WO1985003511A1 - Polyolefin with good adhesion properties - Google Patents

Polyolefin with good adhesion properties Download PDF

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Publication number
WO1985003511A1
WO1985003511A1 PCT/FI1984/000015 FI8400015W WO8503511A1 WO 1985003511 A1 WO1985003511 A1 WO 1985003511A1 FI 8400015 W FI8400015 W FI 8400015W WO 8503511 A1 WO8503511 A1 WO 8503511A1
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WO
WIPO (PCT)
Prior art keywords
acid
polyolefin
adhesion
silane
ldpe
Prior art date
Application number
PCT/FI1984/000015
Other languages
French (fr)
Inventor
Christer BERGSTRÖM
Leena Piitulainen
Original Assignee
Neste Oy
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to NL8420026A priority Critical patent/NL8420026A/en
Application filed by Neste Oy filed Critical Neste Oy
Priority to CH4367/85A priority patent/CH667659A5/en
Priority to GB08521526A priority patent/GB2162853B/en
Priority to DE19843490656 priority patent/DE3490656T/en
Priority to AT0906284A priority patent/ATA906284A/en
Priority to DE3490656A priority patent/DE3490656C2/de
Priority to PCT/FI1984/000015 priority patent/WO1985003511A1/en
Priority to BE0/212375A priority patent/BE898893A/en
Priority to FR8402459A priority patent/FR2559775B1/en
Publication of WO1985003511A1 publication Critical patent/WO1985003511A1/en
Priority to NO85853860A priority patent/NO164909C/en
Priority to SE8504544A priority patent/SE458928B/en
Priority to DK448685A priority patent/DK448685D0/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L43/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing boron, silicon, phosphorus, selenium, tellurium or a metal; Compositions of derivatives of such polymers
    • C08L43/04Homopolymers or copolymers of monomers containing silicon
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F255/00Macromolecular compounds obtained by polymerising monomers on to polymers of hydrocarbons as defined in group C08F10/00
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F255/00Macromolecular compounds obtained by polymerising monomers on to polymers of hydrocarbons as defined in group C08F10/00
    • C08F255/02Macromolecular compounds obtained by polymerising monomers on to polymers of hydrocarbons as defined in group C08F10/00 on to polymers of olefins having two or three carbon atoms
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/09Carboxylic acids; Metal salts thereof; Anhydrides thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/54Silicon-containing compounds
    • C08K5/541Silicon-containing compounds containing oxygen
    • C08K5/5415Silicon-containing compounds containing oxygen containing at least one Si—O bond

