluene, 1,2,4,5-tetraaminobenzene, 4-methoXy-m-phenylenediamine, 4-amino-m-cresol, 4-amino-2,5-xylenol, 4-amino-N-phenylaniline, Z-amino-N-methyIaniIine, Z-methoxy-S-methylaniline,
o, m, and p-Aminobenzonitrile, N-methylaniline,
o, m, and p-Toluidine, N-isobutyl-p-phenylenediamine, o, m, and p-Xylylenediamine,
o, m and p-Anisidine, N-isoamyl-p-phenylenediamine, N-benzyl-p-phenylenediamine, N-cyclohexyl-p-phenylenediamine, N,N'-di(n-propyl)-p-phenylenediamine, N-(n-butyl)-N'-benzyl-p-phenylenediamine,
8 N,N'-dibenzyl-p-phenylenediamine, N-ethyl-m-phenylenediamine, N-methyl-m-phenylenediamine, N-ethyl-o-phenylenediamine, N,N-diethyl-p-pheny1enediamine, N-methyl-N- (n-propyl -p-phenylenediamine, N- (p-aminophenyl) piperidine, Benzylamine,
N-isopropylaniline, N-ethyl-o-toluidine,
N-eth yl-m-toluidine, N-ethyl-N-benzyl-m-toluidine,
p- N, N-dimethylamino) benzylamine, N-phenylbenzyl amine, N,N-dimethylb enzylamine, N-ethyl-N-phenylbenzylamine, N-phenyl-p-phenylenediamine, l-amino-naphthalene,
1- (amino methyl -2-hydroxynaphthalene, N-ethyll-aminonaphthalene,
N-de cyll-aminonaphthalene, N-phenyll -aminonaphthalene, LS-diaminonaphthalene,
Pyridine,
3-aminopyridine,
2-amino-4, 6-dimethylpyridine 2,4-dimethylpyridine, 2,6-diaminopyridine, 2-amino-5-methylpyridine,
2- 2- aminoethyl pyridine, Z-aminopyridine, 4,4'-methylenedianiline,
Benzidine,
Tolidine,
4,4-rnethylenedi 1 -naphthylamine 4,4'-oxydianiline, 4,4-ethylenedianiline, 4,4-methylenebis 3-methoxyaniline) 4,4'-methylenedibenzylamine, 4,4'-methylenebis (N-ethyl-o-toluidine 2,4-bis 4-aminobenzyl aniline, 4,4-methylenebis (N,N-dimethylaniline) 4,4-methylenebis (N-methylaniline) N,N,N,N-tetramethylbenzidine,
Bis 3,4-diaminophenyl) methane, Z-aminofluorene,
Bis 3-methyl-4-aminophenyl methane, 2,7-diamino fiuorene, Z-aminofiuorene,
S-aminoquinoline,
8-arnino quinoline,
S-aminoindole,
3- (dimethylamino methyl] indole, l-aminoanthracene, Z-aminoanthracene.
The preferred amines are: 0, m, and p-phenylenediamine, o, m, and p-toluidine, 4,4-methylenedianiline, benzidine, and 2,4-bis (4-aminobenzyl) aniline.
The most preferred amine is 4,4'-methylenedianiline.
EXAMPLES This invention will be better understood by reference to the following illustrative examples wherein parts and percentages are by weight unless otherwise specified.
Example 1 In a 400 cc. agitated pressure vessel, at a temperature of 225 C. and a hydrogen pressure of 5000 p.s.i.g., parts of 4,4-methylenedianiline is subjected to hydrogenation utilizing 10 parts of a finely divided catalyst comprising 5% ruthenium on calcium carbonate for a period of 40 minutes. The resulting mixture is freed of catalyst by filtration. Distillation under .vacuum gives a high boiling distillation residue of 1.0% and the fully saturated mixture of isomers of 4,4-methylenedi(cyclohexylamine) in an amount equal to a yield of 98.7% based on the amount of 4,4-methylenedianiline introduced into the process. The product had an isomer content of 9.2% cis,cis; 42.8% cis,trans; 47.0% trans,trans.
Example 2 In a 400 cc. agitated pressure vessel, at a temperature of 225 C. and a hydrogen pressure of 5000 p.s.i.g. 100 parts of 4,4'-methylenedianiline and 50 parts dioxane are subjected to hydrogenation utilizing 10 parts of a finely divided catalyst comprising ruthenium on alumina until the hydrogen uptake stops. A second hydrogenation test is made as described above substituting parts of a finely divided catalyst comprising 5% ruthenium on calcium carbonate for the 5% ruthenium on alumina catalyst. The resulting product mixture from each test is freed of catalyst by filtration and distilled to strip off the solvent. Final distillation under vacuum gives the fully saturated mixture of isomers of 4,4'-methylenedi- (cyclohexylamine). The yield data comparing hydrogenations utilizing ruthenium supported on alumina and calcium carbonate in the absence of added ammonia is shown in the following table:
1 Distillation residue consisting of polyamine condensation products. 2 The low boili g mine is 4-(cyclohexy1methyl)cyclohoxylamine formed by the cleavage of one amine group.
