WO1996001377A1 - Method of joining together parts consisting at least partly of wood or wood-like materials - Google Patents

Method of joining together parts consisting at least partly of wood or wood-like materials Download PDF

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Publication number
WO1996001377A1
WO1996001377A1 PCT/EP1995/002527 EP9502527W WO9601377A1 WO 1996001377 A1 WO1996001377 A1 WO 1996001377A1 EP 9502527 W EP9502527 W EP 9502527W WO 9601377 A1 WO9601377 A1 WO 9601377A1
Authority
WO
WIPO (PCT)
Prior art keywords
parts
thermoplastic
wood
joined
layer
Prior art date
Application number
PCT/EP1995/002527
Other languages
German (de)
French (fr)
Inventor
Marcel Aeschlimann
Heinrich Koester
Laurant Torriani
Elmar Mock
Peter Perler
Original Assignee
Createc Patent Holding S.A.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Createc Patent Holding S.A. filed Critical Createc Patent Holding S.A.
Priority to AU29786/95A priority Critical patent/AU2978695A/en
Publication of WO1996001377A1 publication Critical patent/WO1996001377A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/50Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like
    • B29C65/5057Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like positioned between the surfaces to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/4805Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the type of adhesives
    • B29C65/481Non-reactive adhesives, e.g. physically hardening adhesives
    • B29C65/4815Hot melt adhesives, e.g. thermoplastic adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
    • B29C65/562Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits using extra joining elements, i.e. which are not integral with the parts to be joined
    • B29C65/564Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits using extra joining elements, i.e. which are not integral with the parts to be joined hidden in the joint, e.g. dowels or Z-pins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
    • B29C65/60Riveting or staking
    • B29C65/601Riveting or staking using extra riveting elements, i.e. the rivets being non-integral with the parts to be joined
    • B29C65/603Riveting or staking using extra riveting elements, i.e. the rivets being non-integral with the parts to be joined the rivets being pushed in blind holes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
    • B29C65/60Riveting or staking
    • B29C65/601Riveting or staking using extra riveting elements, i.e. the rivets being non-integral with the parts to be joined
    • B29C65/603Riveting or staking using extra riveting elements, i.e. the rivets being non-integral with the parts to be joined the rivets being pushed in blind holes
    • B29C65/604Riveting or staking using extra riveting elements, i.e. the rivets being non-integral with the parts to be joined the rivets being pushed in blind holes in both parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • B29C66/1122Single lap to lap joints, i.e. overlap joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/114Single butt joints
    • B29C66/1142Single butt to butt joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/116Single bevelled joints, i.e. one of the parts to be joined being bevelled in the joint area
    • B29C66/1162Single bevel to bevel joints, e.g. mitre joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/124Tongue and groove joints
    • B29C66/1242Tongue and groove joints comprising interlocking undercuts
    • B29C66/12423Dovetailed interlocking undercuts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/124Tongue and groove joints
    • B29C66/1248Interpenetrating groove joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/20Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines
    • B29C66/22Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being in the form of recurring patterns
    • B29C66/227Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being in the form of recurring patterns being in the form of repetitive interlocking undercuts, e.g. in the form of puzzle cuts
    • B29C66/2274Dovetailed interlocking undercuts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/302Particular design of joint configurations the area to be joined comprising melt initiators
    • B29C66/3022Particular design of joint configurations the area to be joined comprising melt initiators said melt initiators being integral with at least one of the parts to be joined
    • B29C66/30223Particular design of joint configurations the area to be joined comprising melt initiators said melt initiators being integral with at least one of the parts to be joined said melt initiators being rib-like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43Joining a relatively small portion of the surface of said articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43Joining a relatively small portion of the surface of said articles
    • B29C66/434Joining substantially flat articles for forming corner connections, fork connections or cross connections
    • B29C66/4342Joining substantially flat articles for forming corner connections, e.g. for making V-shaped pieces
    • B29C66/43421Joining substantially flat articles for forming corner connections, e.g. for making V-shaped pieces with a right angle, e.g. for making L-shaped pieces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/74Joining plastics material to non-plastics material
    • B29C66/748Joining plastics material to non-plastics material to natural products or their composites, not provided for in groups B29C66/742 - B29C66/746
    • B29C66/7487Wood
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/832Reciprocating joining or pressing tools
    • B29C66/8322Joining or pressing tools reciprocating along one axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/08Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/4805Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the type of adhesives
    • B29C65/481Non-reactive adhesives, e.g. physically hardening adhesives
    • B29C65/482Drying adhesives, e.g. solvent based adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/4805Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the type of adhesives
    • B29C65/481Non-reactive adhesives, e.g. physically hardening adhesives
    • B29C65/4825Pressure sensitive adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/4805Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the type of adhesives
    • B29C65/483Reactive adhesives, e.g. chemically curing adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/731General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the intensive physical properties of the material of the parts to be joined
    • B29C66/7316Surface properties
    • B29C66/73161Roughness or rugosity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7394General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoset
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2711/00Use of natural products or their composites, not provided for in groups B29K2601/00 - B29K2709/00, for preformed parts, e.g. for inserts
    • B29K2711/14Wood, e.g. woodboard or fibreboard

Definitions

  • the invention is in the field of wood processing technology and relates to a method according to the preamble of the first independent patent claim for joining parts which at least partially consist of wood or wood-like materials.
  • Parts made of wood or wood-like materials are joined together according to the prior art either by mechanical connecting means such as screws or nails, or they are glued, with an adhesive usually being applied to both surfaces to be joined is brought and the two surfaces are then pressed together during a drying or hardening time depending on the type of adhesive.
  • parts made of wood or wood-like materials are also connected to parts made of plastic.
  • the method according to the invention should be simple and applicable regardless of whether or not the parts to be joined are coated with protective and / or colored lacquer before or after the joining.
  • the method essentially consists in connecting two parts to be connected, at least one of which is made of wood or of a wood-like one
  • Material consists of at least one layer that is at least partially made of one thermoplastic material to bring and then connect the two parts by mechanical excitation.
  • the mechanical excitation is preferably effected by ultrasonic waves (ultrasonic welding), at least one of the parts to be connected or its surface to be connected being excited to vibrate at an ultrasonic frequency.
  • at least one of the parts to be joined is held under welding pressure at least in the area of the connection to be created between an ultrasonically excitable surface (working surface of a sonotrode) and an anvil and subjected to ultrasound waves, the ultrasound waves connecting perpendicularly, parallel or obliquely to the ⁇ can reproduce the surfaces.
  • the parts After a short welding time and preferably a short holding time, the parts are connected to one another via the thermoplastic layer.
  • ultrasound welding friction welding or orbital welding can also be used, the surfaces to be connected being moved essentially parallel to one another (in a straight line or cyclically).
  • the at least one thermoplastic layer to be introduced between the parts to be connected can be a layer of a protective and / or colored lacquer applied to the wooden part or to the wooden parts, which layer consists of a thermoplastic or has at least thermoplastic constituents and its known per se
  • the function is to protect the wooden surface, for example, against the weather and / or to give this surface a certain color.
  • the first step of the method according to the invention is that, for example by brushing, spraying, dipping, rolling or pouring, a liquid lacquer is applied to the wood surface, which lacquer is then attached to the surface. send dries or hardens. The application and letting it dry can be repeated and, for example, first a primer can be applied and then the actual paint.
  • the coating can be limited to surface areas to be joined, but advantageously extends over further areas belonging to the surface of the finished object which is assembled from the parts or over entire parts to be joined together.
  • the surfaces to be joined of which only one or both of them have a lacquer layer (advantageously dry or hardened), are brought onto one another and welded by means of ultrasound.
  • two wooden parts at least one of them painted
  • a painted wooden part with an unpainted plastic part made of a thermosetting plastic can be connected to one another.
  • the at least one thermoplastic layer to be introduced between the parts to be connected can also be introduced in the form of a thermoplastic film between the surface areas to be connected.
  • two wooden parts (lacquered or not lacquered) can be connected to one another or a wood part (lacquered or not) with a part made of a thermoset.
  • Another variant of the method according to the invention consists in that with the wooden part (lacquered or not lacquered) a part made of a thermoplastic Most or from a material is connected to at least one thermoplastic component, the surface layer of the thermoplastic part facing the wooden part serving as a thermoplastic layer.
  • FIGS. 1 to 3 show three exemplary variants of the method according to the invention
  • FIG. 4 shows the tensile strength of various connections produced by the method according to the invention
  • FIG. 5 shows a diagram to illustrate the influence of welding parameters on the tensile strength of a connection produced by the method according to the invention
  • FIGS. 6 to 8 different uses of the method variants according to FIGS. 1 and 2;
  • FIGS. 9 to 11 different applications of the method according to FIG. 3;
  • FIG. 12 shows a surface which is equipped with energy direction sensors and is to be connected according to the method according to the invention.
  • FIG. 1 shows an example in the form of a schematic arrangement
  • Variant of the method according to the invention in which two wooden parts A and B, both of which are lacquered (lacquer layer L), are connected to one another.
  • a known ultrasonic welding system is used for welding used.
  • this has a surface 1 that can be excited with ultrasound (working surface of a sonotrode 4) and a stable anvil surface 2, parts A and B to be connected, which, for example (as shown) are covered on all sides by the lacquer layer L, are welded P between sonotrode work surface 1 and anvil surface 2 are held.
  • lateral holding means indicated by arrows S in the figure) are usually also necessary.
  • the ultrasonic welding system has the following parts (not shown in FIG. 1) for generating and transmitting the ultrasonic energy: a generator for generating electromagnetic waves with a frequency usually in the range from approximately 18 kHz to 140 kHz (for example 20 or 40 kHz) , a converter which converts the electromagnetic waves into mechanical waves and is usually a connection of several piezoelectric elements, and a resonance part (often in two parts: booster and sonotrode 4), by means of which the generated mechanical waves are optionally transformed in amplitude are transferred to the one of the parts to be welded (A) by mechanical coupling via the aforementioned excitable surface 1 (working surface of the sonotrode 4).
  • a generator for generating electromagnetic waves with a frequency usually in the range from approximately 18 kHz to 140 kHz (for example 20 or 40 kHz)
  • a converter which converts the electromagnetic waves into mechanical waves and is usually a connection of several piezoelectric elements
  • a resonance part often in two parts: booster and sonotrode 4
  • the mechanical waves generated by the converter are transmitted with as little loss as possible by carefully coordinating the materials and shapes of the converter, booster and sonotrode, so that these parts vibrate in resonance and standing waves (with stationary nodes) arise.
  • the conditions that the ultrasonic welding of lacquered wooden parts (process variant according to FIG. 1) places on the parts to be joined and on the lacquer are as follows:
  • the lacquer must have at least one thermoplastic component in its dry or hardened state, which is the case for many commercially available synthetic lacquers (colorless or colored), both water-soluble and solvent-soluble.
  • the surfaces of the parts to be joined must be parallel within relatively narrow limits, whereby wooden surfaces with a roughness that is normal for surfaces to be painted (for example planed or milled) can be processed without problems. Furthermore, the surfaces to be joined must have a very short welding time (order of magnitude: one second) and possibly also a short holding time
  • the method according to the invention can be used for any directions of the wooden surfaces to be connected relative to the wood grain, i.e. in particular brain-brain, brain-side or side-side connections are possible, but also connecting surfaces that are skewed to align the grain.