Definitions

  • the present invention concerns a modified polyolefin with good adhesion properties towards metals and towards the surfaces of substances containing polar groups.
  • polyolefins such as polyethylene and poly ⁇ propylene
  • their adhesive capacity to metals and to polar polymers is poor.
  • Attempts have been made to improve the adhesivity by many different methods.
  • the adhesivity ⁇ of poly ⁇ olefins to polar polymers has also been improved by admixing thereto a polymer with good adhesion or by copolymerising poly- ethylene with comonomers containing functional groups.
  • Functional groups giving better adhesiveness may also be produced by grafting various polar compounds to the polyolefin chains, such as acrylic acid, methacrylic acid and their derivatives (e.g. salts), and maleic anhydride.
  • Silane-modified polylolefin can be produced from high pressure polyethylene (LDPE) , low pressure polyethylene (HDPE, LLDPE), polypropylene (PP) or their copolymers and from homopolymer/copolymer mixtures by ⁇ > ⁇ admixing to them 0.01-10 % by weight unsaturated alkoxysilane and 0.01-0.5 % by weight of a radical former.
  • LDPE high pressure polyethylene
  • HDPE low pressure polyethylene
  • PP polypropylene
  • the grafting may take place before or in connection with the processing step.
  • the silane to be grafted to polyolefin may be any unsaturated alkoxysilane appropriate to the purpose.
  • unsaturated alkoxysilane appropriate to the purpose.
  • Such are e.g. vinyl- trimethoxysilane, vinyltriethoxysilane, vinyltris(betamethoxy ⁇ ethoxy)silane, or gammamethacryloxypropyltrimethoxysilane.
  • radical former it is possible for radical former to use any substance which forms radicals at the processing temperature but not at the homogenizing stage in the compound manufacturing.
  • peroxide compounds such as dicumylperoxide.
  • Hydrolysable alkoxysilanes were originally developed for improving the iscibility of polymers and inorganic fillers (to serve as coupling agents) .
  • the alkoxy groups of the silanes are hydrolysed to hydroxy groups, and thereafter ensues condensation with the hydroxyl groups on the surface of the fillers.
  • the alkoxy groups there is a group (there are groups) having such a chemical composition that it is (they are) well miscible with the polymer. Since the alkoxy groups of the silanes condensate under effect of water (and of a catalyst, e.g. dibutylstannic dilaurate) , one has begun to use silanes in cross-linking techniques.
  • This idea is based on unsaturated alkoxy silane being grafted with the aid of peroxide to the polymer, and cross-linking does not take place until after completion of the finished product, with the aid of water or steam. It is possible in this way to machine the polymer at high temperatures without risk of cross-linking, and the cross- linking step is also less expensive as regards both energy expenditure and investments.
  • silanes are used towards cross- linking, a condensing catalyst must always be present.
  • silane-grafted LDPE and LDPE containing catalyst are added into a conventional cable extruder, while in Maillefer's system all raw material components are directly added into a cable extruder of special design, wherein the grafting takes place. It has been noted in connection with cable manufacturing that certain silane-grafted LDPE brands adhere to aluminium.
  • the object of the invention is to provide a modified polyolefin containing silane having good adhesion properties with regard to metals and polar plastics and in which the silane must not necessarily be grafted to the polyolefin by using radical formers.
  • the modified polyolefin of the invention is characterized in that it contains 80-99.8 % polyolefin (LDPE, LLDPE, HDPE, PP or copolymers or polymer mixtures of these), 0.01-10 % alkoxysilane and 0.01-10 % carboxylic acid in order to improve the adhesion properties.
  • the modified polyolefin of the invention may be manufactured from high pressure polyethylene (LDPE) , low pressure polyethylene (HDPE, LLDPE) , polypropylene (PP) or from their copolymers or from mixtures of their homopolymers and copolymers.
  • LDPE high pressure polyethylene
  • HDPE low pressure polyethylene
  • LLDPE low pressure polyethylene
  • PP polypropylene
  • the alkoxysilanes may be grafted to the polyolefin chain by using 0.01-0.5 % by weight of a radical former (such as dicumyl peroxide) . Grafting may take place either before the processing step or in connection therewith.
  • a radical former such as dicumyl peroxide
  • Silanes of this kind are, for instance, vinyltrimethoxy- silane, vinyltriethoxysilane, vinyltris (betamethoxyethoxy) silane or gammamethacr loxypropyltrime hoxy silane .
  • the long-chain fatty acid may be any fatty acid having a hydro ⁇ carbon chain longer than five carbons. It may be saturated, un ⁇ saturated, polyunsaturated, branched or substituted. This group includes for instance myristic acid, stearic acid, behenylic acid, oleic acid, linolic acid, linolenic acid, ricinolic acid.
  • polyolefin grafted with silane must not be treated too long at elevated temperatures. It has been found that the adhesion properties can be optimated with regard to the temperature and delay time in the extruder.
  • the heat treatment of silane-grafted polyolefin can be minimized by allowing the grafting to take place only at the processing step. It is possible to dissolve the radical former in silane and either to process the mixture of polyolefin, silane and radical or first to prepare a compound at a temperature so low that no grafting takes place.
  • the silane-grafted polyolefin contains a long-chain fatty acid, the adhesive properties depend in the same way on the extruder temperature and the delay time.
  • the adhesive properties of mixtures of polyolefin, silane and fatty acid depend on the extruder temperature and on the delay time. The lower the delay time, the better the adhesive properties. However, when the plastic courses become joined, the temperature must be as high as possible and the delay time at high temperature and high pressure as long as possible in order that sufficient adhesion might be achieved.
  • the modified polyolefin of the invention may be used in various ways in applications in which good adhesion to polyamide and to other materials containing polar groups is implied. Of such uses may be mentioned for instance the coating of polyamide tubes and bottles directly with modified polyolefin, or the use of modified polyolefin as an intermediate or adhesive layer when coating polyamide tubes, bottles or other objects. Moreover, there may be mentioned the use of polyolefin according to the invention as film which sticks to polyamide and to other polar surfaces and, in addition, to the polyolefin itself. One may also contemplate coextruded multi-ply films, such as combination films of polyamide and modified polyolefin, and compound films of polyamide, modified polyolefin and common polyolefin.
  • modified polyolefin of the invention may be applied as such or as coating of other films or as adhesive agent between other films, depending on the objective in each particular case.
  • Aluminium, steel and other metal tubes, sheet or other objects may be coated with the modified polyolefin of the invention, or it may be used as an intermediate substance.
  • the silane must usually be grafted to the polyolefin.
  • VTMOEO (betamethoxyethoxy)silane
  • i IPO was also carried out with polyester sheet (PET) and steel sheet at 180 C and 210 C.
  • pre ⁇ heating was given for 90 s, the pressure was raised in 30 s and it was kept at joining pressure height (20 bar) for 40 s.
  • From the specimens thus produced five test samples were cut, which had width 20 mm and length 125 mm.
  • the samples were stored for three days at 23°C and 50 % R.H.
  • the tensile strength reflecting the adhesion was measured with an Instron tension testing apparatus, employing the pulling rate of 100 mm/min. The force required for detaching the different layers could be read from the recorder graph, and the adhesion in Ncm could be calculated therefrom.
  • the effect of stearic acid on the adhesivity to polyamide of LDPE grafted with vinyltrimethoxysilane was studied.
  • the radical former used in the grafting step was 0.05 % of dicumylperoxide .(DCP) .
  • OMPI two-layer coextrusion by the film blowing method was carried out.
  • the ultimate temperature of the silane-modified LDPE was 190 C and that of the polyamide, 240 C, and the molten polymers combined in the nozzle. Since there was rather little silane-modified LDPE and the coextrusion line was rather primitive, uniform conditions and films with uniform thickness were hard to achieve. However, the observation can be made from these films that by using 3 % VTMO and 1 % stearic acid in the LDPE so good adhesion to the poly ⁇ amide course was achieved that the courses could not be separated. It is also noted that no gels occurred in the LDPE modified in this manner.
  • the adhesion was studied in the case that LDPE modified with VTMO and stearic acid is pressed onto polyester (PET) and steel. Two different temperatures were used in the pressing step (180 C and 210 C) . Table 5 below reveals that good adhesion both to poly ⁇ ester and to steel was obtained by grafting VTMO to LDPE. Lowering of the pressing temperature to 180 C caused the adhesions to be reduced, but they were still fairly good. On addition of stearic acid, the adhesions both to polyester and to steel were reduced, and when moreover the peroxide was omitted, they were even further impaired.
  • Table 8 reveals that carboxylic acid improves the adhesion properties of silane-modified polyolefin also in coextrusion with a polar plastic. This test is better consistent with actual conditions in the sense that the pressing time is very short but the temperature high. With isostearic acid so good adhesion is achieved in this way that it cannot be measured. With other acids adhesion is also obtained, even when the silane has not been grafted.
  • the example also demonstrates how hydrolysis of grafted silane prevents the forming of adhesion. The hydrolysis of silane is accelerated when water and/or a condensation catalyst is present, and already grafted silane (Sioplas E) is readily hydrolysed.

