US3679738A - Alkali metal salts of polyacetylenic polyoic acids - Google Patents

Alkali metal salts of polyacetylenic polyoic acids Download PDF

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US3679738A
US3679738A US20051A US3679738DA US3679738A US 3679738 A US3679738 A US 3679738A US 20051 A US20051 A US 20051A US 3679738D A US3679738D A US 3679738DA US 3679738 A US3679738 A US 3679738A
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George E Cremeans
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C69/00Esters of carboxylic acids; Esters of carbonic or haloformic acids
    • C07C69/52Esters of acyclic unsaturated carboxylic acids having the esterified carboxyl group bound to an acyclic carbon atom
    • C07C69/606Esters of acyclic unsaturated carboxylic acids having the esterified carboxyl group bound to an acyclic carbon atom having only or additionally carbon-to-carbon triple bonds as unsaturation in the carboxylic acid moiety
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C57/00Unsaturated compounds having carboxyl groups bound to acyclic carbon atoms
    • C07C57/18Unsaturated compounds having carboxyl groups bound to acyclic carbon atoms with only carbon-to-carbon triple bonds as unsaturation
    • C07C57/24Diacetylene or polyacetylene dicarboxylic acids
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/025Non-macromolecular photopolymerisable compounds having carbon-to-carbon triple bonds, e.g. acetylenic compounds
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S430/00Radiation imagery chemistry: process, composition, or product thereof
    • Y10S430/143Electron beam
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S430/00Radiation imagery chemistry: process, composition, or product thereof
    • Y10S430/167X-ray
    • Y10S430/168X-ray exposure process

Definitions

  • this application relates to photosensitive crystalline polyacetylenic compositions of matter. More particularly it relates to certain photosensitive crystalline alkali metal salts of polyacetylenicpolyoic acids and partial lower alkyl esters of these acids and their preparation, and in particular to alkali metal salts of polyacetylenicdioic acids and the partial lower up-to-C -alkyl esters of these acids and to their preparation and incorporation of these salts in a clear and transparent body.
  • alkali metal salts of polyacetylenicpolyoic acids and the partial lower alkyl esters of these acids are radiant energy photosensitive in their crystalline form and are of utility in the elements, composition, and processes taught in the aforementioned applications. Some of these salts are useful in the particular process claimed in my aforementioned copending application and others are useful in various elements, compositions, and processes of the other aforementioned applications.
  • the photosensitive crystalline polyacetylenic compositions of matter of the invention are alkali metal salts of polyacetylenicdioic acids, having a minimum of two acetylenic linkages as a conjugated system, and of the partial lower alkyl esters of these acids. They preferably are of the following general structure:
  • n is an integer of at least 2 and with especial preference for n is 2, i.e., a diacetylenic compound, and ml and m2 each are integers, not necessarily the same, but by especial preference the same, greater than 4 and less than 14, and each Y is an alkali metal atom (i.e., lithium, sodium, potassium, rubidium, or cesium atom) or one Y is an alkali metal atom and the other Y is a lower alkyl radical of up to three carbon atoms and by especial preference is the methyl radical.
  • the preferred alkali metal salts are the lithium, potassium, and sodium salts with lithium salts especially preferred. Included within and illustrative of the photosensitive crystalline alkali metal salts of the invention are:
  • docosadiynedioc acid are reported by Black et al, .1. Chem. Soc. (1953), 1,787, 1,790, 1,791, as byproducts of coupling reactions; 9,11-eicosadiynedioic also is taught by Seher in Fette u. Seifen, 55 (I953), and 10,12-docosadiynedioic acid also is taught by Sher in Fette u. Seij'en, 55 (1953) 95, and in Annalen, 589 (1954), 222.
  • a particularly convenient method of preparation is an oxidative coupling or dehydrocondensation reaction of terminal acetylenic compounds whose other terminus is of lower alkyl ester structure, and depending on whether one couples the same or different of such terminal acetylenic compounds there is provided the symmetrical or unsymmetrical lower alkyl polyacetylenicdioate.
  • This coupling reaction will be more readily understood from a typical and illustrative preparation, which follows, of the dimethyl ester of 10,12-docosadiyne dioic acid. These diesters through known hydrolysis and/or ester interchange methods then are converted to their corresponding diacid and lower alkyl monoester.
  • the barium salt is triturated under 500 ml. of l N. HCI and the resulting mixture extracted with three 300 ml. portions of ether.
  • the combined ether extracts are washed with 200 ml. of water and dried over magnesium sulfate. After removal of the magnesium sulfate by filtration and the ether by reduced pressure distillation, the resulting solid is recrystallized from petroleum ether (b. r. 30-60C.).
  • the crystalline product is collected by filtration, washed with cold petroleum ether and dried.
  • a conversion to 118 gramsof monomethyl ester of l0,l2-docosadiynedioic acid, m.p. 6l-62C., is obtained. N.M.R. spectrum;
  • an appropriate amount of an alkali metal hydroxide, oxide, acetate carbonate, or like reactant known for preparation of alkali metal salts of organic acids from the corresponding organic acids is reacted therewith in a suitable solvent to provide the particularly desired monoor di-alkali metal salt.
  • the lower alkyl diand mono-esters of the polyacetylenicpolyoic acid are saponified in whole or part, as desired, by the action of the requisite amount of an alkali metal hydroxide or like reactant to provide the particular monoor di-alkali metal salt as desired.