  • lacquer assumes a protective and / or coloring function on surfaces of the finished object the surfaces of the parts to be joined have the function of a connecting means (comparable to the function of an adhesive) in the form of a weldable coating.
  • lacquered wooden parts with unpainted wooden parts or lacquered wooden parts with thermoset parts can also be connected.
  • Advantageous applications of the method variant according to FIG. 1 are, for example, the joining together of painted parts to form window frames, picture frames or other frames or the application of parquet strips to support plates made of a wood-like material.
  • Another application is also the application of final thermoset strips or lacquered or unpainted wooden slats on the front sides of lacquered chipboard. Details of further applications of the method variant according to FIG. 1 are shown in FIGS. 6 to 8.
  • FIG. 2 shows the same schematic arrangement as FIG. 1, a second, exemplary variant of the method according to the invention.
  • a thermoplastic layer for example in the form of a thermoplastic film 5
  • Suitable thermoplastic films are, for example, commercially available films made from copolymers of polyamide or from polymethyl methacrylate (PMMA), which have a thickness of, for example, 30 to 200 ⁇ m.
  • PMMA polymethyl methacrylate
  • the execution of the welding step for the method variant according to FIG. 2 is the same as described in connection with FIG. 1; the parts of the welding device shown in FIG. 2 are designated with the same reference numbers.
  • lacquered wooden parts can also be lacquered with one another, lacquered with unpainted wooden parts or lacquered or unpainted wooden parts are connected with thermoset parts.
  • Application examples for the process variant, as shown in FIG. 2, are again window frames and other frames.
  • the application examples described in connection with FIGS. 6 to 8 can be carried out both according to the method variant according to FIG. 1 and according to the method variant according to FIG.
  • FIG 3 shows the same schematic arrangement as Figure 1, a third exemplary variant of the inventive method.
  • a wooden part E and a thermoplastic part F are connected to one another, the surface layer of the thermoplastic part serving as a thermoplastic layer in the area of the connection.
  • the method variant according to FIG. 3 is suitable for connecting painted or unpainted wooden parts with parts made of, for example, polymethyl methacrylate (PMMA), acrylic butadiene styrene (ABS), polyvinyl chloride (PVC), polyethylene (PE) or styrene acrylic nitrate (SAN).
  • PMMA polymethyl methacrylate
  • ABS acrylic butadiene styrene
  • PVVC polyvinyl chloride
  • PE polyethylene
  • SAN styrene acrylic nitrate
  • Examples of application for the method variant according to FIG. 3 are, for example, the application of final thermoplastic strips on the faces of chipboard or the connection of painted or unpainted wooden parts by means of dowels made of a thermoplastic material, as described in more detail in connection with FIGS. 9 to 11 shall be.
  • FIGS. 4 and 5 show results of tensile shear tests which were carried out with previously painted wooden parts connected according to the method according to the invention in accordance with the test specification DIN EN 204 (production of the samples in accordance with DIN 205).
  • a varnish from Intex was used, which was applied in two layers as a primer (type tlmf, acrylic-alcyd combination) and topcoat (type DSL, acrylic) with a total layer thickness of approx. 90 ⁇ m (dry).
  • a white lacquer from the same company was used, which was applied in three layers as a primer (type: ISO, acrylic), acrylic pre-lacquer (type: AVO) and window finish lacquer (type: FSL, acrylic) with a total layer thickness of approx. 150 ⁇ m.
  • a primer type: ISO, acrylic
  • acrylic pre-lacquer type: AVO
  • window finish lacquer type: FSL, acrylic
  • Figure 4 shows the tensile strength ⁇ in N / mm 2 (according to DIN EN 204) as the mean and 95% - confidence interval for the following samples:
  • the parameters of an ultrasonic welding are in particular the frequency of the generated ultrasonic waves, the amplitude with which the working surface of the sonotrode or the surface to be welded of the part excited by the sonotrode vibrates, the power consumed by the system, the welding pressure P and the welding time.
  • Frequency and maximum power of the ultrasound are usually specified by the ultrasound system.
  • the amplitude of the vibrating working surface of the sonotrode depends on the amplitude of the converter and the choice of booster and sonotrode. Welding pressure, amplitude and absorbed power are linked in the system in such a way that the welding pressure is limited for a certain amplitude and a certain maximum power (the smaller the amplitude, the higher the possible) Welding pressure) that with constant welding pressure and higher amplitude more power is consumed and that with constant amplitude and higher welding pressure more power is consumed.
  • the welding energy required for a specific weld is determined, among other things, by the type of paint to be welded and the geometry of the parts to be welded (energy losses in the part material). In the case of a welding performance that is primarily provided by the system, the welding energy is controlled over the welding time.
  • the welding parameters must be determined experimentally for each specific application.
  • FIG. 5 shows, as an example of such an optimization, the tensile stress ⁇ [N / mm 2 ] of the connections produced as a function of the parameters welding time t [s] and welding pressure P [kPa]. These are connections of planed beech parts and coated with the glaze mentioned. The figure shows that the highest tensile stresses are achieved at low welding pressures and high welding times.
  • FIGS. 6 to 8 show applications of the method variant according to FIG. 1 or FIG. 2 in which the surfaces to be welded do not run parallel to the sonotrode work surface 1 and the anvil surface 2 as in FIGS. 1 and 2.
  • the layers of paint or thermoplastic films between the connecting parts are not shown. Lacquer layers, as explained in connection with FIG. 1, extend at least in the areas of the surfaces of parts A and B to be connected by ultrasound welding. Identical parts are identified by the same reference numbers as in FIG. 1.
  • FIG. 6 shows a welded connection 6 to be created, oriented obliquely to the sonotrode work surface 1, which can also be produced using the method according to the invention, the sonotrode work surface 1 advantageously, as shown, approximately the size of the projection of the welded connection having. Lateral holding means (arrows S) are particularly important for such applications.
  • FIG. 7 shows an application in which the function of lateral holding means is at least partially taken over by the shape of the welded connection 6. It is a welded joint to be created, composed of differently aligned welding surfaces, as is often used in wood technology. Such a welded joint can also be created using the method according to the invention, the sonotrode work surface 1 again, as shown, advantageously having approximately the size of the projection of the welded joint.
  • FIG. 8 finally shows a weld connection 6 to be created, which runs perpendicular to the sonotrode work surface 1 and to the anvil surface 2.
  • a welded joint can also be carried out with the method according to the invention.
  • the lateral holding means (arrows S) take over part of the function of the welding pressure P.
  • the sonotrode work surface 1 is narrow and, as in the other applications described, only stimulates one (A) of the two parts to be connected.
  • FIGS. 9 to 11 show, as an example application of the method variant according to FIG. 3, the connection of painted or unpainted wooden parts with the aid of plastic dowels.
  • These dowels consist of a plastic material with at least one thermoplastic component.
  • the dowel is conical and its cross-section is at least regionally larger than the cross-section of the bore into which it is inserted.
  • the dowel is positioned in the bore and pressed into the bore by pressure and ultrasound, the shape of the dowel being adapted to the shape of the bore and, analogously to the process variant according to FIG. 3, the dowel surface with the wooden surface in the bore is connected.
  • FIG. 9 shows the principle of the dowel method using an exemplary application.
  • Figures 10 and 11 show corresponding designs of dowels and corresponding holes.
  • FIG. 9 shows how, for example, two wooden parts G and H (lacquered or not lacquered), each of which has a conical blind bore 7, can be connected to the dowel and thus to one another using a plastic dowel 8 using the method according to the invention.
  • the cross section of the dowel 8 is at least regionally so larger than the cross section of the bores 7 that the dowel cannot be completely inserted into the bores.
  • the dowel is pressed into the hole by the action of a welding pressure P and ultrasonic waves until the two wooden parts lie on top of each other. If the wooden parts are lacquered, the lacquer layers are also welded to one another at the points of contact, which leads to a further connection (according to FIG. 6) of the two parts.
  • Figures 10 and 11 show exemplary dowels 8.1 and 8.2 and corresponding blind holes 7.1 and 7.2.
  • both the dowel 8.1 and the bore 7.1 show steps 9, in which the diameter of the dowel or bore tapers towards the end of the dowel or bore.
  • the bore 7.2 is continuously conical and only the dowel 8.2 shows steps 9.
  • Exemplary dimensions for dowels and bores are for example as follows: Bore: depth 24mm, maximum diameter 8mm, minimum diameter 5.5mm, five steps with a taper of 0.5mm, dowels : maximum diameter 8mm, minimum diameter 6mm, four steps, each with a taper of 0.5mm, whereby the step height corresponds approximately to the step height in the hole.
  • the dowel and the bore can also have more or fewer steps, for example the bore can have one step and the dowel none, the dowel diameter corresponding to the larger diameter of the bore.
  • thermoplastic material of the dowel penetrates up to 50 mm into the wood, which results in very strong local connections that exceed the strength of the wood. It also shows that the dowel material penetrates into the wood, particularly in the area of the dowel tip and in particular parallel to the wood fibers. If, for example, a dowel is welded into a blind hole made perpendicular to the side surface of a wooden part (perpendicular to the direction of the fibers), the dowel material penetrates into the wood, particularly in the area of the end of the blind hole and particularly transversely to the blind hole, as a result of which the anchor is properly anchored. The form of such anchoring that can be achieved obviously also depends in particular on the design of the dowel tip.
  • thermoplastic layer For the connection of surfaces according to the method according to the invention, it can be advantageous to equip the thermoplastic layer with energy direction sensors, as is known from the ultrasonic welding processes of plastic parts. This is particularly advantageous if the surfaces to be welded are very smooth.
  • energy direction sensors can be used to ensure that the thermoplastic part is only heated and plasticized on its surface to be connected to the wooden part.
  • Energy direction transmitters are essentially points or lines protruding from the surfaces to be connected and are places where the plasticization begins under the influence of ultrasound.
  • Energy direction transmitters can be applied to lacquer layers by means of screen printing dots or introduced into film material (process variant according to FIG. 2) by appropriate structuring. It turns out that specially applied energy direction transmitters are usually not necessary when connecting lacquered wooden parts because the lacquer layer, due to its own structure and due to the roughness of the lacquered wood surface, has sufficient unevenness that can take over the function of the energy direction transmitter .
  • FIG. 12 also shows schematically (section through the parts 10 and 11 to be connected before the connection and after the connection) the attachment of an end strip 10 made of a thermoplastic on an end face of a fiberboard 11, the surface of the end strip which is connected to the chip - Plate is to be connected, has energy directors in the form of longitudinal increases.

Abstract

In the method proposed, parts (A, B) consisting at least partly of wood or wood-like materials are joined together by placing at least one layer of thermoplastic (L) between the surface regions to be joined and these regions are excited mechanically, e.g. by ultrasonic waves. The at least one layer of thermoplastic may for instance be a coloured or colourless paint layer (L) which carries out the function of a sealable coating in the regions of the surface to be joined and a protective and/or colouring function in other regions of the surface. Suitable for use with the method proposed are prior art paints with a thermoplastic component, e.g. acrylic paints. Friction welding or orbital welding can be used instead of ultrasonic sealing.