Abstract

A modified polyolefin which has good adhesion properties with regard to metals and to the surfaces of materials containing polar groups. The polyolefin contains 80-90.8 % polyolefin (LDPE, LLDPE, HDPE, PP or their copolymers or polymer mixtures), 0.01-10 % alkoxysilane and 0.01-10 % long-chain fatty acid for improving the adhesion properties. The alkoxysilane is grafted to the polyolefin with the aid of a free radical former, or the alkoxysilane has been added to the polyolefin without grafting. The long-chain fatty acid is stearic acid, myristic acid, behenylic acid, oleic acid, linolic acid, linolenic acid or ricinolic acid. The alkoxysilane is vinyltrimethoxysilane, vinyltriethoxysilane, vinyltris (betamethoxyethoxy) silane or gammamethacrylopropyltrimethoxysilane.

Description

Polyolefin with good adhesion properties
The present invention concerns a modified polyolefin with good adhesion properties towards metals and towards the surfaces of substances containing polar groups.
The known drawbacks of polyolefins, such as polyethylene and poly¬ propylene, include the fact that their adhesive capacity to metals and to polar polymers is poor. Attempts have been made to improve the adhesivity by many different methods. As examples may be mentioned the treatment of the surface of polyolefins with acid, with a flame or with a corona discharge, or by using adhesives such as ethylene/acrylic acid copolymers interposed between the polyolefin and the substrate in question. The adhesivity^of poly¬ olefins to polar polymers has also been improved by admixing thereto a polymer with good adhesion or by copolymerising poly- ethylene with comonomers containing functional groups.
Functional groups giving better adhesiveness may also be produced by grafting various polar compounds to the polyolefin chains, such as acrylic acid, methacrylic acid and their derivatives (e.g. salts), and maleic anhydride.
The observation is made in the Finnish patent application No. 813385 that it is also possible by grafting silanes with poly¬ olefins to obtain good adhesion to metals (e.g. aluminium) and to polar plastics (e.g. polyester and polyamide) . Silane-modified polylolefin can be produced from high pressure polyethylene (LDPE) , low pressure polyethylene (HDPE, LLDPE), polypropylene (PP) or their copolymers and from homopolymer/copolymer mixtures by >■ admixing to them 0.01-10 % by weight unsaturated alkoxysilane and 0.01-0.5 % by weight of a radical former. The grafting may take place before or in connection with the processing step.
The silane to be grafted to polyolefin may be any unsaturated alkoxysilane appropriate to the purpose. Such are e.g. vinyl- trimethoxysilane, vinyltriethoxysilane, vinyltris(betamethoxy¬ ethoxy)silane, or gammamethacryloxypropyltrimethoxysilane. It is possible for radical former to use any substance which forms radicals at the processing temperature but not at the homogenizing stage in the compound manufacturing. Such substances are e.g. peroxide compounds, such as dicumylperoxide.
Hydrolysable alkoxysilanes were originally developed for improving the iscibility of polymers and inorganic fillers (to serve as coupling agents) . In the present case the alkoxy groups of the silanes are hydrolysed to hydroxy groups, and thereafter ensues condensation with the hydroxyl groups on the surface of the fillers. In addition to the alkoxy groups there is a group (there are groups) having such a chemical composition that it is (they are) well miscible with the polymer. Since the alkoxy groups of the silanes condensate under effect of water (and of a catalyst, e.g. dibutylstannic dilaurate) , one has begun to use silanes in cross-linking techniques. This idea is based on unsaturated alkoxy silane being grafted with the aid of peroxide to the polymer, and cross-linking does not take place until after completion of the finished product, with the aid of water or steam. It is possible in this way to machine the polymer at high temperatures without risk of cross-linking, and the cross- linking step is also less expensive as regards both energy expenditure and investments. When silanes are used towards cross- linking, a condensing catalyst must always be present. In the Dow Corning system, two polymer mixes (silane-grafted LDPE and LDPE containing catalyst) are added into a conventional cable extruder, while in Maillefer's system all raw material components are directly added into a cable extruder of special design, wherein the grafting takes place. It has been noted in connection with cable manufacturing that certain silane-grafted LDPE brands adhere to aluminium.
However, certain drawbacks are associated with the use in grafting of radical formers such as peroxides. Peroxides cause also cross-
O PI IPO linking in addition to grafting, whereby the melt index goes down and gels are produced. This is very objectionable in film appli¬ cations. If the peroxides could be altogether omitted from the polyolefin formulation and adequate adhesion characteristics with regard to metals and polar plastics could still be achieved, a major advantage would be gained in film applications.
The object of the invention is to provide a modified polyolefin containing silane having good adhesion properties with regard to metals and polar plastics and in which the silane must not necessarily be grafted to the polyolefin by using radical formers. The modified polyolefin of the invention is characterized in that it contains 80-99.8 % polyolefin (LDPE, LLDPE, HDPE, PP or copolymers or polymer mixtures of these), 0.01-10 % alkoxysilane and 0.01-10 % carboxylic acid in order to improve the adhesion properties.
