US3872470A - Audible signal generating apparatus having selectively controlled audible output - Google Patents

Audible signal generating apparatus having selectively controlled audible output Download PDF

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US3872470A
US3872470A US352145A US35214573A US3872470A US 3872470 A US3872470 A US 3872470A US 352145 A US352145 A US 352145A US 35214573 A US35214573 A US 35214573A US 3872470 A US3872470 A US 3872470A
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crystal
signal
transducer
audible
frequency
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US352145A
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Richard D Hoerz
Donald J Propp
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Airco Inc
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Airco Inc
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    • GPHYSICS
    • G10MUSICAL INSTRUMENTS; ACOUSTICS
    • G10KSOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
    • G10K9/00Devices in which sound is produced by vibrating a diaphragm or analogous element, e.g. fog horns, vehicle hooters or buzzers
    • G10K9/12Devices in which sound is produced by vibrating a diaphragm or analogous element, e.g. fog horns, vehicle hooters or buzzers electrically operated
    • G10K9/122Devices in which sound is produced by vibrating a diaphragm or analogous element, e.g. fog horns, vehicle hooters or buzzers electrically operated using piezoelectric driving means
    • GPHYSICS
    • G08SIGNALLING
    • G08BSIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B3/00Audible signalling systems; Audible personal calling systems
    • G08B3/10Audible signalling systems; Audible personal calling systems using electric transmission; using electromagnetic transmission
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B06GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS IN GENERAL
    • B06BMETHODS OR APPARATUS FOR GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS OF INFRASONIC, SONIC, OR ULTRASONIC FREQUENCY, e.g. FOR PERFORMING MECHANICAL WORK IN GENERAL
    • B06B2201/00Indexing scheme associated with B06B1/0207 for details covered by B06B1/0207 but not provided for in any of its subgroups
    • B06B2201/50Application to a particular transducer type
    • B06B2201/55Piezoelectric transducer

Definitions

  • ABSTRACT A ceramic crystal transducerisconnected to a direct current supply in series with a pair of transistors.
  • a pair of independent multivibrator oscillators are connected, each controlling one of the transistors.
  • Each oscillator establishes a rectangular wave and is provided with a continuously adjustable resistor for controlling the output frequency of the corresponding oscillator.
  • the one oscillator is constructed to produce a frequency and a voltage to excite the crystal at the order of the natural resonant frequency and to thereby produce an audio output signal.
  • the second multivibrator oscillator selectively controls the second transistor to control the on/off or pulsing rate of the tone related audible signal.
  • the crystal is pulsed at the output rate of the tone oscillator and vibrates at the fundamental frequency of the rectangular wave as well as harmonics to either side of such fundamental frequency to produce a full and pleasant sound. Variation of the repetition rate of the output signal of the tone generator to either side of the natural resonant frequency of the crystal correspondingly varies the pitch and intensity of the emitted sound to distinguish adjacent alarms.
  • the pulse rate oscillator permits further distinction by adjustment of the signal duty cycle.
  • Audible signals particularly for alarm conditions and the like, have advantages over visual type signals, particularly with respect to the ability of attracting the attention of the necessary personnel.
  • Steady state audible signals such as provided by certain horns, buzzers and similar driven devices, may, however, be masked by relatively high noise levels in the adjacent environment or ambient. Further, personnel with various hearing defects have difficulty hearing particular noise levels or audible signals of a particular frequency.
  • Various systems have therefore been provided to produce a pulsed or beep type sound by establishing a fixed frequency signal with a fixed rate of interruption of such signal. The sound interruption may be controlled by an on/off device or by a level modulating device to control the output signal between various levels and produce a warble type signal.
  • 3,487,404 discloses a pair of multi-vibrators or oscillators interconnected to drive an output horn. Under one condition, only one of the oscillators drives the horn to indicate for example a fire alarm condition. In response to a burglar or other alternate alarm condition, the same oscillator output drives the horn, but the second oscillator modulates the first oscillator to provide a warbled output.
  • a pair of cascaded multivibrators for a similar application is shown in the IBM Technical Disclosure Bulletin of Mar. 1972, Volume 14, No. 10.
  • a similar concept is shown in US. Pat. No. 3,693,110 employing a pair of cascaded unijunction oscillators driving a speaker. In the latter patent, switch means are provided for adjusting the tone frequency and/or the modulating frequency.
  • a ceramic crystal has a natural resonant frequency and when excited electrically by an audio frequency signal, it tends to mechanically oscillate by itself as a result of its physical construction. When activated, the oscillating crystal creates a high intensity air vibration which of course is related to and provides a sound of the corresponding frequency.
  • a crystal alarm is disclosed in US. Pat. No. 3,569,963 with such a ceramic transducer connected in the feedback path of an audio tone oscillator.
  • the oscillator produces a sine wave output at the natural frequency of the crystal and which is applied to the transducer, resulting in high frequency vibration thereof with a corresponding audible output.
  • a sub-audio frequency driver is connected to turn the main oscillator on and off and thereby provide an interruped output tone signal.
  • the use of the ceramic transducer reduces the power requirements as well as the size and complexity of the system and thus provides very distinct advantages from a practical standpoint.
  • Such ceramic transducers are driven essentially from a sinusoid to provide maximum efficiency with minimum power input.
  • the maximum audible intensity signal is derived when the mechanical vibration of the crystal is energized at its natu ral resonant frequency.
  • the oscillator is driven from a fixed DC signal source and generates a sinusoidal driving signal at the resonant frequency in order to provide the desired efficiency.
  • alarm devices are widely employed in industry and the like they are also advantageously ap plied to more sophisticated and complex equipment, for example: for monitoring and/or controlling medical and physiological functions.
  • hospital areas for cardiac patients provide various monitoring systems for continuously monitoring the condition of the patients heart.
  • infant pulse monitors, respirator monitors and vaporizer controllers and the like may employ various alarms including audible units for drawing attention to an abnormal condition.
  • the several monitoring devices are normally provided in one or more control areas and the medical personnel on duty upon receipt of an alarm must search through the various devices to detect which alarm oriented system has been activated to indicate an out-of-tolerance perameter.
  • amplitude control is provided by varying of a supply voltage.
  • a combined adjustment in amplitude, pitch and rate thus require three separate adjustments.
  • the present invention is particularly directed to a crystal type audible alarm supplied with a nonsinusoidal driving signal for selectively and conjointly controlling the frequency of excitation to control the tone and the amplitude of the alarm signal with a fuller sound characteristic.
  • individually and separately controlled means are provided for generating an interrupted tone signal, thereby providing apparatus with only two adjustments for controlling of the output characteristic.
  • an electro-acoustical ceramic or similar piezoelectric crystal is coupled to a power supply with means to selectively excite the crystal from a non-sinusoidal signal generator over a broad range of frequency of the order of the natural resonant frequency of the crystal.
  • the crystal is excited from a rectangular wave tone generator.
  • the crystal will oscillate at a basic fundamental frequency related to the fundamental frequency of the rectangular wave as well as the harmonics to either side of such fundamental frequency.
  • the heard sound therefore includes both the basic and harmonic frequencies and will be a much fuller and more pleasant sound, rather than a piercing monotone which is generally created from the accepted sinusoidal excitation of the crystal.
  • the generator includes means for varying the basic repetition rate thereof from the natural resonant frequency of the crystal.
  • the excitation of the crystal by a rectangular or square wave operating at the natural resonant frequency of the crystal will produce a corresponding basic frequency sound signal of a maximum loudness level. Variation of the repetition rate of the output signal of the tone generator to either side of such point varies the one of the sound. Further, the varying of the excitation either above or below the resonant frequency of the crystal also results in a corresponding decrease in the intensity of the emitted sound from the electro-acoustical crystal.
  • the variable duty cycle tone generator will thus provide a combined amplitude and tone control permitting ready distinction of closely adjacent alarms by separately setting of the several devices. More effective monitoring of various conditions is therefore created.
  • variable duty cycle rate generator which functions to continuously control the coupling of the tone generator to the crystal and therefore provides a selective interruption of each of the basic signals created by the tone generator.
  • a pair of solid state switches such as transistors selectively connect the crystal to a power supply connection means.
  • a pair of independent multivibrator oscillators are connected, one each controlling the transistor switch means.
  • Each oscillator is provided with a continuously variable rate adjustment means for controlling the output frequency of the corresponding oscillator.
  • the one oscillator is constructed to produce a frequency and a voltage to excite the crystal at the order of the natural resonant frequency and to thereby produce an audio output signal.
  • the second multivibrator oscillator selectively controls the second transistor to control the on/off or pulsing rate the the tone related audible signal.
  • the total unit can be readily packaged as a small compact unit having a pair of external adjustments for selectively setting each of the oscillators to produce any desired combination.
