US3783305A - Arc elimination circuit - Google Patents

Arc elimination circuit Download PDF

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US3783305A
US3783305A US00281968A US3783305DA US3783305A US 3783305 A US3783305 A US 3783305A US 00281968 A US00281968 A US 00281968A US 3783305D A US3783305D A US 3783305DA US 3783305 A US3783305 A US 3783305A
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circuit
load
voltage
contacts
occurrence
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US00281968A
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P Lefferts
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Heinemann Electric Co
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Heinemann Electric Co
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H9/00Details of switching devices, not covered by groups H01H1/00 - H01H7/00
    • H01H9/54Circuit arrangements not adapted to a particular application of the switching device and for which no provision exists elsewhere
    • H01H9/541Contacts shunted by semiconductor devices
    • H01H9/542Contacts shunted by static switch means
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H9/00Details of switching devices, not covered by groups H01H1/00 - H01H7/00
    • H01H9/54Circuit arrangements not adapted to a particular application of the switching device and for which no provision exists elsewhere
    • H01H9/541Contacts shunted by semiconductor devices
    • H01H9/542Contacts shunted by static switch means
    • H01H2009/546Contacts shunted by static switch means the static switching means being triggered by the voltage over the mechanical switch contacts

Definitions

  • Tr n [57] ABSTRACT [22] Filed: Aug. 18, 1972 A circuit arrangement for eliminating arcs formed across a set of contacts on the opening or closing [21] Appl' N05 281,968 thereof comprising a thyristor connected across the contacts to be protected.
  • the control electrode of the 52 U.S. Cl. 307/136, 317/11 E thyristor is coupled to a Control Circuit which includes 51 Int. Cl. HOlh 9/30 a logic Circuit for generating a trigger pulse p the [53] Fi l of Search 3 7 11 15 1 R, 33 5 simultaneous occurrence of a plurality of contact arc- 307/136 252 B, 305 R 305 A indicative conditions.
  • the control circuit also includes sensing circuits for generating control signals upon the [56] References Cit d occurrence of preselected arc-indicative conditions, UNITED STATES PATENTS such as preselected contact or load voltages and 3 639 808 2 1972 contact or load transient voltages having a preselected 3588605 64197 2: E rise time or frequency characteristics. 3,237,030 2/1966 Coburn 317/11 E X 9 Claims, 6 Drawing Figures DETECTOR VOL 734 66' a DETECTOR DIFFERENT/A700 PATENTEUJAM 1:914 3783305 SHEET 20? 4 PATENTEDJAN 1 m4.
  • the present invention relates generally to a circuit arrangement for use in connection with the switching of electrical currents and more particularly to a circuit arrangement for accomplishing this switching without contact arcing or the effects of contact bounce. More specifically, the invention relates to an arc elimination circuit arrangement wherein a thyristor is connected to shunt the switching contacts, the thyristor-being operated by a control circuit suitable to turn on the thyristor upon the occurrence of arcing conditions across the switching contacts to thereby prevent or eliminate the formation of an arc.
  • electromechanical relays of the type having a coil operative to cause relay contacts to close when energized by a suitable current are employed to control current flow.
  • the relay contacts open and close, there may be a substantial amount of arcing due to the high electrical field between the contacts, and this arcing causes early contact failure because of the burning produced by the arcing.
  • the size and expense of relay contacts is much greater than would be required in the absence of such arcing.
  • Prior art systems have typically employed a bilateral semiconductor connected in shunt across the contacts to be protected.
  • a control circuit is connected to the control terminal of the semiconductor which is triggered on in response to the occurrence or immediately prior to the occurrence of the arcing condition.
  • control circuits of the prior art generally respond to the occurrence of some condition associated with the arcing, such as the occurrence of a transient, the closing of a mechanical switch, energization of a relay coil, or some other similar condition.
  • a problem associated with each of these prior art systems is that they are prone to operate erratically when the load being fed by the switch contacts to be protected is inductive or capacitive in nature wherein currents lead or lag the power source.
  • Another object is to provide a control circuit which can be used in combination with relay contacts to greatly reduce the size and expense of these contacts for a given current rating.
  • a still further object of the invention is to provide a power control circuit of the type described which is both simple and economical to build.
  • Another object is to provide a general purpose are elimination circuit which will operate satisfactorily with either resistive or highly reactive loads.
  • an arc elimination circuit comprising a thyristor connected in shunt relationship with the contacts to be protected. Coupled to the control electrode of the thyristor is a control circuit for sensing the simultaneous occurrence of a plurality of contact are indicative conditions and operating said thyristor in response to these conditions.
  • the control circuit is responsive to the occurrence of a characteristic transient voltage of a preselected magnitude across the load.
  • FIG. 1 is a diagramatic illustration of the principal components of the control circuits of the invention
  • FIG. 2 is a schematic diagram of the control circuits which are shown diagramatically in FIG. 1;
  • FIG. 3 is a diagramatic illustration of the principal components of the modified control circuit in accordance with the invention.
  • FIG. 4 is a schematic diagram of the components included in the circuit of FIG. 3;
  • FIG. 5 is a diagramatic illustration of another embodiment of the invention.
  • FIG. 6 is a schematic diagram of a circuit in accordance with the block diagram of FIG. 5.
  • the basic concept of the invention is to provide a general purpose are elimination circuit which has increased reliability by being responsive to the simultaneous occurrence of a plurality of arc-indicative conditions.
  • the observation which underlies the invention is that the formation of an arc across a set of current carrying contacts is accompanied by a plurality of characteristic arc-indicative conditions across both the contacts themselves and in the associated circuits fed through these contacts.
  • an arc is normally preceded by a spark comprising a series of electrical spikes or impulses. These spikes or impulses may be sensed either across the contacts themselves or in the load. The reliability of a circuit which operates only in response to these high frequency spikes is poor, however, since similar signals may be generated by a variety of conditions other than arcing.
  • some of the embodiments of the invention include, in addition to a spark detector noted above, a detector which provides an output only after a load voltage of a preselected magnitude exists for a preselected time. In the embodiments of the invention utilizing this feature, an output is provided only after a load voltage of at least 10 volts is present for at least 1 microsecond.
  • the logic circuit controls a trigger circuit which switches a triac connected across the switch contacts, thereby shunting load current around the contacts, and reducing the voltage across the contacts to a value insufi'rcient to sustain an arc.
  • FIG. 1 shows the main components of the preferred embodiment of the invention.
  • an a.c. source 12 is shown as being connected to the conductors l0 and 1 1.
  • a switch 2 including a set of contacts 3 which are to be protected from the effects of arcing,
  • triac is used herein to identify a three electrode a.c. semiconductor switch which is triggered into conduction by a gate signal in a manner somewhat similar to the action of a silicon controlled rectifier, but which differs therefrom in that it can conduct in both directions in response to a positive or negative gate signal.
  • the triac when in its nonconductive or off state presents a high impedance to the flow of current, whereas when triggered to a conductive or on state, it presents a negligible impedance and can be considered in most circuit arrangements to be a short circuit.
  • the triac 4 functions to shunt current around the contacts 3 upon the occurrence of preselected arcing conditions.
  • the remaining components of the system of FIG. 1 of the invention function to control the state of the triac 4 in response to the arcindicative conditions existing in the circuit.
  • a load voltage detector 7 senses the voltage across the load 9 and generates a signal when that voltage is a preselected magnitude, regardless of its polarity, as will be explained in greater detail below.
  • the output from the voltage detector circuit 7 comprises a first input to a logic circuit which is illustrated as a coincidence or AND gate 6 in FIG. 1.
  • the second input to the AND gate 6 is generated by a double differentiator and a.c. detector circuit 8 also connected across the load 9.
  • the circuit 8 acts to pass only load voltages having a preselected characteristic, namely fast rise time pulses of either polarity.
  • the voltage pulses passed by the differentiator circuit 8 comprise the second input to the AND gate 6, slow pulses being rejected or prevented from passing regardless of their magnitudes.
  • the trigger generating circuit is activated to turn on the triac 4. With the triac 4 in the on condition, arcs formed across the contacts 3 are dissipated through the shunting short circuit of the triac 4.
  • FIG. 2 there is shown a schematic diagram of the embodiment of the invention shown diagramatically in FIG. 1 wherein the same reference numbers have been used to designate portions of the circuit noted above with respect to FIG. 1.
  • a dc. supply circuit (not shown in FIG. 1) for maintaining a dc. voltage between the conductors 22 and 21.
  • Conductor 21 is connected to the load side of the switch 2.
  • Connected intermediate lines 22 and 21 is the parallel combination of two filter capacitors C, and C in series with the resistor R
  • Conductor 22 is connected to supply line 10 via the diode D, and resistor R, and is connected to supply line 11 via diode D and resistor R
  • capacitors C, and C are charged during each positive half cycle of the supply voltage via line 10, R,, D,, C, and C,, R, and the load to the other side of the supply on line 1 l, with the conductor 22 becoming positive with respect to the conductor 21.
  • conductor 21 is at essentially the same potential as supply line 10, and on each negative half cycle of the supply, current flows to charge the capacitors C, and C, from line 11, via R D C, and C resistor R and conductor 21 to the other side of the supply on line 10. It is seen that a dc. voltage is provided between the lines 21 and 22 regardless of whether the switch contacts 3 are open or closed.
  • the triac 4 is connected across the switch contacts 3 by having one of its load terminals connected to the supply line 10 and the other load terminal connected to the line 21.