Example 3 In a 400 cc. agitated pressure vessel, at a temperature of 225 C. and a hydrogen pressure of 5000 p.s.i.g., 100 parts of 4,4'-methylenedianiline, 50 parts dioxane and 10 parts ammonia are subjected to hydrogenation utilizing 10 parts of a finely divided catalyst comprising 5% ruthenium on alumina until the hydrogen uptake stops. A second hydrogenation test is made as described above substituting 10 parts of a fiinely divided catalyst comprising 5% ruthenium on calcium carbonate for the 5% ruthenium on alumina catalyst. The resulting product mixture from each test is freed of catalyst by filtration and distilled to strip off the solvent. Final distillation under vacuum gives the fully saturated mixture of isomers of 4,4-methylenedi(cyclohexylamine). The yield data comparing the hydrogenations utilizing ruthenium supported on alumina and calcium carbonate in the presence of added ammonia is shown in the following table:
Deamination by-prodncts PACM High boili g Low boili yield residues, amine? Catalyst perce t perce t percent Rll/Ala 93. 4 4. 2 2. 4 Ru/CaOOa 97.6 1. 9 0. 5
1 Distillation residue consisti g of polyamine condensation products.- 2 The low boiling ami e is 4-(cyclohexylmcthyl)cyclohexylamine formed by the cleavage of one ami e group.
Example 4 Percent Cerium oxide 62 Praseodymium oxide 19 Lanthanum oxide 19 The hydrogenated mixture is freed of catalyst by filtration and distilled to strip off the solvent. Final distillation under vacuum gives a distillation residue of 2.0% and the fully saturated mixture of isomers of 4,4'-methylenedi(cyclohexylamine) in an amount equal to a yield of 97.6% based on the amount of 4,4-methylenedianiline introduced into the process. The distilled product contains more than 45% of the trans-trans-stereoisomer and is a solid at 25 C.
Example 5 At a temperature of 230 C. and a hydrogen pressure of 2500 pounds per square inch gage in a suitable pressure vessel, parts of 4,4-methylenedianiline, and 10 parts ammonia are subjected to hydrogenation utilizing 10 parts of a finely divided catalyst comprising about 5% ruthenium on a mixture of rare earth oxides. The resulting mixture is freed of catalyst by filtration and distillation under vacuum gives a residue of less than 0.6% and the fully saturated mixture of isomers of 4,4-methy1- enedi(cyclohexyamine) in an amount equal to a yield of 99.3% based on the amount of 4,4'-methylenedianiline introduced into the process. The distilled product contains 45% of the trans,trans-stereoisomer and is a solid at 25 C.
Example 6 At a temperature of 245 C. and a hydrogen pressure of 3500 pounds per square inch gage in a suitable pressure vessel, 150 parts of 4,4'-methylenedianiline is subjected to hydrogenation for 20 minutes utilizing 5 parts of a finely divided catalyst comprising about 3% ruthenium on a cerium oxide support which contains about 46% of the CO required to form cerium carbonate. The resulting mixture is freed of catalyst by filtration and distillation under vacuum gives a tarry residue of 1.8% and the fully saturated mixture of isomers of 4,4-methylenedi(cyclohexylamine) in a yield of 97.8% based on the 4,4-methylenedianiline used.
Example 7 At a temperature of 275 C. and a hydrogen pressure of 5000 pounds per square inch gage in a suitable pressure vessel, 100 parts of 4,4'-methylenedianiline, and 25 parts methanol are subjected to hydrogenation for 15 minutes utilizing 20 parts of a finely divided catalyst comprising 1% ruthenium on a lanthanum oxide support which contains about 60% of the CO required to form lanthanum carbonate. The resulting mixture is freed of catalyst by filtration and distilled to strip off solvent. Final distillation under vacuum gives a good yield of the fully saturated mixture of isomers of 4,4'-methylenedi(cyclohexylamine). The distilled product contains about 45 of the trans, trans-stereoisomer and is a solid at 25 C.