  • 3,501,297 includes considerable teachings and description therein as to nature and identity of the carrier means, preparation of various useful image-receptive element, various image-forming applications, and the like, and by this reference hereto, that description is incorporated in this application to further teach useful embodiments and applications employing the alkali metal salts of the invention.
  • an image-receptive element comprised of the alkali metal salts of the invention fixedly positioned by the carrier .means, should be clear and transparent.
  • the unexposed element serves as a camera film or the like and the exposed element serves as a negative for subsequent transmission exposure in reproduction of positive copies of the image thereon.
  • photosensitive crystals of various photosensitive crystalline polyacetylenic compounds With many photosensitive crystals of various photosensitive crystalline polyacetylenic compounds, a requisite and desirable clarity and transparency is not readily obtained.
  • the alkali metal salts of the invention can prepared as a suspension of very fine crystals in the order of micron and submicron size suspended in resinous binder solutions and upon removal of the solvent therefrom will provide a clear and transparent body, such as a free-formed film and/or a clear and transparent coating on a clear and transparent suitable substrate to provide useful image-receptive elements.
  • EXAMPLE 2 There is added dropwise about 0.45 gram of aqueous 50 percent potassium hydroxide to a mixture of about 4 grams of water and about 1 gram of monomethyl ester of 10,12- docosadiynedioic acid product of an acid number of about 166. The resulting solution is filtered and 1 gram of the filtered solution added with stirring to 0.86 gram of aqueous 20 percent polyvinylpyrrolidone (such as a medium viscosity grade of commercially available polyvinylpyrrolidone). The resulting solution of about 20 percent solids is applied to coat the surface of glass microscope slides and dried.
  • polyvinylpyrrolidone such as a medium viscosity grade of commercially available polyvinylpyrrolidone
  • the resulting elements comprise a glass substrate having adhered thereto a dry solid coating comprised of about 47 percent of polyvinylpyrrolidone binder containing dispersed therein about 53 percent of fine crystalline methyl potassium 10,12- docosadiynedioate.
  • These elements are useful as image-recording elements in electron microscopy to provide a visible blue-colored image of an electron microscopic specimen.
  • EXAMPLE 3 Dipotassium 7,9-Hexadecadiynedioate To an aqueous dispersion of 7,9-hexadecadiynedioic acid there is added aqueous 50 percent potassium hydroxide in an amount sufficient to dissolve the polyyne and to give an aqueous solution of dipotassium 7,9-hexadecadiynedioate.
  • This aqueous solution of the dipotassium salt is mixed with aqueous polyvinyl alcohol and coated onto a glass surface as described in preceding examples.
  • the resulting element comprises a glass surface having adhered thereto a dried film of polyvinyl alcohol containing dispersed crystals of the dipotassium salt.
  • a screen is laid over the elements coating and exposure made to ultraviolet radiation. No visible image is observed after this exposure.
  • the exposed element then is immersed in concentrated hydrochloric acid for about seconds and dried at about 50C. A faint image now is observed and upon exposure of this acid-treated element completely overall to ultraviolet radiation there results a blue-colored positive image of the screen.
  • hydrochloric acid In place of hydrochloric acid other strong mineral acids, such as sulfuric acid and the like may be used, and in place of immersion an acid vapor treatment is useful.
  • EXAMPLE 4 A monomethyl ester of l0,l2-docosadiynedioic acid product of acid number of about 155-160 (theoretical acid number of this monoester is about 149 with this product being prepared from its diacid so as to contain both monoester and diacid in an amount providing the product with acid number 155-160) is mixed with its corresponding diacid, 10,12- docosadiynedioic acid in an amount to provide a polyyne product mixture of acid number of about 170.
  • dilute aqueous potassium hydroxide in an amount between 100 to 120 percent of the amount calculates equivalent to neutralize all carboxyl groups present in the diacid and monoester contained in the mixture.
  • This amount of dilute aqueous potassium hydroxide dissolves the major portion of the acetylenic compounds.
  • the resulting neutralized water solution of the potassium salt is filtered and the filtrate is mixed with about 12 percent by weight of an aqueous polyvinyl alcohol that is about 88 to 90 percent hydrolyzed polyvinyl acetate, such as commercially available Elvanol 5 l-05. It then is applied as a coating to a glass plate and air dried at about 45C.
  • the dispersed potassium salt in the dried film approximates particles about 0.5 to 1.5 microns in size.
  • the ratio of potassium salt to polyvinyl alcohol in the applied dispersion is such that the dried coating consists essentially of about 60 percent polyyne potassium salt crystals and 40 percent polyvinyl alcohol.
  • a second coating application of the dispersion is applied and air dried. Thereaftenthe resulting image-receptive element consists essentially of the glass plate substrate material and adhered thereto dried clear and trans parent coatings approximating 0.1 gram per square inch, of polyvinyl alcohol binder containing dispersed therein crystals of methyl potassium 10,12-docosadiynedioate.
  • the preceding Example 4 diacid is added to bring the monoester product to an acid number approximating 170 in order to produce a substantially clear and transparent dried V coating.
  • the photosensitive potassium salt prepared therefrom results in a polyvinyl alcohol coating which is not clear but is translucent.
  • the photosensitive potassium salt in the resulting dried coating is not as photosensitive to electron beam irradiation as that derived from a lower than 170 acid number monoester product.