Grafting with silane improves in itself the adhesion of a poly¬ olefin to metals and to polar plastics. Even in the case that the silane has not been grafted, i.e. the peroxide has been left out, adequate adhesion to polyamide and polyester can be achieved. The possibility of omitting the peroxide is a major advantage from the viewpoint of manufacturing and of the end product's other characteristics.
The modified polyolefin of the invention may be manufactured from high pressure polyethylene (LDPE) , low pressure polyethylene (HDPE, LLDPE) , polypropylene (PP) or from their copolymers or from mixtures of their homopolymers and copolymers.
When exceedingly good adhesivity is required and when gels are not objectionable (coating of metals, dyed products or thick-walled products) , the alkoxysilanes may be grafted to the polyolefin chain by using 0.01-0.5 % by weight of a radical former (such as dicumyl peroxide) . Grafting may take place either before the processing step or in connection therewith. When silane is grafted to a polyolefin chain, the alkoxysilane must contain an
Figure imgf000005_0001
group. Silanes of this kind are, for instance, vinyltrimethoxy- silane, vinyltriethoxysilane, vinyltris (betamethoxyethoxy) silane or gammamethacr loxypropyltrime hoxy silane .
The long-chain fatty acid may be any fatty acid having a hydro¬ carbon chain longer than five carbons. It may be saturated, un¬ saturated, polyunsaturated, branched or substituted. This group includes for instance myristic acid, stearic acid, behenylic acid, oleic acid, linolic acid, linolenic acid, ricinolic acid.
It has been noted in connection with the patent application No. 813385 that polyolefin grafted with silane must not be treated too long at elevated temperatures. It has been found that the adhesion properties can be optimated with regard to the temperature and delay time in the extruder. The heat treatment of silane-grafted polyolefin can be minimized by allowing the grafting to take place only at the processing step. It is possible to dissolve the radical former in silane and either to process the mixture of polyolefin, silane and radical or first to prepare a compound at a temperature so low that no grafting takes place. When the silane-grafted polyolefin contains a long-chain fatty acid, the adhesive properties depend in the same way on the extruder temperature and the delay time. Also in the absence of peroxide the adhesive properties of mixtures of polyolefin, silane and fatty acid depend on the extruder temperature and on the delay time. The lower the delay time, the better the adhesive properties. However, when the plastic courses become joined, the temperature must be as high as possible and the delay time at high temperature and high pressure as long as possible in order that sufficient adhesion might be achieved.
The modified polyolefin of the invention may be used in various ways in applications in which good adhesion to polyamide and to other materials containing polar groups is implied. Of such uses may be mentioned for instance the coating of polyamide tubes and bottles directly with modified polyolefin, or the use of modified polyolefin as an intermediate or adhesive layer when coating polyamide tubes, bottles or other objects. Moreover, there may be mentioned the use of polyolefin according to the invention as film which sticks to polyamide and to other polar surfaces and, in addition, to the polyolefin itself. One may also contemplate coextruded multi-ply films, such as combination films of polyamide and modified polyolefin, and compound films of polyamide, modified polyolefin and common polyolefin. It is thus understood that the modified polyolefin of the invention may be applied as such or as coating of other films or as adhesive agent between other films, depending on the objective in each particular case. Aluminium, steel and other metal tubes, sheet or other objects may be coated with the modified polyolefin of the invention, or it may be used as an intermediate substance. In these instances the silane must usually be grafted to the polyolefin.
The invention is more closely described in the non-restrictive examples following hereinafter. From silane-modified polyolefins, strips were run with a Brabender extruder having 19 mm screw diameter, length 20 L/D and compression ratio 3/1. The temperature in the extruder was 120-130-140 C and the speed of the screw was 30 r.p.m. The delay time was then 110 seconds. The influence of temperature (120-150-170°C; 130-170-200°C) and of the delay time (110 s - 250 s) on the adhesion was also studied. The polyolefins used in the experiments were LDPE polyethylene by Neste Oy (melt index = 4 g/10 min, density = 0.922 g/cm3) , the HDPE brand
HOSTALEN GD7255, manufactured by Hoechst (melt index = 5 g/10 min, density = 0.955 g/cm3) and the EVA brand ESCORENE ULTRA 00220 by
3 Esso (melt index = 2 g/10 min, density = 0.941 g/cm , vinyl acetate content = 20 %) . Dicumyl peroxide (DCP) was used for radical former, and for silane were used vinyltrimethoxysilane (VTMO) and vinyltris-
(betamethoxyethoxy)silane (VTMOEO). The long-chain fatty acids used were myristic acid, stearic acid and behenylic acid.
The strips were pressed into sheets with 1 mm thickness, at 140 C. Thereafter, a polyamide film (PA-6) , a silane-modified polyolefin sheet and an aluminium sheet were pressed together at 2IX) C; in the case of HDPE this was also done at 250 C. Joining by pressing
i IPO was also carried out with polyester sheet (PET) and steel sheet at 180 C and 210 C. In connection with the joining by pressure, pre¬ heating was given for 90 s, the pressure was raised in 30 s and it was kept at joining pressure height (20 bar) for 40 s. From the specimens thus produced, five test samples were cut, which had width 20 mm and length 125 mm. The samples were stored for three days at 23°C and 50 % R.H. The tensile strength reflecting the adhesion was measured with an Instron tension testing apparatus, employing the pulling rate of 100 mm/min. The force required for detaching the different layers could be read from the recorder graph, and the adhesion in Ncm could be calculated therefrom.