  • the gate electrode of the triac 4 is connected to the junction of the capacitors C, and C and the resistor R In the absence of arcing conditions across the contacts 3, the triac 4 is maintained in the non-conductive state by the voltage at the bottom of the capacitors C, and C, which is approximately the same as that on conductor 21.
  • the AND gate circuit 6 is comprised of the transistors Q and Q which are biased to be normally in the conductive or on condition.
  • the collectors of the transistors Q and Q are coupled to the positive side of the dc. supply on conductor 22 through a common load resistor R
  • the emitters of the transistors Q and Q are coupled directly to the negative side of the dc. supply on conductor 21.
  • the base of transistor 0 is coupled to the conductor 22 via the series combination of resistors R and R while the base of the transistor 0 is coupled to the conductor 22 via the resistor R
  • the biasing arrangement for the transistors Q and Q is selected to maintain these transistors in the conductive or on condition in the absence of arcing conditions, when the switch 2 is either closed or open.
  • the output of the AND gate 6 at the collectors of each of the transistors Q and Q operates the conventional one-shot trigger generating circuit 5 which includes the transistors Q and Q
  • the collectors of Q and Q1 are coupled to the conductor 22 through a common resistor R
  • the bases of Q and Q are coupled to the conductor 22 through a common resistor R
  • the base of 0 comprises the input to the one-shot circuit 5 and is coupled to the output of the AND gate 6 at the collectors of the transistors 0 and Q
  • the emitter of transistor 0, is coupled to the base of transistor 0, and to the conductor 21 via the resistor R
  • the emitter of Q is coupled directly to the negativeside of the dc. supply on conductor 21.
  • the base of O is held at approximately the same potential as its emitter due to the voltage drop across resistor R
  • current through R is diverted through the base emitter circuit transistor 0,, thereby turning it and transistor Q, on.
  • the transistors Q and 0 turn on a low resistance discharge path is created across the charged capacitors C, and C causing a discharge current through the resistor R, to trigger the triac 41 on. With the triac triggered on, the contacts 3 of the switch 2 are short circuited.
  • the AND gate circuit 6 has two inputs, one at the base of the transistor Q, the other at the base of transistor Q The first of these inputs is fed by a load voltage detector circuit generally indicated at 7 and comprising the transistors Q, and Q
  • the transistors Q, and Q are connected such that either one will be conducting when a preselected voltage drop is present across the load 9, regardless of the polarity of that drop.
  • the base of the transistor 0 is coupled to one side of the load 9 through a resistor R and the base of transistor 0,, is coupled to the same one side of the load 9 through the resistor R and a diode D
  • the emitter of the transistor Q, and the collector of the transistor O are coupled directly to the other side of the load.
  • the junction between the diode D and the base of the transistor 0 is coupled to the one side of the load via a resistor R
  • the collector of the transistor Q, and the emitter of the transistor Q are coupled to the positive side of the d.c. supply on line 22 via the resistor R
  • the contacts 3 open and no arc-indicative conditions present in the circuit, no voltage will appear across the load 9 and neither of the transistors Q, or Q, will be turned on.
  • the switch 2 closed on the positive going half cycle of the a.c. supply 12 the base of transistor Q; will be driven sufficiently negative with respect to the emitter thereof to turn it on.
  • the base of transistor 0 will be driven sufficiently positive with respect to the emitter thereof to drive it into conduction.
  • the other input to the AND gate 6 at the base of Q is fed by the transient voltage sensing circuit 8 generally comprising the transistors Q and Q and also including a double differentiator circuit including the capacitor C resistor R capacitor C and resistor R
  • the double differentiator circuit comprises the capacitor C and resistor R connected in series with each other across the load 9 to form a first differentiating circuit.
  • a second differentiating circuit comprising the capacitor C and the resistor R is connected across the output of the first differentiating circuit, appearing across the resistor R Since the load 9 is being fed by a reversible polarity source the output of the differentiating circuit may vary in polarity depending on the polarity of the source 12 at any given instant.
  • the output of the double differentiator combination, across resistor R is coupled through a voltage dropping resistor R to a polarity detecting circuit comprising the transistors Q and which operate to provide a control signal to one of the inputs to the AND circuit 6 regardless of the polarity of the differentiator output.
  • the collectors of transistors 0 and Q are coupled to the positive side of the d.c. supply on line 22 through the resistors R and R
  • the base of Q is connected to one side of the differentiator output across the resistor R via the resistor R while the emitter thereof is connected to the other side of the differentiator output at conductor 21.
  • the base-emitter circuit of transistor is connected across the output of the differentiator circuit by having its base connected to conductor 21 and its emitter connected to the one side of resistor R In the absence of a trigger pulse from the differentiator circuit, both transistors Q and 0 are held nonconductive.
  • transistor 0. If this transient voltage is such that conductor 21 is positive with respect to supply line 1 l, transistor 0., will be driven into conduction. However, if a high rise time load voltage of opposite polarity is present, the transistor Q, will be driven into conduction.
  • the output of the polarity detection circuits is present at the collectors of the transistors Q and Q, and feeds the other input to the AND gate 6 at the base of transistor Q With both of the transistors Q and O in their nonconductive states, the voltage at the base of transistor Q, (the second input to the AND gate 6) is insufficient to turn it off. However, when eithe transistor Q, or 0., is rendered conductive, the current drawn through the resistors R and R pulls the voltage at the base of Q sufficiently negative to turn it off.
  • FIG. 3 A further embodiment of the invention is illustrated diagramatically in FIG. 3, wherein like numerals have been used to designate similar components previously described with reference to FIGS. 1 and 2.
  • FIG. 3 it is noted that this embodiment is identical with the one shown in FIG. 1 except that instead of using a transient detector 8 across the load, a contact voltage detector circuit 15 is employed.
  • the contact voltage detector circuit 15 is connected across the contacts 3 and responds to a preselected magnitude of voltage thereacross to generate a control signal which is fed to one input of the logic circuit 6.
  • the other control signal to the logic circuit 6 is generated by the load voltage detector 7 which is connected across the load 9.
  • the output of the logic circuit 6 feeds a trigger amplifier circuit 16 which in turn operates the thyristor 4.
  • FIG. 4 there is shown a schematic diagram of the circuit diagramatically illustrated in FIG. 3 wherein like numbers are used to designate similar components.
  • the schematic diagram of FIG. 4 shows a pair of contacts 3 connected in series with a load 9 across a source 12.
  • a triac 4 is connected across the contacts 3 with its gate terminal coupled to a control circuit which generates a control pulse to tire the triac on the occurrence of preselected conditions.
  • the control circuit includes an AND gate 6 comprising the transistors Q13 and Q which generates a control pulse to be fed for amplification to a trigger amplifier circuit 16 comprising the transistors Q and Q
  • an AND gate 6 comprising the transistors Q13 and Q which generates a control pulse to be fed for amplification to a trigger amplifier circuit 16 comprising the transistors Q and Q
  • the transistors Q13 and Q are nonnally in the on or conductive state resulting in a current flow through their common load resistor R which turns of the transistors Q and Q1 Under these conditions the triac 4 which has its load terminals connected across the contacts 3 is maintained in the off condition.
  • a d.c. voltage is provided across the capacitor C 1 for the operation of the detection circuits of FIG. 4.
  • Capacitor C is charged from the supply 12 through diode D the closed switch 3 and the resistor R on alternate half cycles of the supply. This charging action maintains the conductor 21 positive with respect to the conductor 22.
  • the first input to the AND gate 6 is at the base of transistor Q and the seconddinput is at the base of transistor Q13-
  • the first input to the AND gate is fed by a load voltage detecting circuit 7 which operates in a fashion similar to that of the voltage detection circuit shown in FIG. 2 and its operation will therefore be only described previously hereinafter as follows:
  • a load voltage detecting circuit 7 which operates in a fashion similar to that of the voltage detection circuit shown in FIG. 2 and its operation will therefore be only described previously hereinafter as follows:
  • This trigger current turns on the transistor Q which drives the base of the transistor Q sufficiently positive to render it non-conductive.
  • the transistor Q12 will be rendered conductive to turn off the transistor Q13.
  • the second input to the AND gate 6 at the base of the transistor Q is generated by the contact voltage sensing circuit l5generally comprising the transistors Q and Q which operates as follows: If a voltage appears across the contacts 3 of a sufficient magnitude and of a plurality such that the line 26 is positive with respect to the line 21, the resistor Q, is turned on to render the transistor Q non-conductive.
  • FIG. 5 A still further embodiment of the invention can be seen with reference to the block diagram of FIG. 5 wherein like numbers have been used to identify similar circuits previously described.
  • the circuit is generally similar to those of FIGS. 1 and 3 with the exception that the AND gate circuit 6 is provided with three inputs, instead of the previous two described with respect to FIGS. 1-4.
  • a first input to the AND gate is provided by a tuned circuit 40 which is connected across the load 9 and responds to a preselected high frequency signal across the load to generate a control signal.
  • the are formed across a set of contacts is generally preceded by a spark, the spark consisting of a short burst of high frequency voltage impulses.
  • the tuned circuit 40 is excited into oscillation upon the occurrence of this spark signal across the load 9.
  • the spark signal can be detected equally well across either the contacts to be protected or the load (as shown in FIG. 4) or at various other points in the circuit.