  • each multivibrator scillator can be conveniently provided with a potentiometer having an external control which can be readily adjusted from the exterior portion of the package of the unit.
  • One or more of the alarms are then coupled to the various devices to be monitored, with suitable sensing means for activating the alarms in response to a particular condition.
  • Each unit is set to provide a unique combination of a tone signal, based on the tone and amplitude of the sound as well as pulsing of the corresponding unique sound.
  • the present invention thus provides a very versatile and readily controlled alarm particularly adapted for detection of a plurality of conditions in close proximity.
  • FIG. 1 is a schematic circuit illustration of a crystal alarm unit constructed in accordance with the teaching of the present invention
  • FIG. 2 is a diagrammatic illustration of a packaged unit such as shown in FIG. 1;
  • FIG. 5 is a view taken generally on line 5-5 of FIG. 4, with parts broken away to show details of construction.
  • an electro-acoustical transducer 1 is illustrated connected across a suitable DC voltage supply 2 in series with a pair of switching transistors 3 and 4 and an alarm responsive control transistor 5.
  • the elector-acoustical transducer 1 is a suitable crystal which will generate a sound when excited from a relatively high audio frequency electrical signal of a frequency in the audio range. Further, the sound generated by the crystal 1, varies in pitch and amplitude as the energizing frequency varies.
  • a first audio frequency multivibrator 6 is connected as atone generator to control the transistor 3 and thereby provide for the selective application of the power to the crystal 1 at any oneofa plurality of audio frequency rates.
  • a similar subaudio frequency multivibrator 7 is connected as a beep rate generator to control the transistor 4 at a much lower frequency and thus effectively opens and closes the circuit to effectively couple and decouple the tone generator or multivibrator 6 from the crystal 1.
  • Each of the transistors 3 5 is shown as a similar NPN transistor with the collector to emitter circuits connected in series with each other between the transducer and ground. Thus each acts as a series switch in controlling the application of power to the crystal transducer 1.
  • the base of the respective transistors 3 and 4 are connected to the output of the switch driving multivibrators 6 and 7, each of which is generally similarly constructed as a free-running multivibrator having a continuously variable duty cycle.
  • the base of transistor 5 is connected to the alarm sensor Sand is held off in the absence of an alarm condition.
  • the transistor 5 is connected as the ground return of the multivibrators 6 and 7 as well as the series energizingicircuit of transducer 1 and thereby holds the complete circuit in standby until an alarm status is encountered.
  • the crystal 1 can be connected into the circuit through suitable leads 9 permitting remote location with respect to the control circuit, if desired or required.
  • a lamp l0 and a resistor 11 may be connected in parallel with the transducer 1 to provide a visual indication of. the particular alarm which has been activated.
  • the DC input resistance of the crystal is very high and the resistor 11 will ensure the initial'turn on of the series transistors 3 and 4.
  • the lamp 10 may of course be located adjacent the audible alarm 1 or in a separate signal board or bank, not shown;
  • Both of the multivibrators 6 and 7 provide a square wave output with the duty cycle independently adjust-.
  • the on/off switching of the transistor 4 turns the circuit for crystal 1 on and off at the relative slow rate.
  • the transistor 3 is turned on and off by the square wave output of generator 6 at a much higher frequency and, when switch 4 is on, correspondingly excites the crystal at the frequency level.
  • the crystal 1 is therefore connected to supply 2 for excitation from a non-sinusoid source and in particular in accordance with a rectangular wave.
  • the crystal 1 will be operated at the fundamental sine wave frequency of the rectangular wave signal of generator 6 and a plurality of accompanying harmonics.
  • the combination of the fundamental and harmonic excitation creates sound which is much fuller than that associated with only the natural resonant sinusoid and -will present a more acceptable sound.
  • a change in the rectangular wave basic repetition rate or frequency creates a corresponding change in the fundamental sine wave frequency and the accompanying harmonics.
  • the sound pitch of the crystal 1 is directly related to the basic repetition rate. By providing a continuously variable frequency control, various similar alarm devices may vary in pitch.
  • a maximum intensity signal is established when the crystal 1 is excited with a rectangular wave having a fundamental frequency corresponding to the mechanical resonant frequency of the crystal. Variation of the basic repetition rate and thus the fundamental frequency of the rectangular wave above or below such natural resonant frequency results in a correspondingly decreased sound level or amplitude.
  • the tone generator 6 therefore provides a combined amplitude and tone control integrated into a single control unit. This is particularly desirable when combined with the variable duty cycle of the rate generator 7 which through the corresponding switching of the transistor 4 produces an interrupted sound signal.
  • the tone generator 6 is a free running oscillator 6 having a pair of NPN transistors 12 and 13 connected to the power supply 2, with collector load resistors 14 and 15.
  • the base of transistor 12 is connected to the supply 2 through a resistor 16 and through a capacitor 17 in series with the load resistor of the transistor 13 and thus to the collector of such transistor.
  • the base of the transistor 13 in turn is similarly connected in series with a capacitor 18 to the collector of the transistor 12.
  • a resistor 19 in series with a potentiometer 20 is connected directly between the base of the transistor 13 and the supply 2.
  • the potentiometer 20 includes a variable tap 21 for controlling the resistance of the bias and coupling connection.
  • the transistors 12 and 13 are shown as common emitter connected NPN transistors connected to a common ground by the transistor 5 and with their collectors connected through the load resistances to the voltage source 2.
  • the collectors of the two transistor 12-13 are connected by the capacitors 17 and 18 to the base of the opposite transistor and each transistor in turn has a turn on bias resistor connected between the base and the power supply 2.
  • the coupling capacitors l7 and 18 are charged and then discharge through the paralleled resistors, with the resistance level controlling the conduction period and initiation of the conduction by the opposite transistor.
  • the period of the capacitor 17 is fixed as the resistors 15 and 16 are fixed.
  • the period of the capacitor 18 is adjustable in accordance with the setting of the potentiometer 20.
  • Driving transistor 12 on and off results in a corresponding change of collector voltage between the supply voltage level and ground.
  • the circuit continuously operates with alternate conduction of the transistors 12 and l3-and thereby generating a relatively essentially rectangular wave output signal at the collector of transistor 12.
  • This rectangular wave signal is applied via a resistor 22 to the base of the transistor 3.
  • the collector is essentially at ground and the transistor 3 will be biased off.
  • the collector voltage rapidly rises to the supply voltage thereby driving the transistor 3 on.
  • the transistor 3 is driven on and off at the pulse rate established by the square wave signals appearing at the collector of the transistor 12 which, in turn, is controlled by the setting of potentiometer 20. This of course will in turn provide a corresponding energization of the crystal transducer 1 from the supply if the rate control transistor 4 and the alarm control transistor 5 are both on and conductive.
  • the multivibrator 7 is similar to the multivibrator 6, with a variable potentiometer 23 connected into the circuit to control the on/off timing period of the transistor 4.
  • the multivibrator 7 includes a pair of transistors 24 and 25 connected to the supply 2 and with each of the bases connected to the supply to the output of the opposite transistor through resistancecapacitance networks 26 and 27.
  • the collector of transistor 25 is connected by a resistor 28 to the base of transistor 4.
  • the variable potentiometer 23 in network 27 includes an adjustable tap 29 permitting adjustment of the duty cycle of generator 7 and particularly the voltage at the collector of transistor 25 in the same basic manner as a multivibrator 6.
  • the multivibrator circuits 6 and 7 are illustrated in a similar manner, the components are selected to provide widely varying pulse repetition rates.
  • the pulse generator 6 as previously noted provides an output in the audio frequency range; for example, in the range of 3,000 Hertz (3KHZ).
  • the beep or rate interruption generator 7 on the other hand will operate at a much lesser frequency, for example, on the order of 5 pulses per second, with a duty cycle of 20 to 50 percent of the total time period.
  • the transistor 25 will be cut off from 20 to 50 percent of each total on/- off period to produce a corresponding on time of the transistor 4 during which period, the switching of transistor-3 energizes the crystal 1 to create a corresponding sound signal, if the alarm condition is sensed to hold transistor 5 on.
  • the oscillator 7 is set to preselect the alarm signal rate in response to an alarm condition while oscillator 6 is set to vary not only the tone or pitch of the associated alarm but to simultaneously vary the level of the sound.
  • the two settings thus provide a means to vary the signal rate as well as its pitch and its amplitude.
  • a plurality of different conditions can therefore be simultaneously monitored by a corresponding plurality of units and an actuation of a particular alarm more readily and rapidly detected.
  • the non-sinusoidal excitation provides a very distinct improvement in the heard sound characteristic and adapts the system to areas where an alarm condition is often the rule rather than the exception.
