US3831683A - System for controlling the level of an earth-removing blade of a bulldozer - Google Patents

System for controlling the level of an earth-removing blade of a bulldozer Download PDF

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US3831683A
US3831683A US00285645A US28564572A US3831683A US 3831683 A US3831683 A US 3831683A US 00285645 A US00285645 A US 00285645A US 28564572 A US28564572 A US 28564572A US 3831683 A US3831683 A US 3831683A
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Prior art keywords
blade
level
bulldozer
circuit
hydraulic
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US00285645A
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T Ikeda
M Suzuki
M Kawauchi
A Matsuzaki
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Hitachi Construction Machinery Co Ltd
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Hitachi Construction Machinery Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F3/00Dredgers; Soil-shifting machines
    • E02F3/04Dredgers; Soil-shifting machines mechanically-driven
    • E02F3/76Graders, bulldozers, or the like with scraper plates or ploughshare-like elements; Levelling scarifying devices
    • E02F3/80Component parts
    • E02F3/84Drives or control devices therefor, e.g. hydraulic drive systems
    • E02F3/844Drives or control devices therefor, e.g. hydraulic drive systems for positioning the blade, e.g. hydraulically
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S37/00Excavating
    • Y10S37/907Automatic leveling excavators

Definitions

  • a system for controlling the level of an earthremoving blade of a bulldozer comprises a first circuit means adapted for manual control of the level of the earth-removing blade: and a second circuit means automatically operative to keep the earthremoving blade at a predetermined level.
  • the first circuit means is usable in usual earth excavating and removing operation of the bulldozer while the second circuit means is usable to produce a flatly bulldozed earth surface.
  • the second circuit means includes electric and hydraulic circuits.
  • the electric circuit includes an input setting unit, a gyro-means to measure the actual level of the blade, and a circuit for comparing the signals from the input setting unit and gyromeans to emit an instruction signal.
  • the hydraulic circuit includes valves operative in. response to the instruction signal to control the amount and direction of the fluid to be fed from a fluid source to a cylinder for the actuation of blade supporting arms of the bulldozer for thereby automatically controlling the blade level.
  • the present invention generally relates to a bulldozer and, more particularly, to a system for controlling the level of an earth-removing blade pivotally mounted on the forward end of a bulldozer.
  • a bulldozer is designed to perform not only a heavy operation in which the bulldozer is operated to scrape raised portions of the ground and forcibly push, transfer or heap up the scraped earth and sand, but also a light operation, such as ground conditioning or production of building lots, in which the bulldozer is operated to produce substantially flatly bulldozed or levelled ground surfaces.
  • the rugged ground surface may be flatly bulldozed
  • an operator is required to operate an operating lever of the bulldozer to control the earth-removing blade thereof while the operator carefully investigates the state of the portion of the ground surface which is located forwardly of the earth-removing blade and which is included in the dead angle of view sight as viewed from normal operating position and while the operator watches the movement of the earth-removing blade relative to the rugged ground surface.
  • the blade control operation is very difficult and needs highly skilled technique when the bulldozer moves at a higher speed.
  • a still further object of the present invention is to provide a system of the kind specified and in which a selected one of automatic and manual controls of the blade level can be performed by the use of a selected hydraulic power source for economical and efficient operation of the system.
  • the present invention provides a system for use with a bulldozer which has an earth-removing blade, arms supporting said blade and a hydraulically operated means such as a cylinder for actuating said blade supporting arms to control the level of said blade.
  • the system includes an automatic control means comprising an input setting unit for setting a desired level for the blade and emitting a first signal representing the desired blade level set, a measuring unit detecting the angle of inclination of the blade supporting arms relative to a reference plane to measure the actual level of the blade and emit a second signal representing the actual blade level measured, and a controlling circuit operative to detect a deviation of the second signal from the first signal and actuate the hydraulic cylinder in such a manner that the deviation is made zero.”
  • the input setting unit of the automatic control means is installed within a body of the bulldozer rather than being disposed outside the bulldozer body as is the level reference device of the prior art.
  • the automatic control means is operative to compare the first and second signals from the input setting and measuring units, respectively, and automatically control the blade substantially at the desired or predetermined level in such a manner as to compensate for the deviation of the second signal from the first signal.
  • the system of the invention also includes a manual controlling means which is manually operable by an operator independently of the automatic control means to control the blade level, i.e., upwardly and downwardly adjust the blade level.
  • the system of the present inven' tion comprises independent controlling means which are operative not only to automatically control the level of an earth-removing blade of a bulldozer substantially at a desired or predetermined level but also to manually control the blade level.
  • a selected one of the independent controlling means can be used for a most suited particular application of the bulldozer operation.
  • the system of the present invention enables a bulldozer to be highly efficiently and accurately controlled not only in a usual earth-pushing operation but in another kind of operation, such as production of BRIEF DESCRIPTION OF DRAWINGS
  • FIG. 1 is a diagrammatical illustration of the hydraulic circuit of a preferred embodiment of the system according to the present invention
  • FIG. 2 is a block diagram mainly showing the electric circuit of the preferred embodiment of the system according to theinvention
  • FIG. 3 illustrates in side elevation the details of an input setting unit employed in the system of the invention.
  • FIG. 4 shows a modification of the measuring unit employed in the system of the invention.
  • FIG. 1 there is shown a preferred embodiment of the system for controlling the level of an earth-removing blade of a bulldozer according to the present invention.
  • the bulldozer is generally indicated at l and generally shown as having track frames 2 (only one of which is shown), caterpillars 3 (only one of which is shown) operatively mounted on the track frames 2, a tractor body 4 mounted on the track frames 2, a blade 5 for removing the earth, arms 6 (only one of which is shown) pivotally mounted at their one ends on the track frames 2 for supporting the blade 5 on the other ends, and hydraulic cylinders 8 (only one of which is shown) each having a piston rod 7 secured at one end to a piston in the cylinder 8 and pivotally connected at the other end to the associated blade supporting arm 6 for controlling the level of the earthremoving blade 5.
  • the illustrated embodiment of the system of the invention includes a first pump 9 and a second pump 10 having a greater capacity than that of the first pump 9.
  • the pumps 9 and 10 form hydraulic pressure sources for the system of the invention.
  • a control valve 11 of continuous control action type In the illustrated embodiment of the invention, the control valve 11 is preferably a serovovalve.
  • an on-off type control valve 12 In a pipe line extending between the second pump 10 and the cylinder 8 is provided an on-off type control valve 12, which forms a part of an automatic control means of the system of the invention, and a manually operated direction control valve 13 forming a part of a manual control means of the system of the invention.
  • the valves 12 and 13 are in parallel with the servovalve 11.
  • the on-off action type valve 12 is preferably a solenoid operated valve.
  • the servovalve 11 and the solenoid valve 12 are operative to automatically maintain the earth-removing blade 5 at a controlled, substantially predetermined level. This will be called automatic control hereunder.
  • the direction control valve 13 is manually operable by an operator to vary the level of the earthremoving blade 5. This will be called manual control hereunder.
  • the valve 13 is operable by means of an op erating lever which can be held in a locked position by a locking lever 21 during automatic control of the blade level.