  • the second and third inputs to the AND gate are generated by voltage sensing circuits 7 and 15 which generate suitable input signals to the AND gate 6 in the presence of preselected voltages across the load and the contacts. If these preselected voltages across the load and contacts are present concurrently with the control signal from the tuned circuit 40, the AND gate 6 will be activated to turn on the triac 4. However, if either one of the voltages across the contacts or across the load is substantially zero, one of the input signals required for activation of the AND gate 6 will be absent and subsequent shorting of the contacts 3 by the triac 4 will not occur.
  • FIG. 6 there is shown a schematic diagram of the circuit diagramatically illustrated in FIG. 5 wherein like numbers have been used to designate similar components previously described.
  • a switch 2 including a set of contacts 3 is coupled in series with a load 9 across the supply lines 10 and 11, the supply lines being connected to an ac source (not shown) via a connector 41.
  • a triac 4 is coupled across the contacts 3 so as to short out these contacts to eliminate arcs upon the occurrence of preselected conditions.
  • a dc. voltage for the operation of the sensing circuits is generated between the lines 43 and 42.
  • the dc. voltage supply circuit includes the voltage divider comprising the resistors R and R which are coupled directly across the supply lines 10 and 1 ll. On positive half cycles of the supply, the capacitor C resistor R and the load 9.
  • the dc. voltage across the lines 43 and 42 is connected to the various sensing circuits to provide the desired biasing of the various components.
  • the AND gate circuit 6 0f FIG. 6 provides a suitable output voltage on the line 45 only upon the simultaneous occurrence of the three above discussed conditions.
  • the output voltage on line 45 is held highly negative with respect to line 43 in the absence of any one of these arc-indicative conditions.
  • the trigger amplifier circuit 16 comprising the transistors Q51 and Q52 is held in a non-conductive state. With the trigger amplifier circuit 16 held nonconductive, no trigge pulse is fed to the gate electrode of the triac 4 and it is held in its off condition.
  • the AND gate 6 generally comprises the diode D and the transistors 0 and Q4 These components provide three parallel low impedance paths between line 45 and line 42 of the dc. supply thereby holding line 45 at a highly negative potential, except upon the simultaneous occurrence of particular arc-indicative conditions, at which time these components are switched to their high impedance states, thereby allowing the voltage on line 45 to rise sharply.
  • the first two low impedance paths comprise the collector emitter circuits of transistors Q. and Q Both of the transistors Q41 and Q42 have their collectors coupled to the positive side of the d.c. supply on line 43 via the common load resistors R
  • the emitters of each of the transistors Q4 and Q4 are connected directly to the negative side of the d.c. supply on line 42.
  • the bases of the transistors Q41 and Q42 are each connected to the positive d.c. supply line 43 by resistors R and R respectively.
  • the bases of the transistors Q41 and Q are also connected to voltage sensing circuits 7 and which operate to trigger these transistors from the conducting to the non-conducting condition.
  • the biasing arrangement for the transistors Q and Q maintains them normally in the conductive state. As long as either of the transistors Q and 0, is conducting, a low impedance path is maintained between the line 45 (output of AND gate) and the negative side of the d.c. supply, thereby holding line 45 highly negame.
  • the third low impedance path between the line 45 and the line 42 is provided by the diode D and inductor L,.
  • the inductor L is part of a tuned circuit, the operation of which will be explained in greater detail hereinafter.
  • the diode D is forward biased by the voltage drops across transistors Q and Q42 to provide, in combination with the inductor L a third low impedance path from line 45 to line 42.
  • This last mentioned low impedance path being in parallel with the other previously mentioned low impedance paths (the collector emitter circuits of transistors Q and Q is also independently capable of holding the line 45 at a highly negative potential.
  • a first input to the AND gate 6 is generated at the base of transistor Q. and is connected to the output of the load voltage sensing circuit 7 generally comprising the transistors O Q and Q4 all of these'transistors being in the non-conductive state in the absence of a preselected load voltage.
  • Transistors Q48 and Q49 are of the NPN type, while transistor Q 1 is of the PNP type.
  • the collector of transistor Q and the emitter of transistor Q are connected to the positive side of the d.c. supply on line 43 through the resistor R
  • the emitter of transistor Q48 and the collector of transistor 0 are coupled directly to the negative side of the supply on line 42 which in turn is connected to one side of the load 9.
  • the base of transistor 0 is connected to the emitter of transistor Q49 and to one side of the load via the resistor R and conductors 49, 50 and 11.
  • the base of transistor Q is connected to the collectorof transistor Q
  • the base of transistor O4 is connected directly to the negative side of the d.c. supply on line 42 which in turn is coupled to the switch side of the load 9.
  • the load voltage detector circuit 7 operates as follows: When the load voltage is of a preselected magnitude and of a polarity such that line 42 is positive with respect to line 11, current will flow through the base emitter circuit of transistor Q49, turning it on. As the transistor 0., turns on its collector voltage and consequently the voltage at the base of transistor 0, are driven negative to thereby render the transistor Q conductive. With transistor Q 1 conducting, base emitter current in transistor 04, is diverted through transistor Q41, thereby rendering transistor Q41 non-conductive. With load voltage such that line 42 is negative, transistor 0 is rendered conductive, thereby diverting base current from transistor Q41 and turning it off.
  • a second input to the AND gate circuit 6 is coupled to the base of transistor Q and acts to switch transistor Q from its low impedance state to its high impedance state.
  • This second input is provided by a voltage contact detector circuit 15 generally comprising the transistors Q 0 and 0
  • This contact voltage detector circuit 15 is substantially identical in arrangement and operation to the load voltage circuit 7 of FIG. 6, and will be described only briefly hereinafter.
  • the contact voltage detector circuit is rendered conductive upon the occurrence of a preselected magnitude of contact voltage of either polarity.
  • transistors Q and 04 have their base emitter circuits coupled across the switch contacts 3 via the lines 42 on one side, and via resistor R. and conductors 47, 48 and 10 on the other side.
  • transistor 0 Upon the occurrence of a preselected magnitude of voltage across the contacts 3 having a polarity such that line 42 is positive with respect to line 10, transistor 0 is rendered conductive which causes transistor Q. to conduct, thereby providing a negative-going voltage pulse at the base of transistor Q and rendering it nonconductive.
  • a base current flows through transistor Q to. render it conductive, thereby again rapidly decreasing the voltage at the base of transistor Q and rendering this transistor non-conductive.
  • one of the previously described low impedance paths comprising the AND gate 6 between line 45 and common line 42 is switched to a high impedance condition.
  • the third input to the AND gate 6 is provided by the tuned circuit arrangement consisting of the inductor L, and capacitor C which are connected in parallel to each other across the load 9 via the line 42 on one side and the capacitor C. and lines 49, 50 and 11 on the other side.
  • the tuned circuit detecting circuit 40 operates on the principle that an arc formed between switch contacts is generally accompanied by a spark or burst of high frequency voltage impulses which can be detected across the contacts themselves or at other points in the circuit by connecting the tuned circuit across the load 9, as shown in FIG. 6. This voltage burst drives the tuned circuit into oscillation at the resonant frequency of the tuned circuit.
  • the spark acts as an energy source to shock the resonant circuit into oscillation. Part of this oscillation is used to back bias the diode D thereby changing it from its low impedance state to its high impedance state and, in the presence of the otherdescribed conditions, permitting the voltage on line 45 to rise rapidly in the positive direction, thereby rendering the trigger amplifier circuit 16 conductive to trigger the triac 4.
  • the frequency to which the combination of capacitor C and inductor L is tuned can vary within certain limits.
  • An upper limit for this frequency is the duration of the pulse required to trigger the triac 4.
  • the output of the AND gate must be sutticiently long in duration to permit the trigger amplifier 16 to remain conductive long enough to trigger the triac 4.
  • the oscillation of the tuned circuit should be low enough in frequency so that a half wave thereof is approximately two to four times longer than the necessary gate trigger time for the triac 4.
  • the lower limit for the resonant frequency of the tuned circuit is chosen so that the oscillation of the tuned circuit is very rapid compared to the frequency of the power supply being interrupted by the contacts 3, which is usually 60 cps commercial power.
  • the tuned frequency is chose to be too low, the delay between the beginning of the arc and the time at which the triac 4 is made conductive will be too long enough to permit serious damage to the contacts 3.
  • the life of any arc should be limited to the small fraction of the duration of a half a cycle of line or power supply frequency. A frequency of between and 30 KHz has been found to operate satisfactorily in this type of circuit.
  • the capacitor C. serves to provide a high impedance at line frequency between one side of the load and the tuned circuit to thereby isolate it during normal operation of the circuit.
  • the overall operation of the circuit of FIG. 6 is as follows: With the switch 2 fully open or closed with no arcing conditions present in the circuit, one of the transistors Q. and Q42 is conducting, and diode D is forward biased to provide two low impedance paths from line 45 to line 42. Under these conditions, transistors Q and Q52 0f the trigger amplifier and the triac 4 are non-conductive.
  • each of these low impedance paths are switched to a high impedance state, as explained hereinbefore, thereby providing a positivegoing voltage pulse on line 45 to trigger transistors Q and Q
  • the capacitor C discharges to develop a negative trigger pulse across the resistor R to render the triac 4 conductive.
  • the voltage across the contacts 3 is reduced to a value insufficient to sustain an arc.