Example 8 At a temperature of 295 C. and a hydrogen pressure of 1500 pounds per square inch gage in a suitable pressure vessel, 100 parts of 4,4-methylenedianiline, and 50 parts dioxane are subjected to hydrogenation utilizing 10 parts of a finely divided catalyst comprising about 5% ruthenium on the mixed rare earth oxides. The resulting mixture is freed of catalyst by filtration and distilled to strip off solvent. Final distillation under vacuum gives a good yield of the fully saturated mixture of isomers of 4,4- methylene-di- (cyclohexylamine Example 9 At a temperature of 180 C. and a hydrogen pressure of 4000 pounds per square inch gage in a suitable pressure vessel, 75 parts of 4,4-methylenedianiline, and 25 parts dioxane are subjected to hydrogenation utilizing 10 parts of a finely divided catalyst comprising about 5% ruthenium on calcium carbonate for a period of 30 minutes. The resulting mixture is freed of catalyst by filtration and distilled to strip off solvent. Final distillation under vacuum gives a distillation residue of less than 0.8% and the fully saturated mixture of isomers of 4,4'-methylenedi- (cyclohexylamine) in an amount equal to a yield of 99.1% based on the amount of 4,4'-methylenedianiline introduced into the process.
The distilled product contains about 45% of the trans, trans-stereoisomer.
Example At a temperature of 225 C. and a hydrogen pressure of 4000 pounds per square inch gage in a suitable pressure vessel, 100 parts of 4,4'-methylenedianiline, are subjected to hydrogenation utilizing parts of a finely divided catalyst comprising about 3% ruthenium on calcium carbonate for a period of minutes. The resulting mixture is freed of catalyst by filtration and distillation under vacuum gives a residue of 0.7% and the fully saturated mixture of isomers of 4,4'-methylenedi(cyclohexylamine) in a yield of 99.0% based on the 4,4'-methylenedianiline used.
Example 11 At a temperature of 225 C. and a hydrogen pressure of 5000 pounds per square inch gage in a suitable pressure vessel, 100 parts of 4,4-methylenedianiline and 100 parts isopropyl ether are subjected to hydrogenation utilizing 10 parts of a finely divided catalyst comprising about 10% ruthenium on calcium carbonate for a period of 15 minutes. The resulting mixture is freed of catalyst by filtration and distilled to strip off solvent. Final distillation under vacuum gives a residue of 0.8% and the fully saturated mixture of isomers of 4,4-methylenecli(cyclohexyh amine) in an amount equal to a yield of 98.0% based on the amount of 4,4'-methylenedianiline introduced into the process. The distilled product contains more than of the trans-trans-stereoisomer and is a solid at 25 C.
Example 12 At a temperature of 240 C. and a hydrogen pressure of 2500 pounds per square inch gage in a suitable pressure vessel, 150 parts of 4,4-methylenedianiline, and 20 parts ammonia are subjected to hydrogenation utilizing 10 parts of a finely divided catalyst comprising 5% ruthenium on calcium carbonate. The resulting mixture is freed of catalyst by filtration and distillation under vacuum gives a good yield of the fully saturated mixture of isomers of 4,4-methylenedi(cyclohexylamine) Example 13 At a temperature of 290 C. and a hydrogen pressure of 5000 pounds per square inch gage in a suitable pressure vessel, 100 parts of 4,4-methylenedianiline, parts dioxane and 25 parts ammonia are subjected to hydrogenation utilizing 10 parts of a finely divided catalyst comprising 5% ruthenium on calcium carbonate for a period of 10 minutes. The resulting mixture is freed of catalyst by filtration and distilled to strip off solvent. Final distillation under vacuum gives a good yield of the fully saturated mixture of isomers of 4,4'-methylenedi(cyclohexylamine).
Example 15 In a steel autoclave fitted with a stirring apparatus and a product draw off system such that the catalyst is retained in the reactor, there is placed 2000 parts of 4,4'- methylenedianiline and 10 parts of a finely divided catalyst comprising about 5% ruthenium on the mixed rare earth oxides. The material is heated to 225 C. with stirring and hydrogen added to maintain a pressure of 290 atmospheres. Additional 4,4-methylenedianiline is fed at such a rate as to maintain a 60 minute resident time While product is drawn oil? to maintain a fixed reactor volume. The resulting product is distilled under vacuum to give a residue of 1.6% and the fully saturated mixture of isomers of 4,4-methylenedi(cyclohexylamine) in a yield of 98.0% based on the MDA used. The distilled product contains about 48% of the trans, trans-stereoisomer.
A repeat of this example using calcium carbonate supported ruthenium gives similar results.
Example 16 At a temperature of 230 C. and a hydrogen pressure of 3000 pounds per square inch gage, in a suitable pressure vessel, parts of 4,4-methylenedianiline is subjected to hydrogenation utilizing 5 parts of a finely divided catalyst comprising 3% ruthenium on the mixed rare earth oxides, and V2 part sodium methoxide, for a period of 25 minutes. The resulting mixture is freed of catalyst by filtration and distilled under vacuum to give 0.5% of a high-boiling residue and the fully saturated mixture of stereoisomers of 4,4-methylene-di(cyclohexylarnine) in a yield of 99.3% based on the MDA used. The distilled product contains about 49% of the trans,trans-stereoisomer.