Example I
The effect of stearic acid on the adhesivity to polyamide of LDPE grafted with vinyltrimethoxysilane was studied. The radical former used in the grafting step was 0.05 % of dicumylperoxide .(DCP) .
Table 1 below shows that even minor stearic acid additions clearly improve the adhesion to polyamide. The adhesion increases with increase of the stearic acid quantity from 1 to 25 %, whereafter there is no further improvement of adhesion, or indeed a reduction.
TABLE 1; Effect of stearic acid on the adhesion to polyamide of LDPE grafted with vinyltrimethoxysilane (VTMO) . Dicumylperoxide (DCP) used as peroxide.
Exper¬ VTMO DCP Molar ratio Stearic acid Adhesion iment (%) (%) DCP/VTMO (%) (N/cm)
1 2,5 0,02 0,005 — 5,0
2 2,5 0,02 0,005 0,05 7,8
3 2,5 0,02 0,005 0,10 8,5
4 2,5 0,02 0,005 1 12,8
5 2,5 0,02 0,005 2 11,3
6 2,5 0,02 0,005 3 9,7
-7 3,0 0,05 0,010 - 8,5
8 3,0 0,05 0,010 0,05 9,0
9 3,0 0,05 0,010 0,10 9,1
10 3,0 0,05 0,010 1 14,4
11 3,0 0,05 0,010 2 16,3
12 3,0 0.05 0,010 3 12,5
*
Example II
The effect of stearic acid on the adhesion of polyethylene to polyamide was studied in the case that the silane was not grafted to the polyethylene chain at all. Table 2 below reveals that a small amount of stearic acid improves the adhesion to polyamide of vinyltrimethoxysilane-modified polyethylene. The extruder temperature has to be comparatively low; this may be due to the circumstance that VTMO evaporates if the temperature is excessive ( (bbooiilliinngg ppooiinntt 112200°CC)).. TThhee ddeellaayy ttiinme in the extruder should also be comparatively short (2-3 minutes)
It is further readable in Table 2 that stearic acid alone or VTMO alone do not cause any improvement in the adhesion to polyamide: both components must be present (when no grafting has been applied) . TABLE 2: Effect of stearic acid on the adhesion to polyamide of LDPE admixed with vinyltrimethoxysilane. No peroxide used.
Exper¬ VTMO Ultimate ex- Delay time Stearic Adhesion iment (%) truder temp. in extruder acid (N/cm)
(°C) (s) (%)
13 3,0 140 110 0,5 0
14 3,0 140 210 0,5 0
15 3,0 140 250 0,5 0
16 3,0 140 110 1,0 6,8
17 3,0 140 210 1,0 3,6
18 3,0 140 250 1,0 1,4
19 3,0 170 110 1,0 0
20 3,0 200 110 1,0 0
21 - 140 110 1,0 0
22 3,0 140 110 - 0
Example III
The effect on adhesion to polyamide and to aluminium exerted by various polyolefins, silanes and long-chain fatty acids was studied. Such specimens were made in which the silane was grafted to the polyolefin and which contained or did not contain fatty acid. In addition there are specimens to which silane and fatty acid were added but no peroxide.
The results stated in Table 3 below illustrate the adhesion- improving effect of a long-chain fatty acid. This is evident with particular clarity in the case of HDPE, which had no adhesion to polyamide or to aluminium when grafted with silane. Good adhesion to polyamide was achieved with stearic acid addition (1 %) and a nearly equally good adhesion even in the case in which the peroxide was left out. However, no improvement of the adhesivi to aluminium was achieved in this case.
TABLE 3: Effect of fatty acids on the adhesion to polyamide and to aluminium of polyolefin admixed with alkoxysilane.
Exper- Poly- Silane DCP Fatty acid Pressing Adhesion (N/cm) i ent mer temper- PA Al ature
(°C)
23 LDPE 3% VTM0E0 0,05 — 210 9,6 19,2
24 LDPE 3% VTM0E0 0,05 1% Stearic acid 210 18,1 1,2
25 LDPE 3% VTMOEO - 1% Stearic acid 210 1,1 0
26 HDPE 3% VTMO 0,05 - 210/250 0/11 0/13
27 HDPE 3% VTMO 0,05 1% Stearic acid 210/250 30,5/51, ,3 0/1,]
28 HDPE 3% VTMO - 1% Stearic cid 210/250 32,1/52, ,6 0/0
29 EVA 3% VTMO 0,05 - 210 35,2 72,3
30 EVA 3% VTMO 0,05 1% Stearic acid 210 86,3 91,7
31 EVA 3% VTMO - 1% Stearic acid 210 1,0 0
32 LDPE 3% VTMO 0,05 1% Myristic acid 210 14,3 0
33 LDPE 3% VTMO 1% Myristic acid 210 6,0 0
34 LDPE 3% VTMO 0,05 1% Behenylic ac. 210 12,6 1,7
35 LDPE 3% VTMO - 1% Behenylic ac. 210 0,2 0
Examplie IV
A study was made in this example of the kind of adhesion values obtained by mixing together LDPE, VTMO and stearic acid in one case and dicumyl peroxide in one case, in a "Buss-Co-Kneader PR 46" mixer at low temperature (below 125 C) . Of each formulation 20 kg were made. Sheets were pressed in the manner described, the joining pressing temperature being 210 C, and the adhesion to polyamide and to aluminium was tested. The joined sandwich specimens were also kept in boiling water for one hour, followed by adhesion testing again. With modified LDPE and polyamide also
OMPI two-layer coextrusion by the film blowing method was carried out. The ultimate temperature of the silane-modified LDPE was 190 C and that of the polyamide, 240 C, and the molten polymers combined in the nozzle. Since there was rather little silane-modified LDPE and the coextrusion line was rather primitive, uniform conditions and films with uniform thickness were hard to achieve. However, the observation can be made from these films that by using 3 % VTMO and 1 % stearic acid in the LDPE so good adhesion to the poly¬ amide course was achieved that the courses could not be separated. It is also noted that no gels occurred in the LDPE modified in this manner. In contrast, those formulations which contained dicumylperoxide gave rise to gels, and the adhesion was weaker. The conditions in which the polymer courses became joined (in this case also the polyamide is in molten state) had a powerful effect on the adhesion properties of the polyolefins modified with different silanes. When also sandwich compounds were pressed from equivalent modified brands with polyamide and with aluminium, results were obtained which are similar to those already reported. Stearic acid improved the adhesion to polyamide of VTMO-grafted polyolefin, and a lesser yet good enough adhesion was also attained by using VTMO and stearic acid without peroxide. In this case adhesion to aluminium was also obtained. When the pressed sandwich specimens were boiled in water for one hour, similar results were also obtained, although the adhesion was slightly lower.