  • a circuit for eliminating acrs formed upon the opening or closing of a pair of contacts comprising a thyristor having first and second load electrodes and a control electrode, said load electrodes connected across said contacts, and logic circuit means having first and second inputs and an output, said output coupled to said control electrode, said first input coupled to a load voltage detector circuit, said load voltage detector circuit connected across said load and responsive to a preselected voltage to generate a first control signal, said second input connected to a transient voltage detecting circuit, said detecting circuit being connected across said load and responsive to a voltage having a predetermined rise time characteristic to generate a second control signal, whereby said logic circuit means generates a signal for controlling said thyristor in response to the simultaneous occurrence of said first and second signals.
  • transient voltage detecting circuit comprises a differentiator circuit.
  • transient voltage detecting circuit is responsive to preselected transient voltages of opposite polarity.
  • said differentiator circuit comprises a first differentiating combination connected across said load and a second differentiating circuit combination coupled to the output of said first differentiating combination, and circuit means coupling the output of said second differentiating combination to said second input.
  • a circuit for eliminating arcs formed across contacts upon opening and closing thereof comprising means for generating a plurality of control signals upon the occurrence of preselected arc-indicative conditions in said circuit, logic circuit means responsive to said control signals for generating a control pulse, and a thyristor connected across said contacts and responsive to said control pulse to substantially short circuit said contacts upon the occurrence of said control pulse, said first mentioned means comprises load voltage detecting means for generating a first control signal upon the occurrence of a preselected voltage across said load, and contact voltage detecting means for generating a second control signal upon the occurrence of a preselectedvoltage across said contacts, said first mentioned means further comprises a tuned circuit detecting means for generating a third control signal upon the occurrence of a transient high frequency voltage burst across said load, and said logic circuit means generates said control pulse upon the simultaneous occurrence of said first, second and third control signals.
  • a circuit for eliminating arcs formed across contacts upon opening and closing thereof comprising means for generating a plurality of control signals upon the occurrence of preselected arc-indicative conditions in said circuit, logic circuit means responsive to said control signals for generating a control pulse, and a thyristor connected across said contacts and responsive to said control pulse to substantially short circuit said contacts upon the occurrence of said control pulse, said first mentioned means includes a transient voltage detecting circuit for generating a first control signal upon the occurrence of a transient voltage across said load having predetermined rise time characteristics and also including load voltage detecting means for generating a second control signal upon the occurrence of a preselected voltage across said load.
  • transient voltage detecting means and said load voltage detecting means are responsive to preselected voltages of either polarity.

Abstract

A circuit arrangement for eliminating arcs formed across a set of contacts on the opening or closing thereof comprising a thyristor connected across the contacts to be protected. The control electrode of the thyristor is coupled to a control circuit which includes a logic circuit for generating a trigger pulse upon the simultaneous occurrence of a plurality of contact arc-indicative conditions. The control circuit also includes sensing circuits for generating control signals upon the occurrence of preselected arc-indicative conditions, such as preselected contact or load voltages and contact or load transient voltages having a preselected rise time or frequency characteristics.

Description

. I United States Patent 1 1 [111 3,783,305
Lefferts Jan. 1, 1974 ARC ELIMINATION CIRCUIT Prima Examiner-Herman .l. Hohauser 75 Inventor: Peter Lefferts Ho ewell, NJ. ry 1 p Attorney-Joseph G. Denny, lll et al. [73] Assignee: l-Ieinemann Electric Company,
Tr n [57] ABSTRACT [22] Filed: Aug. 18, 1972 A circuit arrangement for eliminating arcs formed across a set of contacts on the opening or closing [21] Appl' N05 281,968 thereof comprising a thyristor connected across the contacts to be protected. The control electrode of the 52 U.S. Cl. 307/136, 317/11 E thyristor is coupled to a Control Circuit which includes 51 Int. Cl. HOlh 9/30 a logic Circuit for generating a trigger pulse p the [53] Fi l of Search 3 7 11 15 1 R, 33 5 simultaneous occurrence of a plurality of contact arc- 307/136 252 B, 305 R 305 A indicative conditions. The control circuit also includes sensing circuits for generating control signals upon the [56] References Cit d occurrence of preselected arc-indicative conditions, UNITED STATES PATENTS such as preselected contact or load voltages and 3 639 808 2 1972 contact or load transient voltages having a preselected 3588605 64197 2: E rise time or frequency characteristics. 3,237,030 2/1966 Coburn 317/11 E X 9 Claims, 6 Drawing Figures DETECTOR VOL 734 66' a DETECTOR DIFFERENT/A700 PATENTEUJAM 1:914 3783305 SHEET 20? 4 PATENTEDJAN 1 m4.
SHEET 3 0F 4 PATENTED JAN 1 I974 SHEET & 0F 4 /5 coxvmcr o; me: 5 4 DETECTOR //6 I 2 m/a. AND AMA TR/AC ru/vw SPA/PK 40 DETECTOR 7 4040 f you/1a: DETECTOR ills;
BACKGROUND OF THE INVENTION The present invention relates generally to a circuit arrangement for use in connection with the switching of electrical currents and more particularly to a circuit arrangement for accomplishing this switching without contact arcing or the effects of contact bounce. More specifically, the invention relates to an arc elimination circuit arrangement wherein a thyristor is connected to shunt the switching contacts, the thyristor-being operated by a control circuit suitable to turn on the thyristor upon the occurrence of arcing conditions across the switching contacts to thereby prevent or eliminate the formation of an arc.
Generally, electromechanical relays of the type having a coil operative to cause relay contacts to close when energized by a suitable current are employed to control current flow. When the relay contacts open and close, there may be a substantial amount of arcing due to the high electrical field between the contacts, and this arcing causes early contact failure because of the burning produced by the arcing. As a result, the size and expense of relay contacts is much greater than would be required in the absence of such arcing.
Prior art systems have typically employed a bilateral semiconductor connected in shunt across the contacts to be protected. A control circuit is connected to the control terminal of the semiconductor which is triggered on in response to the occurrence or immediately prior to the occurrence of the arcing condition.
These control circuits of the prior art generally respond to the occurrence of some condition associated with the arcing, such as the occurrence of a transient, the closing of a mechanical switch, energization of a relay coil, or some other similar condition. A problem associated with each of these prior art systems is that they are prone to operate erratically when the load being fed by the switch contacts to be protected is inductive or capacitive in nature wherein currents lead or lag the power source.
OBJECTS AND SUMMARY OF THE INVENTION Accordingly it is an'object of the present invention to provide a new and improved control circuit for eliminating contact arcing in control switches.
Another object is to provide a control circuit which can be used in combination with relay contacts to greatly reduce the size and expense of these contacts for a given current rating.
A still further object of the invention is to provide a power control circuit of the type described which is both simple and economical to build.
It is a further object of the invention to provide an arc elimination circuit including a control thyristor, the thyristor being actuated to shunt the contacts being protected only in response to the simultaneous occurrence of a plurality of arc indicative conditions, these conditions being sensed by a control network including a logic network.
Another object is to provide a general purpose are elimination circuit which will operate satisfactorily with either resistive or highly reactive loads.
In accordance with the above invention, there is provided an arc elimination circuit comprising a thyristor connected in shunt relationship with the contacts to be protected. Coupled to the control electrode of the thyristor is a control circuit for sensing the simultaneous occurrence of a plurality of contact are indicative conditions and operating said thyristor in response to these conditions. In the preferred embodiment of the invention, the control circuit is responsive to the occurrence of a characteristic transient voltage of a preselected magnitude across the load.
DESCRIPTION OF THE DRAWINGS FIG. 1 is a diagramatic illustration of the principal components of the control circuits of the invention;
FIG. 2 is a schematic diagram of the control circuits which are shown diagramatically in FIG. 1;
FIG. 3 is a diagramatic illustration of the principal components of the modified control circuit in accordance with the invention;
FIG. 4 is a schematic diagram of the components included in the circuit of FIG. 3;
FIG. 5 is a diagramatic illustration of another embodiment of the invention, and
FIG. 6 is a schematic diagram of a circuit in accordance with the block diagram of FIG. 5.
DETAILED DESCRIPTION OF THE INVENTION The basic concept of the invention is to provide a general purpose are elimination circuit which has increased reliability by being responsive to the simultaneous occurrence of a plurality of arc-indicative conditions. The observation which underlies the invention is that the formation of an arc across a set of current carrying contacts is accompanied by a plurality of characteristic arc-indicative conditions across both the contacts themselves and in the associated circuits fed through these contacts.
It has been noted, for example, that an arc is normally preceded by a spark comprising a series of electrical spikes or impulses. These spikes or impulses may be sensed either across the contacts themselves or in the load. The reliability of a circuit which operates only in response to these high frequency spikes is poor, however, since similar signals may be generated by a variety of conditions other than arcing. For this reason, some of the embodiments of the invention include, in addition to a spark detector noted above, a detector which provides an output only after a load voltage of a preselected magnitude exists for a preselected time. In the embodiments of the invention utilizing this feature, an output is provided only after a load voltage of at least 10 volts is present for at least 1 microsecond.
By feeding the outputs of both the spark detector and the load voltage detector to a logic circuit which provides an output only upon the simultaneous occurrence of both these conditions, a substantial improvement in reliability is thereby obtained. The logic circuit controls a trigger circuit which switches a triac connected across the switch contacts, thereby shunting load current around the contacts, and reducing the voltage across the contacts to a value insufi'rcient to sustain an arc.