  • the circuit can be readily formed as a small, compact package, such as shown in FIG. 2, with external con-' trols for setting of the potentiometers 20 and 23.
  • rotatable control knobs 30 and 31 are coupled to the respective taps 21 and 29 for selectively controlling the presetting of the particular sound characteristic.
  • FIGS. 3 5 Although the present invention can employ any suitable packaging, a particularly satisfactory and novel construction is shown in FIGS. 3 5.
  • the crystal transducer 1 and associated'circuitry is mounted within a separate housing or unit 32 having power leads for connection to the variable DC supply 2.
  • a plug-in type coupling 33 provides a convenient circuit connection to the potentiometers 20 and 23.
  • the unit 32 includes a housing 34 having a circuit module 35 clamped within the housing by a suitable clamping ring 36 which is attached to the housing by suitable attachment screws.
  • a connecting cable 37 includes the leads to the releasable connector unit 33 and to the supply 2.
  • the housing 34 includes an inner base 38 spaced slightly from themodule 35 and defines an outer chamber or cavity within which the transducer 1 is especially mounted.
  • the base 38 is formed with a annular ridge 39 within the transducer cavity.
  • the crystal transducer 1 is generally a multi-layer wafer or disc-like unit with a smaller electrode plate 40 slightly larger than the diameter of the ridge 39 and a larger plate 41.
  • the transducer is mounted with plate 40 abutting the ridge 39.
  • the ridge 39 has a triangular cross section as shown in FIG. 2 to define a line type support for the transducer 1.
  • the transducer 1 is secured to the ridge 39 by a suitable adhesive 42 such as a silicon rubber, with the crystallying flat completely about the ridge.
  • a suitable adhesive 42 such as a silicon rubber
  • the amount of adhesive employed should be the minimum amount necessary to firmly attach the crystal so as not to interfere with the desired sound producing characteristics of the crystal element.
  • the housing base 38 includes a suitable opening 43 which extends through the ridge 39 to receive the connecting leads 9 which are connected respectively one each to the two elements of the transducer 1 as shown in FIGS. 1 and 4.
  • the outer wall 44 of housing 34 which further difines the transducer cavity is of a slightly greater diameter than the maximum diameter of the crystal plate 41 to establish and maintain a continuous space or gap 45 between the periphery of the crystal and the housing wall 44 to permit free operation of the excited crystal.
  • a special lens unit 46 has a mounting flange 47 with an outer diameter generally correponding to the inner diameter of the annular wall 44.
  • the flange 47 and wall 44 are similarly threaded.
  • the lens unit 46 is threadeduntil a firm engagement with the crystal 1 is made after which it is sealed in place by the adhesive 48.
  • the clamping ridges 39 and 49 are selected to produce the desired accurate node mounting of the crystal 1.
  • a plurality of openings 50 are formed in the flange 47 of lens unit 46 outwardly of the ridge 49.
  • the illustrated embodiment of the invention has first and second groups of openings 50 provided in diametrically opposite side portions with the openings symmetrically spaced and with approximately thirty degrees between the openings. Additional top and bottom openings 50 are also shown.
  • the inner portion of the lens unit 46 is recessed to define a cavity 51 within ridge 49 and having an outer base wall 52 spaced from the crystal 1.
  • the base wall 52 of the cavity in turn includes a central sound transmitting opening 53, which leads to a stepped outer recess in the outermost face of the lens unit 46.
  • a sound reflector disc 54 is secured in spaced overlying-relation to the opening 53 within the outer recess and attached to a flat wall 55 defined by the stepped construction.
  • the disc 54 has a slightly smaller diameter than that of the outermost portion of the recess and is provided with a plurality of three equicircumferentially spaced pads 56 on the outer edge portion.
  • the pads 56 project radially therefrom with the outer edges lying on a diameter essentially corresponding to the diameter of the outer recess.
  • the pads 56 rest on the wall 55 and hold the disc with a slight space 57 about the periphery.
  • the disc 54 is secured in position by a suitable adhesive 58 between the pads 56 and the supporting wall 55.
  • the outer wall 42 of the lens unit 46 may be threaded as shown for mounting within an opening by a suitable mounting nut, not shown.
  • the housing components 34, 36 and 47 as well as I disc 54 can, of course, be formed of any suitable material, those illustrated being a suitable plastic such as a general purpose ABS'plastic.
  • the the sound generated by the electrical energization of the crystal transducer 1 is transmitted through the transmitting opening 53 and about the reflector disc.
  • the size of the transducer cavity, as well as the relative placementof the mounting node produced by ridges 39 and 49 and the reflector disc54 all contribute to optimum sound transmission.
  • the mounting node 39 had a diameter of 0.812 inches with the depth of the cavity to the transmission opening 53 being 0.375 inches and.to the disc 54 being 0.562
  • the intermediate wall or base had a thickness ducer l.
  • the ridge 49 has a similar triangular end cross 7 section, with the line apex accurately aligned with the line contact provided by corresponding ridge 39.
  • the lens unit 46 is secured in the housing 44 with the line edge of projection 49 in firm engagement with the transducer 1.
  • lens unit 46 is threaded into wall 44 of approximately 0.125 inches with a transmission opening diameter of approximately 0.250 inches.
  • the disc 54 was 0.025 inch thick ABS plastic of a diameter of 0.650 inches and wasspaced from the opening by 0.1 12 inches. The spacing was formed by spacing of the ridge wall approximately 0.062 inches outwardly and pads 56 having a thickness of 0.050 inches.
  • the outer recess projects outwardly a total of 0.250 inches with the diameter of the inner portion approximately 0.625 inches and the outer portion 0.750 inches.
  • the system was driven from a 22 volt variable DC supply 2 and gave an output signal with the DC voltage above ten volts DC.
  • the present invention thus provides an alarm having means varying the basic pitch and amplitude of the tone signal, as well as controlling the interruption of such signal to further vary the sound characteristic.
  • the unit can be physically compact and driven over from a wide range of available supply voltages.
  • An audible signal generating circuit comprising a power source means, an electro-acoustical crystal transducer having a natural resonant frequency and generating an audible output of predetermined pitch and amplitude in response to electrical excitation at said resonant frequency and of a different pitch and lower amplitude in response to electrical excitation at a frequency above and below said resonant frequency, a non-sinusoid signal generator means establishing a periodic signal including a fundamental frequency and a plurality of harmonic frequencies and having an adjustable repetition rate selection means to selectively establish the output repetition rate of the signal generator and thereby select said fundamental frequency and harmonic frequencies, and a switch means coupling the transducer to the power source means and having an input means connected to said signal generator to selectively energize said transducer at the selected repetition rate and thereby establish an audible signal of a related pitch and of an amplitude which varies inversely with the difference between said resonant frequency and said fundamental frequency.
  • said switch means is a transistor means, said signal generator being a free-running multivibrator having a pair of transistors connected in common emitter circuit connection to the power source means and having a pair of resistance-capacitance coupling circuits, each of said coupling circuits connecting the base of one transistor and the power source means and the collector of the opposite transistor, at least one of said coupling circuits having a means to vary the resistancecapacitance time constant thereof.
  • the audible signal generating circuit of claim 1 wherein said signal generator is a free-running multivibrator circuit having a pair of resistance-capacitance coupled transistors and having a fixed resistancecapacitance coupling to provide a constantperiod for one transistor and having an adjustable resistancecapacitance coupling to vary the corresponding period of the second transistor.
  • the audible signal generating circuit of claim 1 including a control signal generator establishing a further periodic signal and having an adjustable repetition rate selection means to selectively establish the output repetition rate of the second periodic signal frequency and harmonic frequencies and a second switch means coupling the transducer to the power source means and having an input means connected to said second signal generator to selectively operably enable and disable said first switch means to interrupt said audible signal.
  • An audible signal generating circuit comprising a direct current. power source means, an electroacoustical crystal transducer having a natural resonant frequency and generating an audible output of prede termined pitch and amplitude in response to electrical excitation at said resonant frequency and of a different pitch and amplitude for frequencies above and below said resonant frequency, a rectangular wave signal generator establishing a rectangular wave signal including a fundamental sine wave frequency and a plurality of harmonic frequencies and having a continuously adjustable timing means to selectively establish the period of the signal and thereby change said fundamental frequency and harmonic frequencies, and a solid state switch means connected in series with the transducer and the power source means and having an input means connected to said signal generator to selectively energize said transducer during one-half of the rectangular wave signal and thereby establish an audible signal of a related pitch and of an amplitude which decreases as the difference between said fundamental frequency and said resonant frequency increases.
  • said signal generator is a free-running multivibrator circuit having a pair of resistance-capacitance coupled transistors and having a fixed resistancecapacitance coupling to provide a constant period for one transistor and having an adjustable resistancecapacitance coupling to vary the corresponding period. of the second transistor one of said transistors having an output connected to turn said switch means on and off.