Example 17 At a temperature of C. and a hydrogen pressure of 4000 pounds per square inch gage in a suitable pressure vessel, 100 parts of 4,4-methylenedianiline, and 25 parts Water are subjected to hydrogenation for a period of 40 minutes utilizing 10 parts of a finely divided catalyst comprising 5% ruthenium on calcium carbonate. The resulting mixture is freed of catalyst by filtration and distilled to strip off solvent. Final distillation under vacuum gives a good yield of the fully saturated mixture of isomers of 4,4'- methylenedi(cyclohexylamine). The trans,trans-isomer content of the product is 32%.
Example 18 At a temperature of C. and a hydrogen pressure of 5000 pounds per square inch in a suitable pressure vessel, 125 parts of 4,4-methylenedianiline is subjected to hydrogenation for 30 minutes utilizing 9 parts of a finely divided catalyst comprising 5% ruthenium on calcium carbonate and /2 part sodium methoxide. The resulting mixture is freed of catalyst by filtration and distilled under vacuum to give a residue of 1.2% and the fully saturated mixture of isomers of 4,4'-methylenedi(cyclohexylamine) in a yield of 98.5% based on the 4,4'- methylenedianiline used. The distilled product contains about 25% of the trans,trans-isomer.
Example 19 Example 18 is repeated using 4500 pounds of pressure, 150 parts of 4,4'-methylenedioniline and a reaction time of 80 minutes. The product is obtained in a yield similar to that of Example 18 and contains 35.7% of the trans, trans-isomer.
Example 20 At a temperature of C. and a hydrogen pressure of 3000 pounds per square inch gage in a suitable pressure vessel, 20 parts of 4,4'-methylenedianiline, and 150 parts isopropyl ether are subjected to hydrogenation utilizing 10 parts of a finely divided catalyst comprising about 5% ruthenium on a mixture of rare earth oxide-carbonates. The rare earth oxide-carbonate support is prepared by calcining at 400 C. for 3 hours a commercially available mixture of rare earth hydroxy carbonates of the following composition calculated on a C0 free basis and computed as oxides:
Percent 'CeO 47.0
La O
1 3 Percent Nd O 19.5 Pr 20 6.0 811120 2.0 Gdgog 0.5 Other rare earths 0.5
The CO content of the rare earth oxide-carbonates after calcination is about 37% of that amount which would be required to combine with all the rare earth metals as canbonates.
The hydrogenated mixture is freed of catalyst by filtration and distilled to strip ofi solvent. Final distillation under vacuum gives the fully saturated mixture of isomers of 4,4'-methylenedi(cyclohexylamine) in an amount equal to a yield of 99.3% based on the amount of 4,4'-methylenedianiline introduced into the process. Undesirable byproducts and condensation products total less than 0.5%. The distilled product contains more than 45% of the trans,trans-stereoisomer and is a solid at 25 C.
Example 21 At a temperature of 225 C. and a hydrogen pressure of 500 pounds per square inch gage in a suitable pressure vessel, 100 parts of 4,4'-methylenedianiline, and 75 parts cyclohexane are subjected to hydrogenation utilizing 10 parts of a finely divided catalyst comprising ruthenium on a mixture of rare earth oxide-carbonates.
The rare earth oxide-carbonate support is prepared by calcining at 500 C. for 3 hours a commercially available mixture of rare earth hydroxy carbonates of the following composition, calculated on a C0 free basis and computed as oxides:
The CO content of the calcined rare earth oxide-carbonates is about 21% of the theoretical amount required to form carbonates with all the metal present.
The hydrogenated mixture is freed of catalyst by filtration and distilled to strip off solvent. Final distillation under vacuum gives 1.7% of tarry residue and the fully saturated mixture of isomers of 4,4'-methylenedi(cyclohexylamine) in a yield of 98.1% based on the weight of 4,4'-methylenedianiline used. The distilled product contains about 45% of the trans,trans-stereoisomer and is a solid at 25 C.
Example 22 At a temperature of 230 C. and a total pressure of 4500 pounds per square inch gage in a suitable pressure vessel, 100 parts of l-aminonaphthalene and 50 parts of dioxane are subjected to hydrogenation utilizing parts of a finely divided catalyst comprising 5% ruthenium on calcium carbonate. The resulting mixture is freed of catalyst by filtration and distilled to strip off solvent. Final distillation under vacuum gives decahydro-1-naphthylamine in an amount equal to a yield of 96.1% based on the amount of aromatic compound introduced into the process.