The above discussed principles of the invention will be understood more thoroughly with reference to the block diagram of FIG. 1 which shows the main components of the preferred embodiment of the invention. In this figure, an a.c. source 12 is shown as being connected to the conductors l0 and 1 1. In series across the source 12 is a switch 2 including a set of contacts 3 which are to be protected from the effects of arcing,
and a load 9. Across the contacts 3 is connected a bilateral semiconductor switch or triac 4.
The term triac is used herein to identify a three electrode a.c. semiconductor switch which is triggered into conduction by a gate signal in a manner somewhat similar to the action of a silicon controlled rectifier, but which differs therefrom in that it can conduct in both directions in response to a positive or negative gate signal. As is well known, the triac, when in its nonconductive or off state presents a high impedance to the flow of current, whereas when triggered to a conductive or on state, it presents a negligible impedance and can be considered in most circuit arrangements to be a short circuit. The triac 4 functions to shunt current around the contacts 3 upon the occurrence of preselected arcing conditions. The remaining components of the system of FIG. 1 of the invention function to control the state of the triac 4 in response to the arcindicative conditions existing in the circuit.
A load voltage detector 7 senses the voltage across the load 9 and generates a signal when that voltage is a preselected magnitude, regardless of its polarity, as will be explained in greater detail below. The output from the voltage detector circuit 7 comprises a first input to a logic circuit which is illustrated as a coincidence or AND gate 6 in FIG. 1. The second input to the AND gate 6 is generated by a double differentiator and a.c. detector circuit 8 also connected across the load 9. The circuit 8 acts to pass only load voltages having a preselected characteristic, namely fast rise time pulses of either polarity. The voltage pulses passed by the differentiator circuit 8 comprise the second input to the AND gate 6, slow pulses being rejected or prevented from passing regardless of their magnitudes.
Upon the occurrence of the above noted preselected conditions across the load 9 (preselected voltage plus spark) and consequently the presence of suitable signals at both inputs to the AND gate 6, the trigger generating circuit is activated to turn on the triac 4. With the triac 4 in the on condition, arcs formed across the contacts 3 are dissipated through the shunting short circuit of the triac 4.
Referring to F IG. 2, there is shown a schematic diagram of the embodiment of the invention shown diagramatically in FIG. 1 wherein the same reference numbers have been used to designate portions of the circuit noted above with respect to FIG. 1.
For operating the detector circuits of FIG. 2 there is provided a dc. supply circuit (not shown in FIG. 1) for maintaining a dc. voltage between the conductors 22 and 21. Conductor 21 is connected to the load side of the switch 2. Connected intermediate lines 22 and 21 is the parallel combination of two filter capacitors C, and C in series with the resistor R Conductor 22 is connected to supply line 10 via the diode D, and resistor R, and is connected to supply line 11 via diode D and resistor R Assuming the switch contacts 3 to be open, capacitors C, and C are charged during each positive half cycle of the supply voltage via line 10, R,, D,, C, and C,, R, and the load to the other side of the supply on line 1 l, with the conductor 22 becoming positive with respect to the conductor 21. With the switch contacts 3 closed, conductor 21 is at essentially the same potential as supply line 10, and on each negative half cycle of the supply, current flows to charge the capacitors C, and C, from line 11, via R D C, and C resistor R and conductor 21 to the other side of the supply on line 10. It is seen that a dc. voltage is provided between the lines 21 and 22 regardless of whether the switch contacts 3 are open or closed.
The triac 4 is connected across the switch contacts 3 by having one of its load terminals connected to the supply line 10 and the other load terminal connected to the line 21. The gate electrode of the triac 4 is connected to the junction of the capacitors C, and C and the resistor R In the absence of arcing conditions across the contacts 3, the triac 4 is maintained in the non-conductive state by the voltage at the bottom of the capacitors C, and C, which is approximately the same as that on conductor 21.
The AND gate circuit 6 is comprised of the transistors Q and Q which are biased to be normally in the conductive or on condition. The collectors of the transistors Q and Q, are coupled to the positive side of the dc. supply on conductor 22 through a common load resistor R The emitters of the transistors Q and Q, are coupled directly to the negative side of the dc. supply on conductor 21. The base of transistor 0, is coupled to the conductor 22 via the series combination of resistors R and R while the base of the transistor 0 is coupled to the conductor 22 via the resistor R As noted above the biasing arrangement for the transistors Q and Q, is selected to maintain these transistors in the conductive or on condition in the absence of arcing conditions, when the switch 2 is either closed or open.
The output of the AND gate 6 at the collectors of each of the transistors Q and Q operates the conventional one-shot trigger generating circuit 5 which includes the transistors Q and Q The collectors of Q and Q1 are coupled to the conductor 22 through a common resistor R The bases of Q and Q, are coupled to the conductor 22 through a common resistor R The base of 0 comprises the input to the one-shot circuit 5 and is coupled to the output of the AND gate 6 at the collectors of the transistors 0 and Q The emitter of transistor 0,, is coupled to the base of transistor 0, and to the conductor 21 via the resistor R The emitter of Q, is coupled directly to the negativeside of the dc. supply on conductor 21.
If either or both of the transistors Q or O is in the on or conducting state, the base of O is held at approximately the same potential as its emitter due to the voltage drop across resistor R When both the transistors Q and Q are turned off, current through R is diverted through the base emitter circuit transistor 0,, thereby turning it and transistor Q, on. As the transistors Q and 0 turn on, a low resistance discharge path is created across the charged capacitors C, and C causing a discharge current through the resistor R, to trigger the triac 41 on. With the triac triggered on, the contacts 3 of the switch 2 are short circuited.
The AND gate circuit 6 has two inputs, one at the base of the transistor Q, the other at the base of transistor Q The first of these inputs is fed by a load voltage detector circuit generally indicated at 7 and comprising the transistors Q, and Q The transistors Q, and Q, are connected such that either one will be conducting when a preselected voltage drop is present across the load 9, regardless of the polarity of that drop. For this purpose the base of the transistor 0, is coupled to one side of the load 9 through a resistor R and the base of transistor 0,, is coupled to the same one side of the load 9 through the resistor R and a diode D The emitter of the transistor Q, and the collector of the transistor O are coupled directly to the other side of the load. The junction between the diode D and the base of the transistor 0, is coupled to the one side of the load via a resistor R The collector of the transistor Q, and the emitter of the transistor Q are coupled to the positive side of the d.c. supply on line 22 via the resistor R With the contacts 3 open and no arc-indicative conditions present in the circuit, no voltage will appear across the load 9 and neither of the transistors Q, or Q, will be turned on. With the switch 2 closed on the positive going half cycle of the a.c. supply 12, the base of transistor Q; will be driven sufficiently negative with respect to the emitter thereof to turn it on. Similarly, on the negative going half cycle of the a.c. supply, the base of transistor 0, will be driven sufficiently positive with respect to the emitter thereof to drive it into conduction.
With the contacts 3 physically separated but connected by means of a current carrying arc, sufficient load voltage will be present to trigger either 0, or O depending on the polarity of the a.c. source at that time. With either 0, or O conducting, the voltage drop across the resistor R, drives the base of Q (one input to the AND gate 6) sufficiently negative to turn if off. It is thus seen that when either 0, or O is turned on by the presence of a preselected voltage across the load 9, which is an arc-indicative condition, one of the two required signals for the operation of the AND gate 6 is generated.
The other input to the AND gate 6 at the base of Q is fed by the transient voltage sensing circuit 8 generally comprising the transistors Q and Q and also including a double differentiator circuit including the capacitor C resistor R capacitor C and resistor R The double differentiator circuit comprises the capacitor C and resistor R connected in series with each other across the load 9 to form a first differentiating circuit. A second differentiating circuit comprising the capacitor C and the resistor R is connected across the output of the first differentiating circuit, appearing across the resistor R Since the load 9 is being fed by a reversible polarity source the output of the differentiating circuit may vary in polarity depending on the polarity of the source 12 at any given instant. For this reason, the output of the double differentiator combination, across resistor R is coupled through a voltage dropping resistor R to a polarity detecting circuit comprising the transistors Q and which operate to provide a control signal to one of the inputs to the AND circuit 6 regardless of the polarity of the differentiator output.
In accordance with conventional biasing techniques, the collectors of transistors 0 and Q, are coupled to the positive side of the d.c. supply on line 22 through the resistors R and R The base of Q, is connected to one side of the differentiator output across the resistor R via the resistor R while the emitter thereof is connected to the other side of the differentiator output at conductor 21. In a similar, but juxtaopposed fashion, the base-emitter circuit of transistor is connected across the output of the differentiator circuit by having its base connected to conductor 21 and its emitter connected to the one side of resistor R In the absence of a trigger pulse from the differentiator circuit, both transistors Q and 0 are held nonconductive. However, if a transient voltage having a suitably high rate of change appears across the load 9, a voltage pulse will appear across R of the double differentiator circuit. The polarity of this pulse will depend, of course, on the polarity of the source supply 12 at that particular time.
If this transient voltage is such that conductor 21 is positive with respect to supply line 1 l, transistor 0., will be driven into conduction. However, if a high rise time load voltage of opposite polarity is present, the transistor Q, will be driven into conduction.