  • adjustable timing means is a variable resistor means adapted to vary the resistance-capacitance time contant.
  • the audible signal generator circuit of claim 7 including asecond solid state switch means connected in series with the first solid state switch means, a second square wave signal generator operable at a substantially lower frequency range than said first signal generator and having a continuously adjustable timing means to selectively establish the period of one-half of the signal from the second signal generator, said second signal generator being connected to operate the second switch means to selectively control the energization of said transducer from said first signal generator.
  • An audible alarm apparatus comprising, an electro-acoustical crystal transducer having a natural resonant frequency and generating an audible output of predetermined pitch and amplitude in response to electrical excitation at said resonant frequency and of a different pitch and amplitude in response to electrical excitation ata different frequency, and non-sinusoid signal generator means coupled to excite said transducer and establish a periodic excitation signal including a fundamental frequency and a plurality of harmonic frequencies, said signal generator means having a continuously adjustable repetition rate selection means for selectively establishing the output repetition rate of the signal generator and thereby selecting said fundamental frequency and harmonic frequencies, and adjustment means for adjusting said selection means to selectively energize said transducer at a preselected repeti-.
  • the audible alarm apparatus of claim 11 employing a plurality of said crystal transducers and a corresponding plurality of said signal generators to provide individual non-sinsusoidal energization of the transducers, said signal generators having the selection means preset to establish distinctly different output repetition rates.
  • said electro-acoustical crystal transducer includes a support housing having an annular mounting ridge projecting outwardly from a base to an outer line of contact defining a flat 360 crystal mounting surface
  • said housing of said crystal transducer includes a tubular wall encircling said crystal unit and said lens unit with said wall spaced outwardly of the crystal unit, said lens unit having a-flange fixedly attached to said tubular wall, said projecting wall of the lens unit being an annular wall with a stepped cross section defining an intermediate reflector support wall, said reflector being a disc-like element having a diameter slightly less than the largest inner diameter of the annular wall and greater than said support wall, and a plurality of mounting pads secured to the reflector in circumferentially spaced relation and projecting outwardly to said largest inner diameter and being secured to the support wall to mount-the reflector in predetermined spaced relation to the cavity opening.

Abstract

A ceramic crystal transducer is connected to a direct current supply in series with a pair of transistors. A pair of independent multivibrator oscillators are connected, each controlling one of the transistors. Each oscillator establishes a rectangular wave and is provided with a continuously adjustable resistor for controlling the output frequency of the corresponding oscillator. The one oscillator is constructed to produce a frequency and a voltage to excite the crystal at the order of the natural resonant frequency and to thereby produce an audio output signal. The second multivibrator oscillator selectively controls the second transistor to control the on/off or pulsing rate of the tone related audible signal. The crystal is pulsed at the output rate of the tone oscillator and vibrates at the fundamental frequency of the rectangular wave as well as harmonics to either side of such fundamental frequency to produce a full and pleasant sound. Variation of the repetition rate of the output signal of the tone generator to either side of the natural resonant frequency of the crystal correspondingly varies the pitch and intensity of the emitted sound to distinguish adjacent alarms. The pulse rate oscillator permits further distinction by adjustment of the signal duty cycle.

Description

Hoerz et AUDIBLE SIGNAL GENERATING APPARATUS HAVING SELECTIVELY CONTROLLED AUDIBLE OUTPUT [75] Inventors: Richard D. Hoerz; Donald J. Propp,
both of Madison, Wis.
[73] Assignee: Airco Inc., New York, NY.
[22] Filed: Apr. 18, 1973 [21] Appl. No.: 352,145
[52] US. Cl. 340/384 E, 310/8.2, 310/9.1, 331/113 R, 331/47, 307/247 R [51] Int. Cl. G08b 19/00 [58] Field of Search 340/384 R, 384 E, 416; 179/110 A; 310/82, 8.5, 8.6, 9.1, 8.1; 331/113 R, 47; 307/247 R, 250; 325/105 [56] References Cited UNITED STATES PATENTS 3,278,695 10/1966 Craig ct al. 179/110 A 3,460,136 8/1969 ,lambazian 340/3841-3 3,466,649 9/1969 Colman 340/384 E 3,483,479 12/1969 Harshbarger 331/47 X 3,487,404 12/1969 Midkiff 340/416 3,548,116 12/1970 Schafft 179/110 A 3,638,052 1/1972 Massa 179/110 A 3,660,602 5/1972 Thompson 310/85 X 3,693.110 9 1972 Briggs et a1. 340/384 E x 3,708,702 l/l973 Brunncrt et al 310/82 3,761,956 9/1973 Takahashi 310/85 X OTHER PUBLICATIONS Shakib, 1., Variable-Tone Oscillator, IBM Technical 14 1 Mar. 18, 1975 Disclosure Bulletin, Vol. 10, March 1972, No. 10.
Primary Examiner-John W. Caldwell Assistant ExaminerWilliam M. Wannisky Attorney, Agent, or FirmRoger M. Rathbun; Edmund W. Bopp; H. Hume Mathews [57] ABSTRACT A ceramic crystal transducerisconnected to a direct current supply in series with a pair of transistors. A pair of independent multivibrator oscillators are connected, each controlling one of the transistors. Each oscillator establishes a rectangular wave and is provided with a continuously adjustable resistor for controlling the output frequency of the corresponding oscillator. The one oscillator is constructed to produce a frequency and a voltage to excite the crystal at the order of the natural resonant frequency and to thereby produce an audio output signal. The second multivibrator oscillator selectively controls the second transistor to control the on/off or pulsing rate of the tone related audible signal. The crystal is pulsed at the output rate of the tone oscillator and vibrates at the fundamental frequency of the rectangular wave as well as harmonics to either side of such fundamental frequency to produce a full and pleasant sound. Variation of the repetition rate of the output signal of the tone generator to either side of the natural resonant frequency of the crystal correspondingly varies the pitch and intensity of the emitted sound to distinguish adjacent alarms. The pulse rate oscillator permits further distinction by adjustment of the signal duty cycle.
15 Claims, 5 Drawing Figures i s 2 3 2171mm -11 ALARM SENSOR PATENTED HAR I 81975 SHEET 1 0f 2 SENSOR PATENTED MR 1 8 3, 8 7'2 47 O suiuag g 4 f9'3 VARIABLE AUDIBLE SIGNAL GENERATING APPARATUS HAVING SELECTIVELY CONTROLLED AUDIBLE OUTPUT This invention relates to an audible signal generating apparatus having means to selectively establish the audible output characteristic.
Audible signals, particularly for alarm conditions and the like, have advantages over visual type signals, particularly with respect to the ability of attracting the attention of the necessary personnel. Steady state audible signals, such as provided by certain horns, buzzers and similar driven devices, may, however, be masked by relatively high noise levels in the adjacent environment or ambient. Further, personnel with various hearing defects have difficulty hearing particular noise levels or audible signals of a particular frequency. Various systems have therefore been provided to produce a pulsed or beep type sound by establishing a fixed frequency signal with a fixed rate of interruption of such signal. The sound interruption may be controlled by an on/off device or by a level modulating device to control the output signal between various levels and produce a warble type signal. For example, US. Pat. No. 3,487,404 discloses a pair of multi-vibrators or oscillators interconnected to drive an output horn. Under one condition, only one of the oscillators drives the horn to indicate for example a fire alarm condition. In response to a burglar or other alternate alarm condition, the same oscillator output drives the horn, but the second oscillator modulates the first oscillator to provide a warbled output. A pair of cascaded multivibrators for a similar application is shown in the IBM Technical Disclosure Bulletin of Mar. 1972, Volume 14, No. 10. A similar concept is shown in US. Pat. No. 3,693,110 employing a pair of cascaded unijunction oscillators driving a speaker. In the latter patent, switch means are provided for adjusting the tone frequency and/or the modulating frequency. Although such systems have been employed there are certain disadvantages from the standpoint of size, complexity and power requirements.
The development of ceramic transducers of an electro-acoustical nature has permitted the construction of an audible alarm which avoids some of the disadvantages of the prior art devices. A ceramic crystal has a natural resonant frequency and when excited electrically by an audio frequency signal, it tends to mechanically oscillate by itself as a result of its physical construction. When activated, the oscillating crystal creates a high intensity air vibration which of course is related to and provides a sound of the corresponding frequency. For example, a crystal alarm is disclosed in US. Pat. No. 3,569,963 with such a ceramic transducer connected in the feedback path of an audio tone oscillator. The oscillator produces a sine wave output at the natural frequency of the crystal and which is applied to the transducer, resulting in high frequency vibration thereof with a corresponding audible output. To provide an interrupted signal, a sub-audio frequency driver is connected to turn the main oscillator on and off and thereby provide an interruped output tone signal. The use of the ceramic transducer reduces the power requirements as well as the size and complexity of the system and thus provides very distinct advantages from a practical standpoint. Such ceramic transducers are driven essentially from a sinusoid to provide maximum efficiency with minimum power input. Thus, the maximum audible intensity signal is derived when the mechanical vibration of the crystal is energized at its natu ral resonant frequency. The oscillator is driven from a fixed DC signal source and generates a sinusoidal driving signal at the resonant frequency in order to provide the desired efficiency.