14 Example 23 At a temperature of 280 C. and a hydrogen pressure of 2500 pounds per square inch gage in a suitable pressure vessel, parts of o-toluidine and 100 parts of dioxane are subjected to hydrogenation utilizing 20 parts of a finely divided catalyst comprising about 5% ruthenium on a mixture of rare earth oxide-carbonates. The rare earth oxide-carbonate support is prepared by calcining at 400 C. for 3 hours a commercially available mixture of rare earth hydroxy carbonates of the following composition calculated as the oxides on a C0 free basis:
Percent CeO 47.0 La O 24.5 Nd O 19.5 P1'203 $111 0 2.0 Gd O 0.5 Other rare earths 0.5
Example 24 At a temperature of 225 C. and a hydrogen pressure of 500 pounds per square inch gage in a suitable pressure vessel, 50 parts of 4,4-methylenedianiline are subjected to hydrogenation utilizing 15 parts of a finely divided catalyst comprising about 5% ruthenium on calcium carbonate. The resulting mixture is freed of catalyst by filtration. Final, distillation under vacuum gives 4,4'- methylenedi (cyclohexylamine) Example 25 At a temperature of 180 C. and a total pressure of 10,000 pounds per square inch gage in a suitable pressure vessel, 100 parts of 2-ethylaniline is subjected to hydrogenation utilizing 10 parts of a finely divided catalyst comprising about 5% ruthenium on calcium carbonate for a period of 40 minutes. The resulting mixture is freed of catalyst by filtration. Final distillation under vacuum gives 2-ethylcyclohexylamine in good yield.
Example 26 At a temperature of 225 C. and a hydrogen pressure of 4500 pounds per square inch gage in a suitable pressure vessel, 100 parts of o-anisidine and 100 parts of dioxane are subjected to hydrogenation utilizing 20 parts of a finely divided catalyst of 3% by weight ruthenium on a mixture of rare earth oxide-carbonates. The rare earth oxide-carbonate support is prepared by calcining at 500 C. for 3 hours a commercially available mixture of rare earth hydroxy carbonates of the following composition calculated as the oxides on a C0 free basis:
lPercent CeO 48 1.3203 Nd O 13 Przog 4 8111203 E11 0, 0.15 Gd O 0.30 Y O 0.13
P111203 Tb O DY203 H 0 El'zog T111203 Yb O L11203 The CO content of rare earth oxide-carbonates after calcination is about 21% of the theoretical amount required to form carbonates with all the rare earth metals.
The hydrogenated mixture is freed of catalyst by filtration and distilled to strip olf solvent. .Final distillation under vacuum gives Z-methoxycyclohexylamine in good yield.
The following compounds are hydrogenated in good yields according to the procedure of Example 26 by substituting for the o-anisidine and dioxane an equivalent amount of the specified amine and solvent as set forth in the following table:
Percent At a temperature of 225 C. and a total pressure of 5000 pounds per square inch gage in a suitable pressure vessel, 100 parts of benzidine and 100 parts of n-hexane are subjected to hydrogenation for 40 minutes utilizing 10 parts of a finely divided catalyst comprising ruthenium on mixed rare earth oxides. The mixed rare earth oxide support has the following composition calculated as the oxides on a C0 free basis:
Percent Cerium oxide 62 Praseodyrnium oxide 19 Lanthanum oxide 19 The hydrogenated mixture is freed of catalyst by filtration and distilled to strip off solvent. Final distillation under vacuum gives dodecahydrobenzidine in an amount equal ot a yield of 95.0% based on the amount of aromatic compound introduced into the process.
Example 28 At a temperature of 225 C. and a total pressure of 4500 pounds per square inch gage in a suitable pressure vessel, 250 parts of 4,4-methylenebis-(N,N-dimethylaniline), 250 parts of dioxane, and .50 parts of ammonia are subjected to hydrogenation utilizing parts of a finely divided catalyst comprising about 5% ruthenium on calcium carbonate. The resulting mixture is freed of catalyst by filtration and distilled to strip off solvent. Final distillation under vacuum gives a good yield of bis[4- N,N-dimethylamino) cyclohexyl] methane.
Example 29 At a temperature of 200 C. and a total pressure of 4500 pounds per square inch gage in a suitable pressure vessel, 50 parts of N-methylaniline, 150 parts of dioxane, and 50 parts of ammonia are subjected to hydrogenation utilizing 10 parts of a finely divided catalyst comprising about 8% ruthenium on calcium carbonate for a period of 30 minutes. The resulting mixture is freed of catalyst by filtration. N-methylcyclohexylamine is recovered in good yield from the filtrate by distilling off the solvent.