  • the polyyne potassium salt loadings can range up to about 75 percent by weight. At higher loadings, insufficient polyvinyl alcohol binder is present to firmly adhere all crystalline particles to the glass plate and some crystals brush off relatively easy. In films ofless than one-half mil dry thickness, polyyne potassium salt loadings of the dried film lower than about 40 percent by weight are not desirable in that sufiicient photosensitive material is not present to produce an image of suitable density upon a short duration exposure to an electron beam.
  • a small portion of the above-prepared methyl lithium 10,12-dicosadiynediote is slurried in distilled water to provide a suspension thereof in water and quickly flowed onto a paper substrate and permitted to air dry thereon.
  • the resulting product is an image-receptive element comprised of a paper support means having fine crystalline photosensitive methyl lithium 10,12-docosadiynedioate relatively fixedly positioned and physical adhered thereto. This element is useful for direct photographic formation of a visual print-out image through exposure to ultraviolet 2,537 A. radiation.
  • EXAMPLE 6 There is added 0.21 gram of fine LiOl-l'l-l 0 to a stirred filtered solution of 1.8 grams of the monomethyl ester of 10,12- docosadiynedioic acid dissolved in 20 ml. of methyl alcohol. A light pasty mass of methyl lithium 10,12-dicosadiynedioate forms quickly, is centrifuged therefrom, and the clear liquid thereover removed. The resulting pasty precipitate is mixed with and dispersed in 20 ml. of acetone, and then in centrifuged therefrom and the acetone thereover removed. This lithium salt, still containing a minute amount of acetone, is washed with water and the water filtered therefrom.
  • Example 8 Example 6 is repeated up to the adding of the lithium salt to the aqueous 10 percent polyvinyl alcohol solution, then it is heated to-about 60C. to provide an apparently clear solution. This clear solution then is permitted to cool to about 25C. whereat the lithium salt precipitate reappears to provide an overall pasty appearing mass. A portion of this pasty appearing mass is spread as a thin coating on a glass slide and dried in a forced air oven at about 50C. The resulting element is very sensitive to ultraviolet 2,537 A. radiation and useful for direct photographic formation of a visual print-out image. The image formed upon such radiation is a dark blue. An exposed element, having this dark blue image thereon, then is placed on a hot plate and heated.
  • the blue color of the image changes to an orange color, apparently at or within a temperature range of about 95l20bLC.
  • a reverse color change occurs with the orange colored image going back to its original dark blue color.
  • a similar imaged element containing therein the monomethyl ester of 10,12-docosadiynedioate upon suitable heating irreversibly changes its image color from a dark blue or purple to an orange to red color and upon cooling continues to retain its orange to red coloration.
  • Lithium acetate is prepared by suspending 0.42 gram of LiOH'H in 5 ml. of methyl alcohol and adding minute drops, dropwise, of glacial acetic acid thereto until a pH of about 6.0 results. This appeared to require about 1 ml. of the glacial acetic acid.
  • the above-prepared lithium acetate in methanol then is added to a 15 ml. methanol solution of 3.8 grams of the monomethyl ester of l0,l2-docosadiynedioate. Upon addition a reaction is observed, and within several minutes small crystals form and separate.
  • the crystals are centrifuged therefrom, washed with acetone, reseparated by centrifuging again, and then washed with distilled water.
  • the water then is filtered from the crystals and an aqueous l5 percent polyvinyl alcohol solution added thereto and thoroughly mixed therewith to disperse the fine crystals therein. Coatings of this polyvinyl alcohol solution containing the fine crystals dispersed therein then are placed on thin films of polyethylene terephthalate polymer and are air dried.
  • the resulting element is useful for direct photographic formation of a visual printout image through exposure to ultraviolet 2,537 A. Radiation.
  • EXAMPLE l0 Methyl Sodium 10,12-Docosadiynedioate monomethyl ester of l0,l2docosadiynedioic acid in distilled water there are added, dropwise, drops of an aqueous l0 percent sodium hydroxide solution until a pH of about 9 is reached and a clear solution results.
  • This aqueous solution now containing methyl sodium l0,l2-dicosadiynedioate dissolved therein, is evaporated to substantial dryness on a paper to provide a deposit of crystalline methyl sodium 10, l 2- dicosadiynedioate within and on the paper.
  • Upon exposure to ultraviolet 2,537 A. radiation exposed crystals of the sodium salt slowly, and within less than 5 minutes, undergo a color change to a light purple color.
  • the alkali metal salt of claim 1 which is methyl potassium 10,1 2-docosadiynedioate.
  • the alkali metal salt of claim 1 which is dipotassium 7,9- hexadecadiynedioate.
  • the alkali metal salt of claim 1 which is methyl lithium l0, 1 2-docosadiynedioate.
  • the alkali metal salt of claim 1 which is methyl sodium l0, 1 2-docosadiynedioate.

Abstract

Radiant-energy photosensitive crystalline alkali metal salts of polyacetylenicpolyoic acids and the partial lower alkyl esters of the acids, which acids contain a minimum of two acetylenic linkages as a conjugated system; and a preparing of a clear and transparent body containing polyvinyl alcohol fixedly positioning dispersed radiant-energy photosensitive crystalline alkali metal salts.

