WO1992004486A1 - Carpet yarns and carpets with improved balance of newness retention and bulk - Google Patents
Carpet yarns and carpets with improved balance of newness retention and bulk Download PDFInfo
- Publication number
- WO1992004486A1 WO1992004486A1 PCT/US1991/006246 US9106246W WO9204486A1 WO 1992004486 A1 WO1992004486 A1 WO 1992004486A1 US 9106246 W US9106246 W US 9106246W WO 9204486 A1 WO9204486 A1 WO 9204486A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- yarns
- bulk
- carpets
- ply
- modification ratio
- Prior art date
Links
Classifications
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/24—Bulked yarns or threads, e.g. formed from staple fibre components with different relaxation characteristics
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/253—Formation of filaments, threads, or the like with a non-circular cross section; Spinnerette packs therefor
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/44—Yarns or threads characterised by the purpose for which they are designed
- D02G3/445—Yarns or threads for use in floor fabrics
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2503/00—Domestic or personal
- D10B2503/04—Floor or wall coverings; Carpets
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/23907—Pile or nap type surface or component
- Y10T428/23957—Particular shape or structure of pile
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/23907—Pile or nap type surface or component
- Y10T428/23993—Composition of pile or adhesive
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2913—Rod, strand, filament or fiber
- Y10T428/2922—Nonlinear [e.g., crimped, coiled, etc.]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2913—Rod, strand, filament or fiber
- Y10T428/2973—Particular cross section
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2913—Rod, strand, filament or fiber
- Y10T428/298—Physical dimension
Definitions
- saxony Two or more nylon, polyester, or polypropylene crimped "singles" yarns are twisted together and set in the ply-twisted configuration either in saturated steam or in dry heat, and such twisted yarns are tufted into a primary carpet backing and cut to form a
- Cut-pile saxony carpets made from synthetic fibers have excellent bulk and durability versus similar carpets made from natural fibers such as wool.
- Carpet yarns comprised of synthetic fibers typically have higher bulk than carpet yarns comprised of natural fibers, making it 0 possible to produce carpets from synthetic fibers having higher bulk at lower face weight than carpets made from natural fibers.
- each ply-twisted yarn is seen as an individual tuft, and the tufts are said 5 to have "pencil point” or "pin point” definition.
- the plied yarn components begin to untwist and the individual filaments in each yarn separate from the bundle and intermingle with those from neighboring tufts.
- the tufts are no longer seen as individuals and the surface of the carpet takes on a matted appearance.
- Binder fibers and binder powders tend to give the finished carpet an undesirably harsh hand.
- 35 cut-pile carpets are related to various yarn properties and carpet construction parameters, the most important of these being the yarn modification ratio, yarn bulk, denier per filament (dpf), total yarn denier, degree of ply twist, carpet pile height and pile weight.
- Other variables that may affect carpet appearance retention include dyeing method, heatsetting metho , type of backing, and whether or not padding is used under the installed carpet.
- Hollow-filament yarns of rectangular-shaped cross-sections which have yarn bulk values as high as 30-35 are made and used for commercial carpet constructions which are
- the current invention provides carpet yarns having new levels of high bulk which when ply-twisted at high twist levels and tufted into cut-pile saxony carpets yield carpets 5 having an improved balance of bulk and appearance retention versus prior art carpets of equal carpet construction. While addition of high twist is ,.no n to reduce carpet bulk and improve appearance retention proportionately, we have found that high bulk yarns, while they also lose bulk and gain newness retention upon twisting, achieve a better balance of bulk and newness retention than lower bulk conventional yarns. Thus, the current invention involves carpet yarns having new, high levels of bulk ply-twisted together at unusually high twist levels. Carpets tufted from such yarns surprisingly exhibit an improved and high level of newness retention and bulk when compared with carpets of equal construction made with yarns of conventional bulk and twist levels.
- the high bulk yarns of the present invention include bulked continuous filament nylon yarns comprised of filaments having a denier per filament of 10-25 and a trilobal filament cross-section of modification ratio between 1.4 and 4.0, the yarn having a relationship between bulk level and modification ratio corresponding to a point above line A on Figure 1. They further include bulked continuous filament nylon yarns, irrespective of filament cross-section, which have a yarn bulk level of at least 35.