Example 30 At a temperature of 290 C. and a total pressure of 3500 pounds per square inch gage in a suitable pressure vessel, parts of 4,4'-methylenedianiline, 100 parts of n-butyl ether, and 10 parts of ammonia are subjected to hydrogenation utilizing 10 parts of a finely divided catalyst comprising about 1% ruthenium on a cerium oxidecarbonate support which contains about 46% of the CO required to form cerium carbonate with all of the cerium. The hydrogenated mixture is freed of catalyst by filtration and distilled to strip off solvent. Final distillation under vacuum gives a good yield of 4,4-methylenedi(cyclohexylamine).
Example 31 At a temperature of 225 C. and a total pressure of 4500 pounds per square inch gage in a suitable pressure vessel, parts of N,N-dimethylaniline, 150 parts of dioxane, and 35 parts of ammonia are subjected to hydrogenation utilizing 10 parts of a finely divided catalyst comprising about 5% ruthenium on the mixed rare earth oxide-carbonates. The resulting mixture is freed of catalyst by filtration and distilled to strip off solvent. Final distillation under vacuum gives N,N-dimethylcyclohexylamine in an amount equal to a yield of 94.5% based on the amount of aromatic compound introduced into the process.
The following compounds are hydrogenated in good yields according to the procedure of Example 31 by substituting for the N,N-dimethylaniline and dioxane an equivalent amount of the amine and solvent as set forth in the following table:
Amine 4,4'-methylenebis(N,N-dimeth- Solvent ylaniline) Dioxane. N-methylaniline Methanol. o-Phenylenediamine Cyclohexane. p-Phenylenediamine n-Hexane. p-(Dimethylamino)benzylamine Dioxane. N,N-dimethyl-p-phenylenediamine Isopropyl ether. N,N-dimethyl-m-toluidine Ethanol. N,N-dimethyl-p-toluidine Do. N-ethylaniline Butyl ether. N-ethyl-N-phenylbenzylamine Dioxane.
Example 32 At a temperature of 220 C. and a total pressure of 4500 pounds per square inch gage in a suitable pressure vessel, 100 parts of m-phenylenediamine, 100 parts of dioxane and 25 parts of ammonia are subjected to hydrogenation utilizing 10 parts of a finely divided catalyst comprising about 5% ruthenium on a lanthanum oxidecarbonate support which contains 60% of the CO required to form lanthanum carbonate with all of the lanthanum. The hydrogenated mixture is freed of catalyst by filtration and distilled to strip off solvent. Final distillation under vacuum gives 1,3-diaminocyclohexane in an amount equal to a yield of 94.1% based on the amount of aromatic compound introduced into the process.
The following compounds are hydrogenated in good yields according to the procedure of Example 32 by substituting for the m-phenylenediamine an equivalent amount of the amines set forth in the following list:
N-ethyl-N-methylaniline N-ethyl-l-aminonaphthalene N -ethyl-o-toluidine 1 7 N-ethyl-m-toluidine N-ethyl-N-benzyl-m-toluidine N-phenylbenzylamine N-phenyl-l-aminonaphthalene N-phenyl-Z-aminonaphthalene N -phenyl-p-phenylenediamine N ,N,N,N'-tetramethylbenzidine 4-methoxy-o-phenylenediamine Z-aminopyridine 2,6-diaminopyridine 2,7-diaminofluorene 4,4'-methylenebis(o-phenylenediamine) 4,4-methylenebis(o-toluidine) 4,4-methylenedi( l-naphthylamine) 4,4-methylenedi(m-anisidine) Example 33 At a temperature of 225 C. and a total pressure of 4500 pounds per square inch gage in a suitable pressure vessel, 100 parts of N-isopropylaniline, 100 parts of dioxane, and 25 parts of ammonia are subjected to hydrogenation utilizing 10 parts of a finely divided catalyst comprising about ruthenium on calcium carbonate. The resulting mixture is freed of catalyst by filtration and distilled to strip off solvent. Final distillation under vacuum gives N-isopropylcyclohexylamine in good yield.
The following compounds are hydrogenated in good yields according to the procedures of Example 33 by substituting an equivalent amount of each amine and solvent of the table below for the N-isopropylaniline and dioxane of Example 33.
Solvent ether.
Amine N-decyl-l-aminonaphthalene Isopropyl 4,4'-methylene bis(N-ethylaniline) Butyl ether. 4,4 methylene bis(N ethyl otoluidine) N-methyll-aminonaphthalene Isopropyl ether.
