US3677353A

US3677353A - Apparatus for controlling well pressure

Info

Publication number: US3677353A
Application number: US55105A
Authority: US
Inventors: Gerald S Baker
Original assignee: Cameron Iron Works Inc
Current assignee: Cooper Industries LLC
Priority date: 1970-07-15
Filing date: 1970-07-15
Publication date: 1972-07-18
Anticipated expiration: 1989-07-18

Abstract

There is disclosed apparatus which includes a choke for connection to the annulus between a well bore and a drill string extending into the bore, and a means for operating the choke to impose a back pressure on drilling fluid in the annulus either manually or automatically in response to certain well characteristics so as to maintain a predetermined pressure differential between it and formation fluid at the bottom of the well bore.

Description

United States Patent Baker 1 July 18, 1972 541 APPARATUS FOR CONTROLLING 3,443,643 5/1969 Jones et a1. ..175/25 WELL PRESSURE 3,470,971 /1969 Dower 175/25 3,470,972 10/1969 Dower I 75/25 [72] 3,550,696 12/1970 Kenneday... ..175/25 [73] Assignee: Cameron Iron Works, Inc., Houston, Tex. 3,552,502 1/1971 Wilson ..175/25 [22] filed: July 1970 Primary Examiner-David H. Brown [21 AppL N0.: 55,105 Attorney-Myer, Eickenroht, Thompson & Turner 52 us. 01. ..175/25, 175/38 1571 ABSTRACT [5 Ill. i There disclosed a paratus includes a choke for con. [58] Fieldol Search ..l75/25, 38, 218; 166/91 "action to the annulus between a we" bore and a dri" String extending into the bore, and a means for operating the choke [56] Remnces cited to impose a back pressure on drilling fluid in the annulus UNITED STATES PATENTS either manually or automuticully in response to certain well charactensucs so as to maintain a predetermined pressure difl Jones Ct fe -ential between it and formation at the bottom of the 3,362,487 1/1968 Lindsey ...l75/38 b 3,372,761 3/1968 Van Oils 175/25 3,429,385 2/1969 Jones et al. 175/25 14 Claims, 2 Drawing figures 4o :1 a 46 1% 8 ,3 X L p A /fl oof 6/ 'AP 40,; JY/Pl'l V -

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30,0. All? Jfl/WY fi l Patented July 18, 1972 3,677,353

2 Sheets-Sheet I APPARATUS FOR CONTROLLING WELL PRESSURE This invention relates to apparatus for use in controlling the pressure of fluid within a wellbore into which a drill string extends by means of a back pressure imposed upon the annulus between the well bore and drill string. More particularly, this invention relates to improved apparatus of the type shown and described in US. Pat. Nos. 3,443,643, 3,429,385 and 3,477,526.

It has been customary to provide a choke in a manifold connecting with the annulus beneath a blowout preventer closable about the drill string in order to establish and maintain a back pressure on fluid in the annulus which, together with its hydrostatic pressure, is sufficient to contain the fluids within formations penetrated by the wellbore i.e., prevent them from flowing into the wellbore. In the case of a "kick", the choke must continue to contain the formation fluid as heavier mud is circulated down the drill string and up the annulus to "kill" the well. The choke is preferably adjustable so that, in controlling the well pressure, an attempt may be made to avoid excessive back pressure which might cause the drill string to stick, or damage a formation, the well casing, or the wellhead equipment.

Each of the prior patents discloses apparatus in which the choke is adjusted in an essentially automatic fashion. Thus, in each case, pneumatic signals representing the inlet or standpipe pressure and the circulating pressure loss in the drill string plus the static pressure adjusted by an amount which represents the desired pressure differential between drilling fluid pressure and formation pressure are produced and compared to cause the choke member to move to an equilibrium position, whereby the deviation of the pressure difi'erential from the predetermined value thereof is maintained substantially at zero.

An object of this invention is to provide apparatus of the type above described in which there is ample force for operating a four-way valve which directs hydraulic fluid to and from the choke actuator, regardless of how small the imbalance of the compared signals might be, or how large the frictional resistance to movement of the shiftable parts of the valve might be.

Another object is to provide apparatus of this type which causes the choke to open quickly in response to predetermined conditions of pressure of the fluid within the outlet or choke manifold; and, more particularly, in a desired heirarchy with respect to control of the choke in response to the abovedescribed imbalance.

A further object is to provide apparatus of this type in which the choke may be opened manually, also in a desired heirarchy with respect to the other choke controls.

Still another object is to provide such apparatus in which hunting or overcontrol of the choke is minimized, without delay in choke response and also in such a manner as to avoid continuous modulation of the choke.

These and other objects are accomplished, in accordance with the illustrated embodiment of the present invention, by apparatus including a hydraulic four-way valve operating the choke and pneumatic relays for operating the valve. The relays supply pressure to oppositely reacting pressure responsive surfaces of the valve in response to, but independently of the amount of, an imbalance between certain of the characteristics of the well, and particularly between standpipe pressure and static pressure plus circulating pressure loss. Thus, ample force is available to operate the valve regardless of how small such imbalance may be, or how large the frictional resistance of the valve may be.