- the ply-twisted yarns of this invention include ply-twisted yarns comprised of two to four bulked continuous filament nylon ply yarns each having a denier per filament of 10-25 and a trilobal filament cross-section of modification ratio between 1.4 and 4.0 wherein the relationship between bulk level and modification ratio for each of the plies corresponds to a point above line A on Figure 1 and wherein the relationship between twist level and modification ratio corresponds to a point on or above line E or, preferably line F, as shown on Figure 2.
- Particularly useful in making carpets with excellent properties are those ply-twisted yarns wherein each ply corresponds to a point above line B or line C on Figure 1 and where the relationship between twist level and modification ratio corresponds to a point on or above line E or, even more preferably, line F shown on Figure 2.
- Cut-pile carpets made from these high-bulk, high-twist yarns exhibit a superior combination of newness retention and carpet bulk when compared to carpets of the same construction having conventional levels of bulk and/or twist. These properties are observed in carpets throughout the entire range of pile weights typically used in residential applications, i.e. from very low weights such as
- Figure 1 is a plot of yarn bulk as it relates to modification ratio which shows bulk values for high bulk, 25 trilobal yarns of the prior art and for new high bulk yarns as exemplified herein.
- Figure 2 is a plot of yarn twist level as it relates to modification ratio setting forth lower twist limits for ply-twist yarns of the invention.
- 3 Q Figure 3 is a schematic depiction of the process used for making the high bulk yarns described herein.
- Figure 4 is a plot of newness retention as it relates to carpet bulk, showing the balance of properties for various carpets having 34 oz/yd 2 (1.15 kg/m 2 ) pile , weight and 9/16 inch (1.4 cm) pile height.
- Figure 5 is a plot of newness retention as it relates to carpet bulk, showing the balance of properties for various carpets having 32 oz/yd 2 (1.08 kg/m 2 ) pile weight and 1/2 inch (1.27 cm) pile height.
- Figure 6 is also a plot of newness retention as it relates to carpet bulk, showing the balance of properties for various carpets having 40 oz/yd 2 (1.36 kg/m 2 ) pile weight and 5/8 inch (1.6 cm) pile height.
- Figure 7 is a plot of newness retention as it relates to carpet bulk, showing the balance of properties
- the carpet yarns of the current invention have bulk levels higher than those previously available in the art.
- ⁇ The relationship between bulk level and modification ratio (MR) for the trilobal yarns of the invention is detailed in Figure 1.
- the bulk levels were measured using the process of Robinson & Thompson, U.S. Patent No. 4,295,252 which is described below. Yarns having deniers of approximately
- MR values of 1.4 to 4.0 are useful in the current invention.
- MR values of 1.4 to 2.8 are preferred for use in making carpets with high levels of newness retention.
- line A The area below line A depicts the range of bulk levels for typical trilobal residential carpet yarns present in the marketplace prior to the current invention. As can be seen, yarn bulk level tends to decrease as modification ratio increases. Line A itself, with bulk levels of 20-25,
- 35 yarns of the current invention have bulk levels corresponding to points lying above line A.
- Lines B and C correspond to yarns of the current invention for different process conditions which are described more fully in the Examples below.
- Twist levels corresponding to points on or above line E shown in Figure 2 are required in order to produce the twisted yarns of the current invention which when tufted into cut-pile carpets have the desired balance of carpet bulk and newness retention. Twist levels corresponding to points on or above line F in Figure 2 are preferred to provide carpets having superior newness retention (at least 2.5) while still exhibiting good bulk. Twist levels of as high as 7 tpi (2.8 twists/cm) have been shown to produce carpets having excellent properties.
- each yarn bundle has filaments of identical cross-section and two or more such identical yarns are ply-twisted together
- singles yarns having mixed modification ratios or ply-twisted yarns made from singles yarns having different modification ratios are also considered to be within the scope of the present invention.
- the modification ratio should be considered to be the weighted average of the modification ratios of all the filaments in the singles or ply-twisted yarn.
- a spinning and bulking apparatus useful in preparing the yarns of the current invention is outlined in Figure 3.