Description

United States Patent Cremeans 51 July 25, 1972 [54] ALKALI METAL SALTS 0F [56] References Cited POLYACETYLENIC POLYOIC ACIDS OTHER PUBUCATIONS [721 Inventor; Gwrge Cremeans, GYOWPOYL Ohio Black et al., J. Chem Soc. 1953 pp. 1,787, 1,790, 1,791 [73] Assignee: The Battelle Development Corporation, Sehe" R Seife", 55 (1953) l 95 Columbus, Ohio Annalen, 589 1954) p. 222
I22] Filed: March 1970 Primary Examiner-Lorraine A. Weinberger [2| 1 Appl. No.: 20,051 Assistant Examiner-E. Jane Skelly AtI0rneyGray, Mase and Dunson Related US. Application Data [63] Continuation-impart of Ser. No. 555,229, June 6, [57] ABSTRACT 1966 3,501,297' Radiant-energy photosensitive crystalline alkali metal salts of polyacetylenicpolyoic acids and the partial lower alkyl esters [52] Cl of the acids, which acids contain a minimum of two acetylenic linkages as a conjugated system; and a preparing of a clear and [51] Int. Cl ..C07c 57/24, C07c 69/52 trans arent bod containin 01 vinyl alcohol fixed] osi 58 Field of Search ..260/485 R, 537 N P Y g P Y Y P tioning dispersed radiant-energy photosensitive crystalline alkali metal salts.
5 Claims, No Drawings ALKALI METAL SALTS OF POLYACETYLENIC POLYOIC ACIDS RELATED APPLICATIONS This application is a continuation-in-part of my copending application Ser. No. 555,229, filed June 6, 1966, entitled Image Formation, Materials Therefore and Their Preparation, issuing on Mar. 17, 1970, as U.S. Pat. No. 3,501,297, under the title Photographic Process Using Polyacetyleneicdioic Acid Crystals.
In general this application relates to photosensitive crystalline polyacetylenic compositions of matter. More particularly it relates to certain photosensitive crystalline alkali metal salts of polyacetylenicpolyoic acids and partial lower alkyl esters of these acids and their preparation, and in particular to alkali metal salts of polyacetylenicdioic acids and the partial lower up-to-C -alkyl esters of these acids and to their preparation and incorporation of these salts in a clear and transparent body.
In my aforementioned copending application, issuing as U.S. Pat. No. 3,501,297, there is taught and claimed a process for photographic formation of a visual positive image through employment of crystals of an alkali metal salt of a polyacetylenicdioic acid having a minimum of two acetylenic linkages as a conjugated system. In other related copending applications, Ser. NOS. 555,238; 555,230; and 562,125 issuing on Mar. 17, 1970, as U.S. Pat. Nos. 3,501,303; 3,501,302; and 3,501,308, respectively, there are taught and claimed photosensitive image-receptive elements, process of formation of a visual print-out image, process for direct photographic formation of a visual print-out image, and radiantenergy sensitive compositions of enhanced photosensitivity and their process of preparation and their employment in a photographic process for direct formation of a visual image.
In general, the present inventions alkali metal salts of polyacetylenicpolyoic acids and the partial lower alkyl esters of these acids are radiant energy photosensitive in their crystalline form and are of utility in the elements, composition, and processes taught in the aforementioned applications. Some of these salts are useful in the particular process claimed in my aforementioned copending application and others are useful in various elements, compositions, and processes of the other aforementioned applications.
In general, the photosensitive crystalline polyacetylenic compositions of matter of the invention are alkali metal salts of polyacetylenicdioic acids, having a minimum of two acetylenic linkages as a conjugated system, and of the partial lower alkyl esters of these acids. They preferably are of the following general structure:
YOOC(-Cl-l -),,,,(-C E C-),,(-CH -COOY wherein n is an integer of at least 2 and with especial preference for n is 2, i.e., a diacetylenic compound, and ml and m2 each are integers, not necessarily the same, but by especial preference the same, greater than 4 and less than 14, and each Y is an alkali metal atom (i.e., lithium, sodium, potassium, rubidium, or cesium atom) or one Y is an alkali metal atom and the other Y is a lower alkyl radical of up to three carbon atoms and by especial preference is the methyl radical. The preferred alkali metal salts are the lithium, potassium, and sodium salts with lithium salts especially preferred. Included within and illustrative of the photosensitive crystalline alkali metal salts of the invention are:
each of the dilithium, disodium, dipotassium, dirubidium,
and dicesium salts of 7,9-hexadecadiynedioic acid, 8,10- octadecadiynedioic acid, 9,] l-eicosadecadiynedioic acid, 10,1 2-docosadiynedioic acid, 1 1,13-tetracosadiynedioic acid, 12,14-hexacosadiynedioic acid, 13,15-octacosadiynedioic acid, 14,1-triacontadiynedioic acid, 15,17-dotriacontadiynedioic acid, 15,17-tetratriacontadiynedioic acid, and 16,18-hexatriacontadiynedioic acid; and
each of the monolithium, monosodium, monopotassium, monorubidium, and monocesium salts of each of the monomethyl, monoethyl, and monopropyl esters of 7,9- hexadecadiynedioic acid, 8,10 -octadecadiynedioic acid, 9,1 l-eicosadecadiynedioic acid, 10,12-docasadiynedioic acid, 1 1,13-tetracosadiynedioic acid, 12,14-hexacosadiynedioic acid, 13,15-octacosadiynedioic acid, 14,16-tricontadiynedioic acid, 15,17-dotriacontadienedioic acid, l5,17-tetratriacontadiynedioic acid, and 16,1 8-hexatriacontadiynedioic acid.