This apparatus also includes means for producing signals which automatically cause the choke to open in response to a predetermined maximum choke manifold pressure and/or a predetermined rate of increase in such pressure. More specifically, these controls are designed to override other signals and thus protect against undesirable pressure conditions in the manifold regardless of other well characteristics.

In order to minimize hunting and overcontrol, means are provided for producing a first signal representing the position of the flow-restricting member of the choke relative to its seat, and a second signal representing a lagged position-representing signal. These signals are combined with the signal representing standpipe pressure to produce a signal which cooperates with the signal representing adjusted static pressure plus circulating pressure loss to limit the rate at which the flow-restricting member changes position with respect to time. Thus, the choke is immediately responsive to an adjusted imbalance between signals representing standpipe pressure and adjusted static pressure plus circulating pressure loss, and moves in a correcting direction in timed steps only to the extent necessary to correct the imbalance.

in the drawings, wherein like reference characters are used throughout to designate like parts:

FIG. I is a diagrammatic illustration of the circuitry for transmitting various signals to the choke of the apparatus; and

FIG. 2 is a sectional view of the choke and a relay for producing a signal representing the position of the flowrestricting member of the choke relative to its seat.

With reference now to the details of the above-described drawings, the choke shown in FIG. 2, and designated in its entirety by reference character 10, is similar in construction to that shown in each of U. S. Pat. Nos. 3,429,385 and 3,443,643. Thus, it includes a body 11 having a flowway therethrough connecting at one end to an inlet 12 and at the opposite end to an outlet 13. As described and shown in each of the aforementioned patents, the inlet 12 connects with a manifold connecting with the annulus between a wellbore and a drill string extending into the wellbore, and the outlet l3 connects with suitable piping for conveying drilling fluid from the choke to the mud pits or other suitable places for disposal.

The flowway includes inlet and outlet portions arranged at right angles and a ring 14 disposed at the intersection of these angularly arranged flowway portions to provide a seat surrounding the flowway. A cylindrical flow-restricting member 15 is reciprocable within a sleeve 16, which is held within the valve body 11 by a snap ring, for movement toward and away from maximum flow-restricting position with respect to the seat 14.

The flow-restricting member I5 is so moved by a rod 17 which extends through an outward extension of sleeve 16 into a cylinder 18 mounted thereon. The free end of the rod 17 connects with a piston 19 which is sealably reciprocable within the cylinder for moving the rod and thus the flowrestricting member toward and away from the seat. More particularly, the piston is urged to the left, or in a direction to move the flow-restricting member to minimum flow-restricting position, by means of hydraulic fluid supplied to the cylinder through a conduit 20. The piston is moved to the right, or in a direction to move the flow-restricting member to maximum flowrestricting position, by means of hydraulic fluid supplied to the cylinder on the lefthand side of the piston through a conduit 21.

The

conduits

20 and 2| are shown in FIG. I to connect with a four-way valve 22 for selectively supplying hydraulic fluid to one side of the piston 19 and exhausting it from the other, thereby controlling movement of flow-restricting member 15. As indicated in FIG. I, a conduit 23 leads from a pump for supplying hydraulic fluid from a suitable source to the four way valve, and a conduit 24 leads from the valve to return the fluid to the source.

As shown diagrammatically in FIG. I, the valve 22 includes a housing or casing 25 to which the

conduits

20, 2|, 23 and 24 connect and a spool 26 reciprocable within the housing between a neutral position, as shown in FIG. I, in which the

conduits

20 and 21 are disconnected from the

conduits

23 and 24, and alternate positions in which ports within the spool connect the conduits to direct hydraulic fluid in the desired manner. Thus, as will be apparent from the arrows on the spool, it may be shifted to the left so as to supply hydraulic fluid to the lefihand side of the piston 19 and exhaust it from the righthand side thereof, and thus urge the flow-restricting member toward maximum flow-restricting position, or to the right in order to supply hydraulic fluid to the righthand side of the piston and exhaust it from the lefthand side thereof so as to urge the flow-restricting member toward minimum flowrestricting position.

The spool 26 may be sealed with respect to the valve casing or housing by means of O-rings or the like (not shown) so as to confine the passage of hydraulic fluid through ports in the spool in the manner above described. The spool is shifted between its alternate positions by means of pneumatic fluid supplied to pressure

responsive surfaces

27 and 28 within the valve housing and on opposite ends of the spool in response to signals emanating from the circuitry shown in FIG. I. Springs are disposed on opposite ends of the spool to urge it to the neutral position shown in FIG. I when fluid pressure on its ends are equal.

One such signal (P,,,,) represents the position of the flowrestricting member with respect to the seat 14 and is produced by means of a relay 29 (FIG. 2) adapted to sense the position of the flow-restricting member and transmit a signal representing same to the circuitry through a conduit 30. For this purpose, a tailrod 31 extends from the left side of the piston 19 and through the cylinder to the exterior thereof. The end of the tailrod faces a rod 32 extending from the relay, and a compression coil spring 33 is disposed between the two rods. Thus, movement of the tailrod 3i toward and away from the relay, and thus the position of the flow-restricting member relative to the seat 14, is reflected by an increase or decrease in the force of the spring and thus the force on rod 32.