Description

VERFAHREN ZUM ZUSAMMENFÜGEN VON TEILEN, DIE METHOD FOR ASSEMBLING PARTS THAT
MINDESTENS ZUM TEIL AUS HOLZ ODER AUS HOLZÄHNLICHEN MATERIALIEN BESTEHENAT LEAST PART OF WOOD OR WOOD-LIKE MATERIALS
Die Erfindung liegt auf dem Gebiete der Holzverarbeitungstechnik und be¬ trifft ein Verfahren gemäss dem Oberbegriff des ersten unabhängigen Patent¬ anspruchs zum Zusammenfügen von Teilen, die mindestens zum Teil aus Holz oder aus holzähnlichen Materialien bestehen.The invention is in the field of wood processing technology and relates to a method according to the preamble of the first independent patent claim for joining parts which at least partially consist of wood or wood-like materials.
Teile aus Holz oder holzähnlichen Materialien (aus Holzwerkstoffen), wie beispielsweise Sperrholz oder Spanplatten, werden gemäss dem Stande der Technik zusammengefügt entweder durch mechanische Verbindungsmittel wie beispielsweise Schrauben oder Nägel oder sie werden verleimt, wobei übli¬ cherweise auf beide zusammenzufügenden Oberflächen ein Klebstoff aufge¬ bracht wird und die beiden Oberflächen dann während einer von der Art des Klebstoffes abhängigen Trocknungs- oder Erhärtungszeit zusammengepresst werden. In derselben oder ähnlicher Weise werden Teile aus Holz oder holz- ähnlichen Materialien auch mit Teilen aus Kunststoff verbunden.Parts made of wood or wood-like materials (made of wood-based materials), such as plywood or chipboard, are joined together according to the prior art either by mechanical connecting means such as screws or nails, or they are glued, with an adhesive usually being applied to both surfaces to be joined is brought and the two surfaces are then pressed together during a drying or hardening time depending on the type of adhesive. In the same or similar manner, parts made of wood or wood-like materials are also connected to parts made of plastic.
Sollen die durch das Zusammenfügen der genannten Teile herzustellenden Gegenstände lackiert, das heisst mit einem farblosen Lack oder einer Farbe - ? .If the objects to be manufactured by assembling the above-mentioned parts are to be painted, that is to say with a colorless paint or a paint -? ,
behandelt werden, ergeben sich je nach Fügetechnik und verwendetem Lack die folgenden Schwierigkeiten: beim Schrauben oder Nageln kann eine Ver¬ letzung einer vorher aufgebrachten Färb- oder Lackschicht kaum verhindert werden; Lackschichten auf durch Leimen zusammenzufügenden Oberflächen können die Hafteigenschaften des Klebstoffes negativ beeinflussen; aus Ver¬ bindungsstellen ausgepresster Klebstoff kann die Hafteigenschaften von nach¬ träglich aufgetragenen Farben und Lacken negativ beeinflussen oder vor dem Leimen aufgebrachte Lacke oder Farben verfärben. Auch an durch Leimen zusammengefügten Teilen, die nicht lackiert werden, sind auch nur geringe, aus den Verbindungen austretende Klebstoffmengen unschön und uner¬ wünscht und nur schwer verhinderbar. Werden die Teile nach dem Zusam¬ menfügen lackiert, sind die Fügestellen ohne Lack, das heisst ungeschützt und dadurch von eingeschränkter Lebensdauer.are treated, depending on the joining technique and the varnish used, the following difficulties arise: when screwing or nailing, injury to a previously applied coloring or varnish layer can hardly be prevented; Layers of lacquer on surfaces to be joined by gluing can have a negative effect on the adhesive properties of the adhesive; Adhesive pressed out of connection points can negatively influence the adhesive properties of subsequently applied paints and varnishes or discolor varnishes or paints applied before gluing. Even on parts joined together by gluing, which are not painted, only small amounts of adhesive emerging from the connections are unsightly and undesirable and are difficult to prevent. If the parts are painted after they have been joined, the joints are without paint, that is to say unprotected and therefore have a limited service life.
Es ist nun die Aufgabe der Erfindung, ein Verfahren zum Zusammenfügen von Teilen aufzuzeigen, wobei die Teile mindestens zum Teil aus Holz oder holzähnlichen Materialien bestehen, welches Verfahren in Bezug auf die oben beschriebenen Nachteile eine Verbesserung darstellt. Das erfindungsgemässe Verfahren soll dabei einfach sein und anwendbar unabhängig davon, ob die zusammenzufügenden Teile vor oder nach dem Zusammenfügen mit Schutz- und/oder Farblack lackiert werden oder nicht.It is the object of the invention to provide a method for joining parts, wherein the parts consist at least in part of wood or wood-like materials, which method is an improvement with respect to the disadvantages described above. The method according to the invention should be simple and applicable regardless of whether or not the parts to be joined are coated with protective and / or colored lacquer before or after the joining.
Diese Aufgabe wird gelöst durch das Verfahren, wie es in den Patentansprü¬ chen definiert ist.This object is achieved by the method as defined in the patent claims.
Das Verfahren besteht im wesentlichen darin, zwischen zwei zu verbindende Teile, von denen mindestens der eine aus Holz oder aus einem holzähnlichenThe method essentially consists in connecting two parts to be connected, at least one of which is made of wood or of a wood-like one
Material besteht, mindestens eine Schicht, die mindestens teilweise aus einem thermoplastischen Kunststoff besteht, zu bringen und dann die beiden Teile durch mechanische Anregung miteinander zu verbinden. Die mechanische Anregung geschieht vorzugsweise durch Ultraschallwellen (Ultraschallschweis- sen), wobei mindestens der eine der zu verbindenden Teile bzw. dessen zu verbindende Oberfläche zu Schwingungen mit Ultraschallfrequenz angeregt wird. Dazu wird mindestens einer der zusammenzufügenden Teile mindestens im Bereiche der zu erstellenden Verbindung zwischen einer mit Ultraschall anregbaren Fläche (Arbeitsfläche einer Sonotrode) und einem Amboss unter einem Schweissdruck gehalten und mit Ultraschallwellen beaufschlagt, wobei die Ultraschallwellen sich senkrecht, parallel oder schief zu den zu verbinden¬ den Oberflächen fortpflanzen können. Nach einer kurzen Schweisszeit und vorzugsweise einer kurzen Haltezeit sind die Teile über die Thermoplast¬ schicht miteinander verbunden.Material consists of at least one layer that is at least partially made of one thermoplastic material to bring and then connect the two parts by mechanical excitation. The mechanical excitation is preferably effected by ultrasonic waves (ultrasonic welding), at least one of the parts to be connected or its surface to be connected being excited to vibrate at an ultrasonic frequency. For this purpose, at least one of the parts to be joined is held under welding pressure at least in the area of the connection to be created between an ultrasonically excitable surface (working surface of a sonotrode) and an anvil and subjected to ultrasound waves, the ultrasound waves connecting perpendicularly, parallel or obliquely to the ¬ can reproduce the surfaces. After a short welding time and preferably a short holding time, the parts are connected to one another via the thermoplastic layer.
Anstelle einer Ultraschallverschweissung kann auch eine Reibschweissung oder Orbitalschweissung zur Anwendung kommen, wobei die zu verbindenden Oberflächen im wesentlichen parallel zueinander bewegt werden (gradlinig oder zyklisch).Instead of ultrasound welding, friction welding or orbital welding can also be used, the surfaces to be connected being moved essentially parallel to one another (in a straight line or cyclically).
Die zwischen den zu verbindenden Teilen einzubringende, mindestens eine Thermoplastschicht kann eine auf dem Holzteil oder auf den Holzteilen auf¬ gebrachte Schicht eines Schutz- und/oder Farblacks sein, der aus einem Ther- moplasten besteht oder mindestens thermoplastische Bestandteile aufweist und dessen an sich bekannte Funktion es ist, die Holzoberfläche beispiels¬ weise gegen Witterungseinflüsse zu schützen und/oder dieser Oberfläche eine bestimmte Farbe zu verleihen. Der erste Schritt des erfindungsgemässen Ver¬ fahrens besteht in diesem Falle also darin, dass beispielsweise durch Strei- chen, Spritzen, Tauchen, Rollwalzen oder Giessen ein flüssiger Lack auf die Holzoberfläche aufgebracht wird, welcher Lack auf der Oberfläche anschlies- send trocknet oder erhärtet. Dabei kann das Auftragen und Trocknenlassen wiederholt werden und kann beispielsweise als erstes eine Grundierung und dann erst der eigentliche Lack aufgetragen werden. Die Lackierung kann sich auf zusammenzufügende Oberflächenbereiche beschränken, erstreckt sich aber vorteilhafterweise über weitere, zur Oberfläche des fertigen, aus den Teilen zusammengefügten Gegenstandes gehörende Bereiche oder über ganze zu¬ sammenzufügende Teile. In einem zweiten Schritt werden dann die zusam¬ menzufügenden Oberflächen, von denen nur die eine oder beide eine Lack¬ schicht (vorteilhafterweise trocken bzw. erhärtet) tragen, aufeinandergebracht und mittels Ultraschall verschweisst. Nach dieser Verfahrensvariante können beispielsweise zwei Holzteile (mindestens einer davon lackiert) oder ein lak- kierter Holzteil mit einem unlackierten Kunststoffteil aus einem Duroplasten miteinander verbunden werden.The at least one thermoplastic layer to be introduced between the parts to be connected can be a layer of a protective and / or colored lacquer applied to the wooden part or to the wooden parts, which layer consists of a thermoplastic or has at least thermoplastic constituents and its known per se The function is to protect the wooden surface, for example, against the weather and / or to give this surface a certain color. In this case, the first step of the method according to the invention is that, for example by brushing, spraying, dipping, rolling or pouring, a liquid lacquer is applied to the wood surface, which lacquer is then attached to the surface. send dries or hardens. The application and letting it dry can be repeated and, for example, first a primer can be applied and then the actual paint. The coating can be limited to surface areas to be joined, but advantageously extends over further areas belonging to the surface of the finished object which is assembled from the parts or over entire parts to be joined together. In a second step, the surfaces to be joined, of which only one or both of them have a lacquer layer (advantageously dry or hardened), are brought onto one another and welded by means of ultrasound. According to this process variant, for example, two wooden parts (at least one of them painted) or a painted wooden part with an unpainted plastic part made of a thermosetting plastic can be connected to one another.
Es ist auch möglich, die Verschweissung vorzunehmen, bevor die zuletzt auf¬ getragene Lackschicht völlig trocken bzw. erhärtet ist. Es zeigt sich für einen derartigen Fall, dass die Trocknung bzw. Erhärtung durch die Verschweissung sogar beschleunigt wird.It is also possible to carry out the welding before the lacquer layer applied last is completely dry or hardened. In such a case, it turns out that the drying or hardening is even accelerated by the welding.
Die zwischen die zu verbindenden Teile einzubringende mindestens eine Thermoplastschicht kann auch in Form einer Thermoplastfolie zwischen den zu verbindenden Oberflächenbereichen eingebracht werden. Gemäss dieser Verfahrensvariante können beispielsweise zwei Holzteile (lackiert oder nicht lackiert) miteinander verbunden werden oder ein Holzteil (lackiert oder nicht) mit einem Teil aus einem Duroplasten.The at least one thermoplastic layer to be introduced between the parts to be connected can also be introduced in the form of a thermoplastic film between the surface areas to be connected. According to this variant of the method, for example, two wooden parts (lacquered or not lacquered) can be connected to one another or a wood part (lacquered or not) with a part made of a thermoset.