- the polymer is spun at temperatures of from about 280 - 300°C using a spinneret assembly 1 into a quench zone where they are rapidly quenched at 2 using cross-flow air (4-2I°C).
- the filaments are treated with finish by contacting finish roller 3 which is partially immersed in a finish trough (not shown).
- the yarn is then wrapped around motor-driven feed roll 4 and its associated
- the speed of takeup roll 13 is adjusted to maintain the caterpillar 10 at the desired length by changing the take off point from the drum.
- the caterpillar take off point is also controlled by the position of pins 12. The residence time of the yarn on
- the bulking drum is controlled by the length of the caterpillar, with longer residence times resulting in better cooling of the yarn and higher bulk in the final yarn product.
- the yarn then proceeds to a winder where it is wound in the desired package configuration.
- the yarn specimens are uncoiled and dropped slowly into the boiling water and left for 1-2 minutes.
- the sieve is removed from the boiling water and 0 placed in a bucket of cold water for 0.5 minute.
- the yarn samples are then removed and blotted gently between paper towels to remove excess moisture.
- the specimens are then placed into aluminum foil cups and dried in an oven at 105 - - (H- 5) degrees C for 1 hour.
- the specimens are conditioned at 70 (+ 2) degrees F (21+ 1°C) and 65 (+ 2) % relative humidity for a minimum of 2 hours before testing.
- the . specimens are separated and one end of a specimen taped to the inner surface of a toggle clamp which is mounted 50 cm
- a weight equal to 0.1 g/denier is used. The weight is clamped onto the yarn so that the tape tab is just inside the clamp and the weight lowered so that the yarn specimen just supports the total load. The specimen is allowed to
- Carpet bulk was measured as the compressed pile height in inches of a carpe* sample that is loaded with a pressure of lib/in 2 (703 kg/m 2 ).
- the carpet sample is placed on a platform which is attached to a vibrator which vibrates the sample lightly for 10 seconds prior to measuring the pile height using a thickness gauge, which is also attached to the vibrating platform. The vibration allows the foot of the thickness gauge to settle into the surface of the carpet.
- Carpet appearance retention may be measured by subjecting a carpet to a specified number of human traffics and visually determining a rating based on the degree of matting versus a control sample. Wear tests which closely correlate to floor trafficking were conducted in a Vetterman drum test apparatus, Type KSG manufactured by Schoenberg & Co. (Baumberg, Fed. Rep. of Germany), according to ISO (International Standards Organization) document TC38/12/WG 6 N 48. As specified, the drum is lined with carpet samples with the pile facing inwards and contains a steel ball having fourteen (14) rubber buffers which rolls randomly inside the rotating drum. A circular brush within the drum is in light contact with the carpet surface and removes loose pile fibers which are continuously removed by suction. After 20,000 cycles, the samples are removed and inspected to evaluate texture retention.
- Nylon 6,6 polymer with 70 relative viscosity (RV) was spun at 290°C through a 160 hole 1.75 modification ratio (MR) spinneret at 73 lb/hr (33 kg/hr) throughput.
- MR 160 hole 1.75 modification ratio
- the extruded filaments were separated into two 80 filament bundles and were quenched by 300 cubic ft/ in (8.5 cubic meters/min) of chilled cross-flow air at 48°F (9°C) in a
- the filaments were coated with a low-friction, ethoxylated ester-type lubricant and pulled by a rotating feed roll at 853 ypm (775 m/min).
- the two filament bundles were drawn by a pair of heated draw rolls operating at 2388 ypm (2171 m/min).
- each heated filament bundle was pulled by a separate dual-impingement bulking jet of the type described in Coon, U.S. Patent No. 3,525,134, where 200°C, 100 psi (690 kPa) hot air was impinged on the filaments at a 30 degree angle to crimp and interlace the filaments.
- the yarn produced in this example was 1220 denier (1356 dtex), 15 dpf (16.7dtex/filament) , had a modification ratio of 1.75 and a yarn bulk level (%BCE) of 23.
- Example 2 The BCF yarn of Example 2 was similar to Example 1 except that the draw roll temperature was raised to 210°C.
- the resulting yarn had a 1.75 MR cross section and a 38.5 yarn bulk level (%BCE).