  • the hydraulic circuit in which the servovalve 11 is provided includes a filter circuit 14 provided in the circuit on the outlet side of the servo-valve 11 for filtering and removing foreign materials such as dust particles contained in the fluid returned through the circuit from the cylinder 8.
  • the circuit also includes a shut-off valve 16 provided between the filter circuit 14 and the cylinder 8.
  • the shut-off valve 16 is changed over, when the system of the invention is manually operated, by a return spring 15 from a position indicated at A in which the servovalve 11 has been communicated through the shut-off valve 16 with the cylinder 8 to a position indicated at B in which the communication between the servovalve 11 and the cylinder 8 is blocked by the shut-off valve 16.
  • On the outlet side of the first pump 9 in the hydraulic circuit including the servovalve 1 1 is provided an unloading circuit 19 which is operative to unload and return the hydraulic fluid from the pump 9 to a reservoir 20 during manual control of the system of the invention.
  • the unloading circuit 19 includes a pressure control valve 17 and a solenoid operated valve 18 which serves as a pilot valve for the pressure control valve 17.
  • the filter circuit 14 comprises a combination of conventional check valves 14a and filters 1412.
  • the servovalve 11 and the solenoid valve 12 are automatically operative to make zero the deviation of a value representing the actual level of the blade 5 relative to another value representing a predetermined level of the blade 5 with respect to the reference plane.
  • the above-described automatic control can be performed by an electric circuit shown in FIG. 2 in which reference numerals the same as those used in FIG. 1 represent the same parts as those shown in FIG. 1.
  • the electric circuit for the automatic control includes an input setting unit 22 for setting a desired level of the blade 5 and emitting an electrical signal representing the desired blade level set, a measuring unit 23 operative to detect the actual angle of inclination of the blade supporting arms 6 with respect to the horizontal and measure the actual level of the blade 5 on the basis of a value representing the actual inclination of the arms for emitting a second signal representing the actual blade level measured, a comparator or comparing circuit 24 operative to compare the signal from the input setting unit 22 with the signal from the measuring unit 23 for determining the deviation of the latter signal from the former one and for emitting operating instructions to the servovalve 11 or to the solenoid valve 12 in accordance with the amplitude of the deviation, an electric power source 25, a switch 26 for the electric power source, means 27 for detecting a trouble in the automatic control circuit used
  • the measuring unit 23 is preferably mounted on a blade supporting arm 6 to measure the angle of inclination of the arm 6 with respect to a reference plane so that the level of the blade 5 is directly measured on the basis of the angle of inclination of the arm 6.
  • the input setting unit 22 comprises a potentiometer 29 which is a displacementvoltage transducer, a lever 31 operative to move a contact 30 of the potentiometer 29, a friction disc 33 mounted on a pivot 32 of the lever 31, a breaking member urged by a spring 34 against the friction disc 33.
  • the input setting unit 22 is arranged such that the angular movement of the lever 31 for an angle about an axis of the pivot 32 is operative to rotate the contact 30 for causing the potentiometer 29 to emit an electric signal corresponding to the angle of desired inclination of the blade supporting arms 6.
  • the lever 31 will be held in that position by the cooperation ofthe friction disc 33 and the breaking member 35.
  • the measuring unit 23 is mounted on a blade supporting arm 6 in such a manner that the unit 23 is guarded against exterior shock and foreign material suchas dirt and sand particles.
  • the measuring unit 23 preferably include several attachments such as a detector 36 comprising a gyroscope, means 37 for driving the gyroscope, means 38 for unlocking the gyroscope in stationary position, and means 39 for holding or locking the gyroscope.
  • the measuring unit 23 is arranged such that, when the switch 26 is switched on, the gyro unlocking means 38 is operated and the detector 36 is driven by the gyro drive motor 37 to measure the angle of inclination of the arms 6 and, when the switch 26 is switched off, the operation of the motor 37 is discontinued and the gyro locking means 39 is operated to lock the gyroscope.
  • the measuring unit 23 may be formed of gyro units of the type disclosed in Japanese Pat. Publication No. 3699/1962 published on June 6, 1962 and relating to A Method of Starting Operation of a Gyrocompass," Japanese Utility Model Publication No. 22601/1970 published on Sept. 7, 1970 and relating to A Gyro Clamping Mechanism, and Japanese Pat. Publication No.
  • the detector 36 may be of the type disclosed in Electric Measurement Handbook" by Jim Yamauchi, 3rd print published on May 30, 1970, paragraph 2.2.1 Orientation and Position Measuring Devices, pages 984 to 987.
  • the measuring unit 23 may comprise a pendulum or a manometer.
  • the comparing circuit 24 includes an adder 40 which detects the deviation of the signal from the gyro-means 23 with respect to the signal from the input setting unit 22 and emits a signal either to instruct the servovalve 11 to operate when the deviation is lesser than a predetermined value, or to instruct both servovalve 11 and solenoid valve 12 to operate when the deviation is greater than the predetermined value.
  • the comparing circuit 24 also includes a servo amplifier 41 of the type disclosed in US. Pat. No. 3,000,121 issued Sept. 19, 1961 which is operative to amplify the servovalve operation instruction signal from the adder 40 and send the amplified signal to the servovalve 11, and an amplifier 42 of the type disclosed in US. Pat. No. 3,556,225 issued Jan. 19, 1971 which is operative to amplify the solenoid valve operation instruction signal from the adder 40 and supply the amplified signal to valve 12.
  • the trouble detecting means 27 includes a block detector 43 operative in response to an accidental block of the filter circuit 14 on the outlet side of the servovalve 11 to switch-off the electric power source switch 26.
  • the block detector 43 detects blockage of the filter circuit 14 on the basis of the pressure differential between the inlet and outlet sides thereof and operates a relay to control switch 26 and may be of the type disclosed in Japanese Utility Model Publication No. 32050/1968 published on Dec. 26, 1968 and relating to A Device for Indicating Block in a Filter.
  • the detector means 27 also includes a gyro nonoperation detector 44 operative in response to the inclination of the blade support arms 6 beyond the measuring capacity of the gyroscope to switch off the switch 26 and, at the same time, cause the gyro locking means 39 to operate to lock the gyroscope.
  • the hydraulic circuit changing means 28 includes a shut-off valve actuator 45 which is operative, during automatic ocntrol of the earth-removing blade 6, to retain the shut-off valve 16 in a position A against the return spring 15 so that the servo valve 11 is in communication with the blade operation cylinder 8.
  • the changing means 28 also includes an unloading circuit actuator 46 by which the unloading circuit 19 is maintained in a position in which the hydraulic fluid from the first pump 9 is not unloaded.
  • the actuators 45 and 46 may be amplifier arrangements which provide an amplified signal necessary for the control of the valve 16 and circuit 19 and may be of the type desclosed in An Electric-Hydraulic System for Controlling the Turning-up Depth of a Plow Mounted on a Tractor which is an introduction by Japanese Magazine Hydraulics and Pneumatics, Vol. 8, No. 3, published in March, 1970.
  • the detector 36 of the gyro-means 23 detects the voltage of electric current from a voltage regulator 47 and apply the detected voltage to the adder 40 of the comparing circuit 24.