Eine weitere Variante des erfindungsgemässen Verfahrens besteht darin, dass mit dem Holzteil (lackiert oder nicht lackiert) ein Teil aus einem Thermopla- sten oder aus einem Material mit mindestens einem thermoplastischen Be¬ standteil verbunden wird, wobei die dem Holzteil zugewandte Oberflächen¬ schicht des Thermoplastteils als Thermoplastschicht dient.Another variant of the method according to the invention consists in that with the wooden part (lacquered or not lacquered) a part made of a thermoplastic Most or from a material is connected to at least one thermoplastic component, the surface layer of the thermoplastic part facing the wooden part serving as a thermoplastic layer.
Das erfindungsgemässe Verfahren wird anhand der folgenden Figuren mehr im Detail beschrieben. Dabei zeigen:The method according to the invention is described in more detail with reference to the following figures. Show:
Figuren 1 bis 3 drei beispielhafte Varianten des erfindungsgemässen Verfah- rens;FIGS. 1 to 3 show three exemplary variants of the method according to the invention;
Figur 4 die Zugfestigkeit verschiedener, nach dem erfindungsgemässen Ver¬ fahren hergestellter Verbindungen;FIG. 4 shows the tensile strength of various connections produced by the method according to the invention;
Figur 5 ein Diagramm zur Illustration des Einflusses von Schweissparame- tern auf die Zugfestigkeit einer nach dem erfindungsgemässen Ver¬ fahren hergestellten Verbindung;FIG. 5 shows a diagram to illustrate the influence of welding parameters on the tensile strength of a connection produced by the method according to the invention;
Figuren 6 bis 8 verschiedene Anwendungen der Verfahrensvarianten gemäss Figuren 1 und 2;FIGS. 6 to 8 different uses of the method variants according to FIGS. 1 and 2;
Figuren 9 bis 11 verschiedene Anwendungen des Verfahrens gemäss Figur 3;FIGS. 9 to 11 different applications of the method according to FIG. 3;
Figur 12 eine mit Energierichtungsgebern ausgestattete, gemäss dem erfin- dungsgemässen Verfahren zu verbindende Oberfläche.FIG. 12 shows a surface which is equipped with energy direction sensors and is to be connected according to the method according to the invention.
Figur 1 zeigt in Form einer schematischen Anordnung eine beispielhafteFIG. 1 shows an example in the form of a schematic arrangement
Variante des erfindungsgemässen Verfahrens, in der zwei Holzteile A und B, die beide lackiert (Lackschicht L) sind, miteinander verbunden werden. Für die Verschweissung wird eine an sich bekannte Ultraschall-Schweissanlage verwendet. Diese weist einerseits eine mit Ultraschall anregbare Fläche 1 (Ar¬ beitsfläche einer Sonotrode 4) und eine stabile Ambossfläche 2 auf, wobei die zu verbindenden Teile A und B, die beispielsweise (wie dargestellt) allseitig von der Lackschicht L bedeckt sind, unter einem Schweissdruck P zwischen Sonotroden-Arbeitsfläche 1 und Ambossfläche 2 gehalten werden. Um eine seitliche Verschiebung der zusammenzufügenden Teile A und B zu verhin¬ dern, sind üblicherweise auch seitliche Haltemittel (in der Figur durch Pfeile S angedeutet) notwendig.Variant of the method according to the invention, in which two wooden parts A and B, both of which are lacquered (lacquer layer L), are connected to one another. A known ultrasonic welding system is used for welding used. On the one hand, this has a surface 1 that can be excited with ultrasound (working surface of a sonotrode 4) and a stable anvil surface 2, parts A and B to be connected, which, for example (as shown) are covered on all sides by the lacquer layer L, are welded P between sonotrode work surface 1 and anvil surface 2 are held. In order to prevent lateral displacement of the parts A and B to be joined, lateral holding means (indicated by arrows S in the figure) are usually also necessary.
Die Ultraschallschweissanlage besitzt zur Erzeugung und Übertragung der Ultraschallenergie die folgenden (in der Figur 1 nicht dargestellten) Teile: einen Generator zur Erzeugung elekromagnetischer Wellen mit einer Fre¬ quenz üblicherweise im Bereiche von ca. 18 kHz bis 140 kHz (beispielsweise 20 oder 40 kHz), einen Konverter, der die elektromagnetischen Wellen in me¬ chanische Wellen verwandelt und meist eine Verbindung von mehreren piezo¬ elektrischen Elementen ist, und einen Resonanzteil (oft zweiteilig: Booster und Sonotrode 4), durch den die erzeugten, mechanischen Wellen gegebe¬ nenfalls amplitudentransformiert über die bereits erwähnte, anregbare Fläche 1 (Arbeitsfläche der Sonotrode 4) auf den einen der zu verschweissenden Teile (A) durch mechanische Koppelung übertragen werden.The ultrasonic welding system has the following parts (not shown in FIG. 1) for generating and transmitting the ultrasonic energy: a generator for generating electromagnetic waves with a frequency usually in the range from approximately 18 kHz to 140 kHz (for example 20 or 40 kHz) , a converter which converts the electromagnetic waves into mechanical waves and is usually a connection of several piezoelectric elements, and a resonance part (often in two parts: booster and sonotrode 4), by means of which the generated mechanical waves are optionally transformed in amplitude are transferred to the one of the parts to be welded (A) by mechanical coupling via the aforementioned excitable surface 1 (working surface of the sonotrode 4).
Die vom Konverter erzeugten mechanischen Wellen werden durch sorgfältige Abstimmung der Materialien und Formen von Konverter, Booster und Sono¬ trode möglichst verlustarm übertragen, dadurch dass diese Teile möglichst in Resonanz schwingen und stehende Wellen (mit stationären Knotenpunkten) entstehen. Die Bedingungen, die das Ultraschallverschweissen von lackierten Holzteüen (Verfahrensvariante gemäss Figur 1) an die -.usammenzufügenden Teile und an den Lack stellt, sind die folgenden:The mechanical waves generated by the converter are transmitted with as little loss as possible by carefully coordinating the materials and shapes of the converter, booster and sonotrode, so that these parts vibrate in resonance and standing waves (with stationary nodes) arise. The conditions that the ultrasonic welding of lacquered wooden parts (process variant according to FIG. 1) places on the parts to be joined and on the lacquer are as follows:
- Der Lack muss in seinem trockenen bzw. erhärteten Zustand mindestens einen thermoplastischen Bestandteil aufweisen, was für viele handelsübli¬ che, synthetische Lacke (farblos oder farbig), sowohl wasserlöslicher als auch lösungsmittellöslicher Art der Fall ist.- The lacquer must have at least one thermoplastic component in its dry or hardened state, which is the case for many commercially available synthetic lacquers (colorless or colored), both water-soluble and solvent-soluble.
- Die aneinander zu fügenden Oberflächen der Teile müssen innerhalb relativ enger Grenzen parallel sein, wobei Holzoberflächen mit einer für zu lackierende Flächen normalen Rauheit (beispielsweise gehobelt oder gefräst) ohne Probleme verarbeitet werden können. Ferner müssen die zu verbindenden Oberflächen für die sehr kurze Schweisszeit (Grössenord- nung: eine Sekunde) und gegebenenfalls eine ebenfalls kurze Haltezeit- The surfaces of the parts to be joined must be parallel within relatively narrow limits, whereby wooden surfaces with a roughness that is normal for surfaces to be painted (for example planed or milled) can be processed without problems. Furthermore, the surfaces to be joined must have a very short welding time (order of magnitude: one second) and possibly also a short holding time
(Grössenordnung einige Sekunden) gegeneinander pressbar und seitüch führbar sein.(Order of magnitude a few seconds) can be pressed against each other and guided.
Die Vorteile der Variante des erfindungsgemässen Verfahrens gemäss Figur 1 beispielsweise gegenüber einer geleimten Verbindung sind die folgenden:The advantages of the variant of the method according to the invention according to FIG. 1, for example compared to a glued connection, are as follows:
Das erfindungsgemässe Verfahren ist anwendbar für beliebige Richtungen der zu verbindenden Holzoberflächen relativ zur Holzmaserung, d.h es sind insbesondere Hirn-Hirn-, Hirn-Seite- oder Seite-Seite-Verbindungen möglich, aber auch Verbindungsflächen, die schief zur Ausrichtung der Maserung stehen.The method according to the invention can be used for any directions of the wooden surfaces to be connected relative to the wood grain, i.e. in particular brain-brain, brain-side or side-side connections are possible, but also connecting surfaces that are skewed to align the grain.
Für zwei Funktionen muss nur ein einziger Stoff (Lack) auf die Oberflä- chen der Holzteile aufgetragen werden: an Oberflächen des fertigen Ge¬ genstandes übernimmt der Lack eine Schutz- und/oder Färbefunktion, an den zusammenzufügenden Oberflächen der Teile die Funktion eines Verbindungsmittels (vergleichbar mit der Funktion eines Klebstoffes) in Form einer verschweissbaren Beschichtung.For two functions, only a single substance (lacquer) has to be applied to the surfaces of the wooden parts: the lacquer assumes a protective and / or coloring function on surfaces of the finished object the surfaces of the parts to be joined have the function of a connecting means (comparable to the function of an adhesive) in the form of a weldable coating.
Die Herstellung eines aus Teilen zusammengefügten und lackierten Ge¬ genstandes wird beschleunigt, da für das Zusammenfügen das separate Auftragen eines Klebstoffes und eine Trocknungs- bzw. Erhärtungszeit für den Klebstoff entfällt. Die notwendigen Schweisszeiten (inkl. Haltezeit) sind sehr klein (wenige Sekunden).The production of an object assembled and painted from parts is accelerated since the separate application of an adhesive and a drying or hardening time for the adhesive are eliminated for the assembly. The necessary welding times (including holding time) are very short (a few seconds).
Die Herstellung mehrfarbiger Gegenstände wird erleichtert durch Färben von Teilen mit nachträglichem Zusammenfügen.The production of multi-colored objects is facilitated by coloring parts with subsequent assembly.
Es können statt ganzer Gegenstände einzelne Teile lackiert werden, was insbesondere bei grösseren Gegenständen und Tauch- oder Tunnel-Lak- kierverfahren eine Verkleinerung der notwendigen Apparaturen zur Folge haben kann.Instead of entire objects, individual parts can be painted, which can result in a reduction in the size of the necessary equipment, especially in the case of larger objects and dip or tunnel painting processes.
An Gegenständen mit mehreren Fügestellen können diese, ohne die für das Zusammenfügen notwendige Zeit empfindlich zu erhöhen, nachein¬ ander verschweisst werden, sodass notwendige Einspannvorrichtungen ein¬ facher und kleiner werden können.On objects with several joints, these can be welded one after the other without significantly increasing the time required for the assembly, so that the necessary clamping devices can become simpler and smaller.
Zwischen Lackieren und Verschweissen können beliebig lange Lagerzei- ten eingeschaltet werden.Storage times of any length can be switched on between painting and welding.