Most conveniently one prepares the alkali metal salts of the invention from their corresponding polyacetylenicpolyoic acids and the lower alkyl monoesters of those acids. My aforementioned copending application includes citations of patents and journal articles which include exemplary and illustrative teachings of known methods for preparation of polyacetylenicpolyoic acids and their lower alkyl monoesters. For examPle, 9,1l-eicosadiynedioic acid and 10,12-
docosadiynedioc acid are reported by Black et al, .1. Chem. Soc. (1953), 1,787, 1,790, 1,791, as byproducts of coupling reactions; 9,11-eicosadiynedioic also is taught by Seher in Fette u. Seifen, 55 (I953), and 10,12-docosadiynedioic acid also is taught by Sher in Fette u. Seij'en, 55 (1953) 95, and in Annalen, 589 (1954), 222. A particularly convenient method of preparation is an oxidative coupling or dehydrocondensation reaction of terminal acetylenic compounds whose other terminus is of lower alkyl ester structure, and depending on whether one couples the same or different of such terminal acetylenic compounds there is provided the symmetrical or unsymmetrical lower alkyl polyacetylenicdioate. This coupling reaction will be more readily understood from a typical and illustrative preparation, which follows, of the dimethyl ester of 10,12-docosadiyne dioic acid. These diesters through known hydrolysis and/or ester interchange methods then are converted to their corresponding diacid and lower alkyl monoester. Conversion of a dimethyl ester of a diynedioic acid to its corresponding monomethyl ester will be more readily understood from a typical and illustrative preparation, which follows, of the monomethyl ester of 10,12-docosadiynedioic acid.
ILLUSTRATIVE PREPARATION OF DIMETI-IYL ESTER OF 10,12-docosadiynedioic ACID 200 grams of a commercially available IO-undecynoic acid is heated in 600 ml. of boron trichloride-methanol solution (10 percent w/v) to 60C. 10 minutes after the solution becomes clear it is poured into liter of ice water and extracted with three 400 ml. portions of petroleum ether (b.p. 30-60 C.). The combined petroleum ether extracts are washed with two 200 ml. portions of water and dried over magnesium sulfate. Filtration and removal of the petroleum ether under reduced pressure yields 213 grams of the colorless liquid, methyl lO-undccynoate, b.p. l067C. at 2.5 mm. Hg.
Into a 5 liter, three-neck flask are placed 20 grams of cuprous chloride, 24 grams N,N,N'N- tetramethylethylenediamine (TMEDA), 2,400 ml. of methanol and the 213 grams of the aforeprepared methyl l0- undecynoate. The reaction mixture is stirred vigorously while oxygen is bubbled therethrough. The temperature of the reaction mixture is maintained below 45C. by occasional cooling with an ice-bath during the first hour of the reaction. After approximately 12 hours, the stirring and oxygen flow are discontinued and the methanol removed using a rotary evaporator and reduced pressure. The residue is extracted with four 300 ml. portions of petroleum ether (b.r. 30-60C.) and the resulting bluish solution washed with five ml. portions of an aqueous 4 percent hydrochloric acid solution and followed by washing with two 200 ml. portions of water. The resulting colorless petroleum ether solution is dried over magnesium sulfate. The magnesium sulfate is removed by filtration and the filtrate concentrated to about 800 ml. and cooled. The resulting white crystalline product is collected by filtration and dried, yielding 185 grams of dimethylester of 10,12- docosadiynedioic acid, m.p. 4 l42C., N.M.R. spectrum;
II CEaO-C, 220 eps., singlet (6.1)
' (In this example and other examples, which follow, the
ILLUSTRATIVE PREPARATION OF MONOMETHYL ESTER OF 10,l 2-docosadiynedioic ACID 2 liters of methanol are poured into a 5-liter flask followed by 185 grams of the dimethyl ester of l0,l2-docosadiynedioic acid. The mixture is stirred until the diester dissolves. To the resulting solution are added 509 ml. of 0.928 N. barium hydroxide-methanol solution. The reaction mixture is stirred at room temperature for 24 hours. The precipitated barium salt is removed by filtration and washed with methanol. The methanol filtrates are concentrated and filtered until no further barium salt can be obtained. The barium salt is triturated under 500 ml. of l N. HCI and the resulting mixture extracted with three 300 ml. portions of ether. The combined ether extracts are washed with 200 ml. of water and dried over magnesium sulfate. After removal of the magnesium sulfate by filtration and the ether by reduced pressure distillation, the resulting solid is recrystallized from petroleum ether (b. r. 30-60C.). The crystalline product is collected by filtration, washed with cold petroleum ether and dried. A conversion to 118 gramsof monomethyl ester of l0,l2-docosadiynedioic acid, m.p. 6l-62C., is obtained. N.M.R. spectrum;
II (3230 C, 220 eps., singlet (3.1)
C aC-O- and CI 1CEO, 137 cps., multiplet (7.9)
0 II 0 CE, 619 cps., broad singlet (1.1)
In addition, 18 grams of unsaponified dimethyl ester and 8 grams of the diacid are isolated and recovered.
The infrared spectra (Perkin-Elmer 521 spectrometer) of the diyne diester and half-ester products of the preceding examples are consistent with the expected absorption bands. All obtained UV spectra (Carey Model 14M) show the uniquely characteristic absorption of the diyne group (C C-C I C) with maxima at 215, 225, 240 (6 380) and 254;;(6 -230).
In general, to provide the alkali metal salts of the invention one conveniently converts the corresponding polyacetylenicopolyoic acid or its lower alkyl monoester. In preparation of the preferred alkali meal salts of the invention one appropriately converts a partial lower alkyl ester of the formula z)m( C' )2( 'CH2)MZ COOH wherein ml and m2 each are integers, not necessarily the same, .but by special preference the same, greater than 4 and less than 14, and R is an alkyl radical selected from the group consisting of methyl, ethyl, and propyl radicals, or one converts its corresponding diacid, or converts a mixture of the partial lower alkyl ester and its corresponding diacid.