We claim:
1. A process for hydrogenating to the corresponding saturated compound an aromatic nitrogen-containing compound represented by the following formulae:
R is benzene, naphthalene, anthracene, or fluorene; A is .III-R B is --NH alkyl having 1 to 12 carbon atoms, or
alkoxy having 1 to 5 carbon atoms; D is alkyl having 1 to 12 carbon atoms, -NH alkoxy having 1 to 5 carbon atoms, or -OH; E is CH --CH CH or 0;
G is -NH or alkyl having 1 to 12 carbon atoms; I is or CH NH M is --NH or alkyl having 1 to 12 carbon atoms;
R is hydrogen or alkyl having 1 to 12 carbon atoms;
R is hydrogen, alkyl having 1 to 12 carbon atoms,
benzyl cyclohexyl, or phenyl;
R is hydrogen or alkyl having 1 to 12 carbon atoms;
R R R and R are the same or different and are selected from hydrogen or alkyl having 1 to 12 carbon atoms;
a is an integer selected from 1 or 2, with the proviso that when a is 2, the A groups may be the same or different; and
b, d, e, f, g, j, and m are the same or ditferent and are integers selected from 0 or 1 with the proviso that at least one of f, g, 1', or m be 1;
with the provisos that:
( 1) compounds having Formula I can contain no more than 30 carbon atoms and (2) compounds having Formula II can contain no more than 36 carbon atoms;
comprising admixing said compound with hydrogen at a hydrogen partial pressure of at least 200 p.s.i., a total pressure of from 200 p.s.i. to 15,000 p.s.i., a temperature in the range of from C. to 300 C., in the presence of from 0% to 200%, based on the weight of said compound to be hydrogenated, of added ammonia, and in the presence of from 0.001% to 10% by weight, based on said compound to be hydrogenated and calculated as metallic ruthenium, of a ruthenium catalyst supported on an inert carrier selected from the group consisting of calcium carbonate, rare earth oxides, rare earth carbonates, mixed rare earth oxide-carbonates, and mixtures thereof. 2. The process of claim 1 wherein said compound is o, m, or p-phenylenediamine.
3. The process of claim 1 wherein said compound is o, m, or p-toluidine.
4. The process of claim 1 wherein said inert carrier is calcium carbonate.
5. The process of claim 1 wherein said catalyst is present in an amount ranging from 0.01% to 1.0%.
6. The process of claim 1 wherein said compound is represented by the following formulae:
I i F G M.n G,
and
7. The process of claim 6 wherein said inert support is calcium carbonate.
8. The process of claim 6 wherein said catalyst is present in an amount ranging from 0.01% to 1.0%.
9. The process of claim 1 wherein said compound is benzidine.
10. The process of claim 6 wherein said compound is 2,4-bis(4-aminobenzyl)aniline.
11. The porcess of claim 6 wherein said compound is 4,4'-methylenedianiline.
12. The process of claim 11 wherein said inert support is calcium carbonate.
13. The process of claim 11 wherein said catalyst is present in amounts ranging from 0.01% to 1.0%.
References Cited UNITED STATES PATENTS Whitman 260-563 Kirby 260-563 Barkdoll et a1. 260-563 I'1lich et a1. 260-563 20 2,930,766 3/1960 Lacey 252-473 3,155,724 11/1964 Arthur 260-563 3,193,584 7/1965 Rylander et a1. 260-611 3,347,915 10/1967 Arthur 260-563 CHARLES B. PARKER, Primary Examiner D. R. PHILLIPS, Assistant Examiner US. Cl. X.R.
Cooper at aL 252 473 10 260-283 R, 288 R, 293.2,319.1,326.1S
2 3 UNITED STATES PATENT OFFICE CERTIFICATE OF CORRECTION Patent No. 3, 6 :U-|-,522 Dated Feb 22 1972 Inventor(s) Loren D. Brake and Alvin B. Stiles It is certified that error appears in the aboveidentifiedpatent and that said Letters Patent are hereby corrected as shown below:
Colu mn 17, Formula II, that poI-L'Ttion of the formula reading E should read e Column 18, Claim 6, first formula, that portion reading F Ff should read Q Signed and sealed this 25th day of July 1972.