- Example 3 The yarn of Example 3 was prepared in a similar process to Example 2 except that a 1.45 MR spinneret was used. The resulting yarn had a bulk level ( BCE) of 40.
- the yarns produced in Examples 1-3 were converted into two-ply cable twisted yarns having 3.5, 4.5, 5.5 twist per inch (1.4, 1.8, and 2.2 twists/cm), heatset in a Superba
- Nylon 6,6 polymer (70 RV) was spun at 290°C through a 160 hole 1.75 MR spinneret at 67 Ib/hr (30.4 kg/hr)
- Example 20 20 throughput in a process similar to that used for Examples 1-2.
- the feed roll was operated at 785 ypm (718 m/min) and the draw roll speed was 2197 ypm (2009 m/min? 2.8 draw ratio).
- the bulking jet air temperature was 200°C.
- the yarn was cooled by air on the bulking drum from the 11 -j. o'clock position to the 1 o'clock position.
- the hot roll temperature was 170°C
- Example 5 the hot roll temperature was 190°C
- Example 6 the hot roll temperature was 210°C.
- the yarns produced in Examples 4-6 were converted 0 into two-ply, cable-twisted yarns having 4.75 and 5.75 tpi (1.9 and 2.3 twists/cm), Superba heatset at 270°C, and tufted into 1/8 in (0.32 cm) gauge, 1/2 in (1.27 cm) pile height cut-pile carpets at 32 and 40 oz/sq yd (1.09 and 1.36 kg/m 2 ) and 1/8 in (0.32 cm) gauge, 5/8 in (1.6 cm) pile height cut-pile carpets at 50 oz/sq yd (1.70 kg/m 2 ).
- the 5 tufted carpets were then dyed in a continuous dye range, latexed and tip sheared in the same manner as in Examples 1-3.
- the finished carpets were tested for carpet bulk and newness retention. Yarn and carpet properties are summarized in Table 2.
- Nylon 6,6 yarns were spun in a process similar to that used in Examples 4-6 except that a 2.5 MR spinneret was used.
- the hot roll temperature was 170°C
- Example 8 the hot roll temperature was 190°C
- Example 9 the hot ' roll temperature was 210°C.
- the yarns produced in Examples 7-9 were converted into two-ply cable-twisted yarns having 3.75, 4.75 or 5.75 tpi (1.5, 1.9, or 2.3 twists per cm), Superba heatset at 270°C and tufted into 1/8 in (0.32 cm) gauge, 1/2 in (1.27 cm) pile height cut-pile carpets at 32 and 40 oz/sq yd (1.09 and 1.36 kg/m 2 ) and 1/8 in (0.32 cm) gauge, 5/8 in (1.6 cm) pile height cut-pile carpets at 50 oz/sq yd (1.7kg/m 2 ).
- Nylon 6,6 yarns were spun in a process similar to that used in Examples 7-9 except that a 3.4 MR spinneret was used.
- the hot roll temperature was 170°C
- Example 11 the hot roll temperature was 190°C
- Example 12 the hot roll temperature was 210°C.
- the yarns produced in Examples 10-12 were converted into two-ply, cable-twisted yarns having 4.75 and 5.75 tpi (1.87 and 2.26 twists/cm), Superba heatset at 270°C and tufted into 1/8 in (0.32 cm) gauge, 1/2 in (1.27 cm) pile height cut-pile carpets at 32 and 40 oz/sq yd (1.09 and 1.36 kg/m 2 ) and 1/8 in (0.32 cm) gauge, 5/8 in (1.6 cm) pile height carpets at 50 oz/sq yd (1.70 kg/m 2 ).
- the tufted carpets were then dyed in a continuous dyeing machine, latexed, and tip sheared in the same manner as in Examples 1-3.
- the finished carpets were tested for carpet bulk and newness retention. Yarn and carpet properties are summarized in Table 4. 10
- Figures 5-7 compare Examples 4-12 in three different carpet constructions using the data from Tables 2-4. In all three constructions it is observed that the
- control examples 4, 7, and 10 show either bulk or newness retention, or a balance of bulk and newness retention inferior to Examples 5-6, 8-9, and 11-12.
- 20 5 shows data for 32 oz/sq yd (1.09 kg/m 2 ), 0.5 in (1.27 cm) pile height carpets.