The output of the polarity detection circuits is present at the collectors of the transistors Q and Q, and feeds the other input to the AND gate 6 at the base of transistor Q With both of the transistors Q and O in their nonconductive states, the voltage at the base of transistor Q, (the second input to the AND gate 6) is insufficient to turn it off. However, when eithe transistor Q, or 0., is rendered conductive, the current drawn through the resistors R and R pulls the voltage at the base of Q sufficiently negative to turn it off.
As noted previously, if the transistors Q and Q, are both turned off a suitable pulse is generated by the oneshot circuit 5 to turn off the triac 4.
A further embodiment of the invention is illustrated diagramatically in FIG. 3, wherein like numerals have been used to designate similar components previously described with reference to FIGS. 1 and 2. Referring to FIG. 3, it is noted that this embodiment is identical with the one shown in FIG. 1 except that instead of using a transient detector 8 across the load, a contact voltage detector circuit 15 is employed. The contact voltage detector circuit 15 is connected across the contacts 3 and responds to a preselected magnitude of voltage thereacross to generate a control signal which is fed to one input of the logic circuit 6. In accordance with the previous embodiment, the other control signal to the logic circuit 6 is generated by the load voltage detector 7 which is connected across the load 9. In addition, in contrast to the circuit of FIGS. 1 and 2 the output of the logic circuit 6 feeds a trigger amplifier circuit 16 which in turn operates the thyristor 4.
Referring to FIG. 4 there is shown a schematic diagram of the circuit diagramatically illustrated in FIG. 3 wherein like numbers are used to designate similar components. The schematic diagram of FIG. 4 shows a pair of contacts 3 connected in series with a load 9 across a source 12. A triac 4 is connected across the contacts 3 with its gate terminal coupled to a control circuit which generates a control pulse to tire the triac on the occurrence of preselected conditions.
The control circuit includes an AND gate 6 comprising the transistors Q13 and Q which generates a control pulse to be fed for amplification to a trigger amplifier circuit 16 comprising the transistors Q and Q Referring to the schematic of FIG. 4, it is seen that the transistors Q13 and Q are nonnally in the on or conductive state resulting in a current flow through their common load resistor R which turns of the transistors Q and Q1 Under these conditions the triac 4 which has its load terminals connected across the contacts 3 is maintained in the off condition.
A d.c. voltage is provided across the capacitor C 1 for the operation of the detection circuits of FIG. 4. Capacitor C is charged from the supply 12 through diode D the closed switch 3 and the resistor R on alternate half cycles of the supply. This charging action maintains the conductor 21 positive with respect to the conductor 22.
The first input to the AND gate 6 is at the base of transistor Q and the seconddinput is at the base of transistor Q13- The first input to the AND gate is fed by a load voltage detecting circuit 7 which operates in a fashion similar to that of the voltage detection circuit shown in FIG. 2 and its operation will therefore be only described previously hereinafter as follows: When a preselected voltage drop is present across the load 9, either the transistor Q or the transistor Q will be switched from the off condition to the on condition. More specifically, with line 11 positive with respect to line 21, a current flows from the line 11 through resistors R and R to line 21. Hence, a trigger current flows through diode D the base-emitter circuit of the transistor Q1 and resistor R to the conductor 22. This trigger current turns on the transistor Q which drives the base of the transistor Q sufficiently positive to render it non-conductive. Similarly, when a preselected voltage having a polarity such that line 21 is negative with respect to line 11 appears across the load 9, the transistor Q12 will be rendered conductive to turn off the transistor Q13.
The second input to the AND gate 6 at the base of the transistor Q is generated by the contact voltage sensing circuit l5generally comprising the transistors Q and Q which operates as follows: If a voltage appears across the contacts 3 of a sufficient magnitude and of a plurality such that the line 26 is positive with respect to the line 21, the resistor Q, is turned on to render the transistor Q non-conductive. In an analogous fashion, if the voltage across the contacts 3 is of a preselected magnitude and an opposite polarity to that just described, the transistor Q15 will be switched into its conductive state to turn off the transistor Q It is thus seen that two inputs are provided to the AND gate upon the simultaneous occurrence of (a) a preselected voltage magnitude of either polarity across the load 9 and (b) a preselected magnitude of voltage across the contacts 3 of either polarity. With these two inputs simultaneously present at the AND gate, transistors Q and Q are cutoff, thereby driving the base of transistor Q positive. The connection between transistors OX7 and Q renders both of these transistors conductive at which time the triac 4 is triggered on to short circuit the contacts of the switch 2 to dissipate the arc formed thereacross.
A still further embodiment of the invention can be seen with reference to the block diagram of FIG. 5 wherein like numbers have been used to identify similar circuits previously described. Referring to FIG. 5, the circuit is generally similar to those of FIGS. 1 and 3 with the exception that the AND gate circuit 6 is provided with three inputs, instead of the previous two described with respect to FIGS. 1-4.
A first input to the AND gate is provided by a tuned circuit 40 which is connected across the load 9 and responds to a preselected high frequency signal across the load to generate a control signal. As stated above, the are formed across a set of contacts is generally preceded by a spark, the spark consisting of a short burst of high frequency voltage impulses. The tuned circuit 40 is excited into oscillation upon the occurrence of this spark signal across the load 9. The spark signal can be detected equally well across either the contacts to be protected or the load (as shown in FIG. 4) or at various other points in the circuit.
The second and third inputs to the AND gate are generated by voltage sensing circuits 7 and 15 which generate suitable input signals to the AND gate 6 in the presence of preselected voltages across the load and the contacts. If these preselected voltages across the load and contacts are present concurrently with the control signal from the tuned circuit 40, the AND gate 6 will be activated to turn on the triac 4. However, if either one of the voltages across the contacts or across the load is substantially zero, one of the input signals required for activation of the AND gate 6 will be absent and subsequent shorting of the contacts 3 by the triac 4 will not occur. These voltage sensing circuits improve the reliability of the tuned circuit detector 40 across the load by insuring that the contacts will be shorted out only when a plurality of arc-indicative conditions have been detected. Thus, if the contacts are fully closed, the occurrence of a transient voltage burst in the load due to the nature of the load itself, such as an electric drill, will not activate the triac 4.
Referring to FIG. 6 there is shown a schematic diagram of the circuit diagramatically illustrated in FIG. 5 wherein like numbers have been used to designate similar components previously described. As in the previously described circuit arrangements a switch 2 including a set of contacts 3 is coupled in series with a load 9 across the supply lines 10 and 11, the supply lines being connected to an ac source (not shown) via a connector 41. A triac 4 is coupled across the contacts 3 so as to short out these contacts to eliminate arcs upon the occurrence of preselected conditions.
As in the previous circuits, a dc. voltage for the operation of the sensing circuits is generated between the lines 43 and 42. The dc. voltage supply circuit includes the voltage divider comprising the resistors R and R which are coupled directly across the supply lines 10 and 1 ll. On positive half cycles of the supply, the capacitor C resistor R and the load 9. The dc. voltage across the lines 43 and 42 is connected to the various sensing circuits to provide the desired biasing of the various components.
The AND gate circuit 6 0f FIG. 6 provides a suitable output voltage on the line 45 only upon the simultaneous occurrence of the three above discussed conditions. The output voltage on line 45 is held highly negative with respect to line 43 in the absence of any one of these arc-indicative conditions. With the voltage at the output of the AND gate 6 on line 45 highly negative, the trigger amplifier circuit 16 comprising the transistors Q51 and Q52 is held in a non-conductive state. With the trigger amplifier circuit 16 held nonconductive, no trigge pulse is fed to the gate electrode of the triac 4 and it is held in its off condition.
The AND gate 6 generally comprises the diode D and the transistors 0 and Q4 These components provide three parallel low impedance paths between line 45 and line 42 of the dc. supply thereby holding line 45 at a highly negative potential, except upon the simultaneous occurrence of particular arc-indicative conditions, at which time these components are switched to their high impedance states, thereby allowing the voltage on line 45 to rise sharply.
The first two low impedance paths comprise the collector emitter circuits of transistors Q. and Q Both of the transistors Q41 and Q42 have their collectors coupled to the positive side of the d.c. supply on line 43 via the common load resistors R The emitters of each of the transistors Q4 and Q4 are connected directly to the negative side of the d.c. supply on line 42. The bases of the transistors Q41 and Q42 are each connected to the positive d.c. supply line 43 by resistors R and R respectively. The bases of the transistors Q41 and Q are also connected to voltage sensing circuits 7 and which operate to trigger these transistors from the conducting to the non-conducting condition.
The biasing arrangement for the transistors Q and Q maintains them normally in the conductive state. As long as either of the transistors Q and 0, is conducting, a low impedance path is maintained between the line 45 (output of AND gate) and the negative side of the d.c. supply, thereby holding line 45 highly negame.
The third low impedance path between the line 45 and the line 42 is provided by the diode D and inductor L,. The inductor L, is part of a tuned circuit, the operation of which will be explained in greater detail hereinafter. During normal operation of the circuit, i.e., in the absence of arcing conditions, the diode D is forward biased by the voltage drops across transistors Q and Q42 to provide, in combination with the inductor L a third low impedance path from line 45 to line 42. This last mentioned low impedance path, being in parallel with the other previously mentioned low impedance paths (the collector emitter circuits of transistors Q and Q is also independently capable of holding the line 45 at a highly negative potential.