Versuche mit Teilen aus Buchen- und Fichtenholz (siehe auch Figur 4), die mit Lacken auf Acrylbasis durchgeführt wurden, zeigen, dass bei Lackierungen mit üblichen Schichtdicken im Bereiche von 0,1mm durch Ultraschallschweis- sen Verbindungen entstehen mit Zugfestigkeiten im Bereiche bis ca. 10 N/mm2, was der durch die DIN-Normen geforderten Festigkeit von mit übli¬ chen Klebstoffen hergestellten Verbindungen zwischen Holzteilen entspricht und die Zugfestigkeit beispielsweise von europäischen Nadelhölzern übertrifft.Experiments with parts made of beech and spruce wood (see also Figure 4), which were carried out with acrylic-based paints, show that in paints with conventional layer thicknesses in the range of 0.1 mm, ultrasonic welding creates connections with tensile strengths in the range up to approx. 10th N / mm 2 , which corresponds to the strength of connections between wooden parts made with conventional adhesives required by the DIN standards and exceeds the tensile strength of European softwoods, for example.
In derselben Art, wie in der Figur 1 dargestellt, können auch lackierte Holz¬ teüe mit unlackierten Holzteilen oder lackierte Holzteile mit Duroplastteilen verbunden werden. Vorteilhafte Anwendungen der Verfahrensvariante gemäss Figur 1 sind beispielsweise das Zusammenfügen von lackierten Teilen zu Fen- sterrahmen, Bilderrahmen oder anderen Rahmen oder das Aufbringen von Parkettstreifen auf Tragplatten aus einem holzähnlichen Werkstoff. Eine weitere Anwendung ist auch das Aufbringen von abschliessenden Duroplast¬ streifen oder lackierten oder unlackierten Holzlatten auf Stirnseiten von lak- kierten Spanplatten. Details weiterer Anwendungen der Verfahrensvariante gemäss Figur 1 sind in den Figuren 6 bis 8 dargestellt.In the same way as shown in FIG. 1, lacquered wooden parts with unpainted wooden parts or lacquered wooden parts with thermoset parts can also be connected. Advantageous applications of the method variant according to FIG. 1 are, for example, the joining together of painted parts to form window frames, picture frames or other frames or the application of parquet strips to support plates made of a wood-like material. Another application is also the application of final thermoset strips or lacquered or unpainted wooden slats on the front sides of lacquered chipboard. Details of further applications of the method variant according to FIG. 1 are shown in FIGS. 6 to 8.
Figur 2 zeigt mit derselben schematischen Anordnung wie Figur 1 eine zweite, beispielhafte Variante des erfindungsgemässen Verfahrens. Es werden hier wiederum zwei Holzteile C und D miteinander verbunden, wobei zwischen den beiden Teilen eine Thermoplastschicht beispielsweise in Form einer Thermoplastfolie 5 positioniert ist. Als Thermoplastfolien eignen sich bei¬ spielsweise im Handel erhältliche Folien aus Copolymeren von Polyamid oder aus Polymethylmethacrylat (PMMA), die eine Dicke von beispielsweise 30 bis 200μm haben. Es ist auch denkbar, die Thermoplastschicht 5 nicht als Folie sondern in Form von Pulver zwischen die zu verbindenden Oberflächen zu bringen, wobei das Pulver beispielsweise durch eine dünne, noch feuchte Lackschicht auf der einen der zu verbindenden Oberflächen festgehalten wird. Die Durchführung des Schweissschrittes für die Verfahrensvariante gemäss Figur 2 ist dieselbe wie im Zusammenhang mit der Figur 1 beschrieben; die in der Figur 2 dargestellten Teile der Schweissvorrichtung sind denn auch mit denselben Bezugsziffern bezeichnet.FIG. 2 shows the same schematic arrangement as FIG. 1, a second, exemplary variant of the method according to the invention. Here again two wooden parts C and D are connected to one another, a thermoplastic layer, for example in the form of a thermoplastic film 5, being positioned between the two parts. Suitable thermoplastic films are, for example, commercially available films made from copolymers of polyamide or from polymethyl methacrylate (PMMA), which have a thickness of, for example, 30 to 200 μm. It is also conceivable to bring the thermoplastic layer 5 not as a film but in the form of powder between the surfaces to be connected, the powder being held on one of the surfaces to be connected, for example by a thin, still moist lacquer layer. The execution of the welding step for the method variant according to FIG. 2 is the same as described in connection with FIG. 1; the parts of the welding device shown in FIG. 2 are designated with the same reference numbers.
In derselben Art und Weise wie in der Figur 2 dargestellt, das heisst mit einer zwischen die zu verbindenden Oberflächen spezifisch für die Verbindung eingebrachten Thermoplastschicht in Form einer Folie oder einer Pulver- schicht, können auch lackierte Holzteile miteinander, lackierte mit unlackier¬ ten Holzteilen oder lackierte oder unlackierte Holzteile mit Duroplastteilen verbunden werden.In the same way as shown in FIG. 2, that is to say with a thermoplastic layer in the form of a film or a powder layer, which is introduced specifically for the connection between the surfaces to be connected, lacquered wooden parts can also be lacquered with one another, lacquered with unpainted wooden parts or lacquered or unpainted wooden parts are connected with thermoset parts.
Anwendungsbeispiele für die Verfahrensvariante, wie sie in der Figur 2 dar¬ gestellt ist, sind wiederum Fensterrahmen und andere Rahmen. Die im Zu¬ sammenhang mit den Figuren 6 bis 8 beschriebenen Anwendungsbeispiele können sowohl nach der Verfahrensvariante gemäss Figur 1 als auch nach der Verfahrensvariante gemäss Figur 2 ausgeführt werden.Application examples for the process variant, as shown in FIG. 2, are again window frames and other frames. The application examples described in connection with FIGS. 6 to 8 can be carried out both according to the method variant according to FIG. 1 and according to the method variant according to FIG.
Figur 3 zeigt mit derselben schematischen Anordnung wie Figur 1 eine dritte, beispielhafte Variante des erfindungsgemässen Verfahrens. Es werden hier ein Holzteil E und ein Thermoplastteil F miteinander verbunden, wobei die Oberflächenschicht des Thermoplastteils im Bereiche der Verbindung als Thermoplastschicht dient.Figure 3 shows the same schematic arrangement as Figure 1, a third exemplary variant of the inventive method. Here, a wooden part E and a thermoplastic part F are connected to one another, the surface layer of the thermoplastic part serving as a thermoplastic layer in the area of the connection.
Die Verfahrensvariante gemäss Figur 3 eignet sich zum Verbinden von lak- kierten oder unlackierten Holzteüen mit Teilen aus beispielsweise Polymethyl- methacrylat (PMMA), Acrylbutadienstyrol (ABS), Polyvinylchlorid (PVC), Polyethylen (PE) oder Styrolacrylnitrat (SAN).The method variant according to FIG. 3 is suitable for connecting painted or unpainted wooden parts with parts made of, for example, polymethyl methacrylate (PMMA), acrylic butadiene styrene (ABS), polyvinyl chloride (PVC), polyethylene (PE) or styrene acrylic nitrate (SAN).
Anwendungsbeispiele für die Verfahrensvariante gemäss Figur 3 sind bei¬ spielsweise das Anbringen von abschliessenden Thermoplaststreifen auf Stirn¬ seiten von Spanplatten oder das Verbinden von lackierten oder unlackierten Holzteilen mittels Dübeln aus einem thermoplastischen Material, wie es im Zusammenhang mit den Figuren 9 bis 11 noch detaillierter beschrieben wer- den soll.Examples of application for the method variant according to FIG. 3 are, for example, the application of final thermoplastic strips on the faces of chipboard or the connection of painted or unpainted wooden parts by means of dowels made of a thermoplastic material, as described in more detail in connection with FIGS. 9 to 11 shall be.
Die beiden Figuren 4 und 5 zeigen Resultate von Zugscherversuchen, die mit nach dem erfindungsgemässen Verfahren verbundenen, vorgängig lackierten Holzteilen nach der Prüfvorschrift DIN EN 204 durchgeführt wurden (Her¬ stellung der Proben nach DIN 205). Als Lack wurde einerseits eine Lasur der Firma Intex verwendet, die zweischichtig als Grundierung (Typ tlmf, Acryl- Alcyd-Kombination) und Decklack (Typ DSL, Acryl) mit einer Gesamtschicht¬ dicke von ca 90μm (trocken) aufgetragen wurde. Andererseits wurde ein Weisslack derselben Firma verwendet, der in drei Schichten als Grundierung (Typ: ISO, Acryl), Acrylvorlack (Typ: AVO) und Fensterschlusslack (Typ: FSL, Acryl) mit einer Gesamtschichtdicke von ca. 150μm aufgetragen wurde.FIGS. 4 and 5 show results of tensile shear tests which were carried out with previously painted wooden parts connected according to the method according to the invention in accordance with the test specification DIN EN 204 (production of the samples in accordance with DIN 205). On the one hand, a varnish from Intex was used, which was applied in two layers as a primer (type tlmf, acrylic-alcyd combination) and topcoat (type DSL, acrylic) with a total layer thickness of approx. 90 μm (dry). On the other hand, a white lacquer from the same company was used, which was applied in three layers as a primer (type: ISO, acrylic), acrylic pre-lacquer (type: AVO) and window finish lacquer (type: FSL, acrylic) with a total layer thickness of approx. 150μm.
Zur Durchführung der Versuche wurde eine Ultraschallschweissanlage der Firma Branson (Typ 921) verwendet. Verschweisst wurden ebene, parallel zur Sonotroden-Arbeitsfläche gerichtete Flächen von je ca. 400 mm2. Die Schweissparameter waren dabei: Frequenz 20 kHz; maximale Leistung 2000 W; Amplitude (an der Arbeitsfläche der Sonotrode): ca. 60μm; Schweisszeiten zwischen 0,2 und 1 Sekunde; Haltezeit ca. 5 sec und Schweissdruck (Kraft zum Zusammenpressen der Teile pro Flächeneinheit der zu verbindenden Oberflächen) bis zu 300 kPa.An ultrasonic welding system from Branson (type 921) was used to carry out the tests. Flat surfaces of approx. 400 mm 2 each, welded parallel to the sonotrode work surface, were welded. The welding parameters were: frequency 20 kHz; maximum power 2000 W; Amplitude (on the working surface of the sonotrode): approx. 60μm; Welding times between 0.2 and 1 second; Holding time approx. 5 sec and welding pressure (force for pressing the parts together per unit area of the surfaces to be connected) up to 300 kPa.