TABLE 4: The LDPE/VTMO/stearic acid mixtures prepared with the Buss-Co-Kneader PR 46, and their adhesions to poly¬ amide and to aluminium.
Exper- VTMO DCP Stearic Adhesion (N/cm) Behaviour Adhesion iment (%) (%) acid PA Al in trial sequence (%) extrusion
x) x)
36 3 0,05 - 9,5/5,3 14,6/9,6 Gels III
37 3 0, 05 1 13,5/9,0 12,2/11,0 Gels II
38 3 — 1 5,8/1,7 2,8/2,7 No gels I
Layers could not be sep¬ arated
x) Kept in boiling water for 1 h.
Example V
The adhesion was studied in the case that LDPE modified with VTMO and stearic acid is pressed onto polyester (PET) and steel. Two different temperatures were used in the pressing step (180 C and 210 C) . Table 5 below reveals that good adhesion both to poly¬ ester and to steel was obtained by grafting VTMO to LDPE. Lowering of the pressing temperature to 180 C caused the adhesions to be reduced, but they were still fairly good. On addition of stearic acid, the adhesions both to polyester and to steel were reduced, and when moreover the peroxide was omitted, they were even further impaired.
ΓREΛΪ
O PI
^ ATlO TABLE 5: Effect of stearic acid on the adhesion to LDPE admixed or grafted with vinyltrimethoxysilane (VTMO) .
Adhesion (N/cm)
Exper¬ VTMO Molar ratio Stearic PET FE iment (%) DCP/VTMO acid (%) 180°C 210°C 180°C 210°C
39 3 0,010 — 4,2/10,3 9,6/19,2
40 3 0,010 1 0 / 4,6 0 / 1,2
41 3 - 1 0 / 1,7 0 / 0
Example VI
In this example was studied the pressing to polyester (PET) and to steel of EVA modified with VTMO and stearic acid. Two different pressing temperatures (180 C and 210 C) were used. Table 6 reveals that by grafting VTMO to EVA very good adhesion both to polyester and to steel is achieved. The adhesions became less on lowering the pressing temperature to 180 C but were excellent all the same. When stearic acid was added, the adhesion both to polyester and to steel was weakened, and when furthermore the peroxide was omitted from the formulation, even lower adhesion values were found. When the basic polymer was EVA, better adhesions were obtained with all formulations than in the case of LDPE.
TABLE 6; Effect of stearic acid on the adhesion to steel and poly¬ ester of EVA (ESCORENE UL 00220, 20 % VA) admixed or grafted with vinyltrimethoxysilane (VTMO) .
Adhesion (N/cm)
Exper¬ VTMO Molar ratio Stearic PET FE iment (%) DCP/VTMO acid ( ) 180°C 210°C 180°C 210°C
42 3 0,010 — 42,3 147,1 17,3 96,2
43 3 0,010 1 18,3 38,1 2,1 4,2
44 3 - 1 0 3,4 0 2,3
Example VII
The adhesion of two commercial adhesion plastic brands (Plexar P-l and Surlyn A 1650) to polyamide, aluminium, polyester and steel was studied, with pressing temperature 210 C. The results i Table 7 reveal that Plexar P-l yields better adhesion with these materials than Surlyn A 1650. These brands are also characterized by excellent adhesion to metals, especially to steel. The adhesions to polyester, again, are lower than those to polyamide. The adhesions to polar plastics are of such order that the same results are achievable by modifying polyolefins with silanes and long-chained fatty acids.
TABLE 7: Adhesions to polyamide, aluminium, polyester and steel of competing polymer brands.
Exper¬ Brand Adhesion (N/cm) iment Polyamide Aluminium Polyester Steel
45 Plexar P-l 18,1 29,8 10,4 68,3
46 Surlyn A 1650 11,3 17,3 2,3 23,2
O PI Example VIII
Since polyolefins modified with silane as taught by the invention will be used for instance as adhesive layer in coextrusion, coextruded strips were made as follows.
The formulation stated below were run with a Brabender extruder as dry mixes with temperature profile 120 C, 150 C, T C and with screw speed 30 r.p. . , and into the two-layer extruder was urged with nitrogen gas, polar plastic (polyamide-6 or EVAL-F ethylene/ vinylalcohol copolymer) at T C so that the silane-modified poly¬ olefin and the polar plastic combined 1 cm before the exit from the strip nozzle. The adhesion characteristics of the coextruded strips were thereafter examined in an Instron tension testing apparatus, the results being compiled in Table 8.
TABLE 8: Adhesions of coextruded strips
Test Quality 1 Quality 2 T( C) Adhesion (N/cm)
45 LDPE + £% VTMO + 0.05% DCP + 1% isostearic acid PA-6 250
46 LDPE + 3% VTMO + 0.05% DCP + 1% Edenor UKD PA-6 250 14.9
47 LDPE + 3% VTMO + 0.05% DCP + 1% Edenor C 6 R PA-6 250 13.8
48 LDPE + 3% VTMO + 0.05% DCP PA-6 250 5.2
49 LDPE + 3% VTMO + 0.05% DCP
+ 0.1% H O PA-6 250
50 LDPE + 3% VTMO + 0.05% DCP + 0.2% dibutyl tin dilaurate PA-6 250
51 LDPE + 3% VTMO + 1% adipinic acid PA-6 250 3.1
52 LDPE + 1.5% VTMO + 0.02% DCP
+ 0.05% isostearic acid EVAL-F 210 f
53 Sioplas E PA-6 250 1
OMP f = plastic layers could not be separated 1 = plastic layers were completely separate
Edenor UKD «=* conjugated C.„, technical fatty acid quality by Henkel Edenor C 6 R w C,, technical fatty acid quality by Henkel EVAL-F = ethylene/vinylalcohol copolymer, Kuraray
Table 8 reveals that carboxylic acid improves the adhesion properties of silane-modified polyolefin also in coextrusion with a polar plastic. This test is better consistent with actual conditions in the sense that the pressing time is very short but the temperature high. With isostearic acid so good adhesion is achieved in this way that it cannot be measured. With other acids adhesion is also obtained, even when the silane has not been grafted. The example also demonstrates how hydrolysis of grafted silane prevents the forming of adhesion. The hydrolysis of silane is accelerated when water and/or a condensation catalyst is present, and already grafted silane (Sioplas E) is readily hydrolysed.
A IPO