The relay may be of conventional construction, such as a Model 405" pneumatic force transmitter manufactured and sold by Moore Products Co., of Spring House, Pa., and adapted to receive pneumatic fluid through a conduit 35 for supplying the signal. As will be apparent, when the flowrestricting member moves away from maximum flow-restrict ing position, it compresses the spring 33 so as to increase P and, conversely, when the flow-restricting member moves toward maximum flow-restricting position, it permits the spring 33 to expand to reduce P,,,,.

Preferably, P is indicated on a control panel of the general nature described in the above-mentioned patents, whereby this information may be used by personnel in charge of operation of the apparatus.

The apparatus also includes a means for producing a signal (P,,) representing the pressure of fluid within the standpipe, means for producing a signal (P,,) representing the pressure of the fluid in the standpipe in a static state, as adjusted to reflect a desired pressure differential, and means for producing a signal (AP) representing the pressure loss due to fluid circulation. These well characteristics are sensed and signals representing same are produced and preferably indicated on the control panel in the manner shown and described in U. S. Pat. Nos. 3,443,643 and 3,429,385.

As shown in FIG. I, p, is transmitted through conduit 30, and P is transmitted through a conduit 37 to a relay 36. Additionally, a conduit 38 connects the conduit 30 with the relay and has a lag element 39 therein as well as an accumulator 40 intermediate the lag element and the relay 36. Thus, a signal (P,,,,) representing a lagged P, is transmitted through the conduit 38 to the relay 36.

The relay 36 may be any commercially available summing relay, such as the "Model 68-1 which is manufactured and sold by the aforementioned Moore Products Co., for combining the aforementioned signals in a manner to produce an output signal (P,,,,) in accordance with the following equation:

am n la aw Thus, as indicated diagrammatically in FIG. 1, P is introduced into the top port, and P and P, into the upper and lower side ports, respectively, of the relay, and the relay includes a pilot valve 360 adapted to receive supply pressure at 40 p.s.i. through a conduit 42 and to produce and transmit P through a conduit 43.

P, and AP are transmitted through conduits 44 and 45, respectively, to the upper port and upper side port of a relay 46 similar to the relay 36, where they are combined to produce and transmit through the conduit 47 a signal representing the sum of P, and AP. As in the case of the relay 36, the relay 46 includes a pilot valve 46a to which pneumatic fluid at 40 p.s.i. is supplied through a conduit 48.

P,,,,, is transmitted through branches 43a and 43b of conduits 43, and the signal from relay 46 is transmitted through branches 47a and 47b of the conduit 47, to the relays 49 and 50. The relays 49 and 50 function as on-olT switches and, for this purpose, each may comprise a Model 68-5" relay manufactured and sold by the aforesaid Moore Products Co. and internally ported to provide a feedback of the output signal therefrom. Thus, as shown in FIG. 1, the output signal from the relay 49 transmitted through conduit 51 is fed back to the relay through conduit 52, and the output signal from the relay 50 transmitted through conduit 53 is fed back to the relay through conduit 54.

As shown in FIG. I, P,,,, is transmitted to an upper side port of the relay 49 and to a lower side port of the relay 50. Conversely, the signal from relay 46 is transmitted to a lower side port of the relay 49 and an upper side port of the relay 50. A supply of pneumatic fluid of 20 p.s.i. is fed to each of the relays 49 and 50 through a conduit 55 for use in operating the pilot valve 56 of the relay 49 and the pilot valve 57 of the relay 50.

In a relay of this type, when the sum of the signals into the upper side port and the upper feedback port is greater than the signal into the lower side port, the pilot valve opens to produce an output signal equal to full supply pressure. When said sum is less, the pilot valve vents supply pressure.

Thus, with reference to the particular circuit shown in FIG. I, when P from relay 36 is greater than the sum of P- and AP, relay 49 will supply a signal to the conduit 51 equal to 20 p.s.i., and relay 50 will supply a signal to conduit 53 which is zero. On the other hand, when the sum of signals P and AP is greater than P the relay 50 will supply a signal of 20 p.s.i. to conduit 53, and relay 49 will supply a signal to conduit SI which is zero.

As shown in FIG. I, conduit 51 is connected to the lefl end of valve 22, and conduit 53 is connected to the right end thereof. Consequently, the signal in $1 acts over surface 27 on the spool to urge it to the right, and the signal in S3 acts over surface 28 on the spool to urge it to the left.

Thus, assuming the apparatus is set for automatic control and choke manifold pressure is within preset limits, an imbalance of the well characteristics due to a standpipe pressure greater than the sum of adjusted static pressure and circulating pressure loss causes the spool 26 of valve 22 to move to the right and thereby reduce choke manifold pressure, and thus eventually standpipe pressure. Conversely, an imbalance due to standpipe pressure less than said sum causes the spool to move to the left to increase choke manifold fluid pressure and thus standpipe pressure.