Figur 4 zeigt die Zugfestigkeit σ in N/mm2 (nach DIN EN 204) als Mittelwert und 95%- Vertrauensbereich für die folgenden Proben (sample):Figure 4 shows the tensile strength σ in N / mm 2 (according to DIN EN 204) as the mean and 95% - confidence interval for the following samples:
Probe Holz Ober¬ Lack Auftragsart Schweiss- fläche zeit [s] a Buche gehobelt Lasur Pinsel 0,6 b Buche gehobelt Lasur Pinsel 0,9 c Buche gehobelt Lasur Rackel 0,9 d Fichte gehobelt Lasur Rackel 0,6 e Buche gehobelt Lasur* Pinsel 0,6 f Fichte gehobelt Lasur* Pinsel 0,6 o σ Buche gefräst Lasur Pinsel 0,6 h Fichte gefräst Lasur Pinsel 0,6Sample of wood top coat Application type welding surface time [s] a beech planed glaze brush 0.6 b beech planed glaze brush 0.9 c beech planed glaze rack 0.9 d spruce planed glaze rack 0.6 e beech planed glaze * Brush 0.6 f spruce planed glaze * brush 0.6 o σ beech milled glaze brush 0.6 h spruce milled glaze brush 0.6
* ohne Grundierung* without primer
Die Parameter einer Ultraschallschweissung sind insbesondere die Frequenz der erzeugten Ultraschallwellen, die Amplitude, mit der die Arbeitsfläche der Sonotrode bzw. die zu verschweissende Fläche des von der Sonotrode ange¬ regten Teiles schwingt, die vom System aufgenommene Leistung, der Schweissdruck P und die Schweisszeit.The parameters of an ultrasonic welding are in particular the frequency of the generated ultrasonic waves, the amplitude with which the working surface of the sonotrode or the surface to be welded of the part excited by the sonotrode vibrates, the power consumed by the system, the welding pressure P and the welding time.
Frequenz und maximale Leistung des Ultraschalles sind üblicherweise durch die Ultraschallanlage vorgegeben. Die Amplitude der schwingenden Arbeits¬ fläche der Sonotrode ist abhängig von der Amplitude des Konverters und der Wahl von Booster und Sonotrode. Schweissdruck, Amplitude und aufgenom¬ mene Leistung sind im System miteinander verknüpft derart, dass für eine bestimmte Amplitude und eine bestimmte maximale Leistung der Schweiss¬ druck begrenzt ist (je kleiner die Amplitude, desto höher der mögliche Schweissdruck), dass bei konstantem Schweissdruck und höherer Amplitude mehr Leistung aufgenommen wird und dass bei konstanter Amplitude und höherem Schweissdruck mehr Leistung aufgenommen wird.Frequency and maximum power of the ultrasound are usually specified by the ultrasound system. The amplitude of the vibrating working surface of the sonotrode depends on the amplitude of the converter and the choice of booster and sonotrode. Welding pressure, amplitude and absorbed power are linked in the system in such a way that the welding pressure is limited for a certain amplitude and a certain maximum power (the smaller the amplitude, the higher the possible) Welding pressure) that with constant welding pressure and higher amplitude more power is consumed and that with constant amplitude and higher welding pressure more power is consumed.
Da es beim erfindungsgemässen Verfahren meist um sogenannte Fernfeldver- schweissungen (Verschweissung von Flächen, die von der Arbeitsfläche der Sonotrode mehr ,als ca. 1 cm entfernt sind) handelt, ist das Schweissen mit relativ grossen Amplituden empfehlenswert.Since the method according to the invention mostly involves so-called far-field welding (welding of surfaces that are more than approx. 1 cm away from the working surface of the sonotrode), welding with relatively large amplitudes is recommended.
Die für eine bestimmte Schweissung notwendige Schweissenergie wird unter anderem bestimmt durch die Art des zu verschweissenden Lackes und die Geometrie der zu verschweissenden Teile (Energieverluste im Teilmaterial). Bei einer Schweissleistung, die vornehmlich durch das System gegeben ist, wird die Schweissenergie über die Schweisszeit kontrolliert.The welding energy required for a specific weld is determined, among other things, by the type of paint to be welded and the geometry of the parts to be welded (energy losses in the part material). In the case of a welding performance that is primarily provided by the system, the welding energy is controlled over the welding time.
Theoretisch wäre eine optimal energie-effiziente Verschweissung zu erwarten, wenn der erste zu veschweissende Teil (A, Figur 1) mit der Sonotrode mecha¬ nisch vollständig gekoppelt wäre, mit dieser in Resonanz schwingen würde und derart ausgestaltet wäre (Anordnung von Knotenpunkten in diesem Teil), dass seine zu verschweissende Oberfläche mit einer für die Verschweissung geeigneten Amplitude schwingen würde. Ferner sollten die beiden zu ver- schweissenden Oberflächen möglichst wenig mechanisch gekoppelt sein, damit die Wellen sich möglichst wenig in den zweiten Teil (B, Figur 1) und in den Amboss fortpflanzen. Sobald die Thermoplastschicht (z.B. Lack) zwischen den beiden zu verbindenden Teilen weich wird, entfällt die mechanische Koppe¬ lung zwischen den zu verbindenden Teilen. Ultraschall-Schweissversuche durchgeführt mit einer Anordnung gemäss Figur 1 zeigen, dass - trotz gleichen Druckverhältnissen an den Berührungsflächen zwischen Sonotrode und lackiertem Holz bzw. zwischen Amboss und lackier¬ tem Holz wie an den zu verbindenden Oberflächen - gute Schweissverbindun- gen entstehen, ohne dass an den Berührungsflächen mit der Sonotrode bzw. mit dem Amboss Veränderung der lackierten Oberfläche auftreten, diese nach der Schweissung also auch nicht an der Sonotrode bzw. am Amboss haften. Das heisst mit anderen Worten, die Koppelung zwischen Sonotrode und er¬ stem zu verschweissendem Teil ist genügend gross, diejenige zwischen den zu verbindenden Oberflächen genügend klein. Dies gilt insbesondere bei der Verwendung von sehr glatten Sonotroden- und Amboss-Flächen. Sind diese rauh oder uneben, können in Lackschichten, die bei der Verschweissung auf diesen Flächen aufliegen, entsprechende Abdrücke entstehen.Theoretically, optimally energy-efficient welding would be expected if the first part to be welded (A, FIG. 1) were mechanically completely coupled to the sonotrode, resonated with it, and were configured in this way (arrangement of nodes in this part ) that its surface to be welded would vibrate with an amplitude suitable for the welding. Furthermore, the two surfaces to be welded should be mechanically coupled as little as possible so that the waves propagate as little as possible into the second part (B, FIG. 1) and into the anvil. As soon as the thermoplastic layer (eg varnish) between the two parts to be connected softens, the mechanical coupling between the parts to be connected is eliminated. Ultrasonic welding tests carried out with an arrangement according to FIG. 1 show that - despite the same pressure conditions on the contact surfaces between the sonotrode and the lacquered wood or between the anvil and lacquered wood as on the surfaces to be joined - good weld connections are produced without any the contact surfaces with the sonotrode or with the anvil change the painted surface, so they do not stick to the sonotrode or the anvil after welding. In other words, the coupling between the sonotrode and the part to be welded is sufficiently large, that between the surfaces to be connected is sufficiently small. This is especially true when using very smooth sonotrode and anvil surfaces. If these are rough or uneven, appropriate impressions can occur in the layers of lacquer that lie on these surfaces during welding.
Für jede spezifische Anwendungen müssen die Schweissparameter experimen¬ tell bestimmt werden.The welding parameters must be determined experimentally for each specific application.
Figur 5 zeigt als Beispiel einer derartigen Optimierung, die Zugspannung σ [N/mm2] von hergestellten Verbindungen als Funktion der Parameter Schweisszeit t [s] und Schweissdruck P [kPa]. Es handelt sich um Verbindun¬ gen von gehobelten und mit der genannten Lasur beschichteten Buchenteilen. Die Figur zeigt, dass bei tiefen Schweissdrucken und hohen Schweisszeiten die höchsten Zugspannungen erreicht werden.FIG. 5 shows, as an example of such an optimization, the tensile stress σ [N / mm 2 ] of the connections produced as a function of the parameters welding time t [s] and welding pressure P [kPa]. These are connections of planed beech parts and coated with the glaze mentioned. The figure shows that the highest tensile stresses are achieved at low welding pressures and high welding times.
Figuren 6 bis 8 zeigen Anwendungen der Verfahrensvariante gemäss Figur 1 oder Figur 2, in denen die zu verschweissenden Oberflächen nicht wie in den Figuren 1 und 2 parallel zur Sonotroden-Arbeitsfläche 1 und zur Ambossober¬ fläche 2 verlaufen. Die Lackschichten oder Thermoplastfolien zwischen den zu verbindenden Teilen sind nicht dargestellt. Lackschichten erstrecken sich, wie im Zusammenhang mit der Figur 1 dargelegt, mindestens im Bereiche der durch die Ultraschallschweissung zu verbindenden Oberflächen der Teile A und B. Gleiche Teile sind mit gleichen Bezugsnummern bezeichnet wie in der Figur 1.FIGS. 6 to 8 show applications of the method variant according to FIG. 1 or FIG. 2 in which the surfaces to be welded do not run parallel to the sonotrode work surface 1 and the anvil surface 2 as in FIGS. 1 and 2. The layers of paint or thermoplastic films between the connecting parts are not shown. Lacquer layers, as explained in connection with FIG. 1, extend at least in the areas of the surfaces of parts A and B to be connected by ultrasound welding. Identical parts are identified by the same reference numbers as in FIG. 1.
Figur 6 stellt eine zu erstellende, schief zur Sonotroden-Arbeitsfläche 1 ausge¬ richtete Schweissverbindung 6 dar, die mit dem erfindungsgemässen Verfah- ren ebenfalls hergestellt werden kann, wobei die Sonotroden-Arbeitsfläche 1 vorteilhafterweise, wie dargestellt, etwa die Grosse der Projektion der Schweissverbindung aufweist. Für derartige Anwendungen sind seitliche Halte¬ mittel (Pfeile S) besonders wichtig.FIG. 6 shows a welded connection 6 to be created, oriented obliquely to the sonotrode work surface 1, which can also be produced using the method according to the invention, the sonotrode work surface 1 advantageously, as shown, approximately the size of the projection of the welded connection having. Lateral holding means (arrows S) are particularly important for such applications.
Figur 7 stellt eine Anwendung dar, in der die Funktion von seitlichen Halte¬ mitteln mindestens teilweise von der Form der Schweissverbindung 6 über¬ nommen werden. Es handelt sich um eine zu erstellende, aus verschieden ausgerichteten Schweissflächen zusammengesetzte Schweissverbindung, wie sie in der Holztechnik vielfach angewandt wird. Auch eine derartige Schweissverbindung kann mit dem erfindungsgemässen Verfahren erstellt werden, wobei wiederum die Sonotroden-Arbeitsfläche 1, wie dargestellt, vorteilhafterweise etwa die Grosse der Projektion der Schweissverbindung aufweist.FIG. 7 shows an application in which the function of lateral holding means is at least partially taken over by the shape of the welded connection 6. It is a welded joint to be created, composed of differently aligned welding surfaces, as is often used in wood technology. Such a welded joint can also be created using the method according to the invention, the sonotrode work surface 1 again, as shown, advantageously having approximately the size of the projection of the welded joint.