  • the actuators 45 and 46 and the voltage regulator 47 are electrically connected through a switch 49 and a delay switch 50 to the power source switch 26.
  • the switch 49 is connected to an automaticmanual selector 48 provided for the operating lever 31 of the input setting unit 22.
  • the switch 49 has contacts which are opened when the automatic-manual selector 48 is changed-over to a manual control position to thereby open the circuit for the supply of an operation signal to the actuators 45 and 46 and the voltage regulator 47.
  • the shut-off valve 16 is moved by the return spring 15 to its B position in which the communication between the servovalve 11 and the cylinder 8 is shut-off while the unloading circuit 19 discharges the hydraulic fluid from the first pump 9 into the reservoir 20 to minimize the power loss of the first pump 9.
  • the closing of the power source switch 26 energizes the gyro-drive motor 37 of the gyro-means 23 so that the gyro-detector 36 is driven by the gyro-drive motor 37.
  • the gyro-detector 36 attains a state sufficiently stable to detect the angle of inclination of the blade supporting arms 6, the contacts of the delay switch 50 are closed.
  • the automatic-manual selector 48 When the automatic-manual selector 48 is set in the automatic control position and the switch 49 is actuated to close its contacts, the electric current from the power source 25 is fed to the actuators 45 and 46 and the voltage regulator 47. The actuator '45 will then emit an instruction signal whereby the shutoff valve 16 is changed-over from the B position to the A position in which the servovalve 11 is in communication with the cylinder 8 for the operation of the blade 5.
  • the actuator 46 will emit an instruction signal by which the unloading circuit 19 is made inoperative to unload the hydraulic fluid from the first pump 9 into the reservoir 20, whereby the fluid is fed from the pump 9 to the servovalve 11 so that the system attains a state in which it is prepared for the automatic control of the level of the earth-removing blade of the bulldozer.
  • the bulldozer may be laid on a substantially horizontal surface of the ground. Assuming that the substantially horizontal surface mentioned above is selected as the reference plane, the blade 5 is so adjusted that the cutting edge of the blade is positioned substantially at the same level as the treads of the caterpillars 3.
  • the forward movement of the bulldozer causes the blade 5 to produce an earth surface which is substantially co-plannar or flash with the reference plane.
  • the variation is detected by the comparing circuit 24 in the form of a deviation of the signal from the gyro-means 23 with respect to the signal from the input setting unit 22.
  • the adder 40 of the comparing circuit 24 operates toemit and feed through the servo amplifier 41 to the servovalve 11 an instruction signal for causing the servovalve 11 to operate to compensate for the deviation, i.e., to make the deviation zero, with a result that the servovalve 11 is moved from its neutral position to one of its operative positions so that the hydraulic fluid from the first pump 9 is introduced into the cylinder 8 through one of the inlets thereof until the level of the cutting edge of the blade 5 is adjusted to be the same as the reference plane.
  • the adder 40 discontinues emitting the change-over instruction signal to the servovalve 11 so that the latter is restored to its neutral position.
  • the servovalve 11 has an inherent characteristic that, even if it is in its neutral position, the servovalve 11 is inoperative to block or shutoff the hydraulic fluid being supplied to the blade operating cylinder 8.
  • the cylinder is operable by the hydraulic fluid from the first pump 9 to keep the blade in the adjusted level.
  • the automatic control above described may be performed in a case where the variation of the level of the earth-removing blade 5 relative to the reference plane is lesser than a predetermined value.
  • the adder 40 of the comparingcircuit 24 will emit and feed through the servoamplifier 41 and the solenoid enaccordance with the direction in which the variation of the blade level has taken place, to thereby adjust the varied level of the blade 5.
  • the greater amount of the hydraulic fluid from the second pump 10 in combination with the smaller amount of that from the first pump 9 are effective to quickly compensate for the greater variation of the level of the earth-removing blade 5 from the reference plane.
  • the system is operative to repeat the described controlling operation to enable 'the blade 5 to produce a substantially levelled or flatly bulldozed earth surface.
  • the block detector 43 detects the block of the circuit 14 and operates to open the contacts of the power source switch 26.
  • the gyro-non-operation detector 44 detects the non-operation of the gyroscope and operates to open the contacts of the power source switch 26 to interrupt the automatic control of the blade level, by which the operator can be advised of the trouble in the circuit for the automatic control.
  • the control of the level of the earth-removing blade 5 by means of the afore-described automatic control circuit can be performed in the following manner:
  • the operating lever 31 for the input setting unit 22 may be operated to move the contact of the potentiometer 29 of the unit 22 to a position which corresponds to a desired set value on the input setting unit 22.
  • the servovalve 11 and the solenoid valve 12 are operative to control the amount and direction of the hydraulic fluid to be fed into the cylinder 8 in such a manner that the deviation of the angle of inclination of the blade supporting arms 6, as measured by the gyro-means 23, relative to the set value is made substantially zero, with a result that the blade 5 is moved to a level corresponding to the value set on the input setting unit 22.
  • any desired value may be set in the input setting unit 22 for a desired angle of inclination of the arms 6 relative to the reference plane to enable the bulldozer to be operative to excavate and remove the earth as a conventional bulldozer is.
  • Selective operation of the automatic-manual selector 48 makes it possible to obtain repeated and alternate performance of automatic and manual controls of the earth-removing blade 5. More specifically, if the automatic-manual selector 48 is moved to its manual control position, since the contacts of the switch 49 are open and the contacts of the switch 26 are closed, the gyro means 23 is driven by the gyro drive motor 37 and is maintained in its measuring position. However, as the operation instructing signal to the voltage regulator 47 is shutoff, the gyro-means 23 does not feed to the adder 40 of the comparing circuit 24 a signal obtained from the detection of the angle of inclination of the blade supporting arms 6. Since the operation instructing signal to the shut-off valve actuator is shut off,
  • the shutoff valve 16 is moved by the return spring to the B position to shut-off the communication between the servovalve Ill and the cylinder 8.
  • the unloading circuit 19 is in a position in which the fluid from the first pump 9 is not passed to the servovalve 11 but returned to the reservoir 20.
  • the circuit for the automatic control of the blade level is inoperative.
  • the manually operated direction control valve 13 is operative to actuate the cylinder 8.
  • the operating lever for the direction control valve 13 may be unlocked to move the valve 13 to a desired position so that the operatorcan manually control the level of the earthremoving blade 5.
  • the contacts of the switch 49 are closed to allow the electric current from the power source to be fed to the actuators 45 and 46 and the voltage regulator 47 so that the gyro means 23 is maintained in its measuring position and the shut-off valve 16 is moved to its A position in which the servo valve 11 is communicated with the blade operation cylinder 8 and the unloading circuit 19 does not unload the hydraulic fluid from the first pump 9 to the reservoir 20 but is operative to feed the fluid to'the servo valve 11 for the automatic operation of the system of the invention.
  • the manually operated direction control valve 13 alone may be used to manually control 'the level of the blade 5.
  • the contacts of the power source switch 26 are opened to make inoperative the gyromeans 23, the comparing circuit 24, the servovalve 11 and the solenoid valve 12.