Although alarm devices are widely employed in industry and the like they are also advantageously ap plied to more sophisticated and complex equipment, for example: for monitoring and/or controlling medical and physiological functions. For example, hospital areas for cardiac patients provide various monitoring systems for continuously monitoring the condition of the patients heart. Similarly, infant pulse monitors, respirator monitors and vaporizer controllers and the like may employ various alarms including audible units for drawing attention to an abnormal condition.
With present day alarm systems, the several monitoring devices are normally provided in one or more control areas and the medical personnel on duty upon receipt of an alarm must search through the various devices to detect which alarm oriented system has been activated to indicate an out-of-tolerance perameter.
Further, in present monitoring devices, amplitude control is provided by varying of a supply voltage. A combined adjustment in amplitude, pitch and rate thus require three separate adjustments.
There is, therefore, a need for a small, compact and 'reliable alarm device which will permit convenient control and selection of the audible output characteristic to permit distinction between adjacent alarms and preferably may include an interrelated visual indicator such as a lamp.
SUMMARY OF THE PRESENT lNVENTlON The present invention is particularly directed to a crystal type audible alarm supplied with a nonsinusoidal driving signal for selectively and conjointly controlling the frequency of excitation to control the tone and the amplitude of the alarm signal with a fuller sound characteristic. In the optimum construction, individually and separately controlled means are provided for generating an interrupted tone signal, thereby providing apparatus with only two adjustments for controlling of the output characteristic.
Generally in accordance with the present invention, an electro-acoustical ceramic or similar piezoelectric crystal is coupled to a power supply with means to selectively excite the crystal from a non-sinusoidal signal generator over a broad range of frequency of the order of the natural resonant frequency of the crystal. In a preferred construction the crystal is excited from a rectangular wave tone generator. As a result the crystal will oscillate at a basic fundamental frequency related to the fundamental frequency of the rectangular wave as well as the harmonics to either side of such fundamental frequency. The heard sound therefore includes both the basic and harmonic frequencies and will be a much fuller and more pleasant sound, rather than a piercing monotone which is generally created from the accepted sinusoidal excitation of the crystal. In addition, the generator includes means for varying the basic repetition rate thereof from the natural resonant frequency of the crystal. The excitation of the crystal by a rectangular or square wave operating at the natural resonant frequency of the crystal will produce a corresponding basic frequency sound signal of a maximum loudness level. Variation of the repetition rate of the output signal of the tone generator to either side of such point varies the one of the sound. Further, the varying of the excitation either above or below the resonant frequency of the crystal also results in a corresponding decrease in the intensity of the emitted sound from the electro-acoustical crystal. The variable duty cycle tone generator will thus provide a combined amplitude and tone control permitting ready distinction of closely adjacent alarms by separately setting of the several devices. More effective monitoring of various conditions is therefore created.
The breadth and scope of the system can be further increased by the incorporation of a variable duty cycle rate generator which functions to continuously control the coupling of the tone generator to the crystal and therefore provides a selective interruption of each of the basic signals created by the tone generator.
In a particularly satisfactory and novel feature of the present invention, a pair of solid state switches such as transistors selectively connect the crystal to a power supply connection means. A pair of independent multivibrator oscillators are connected, one each controlling the transistor switch means. Each oscillator is provided with a continuously variable rate adjustment means for controlling the output frequency of the corresponding oscillator. The one oscillator is constructed to produce a frequency and a voltage to excite the crystal at the order of the natural resonant frequency and to thereby produce an audio output signal. The second multivibrator oscillator selectively controls the second transistor to control the on/off or pulsing rate the the tone related audible signal.
The total unit can be readily packaged as a small compact unit having a pair of external adjustments for selectively setting each of the oscillators to produce any desired combination. Thus each multivibrator scillator can be conveniently provided with a potentiometer having an external control which can be readily adjusted from the exterior portion of the package of the unit. I
One or more of the alarms are then coupled to the various devices to be monitored, with suitable sensing means for activating the alarms in response to a particular condition. Each unit is set to provide a unique combination of a tone signal, based on the tone and amplitude of the sound as well as pulsing of the corresponding unique sound.
The present invention thus provides a very versatile and readily controlled alarm particularly adapted for detection of a plurality of conditions in close proximity.
DESCRIPTION OF DRAWINGS The drawings furnished herewith illustrate a preferred construction of the present invention in which the above advantages and features are clearly disclosed as well as others which will be readily understood from the following description of such illustrated embodiment.
In the drawings:
FIG. 1 is a schematic circuit illustration of a crystal alarm unit constructed in accordance with the teaching of the present invention;
FIG. 2 is a diagrammatic illustration of a packaged unit such as shown in FIG. 1;
the components crystal mounting unit shown in FIG. 3; and
'FIG. 5 is a view taken generally on line 5-5 of FIG. 4, with parts broken away to show details of construction.
DESCRIPTION OF ILLUSTRATED EMBODIMENT Referring to the drawings and particularly to FIG. I an electro-acoustical transducer 1 is illustrated connected across a suitable DC voltage supply 2 in series with a pair of switching transistors 3 and 4 and an alarm responsive control transistor 5. The elector-acoustical transducer 1 is a suitable crystal which will generate a sound when excited from a relatively high audio frequency electrical signal of a frequency in the audio range. Further, the sound generated by the crystal 1, varies in pitch and amplitude as the energizing frequency varies. Inaccordance with the illustrated embodiment of the invention, a first audio frequency multivibrator 6 is connected as atone generator to control the transistor 3 and thereby provide for the selective application of the power to the crystal 1 at any oneofa plurality of audio frequency rates. A similar subaudio frequency multivibrator 7 is connected as a beep rate generator to control the transistor 4 at a much lower frequency and thus effectively opens and closes the circuit to effectively couple and decouple the tone generator or multivibrator 6 from the crystal 1. An alarm sensor 8, which is any suitable means which will respond to the condition being monitored, provides a signal to the transistor 5 and permits energizing of the transducer 1 in response to an alarm status.
Each of the transistors 3 5 is shown as a similar NPN transistor with the collector to emitter circuits connected in series with each other between the transducer and ground. Thus each acts as a series switch in controlling the application of power to the crystal transducer 1. The base of the respective transistors 3 and 4 are connected to the output of the switch driving multivibrators 6 and 7, each of which is generally similarly constructed as a free-running multivibrator having a continuously variable duty cycle. The base of transistor 5 is connected to the alarm sensor Sand is held off in the absence of an alarm condition. The transistor 5 is connected as the ground return of the multivibrators 6 and 7 as well as the series energizingicircuit of transducer 1 and thereby holds the complete circuit in standby until an alarm status is encountered.
The crystal 1 can be connected into the circuit through suitable leads 9 permitting remote location with respect to the control circuit, if desired or required. A lamp l0 and a resistor 11 may be connected in parallel with the transducer 1 to provide a visual indication of. the particular alarm which has been activated. The DC input resistance of the crystal is very high and the resistor 11 will ensure the initial'turn on of the series transistors 3 and 4. The lamp 10 may of course be located adjacent the audible alarm 1 or in a separate signal board or bank, not shown;
Both of the multivibrators 6 and 7 provide a square wave output with the duty cycle independently adjust-.
able as presently described to thereby provide a dual control of the energization rate of the crystal 1. The on/off switching of the transistor 4 turns the circuit for crystal 1 on and off at the relative slow rate. The transistor 3 is turned on and off by the square wave output of generator 6 at a much higher frequency and, when switch 4 is on, correspondingly excites the crystal at the frequency level.
The crystal 1 is therefore connected to supply 2 for excitation from a non-sinusoid source and in particular in accordance with a rectangular wave. As a result the crystal 1 will be operated at the fundamental sine wave frequency of the rectangular wave signal of generator 6 and a plurality of accompanying harmonics. The combination of the fundamental and harmonic excitation creates sound which is much fuller than that associated with only the natural resonant sinusoid and -will present a more acceptable sound. Further, a change in the rectangular wave basic repetition rate or frequency creates a corresponding change in the fundamental sine wave frequency and the accompanying harmonics. The sound pitch of the crystal 1 is directly related to the basic repetition rate. By providing a continuously variable frequency control, various similar alarm devices may vary in pitch.