- Each point corresponds to data for yarns processed under identical conditions and twisted to the same twist level, the points being connected to indicate a grouping at the same twist level.
- Each point on a line
- J3 labelled as lines X, Y and Z respectively, can be drawn through the data on Figures 5-7 as an approximation of the boundary between carpets having the desired balance of carpet bulk and newness retention from those which are deficient in one or both properties.
- carpets having a desired balance of both carpet bulk and newness retention can be obtained.
- carpets having extraordinarily high levels of either bulk or newness retention can also be obtained, one property being sacrificed to increase the other.
- the yarns of Examples 13-17 were produced in a process similar to that used in Examples 1-12.
- the filaments were spun and quenched as per the previous examples, except that after the quench chimney they passed through an inter-floor tube approximately 8 ft (2.6 m) long, where no additional cross-flow air was used. This extended the hold-up time during the quench process to provide further cooling.
- the pin 5 in Figure 3 was removed, and the two pins 5' were instead a roll and a single stationary draw pin.
- the yarns were spun at 76 Ib/hr (34.5 kg/hr), the feed roll speed was 875 ypm (795 mpm), the speed of the draw rolls was 2624 ypm (2385mpm), and the draw ratio was 3.0.
- the yarn in caterpillar form was allowed to remain on the bulking drum for a longer period of time, a vacuum of 15 inches of water, and in some cases a mist quench (80 ml/min/threadline) was used.
- the caterpillar take-off point was at the 5 o'clock position versus the 1 o'clock position used in the previous Examples.
- the take-off point was adjusted by moving the pins 12 in Figure 3 from approximately the 5 o'clock position to approximately the ,7-8 o'clock position.
- Table 5 summarizes the process conditions used and yarn bulk properties.
- Yarn properties reported in the Examples above are plotted as yarn bulk (%BCE) versus MR in lines B and C of Figure 1.
- Data for yarns produced using a draw roll temperature of 210°C are plotted on line C (Examples 3, 6, 9 and 12).
- Data for yarns produced using a draw roll temperature of 190°C are plotted on line B (Examples 5 and 11).
- Point D on Figure 1 corresponds to the yarn of Example 17.
Abstract
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP91918764A EP0547176B1 (en) | 1990-09-07 | 1991-09-06 | Carpet yarns and carpets with improved balance of newness retention and bulk |
AU87650/91A AU650067B2 (en) | 1990-09-07 | 1991-09-06 | Carpet yarns and carpets with improved balance of newness retention and bulk |
CA002090621A CA2090621C (en) | 1990-09-07 | 1991-09-06 | Carpet yarns and carpets with improved balance of newness retention and bulk |
DE69110048T DE69110048T2 (en) | 1990-09-07 | 1991-09-06 | CARPET YARNS AND CARPETS WITH IMPROVED NOVELTY RESISTANCE AND IMPROVED FABRIC. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US579,911 | 1984-02-21 | ||
US07/579,911 US5175038A (en) | 1990-09-07 | 1990-09-07 | Carpet yarns and carpets with improved balance of newness retention and bulk |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1992004486A1 true WO1992004486A1 (en) | 1992-03-19 |
Family
ID=24318850
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US1991/006246 WO1992004486A1 (en) | 1990-09-07 | 1991-09-06 | Carpet yarns and carpets with improved balance of newness retention and bulk |
Country Status (7)
Country | Link |
---|---|
US (1) | US5175038A (en) |
EP (1) | EP0547176B1 (en) |
JP (1) | JPH06501063A (en) |
AU (1) | AU650067B2 (en) |
CA (1) | CA2090621C (en) |
DE (1) | DE69110048T2 (en) |
WO (1) | WO1992004486A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1994002058A1 (en) * | 1992-07-20 | 1994-02-03 | Allied-Signal Inc. | Carpet having improved appearance retention |