When P equals P, plus AP, the flow-restricting member of the choke is stationary. At this time, P,,,,, equals P because P,,,,, equals P1,, to the equation above. Thus, the signals from relays 49 and 50 are equal, and the spool will assume the neutral position shown in FIG. 1.

In the event P increases, p will also increase, which, for reasons above described, will cause the choke to move in an opening direction toward minimum flow-restricting position. As the flow-restricting member of the choke begins to open, the spring 33 will be compressed so as to increase P,,,,. This increase in P, will offset the increase in P so as to return P to its original value equal to the sum of P,, and AP, as a result of which the choke will stop movement.

Since the choke and thus the flow-restricting member are now stationary, P,,,, will remain constant. However, P will continue to increase slowly until it reaches the value of P,,,,. When P reaches the value of P,,,,,, P will again increase to the increased value of P,,,. As a result, the flow-restricting member will move another step in an opening direction, and this process will be repeated until the value of P, reaches the proper value to null the system i.e., until it equals the sum of P and AP. Thus, the rate of change of position of the flowrestricting member is limited to an extent dependent upon the setting of lag element 39.

In the event P, decreases, the flow-restricting member of the choke will be caused to move step-by-step at a limited rate in a closing direction i.e., toward maximum flow-restricting position.

As shown in FIG. 1,

shuttle valves

58, 60 and 62 are disposed in conduit 51, and a shuttle valve 64 is disposed in conduit 53. As also shown in FIG. I, each of the shuttle valves is connected to a conduit for receiving, under circumstances to be described, a pneumatic signal which overrides the signals transmitted from the relays 49 and 50 during the abovedescribed automatic control of a well. Thus, as will be apparent from the cross-sectional view of the shuttle valve 58, which is typical of

shuttle valves

58, 60, 62 and 64, a ballshaped valve element is adapted to shift in a direction to admit the stronger of the two signals it receives to the downstream portion of the

conduit

51 or 53.

As previously described, the apparatus includes means for producing overriding signals representing a pressure within the choke manifold greater than a predetermined maximum, as well as a rate of change of pressure in the choke manifold greater than a predetermined rate. For this purpose, the apparatus includes a means for sensing manifold pressure and producing a signal (P,.,,,) representing same, as described in either of the aforementioned U.S. Pat. Nos. 3,443,643 or 3,429,385. Also, as in the prior apparatus, the value of choke manifold pressure may be indicated on the control panel.

As shown in FIG. 1, P is transmitted through branches 66a and 66b of a conduit 66 to each of relays 67 and 68, which are similar to the relays 49 and 50 in that each functions as an onoff switch. Thus, as in the case of the relays 49 and 50, each

such relay

67 and 68 may comprise the aforementioned Model 68-5" computing relay, and thus includes upper and lower side ports for receiving signals to be compared as well as an upper port for receiving a feedback signal through

conduit

75 or 76. Additionally, relay 68 includes a negative bias, as indicated diagrammatically in FIG. I.

As shown in H6. 1, pressure at 40 p.s.i. is supplied through conduits 71 and 72 to each of pilot valve 69 of relay 67 and the pilot valve 70 of relay 68. Thus, upon opening of pilot 69, relay 67 will transmit a 40 p.s.i. signal through conduit 73 to shuttle valve 58, and upon opening of pilot 70, relay 68 will transmit a 40 p.s.i. signal through conduit 74 to shuttle valve 60.

As indicated in FIG. 1, P is transmitted through conduit 66a to the upper side port of the relay 67, and another signal representing the maximum allowable choke manifold pressure is fed to the lower side port of the relay 67. This latter signal is produced by setting a maximum allowable choke manifold pressure on the panel above mentioned. These two signals are so combined by the relay 67 that when actual choke manifold pressure is greater than maximum allowable choke manifold pressure, the pilot valve 69 will be opened so as to produce a signal of 40 p.s.i., which is transmitted through the conduit 73 to the shuttle valve 58.

As will also be understood from H6. 1, P is also transmitted through conduit 66b to the upper side port of relay 68. It is also introduced into a conduit 78 connecting with the conduit 66 where it is lagged by means of an adjustable lag element 77 before being fed into the lower side port of the relay 68 to produce a signal P,,,,-

The aforementioned negative bias on relay 68 will effectively determine the rate of change in choke manifold pressure at which the pilot valve 70 will open to produce a 40 p.s.i. signal in conduit 74. That is, the bias will combine with P to produce a sum which is either greater or less than the P transmitted to the relay. Since any change in choke manifold pressure will be lagged through the conduit 78, there is a rate of increase at which P will be stronger than the sum of P plus the negative bias. When this point is reached, the pilot valve 70 will be opened so as to transmit full supply pressure at 40 p.s.i. through the conduit 74 to the shuttle valve 60.

The signals transmitted through

conduit

73 or 74, when they occur, are stronger than the signal from relay 49, so either will override the latter signal and thus shift the

corresponding shuttle valve

58 or 60 to a position for transmitting it to the downstream portion of the conduit, regardless of the magnitude of the signal from relay 49.