  • the gyro-locking means 39 are operative in response to the opening of the power source switch 26 to lock or hold the gyro-means 23.
  • the system of the present invention has a blade level control circuit which is automatically operative, regardless of the inclination of the bulldozer body substantially in a vertical plane including the longitudinal axis of the body, to control the angle of inclination of the blade supporting arms relative to a reference plane for thereby maintaining the blade substantially at a predetermined, desired level.
  • the automatic control circuit has incorporated therein an input setting unit by means of which a set value may be appropriately varied to lift or lower the blade in a manner substantially similar to that in which the blade of a conventional bulldozer is operated.
  • the system of the invention includes a manually operated direction control valve which is manually operable to control the blade as in conventional bulldozer.
  • system of the invention can make use of selected one of hydraulic power souurces in the course of automatic or manual control of the blade level. This not only minimizes the power loss but also provides an improved controllability of the earthremoving blade of a bulldozer.
  • FIG. 4 shows a modification of the invention which comprises an inclination detector 51 mounted on the body 4 of the bulldozer l to detect the inclination of the bulldozer body 4 relative to a reference plane and a position detector 52 mounted on a blade supporting am 6 to detect the inclination of the arm 6 relative to the bulldozer body so that the level of the earth-removing blade 5 is indirectly mea sured on the basis of the signals from the detectors 51 and 52.
  • the input setting unit is of proportional action type while the control valves in the control circuits are of on-off type and continuous control action type, respectively.
  • the input setting unit may alternatively be of integral control type and the control valves both may alternatively be of either on-off action type or continuous control type.
  • a system for controlling the level of an earthremoving blade of a bulldozer comprising:
  • a hydraulic fluid source for feeding a hydraulic fluid under pressure to a cylinder operative to up wardly and downwardly actuate arms supporting said blade
  • a manual controlling means including a manually operated direction control valve located between said hydraulic source and said cylinder to change over the direction of feed of said hydraulic fluid from said hydraulic source to said cylinder for controlling the level of said blade, and
  • an automatic controlling means including a controlling circuit which comprises means for setting a desired level for said blade including an input setting unit emitting a first signal representing the de* sired blade level set, a measuring unit on said bulldozer detecting the angle of inclination of said blade supporting arms to measure the actual level of said blade and emitting a second signal representing the measured actual blade level, a comparing circuit responsive to said first and second signals and operative to detect a deviation of said second signal from said first signal and emitting a third signal representing the deviation, on-off action type and continuous control action type control valve means located between said hydraulic source and said cylinder and operative in response to said third signal to control the amount and direction of said hydraulic fluid to be fed into said cylinder in such a manner as to compensate for said deviation to thereby automatically control the level of said blade.
  • a controlling circuit which comprises means for setting a desired level for said blade including an input setting unit emitting a first signal representing the de* sired blade level set, a measuring unit on said bulldozer detecting the angle of inclination of
  • said hydraulic fluid source comprises:
  • a first pump located between said hydraulic source and said continuous action type control valve means and in fluid communication therewith for feeding an amount of said hydraulic fluid to said continuous control action type control valve means
  • a second pump located between said hydraulic source and said on-off action type valve means and direction control valve and in fluid communication therewith for feeding a larger amount of said hydraulic fluid than that by said first pump to said onoff action type valve means and said manually operated direction control valve.
  • said measuring unit on said bulldozer included in said automatic controlling means comprises a detector mounted on a blade supporting arm of said bulldozer to detect the angle of inclination of said arm for measuring the level of said blade.

Abstract

A system for controlling the level of an earth-removing blade of a bulldozer. The system comprises a first circuit means adapted for manual control of the level of the earth-removing blade and a second circuit means automatically operative to keep the earthremoving blade at a predetermined level. The first circuit means is usable in usual earth excavating and removing operation of the bulldozer while the second circuit means is usable to produce a flatly bulldozed earth surface. The second circuit means includes electric and hydraulic circuits. The electric circuit includes an input setting unit, a gyro-means to measure the actual level of the blade, and a circuit for comparing the signals from the input setting unit and gyro-means to emit an instruction signal. The hydraulic circuit includes valves operative in response to the instruction signal to control the amount and direction of the fluid to be fed from a fluid source to a cylinder for the actuation of blade supporting arms of the bulldozer for thereby automatically controlling the blade level.

Description

United States Patent [1 1 Tkeda et al.
[ Aug. 27, 1974 SYSTEM FOR CONTROLLING THE LEVEL OF AN EARTH-REMOVING BLADE OF A BULLDOZER [75] Inventors: Toshimichi lkeda, lbaraki-Ken;
Masataka Kawauchi; Atsushi Matsuzaki, both of Tokyo; Masayuki Suzuki, Kashiwa, all of Japan [73] Assignee: Hitachi Construction Machinery Co., Ltd, Tokyo, Japan [22] Filed: Sept. 1, 1972 [21] App]. No.: 285,645
[30] Foreign Application Priority Data 3,674,094 7/1972 Kuntz 172/45 Primary Examiner-Stephen C. Pellegrino Attorney, Agent, or Firm-Craig & Antonelli l 5 7 1 ABSTRACT A system for controlling the level of an earthremoving blade of a bulldozer. The system comprises a first circuit means adapted for manual control of the level of the earth-removing blade: and a second circuit means automatically operative to keep the earthremoving blade at a predetermined level. The first circuit means is usable in usual earth excavating and removing operation of the bulldozer while the second circuit means is usable to produce a flatly bulldozed earth surface. The second circuit means includes electric and hydraulic circuits. The electric circuit includes an input setting unit, a gyro-means to measure the actual level of the blade, and a circuit for comparing the signals from the input setting unit and gyromeans to emit an instruction signal. The hydraulic circuit includes valves operative in. response to the instruction signal to control the amount and direction of the fluid to be fed from a fluid source to a cylinder for the actuation of blade supporting arms of the bulldozer for thereby automatically controlling the blade level.
3 Claims, 4 Drawing Figures mmmwsz 3.831.583
SIEHBWQ BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention generally relates to a bulldozer and, more particularly, to a system for controlling the level of an earth-removing blade pivotally mounted on the forward end of a bulldozer.
2. Description of Prior Art In general, a bulldozer is designed to perform not only a heavy operation in which the bulldozer is operated to scrape raised portions of the ground and forcibly push, transfer or heap up the scraped earth and sand, but also a light operation, such as ground conditioning or production of building lots, in which the bulldozer is operated to produce substantially flatly bulldozed or levelled ground surfaces.
There is an increasing demand for the application of bulldozers to light operations, such as ground conditioning, production of building lots, or road reparing and improvement, in which bulldozers are required to produce accurately finished substantially flat ground surfaces.