In one conversion method, an appropriate amount of an alkali metal hydroxide, oxide, acetate carbonate, or like reactant known for preparation of alkali metal salts of organic acids from the corresponding organic acids, is reacted therewith in a suitable solvent to provide the particularly desired monoor di-alkali metal salt. Alternatively the lower alkyl diand mono-esters of the polyacetylenicpolyoic acid are saponified in whole or part, as desired, by the action of the requisite amount of an alkali metal hydroxide or like reactant to provide the particular monoor di-alkali metal salt as desired. Preparation techniques and methods are well known in the art for such conversions of organic acids and their esters, with it only necessary when applying a particular method to polyacetylenicpolyoic compounds that care be used in its selection and application so as not to be destructive of the polyacetylenic structural portion of the polyoic acid being thus treated.
In utilization of photosensitive crystalline polyacetylenic compounds, including the alkali metal salts of this invention, in the various applications taught in my aforementioned copending applications, there are employed useful photosensitive image-receptive elements comprised of the alkali metal salt and a carrier means which serves to fixedly position the photosensitive crystalline alkali metal salts of the invention. My aforementioned copending application, Ser. No. 555,229, maturing into U.S. Pat. No. 3,501,297, includes considerable teachings and description therein as to nature and identity of the carrier means, preparation of various useful image-receptive element, various image-forming applications, and the like, and by this reference hereto, that description is incorporated in this application to further teach useful embodiments and applications employing the alkali metal salts of the invention.
In some image-forming applications, an image-receptive element, comprised of the alkali metal salts of the invention fixedly positioned by the carrier .means, should be clear and transparent. In these applications the unexposed element serves as a camera film or the like and the exposed element serves as a negative for subsequent transmission exposure in reproduction of positive copies of the image thereon. In these embodiments, it is requisite .that the element be clear and transparent, and especially in its background areas. With many photosensitive crystals of various photosensitive crystalline polyacetylenic compounds, a requisite and desirable clarity and transparency is not readily obtained. In the present invention, however, it advantageously has been found that the alkali metal salts of the invention can prepared as a suspension of very fine crystals in the order of micron and submicron size suspended in resinous binder solutions and upon removal of the solvent therefrom will provide a clear and transparent body, such as a free-formed film and/or a clear and transparent coating on a clear and transparent suitable substrate to provide useful image-receptive elements.
The description herein of the invention now will be amplified by the following specific examples of various illustrative embodiments of the invention.
EXAMPLE 1 Methyl Potassium 10,! l-docosadiynedioate To monoethyl ester of 10,12-doscadiynedioic acid of an acid number of to 160, which had been prepared from its corresponding diester by a hydrolysis technique, there is added aqueous potassium hydroxide in the amount calculated to neutralize the half-ester constituent. The resulting clean solution is filtered. The filtered solution now containing methyl potassium l0,l2-docosadiynedioate, is evaporated to substantial dryness on a paper. Upon drying, crystalline methyl potassium l0,l2-docosadiynedioate is precipitated onto the surface of the paper and this crystalline methyl potassium 10,12-docosadiynediote undergoes a visible color change upon exposure to ultraviolet radiation of a wavelength of 2,537 A.
EXAMPLE 2 There is added dropwise about 0.45 gram of aqueous 50 percent potassium hydroxide to a mixture of about 4 grams of water and about 1 gram of monomethyl ester of 10,12- docosadiynedioic acid product of an acid number of about 166. The resulting solution is filtered and 1 gram of the filtered solution added with stirring to 0.86 gram of aqueous 20 percent polyvinylpyrrolidone (such as a medium viscosity grade of commercially available polyvinylpyrrolidone). The resulting solution of about 20 percent solids is applied to coat the surface of glass microscope slides and dried. The resulting elements comprise a glass substrate having adhered thereto a dry solid coating comprised of about 47 percent of polyvinylpyrrolidone binder containing dispersed therein about 53 percent of fine crystalline methyl potassium 10,12- docosadiynedioate.
These elements are useful as image-recording elements in electron microscopy to provide a visible blue-colored image of an electron microscopic specimen.
EXAMPLE 3 Dipotassium 7,9-Hexadecadiynedioate To an aqueous dispersion of 7,9-hexadecadiynedioic acid there is added aqueous 50 percent potassium hydroxide in an amount sufficient to dissolve the polyyne and to give an aqueous solution of dipotassium 7,9-hexadecadiynedioate. This aqueous solution of the dipotassium salt is mixed with aqueous polyvinyl alcohol and coated onto a glass surface as described in preceding examples. The resulting element comprises a glass surface having adhered thereto a dried film of polyvinyl alcohol containing dispersed crystals of the dipotassium salt.
A screen is laid over the elements coating and exposure made to ultraviolet radiation. No visible image is observed after this exposure. The exposed element then is immersed in concentrated hydrochloric acid for about seconds and dried at about 50C. A faint image now is observed and upon exposure of this acid-treated element completely overall to ultraviolet radiation there results a blue-colored positive image of the screen.
In place of hydrochloric acid other strong mineral acids, such as sulfuric acid and the like may be used, and in place of immersion an acid vapor treatment is useful.