Each of the signals delivered through

conduits

73 or 74 is also stronger than any signal supplied to valve 22 by relay 50. Furthermore, these signals are stronger than and thus override any signals which would otherwise be transmitted to the

conduits

51 and 53 by the manual control to be described below. Consequently, the signal transmitted to the surface 27 of the spool 26 will in any case be stronger than the signal transmitted to the surface 28, whereby the spool is caused to shift to the right and thereby cause the choke to be moved in an opening direction.

Assuming that either of these latter signals has thus shifted the spool 26 to the right, but that the choke manifold pressure has dropped below the maximum, or has returned to a rate of change below the permissible rate of change, the four-way valve 22 will be automatically returned to automatic operation.

The manual control for the apparatus includes a four-way valve for supplying pneumatic fluid to the valve 22 to selectively move the choke to opened or closed position regardless of the relationship of standpipe pressure to the sum of static pressure plus circulating pressure loss, assuming of course that manifold pressure is within preset limits. Thus, as noted above, this means for manually operating the choke is adapted to be overriden by either the maximum choke manifold pressure control or rate of change of choke manifold pressure control.

Valve 80 is connected to the shuttle valve 62 by conduit 8i and to the shuttle valve 64 by conduit 82. It is adapted to receive pneumatic fluid at 30 p.s.i. through conduit 83, and to exhaust pneumatic fluid through a conduit 84. As in the case of valve 22, it includes a casing and a spool 86 reciprocable within the casing between a neutral position in which the

conduits

83 and 84 are disconnected from the conduits 8l and 82, as shown in FIG. I, and alternate positions to the left to supply pneumatic fluid to the conduit 82 and return it to the exhaust through conduit 81, and to the right to supply pneumatic fluid through conduit 81 and exhaust it by means of the condit 82.

As indicated diagrammatically in FIG. I, there is a lever on the lefthand end of the four-way valve 80 for manually moving it between the neutral (auto") position, in which it is ineffective, and either "open" or "close" positions in which the spool 86 is shifted to either its right or lefthand position. When the spool is in its righthand or opening position, pneumatic fluid is transmitted to the conduit 8] and exhausted through conduit 82. Assuming that neither maximum choke manifold pressure nor maximum rate of change of manifold pressure has been exceeded, the 30 p.s.i. signal in the conduit 81 will override any signal from relay 49 to shift the shuttle valve 62 and thus connect conduit 81 to conduit 51.

In order to manually move the choke in a closing direction, the hand lever shown in FIG. 1 is moved to the "close" position, which shifts the spool 86 to the left so as to connect supply pressure of 30 p.s.i. with the conduit 82. Assuming that neither choke manifold pressure maximum or rate of change choke manifold pressure permissible has been exceeded, the signal in conduit 51 will be either zero or 20 p.s.i. Consequently, the signal in conduit 82 will override any signal from relay 50 to shift shuttle valve 64 to a position connecting the conduit 82 with the conduit 53 and thus supply a signal of 30 p.s.i. to the right-hand end of the spool 26. This, of course, causes the spool 26 to be moved to the left to cause the choke to be urged in a closing direction.

It will be understood that under any of the circumstances above mentioned i.e., whether the system is on automatic or manual control, or whether or not one or both maximum choke manifold pressure or maximum rate of change of choke manifold pressure has been exceeded, a pneumatic pressure signal will be supplied to one end surface of the spool 26 which is significantly greater than the pneumatic pressure signal supplied to the other end surface thereof. In some cases, the differential may be as much as 40 psi, and in any case the differential will be at least 10 p.s.i. Consequently, the force available greatly exceeds the force required to shift the spool 26 of the hydraulic four-way valve 22.

From the foregoing it will be seen that this invention is one well adapted to attain all of the ends and objects hereinabove set forth, together with other advantages which are obvious and which are inherent to the apparatus.

It will be understood that certain features and subcombinations are of utility and may be employed without reference to other features and subcombinations. This is contemplated by and is within the scope of the claims.

As many possible embodiments may be made of the invention without departing from the scope thereof, it is to be understood that all matter herein set forth or shown in the accompanying drawings is to be interpreted as illustrative and not in a limiting sense.

The invention having been described, what is claimed is:

lv For use in drilling a well into an earth formation containing fluid under pressure, wherein drilling fluid is circulated through a drill string extending into a wellbore and through the annulus therebetween, said string and annulus having upper ends, one of which is an inlet and the other an outlet, there being a pressure differential, positive or negative, by which the bottom hole pressure of the drilling fluid exceeds the formation fluid pressure, and there being a deviation, positive or negative, by which said pressure differential exceeds a predetermined value thereof; apparatus for maintaining said pressure differential at the predetermined value thereof, comprising a choke including a flow-restricting member movable toward and away from a seat for regulating the outlet fluid pressure, means for causing the flow-restricting member to move toward and away from the seat to respectively increase or decrease the outlet fluid pressure automatically in response to said deviation being respectively negative or positive, whereby the outlet pressure approaches a value at which said deviation is zero, means for producing a signal representing the position of said flow-restricting member, and means responsive to said signal for controlling the rate of change of said position.