Families Citing this family (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6969437B1 (en) * | 1997-01-30 | 2005-11-29 | Alliedsignal Inc. | Yarn with heat-activated binder material and process of making |
CA2106421C (en) * | 1992-12-10 | 1999-02-02 | Gerry A. Hagen | Mixed cross-section carpet yarn |
US5486417A (en) * | 1993-09-28 | 1996-01-23 | Basf Corporation | Mixed cross-section carpet yarn |
US5284009A (en) * | 1993-03-09 | 1994-02-08 | E. I. Du Pont De Nemours And Company | Fiber blends for improved carpet texture retention |
US6055709A (en) * | 1998-01-30 | 2000-05-02 | Lear Corporation | Method of dry heat bulking of tufted pile fabric |
US6274697B1 (en) | 1998-10-02 | 2001-08-14 | E. I. Du Pont De Nemours And Company | Process and product for making polyamides |
US6277948B1 (en) | 1998-10-02 | 2001-08-21 | E. I. Du Pont De Nemours And Company | Process and product for making polyamides |
US6722117B2 (en) * | 2000-07-13 | 2004-04-20 | Prisma Fibers, Inc. | Apparent twist yarn system and apparatus and method for producing same |
US7374808B2 (en) * | 2000-07-21 | 2008-05-20 | Milliken & Company | Patterned bonded carpet and method |
US8216659B2 (en) * | 2003-07-01 | 2012-07-10 | Dzs, Llc | Spring-like textured composite floorcovering |
US20100159184A1 (en) * | 2008-12-18 | 2010-06-24 | E. I. Du Pont De Nemours And Company | Poly-trimethylene terephthalate solid core fibrillation-resistant filament having a substantially triangular cross section, a spinneret for producing the filament, and a carpet made therefrom |
AU2010256456B2 (en) * | 2009-06-05 | 2016-07-07 | Invista Technologies S.A.R.L. | Systems and methods for intermittently colored yarn |
US20140025433A1 (en) * | 2012-04-12 | 2014-01-23 | Purosystems, Inc. | Electronic system for valuation and an electronic process for same |
WO2021226538A1 (en) * | 2020-05-07 | 2021-11-11 | Universal Fibers, Inc. | Heathered helix yarns |
EP4265830A1 (en) * | 2022-04-19 | 2023-10-25 | AYM Syntex Ltd | High bulk yarn and method of manufacturing thereof |
WO2023203482A1 (en) | 2022-04-19 | 2023-10-26 | Aym Syntex Ltd | High bulk yarn and method of manufacturing thereof |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4492731A (en) * | 1982-11-22 | 1985-01-08 | E. I. Du Pont De Nemours And Company | Trilobal filaments exhibiting high bulk and sparkle |
EP0201812A2 (en) * | 1985-05-13 | 1986-11-20 | AlliedSignal Inc. | Hollow trilobal cross-section filament |
Family Cites Families (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2939201A (en) * | 1959-06-24 | 1960-06-07 | Du Pont | Trilobal textile filament |
US3164949A (en) * | 1963-03-22 | 1965-01-12 | Du Pont | Trilobal filamentary yarns |
US3469387A (en) * | 1967-06-26 | 1969-09-30 | Pharr Yarns Inc | Bulky textile yarn and method of forming same |
US3831368A (en) * | 1971-01-03 | 1974-08-27 | Uniroyal Inc | Self-crimped yarn and method of producing the same |
GB1401840A (en) * | 1972-10-30 | 1975-07-30 | British Enkalon Ltd | Carpets and rugs |
US4001369A (en) * | 1976-03-04 | 1977-01-04 | E. I. Du Pont De Nemours And Company | Process for cospinning trilobal filaments |
US4452160A (en) * | 1978-07-19 | 1984-06-05 | Teijin Limited | Method of manufacturing a cut pile carpet |
US4295252A (en) * | 1979-07-12 | 1981-10-20 | E. I. Du Pont De Nemours & Co. | Method for measuring yarn shrinkage and crimp development |
US4472481A (en) * | 1983-11-16 | 1984-09-18 | Monsanto Company | Carpet fiber blends |
JPS60224831A (en) * | 1984-04-12 | 1985-11-09 | 東洋紡績株式会社 | Pile yarn for carpet |
AU606085B2 (en) * | 1986-11-24 | 1991-01-31 | Allied Corporation | Carpets utilising synthetic yarn with heat-activated binder fiber |