A first input to the AND gate 6 is generated at the base of transistor Q. and is connected to the output of the load voltage sensing circuit 7 generally comprising the transistors O Q and Q4 all of these'transistors being in the non-conductive state in the absence of a preselected load voltage. Transistors Q48 and Q49 are of the NPN type, while transistor Q 1 is of the PNP type. The collector of transistor Q and the emitter of transistor Q are connected to the positive side of the d.c. supply on line 43 through the resistor R The emitter of transistor Q48 and the collector of transistor 0 are coupled directly to the negative side of the supply on line 42 which in turn is connected to one side of the load 9. The base of transistor 0 is connected to the emitter of transistor Q49 and to one side of the load via the resistor R and conductors 49, 50 and 11. The base of transistor Q is connected to the collectorof transistor Q The base of transistor O4 is connected directly to the negative side of the d.c. supply on line 42 which in turn is coupled to the switch side of the load 9.
The load voltage detector circuit 7 operates as follows: When the load voltage is of a preselected magnitude and of a polarity such that line 42 is positive with respect to line 11, current will flow through the base emitter circuit of transistor Q49, turning it on. As the transistor 0., turns on its collector voltage and consequently the voltage at the base of transistor 0, are driven negative to thereby render the transistor Q conductive. With transistor Q 1 conducting, base emitter current in transistor 04, is diverted through transistor Q41, thereby rendering transistor Q41 non-conductive. With load voltage such that line 42 is negative, transistor 0 is rendered conductive, thereby diverting base current from transistor Q41 and turning it off.
A second input to the AND gate circuit 6 is coupled to the base of transistor Q and acts to switch transistor Q from its low impedance state to its high impedance state. This second input is provided by a voltage contact detector circuit 15 generally comprising the transistors Q 0 and 0 This contact voltage detector circuit 15 is substantially identical in arrangement and operation to the load voltage circuit 7 of FIG. 6, and will be described only briefly hereinafter. The contact voltage detector circuit is rendered conductive upon the occurrence of a preselected magnitude of contact voltage of either polarity. For this purpose, transistors Q and 04 have their base emitter circuits coupled across the switch contacts 3 via the lines 42 on one side, and via resistor R. and conductors 47, 48 and 10 on the other side.
Upon the occurrence of a preselected magnitude of voltage across the contacts 3 having a polarity such that line 42 is positive with respect to line 10, transistor 0 is rendered conductive which causes transistor Q. to conduct, thereby providing a negative-going voltage pulse at the base of transistor Q and rendering it nonconductive. In an analagous fashion, if the voltage across the contacts 3 is of a preselected magnitude and a polarity such that the line 10 is positive with respect to the line 42, a base current flows through transistor Q to. render it conductive, thereby again rapidly decreasing the voltage at the base of transistor Q and rendering this transistor non-conductive.
Under either of the above noted conditions, one of the previously described low impedance paths comprising the AND gate 6 between line 45 and common line 42 is switched to a high impedance condition.
The third input to the AND gate 6 is provided by the tuned circuit arrangement consisting of the inductor L, and capacitor C which are connected in parallel to each other across the load 9 via the line 42 on one side and the capacitor C. and lines 49, 50 and 11 on the other side.
The tuned circuit detecting circuit 40 operates on the principle that an arc formed between switch contacts is generally accompanied by a spark or burst of high frequency voltage impulses which can be detected across the contacts themselves or at other points in the circuit by connecting the tuned circuit across the load 9, as shown in FIG. 6. This voltage burst drives the tuned circuit into oscillation at the resonant frequency of the tuned circuit.
In a sense, the spark acts as an energy source to shock the resonant circuit into oscillation. Part of this oscillation is used to back bias the diode D thereby changing it from its low impedance state to its high impedance state and, in the presence of the otherdescribed conditions, permitting the voltage on line 45 to rise rapidly in the positive direction, thereby rendering the trigger amplifier circuit 16 conductive to trigger the triac 4.
The frequency to which the combination of capacitor C and inductor L is tuned can vary within certain limits. An upper limit for this frequency is the duration of the pulse required to trigger the triac 4. More specifically, the output of the AND gate must be sutticiently long in duration to permit the trigger amplifier 16 to remain conductive long enough to trigger the triac 4. Preferably, the oscillation of the tuned circuit should be low enough in frequency so that a half wave thereof is approximately two to four times longer than the necessary gate trigger time for the triac 4. Of course, it would be possible to use a pulse stretching circuit in conjunction with a shorter duration AND gate output to provide the necessary triac triggering pulse.
The lower limit for the resonant frequency of the tuned circuitis chosen so that the oscillation of the tuned circuit is very rapid compared to the frequency of the power supply being interrupted by the contacts 3, which is usually 60 cps commercial power.
If the tuned frequency is chose to be too low, the delay between the beginning of the arc and the time at which the triac 4 is made conductive will be too long enough to permit serious damage to the contacts 3. Preferably, the life of any arc should be limited to the small fraction of the duration of a half a cycle of line or power supply frequency. A frequency of between and 30 KHz has been found to operate satisfactorily in this type of circuit.
The capacitor C. serves to provide a high impedance at line frequency between one side of the load and the tuned circuit to thereby isolate it during normal operation of the circuit.
The overall operation of the circuit of FIG. 6 is as follows: With the switch 2 fully open or closed with no arcing conditions present in the circuit, one of the transistors Q. and Q42 is conducting, and diode D is forward biased to provide two low impedance paths from line 45 to line 42. Under these conditions, transistors Q and Q52 0f the trigger amplifier and the triac 4 are non-conductive.
In the circuits of the invention, particularly the embodiments of FIGS. 3-6, advantage is taken of the fact that only during an arc condition is there voltage across both the contacts and the load, this being true due to the flow of current to the load through the arc and the simultaneous voltage across the contacts under arcing conditions. Contacts which are completely closed (with contact bounce completed and no arcing thereacross) generally have only an insignificant voltage drop thereacross and a fully open set of contacts causes no voltage drop across the load.
Upon the simultaneous occurrence of three areindicative conditions, namely, preselected contact voltage, preselected load voltage and the occurrence of a high frequency spark, each of these low impedance paths are switched to a high impedance state, as explained hereinbefore, thereby providing a positivegoing voltage pulse on line 45 to trigger transistors Q and Q As the transistors Q and Q turn on, the capacitor C discharges to develop a negative trigger pulse across the resistor R to render the triac 4 conductive. When the triac 4 is rendered conductive, the voltage across the contacts 3 is reduced to a value insufficient to sustain an arc.
One skilled in the art will recognize that various combinations of the arc condition sensing means may be employed to achieve the stated purposes and the invention is not limited to the use of any particular combination. The specific embodiments disclosed herein are only illustrative of various combinations within the principle of the invention.-
Having described this invention, what I claim is:
1. A circuit for eliminating acrs formed upon the opening or closing of a pair of contacts comprising a thyristor having first and second load electrodes and a control electrode, said load electrodes connected across said contacts, and logic circuit means having first and second inputs and an output, said output coupled to said control electrode, said first input coupled to a load voltage detector circuit, said load voltage detector circuit connected across said load and responsive to a preselected voltage to generate a first control signal, said second input connected to a transient voltage detecting circuit, said detecting circuit being connected across said load and responsive to a voltage having a predetermined rise time characteristic to generate a second control signal, whereby said logic circuit means generates a signal for controlling said thyristor in response to the simultaneous occurrence of said first and second signals.
2. The combination recited in claim 1 wherein said transient voltage detecting circuit comprises a differentiator circuit.
3. The combination recited in claim 1 wherein said thyristor comprises a triac.
4. The combination recited in claim 1 wherein said transient voltage detecting circuit is responsive to preselected transient voltages of opposite polarity.
5. The combination recited in claim 4 wherein said load voltage detector circuit is responsive to preselected load voltages of opposite polarity.
6. The combination recited in claim 2 wherein said differentiator circuit comprises a first differentiating combination connected across said load and a second differentiating circuit combination coupled to the output of said first differentiating combination, and circuit means coupling the output of said second differentiating combination to said second input.
7. A circuit for eliminating arcs formed across contacts upon opening and closing thereof comprising means for generating a plurality of control signals upon the occurrence of preselected arc-indicative conditions in said circuit, logic circuit means responsive to said control signals for generating a control pulse, and a thyristor connected across said contacts and responsive to said control pulse to substantially short circuit said contacts upon the occurrence of said control pulse, said first mentioned means comprises load voltage detecting means for generating a first control signal upon the occurrence of a preselected voltage across said load, and contact voltage detecting means for generating a second control signal upon the occurrence of a preselectedvoltage across said contacts, said first mentioned means further comprises a tuned circuit detecting means for generating a third control signal upon the occurrence of a transient high frequency voltage burst across said load, and said logic circuit means generates said control pulse upon the simultaneous occurrence of said first, second and third control signals.
8. A circuit for eliminating arcs formed across contacts upon opening and closing thereof comprising means for generating a plurality of control signals upon the occurrence of preselected arc-indicative conditions in said circuit, logic circuit means responsive to said control signals for generating a control pulse, and a thyristor connected across said contacts and responsive to said control pulse to substantially short circuit said contacts upon the occurrence of said control pulse, said first mentioned means includes a transient voltage detecting circuit for generating a first control signal upon the occurrence of a transient voltage across said load having predetermined rise time characteristics and also including load voltage detecting means for generating a second control signal upon the occurrence of a preselected voltage across said load.