In addition, a maximum intensity signal is established when the crystal 1 is excited with a rectangular wave having a fundamental frequency corresponding to the mechanical resonant frequency of the crystal. Variation of the basic repetition rate and thus the fundamental frequency of the rectangular wave above or below such natural resonant frequency results in a correspondingly decreased sound level or amplitude. The tone generator 6 therefore provides a combined amplitude and tone control integrated into a single control unit. This is particularly desirable when combined with the variable duty cycle of the rate generator 7 which through the corresponding switching of the transistor 4 produces an interrupted sound signal.
More particularly, the tone generator 6 is a free running oscillator 6 having a pair of NPN transistors 12 and 13 connected to the power supply 2, with collector load resistors 14 and 15. The base of transistor 12 is connected to the supply 2 through a resistor 16 and through a capacitor 17 in series with the load resistor of the transistor 13 and thus to the collector of such transistor. The base of the transistor 13 in turn is similarly connected in series with a capacitor 18 to the collector of the transistor 12. A resistor 19 in series with a potentiometer 20 is connected directly between the base of the transistor 13 and the supply 2. The potentiometer 20 includes a variable tap 21 for controlling the resistance of the bias and coupling connection.
The transistors 12 and 13 are shown as common emitter connected NPN transistors connected to a common ground by the transistor 5 and with their collectors connected through the load resistances to the voltage source 2. The collectors of the two transistor 12-13 are connected by the capacitors 17 and 18 to the base of the opposite transistor and each transistor in turn has a turn on bias resistor connected between the base and the power supply 2.
In accordance with usual operation, the coupling capacitors l7 and 18 are charged and then discharge through the paralleled resistors, with the resistance level controlling the conduction period and initiation of the conduction by the opposite transistor. The period of the capacitor 17 is fixed as the resistors 15 and 16 are fixed. The period of the capacitor 18 is adjustable in accordance with the setting of the potentiometer 20. Thus, the time required for the capacitor 18 to discharge and allow the transistor 13 to conduct, and thereby turn off transistor 12, is set by the potentiometer. Driving transistor 12 on and off results in a corresponding change of collector voltage between the supply voltage level and ground. The circuit continuously operates with alternate conduction of the transistors 12 and l3-and thereby generating a relatively essentially rectangular wave output signal at the collector of transistor 12.
This rectangular wave signal is applied via a resistor 22 to the base of the transistor 3. When the transistor 12 is driven into saturation, the collector is essentially at ground and the transistor 3 will be biased off. When the transistor 12 is cut off however, the collector voltage rapidly rises to the supply voltage thereby driving the transistor 3 on. Thus the transistor 3 is driven on and off at the pulse rate established by the square wave signals appearing at the collector of the transistor 12 which, in turn, is controlled by the setting of potentiometer 20. This of course will in turn provide a corresponding energization of the crystal transducer 1 from the supply if the rate control transistor 4 and the alarm control transistor 5 are both on and conductive.
The multivibrator 7 is similar to the multivibrator 6, with a variable potentiometer 23 connected into the circuit to control the on/off timing period of the transistor 4. Thus, the multivibrator 7 includes a pair of transistors 24 and 25 connected to the supply 2 and with each of the bases connected to the supply to the output of the opposite transistor through resistancecapacitance networks 26 and 27. The collector of transistor 25 is connected by a resistor 28 to the base of transistor 4. The variable potentiometer 23 in network 27 includes an adjustable tap 29 permitting adjustment of the duty cycle of generator 7 and particularly the voltage at the collector of transistor 25 in the same basic manner as a multivibrator 6.
Although the multivibrator circuits 6 and 7 are illustrated in a similar manner, the components are selected to provide widely varying pulse repetition rates. Thus I the pulse generator 6 as previously noted provides an output in the audio frequency range; for example, in the range of 3,000 Hertz (3KHZ). The beep or rate interruption generator 7 on the other hand will operate at a much lesser frequency, for example, on the order of 5 pulses per second, with a duty cycle of 20 to 50 percent of the total time period. Thus, the transistor 25 will be cut off from 20 to 50 percent of each total on/- off period to produce a corresponding on time of the transistor 4 during which period, the switching of transistor-3 energizes the crystal 1 to create a corresponding sound signal, if the alarm condition is sensed to hold transistor 5 on.
In summary, the oscillator 7 is set to preselect the alarm signal rate in response to an alarm condition while oscillator 6 is set to vary not only the tone or pitch of the associated alarm but to simultaneously vary the level of the sound. The two settings thus provide a means to vary the signal rate as well as its pitch and its amplitude. A plurality of different conditions can therefore be simultaneously monitored by a corresponding plurality of units and an actuation of a particular alarm more readily and rapidly detected. Further, the non-sinusoidal excitation provides a very distinct improvement in the heard sound characteristic and adapts the system to areas where an alarm condition is often the rule rather than the exception.
The circuit can be readily formed as a small, compact package, such as shown in FIG. 2, with external con-' trols for setting of the potentiometers 20 and 23. In
FIGS. 1 and 2, rotatable control knobs 30 and 31 are coupled to the respective taps 21 and 29 for selectively controlling the presetting of the particular sound characteristic.
Although the present invention can employ any suitable packaging, a particularly satisfactory and novel construction is shown in FIGS. 3 5.
Referring particularly to FIG. 3, the crystal transducer 1 and associated'circuitry is mounted within a separate housing or unit 32 having power leads for connection to the variable DC supply 2. A plug-in type coupling 33 provides a convenient circuit connection to the potentiometers 20 and 23.
Referring particularly to FIGS. 4 and 5, the unit 32 includes a housing 34 having a circuit module 35 clamped within the housing by a suitable clamping ring 36 which is attached to the housing by suitable attachment screws. A connecting cable 37 includes the leads to the releasable connector unit 33 and to the supply 2.
The housing 34 includes an inner base 38 spaced slightly from themodule 35 and defines an outer chamber or cavity within which the transducer 1 is especially mounted. The base 38 is formed with a annular ridge 39 within the transducer cavity.
The crystal transducer 1 is generally a multi-layer wafer or disc-like unit with a smaller electrode plate 40 slightly larger than the diameter of the ridge 39 and a larger plate 41. The transducer is mounted with plate 40 abutting the ridge 39. The ridge 39 has a triangular cross section as shown in FIG. 2 to define a line type support for the transducer 1.
The transducer 1 is secured to the ridge 39 by a suitable adhesive 42 such as a silicon rubber, with the crystallying flat completely about the ridge. The amount of adhesive employed should be the minimum amount necessary to firmly attach the crystal so as not to interfere with the desired sound producing characteristics of the crystal element.
The housing base 38 includes a suitable opening 43 which extends through the ridge 39 to receive the connecting leads 9 which are connected respectively one each to the two elements of the transducer 1 as shown in FIGS. 1 and 4.
The outer wall 44 of housing 34 which further difines the transducer cavity is of a slightly greater diameter than the maximum diameter of the crystal plate 41 to establish and maintain a continuous space or gap 45 between the periphery of the crystal and the housing wall 44 to permit free operation of the excited crystal.
A special lens unit 46 has a mounting flange 47 with an outer diameter generally correponding to the inner diameter of the annular wall 44. The flange 47 and wall 44 are similarly threaded. The lens unit 46 is threadeduntil a firm engagement with the crystal 1 is made after which it is sealed in place by the adhesive 48. The clamping ridges 39 and 49 are selected to produce the desired accurate node mounting of the crystal 1.
A plurality of openings 50 are formed in the flange 47 of lens unit 46 outwardly of the ridge 49. As shown in FIG. 5, the illustrated embodiment of the invention has first and second groups of openings 50 provided in diametrically opposite side portions with the openings symmetrically spaced and with approximately thirty degrees between the openings. Additional top and bottom openings 50 are also shown.
The inner portion of the lens unit 46 is recessed to define a cavity 51 within ridge 49 and having an outer base wall 52 spaced from the crystal 1. The base wall 52 of the cavity in turn includes a central sound transmitting opening 53, which leads to a stepped outer recess in the outermost face of the lens unit 46.
A sound reflector disc 54 is secured in spaced overlying-relation to the opening 53 within the outer recess and attached to a flat wall 55 defined by the stepped construction. The disc 54 has a slightly smaller diameter than that of the outermost portion of the recess and is provided with a plurality of three equicircumferentially spaced pads 56 on the outer edge portion. The pads 56 project radially therefrom with the outer edges lying on a diameter essentially corresponding to the diameter of the outer recess. The pads 56 rest on the wall 55 and hold the disc with a slight space 57 about the periphery. The disc 54 is secured in position by a suitable adhesive 58 between the pads 56 and the supporting wall 55.
I The outer wall 42 of the lens unit 46 may be threaded as shown for mounting within an opening by a suitable mounting nut, not shown.