In bulldozer operation to produce a generally flatly levelled ground surface, it is very difficult and requires skilled technique to manually keep the blade of the bulldozer at a controlled substantially fixed level because the bulldozer body is subjected to pitching due to rugged ground surface. More specifically, if a ground surface produced by removal of the earth by means of an earth-removing blade of a bulldozer is once rugged for some reasons, the caterpillars of the bulldozer moving across the rugged ground surface are caused to alternately ride on raised portions of the ground and fall down in recessed portions thereof for thereby causing pitching of the bulldozer body, with a result that the ground surface becomes more and more rugged. In order that the rugged ground surface may be flatly bulldozed, an operator is required to operate an operating lever of the bulldozer to control the earth-removing blade thereof while the operator carefully investigates the state of the portion of the ground surface which is located forwardly of the earth-removing blade and which is included in the dead angle of view sight as viewed from normal operating position and while the operator watches the movement of the earth-removing blade relative to the rugged ground surface. It takes a great amount of time for a man to become skilled in such complicated control operation. Particularly, the blade control operation is very difficult and needs highly skilled technique when the bulldozer moves at a higher speed.
For the reasons, there has been proposed a system for automatically keeping the earth-removing blade of a bulldozer at a predetermined substantially fixed level even if the operator of the bulldozer frees the blade control lever out of control by his hand. For example, US. Pat. No. 3,556,225 issued on Jan. 19, I971 discloses a system for automatically keeping the earthremoving blade of a bulldozer at a predetermined controlled level. The system utilizes an optical level reference device disposed outside the bulldozer body, i.e., placed for example on the ground so that the level reference is followed to control the blade level. The automatic blade level control system of this type, however,
fails to provide a satisfactory blade level control and an improved working efficiency.
SUMMARY OF THE INVENTION It is an object of the present invention to provide a system for controlling the level of an earth-removing blade of a bulldozer which enables the blade to pro- It is a further object of the present invention to provide a system of the kind specified and which is operative to control the bulldozer blade level with good response and controllability.
A still further object of the present invention is to provide a system of the kind specified and in which a selected one of automatic and manual controls of the blade level can be performed by the use of a selected hydraulic power source for economical and efficient operation of the system.
In order to achieve the above objects, the present invention provides a system for use with a bulldozer which has an earth-removing blade, arms supporting said blade and a hydraulically operated means such as a cylinder for actuating said blade supporting arms to control the level of said blade. The system includes an automatic control means comprising an input setting unit for setting a desired level for the blade and emitting a first signal representing the desired blade level set, a measuring unit detecting the angle of inclination of the blade supporting arms relative to a reference plane to measure the actual level of the blade and emit a second signal representing the actual blade level measured, and a controlling circuit operative to detect a deviation of the second signal from the first signal and actuate the hydraulic cylinder in such a manner that the deviation is made zero." The input setting unit of the automatic control means is installed within a body of the bulldozer rather than being disposed outside the bulldozer body as is the level reference device of the prior art. The automatic control means is operative to compare the first and second signals from the input setting and measuring units, respectively, and automatically control the blade substantially at the desired or predetermined level in such a manner as to compensate for the deviation of the second signal from the first signal. The system of the invention also includes a manual controlling means which is manually operable by an operator independently of the automatic control means to control the blade level, i.e., upwardly and downwardly adjust the blade level.
As discussed above, the system of the present inven' tion comprises independent controlling means which are operative not only to automatically control the level of an earth-removing blade of a bulldozer substantially at a desired or predetermined level but also to manually control the blade level. A selected one of the independent controlling means can be used for a most suited particular application of the bulldozer operation. In other words, the system of the present invention enables a bulldozer to be highly efficiently and accurately controlled not only in a usual earth-pushing operation but in another kind of operation, such as production of BRIEF DESCRIPTION OF DRAWINGS FIG. 1 is a diagrammatical illustration of the hydraulic circuit of a preferred embodiment of the system according to the present invention;
FIG. 2 is a block diagram mainly showing the electric circuit of the preferred embodiment of the system according to theinvention;
FIG. 3 illustrates in side elevation the details of an input setting unit employed in the system of the invention; and
FIG. 4 shows a modification of the measuring unit employed in the system of the invention.
DESCRIPTION OF PREFERRED EMBODIMENTS Referring first to FIG. 1, there is shown a preferred embodiment of the system for controlling the level of an earth-removing blade of a bulldozer according to the present invention. The bulldozer is generally indicated at l and generally shown as having track frames 2 (only one of which is shown), caterpillars 3 (only one of which is shown) operatively mounted on the track frames 2, a tractor body 4 mounted on the track frames 2, a blade 5 for removing the earth, arms 6 (only one of which is shown) pivotally mounted at their one ends on the track frames 2 for supporting the blade 5 on the other ends, and hydraulic cylinders 8 (only one of which is shown) each having a piston rod 7 secured at one end to a piston in the cylinder 8 and pivotally connected at the other end to the associated blade supporting arm 6 for controlling the level of the earthremoving blade 5.
The illustrated embodiment of the system of the invention includes a first pump 9 and a second pump 10 having a greater capacity than that of the first pump 9. The pumps 9 and 10 form hydraulic pressure sources for the system of the invention. In a pipe line extending between the first pump 9 and the cylinder 8 is provided a control valve 11 of continuous control action type. In the illustrated embodiment of the invention, the control valve 11 is preferably a serovovalve. In a pipe line extending between the second pump 10 and the cylinder 8 is provided an on-off type control valve 12, which forms a part of an automatic control means of the system of the invention, and a manually operated direction control valve 13 forming a part of a manual control means of the system of the invention. The valves 12 and 13 are in parallel with the servovalve 11. In the illustrated embodiment of the invention, the on-off action type valve 12 is preferably a solenoid operated valve.
The servovalve 11 and the solenoid valve 12 are operative to automatically maintain the earth-removing blade 5 at a controlled, substantially predetermined level. This will be called automatic control hereunder. The direction control valve 13 is manually operable by an operator to vary the level of the earthremoving blade 5. This will be called manual control hereunder. The valve 13 is operable by means of an op erating lever which can be held in a locked position by a locking lever 21 during automatic control of the blade level. The hydraulic circuit in which the servovalve 11 is provided includes a filter circuit 14 provided in the circuit on the outlet side of the servo-valve 11 for filtering and removing foreign materials such as dust particles contained in the fluid returned through the circuit from the cylinder 8. The circuit also includes a shut-off valve 16 provided between the filter circuit 14 and the cylinder 8. The shut-off valve 16 is changed over, when the system of the invention is manually operated, by a return spring 15 from a position indicated at A in which the servovalve 11 has been communicated through the shut-off valve 16 with the cylinder 8 to a position indicated at B in which the communication between the servovalve 11 and the cylinder 8 is blocked by the shut-off valve 16. On the outlet side of the first pump 9 in the hydraulic circuit including the servovalve 1 1 is provided an unloading circuit 19 which is operative to unload and return the hydraulic fluid from the pump 9 to a reservoir 20 during manual control of the system of the invention. The unloading circuit 19 includes a pressure control valve 17 and a solenoid operated valve 18 which serves as a pilot valve for the pressure control valve 17. As shown in FIG. 1, the filter circuit 14 comprises a combination of conventional check valves 14a and filters 1412.