2. Apparatus of the character defined in claim 1, including means for causing the flow-restricting member to move away from the seat for decreasing said outlet fluid pressure automatically in response to the value thereof exceeding a predetermined level and regardless of other well characteristics.

3. Apparatus of the character defined in claim 1, including means for causing the flow-restricting member to move away from the seat for decreasing the outlet fluid pressure automatically in response to the rate of increase thereof exceeding a predetermined level and regardless of other well characteristics.

4. Apparatus of the character defined in claim 6, including means for producing a sixth signal which represents outlet fluid pressure to cause the flow-restricting member to move away from the seat for decreasing said outlet fluid pressure automatically in response to the value thereof exceeding a predetermined level and regardless of other well characteristics, and means for producing a seventh signal which represents the rate of change of outlet fluid pressure to cause the flow-restricting member to move away from the seat for decreasing the outlet fluid pressure automatically in response to the rate of increase thereof exceeding a predetermined level and regardless of other well characteristics.

5. Apparatus of the character defined in claim 4, including means for manually producing an eighth signal to selectively cause the choke to increase or decrease the outlet fluid pressure regardless of said well characteristics.

6. For use in drilling a well into an earth formation containing fluid under pressure, wherein drilling fluid is circulated through a drill string extending into a wellbore and through the annulus therebetween, said string and annulus having upper ends, one of which is an inlet and the other an outlet, there being a pressure differential, positive or negative, by which the bottom hole pressure of the drilling fluid exceeds the formation fluid pressure, and there being a deviation, positive or negative, by which said pressure differential exceeds a predetermined value thereof; apparatus for maintaining said pressure differential at the predetermined value thereof, com prising a choke including a flow-restricting member movable toward and away from a seat for regulating the outlet fluid pressure in response to first and second signals, means for producing a first signal, and means for producing a second signal which represents the sum of inlet fluid pressure in a static state as adjusted to include said pressure differential and fluid pressure loss due to circulation within the well bore and which cooperates with the first signal to cause the flowrestricting member to move toward and away from the seat to respectively increase or decrease the outlet fluid pressure automatically in response to said deviation being respectively negative or positive, whereby the outlet pressure approaches a value at which said deviation is zero, said means for producing the first signal comprising means for producing a third signal representing inlet fluid pressure, means for producing a fourth signal representing the position of the flow-restricting member with respect to said seat, means for producing a fifth signal representing a damped position representing signal, and means for combining said signals in accordance with the equation:

First Signal Third Signal Fourth Signal Fifth Signal, so as to control the rate at which the flow-restricting member changes position with respect to said seat.

7. For use in drilling a well into an earth formation containing fluid under pressure, wherein drilling fluid is circulated through a drill string extending into a wellbore and through the annulus therebetween, said string and annulus having upper ends, one of which is an inlet and the other an outlet, there being a pressure differential, positive or negative, by which the bottom hole pressure of the drilling fluid exceeds the formation fluid pressure, and there being a deviation, positive or negative, by which said pressure differential exceeds a predetermined value thereof; apparatus for maintaining said pressure differential at the predetermined value thereof, comprising a choke for regulating the outlet fluid pressure in response to signals, means for producing a first signal, means for producing a second signal which varies with well characteristics and cooperates with the first signal to cause the choke to increase or decrease the outlet fluid pressure automatically in response to said deviation being respectively negative or positive, whereby the outlet pressure approaches a value at which said deviation is zero, and means for producing a third signal which represents the value of fluid pressure within the outlet and overrides the first and second signals to cause the choke to decrease the outlet fluid pressure automatically in response to the value thereof exceeding a predetermined level and regardless of said well characteristics.

8. For use in drilling a well into an earth formation containing fluid under pressure, wherein drilling fluid is circulated through a drill string extending into a wellbore and through the annulus therebetween, said string and annulus having upper ends, one of which is an inlet and the other an outlet, there being a pressure differential, positive or negative, by which the bottom hole pressure of the drilling fluid exceeds the formation fluid pressure, and there being a deviation, positive or negative, by which said pressure differential exceeds a predetermined value thereof; apparatus for maintaining said pressure differential at the predetermined value thereof, comprising a choke for regulating the outlet fluid pressure in response to signals, means for producing a first signal, means for producing a second signal which varies with well characteristics and cooperates with the first signal to cause the choke to increase or decrease the outlet fluid pressure automatically in response to said deviation being respectively negative or positive, whereby the outlet pressure approaches a value at which said deviation is zero, and means for producing a third signal which represents the rate of change of fluid pressure within the outlet and overrides the first and second signals to cause the choke to decrease the outlet fluid pressure automatically in response to the rate of increase thereof exceeding a predetermined level.