Claims

Claims
1. A modified polyolefin with good adhesion properties towards metals and towards the surfaces of materials containing polar groups, characterized in that it contains 80-99.8 % polyolefin (LDPE, LLDPE, HDPE, PP or their copolymers or polymer mixtures), 0.01-10 % alkoxysilane and 0.01-10 % carboxylic acid in order to improve the adhesion properties.
2. Polyolefin according to claim 1, characterized in that alkoxysilane has been grafted to polyolefin in a manner known in itself with the aid of a free radical former.
3. Polyolefin according to claim 1, characterized in that alkoxysilane has been added to polyolefin without grafting.
4. Polyolefin according to any one of claims 1-3, characterized in that the carboxylic acid consists of a saturated, unsaturated, or polyunsaturated hydrocarbon chain or a derivative thereof.
5. Polyolefin according to any one of claims 1-4, characterized in that the carboxylic acid is caproid acid, lauric acid, lauroleic acid, myristic acid, stearic acid, isostearic acid, oleic acid, ricinoleic acid, linoleic acid, linolenic acid, behenylic acid, erucic acid, adipinic acid, azelaic acid.
6. Polyolefin according to any one of claims 1-5, characterized in that the alcoxysilane is vinyltrimethoxysilane, vinyltriethoxy¬ silane, vinyltri(betamethoxyethoxy)silane or gammamethacryloxy- propyltrimethoxysilane.
rroι
O PI ?
PCT/FI1984/000015 1984-02-03 1984-02-03 Polyolefin with good adhesion properties WO1985003511A1 (en)

Priority Applications (12)

Application Number Priority Date Filing Date Title
DE3490656A DE3490656C2 (en) 1984-02-03 1984-02-03
CH4367/85A CH667659A5 (en) 1984-02-03 1984-02-03 MODIFIED POLYOLEFIN.
GB08521526A GB2162853B (en) 1984-02-03 1984-02-03 Polyolefin with good adhesion properties
DE19843490656 DE3490656T (en) 1984-02-03 1984-02-03 Polyolefin with good adhesion properties
AT0906284A ATA906284A (en) 1984-02-03 1984-02-03 POLYOLEFIN WITH GOOD LIABILITY
NL8420026A NL8420026A (en) 1984-02-03 1984-02-03 POLYOLEFINE WITH GOOD ADHESION PROPERTIES.
PCT/FI1984/000015 WO1985003511A1 (en) 1984-02-03 1984-02-03 Polyolefin with good adhesion properties
BE0/212375A BE898893A (en) 1984-02-03 1984-02-13 POLYOLEFIN HAVING GOOD ADHESION PROPERTIES
FR8402459A FR2559775B1 (en) 1984-02-03 1984-02-17 POLYOLEFIN WITH GOOD ADHESION PROPERTIES
NO85853860A NO164909C (en) 1984-02-03 1985-09-30 POLYOLEFINE WITH GOOD ADHESION FEATURES.
SE8504544A SE458928B (en) 1984-02-03 1985-10-02 ALKOXISILAN MODIFIED POLYOLEFINE WITH GOOD ATTACHMENT PROPERTIES
DK448685A DK448685D0 (en) 1984-02-03 1985-10-02 POLYOLEFINE WITH GOOD ADHESION FEATURES