EXAMPLE 4 A monomethyl ester of l0,l2-docosadiynedioic acid product of acid number of about 155-160 (theoretical acid number of this monoester is about 149 with this product being prepared from its diacid so as to contain both monoester and diacid in an amount providing the product with acid number 155-160) is mixed with its corresponding diacid, 10,12- docosadiynedioic acid in an amount to provide a polyyne product mixture of acid number of about 170. To this mixture in water there is added dilute aqueous potassium hydroxide in an amount between 100 to 120 percent of the amount calculates equivalent to neutralize all carboxyl groups present in the diacid and monoester contained in the mixture. This amount of dilute aqueous potassium hydroxide dissolves the major portion of the acetylenic compounds. The resulting neutralized water solution of the potassium salt is filtered and the filtrate is mixed with about 12 percent by weight of an aqueous polyvinyl alcohol that is about 88 to 90 percent hydrolyzed polyvinyl acetate, such as commercially available Elvanol 5 l-05. It then is applied as a coating to a glass plate and air dried at about 45C. The dispersed potassium salt in the dried film approximates particles about 0.5 to 1.5 microns in size. The ratio of potassium salt to polyvinyl alcohol in the applied dispersion is such that the dried coating consists essentially of about 60 percent polyyne potassium salt crystals and 40 percent polyvinyl alcohol. A second coating application of the dispersion is applied and air dried. Thereaftenthe resulting image-receptive element consists essentially of the glass plate substrate material and adhered thereto dried clear and trans parent coatings approximating 0.1 gram per square inch, of polyvinyl alcohol binder containing dispersed therein crystals of methyl potassium 10,12-docosadiynedioate.
1n the preceding Example 4, diacid is added to bring the monoester product to an acid number approximating 170 in order to produce a substantially clear and transparent dried V coating. At lower acid numbers and those approaching theoretical for the monoester, the photosensitive potassium salt prepared therefrom results in a polyvinyl alcohol coating which is not clear but is translucent. At acid numbers greater than 170 or those wherein the diacid content exceeds about 7- 15 percent and more of the polyyne mixture, the photosensitive potassium salt in the resulting dried coating is not as photosensitive to electron beam irradiation as that derived from a lower than 170 acid number monoester product.
In the resulting elements of dried photosensitive films on the glass plate, the polyyne potassium salt loadings can range up to about 75 percent by weight. At higher loadings, insufficient polyvinyl alcohol binder is present to firmly adhere all crystalline particles to the glass plate and some crystals brush off relatively easy. In films ofless than one-half mil dry thickness, polyyne potassium salt loadings of the dried film lower than about 40 percent by weight are not desirable in that sufiicient photosensitive material is not present to produce an image of suitable density upon a short duration exposure to an electron beam.
EXAMPLE 5 Methyl Lithium 10,12-Docosadiynedioate There slowly is added 0.84 gram of finely ground LiOH-H O to a stirred filtered solution of 7.8 grams of the monomethyl ester of 10,12-docosadiynedioic acid dissolved in 40 ml. methyl alcohol. A fine white crystalline precipitate of methyl lithium 10,12-dicosadiynedioate appears. The resulting solution with some precipitate formed therein then is cooled by permitting to stand overnight in about 40F. refrigerator to permit additional crystalline precipitate to form. When the resulting crystalline precipitate is filtered off through collection on a filter paper in a Buchner filter and then air dried, it appears to be fine particle crystals somewhat gelatinous in appearance. Yield is about 6.2 grams. A small sample of this precipitate, now having a slight bluish cast, on a hot-block melting-point bar changes to a pink color at about 96C., from a pink to an orange color at about C, becomes transparent at about C, and apparently melts within the range of l84-l92C. In contrast, the monomethyl ester of 10,12- docosadiynedioic acid on the same hot-block melting-point bar melts at about 57C.
A small portion of the above-prepared methyl lithium 10,12-dicosadiynediote is slurried in distilled water to provide a suspension thereof in water and quickly flowed onto a paper substrate and permitted to air dry thereon. The resulting product is an image-receptive element comprised of a paper support means having fine crystalline photosensitive methyl lithium 10,12-docosadiynedioate relatively fixedly positioned and physical adhered thereto. This element is useful for direct photographic formation of a visual print-out image through exposure to ultraviolet 2,537 A. radiation.
EXAMPLE 6 There is added 0.21 gram of fine LiOl-l'l-l 0 to a stirred filtered solution of 1.8 grams of the monomethyl ester of 10,12- docosadiynedioic acid dissolved in 20 ml. of methyl alcohol. A light pasty mass of methyl lithium 10,12-dicosadiynedioate forms quickly, is centrifuged therefrom, and the clear liquid thereover removed. The resulting pasty precipitate is mixed with and dispersed in 20 ml. of acetone, and then in centrifuged therefrom and the acetone thereover removed. This lithium salt, still containing a minute amount of acetone, is washed with water and the water filtered therefrom. Whereu- .pon the lithium salt, still damp from the water, is mixed with EXAMPLE 7 Example 6 is repeated except that in place of the aqueous polyvinyl alcohol solution there is employed l ml. of a percent by weight N-type ethyl cellulose dissolved in an 80:20 parts by weight toluenezethanol solvent. There again results a useful image-receptive element of utility for direct photographic formation of a visual print-out image.