When the afore-described hydraulic circuit of the system of the present invention is operated to level the surface of the earth, i.e., when the hydraulic circuit is operated to automatically control the level of the earthremoving blade 5 so that the cutting edge of the blade 5 is positioned in a reference plane which, for example, may be the plane in which the treads of the caterpillars of the bulldozer are included, the servovalve 11 and the solenoid valve 12 are automatically operative to make zero the deviation of a value representing the actual level of the blade 5 relative to another value representing a predetermined level of the blade 5 with respect to the reference plane.
The above-described automatic control can be performed by an electric circuit shown in FIG. 2 in which reference numerals the same as those used in FIG. 1 represent the same parts as those shown in FIG. 1. The electric circuit for the automatic control includes an input setting unit 22 for setting a desired level of the blade 5 and emitting an electrical signal representing the desired blade level set, a measuring unit 23 operative to detect the actual angle of inclination of the blade supporting arms 6 with respect to the horizontal and measure the actual level of the blade 5 on the basis of a value representing the actual inclination of the arms for emitting a second signal representing the actual blade level measured, a comparator or comparing circuit 24 operative to compare the signal from the input setting unit 22 with the signal from the measuring unit 23 for determining the deviation of the latter signal from the former one and for emitting operating instructions to the servovalve 11 or to the solenoid valve 12 in accordance with the amplitude of the deviation, an electric power source 25, a switch 26 for the electric power source, means 27 for detecting a trouble in the automatic control circuit used in the course of an automatic control of the system of the invention and means 28 for changing the hydraulic circuits when an automatic control is changed to a manual control or vice versa.
In the embodiment of the invention shown in FIGS.
1 and 2, the measuring unit 23 is preferably mounted on a blade supporting arm 6 to measure the angle of inclination of the arm 6 with respect to a reference plane so that the level of the blade 5 is directly measured on the basis of the angle of inclination of the arm 6.
A description will be made with respect to the details of the elements of the above-described electric circuit. As will be seen in FIG. 3, the input setting unit 22 comprises a potentiometer 29 which is a displacementvoltage transducer, a lever 31 operative to move a contact 30 of the potentiometer 29, a friction disc 33 mounted on a pivot 32 of the lever 31, a breaking member urged by a spring 34 against the friction disc 33. The input setting unit 22 is arranged such that the angular movement of the lever 31 for an angle about an axis of the pivot 32 is operative to rotate the contact 30 for causing the potentiometer 29 to emit an electric signal corresponding to the angle of desired inclination of the blade supporting arms 6. When the angular move ment of the lever 31 is discontinued at an angular position, the lever 31 will be held in that position by the cooperation ofthe friction disc 33 and the breaking member 35.
The measuring unit 23 is mounted on a blade supporting arm 6 in such a manner that the unit 23 is guarded against exterior shock and foreign material suchas dirt and sand particles. The measuring unit 23 preferably include several attachments such as a detector 36 comprising a gyroscope, means 37 for driving the gyroscope, means 38 for unlocking the gyroscope in stationary position, and means 39 for holding or locking the gyroscope. The measuring unit 23 is arranged such that, when the switch 26 is switched on, the gyro unlocking means 38 is operated and the detector 36 is driven by the gyro drive motor 37 to measure the angle of inclination of the arms 6 and, when the switch 26 is switched off, the operation of the motor 37 is discontinued and the gyro locking means 39 is operated to lock the gyroscope. The measuring unit 23 may be formed of gyro units of the type disclosed in Japanese Pat. Publication No. 3699/1962 published on June 6, 1962 and relating to A Method of Starting Operation of a Gyrocompass," Japanese Utility Model Publication No. 22601/1970 published on Sept. 7, 1970 and relating to A Gyro Clamping Mechanism, and Japanese Pat. Publication No. 298/1962 published on Jan. 25, 1962 and relating to An Apparatus for Centering and Holding a Gyroscope, while the detector 36 may be of the type disclosed in Electric Measurement Handbook" by Jim Yamauchi, 3rd print published on May 30, 1970, paragraph 2.2.1 Orientation and Position Measuring Devices, pages 984 to 987. Altematively, the measuring unit 23 may comprise a pendulum or a manometer.
The comparing circuit 24 includes an adder 40 which detects the deviation of the signal from the gyro-means 23 with respect to the signal from the input setting unit 22 and emits a signal either to instruct the servovalve 11 to operate when the deviation is lesser than a predetermined value, or to instruct both servovalve 11 and solenoid valve 12 to operate when the deviation is greater than the predetermined value..The comparing circuit 24 also includes a servo amplifier 41 of the type disclosed in US. Pat. No. 3,000,121 issued Sept. 19, 1961 which is operative to amplify the servovalve operation instruction signal from the adder 40 and send the amplified signal to the servovalve 11, and an amplifier 42 of the type disclosed in US. Pat. No. 3,556,225 issued Jan. 19, 1971 which is operative to amplify the solenoid valve operation instruction signal from the adder 40 and supply the amplified signal to valve 12.
The trouble detecting means 27 includes a block detector 43 operative in response to an accidental block of the filter circuit 14 on the outlet side of the servovalve 11 to switch-off the electric power source switch 26.
The block detector 43 detects blockage of the filter circuit 14 on the basis of the pressure differential between the inlet and outlet sides thereof and operates a relay to control switch 26 and may be of the type disclosed in Japanese Utility Model Publication No. 32050/1968 published on Dec. 26, 1968 and relating to A Device for Indicating Block in a Filter. The detector means 27 also includes a gyro nonoperation detector 44 operative in response to the inclination of the blade support arms 6 beyond the measuring capacity of the gyroscope to switch off the switch 26 and, at the same time, cause the gyro locking means 39 to operate to lock the gyroscope.
The hydraulic circuit changing means 28 includes a shut-off valve actuator 45 which is operative, during automatic ocntrol of the earth-removing blade 6, to retain the shut-off valve 16 in a position A against the return spring 15 so that the servo valve 11 is in communication with the blade operation cylinder 8. The changing means 28 also includes an unloading circuit actuator 46 by which the unloading circuit 19 is maintained in a position in which the hydraulic fluid from the first pump 9 is not unloaded. The actuators 45 and 46 may be amplifier arrangements which provide an amplified signal necessary for the control of the valve 16 and circuit 19 and may be of the type desclosed in An Electric-Hydraulic System for Controlling the Turning-up Depth of a Plow Mounted on a Tractor which is an introduction by Japanese Magazine Hydraulics and Pneumatics, Vol. 8, No. 3, published in March, 1970. The detector 36 of the gyro-means 23 detects the voltage of electric current from a voltage regulator 47 and apply the detected voltage to the adder 40 of the comparing circuit 24. The actuators 45 and 46 and the voltage regulator 47 are electrically connected through a switch 49 and a delay switch 50 to the power source switch 26. The switch 49 is connected to an automaticmanual selector 48 provided for the operating lever 31 of the input setting unit 22. The switch 49 has contacts which are opened when the automatic-manual selector 48 is changed-over to a manual control position to thereby open the circuit for the supply of an operation signal to the actuators 45 and 46 and the voltage regulator 47. In response to the opening of the contacts of the switch 49, the shut-off valve 16 is moved by the return spring 15 to its B position in which the communication between the servovalve 11 and the cylinder 8 is shut-off while the unloading circuit 19 discharges the hydraulic fluid from the first pump 9 into the reservoir 20 to minimize the power loss of the first pump 9.