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Cited By (6)

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EP0394090A1 (en) * 1989-04-19 1990-10-24 Vetrotex Saint-Gobain Aqueous emulsion based on grafted polyolefins, its preparation and use, especially for impregnating compositions
US5242969A (en) * 1989-04-19 1993-09-07 Vetrotex-Saint Gobain Aqueous polyolefin emulsions and method of forming same
WO1994020550A1 (en) * 1993-03-01 1994-09-15 Ppg Industries, Inc. Modified chlorinated polyolefins, aqueous dispersions thereof and their use in coating compositions
US5993562A (en) * 1996-08-13 1999-11-30 Ppg Industries Ohio, Inc. Method, composition, and kit for abrasive cleaning of fluid delivery systems
EP1394198A1 (en) * 2002-07-25 2004-03-03 Wacker Polymer Systems GmbH & Co. KG Hydrophobically modified polymers
US10086588B2 (en) * 2013-12-20 2018-10-02 Zeon Corporation Resin material and resin film

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CA1261499A (en) * 1984-11-22 1989-09-26 Tatsuo Kinoshita Modified ethylenic random copolymer
JPH0667994B2 (en) * 1986-06-11 1994-08-31 住友化学工業株式会社 Silane-modified ethylene copolymer, method for producing the same, and adhesive comprising the copolymer
EP0252061A1 (en) * 1986-07-04 1988-01-07 Cableries Et Corderies Du Hainaut S.A. Process for the preparation of vinylpolymers and vinylpolymers crosslinkable by the grafting of a hydrolysable silane compound
ES2026931T3 (en) * 1987-10-14 1992-05-16 Cray Valley Sa A PROCEDURE FOR PRODUCING A MODIFIED SILANE ETHYLENE COPOLYMER.
FI902479A (en) * 1990-05-18 1991-11-19 Neste Oy ETEN-VINYLSILANSAMPOLYMER OCH DESS FRAMSTAELLNING.
DE19536961A1 (en) * 1995-10-04 1997-04-10 Henkel Kgaa Polyolefin-based molded parts and films with permanently improved surface properties
FR2842516B1 (en) * 2002-07-18 2004-10-15 Saint Gobain Vetrotex SIZING COMPOSITION FOR VERRANNE, METHOD USING THE SAME AND RESULTING PRODUCTS
DE102008002163A1 (en) 2008-06-02 2009-12-03 Wacker Chemie Ag Binders based on polymers containing alpha-silane groups
DE102009028353A1 (en) 2009-08-07 2011-04-14 Wacker Chemie Ag Binders based on silane-containing hyperbranched polyolefins

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0394090A1 (en) * 1989-04-19 1990-10-24 Vetrotex Saint-Gobain Aqueous emulsion based on grafted polyolefins, its preparation and use, especially for impregnating compositions
FR2646164A1 (en) * 1989-04-19 1990-10-26 Saint Gobain Vetrotex AQUEOUS EMULSION BASED ON GRAFT POLYOLEFINS PROCESS FOR OBTAINING AND USING, PARTICULARLY IN PRIMER COMPOSITIONS
US5242969A (en) * 1989-04-19 1993-09-07 Vetrotex-Saint Gobain Aqueous polyolefin emulsions and method of forming same
US5389440A (en) * 1989-04-19 1995-02-14 Vetrotex Saint-Gobain Finish composition for coating and protecting a reinforcing substrate
TR26575A (en) * 1989-04-19 1995-03-15 Saint Gobain Vetrotex THE USE OF HANGING POLYOLEFIN WITH KULKEN WATER EMULSION, THE METHOD OF OBTAINING AND THEIR APPLICATION
WO1994020550A1 (en) * 1993-03-01 1994-09-15 Ppg Industries, Inc. Modified chlorinated polyolefins, aqueous dispersions thereof and their use in coating compositions
US5993562A (en) * 1996-08-13 1999-11-30 Ppg Industries Ohio, Inc. Method, composition, and kit for abrasive cleaning of fluid delivery systems
EP1394198A1 (en) * 2002-07-25 2004-03-03 Wacker Polymer Systems GmbH & Co. KG Hydrophobically modified polymers
US7183358B2 (en) * 2002-07-25 2007-02-27 Wacker Polymer Systems Gmbh & Co. Kg Hydrophobically modified polymers
US10086588B2 (en) * 2013-12-20 2018-10-02 Zeon Corporation Resin material and resin film

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SE8504544D0 (en) 1985-10-02
DE3490656C2 (en) 1989-04-20
CH667659A5 (en) 1988-10-31
DE3490656T (en) 1986-02-20
NL8420026A (en) 1985-12-02
SE458928B (en) 1989-05-22
NO853860L (en) 1985-09-30
BE898893A (en) 1984-05-30
SE8504544L (en) 1985-10-02

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