9. For use in drilling a well into an earth formation containing fluid under pressure, wherein drilling fluid is circulated through a drill string extending into a wellbore and through the annulus therebetween, said string and annulus having upper ends, one of which is an inlet and the other an outlet, there being a pressure differential, positive or negative, by which the bottom hole pressure of the drilling fluid exceeds the formation fluid pressure, and there being a deviation, positive or negative, by which said pressure differential exceeds a predetermined value thereof; apparatus for maintaining said pressure differential at the predetermined value thereof, comprising a choke for regulating the outlet fluid pressure in response to signals, means for producing a first signal, means for producing a second signal which varies with well characteristics and cooperates with the first signal to cause the choke to increase or decrease the outlet fluid pressure automatically in response to said deviation being respectively negative or positive, whereby the outlet pressure approaches a value at which said deviation is zero, means for producing a third control signal which represents the value of fluid pressure within the outlet and overrides the first and second signals to cause the choke to decrease the outlet fluid pressure automatically in response to the value thereof exceeding a predetermined level and regardless of other well characteristics, and means for producing a fourth control signal which represents the rate of change of fluid pressure within the outlet and overrides the first and second signals to cause the choke to decrease the outlet fluid pressure automatically in response to the rate of increase thereof exceeding a predetermined level.

it). Apparatus for operating a drilling choke in response to the comparative values of characteristics within a well to the outlet of which the choke is connected, said apparatus comprising a reciprocable actuator for connection to the flowrestricting member of the choke, a source of hydraulic fluid under pressure, a four-way valve having a spool with oppositely reacting surfaces thereon responsive to fluid pressure for urging it toward alternate positions, conduits connecting the source of hydraulic fluid with the valve and the valve with the actuator for supplying hydraulic fluid to one side and exhausting it from the other side of said actuator, upon shifting of said spool to one alternate position, and means responsive to an imbalance of said values for selectively admitting pneumatic fluid to one of said surfaces which is at a higher level than that admitted to the other of said surfaces so as to move said spool to one of its positions irrespective of the magnitude of the imbalance.

ll. Apparatus of the character defined in claim 10, including means for producing first and second signals representing the values of said well characteristics, and means for admitting said pneumatic fluid includes means for receiving and com paring said signals so as to determine the imbalance.

12. For use in drilling a well into an earth formation containing fluid under pressure, wherein drilling fluid is circulated through a drill string extending into a wellbore and through the annulus therebetween, said string and annulus having upper ends, one of which is an inlet and the other an outlet, there being a pressure differential, positive or negative, by which the bottom hole pressure of the drilling fluid exceeds the formation fluid pressure, and there being a deviation, positive or negative, by which said pressure differential exceeds a predetermined value thereof, apparatus for maintaining said pressure differential at the predetermined value thereof, comprising a choke for regulating the outlet fluid pressure in response to signals, means for producing a first signal, means for producing a second signal which varies with well characteristics and cooperates with the first signal to cause the choke to increase or decrease the outlet fluid pressure automatically in response to said deviation being respectively negative or positive, whereby the outlet pressure approaches a value at which said deviation is zero, means for manually producing a third signal which overrides the first and second signals to selectively cause the choke to increase or decrease the outlet fluid pressure, and means for producing a fourth signal which represents the value of fluid pressure within the outlet and which overrides the first, second and third signals to cause the choke to decrease the outlet fluid pressure automatically in response to the value thereof exceeding a predetermined level.

13. For use in drilling a well into an earth formation containing fluid under pressure, wherein drilling fluid is circulated through a drill string extending into a wellbore and through the annulus therebetween, said string and annulus having upper ends, one of which is an inlet and the other an outlet, there being a pressure differential, positive or negative. by which the bottom hole pressure of the drilling fluid exceeds the formation fluid pressure, and there being a deviation, positive or negative, by which said pressure differential exceeds a predetermined value thereof; apparatus for maintaining said pressure differential at the predetermined value thereof, comprising a choke for regulating the outlet fluid pressure in response to signals, means for producing a first signal, means for producing a second signal which varies with well characteristics and cooperates with the first signal to cause the choke to increase or decrease the outlet fluid pressure automatically in response to said deviation being respectively negative or positive, whereby the outlet pressure approaches a value at which said deviation is zero, means for manually producing a third signal which overrides the first and second signals to selectively cause the choke to increase or decrease the outlet fluid pressure, and means for producing a fourth signal which represents the rate of change of fluid pressure within the outlet and which overrides the first, second and third signals to cause the choke to decrease the outlet fluid pressure automatically in response to the rate of increase thereof exceeding a predetermined level.

14. For use in drilling a well into an earth formation containing fluid under pressure, wherein drilling fluid is circulated through a drill string extending into a wellbore and through the annulus therebetween, said string and annulus having upper ends, one of which is an inlet and the other an outlet, there being a pressure differential, positive or negative, by which the bottom hole pressure of the drilling fluid exceeds the formation fluid pressure, and there being a deviation, positive or negative, by which said pressure differential exceeds a predetermined value thereof; apparatus for maintaining said pressure differential at the predetermined value thereof, comprising a choke for regulating the outlet fluid pressure in response to signals, means for producing a first signal, means for producing a second signal which varies with well characteristics and cooperates with the first signal to cause the choke to increase or decrease the outlet fluid pressure automatically in response to said deviation being respectively negative or positive, whereby the outlet pressure approaches a value at which said deviation is zero, and means for manually producing a third signal which overrides the first and second signals to selectively cause the choke to increase or decrease the outlet fluid pressure, means for producing a fourth control signal which represents the value of fluid pressure within the outlet and which overrides the first, second and third signals to cause the choke to decrease the outlet fluid pressure automatically in response to the value thereof exceeding a predetermined level, and means for producing a fifth control signal which represents the rate of change of fluid pressure within the outlet and which overrides the first, second and third signals to cause the choke to decrease the outlet fluid pressure automatically in response to the rate of increase thereof exceeding a predetermined level.