US4802330A (en) * | 1987-01-20 | 1989-02-07 | E. I. Du Pont De Nemours And Company | Combined carpet yarns by open end rotor spinning |
NZ220444A (en) * | 1987-05-26 | 1991-06-25 | Wool Res Organisation | Yarn pile fabrics with fusible fibre bonding agent |
US4882222A (en) * | 1988-03-31 | 1989-11-21 | Monsanto Company | Carpet fiber blends |
US4839211A (en) * | 1988-03-31 | 1989-06-13 | Monsanto Company | Saxony carpet having improved appearance retention |
US4871604A (en) * | 1988-04-04 | 1989-10-03 | Allied-Signal Inc. | Binder powder carpet fiber |
-
1990
- 1990-09-07 US US07/579,911 patent/US5175038A/en not_active Expired - Lifetime
-
1991
- 1991-09-06 EP EP91918764A patent/EP0547176B1/en not_active Revoked
- 1991-09-06 WO PCT/US1991/006246 patent/WO1992004486A1/en not_active Application Discontinuation
- 1991-09-06 JP JP3517827A patent/JPH06501063A/en active Pending
- 1991-09-06 DE DE69110048T patent/DE69110048T2/en not_active Expired - Fee Related
- 1991-09-06 AU AU87650/91A patent/AU650067B2/en not_active Ceased
- 1991-09-06 CA CA002090621A patent/CA2090621C/en not_active Expired - Fee Related
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4492731A (en) * | 1982-11-22 | 1985-01-08 | E. I. Du Pont De Nemours And Company | Trilobal filaments exhibiting high bulk and sparkle |
EP0201812A2 (en) * | 1985-05-13 | 1986-11-20 | AlliedSignal Inc. | Hollow trilobal cross-section filament |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1994002058A1 (en) * | 1992-07-20 | 1994-02-03 | Allied-Signal Inc. | Carpet having improved appearance retention |
Also Published As
Publication number | Publication date |
---|---|
DE69110048D1 (en) | 1995-06-29 |
CA2090621A1 (en) | 1992-03-08 |
US5175038A (en) | 1992-12-29 |
EP0547176B1 (en) | 1995-05-24 |
DE69110048T2 (en) | 1995-11-23 |
JPH06501063A (en) | 1994-01-27 |
AU8765091A (en) | 1992-03-30 |
EP0547176A1 (en) | 1993-06-23 |
AU650067B2 (en) | 1994-06-09 |
CA2090621C (en) | 2001-12-04 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US7013628B2 (en) | Process for making poly(trimethyleneterephthalate) bulked continuous filaments, the filaments thereof and carpets made therefrom | |
US5175038A (en) | Carpet yarns and carpets with improved balance of newness retention and bulk | |
US6129879A (en) | Propylene polymer fibers and yarns | |
US5945215A (en) | Propylene polymer fibers and yarns | |
EP0694092B1 (en) | Fiber blends for improved carpet texture retention | |
US4069657A (en) | Yarn texturing process | |
US5414987A (en) | Pre-stuffer box conditioning of ply-twisted carpet yarn | |
US7029611B2 (en) | Process of making poly(trimethylene terephthalate) bulked continuous filament carpet yarn | |
US4790132A (en) | Process for making a false twisted differential tension yarn | |
US6180230B1 (en) | Permanently crimped fibres and method for making same | |
JPS595688B2 (en) | Spun-like carpet yarn and its manufacturing method | |
JPS5891860A (en) | Velour-like cut carpet | |
CA1041283A (en) | Textured yarn and process for making same | |
JPS6343498B2 (en) |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
AK | Designated states |
Kind code of ref document: A1 Designated state(s): AU CA JP |
|
AL | Designated countries for regional patents |
Kind code of ref document: A1 Designated state(s): AT BE CH DE DK ES FR GB GR IT LU NL SE |
|
WWE | Wipo information: entry into national phase |
Ref document number: 2090621 Country of ref document: CA Ref document number: 1991918764 Country of ref document: EP |
|
WWP | Wipo information: published in national office |
Ref document number: 1991918764 Country of ref document: EP |
|
WWG | Wipo information: grant in national office |
Ref document number: 1991918764 Country of ref document: EP |
|
WWW | Wipo information: withdrawn in national office |
Ref document number: 1991918764 Country of ref document: EP |