The housing components 34, 36 and 47 as well as I disc 54 can, of course, be formed of any suitable material, those illustrated being a suitable plastic such as a general purpose ABS'plastic.
The the sound generated by the electrical energization of the crystal transducer 1 is transmitted through the transmitting opening 53 and about the reflector disc. The size of the transducer cavity, as well as the relative placementof the mounting node produced by ridges 39 and 49 and the reflector disc54 all contribute to optimum sound transmission. For example, in a satisfactory unit such as shown in FIGS. 4 and 5, the mounting node 39 had a diameter of 0.812 inches with the depth of the cavity to the transmission opening 53 being 0.375 inches and.to the disc 54 being 0.562
, inches. The intermediate wall or base had a thickness ducer l. The ridge 49 has a similar triangular end cross 7 section, with the line apex accurately aligned with the line contact provided by corresponding ridge 39. The lens unit 46 is secured in the housing 44 with the line edge of projection 49 in firm engagement with the transducer 1. Thus, lens unit 46 is threaded into wall 44 of approximately 0.125 inches with a transmission opening diameter of approximately 0.250 inches. The disc 54 was 0.025 inch thick ABS plastic of a diameter of 0.650 inches and wasspaced from the opening by 0.1 12 inches. The spacing was formed by spacing of the ridge wall approximately 0.062 inches outwardly and pads 56 having a thickness of 0.050 inches. The outer recess projects outwardly a total of 0.250 inches with the diameter of the inner portion approximately 0.625 inches and the outer portion 0.750 inches. The system was driven from a 22 volt variable DC supply 2 and gave an output signal with the DC voltage above ten volts DC.
It has been found that the illustrated mounting prosound signal in response to energization of the crystal transducer from the preferred circuit such as shown in FIG. 1.
The present invention thus provides an alarm having means varying the basic pitch and amplitude of the tone signal, as well as controlling the interruption of such signal to further vary the sound characteristic. The unit can be physically compact and driven over from a wide range of available supply voltages.
Various modes of carrying out the invention are contemplated as being within the scope of the following claims, particularly pointing out and distinctly claiming the subject matter which is regarded as the invention.
We claim:
1. An audible signal generating circuit comprising a power source means, an electro-acoustical crystal transducer having a natural resonant frequency and generating an audible output of predetermined pitch and amplitude in response to electrical excitation at said resonant frequency and of a different pitch and lower amplitude in response to electrical excitation at a frequency above and below said resonant frequency, a non-sinusoid signal generator means establishing a periodic signal including a fundamental frequency and a plurality of harmonic frequencies and having an adjustable repetition rate selection means to selectively establish the output repetition rate of the signal generator and thereby select said fundamental frequency and harmonic frequencies, and a switch means coupling the transducer to the power source means and having an input means connected to said signal generator to selectively energize said transducer at the selected repetition rate and thereby establish an audible signal of a related pitch and of an amplitude which varies inversely with the difference between said resonant frequency and said fundamental frequency.
2. The audible signal generating circuit of claim 1 wherein said signal generator generates a rectangular wave signal.
3. The audible signal generating circuit of claim 2 wherein said power source means includes a direct current supply and said signal generator signal turns said switch means on and off to apply and remove the direct current supply from the transducer.
4. The audible signal generating circuit of claim 1 wherein said switch means is a transistor means, said signal generator being a free-running multivibrator having a pair of transistors connected in common emitter circuit connection to the power source means and having a pair of resistance-capacitance coupling circuits, each of said coupling circuits connecting the base of one transistor and the power source means and the collector of the opposite transistor, at least one of said coupling circuits having a means to vary the resistancecapacitance time constant thereof.
5. The audible signal generating circuit of claim 1 wherein said signal generator is a free-running multivibrator circuit having a pair of resistance-capacitance coupled transistors and having a fixed resistancecapacitance coupling to provide a constantperiod for one transistor and having an adjustable resistancecapacitance coupling to vary the corresponding period of the second transistor.
6. The audible signal generating circuit of claim 1 including a control signal generator establishing a further periodic signal and having an adjustable repetition rate selection means to selectively establish the output repetition rate of the second periodic signal frequency and harmonic frequencies and a second switch means coupling the transducer to the power source means and having an input means connected to said second signal generator to selectively operably enable and disable said first switch means to interrupt said audible signal.
7. An audible signal generating circuit comprising a direct current. power source means, an electroacoustical crystal transducer having a natural resonant frequency and generating an audible output of prede termined pitch and amplitude in response to electrical excitation at said resonant frequency and of a different pitch and amplitude for frequencies above and below said resonant frequency, a rectangular wave signal generator establishing a rectangular wave signal including a fundamental sine wave frequency and a plurality of harmonic frequencies and having a continuously adjustable timing means to selectively establish the period of the signal and thereby change said fundamental frequency and harmonic frequencies, and a solid state switch means connected in series with the transducer and the power source means and having an input means connected to said signal generator to selectively energize said transducer during one-half of the rectangular wave signal and thereby establish an audible signal of a related pitch and of an amplitude which decreases as the difference between said fundamental frequency and said resonant frequency increases.
8. The audible signal generating circuit of claim 7 wherein said signal generator is a free-running multivibrator circuit having a pair of resistance-capacitance coupled transistors and having a fixed resistancecapacitance coupling to provide a constant period for one transistor and having an adjustable resistancecapacitance coupling to vary the corresponding period. of the second transistor one of said transistors having an output connected to turn said switch means on and off.
9. The audible signal generating circuit of claim 8 wherein said adjustable timing means is a variable resistor means adapted to vary the resistance-capacitance time contant.
10. The audible signal generator circuit of claim 7 including asecond solid state switch means connected in series with the first solid state switch means, a second square wave signal generator operable at a substantially lower frequency range than said first signal generator and having a continuously adjustable timing means to selectively establish the period of one-half of the signal from the second signal generator, said second signal generator being connected to operate the second switch means to selectively control the energization of said transducer from said first signal generator.
11. An audible alarm apparatus comprising, an electro-acoustical crystal transducer having a natural resonant frequency and generating an audible output of predetermined pitch and amplitude in response to electrical excitation at said resonant frequency and of a different pitch and amplitude in response to electrical excitation ata different frequency, and non-sinusoid signal generator means coupled to excite said transducer and establish a periodic excitation signal including a fundamental frequency and a plurality of harmonic frequencies, said signal generator means having a continuously adjustable repetition rate selection means for selectively establishing the output repetition rate of the signal generator and thereby selecting said fundamental frequency and harmonic frequencies, and adjustment means for adjusting said selection means to selectively energize said transducer at a preselected repeti-.
tion rate and thereby establish an audible signal of a related pitch and amplitude.
12. The audible alarm apparatus of claim 11 employing a plurality of said crystal transducers and a corresponding plurality of said signal generators to provide individual non-sinsusoidal energization of the transducers, said signal generators having the selection means preset to establish distinctly different output repetition rates.
13. The audible signal generating circuit of claim 1 wherein said electro-acoustical crystal transducer includes a support housing having an annular mounting ridge projecting outwardly from a base to an outer line of contact defining a flat 360 crystal mounting surface,
said central opening and in slightly the annular wall.-
14. The audible signal generating circuit of claim wherein said electro-a'coustical crystal transducer addil j tionally includes adhesive means for fixedly attaching the crystal to the ridge mounting surface, said adhesive means being limitedto an amount required for firm I mounting of the crystal unit.
15. The audible signal generating circuit of claim 13 wherein said housing of said crystal transducer includes a tubular wall encircling said crystal unit and said lens unit with said wall spaced outwardly of the crystal unit, said lens unit having a-flange fixedly attached to said tubular wall, said projecting wall of the lens unit being an annular wall with a stepped cross section defining an intermediate reflector support wall, said reflector being a disc-like element having a diameter slightly less than the largest inner diameter of the annular wall and greater than said support wall, and a plurality of mounting pads secured to the reflector in circumferentially spaced relation and projecting outwardly to said largest inner diameter and being secured to the support wall to mount-the reflector in predetermined spaced relation to the cavity opening.
spaced relation to UNITED STATES PATENT OFFECE CERTIFICATE OF CGRREC'HON PATENT NO. 3,872, 7 DATED March 18, 1975 INVENTOR(S) Richard D. Hoerz and Donald J. Propp It is certified that error appears in the above-identified patent and that said Letters Patent are hereby corrected as shown below:
Col. 10, line rl, "contant" should read constant line +2, "generator" should read generating Signed and sealed this 15th day of July 1.975.