9. The combination recited in claim 7 wherein said transient voltage detecting means and said load voltage detecting means are responsive to preselected voltages of either polarity.
i l i

Claims (9)

1. A circuit for eliminating acrs formed upon the opening or closing of a pair of contacts comprising a thyristor having first and second load electrodes and a control electrode, said load electrodes connected across said contacts, and logic circuit means having first and second inputs and an output, said output coupled to said control electrode, said first input coupled to a load voltage detector circuit, said load voltage detector circuit connected across said load and responsive to a preselected voltage to generate a first control signal, said second input connected to a transient voltage detecting circuit, said detecting circuit being connected across said load and responsive to a voltage having a predetermined rise time characteristic to generate a second control signal, whereby said logic circuit means generates a signal for controlling said thyristor in response to the simultaneous occurrence of said first and second signals.
2. The combination recited in claim 1 wherein said transient voltage detecting circuit comprises a differentiator circuit.
3. The combination recited in claim 1 wherein said thyristor comprises a triac.
4. The combination recited in claim 1 wherein said transient voltage detecting circuit is responsive to preselected transient voltages of opposite polarity.
5. The combination recited in claim 4 wherein said load voltage detector circuit is responsive to preselected load voltages of opposite polarity.
6. The combination recited in claim 2 wherein said differentiator circuit comprises a first differentiating combination connected across said load and a second differentiating circuit combination coupled to the output of said first differentiating combination, and circuit means coupling the output of said second differentiating combination to said second input.
7. A circuit for eliminating arcs formed across contacts upon opening and closing thereof comprising means for generating a plurality of control signals upon the occurrence of preselected arc-indicative conditions in said circuit, logic circuit meanS responsive to said control signals for generating a control pulse, and a thyristor connected across said contacts and responsive to said control pulse to substantially short circuit said contacts upon the occurrence of said control pulse, said first mentioned means comprises load voltage detecting means for generating a first control signal upon the occurrence of a preselected voltage across said load, and contact voltage detecting means for generating a second control signal upon the occurrence of a preselected voltage across said contacts, said first mentioned means further comprises a tuned circuit detecting means for generating a third control signal upon the occurrence of a transient high frequency voltage burst across said load, and said logic circuit means generates said control pulse upon the simultaneous occurrence of said first, second and third control signals.
8. A circuit for eliminating arcs formed across contacts upon opening and closing thereof comprising means for generating a plurality of control signals upon the occurrence of preselected arc-indicative conditions in said circuit, logic circuit means responsive to said control signals for generating a control pulse, and a thyristor connected across said contacts and responsive to said control pulse to substantially short circuit said contacts upon the occurrence of said control pulse, said first mentioned means includes a transient voltage detecting circuit for generating a first control signal upon the occurrence of a transient voltage across said load having predetermined rise time characteristics and also including load voltage detecting means for generating a second control signal upon the occurrence of a preselected voltage across said load.
9. The combination recited in claim 7 wherein said transient voltage detecting means and said load voltage detecting means are responsive to preselected voltages of either polarity.
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US4131927A (en) * 1976-08-03 1978-12-26 Nippon Electric Company, Ltd. A.C. power supply circuit with surge current suppression
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US4680532A (en) * 1985-08-01 1987-07-14 General Electric Company False triggering protection for switching device of a capacitive load pulser circuit
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US5576919A (en) * 1993-06-01 1996-11-19 U.S. Philips Corporation Spark suppressor circuit for protection of an electrical switch, and electrical thermal appliance comprising such a circuit
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US20110122538A1 (en) * 2008-07-25 2011-05-26 Reinhard Maier Apparatus for Shutting Off a Fault Current in a Current-Carrying Line
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CN105428118A (en) * 2014-12-11 2016-03-23 广州市金矢电子有限公司 Arc extinguishing device and non-arc switch
EP3116006A4 (en) * 2014-03-07 2017-01-25 Guangzhou Kingser Electronics Co., Ltd Capacitive coupling-type arc-extinguishing circuit and device
EP3407368A4 (en) * 2016-01-24 2019-10-23 Guangzhou Kingser Electronics Co., Ltd Arc-extinguishing power device driving apparatus and arc-extinguishing apparatus

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Cited By (42)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4062051A (en) * 1976-04-07 1977-12-06 Way Frederick L Battery spark suppression circuit
US4131927A (en) * 1976-08-03 1978-12-26 Nippon Electric Company, Ltd. A.C. power supply circuit with surge current suppression
US4171532A (en) * 1978-05-24 1979-10-16 Caterpillar Tractor Co. Thyristor pulse control circuits
EP0011958A1 (en) * 1978-12-01 1980-06-11 Westinghouse Electric Corporation DC contactor with solid state arc quenching
US4296449A (en) * 1979-08-27 1981-10-20 General Electric Company Relay switching apparatus
US4356525A (en) * 1981-01-05 1982-10-26 General Electric Company Method and circuit for controlling a hybrid contactor
US4500934A (en) * 1982-06-21 1985-02-19 General Electric Company Hybrid switching device employing liquid metal contact
US4510472A (en) * 1983-07-05 1985-04-09 Motorola, Inc. High power RF relay switch trigger
US4855612A (en) * 1983-11-28 1989-08-08 Omron Tateisi Electronics Co. Switching current and a relay device employed therein
US4772809A (en) * 1983-11-28 1988-09-20 Omron Tateisi Electronics Co. Switching circuit and a relay device employed to prevent arcing
US4594724A (en) * 1984-02-10 1986-06-10 Prime Computer, Inc. Bypass method and apparatus for debouncing a mechanical switching element in a data communications network
USRE33314E (en) * 1984-10-10 1990-08-28 Mars Incorporated Vending machine power switching apparatus
US4658320A (en) * 1985-03-08 1987-04-14 Elecspec Corporation Switch contact arc suppressor
US4631621A (en) * 1985-07-11 1986-12-23 General Electric Company Gate turn-off control circuit for a solid state circuit interrupter
US4680532A (en) * 1985-08-01 1987-07-14 General Electric Company False triggering protection for switching device of a capacitive load pulser circuit
US4680533A (en) * 1985-08-01 1987-07-14 General Electric Company Protection arrangement for switching device of a capacitive load pulser circuit
US4788415A (en) * 1987-11-18 1988-11-29 General Electric Company Dual bimetal power control switching arrangement for electronically controlled appliances
US4991050A (en) * 1989-09-18 1991-02-05 Allen-Bradley Company, Inc. Method and device for protecting starters from fault currents
US5072203A (en) * 1989-09-18 1991-12-10 Allen-Bradley Company, Inc. Method and device for protecting starters from fault currents
US5576919A (en) * 1993-06-01 1996-11-19 U.S. Philips Corporation Spark suppressor circuit for protection of an electrical switch, and electrical thermal appliance comprising such a circuit
US5528443A (en) * 1993-11-26 1996-06-18 Fuji Electric Co., Ltd. Hybrid switch using a one-shot firing pulse
EP0660348A1 (en) * 1993-11-26 1995-06-28 Fuji Electric Co., Ltd. Hybrid switch using a one-shot firing pulse
US6621668B1 (en) 2000-06-26 2003-09-16 Zytron Control Products, Inc. Relay circuit means for controlling the application of AC power to a load using a relay with arc suppression circuitry
US20080048807A1 (en) * 2006-08-25 2008-02-28 Pericom Technology (Shanghai) Co. Ltd. Electromechanical and Solid-State AC Relay with Reduced Arcing
US7660083B2 (en) * 2006-08-25 2010-02-09 Pericom Technology Inc. Electromechanical and solid-state AC relay with reduced arcing
US20110122538A1 (en) * 2008-07-25 2011-05-26 Reinhard Maier Apparatus for Shutting Off a Fault Current in a Current-Carrying Line
US8619395B2 (en) 2010-03-12 2013-12-31 Arc Suppression Technologies, Llc Two terminal arc suppressor
US10134536B2 (en) 2010-03-12 2018-11-20 Arc Suppression Technologies, Llc Two terminal arc suppressor
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US11676777B2 (en) 2010-03-12 2023-06-13 Arc Suppression Technologies, Llc Two terminal arc suppressor
US9508501B2 (en) 2010-03-12 2016-11-29 Arc Suppression Technologies, Llc Two terminal arc suppressor
US20110222191A1 (en) * 2010-03-12 2011-09-15 Reinhold Henke Two Terminal Arc Suppressor
US11295906B2 (en) 2010-03-12 2022-04-05 Arc Suppression Technologies, Llc Two terminal arc suppressor
US10748719B2 (en) 2010-03-12 2020-08-18 Arc Suppression Technologies, Llc Two terminal arc suppressor
EP3116006A4 (en) * 2014-03-07 2017-01-25 Guangzhou Kingser Electronics Co., Ltd Capacitive coupling-type arc-extinguishing circuit and device
AU2018206761B2 (en) * 2014-03-07 2019-05-02 Qiaoshi Guo Capacitive coupling-type arc-extinguishing circuit and device
CN106783293B (en) * 2014-03-07 2019-05-10 广州市金矢电子有限公司 Capacitance coupling type arc-suppression circuit
US10424443B2 (en) 2014-03-07 2019-09-24 Qiaoshi Guo Capacitive coupling-type arc extinguishing circuit and apparatus having same
CN106783293A (en) * 2014-03-07 2017-05-31 广州市金矢电子有限公司 Capacitance coupling type arc-suppression circuit
CN105428118B (en) * 2014-12-11 2018-06-22 广州市金矢电子有限公司 Arc-control device and Switch without electric arc
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