In the course of the automatic control of the level of the earth-removing blade 5, since: the hydraulic pipe line for the control of the blade level is so arranged as to appropriately adjust the blade to a desired level by the manual operation of the direction control valve 13, the closing of the power source switch 26 energizes the gyro-drive motor 37 of the gyro-means 23 so that the gyro-detector 36 is driven by the gyro-drive motor 37. When the gyro-detector 36 attains a state sufficiently stable to detect the angle of inclination of the blade supporting arms 6, the contacts of the delay switch 50 are closed. When the automatic-manual selector 48 is set in the automatic control position and the switch 49 is actuated to close its contacts, the electric current from the power source 25 is fed to the actuators 45 and 46 and the voltage regulator 47. The actuator '45 will then emit an instruction signal whereby the shutoff valve 16 is changed-over from the B position to the A position in which the servovalve 11 is in communication with the cylinder 8 for the operation of the blade 5. Similarly, the actuator 46 will emit an instruction signal by which the unloading circuit 19 is made inoperative to unload the hydraulic fluid from the first pump 9 into the reservoir 20, whereby the fluid is fed from the pump 9 to the servovalve 11 so that the system attains a state in which it is prepared for the automatic control of the level of the earth-removing blade of the bulldozer. In this state of the system, the bulldozer may be laid on a substantially horizontal surface of the ground. Assuming that the substantially horizontal surface mentioned above is selected as the reference plane, the blade 5 is so adjusted that the cutting edge of the blade is positioned substantially at the same level as the treads of the caterpillars 3. If the input setting unit 22 is so set that the deviation of the signal from the gyro-means 23 relative to the signal from the input setting unit 22 is zero," the forward movement of the bulldozer causes the blade 5 to produce an earth surface which is substantially co-plannar or flash with the reference plane. In a case where the level of the blade 5 is varied with respect to the reference plane during forward movement of the bulldozer due, for example, to rugged ground surface, the variation is detected by the comparing circuit 24 in the form of a deviation of the signal from the gyro-means 23 with respect to the signal from the input setting unit 22. The adder 40 of the comparing circuit 24 operates toemit and feed through the servo amplifier 41 to the servovalve 11 an instruction signal for causing the servovalve 11 to operate to compensate for the deviation, i.e., to make the deviation zero, with a result that the servovalve 11 is moved from its neutral position to one of its operative positions so that the hydraulic fluid from the first pump 9 is introduced into the cylinder 8 through one of the inlets thereof until the level of the cutting edge of the blade 5 is adjusted to be the same as the reference plane. When the blade 5 has attained this position, the adder 40 discontinues emitting the change-over instruction signal to the servovalve 11 so that the latter is restored to its neutral position. As is apparent to those in the art, the servovalve 11 has an inherent characteristic that, even if it is in its neutral position, the servovalve 11 is inoperative to block or shutoff the hydraulic fluid being supplied to the blade operating cylinder 8. Thus, the cylinder is operable by the hydraulic fluid from the first pump 9 to keep the blade in the adjusted level.
The automatic control above described may be performed in a case where the variation of the level of the earth-removing blade 5 relative to the reference plane is lesser than a predetermined value. In a case where the variation is greater than the predetermined value, the adder 40 of the comparingcircuit 24 will emit and feed through the servoamplifier 41 and the solenoid enaccordance with the direction in which the variation of the blade level has taken place, to thereby adjust the varied level of the blade 5. The greater amount of the hydraulic fluid from the second pump 10 in combination with the smaller amount of that from the first pump 9 are effective to quickly compensate for the greater variation of the level of the earth-removing blade 5 from the reference plane. The system is operative to repeat the described controlling operation to enable 'the blade 5 to produce a substantially levelled or flatly bulldozed earth surface.
If the filter circuit 14 is blocked in the course of an automatic control of the blade level, the block detector 43 detects the block of the circuit 14 and operates to open the contacts of the power source switch 26. In addition, if the angle of inclination of the blade supporting arms 6 relative to the reference plane exceeds the range within which the gyro-means 23 is operative to measure the inclination, the gyro-non-operation detector 44 detects the non-operation of the gyroscope and operates to open the contacts of the power source switch 26 to interrupt the automatic control of the blade level, by which the operator can be advised of the trouble in the circuit for the automatic control.
The control of the level of the earth-removing blade 5 by means of the afore-described automatic control circuit can be performed in the following manner: The operating lever 31 for the input setting unit 22 may be operated to move the contact of the potentiometer 29 of the unit 22 to a position which corresponds to a desired set value on the input setting unit 22. The servovalve 11 and the solenoid valve 12 are operative to control the amount and direction of the hydraulic fluid to be fed into the cylinder 8 in such a manner that the deviation of the angle of inclination of the blade supporting arms 6, as measured by the gyro-means 23, relative to the set value is made substantially zero, with a result that the blade 5 is moved to a level corresponding to the value set on the input setting unit 22. In such manner, any desired value may be set in the input setting unit 22 for a desired angle of inclination of the arms 6 relative to the reference plane to enable the bulldozer to be operative to excavate and remove the earth as a conventional bulldozer is.
Selective operation of the automatic-manual selector 48 makes it possible to obtain repeated and alternate performance of automatic and manual controls of the earth-removing blade 5. More specifically, if the automatic-manual selector 48 is moved to its manual control position, since the contacts of the switch 49 are open and the contacts of the switch 26 are closed, the gyro means 23 is driven by the gyro drive motor 37 and is maintained in its measuring position. However, as the operation instructing signal to the voltage regulator 47 is shutoff, the gyro-means 23 does not feed to the adder 40 of the comparing circuit 24 a signal obtained from the detection of the angle of inclination of the blade supporting arms 6. Since the operation instructing signal to the shut-off valve actuator is shut off,
the shutoff valve 16 is moved by the return spring to the B position to shut-off the communication between the servovalve Ill and the cylinder 8. As the operation instructing signal to the unloading circuit actuator 46 is shut off, the unloading circuit 19 is in a position in which the fluid from the first pump 9 is not passed to the servovalve 11 but returned to the reservoir 20. Thus, the circuit for the automatic control of the blade level is inoperative. On the other hand, the manually operated direction control valve 13 is operative to actuate the cylinder 8. The operating lever for the direction control valve 13 may be unlocked to move the valve 13 to a desired position so that the operatorcan manually control the level of the earthremoving blade 5. If the automatic-manual selector 48 is then moved to an automatic control position, the contacts of the switch 49 are closed to allow the electric current from the power source to be fed to the actuators 45 and 46 and the voltage regulator 47 so that the gyro means 23 is maintained in its measuring position and the shut-off valve 16 is moved to its A position in which the servo valve 11 is communicated with the blade operation cylinder 8 and the unloading circuit 19 does not unload the hydraulic fluid from the first pump 9 to the reservoir 20 but is operative to feed the fluid to'the servo valve 11 for the automatic operation of the system of the invention.