Figur 8 zeigt schliesslich noch eine zu erstellende Schweissverbindung 6, die senkrecht zur Sonotroden-Arbeitsfläche 1 und zur Ambossoberfläche 2 ver¬ läuft. Auch eine derartige Schweissverbindung kann mit dem erfindungsge- mässen Verfahren ausgeführt werden. In diesem Falle übernehmen die seitli¬ chen Haltemittel (Pfeile S) einen Teil der Funktion des Schweissdruckes P. Die Sonotroden-Arbeitsfläche 1 ist für diese Anwendung vorteühafterweise schmal und regt, wie in den anderen beschriebenen Anwendungen, auch hier nur den einen (A) der beiden zu verbindenden Teile an.FIG. 8 finally shows a weld connection 6 to be created, which runs perpendicular to the sonotrode work surface 1 and to the anvil surface 2. Such a welded joint can also be carried out with the method according to the invention. In this case, the lateral holding means (arrows S) take over part of the function of the welding pressure P. For this application, the sonotrode work surface 1 is narrow and, as in the other applications described, only stimulates one (A) of the two parts to be connected.
Es ist auch möglich. Ambossflächen zu benützen, die nicht parallel zur Sono¬ troden-Arbeitsfläche verlaufen und/oder nicht ebene Sonotroden-Arbeitsflä- chen oder Ambossoberflächen.It is also possible. To use anvil surfaces that are not parallel to the sonotrode work surface and / or non-flat sonotrode work surfaces or anvil surfaces.
Figuren 9 bis 11 zeigen als beispielhafte Anwendung der Verfahrensvariante gemäss Figur 3 das Verbinden von lackierten oder nicht lackierten Holzteilen mit Hilfe von Kunststoffdübeln. Diese Dübel bestehen aus einem Kunststoff¬ material mit mindestens einem thermoplastischen Bestandteil. Der Dübel ist konisch und sein Querschnitt mindestens regionenweise grösser als der Quer¬ schnitt der Bohrung, in die er eingeführt wird. Der Dübel wird in der Bohrung positioniert und durch Druck und Ultraschalleinwirkung in die Bohrung ge- presst, wobei gleichzeitig der Dübel in seiner Form an die Form der Bohrung angepasst wird und analog zur Verfahrensvariante gemäss Figur 3 die Dübel- Oberfläche mit der Holzoberfläche in der Bohrung verbunden wird.FIGS. 9 to 11 show, as an example application of the method variant according to FIG. 3, the connection of painted or unpainted wooden parts with the aid of plastic dowels. These dowels consist of a plastic material with at least one thermoplastic component. The dowel is conical and its cross-section is at least regionally larger than the cross-section of the bore into which it is inserted. The dowel is positioned in the bore and pressed into the bore by pressure and ultrasound, the shape of the dowel being adapted to the shape of the bore and, analogously to the process variant according to FIG. 3, the dowel surface with the wooden surface in the bore is connected.
Figur 9 zeigt an einer beispielhaften Anwendung das Prinzip des Dübelver¬ fahrens. Die Figuren 10 und 11 zeigen entsprechende Ausführungen von Dü- beln und entsprechende Bohrungen.FIG. 9 shows the principle of the dowel method using an exemplary application. Figures 10 and 11 show corresponding designs of dowels and corresponding holes.
Figur 9 zeigt, wie beispielsweise zwei Holzteile G und H (lackiert oder nicht lackiert), die je eine konische Sackbohrung 7 aufweisen mit Hilfe eines Kunst- stoffdübels 8 nach dem erfindungsgemässen Verfahren mit dem Dübel und damit miteinander verbunden werden können. Der Querschnitt des Dübels 8 ist mindestens regionenweise derart grösser als der Querschnitt der Bohrun¬ gen 7, dass der Dübel nicht vollständig in die Bohrungen gesteckt werden kann. Durch Einwirkung eines Schweissdruckes P und von Ultraschallwellen wird der Dübel in die Bohrung gepresst bis die beiden Holzteile aufeinander liegen. Wenn die Holzteile lackiert sind, werden an den Berührungsstellen auch die Lackschichten miteinander verschweisst, was zu einer weiteren Ver¬ bindung (gemäss Figur 6) der beiden Teile führt.FIG. 9 shows how, for example, two wooden parts G and H (lacquered or not lacquered), each of which has a conical blind bore 7, can be connected to the dowel and thus to one another using a plastic dowel 8 using the method according to the invention. The cross section of the dowel 8 is at least regionally so larger than the cross section of the bores 7 that the dowel cannot be completely inserted into the bores. The dowel is pressed into the hole by the action of a welding pressure P and ultrasonic waves until the two wooden parts lie on top of each other. If the wooden parts are lacquered, the lacquer layers are also welded to one another at the points of contact, which leads to a further connection (according to FIG. 6) of the two parts.
In analoger Weise, wie in der Figur 9 gezeigt wird, können selbstverständlich nicht nur Holzteile mit Holzteilen sondern auch Kunststoffteile oder mit Kunststoff beschichtete Teile mit Holzteilen verbunden werden, wobei die notwendigen Dübel beispielsweise an den mit den Holzteilen zu verbindenden Teilen angeformt sind. Eine Anwendung eines derartigen Verfahrens ist bei- spielsweise das Befestigen von Beschlägen an Holzteilen.In an analogous manner, as shown in FIG. 9, of course, not only wooden parts with wooden parts but also plastic parts or parts coated with plastic can be connected to wooden parts, the necessary dowels being formed, for example, on the parts to be connected to the wooden parts. One application of such a method is, for example, the fastening of fittings to wooden parts.
Figuren 10 und 11 zeigen beispielhafte Dübel 8.1 und 8.2 und entsprechende Sackbohrungen 7.1 und 7.2. In der Figur 10 zeigen sowohl der Dübel 8.1 als auch die Bohrung 7.1 Stufen 9, in denen sich der Durchmesser von Dübel bzw. Bohrung gegen das Dübel- bzw. Bohrungsende verjüngen. In der Figur 10 ist die Bohrung 7.2 kontinuierlich konisch und nur der Dübel 8.2 zeigt Stufen 9.Figures 10 and 11 show exemplary dowels 8.1 and 8.2 and corresponding blind holes 7.1 and 7.2. In FIG. 10, both the dowel 8.1 and the bore 7.1 show steps 9, in which the diameter of the dowel or bore tapers towards the end of the dowel or bore. In FIG. 10, the bore 7.2 is continuously conical and only the dowel 8.2 shows steps 9.
Beispielhafte Masse für Dübel und Bohrungen, wie sie in den Figuren 9 bis 11 dargestellt sind, sind zum Beispiel wie folgt: Bohrung: Tiefe 24mm, maximaler Durchmesser 8mm, minimaler Durchmesser 5,5mm, fünf Stufen mit einer Verjüngung von 0,5mm, Dübel: maximaler Durchmesser 8mm, minimaler Durchmesser 6mm, vier Stufen mit je einer Verjüngung von 0,5mm, wobei die Stufenhöhe in etwa der Stufenhöhe in der Bohrung entspricht. Der Dübel und die Bohrung können auch mehr oder weniger Stufen aufwei¬ sen, beispielsweise kann die Bohrung eine Stufe aufweisen und der Dübel keine, wobei der Dübeldurchmesser dem grösseren Durchmesser der Bohrung entspricht.Exemplary dimensions for dowels and bores, as shown in FIGS. 9 to 11, are for example as follows: Bore: depth 24mm, maximum diameter 8mm, minimum diameter 5.5mm, five steps with a taper of 0.5mm, dowels : maximum diameter 8mm, minimum diameter 6mm, four steps, each with a taper of 0.5mm, whereby the step height corresponds approximately to the step height in the hole. The dowel and the bore can also have more or fewer steps, for example the bore can have one step and the dowel none, the dowel diameter corresponding to the larger diameter of the bore.
Es zeigt sich, dass bei einer Verbindung, wie sie im Zusammenhang mit den Figuren 9 bis 11 beschrieben ist, das thermoplastische Material des Dübels bis zu 50mm in das Holz eindringt, wodurch örtlich sehr starke Verbindungen entstehen, die die Festigkeit des Holzes überschreiten. Es zeigt sich auch, dass das Dübelmaterial insbesondere im Bereiche der Dübelspitze und insbesonde¬ re parallel zu den Holzfasern in das Holz eindringt. Wenn also beispielsweise ein Dübel in ein senkrecht zur Seitenfläche eines Holzteiles (senkrecht zur Faserrichtung) eingebrachtes Sackloch eingeschweisst wird, dringt das Dübel¬ material besonders im Bereiche des Sacklochendes und besonders quer zum Sackloch ins Holz ein, wodurch eine echte Verankerung des Dübels entsteht. Offenbar hängt die erreichbare Form einer derartigen Verankerung insbeson¬ dere auch von der Gestaltung der Dübelspitze ab.It can be seen that with a connection as described in connection with FIGS. 9 to 11, the thermoplastic material of the dowel penetrates up to 50 mm into the wood, which results in very strong local connections that exceed the strength of the wood. It also shows that the dowel material penetrates into the wood, particularly in the area of the dowel tip and in particular parallel to the wood fibers. If, for example, a dowel is welded into a blind hole made perpendicular to the side surface of a wooden part (perpendicular to the direction of the fibers), the dowel material penetrates into the wood, particularly in the area of the end of the blind hole and particularly transversely to the blind hole, as a result of which the anchor is properly anchored. The form of such anchoring that can be achieved obviously also depends in particular on the design of the dowel tip.
Für die Verbindung von Oberflächen nach dem erfindungsgemässen Verfah¬ ren kann es vorteilhaft sein, die Thermoplastschicht mit Energierichtungsge¬ bern auszustatten, wie dies aus den Ultraschallschweissverfahren von Kunst- stoffteilen bekannt ist. Dies ist insbesondere dann vorteilhaft, wenn die zu ver¬ schweissenden Oberflächen sehr glatt sind. In der Verfahrensvariante gemäss Figur 3 (Verschweissen von Holzteil und Thermoplastteil) kann mit Hilfe von Energierichtungsgebern dafür gesorgt werden, dass der Thermoplastteil nur an seiner mit dem Holzteil zu verbindenden Oberfläche erwärmt und dabei pla- stifiziert wird. Energierichtungsgeber sind im wesentlichen aus zu verbindenden Oberflächen vorragende Punkte oder Linien und sind Stellen, an denen die Plastifizierung unter dem Ultraschalleinfluss zuerst beginnt.For the connection of surfaces according to the method according to the invention, it can be advantageous to equip the thermoplastic layer with energy direction sensors, as is known from the ultrasonic welding processes of plastic parts. This is particularly advantageous if the surfaces to be welded are very smooth. In the variant of the method according to FIG. 3 (welding of the wooden part and the thermoplastic part), energy direction sensors can be used to ensure that the thermoplastic part is only heated and plasticized on its surface to be connected to the wooden part. Energy direction transmitters are essentially points or lines protruding from the surfaces to be connected and are places where the plasticization begins under the influence of ultrasound.
Energierichtungsgeber können auf Lackschichten mittels Siebdruck-Punkten aufgebracht werden oder in Folienmaterial (Verfahrensvariante gemäss Figur 2) durch entsprechende Strukturierung eingeführt werden. Es zeigt sich, dass speziell aufgebrachte Energierichtungsgeber beim Verbinden von lackierten Holzteilen meist nicht notwendig sind, weil die Lackschicht bedingt durch ihre eigene Struktur und bedingt durch die Rauhigkeit der lackierten Holzober¬ fläche über genügend Unebenheiten verfügen, die die Funktion der Energie¬ richtungsgeber übernehmen können.Energy direction transmitters can be applied to lacquer layers by means of screen printing dots or introduced into film material (process variant according to FIG. 2) by appropriate structuring. It turns out that specially applied energy direction transmitters are usually not necessary when connecting lacquered wooden parts because the lacquer layer, due to its own structure and due to the roughness of the lacquered wood surface, has sufficient unevenness that can take over the function of the energy direction transmitter .