(SEAL) Attest:
EDW MFLETCHER,JR. ROBERT GOTTSCHALK Attesting Officer Commissioner of Patents
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US4384142A (en) * 1981-06-09 1983-05-17 Monsanto Company Production of cyclohexylamine
US4394523A (en) * 1981-06-01 1983-07-19 Mobay Chemical Corporation Catalytic hydrogenation of di (4-aminophenyl) methane
US4394522A (en) * 1981-06-01 1983-07-19 Mobay Chemical Corporation Catalytic hydrogenation of di(4-aminophenyl)methane
US4448995A (en) * 1982-12-13 1984-05-15 Mobay Chemical Corporation Catalytic hydrogenation of di(4-aminophenyl)methane
US4754070A (en) * 1986-01-23 1988-06-28 Air Products And Chemicals, Inc. Hydrogenation of methylenedianiline to produce bis(para-aminocyclohexyl)methane
EP0335272A2 (en) * 1988-03-30 1989-10-04 Air Products And Chemicals, Inc. Hydrogenation of aromatic amines to produce their ring hydrogenated counterparts
US5026914A (en) * 1989-04-11 1991-06-25 Air Products And Chemicals, Inc. Hydrogenation of aromatic amines using rhodium on titania or zirconia support
EP0476359A1 (en) * 1990-09-06 1992-03-25 Bayer Ag Process for the production of di-(4-aminocyclohexyl)-methane with a proportion of 15-25% by weight of trans-trans isomers
US5196587A (en) * 1988-03-30 1993-03-23 Air Products And Chemicals, Inc. Catalytic hydrogenation of crude methylene bridged polyphenylamines to produce polycyclohexylamines
US5214212A (en) * 1992-02-27 1993-05-25 Olin Corporation Promoters for hydrogenation of aromatic amines
WO1993016030A1 (en) * 1992-02-05 1993-08-19 Olin Corporation Promoters for hydrogenation of aromatic amines
US5245082A (en) * 1990-09-06 1993-09-14 Bayer Aktiengesellschaft Process for the production of di-(4-aminocyclohexyl)-methane containing 15 to 25% by weight of the trans-trans isomer
US5360934A (en) * 1993-06-25 1994-11-01 Air Products And Chemicals, Inc. Hydrogenation of aromatic amines to produce their ring hydrogenated counterparts
US5545756A (en) * 1994-09-14 1996-08-13 Air Products And Chemicals, Inc. Hydrogenation of aromatic amines using mixed metal oxide support
US5550294A (en) * 1992-02-05 1996-08-27 Olin Corporation Method of increasing hydrogenation rate of aromatic amines
US5578546A (en) * 1993-08-20 1996-11-26 Huels Aktiengesellschaft Catalyst for preparing bis-para-aminocyclohexylmethane containing a low proportion of trans/trans isomer by hydrogenation of methylenedianiline
US6429338B1 (en) 2002-01-17 2002-08-06 Air Products And Chemicals, Inc. Hydrogenation of single ring aromatic diamines
US6998507B1 (en) 2004-08-24 2006-02-14 Air Products And Chemicals, Inc. Hydrogenation of methylenedianiline
US20060135814A1 (en) * 2004-12-16 2006-06-22 Huntsman Petrochemical Corporation Co-production of cyclohexylamine and bis(para-aminocyclohexyl) methane
US20070066849A1 (en) * 2005-09-22 2007-03-22 Vedage Gamini A Hydrogenation of aromatic amines to alicyclic amines using a lithium aluminate-based catalyst
US9399615B2 (en) 2014-11-27 2016-07-26 Industrial Technology Research Institute Catalyst and method for hydrogenation of 4,4′-methylenedianiline
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US4394523A (en) * 1981-06-01 1983-07-19 Mobay Chemical Corporation Catalytic hydrogenation of di (4-aminophenyl) methane
US4394522A (en) * 1981-06-01 1983-07-19 Mobay Chemical Corporation Catalytic hydrogenation of di(4-aminophenyl)methane
US4384142A (en) * 1981-06-09 1983-05-17 Monsanto Company Production of cyclohexylamine
US4448995A (en) * 1982-12-13 1984-05-15 Mobay Chemical Corporation Catalytic hydrogenation of di(4-aminophenyl)methane
US4754070A (en) * 1986-01-23 1988-06-28 Air Products And Chemicals, Inc. Hydrogenation of methylenedianiline to produce bis(para-aminocyclohexyl)methane
EP0335272A3 (en) * 1988-03-30 1990-03-14 Air Products And Chemicals, Inc. Hydrogenation of aromatic amines to produce their ring hydrogenated counterparts
US4960941A (en) * 1988-03-30 1990-10-02 Air Products And Chemicals, Inc. Hydrogenation of aromatic amines to produce their ring hydrogenated counterparts
US5196587A (en) * 1988-03-30 1993-03-23 Air Products And Chemicals, Inc. Catalytic hydrogenation of crude methylene bridged polyphenylamines to produce polycyclohexylamines
EP0335272A2 (en) * 1988-03-30 1989-10-04 Air Products And Chemicals, Inc. Hydrogenation of aromatic amines to produce their ring hydrogenated counterparts
US5026914A (en) * 1989-04-11 1991-06-25 Air Products And Chemicals, Inc. Hydrogenation of aromatic amines using rhodium on titania or zirconia support
EP0476359A1 (en) * 1990-09-06 1992-03-25 Bayer Ag Process for the production of di-(4-aminocyclohexyl)-methane with a proportion of 15-25% by weight of trans-trans isomers
US5245082A (en) * 1990-09-06 1993-09-14 Bayer Aktiengesellschaft Process for the production of di-(4-aminocyclohexyl)-methane containing 15 to 25% by weight of the trans-trans isomer
US5550294A (en) * 1992-02-05 1996-08-27 Olin Corporation Method of increasing hydrogenation rate of aromatic amines
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