(SEAL) Attest:
C. MARSHALL DANN RUTH C. MASON Commissioner of Patents Attesting Officer and Trademarks UNITED STATES PATENT oTTTcE CERTIFICATE 0F CURRECHQN PATENT NO. 1 3,872 WO DATED I March 18, 1975 INVENTOR( 1 Richard D Hoerz and Donald J. Propp It is certified that error appears in the above-identified patent and that said Letters Patent are hereby corrected as shown below:
Col. 10, line #1, "content" ehould read constant line &2, "generator" should read generating Signed and sealed this 15th day of July 1975.
(SEAL) Attest:
, C. MARSHALL DANN RUTH C. MASON Commissioner of Patents Attesting Officer and Trademarks

Claims (15)

1. An audible signal generating circuit comprising a power source means, an electro-acoustical crystal transducer having a natural resonant frequency and generating an audible output of predetermined pitch and amplitude in response to electrical excitation at said resonant frequency and of a different pitch and lower amplitude in response to electrical excitation at a frequency above and below said resonant frequency, a non-sinusoid signal generator means establishing a periodic signal including a fundamental frequency and a plurality of harmonic frequencies and having an adjustable repetition rate selection means to selectively establish the output repetition rate of the signal generator and thereby select said fundamental frequency and harmonic frequencies, and a switch means coupling the transducer to the power source means and having an input means connected to said signal generator to selectively energize said transducer at the selected repetition rate and thereby establish an audible signal of a related pitch and of an amplitude which varies inversely with the difference between said resonant frequency and said fundamental frequency.
2. The audible signal generating circuit of claim 1 wherein said sIgnal generator generates a rectangular wave signal.
3. The audible signal generating circuit of claim 2 wherein said power source means includes a direct current supply and said signal generator signal turns said switch means on and off to apply and remove the direct current supply from the transducer.
4. The audible signal generating circuit of claim 1 wherein said switch means is a transistor means, said signal generator being a free-running multivibrator having a pair of transistors connected in common emitter circuit connection to the power source means and having a pair of resistance-capacitance coupling circuits, each of said coupling circuits connecting the base of one transistor and the power source means and the collector of the opposite transistor, at least one of said coupling circuits having a means to vary the resistance-capacitance time constant thereof.
5. The audible signal generating circuit of claim 1 wherein said signal generator is a free-running multivibrator circuit having a pair of resistance-capacitance coupled transistors and having a fixed resistance-capacitance coupling to provide a constant period for one transistor and having an adjustable resistance-capacitance coupling to vary the corresponding period of the second transistor.
6. The audible signal generating circuit of claim 1 including a control signal generator establishing a further periodic signal and having an adjustable repetition rate selection means to selectively establish the output repetition rate of the second periodic signal frequency and harmonic frequencies and a second switch means coupling the transducer to the power source means and having an input means connected to said second signal generator to selectively operably enable and disable said first switch means to interrupt said audible signal.
7. An audible signal generating circuit comprising a direct current power source means, an electro-acoustical crystal transducer having a natural resonant frequency and generating an audible output of predetermined pitch and amplitude in response to electrical excitation at said resonant frequency and of a different pitch and amplitude for frequencies above and below said resonant frequency, a rectangular wave signal generator establishing a rectangular wave signal including a fundamental sine wave frequency and a plurality of harmonic frequencies and having a continuously adjustable timing means to selectively establish the period of the signal and thereby change said fundamental frequency and harmonic frequencies, and a solid state switch means connected in series with the transducer and the power source means and having an input means connected to said signal generator to selectively energize said transducer during one-half of the rectangular wave signal and thereby establish an audible signal of a related pitch and of an amplitude which decreases as the difference between said fundamental frequency and said resonant frequency increases.
8. The audible signal generating circuit of claim 7 wherein said signal generator is a free-running multivibrator circuit having a pair of resistance-capacitance coupled transistors and having a fixed resistance-capacitance coupling to provide a constant period for one transistor and having an adjustable resistance-capacitance coupling to vary the corresponding period, of the second transistor one of said transistors having an output connected to turn said switch means on and off.
9. The audible signal generating circuit of claim 8 wherein said adjustable timing means is a variable resistor means adapted to vary the resistance-capacitance time contant.
10. The audible signal generator circuit of claim 7 including a second solid state switch means connected in series with the first solid state switch means, a second square wave signal generator operable at a substantially lower frequency range than said first signal generator and having a continuously adjustable timing means to selectively establish the period of one-hAlf of the signal from the second signal generator, said second signal generator being connected to operate the second switch means to selectively control the energization of said transducer from said first signal generator.
11. An audible alarm apparatus comprising, an electro-acoustical crystal transducer having a natural resonant frequency and generating an audible output of predetermined pitch and amplitude in response to electrical excitation at said resonant frequency and of a different pitch and amplitude in response to electrical excitation at a different frequency, and non-sinusoid signal generator means coupled to excite said transducer and establish a periodic excitation signal including a fundamental frequency and a plurality of harmonic frequencies, said signal generator means having a continuously adjustable repetition rate selection means for selectively establishing the output repetition rate of the signal generator and thereby selecting said fundamental frequency and harmonic frequencies, and adjustment means for adjusting said selection means to selectively energize said transducer at a preselected repetition rate and thereby establish an audible signal of a related pitch and amplitude.
12. The audible alarm apparatus of claim 11 employing a plurality of said crystal transducers and a corresponding plurality of said signal generators to provide individual non-sinsusoidal energization of the transducers, said signal generators having the selection means preset to establish distinctly different output repetition rates.
13. The audible signal generating circuit of claim 1 wherein said electro-acoustical crystal transducer includes a support housing having an annular mounting ridge projecting outwardly from a base to an outer line of contact defining a flat 360* crystal mounting surface, said transducer being a plate-like crystal unit mounted within the housing abutting the mounting surface of the ridge, a lens unit secured to the housing and having a cavity adjacent the crystal unit with a clamping projection aligned with said mounting ridge and having a corresponding line contact surface abutting said crystal unit, said lens unit having a projecting wall extending from the base of the cavity and said base having a central opening coaxial of the crystal element, a reflector secured within the projecting wall in spaced relation to said central opening and in slightly spaced relation to the annular wall.
14. The audible signal generating circuit of claim 13 wherein said electro-acoustical crystal transducer additionally includes adhesive means for fixedly attaching the crystal to the ridge mounting surface, said adhesive means being limited to an amount required for firm mounting of the crystal unit.
15. The audible signal generating circuit of claim 13 wherein said housing of said crystal transducer includes a tubular wall encircling said crystal unit and said lens unit with said wall spaced outwardly of the crystal unit, said lens unit having a flange fixedly attached to said tubular wall, said projecting wall of the lens unit being an annular wall with a stepped cross section defining an intermediate reflector support wall, said reflector being a disc-like element having a diameter slightly less than the largest inner diameter of the annular wall and greater than said support wall, and a plurality of mounting pads secured to the reflector in circumferentially spaced relation and projecting outwardly to said largest inner diameter and being secured to the support wall to mount the reflector in predetermined spaced relation to the cavity opening.
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US4195284A (en) * 1976-08-11 1980-03-25 Ward & Goldstone Limited Sound generator
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US4072899A (en) * 1976-04-26 1978-02-07 Comsonics, Inc. RF leak detector
US4195284A (en) * 1976-08-11 1980-03-25 Ward & Goldstone Limited Sound generator
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US4330729A (en) * 1980-07-30 1982-05-18 General Electric Company Locking support arrangement for a flexible sound-generating diaphragm
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US5030872A (en) * 1988-08-10 1991-07-09 Siemens Aktiengesellschaft Electro-acoustic transducer
US4949068A (en) * 1988-11-28 1990-08-14 John Johnston Motorcycle sound simulator for a child's toy
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US5293149A (en) * 1991-04-12 1994-03-08 Sparton Corporation Vehicle horn with electronic solid state energizing circuit
WO1993015500A1 (en) * 1992-01-30 1993-08-05 Sparton Corporation Method and apparatus for adjusting vehicle horns
US5266921A (en) * 1992-01-30 1993-11-30 Sparton Corporation Method and apparatus for adjusting vehicle horns
US6160245A (en) * 1999-05-19 2000-12-12 Maytag Corporation Variable volume signaling device for an appliance
DE19935768A1 (en) * 1999-07-23 2001-02-08 Auergesellschaft Gmbh Piezoelectric acoustic alarm
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US7009326B1 (en) * 1999-10-28 2006-03-07 Murata Manufacturing Co., Ltd. Ultrasonic vibration apparatus use as a sensor having a piezoelectric element mounted in a cylindrical casing and grooves filled with flexible filler
US20100242688A1 (en) * 2007-01-30 2010-09-30 Brown Daniel P Hand tool with torque drive shaft
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US11710579B2 (en) 2017-07-13 2023-07-25 President And Fellows Of Harvard College Neutral atom quantum information processor

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