Figur 12 zeigt noch schematisch (Schnitt durch die zu verbindenden Teile 10 und 11 vor dem Verbinden und nach dem Verbinden) das Anbringen einer Abschlussleiste 10 aus einem Thermoplasten auf einer Stirnseite einer Faser¬ platte 11, wobei diejenige Oberfläche der Abschlussleiste, die mit der Span- platte zu verbinden ist, Energierichtungsgeber in Form von längs verlaufenden Erhöhungen aufweist. FIG. 12 also shows schematically (section through the parts 10 and 11 to be connected before the connection and after the connection) the attachment of an end strip 10 made of a thermoplastic on an end face of a fiberboard 11, the surface of the end strip which is connected to the chip - Plate is to be connected, has energy directors in the form of longitudinal increases.

Claims

P A T E N T A N S P R Ü C H E PATENT CLAIMS
1. Verfahren zum Zusammenfügen von Teilen, die mindestens zum Teil aus Holz oder holzähnlichen Materialien bestehen, dadurch gekennzeichnet, dass zwischen die zusammenzufügenden Oberflächen von je zwei Teüen (A/B, C/D, E/F) mindestens eine Thermoplastschicht (L, 5) positioniert wird, dass die Teile und die mindestens eine Thermoplastschicht anein- anderliegend gehalten werden und dass dann mindestens einer der zwei Teile im Sinne einer Verschweissung der mindestens einen Thermoplast¬ schicht mechanisch angeregt wird.1. A method for joining parts which at least partly consist of wood or wood-like materials, characterized in that between the surfaces to be joined by two parts (A / B, C / D, E / F) at least one thermoplastic layer (L, 5) it is positioned that the parts and the at least one thermoplastic layer are held against one another and that at least one of the two parts is then mechanically excited in the sense of welding the at least one thermoplastic layer.
2. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass die mechani¬ sche Anregung eine Anregung mit Ultraschallwellen ist.2. The method according to claim 1, characterized in that the mechanical excitation is an excitation with ultrasonic waves.
3. Verfahren nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass die zu¬ sammenzufügenden Oberflächen der Teile während der mechanischen Anregung gegeneinander gepresst werden.3. The method according to claim 1 or 2, characterized in that the surfaces to be joined together of the parts are pressed against one another during the mechanical excitation.
4. Verfahren nach Anspruch 3, dadurch gekennzeichnet, dass die Teile nach Abbruch der mechanischen Anregung weiter während einer Haltezeit zusammen gepresst werden.4. The method according to claim 3, characterized in that the parts continue to be pressed together during a holding time after termination of the mechanical excitation.
5. Verfahren nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, dass die mindestens eine Thermoplastschicht (L) eine auf Holz oder holzähnlichem Material aufgetragene Schicht eines Schutz- und/oder Farblacks ist, welcher Lack mindestens einen thermoplastischen Bestand¬ teil hat.5. The method according to any one of claims 1 to 4, characterized in that the at least one thermoplastic layer (L) on wood or wood-like material applied layer of a protective and / or colored lacquer, which lacquer has at least one thermoplastic component.
6. Verfahren nach Anspruch 5. dadurch gekennzeichnet, dass der Lack eine Acrylbasis besitzt.6. The method according to claim 5, characterized in that the lacquer has an acrylic base.
7. Verfahren nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, dass die mindestens eine Thermoplastschicht (5) eine zwischen den zu¬ sammenzufügenden Teilen eingebrachte Folie oder Pulverschicht aus einem Thermoplasten oder aus einem Material mit mindestens einem thermoplastischen Bestandteil ist.7. The method according to any one of claims 1 to 4, characterized in that the at least one thermoplastic layer (5) is a film or powder layer made of a thermoplastic or of a material with at least one thermoplastic component which is introduced between the parts to be joined together.
Verfahren nach Anspruch 7, dadurch gekennzeichnet, dass die Folie oder Pulverschicht aus einem Copolymeren von Polyamid oder aus Polymethyl- methacrylat (PMMA) besteht.A method according to claim 7, characterized in that the film or powder layer consists of a copolymer of polyamide or of polymethyl methacrylate (PMMA).
9. Verfahren nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, dass die mindestens eine Thermoplastschicht eine Oberflächenschicht eines zusammenzufügenden Teils (F) aus einem Thermoplasten oder aus einem Material mit mindestens einem thermoplastischen Bestandteil ist.9. The method according to any one of claims 1 to 4, characterized in that the at least one thermoplastic layer is a surface layer of a part to be joined (F) made of a thermoplastic or of a material with at least one thermoplastic component.
10. Verfahren nach Anspruch 9, dadurch gekennzeichnet, dass der Thermo¬ plast Polymethylmethacrylat (PMMA), Acrylbutadienstyrol (ABS), Polyvi- nylchlorid (PVC), Polyethylen (PE) oder Styrolacrylnitrat (SAN) ist. 10. The method according to claim 9, characterized in that the thermoplastic is polymethyl methacrylate (PMMA), acrylic butadiene styrene (ABS), polyvinyl chloride (PVC), polyethylene (PE) or styrene acrylic nitrate (SAN).
11. Verfahren nach einem der Ansprüche 9 oder 10, dadurch gekennzeichnet, dass der zusammenzufügende Teil aus einem Thermoplasten oder einem11. The method according to any one of claims 9 or 10, characterized in that the part to be joined from a thermoplastic or a
Material mit mindestens einem thermoplastischen Bestandteil ein DübelMaterial with at least one thermoplastic component is a dowel
(8) ist und dass der andere zusammenzufügende Teil ein Holzteü mit einer dem Dübel (8) im wesentlichen entsprechenden Bohrung (7) ist.(8) and that the other part to be joined is a wooden part with a hole (7) which essentially corresponds to the dowel (8).
12. Verfahren nach Anspruch 11, dadurch gekennzeichnet, dass der Dübel12. The method according to claim 11, characterized in that the dowel
(8.1, 8.2) einen sich stufenweise verjüngenden Querschnitt hat, dass die Bohrung (7.1, 7.2) sich ebenfalls stufenweise oder kontinuierlich gegen innen verjüngt und dass der kleinste Bohrungsquerschnitt kleiner ist als der kleinste Dübelquerschnitt.(8.1, 8.2) has a gradually tapering cross-section, that the bore (7.1, 7.2) also tapers gradually or continuously towards the inside and that the smallest bore cross-section is smaller than the smallest dowel cross-section.
13. Verfahren nach einem der Ansprüche 2 bis 12, dadurch gekennzeichnet, dass die zu verbindenden Teile zwischen einer im wesentlichen ebenen Sonotroden-Arbeitsfläche (1) und einer Ambossfläche (2) eingespannt werden, dass die zusammenzufügenden Oberflächen parallel und/oder schief zur Sonotroden-Arbeitsfläche (1) angeordnet werden und dass die Grosse der Sonotroden-Arbeitsfläche im wesentlichen gleich gross ge¬ wählt wird wie die Projektion der zusammenzufügenden Flächen.13. The method according to any one of claims 2 to 12, characterized in that the parts to be connected are clamped between an essentially flat sonotrode work surface (1) and an anvil surface (2), that the surfaces to be joined are parallel and / or oblique to the sonotrode - Work surface (1) are arranged and that the size of the sonotrode work surface is selected to be essentially the same size as the projection of the surfaces to be joined.
14. Verfahren nach einem der Ansprüche 2 bis 12, dadurch gekennzeichnet, dass die zu verbindenden Teile zwischen einer im wesentlichen ebenen14. The method according to any one of claims 2 to 12, characterized in that the parts to be connected between a substantially flat
Sonotroden-Arbeitsfläche (1) und einer Ambossfläche (2) eingespannt werden, dass die zusammenzufügenden Flächen senkrecht zur Sonotro¬ den-Arbeitsfläche angeordnet werden und dass die Sonotroden-Arbeits¬ fläche auf dem einen (A) der zu verbindenden Teile (A, B) unmittelbar neben der zu erstellenden Verbindung angeordnet wird. Sonotrode work surface (1) and an anvil surface (2) are clamped in such a way that the surfaces to be joined are arranged perpendicular to the sonotrode work surface and that the sonotrode work surface is located on one (A) of the parts (A, B ) is placed directly next to the connection to be created.
15. Verfahren nach einem der Ansprüche 2 bis 14, dadurch gekennzeichnet, dass die Anregung mit Ultraschallwellen einer Frequenz von 20 bis 40 kHz durchgeführt wird.15. The method according to any one of claims 2 to 14, characterized in that the excitation is carried out with ultrasonic waves with a frequency of 20 to 40 kHz.
16. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass die mechani¬ sche Anregung aus einer Reibung der zu verbindenden Oberflächen ge¬ geneinander besteht.16. The method according to claim 1, characterized in that the mechanical excitation consists of a friction of the surfaces to be connected against each other.
17. Verfahren nach einem der Ansprüche 1 bis 16, dadurch gekennzeichnet, dass die mindestens eine Thermoplastschicht an mindestens einer ihrer Oberflächen Energierichtungsgeber aufweist.17. The method according to any one of claims 1 to 16, characterized in that the at least one thermoplastic layer has energy direction sensors on at least one of its surfaces.
18. Verwendung des. Verfahrens nach einem der Ansprüche 1 bis 17 zur Herstellung von Rahmen aus verschiedenen lackierten oder nicht lackier¬ ten Rahmenteilen aus Holz.18. Use of the. Method according to one of claims 1 to 17 for the production of frames from different painted or non-varnished frame parts made of wood.
19. Verwendung des Verfahrens nach einem der Ansprüche 1 bis 17 zur Anbringung von Abschlussleisten aus Holz, aus einem Thermoplasten oder aus einem Duroplasten auf Stirnseiten von Spanplatten.19. Use of the method according to one of claims 1 to 17 for attaching end strips made of wood, a thermoplastic or a thermoset on the end faces of chipboard.
20. Verwendung des Verfahrens nach einem der Ansprüche 11 oder 12 zur Befestigung von Beschlägen aus Kunststoff oder aus mit Kunststoff be¬ schichteten Materialien an Holzteilen. 20. Use of the method according to any one of claims 11 or 12 for fastening fittings made of plastic or plastic-coated materials to wooden parts.
21. Verwendung nach Anspruch 20, dadurch gekennzeichnet, dass die Dübel an den Beschlägen angeformt sind. 21. Use according to claim 20, characterized in that the dowels are integrally formed on the fittings.
PCT/EP1995/002527 1994-07-01 1995-06-29 Method of joining together parts consisting at least partly of wood or wood-like materials WO1996001377A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AU29786/95A AU2978695A (en) 1994-07-01 1995-06-29 Method of joining together parts consisting at least partly of wood or wood-like materials

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CH2102/94-9 1994-07-01
CH02102/94A CH692091A5 (en) 1994-07-01 1994-07-01 Method for assembly of parts made of wood or wood-like materials.

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CH (1) CH692091A5 (en)
WO (1) WO1996001377A1 (en)

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AU2978695A (en) 1996-01-25

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