The manually operated direction control valve 13 alone may be used to manually control 'the level of the blade 5. In this case, the contacts of the power source switch 26 are opened to make inoperative the gyromeans 23, the comparing circuit 24, the servovalve 11 and the solenoid valve 12. The gyro-locking means 39 are operative in response to the opening of the power source switch 26 to lock or hold the gyro-means 23.
As described above, the system of the present invention has a blade level control circuit which is automatically operative, regardless of the inclination of the bulldozer body substantially in a vertical plane including the longitudinal axis of the body, to control the angle of inclination of the blade supporting arms relative to a reference plane for thereby maintaining the blade substantially at a predetermined, desired level. The automatic control circuit has incorporated therein an input setting unit by means of which a set value may be appropriately varied to lift or lower the blade in a manner substantially similar to that in which the blade of a conventional bulldozer is operated. Moreover, the system of the invention includes a manually operated direction control valve which is manually operable to control the blade as in conventional bulldozer. Thus, it will be appreciated that the bulldozer which employs the system of the invention can have a widened range of application and operation.
Furthermore, the system of the invention can make use of selected one of hydraulic power souurces in the course of automatic or manual control of the blade level. This not only minimizes the power loss but also provides an improved controllability of the earthremoving blade of a bulldozer.
The system of the invention may be modified within the spirit of the invention. FIG. 4 shows a modification of the invention which comprises an inclination detector 51 mounted on the body 4 of the bulldozer l to detect the inclination of the bulldozer body 4 relative to a reference plane and a position detector 52 mounted on a blade supporting am 6 to detect the inclination of the arm 6 relative to the bulldozer body so that the level of the earth-removing blade 5 is indirectly mea sured on the basis of the signals from the detectors 51 and 52.
In the illustrated embodiment of the invention, the input setting unit is of proportional action type while the control valves in the control circuits are of on-off type and continuous control action type, respectively. However, the input setting unit may alternatively be of integral control type and the control valves both may alternatively be of either on-off action type or continuous control type.
What is claimed is:
l. A system for controlling the level of an earthremoving blade of a bulldozer, comprising:
a. a hydraulic fluid source for feeding a hydraulic fluid under pressure to a cylinder operative to up wardly and downwardly actuate arms supporting said blade,
b. a manual controlling means including a manually operated direction control valve located between said hydraulic source and said cylinder to change over the direction of feed of said hydraulic fluid from said hydraulic source to said cylinder for controlling the level of said blade, and
c. an automatic controlling means including a controlling circuit which comprises means for setting a desired level for said blade including an input setting unit emitting a first signal representing the de* sired blade level set, a measuring unit on said bulldozer detecting the angle of inclination of said blade supporting arms to measure the actual level of said blade and emitting a second signal representing the measured actual blade level, a comparing circuit responsive to said first and second signals and operative to detect a deviation of said second signal from said first signal and emitting a third signal representing the deviation, on-off action type and continuous control action type control valve means located between said hydraulic source and said cylinder and operative in response to said third signal to control the amount and direction of said hydraulic fluid to be fed into said cylinder in such a manner as to compensate for said deviation to thereby automatically control the level of said blade.
2. A system as claimed in claim 1, in which said hydraulic fluid source comprises:
a. A first pump located between said hydraulic source and said continuous action type control valve means and in fluid communication therewith for feeding an amount of said hydraulic fluid to said continuous control action type control valve means, and
b. a second pump located between said hydraulic source and said on-off action type valve means and direction control valve and in fluid communication therewith for feeding a larger amount of said hydraulic fluid than that by said first pump to said onoff action type valve means and said manually operated direction control valve.
3. A system as claimed in claim 1, in which said measuring unit on said bulldozer included in said automatic controlling means comprises a detector mounted on a blade supporting arm of said bulldozer to detect the angle of inclination of said arm for measuring the level of said blade.

Claims (3)

1. A system for controlling the level of an earth-removing blade of a bulldozer, comprising: a. a hydraulic fluid source for feeding a hydraulic fluid under pressure to a cylinder operative to upwardly and downwardly actuate arms supporting said blade, b. a manual controlling means including a manually operated direction control valve located between said hydraulic source and said cylinder to change over the direction of feed of said hydraulic fluid from said hydraulic source to said cylinder for controlling the level of said blade, and c. an automatic controlling means including a controlling circuit which comprises means for setting a desired level for said blade including an input setting unit emitting a first signal representing the desired blade level set, a measuring unit on said bulldozer detecting the angle of inclination of said blade supporting arms to measure the actual level of said blade and emitting a second signal representing the measured actual blade level, a comparing circuit responsive to said first and second signals and operative to detect a deviation of said second signal from said first signal and emitting a third signal representing the deviation, on-off action type and continuous control action type control valve means located between said hydraulic source and said cylinder and operative in response to said third signal to control the amount and direction of said hydraulic fluid to be fed into said cylinder in such a manner as to compensate for said deviation to thereby automatically control the level of said blade.
2. A system as claimed in claim 1, in which said hydraulic fluid source comprises: a. A first pump located between said hydraulic source and said continuous action type control valve means and in fluid communication therewith for feeding an amount of said hydraulic fluid to said continuous control action type control valve means, and b. a second pump loCated between said hydraulic source and said on-off action type valve means and direction control valve and in fluid communication therewith for feeding a larger amount of said hydraulic fluid than that by said first pump to said on-off action type valve means and said manually operated direction control valve.
3. A system as claimed in claim 1, in which said measuring unit on said bulldozer included in said automatic controlling means comprises a detector mounted on a blade supporting arm of said bulldozer to detect the angle of inclination of said arm for measuring the level of said blade.
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US4157118A (en) * 1976-08-31 1979-06-05 Kabushiki Kaisha Komatsu Seisakusho Automatic control systems for the working tool of a civil machine
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US5807061A (en) * 1996-02-12 1998-09-15 Case Corporation Linkage arrangement for a skid-steer loader
US20040187359A1 (en) * 2003-03-26 2004-09-30 Manabu Nishi Power tilt apparatus
US7069675B2 (en) * 2003-03-26 2006-07-04 Showa Corporation Power tilt apparatus
US20080087447A1 (en) * 2006-10-16 2008-04-17 Richard Paul Piekutowski Control and method of control for an earthmoving system
US20110046857A1 (en) * 2009-08-18 2011-02-24 Caterpillar Inc. Implement Control System For A Machine
US8406963B2 (en) 2009-08-18 2013-03-26 Caterpillar Inc. Implement control system for a machine
US8700273B2 (en) 2009-08-18 2014-04-15 Caterpillar Inc. Implement control system for a machine
US8762010B2 (en) 2009-08-18 2014-06-24 Caterpillar Inc. Implement control system for a machine
US20120318539A1 (en) * 2010-03-05 2012-12-20 Mikrofyn A/S Apparatus and a method for height control for a dozer blade
US8915308B2 (en) * 2010-03-05 2014-12-23 Mikrofyn A/S Apparatus and a method for height control for a dozer blade
US20220195703A1 (en) * 2019-06-19 2022-06-23 Komatsu Ltd. System and method for controlling work machine

Also Published As

Publication number Publication date
JPS5139447B2 (en) 1976-10-28
JPS4833608A (en) 1973-05-11

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