i I O i i

Claims

1. For use in drilling a well into an earth formation containing fluid under pressure, wherein drilling fluid is circulated through a drill string extending into a wellbore and through the annulus therebetween, said string and annulus having upper ends, one of which is an inlet and the other an outlet, there being a pressure differential, positive or negative, by which the bottom hole pressure of the drilling fluid exceeds the formation fluid pressure, and there being a deviation, positive or negative, by which said pressure differential exceeds a predetermined value thereof; apparatus for maintaining said pressure differential at the predetermined value thereof, comprising a choke including a flow-restricting member movable toward and away from a seat for regulating the outlet fluid pressure, means for causing the flowrestricting member to move toward and away from the seat to respectively increase or decrease the outlet fluid pressure automatically in response to said deviation being respectively negative or positive, whereby the outlet pressure approaches a value at which said deviation is zero, means for producing a signal representing the position of said flow-restricting member, and means responsive to said signal for controlling the rate of change of said position.

6. For use in drilling a well into an earth formation containing fluid under pressure, wherein drilling fluid is circulated through a drill string extending into a wellbore and through the annulus therebetween, said string and annulus having upper ends, one of which is an inlet and the other an outlet, there being a pressure differential, positive or negative, by which the bottom hole pressure of the drilling fluid exceeds the formation fluid pressure, and there Being a deviation, positive or negative, by which said pressure differential exceeds a predetermined value thereof; apparatus for maintaining said pressure differential at the predetermined value thereof, comprising a choke including a flow-restricting member movable toward and away from a seat for regulating the outlet fluid pressure in response to first and second signals, means for producing a first signal, and means for producing a second signal which represents the sum of inlet fluid pressure in a static state as adjusted to include said pressure differential and fluid pressure loss due to circulation within the well bore and which cooperates with the first signal to cause the flow-restricting member to move toward and away from the seat to respectively increase or decrease the outlet fluid pressure automatically in response to said deviation being respectively negative or positive, whereby the outlet pressure approaches a value at which said deviation is zero, said means for producing the first signal comprising means for producing a third signal representing inlet fluid pressure, means for producing a fourth signal representing the position of the flow-restricting member with respect to said seat, means for producing a fifth signal representing a damped position representing signal, and means for combining said signals in accordance with the equation: First Signal Third Signal - Fourth Signal + Fifth Signal, so as to control the rate at which the flow-restricting member changes position with respect to said seat.

10. Apparatus for operating a drilling choke in response to the comparative values of characteristics within a well to the outlet of which the choke is connected, said apparatus comprising a reciprocable actuator for connection to the flow-restricting member of the choke, a source of hydraulic fluid under pressure, a four-way valve having a spool with oppositely reacting surfaces thereon responsive to fluid pressure for urging it toward alternate positions, conduits connecting the source of hydraulic fluid with the valve and the valve with the actuator for supplying hydraulic fluid to one side and exhausting it from the other side of said actuator, upon shifting of said spool to one alternate position, and means responsive to an imbalance of said values for selectively admitting pneumatic fluid to one of said surfaces which is at a higher level than that admitted to the other of said surfaces so as to move said spool to one of its positions irrespective of the magnitude of the imbalance.

11. Apparatus of the character defined in claim 10, including means for producing first and second signals representing the values of said well characteristics, and means for admitting said pneumatic fluid includes means for receiving and comparing said signals so as to determine the imbalance.

13. For use in drilling a well into an earth formation containing fluid under pressure, wherein drilling fluid is circulated through a drill string extending into a wellbore and through the annulus therebetween, said string and annulus having upper ends, one of which is an inlet and the other an outlet, there being a pressure differential, positive or negative, by which the bottom hole pressure of the drilling fluid exceeds the formation fluid pressure, and there being a deviation, positive or negative, by which said pressure differential exceeds a predetermined value thereof; apparatus for maintaining said pressure differential at the predetermined value thereof, comprising a choke for regulating the outlet fluid pressure in response to signals, means for producing a first signal, means for producing a second signal which varies with well characteristics and cooperates with the first signal to cause the choke to increase or decrease the outlet fluid pressure automatically in response to said deviation being respectively negative or positive, whereby the outlet pressure approaches a value at which said deviation is zero, means for manually producing a third signal which overrides the first and second signals to selectively cause the choke to increase or decrease the outlet fluid pressure, and means for producing a fourth signal which represents the rate of change of fluid pressure within the outlet and which overrides the first, second and third signals to cause the choke to decrease the outlet fluid pressure automatically in response to the rate of increase thereof exceeding a predetermined level.