Example 8 Example 6 is repeated up to the adding of the lithium salt to the aqueous 10 percent polyvinyl alcohol solution, then it is heated to-about 60C. to provide an apparently clear solution. This clear solution then is permitted to cool to about 25C. whereat the lithium salt precipitate reappears to provide an overall pasty appearing mass. A portion of this pasty appearing mass is spread as a thin coating on a glass slide and dried in a forced air oven at about 50C. The resulting element is very sensitive to ultraviolet 2,537 A. radiation and useful for direct photographic formation of a visual print-out image. The image formed upon such radiation is a dark blue. An exposed element, having this dark blue image thereon, then is placed on a hot plate and heated. As the temperature of the element increases the blue color of the image changes to an orange color, apparently at or within a temperature range of about 95l20bLC. Upon removal of the element from the hot plate and cooling of the same, a reverse color change occurs with the orange colored image going back to its original dark blue color. In contrast a similar imaged element containing therein the monomethyl ester of 10,12-docosadiynedioate upon suitable heating irreversibly changes its image color from a dark blue or purple to an orange to red color and upon cooling continues to retain its orange to red coloration.
EXAMPLE 9 Lithium acetate is prepared by suspending 0.42 gram of LiOH'H in 5 ml. of methyl alcohol and adding minute drops, dropwise, of glacial acetic acid thereto until a pH of about 6.0 results. This appeared to require about 1 ml. of the glacial acetic acid. The above-prepared lithium acetate in methanol then is added to a 15 ml. methanol solution of 3.8 grams of the monomethyl ester of l0,l2-docosadiynedioate. Upon addition a reaction is observed, and within several minutes small crystals form and separate. The crystals are centrifuged therefrom, washed with acetone, reseparated by centrifuging again, and then washed with distilled water. The water then is filtered from the crystals and an aqueous l5 percent polyvinyl alcohol solution added thereto and thoroughly mixed therewith to disperse the fine crystals therein. Coatings of this polyvinyl alcohol solution containing the fine crystals dispersed therein then are placed on thin films of polyethylene terephthalate polymer and are air dried. The resulting element is useful for direct photographic formation of a visual printout image through exposure to ultraviolet 2,537 A. Radiation.
EXAMPLE l0 Methyl Sodium 10,12-Docosadiynedioate monomethyl ester of l0,l2docosadiynedioic acid in distilled water, there are added, dropwise, drops of an aqueous l0 percent sodium hydroxide solution until a pH of about 9 is reached and a clear solution results. This aqueous solution, now containing methyl sodium l0,l2-dicosadiynedioate dissolved therein, is evaporated to substantial dryness on a paper to provide a deposit of crystalline methyl sodium 10, l 2- dicosadiynedioate within and on the paper. Upon exposure to ultraviolet 2,537 A. radiation, exposed crystals of the sodium salt slowly, and within less than 5 minutes, undergo a color change to a light purple color.
In view of the foregoing description and presented illustrative specific examples of the invention, it will be apparent readily to one skilled in the art that the invention within its true scope includes more'than that illustrated by specific examples and that the invention is to be limited only to the extent as set forth in the appended claims which follow.
What is claimed is: I
l. Radiant-energy photosensitive crystalline alkali metal salts of polyacetylenicpolyoic acids and the partial lower alkyl esters of said acids, which salts have the structural formula YOOC (-CH (C I C) (Cl-l COOy wherein m2 is an integer greater than 4 and less than 14, and each Y is an alkali metal atom or one Y is an alkali metal atom and the other Y is an alkyl radical selected from the group consisting of the methyl, ethyl, and propyl radicals.
2. The alkali metal salt of claim 1 which is methyl potassium 10,1 2-docosadiynedioate.
3. The alkali metal salt of claim 1 which is dipotassium 7,9- hexadecadiynedioate.
4. The alkali metal salt of claim 1 which is methyl lithium l0, 1 2-docosadiynedioate.
5. The alkali metal salt of claim 1 which is methyl sodium l0, 1 2-docosadiynedioate.
UNITED STATES PATENT OFFICE CERTIFICATE Y ()F CORRECTION Patent NO. 3,679, 738 I V ba ed July 25, 1972 Inventor(s) Georqe E cremeans It is certified that error appears in the above-identified patent, and that said LettersPatent are hereby corrected as shown below:
Column 1, 'line 29, "'NOS" should read Nos 'Column 2, line 19, "examPLe" should read example line 59, after "into'. insert one Column 3, line 39 "30-6OC" should read -3 O6OC line 63, "254, should read 254w? Column 4, line 64, "10,11" should read 10,12
Column 6, line '50,. "6.2" should read"; 6.3-
' line 66, "physical" should 'read physically,
Column 7, line 43, 'l2ObL C" should .read l 20C I :Signecland sea-led this 2nd day of January 1973.
(SEAL) Attest:
EDWARD M.FLETCHER,JR. 1 I 4 ROBERT GOTTSCHALK Attesting Officer I Commissioner of Patents FORM PO-105O (D-69) USCOMM'DC 60375-P59 9 [1.54 GOVERNMENT PRINTING OFFICE I9! O-36l-3Jl

Claims (4)

  1. 2. The alkali metal salt of claim 1 which is methyl potassium 10,12-docosadiynedioate.
  2. 3. The alkali metal salt of claim 1 which is dipotassium 7,9-hexadecadiynedioate.
  3. 4. The alkali metal salt of claim 1 which is methyl lithium 10, 12-docosadiynedioate.
  4. 5. The alkali metal salt of claim 1 which is methyl sodium 10, 12-docosadiynedioate.
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US555229A Expired - Lifetime US3501297A (en) 1966-06-06 1966-06-06 Photographic process using polyacetyleneicdioic acid crystals
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